Application of Reliability Engineering: INDU691/2

APPLICATION OF RELIABILITY
ENGINEERING
INDU691/2
TOPICS
INDU 691/2 - fall 2016: Application of reliability engineering
DR. SORIN VOICULESCU
SORIN
VOICULESCU
Reliability Ph.D.
Experience
Aerospatiale
Automobile
Rail way
Oiler
Military
REFERENCE 1
Dimitri
Kececioglu
Reliability
Engineering Handbook, Vol. 1 & Vol. 2
ISBN vol1: 1932078002, 9781932078008

ISBN vol2: 1932078010, 9781932078015
Where to find it:
- Google books (eBook): CA$ 65.87 each vol.

- Amazon (hardcover): > various CA$
- Scribd (eBook): membership CA$ 9 (TBC)

REFERENCE 2
Dimitri Kececioglu - Reliability and Life
Testing Handbook, Vol. 1 & Vol. 2
ISBN vol1: 1932078029, 9781932078022

ISBN vol2: 1932078037, 9781932078039
Where to find it:
- Google books (eBook): CA$ 65.87 each vol.

- Amazon (hardcover): various CA$
VOSORIN.COM
Step1
Step2
VOSORIN.COM CCB-INDU691
Login
GAME ROULES
Read before class
PPT will focus on NEW information
EVALUATION
Homework 5%
Some courses will give you homework. The requirement will be posted on the web page vosorin.com. Homework is
expected to be handwritten and provided by next course. 100% of all homework done gives 5% of the final
grade.
Project 20%
Project is expected to be printed and handed 2 days after the final exam
Midterm 30%
Combined theory and exercises
Final 45%
theory (30 minutes)
Combined exercises (openbook, PC support)

HOMEWORK DETAILS
Homework is listed on vosorin.com at the end
of the course
Homework is expected to be handwritten /

typewritten and individually provided before
next course.
Students missing a class will provide their
homework in person before the next class
theyre attending.
100% of the homework done gives 5% of

the final grade.
10
WHAT IS RELIABILITY
Common understanding
11
RELIABILITY MEANING
Same Reliability has not the same meaning for everyone
12
RELIABILITY : DEFINITION
13
RELIABILITY DEFINITION
Reliability engineering is an engineering field that deals with the study, evaluation, and
life-cycle management of reliability: the ability of a system or component to perform its
required function under stated conditions for a specified period of time.
Institute of Electrical and Electronics Engineers (1990) IEEE Standard Computer Dictionary: A
Compilation of IEEE Standard Computer Glossaries. New York, NY ISBN 1-55937-079-3
14
Reliability engineering is an engineering field that deals with the study, evaluation, and lifecycle management of reliability: the ability of a system or component to perform its required
function under stated conditions for a specified period of time.
15
Suppose that T is the random time-to-failure of an unit.

We say also that T is a hard or traumatic failure.
Rt Punit does not fail over 0,t PT t

1
R(t)
Reliability: : the ability of a system or component to
perform its required function under stated conditions

for a specified period of
Conditions
physical, chemical, mechanically, stresses
Life time
time
time to failure
numbers of cycles to failures
Reliability engineering relies heavily on statistics and probability theory
16
4 KEY COMPONENTS
Probability
Required function
Stated conditions
Specified period of time
17
PROBABILITY
For example, a timing chain might have a reliability
goal of .9995. This would mean that at least 99.95
percent are functioning at the end of the stated
time.
18
INTERPRET THE VALUE
19
PROBABILITY
Reliability is a positive number within 0 to 1 range.
There is not such a thing like RELIABILITY = 0
(mathematically speaking)
There is not such a thing like RELIABILITY = 1
(except for time = 0)
20
REQUIRED FUNCTION
This should be defined for every part, subassembly, and
product. The statement of the required function should
explicitly state or imply a failure definition. For example,
a pump's required function might be moving at least 20
gallons per minute. The implied failure definition would be
moving fewer than 20 gallons per minute.
21
REQUIRED FUNCTION
The definition of the required function defines the
Reliability of a system.
TIP: try to assess the unwanted consequences of a failure
in order to define the desired function
22
STATED CONDITIONS
These include:
- environmental conditions
- maintenance conditions
- usage conditions
- storage and moving conditions
- possibly others
23
STATED CONDITIONS
24
DVD PLAYER
25
UNDISCLOSED ITEM HYDRO QUEBEC

Same supplier, same item
Indoor usage
Outdoor usage
24h/day running
4h/day running
controlled temperature
uncontrolled temperature
365 days/year
controlled humidity
90 days/year
uncontrolled humidity
26
CENTENNIAL BULB
27
SPECIFIED PERIOD OF TIME

For example, a pump might be designed to function
for 10,000 hours. Sometimes it is more appropriate
to use some other measure of stress than time. A
tire's reliability might be stated in terms of miles,
and that of a laundry appliance in terms of cycles.
28
SPECIFIED PERIOD OF TIME

Time is used here as a generic term and
characterises the extent of having the function
performed.
DO NOT mix calendar time and TIME as a measure
of functioning (hours, calendar time, cycles, km, miles,
etc.)
29
RELIABILITY MEASURE
Industry
30
RELIABILITY <> SAFETY
source: WEB
Dr. Sorin Voiculescu
VOSORIN.COM
31
RELIABILITY - CONSEQUENCES
November 24, 1989 - Three out of six cooling water pumps were switched off for a test. A
fourth pump broke down and control of the reactor was lost; ten fuel elements were damaged
and the reactor was close to melting down. The accident was reportedly attributed to sticky
relay contacts[
source: WEB
32
RELIABILITY MEDIA IMPACT (BELLY LANDING)

Most
landing
gear
are
operated
by
electric
motors or hydraulic actuators. Multiple redundancies are
usually provided to prevent a single failure from failing the
entire landing gear extension process. Whether electrically or
hydraulically operated, the landing gear can usually be
powered from multiple sources. In case the power system fails,
an emergency extension system is always available. This may
take the form of a manually operated crank or pump, or a
mechanical free-fall mechanism which disengages the uplocks
and allows the landing gear to fall due to gravity.
In cases where only one landing gear leg fails to extend, the
pilot may choose to retract all the gear and perform a belly
landing because he may believe it to be easier to control the
aircraft during rollout with no gear at all than with one gear
missing.
source: WEB
An A-10 after a belly landing at

Edwards Air Force Base (2008)
33
AVAILABILITY
34
DIR
source: WEB
35
DIR
source: WEB
36
MIR
Mission interruption rate
May 2013
Engine of A319 burst into flames on a

London to Oslo flight in May 2013
Investigation revealed that engine covers

were left off by technician staff
Planned to return to add oil but went
back to a totally different plane
Overtime had left staff 'compromised by

fatigue' but British Airways confirmed they
will remain with the company
source: WEB
37
SCHEDULED MAINTENANCE COST
source: WEB
38
LIFE CYCLE COST

Intuitively, the emphasis in reliability to achieve a reduction in warranty and in-service costs
results in some minimal increase in development and manufacturing costs .
Use of the proper tools during the proper life cycle phase will help to minimize total Life cycle
Cost (LCC).
source: WEB
39
AFTERMARKET
40
AFTERMARKET
source: WEB
41
WARRANTY
42
MARKETING
source: WEB
43
AVAILABILITY
source: WEB
44
LIABILITY
source: WEB
45
OPTIMIZATION OF THE RELIABILITY

46
Reliability Engineering Handbook, Dimitri Kececioglu, Volume
47
HUMAN VS RELIABILITY
INDU 691B - Winter 2016
48
FAILURE RATE
INDU 691B - Winter 2016
49
Failure rate
50
51
52
53
54
Intended plan for next lecture
V1 & V2: Reliability Engineering Handbook, Dimitri Kececioglu, Volume1 & Volume 2
V3 & V4: Reliability and Life Testing Handbook, Dimitri Kececioglu, Volume1 & Volume 2
55

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APPLICATION OF RELIABILITY

INDU 691/2 - fall 2016: Application of reliability engineering

DR. SORIN VOICULESCU

INDU 691/2 - fall 2016: Application of reliability engineering

DR. SORIN VOICULESCU

ISBN vol1: 1932078002, 9781932078008

- Google books (eBook): CA$ 65.87 each vol.

- Scribd (eBook): membership CA$ 9 (TBC)

DR. SORIN VOICULESCU

ISBN vol1: 1932078029, 9781932078022

- Google books (eBook): CA$ 65.87 each vol.

DR. SORIN VOICULESCU

INDU 691/2 - fall 2016: Application of reliability engineering

DR. SORIN VOICULESCU

INDU 691/2 - fall 2016: Application of reliability engineering

DR. SORIN VOICULESCU

INDU 691/2 - fall 2016: Application of reliability engineering

PPT will focus on NEW information

DR. SORIN VOICULESCU

Combined theory and exercises

theory (30 minutes)

Combined exercises (openbook, PC support)

DR. SORIN VOICULESCU

Homework is expected to be handwritten /

100% of the homework done gives 5% of

DR. SORIN VOICULESCU

Same Reliability has not the same meaning for everyone

INDU 691/2 - fall 2016: Application of reliability engineering

DR. SORIN VOICULESCU

DR. SORIN VOICULESCU

DR. SORIN VOICULESCU

function under stated conditions for a specified period of time.

INDU 691/2 - fall 2016: Application of reliability engineering

DR. SORIN VOICULESCU

Suppose that T is the random time-to-failure of an unit.

Rt Punit does not fail over 0,t PT t

Reliability: : the ability of a system or component to

perform its required function under stated conditions

physical, chemical, mechanically, stresses

numbers of cycles to failures

Reliability engineering relies heavily on statistics and probability theory

INDU 691/2 - fall 2016: Application of reliability engineering

DR. SORIN VOICULESCU

INDU 691/2 - fall 2016: Application of reliability engineering

DR. SORIN VOICULESCU

INDU 691/2 - fall 2016: Application of reliability engineering

DR. SORIN VOICULESCU

INTERPRET THE VALUE

INDU 691/2 - fall 2016: Application of reliability engineering

DR. SORIN VOICULESCU

There is not such a thing like RELIABILITY = 1

(except for time = 0)

INDU 691/2 - fall 2016: Application of reliability engineering

DR. SORIN VOICULESCU

DR. SORIN VOICULESCU

INDU 691/2 - fall 2016: Application of reliability engineering

DR. SORIN VOICULESCU

INDU 691/2 - fall 2016: Application of reliability engineering

DR. SORIN VOICULESCU

INDU 691/2 - fall 2016: Application of reliability engineering

DR. SORIN VOICULESCU

INDU 691/2 - fall 2016: Application of reliability engineering