MotorTrend

LIFE ON THE ASSEMBLY LINE: WE BUILD A NEW VOLVO S60

Sometime in the next few months, someone will buy a Volvo S60 sedan with a panoramic sunroof that I installed. Good news: The experienced operators on the assembly line at Volvo’s spanking new plant near Charleston, South Carolina, didn’t let me mess it up.

The Swedish automaker is so proud of its first U.S. assembly plant and its rookie workforce that it invited a handful of journalists to an expedited assembly training session—followed by a chance to try our hand on the factory floor. I paid attention. I didn’t want to subject the car-shopping public to a Russian roulette of potentially buying a subpar vehicle that I helped build.

Most of the 1,500 workers employed here had never built a car before joining the Volvo team. The upbeat training sessions mix with the buzz of a new facility to create a positive vibe. Employees are quick to pull the Andon cord that signals

You’re reading a preview, subscribe to read more.

More from MotorTrend

MotorTrend2 min read
1988 Nissan Pathfinder: What Was The Competition Like?
The downsized Blazer, as its name illustrates, was based on Chevy’s S-10 pickup. For its 1983 debut, it offered cargo space comparable to the legendary full-size Blazer in a significantly smaller package. Like the Pathfinder, the S-10 Blazer initiall
MotorTrend5 min read
Your Say …
After subscribing to MotorTrend for exactly 27 years straight, I was extremely disappointed to learn it would switch to a quarterly print publication. I read Ed Loh’s special note in the February 2024 issue about the need for a major change to the Mo
MotorTrend3 min read
2023 Ford F-Series Super Duty
PROS Strong engines • Hugely capable haulers • Functional interior layout CONS Looks and feels old • Mediocre unladen ride quality • Loose steering The heavy-duty truck world moves more slowly than other pickup classes, and progress comes in spurts.

Related