COMMESSA/JobN:

B07140

DIS./Dwgn:

CLIENTE/Client:

ENGROCHEMICAL
PAKISTANLIMITED

PAG./Page:

IMPIANTO/Plant:

DAHARKISITE

N.A.

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REV.0

DATA/Date:

20/03/2012

PROCEDUREFORRECONDITIONOF
CONVECTIONCOIL11E2031LOWER

00

20/03/12

IUSSEDFORCOMMENTS

T.Q.D.S.G

A.PIROVANO M.CASSINARI

REV.

DATE

DESCRIZIONE

EMESSO

CONTROLLATO

APPROVATO

DATE

DESCRIPTION

ISSUEDBY

CONTROLLEDBY

APPROVEDBY

COMMESSA/JobN:

B07140

DIS./Dwgn:

CLIENTE/Client:

ENGROCHEMICAL
PAKISTANLIMITED

PAG./Page:

IMPIANTO/Plant:

DAHARKISITE

N.A.

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INDEX

1)INTRODUCTIONANDREFERENCEDOCUMENT
2)OPERATIONFORREMOVINGEXISTINGPIPING
3)OPERATIONFORTHERECOVERYOFEXISTINGPIPINGMATERIAL
4)OPERATIONFORCOILREPLACEMENT
4A)OPTIONA;HAIRPINSINSTALLATION
4B)OPTIONB;COMPLETECOILBANKINSTALLATION

DATA/Date:

20/03/2012

COMMESSA/JobN:

B07140

DIS./Dwgn:

CLIENTE/Client:

ENGROCHEMICAL
PAKISTANLIMITED

PAG./Page:

IMPIANTO/Plant:

DAHARKISITE

N.A.

DI/of

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DATA/Date:

20/03/2012

1) INTRODUCTION AND REFERENCE DOCUMENT

ScopeofthisworkisdescribetheprocedureforreconditioningofCONVECTIONCOIL11E2031LOWER.
Referencedocument:
GENERALLAYOUT

11RDA74156/B0714010

CONVECTIONSECTIONASSEMBLY

11RDA74185/B0714022

CONVECTIONCOIL11E2031

11RDA74166/B0714042

SUPPORTFORHEADERS

11RDA74199/B07140053

STRUCTUREFORSUPPORTHEADERS

11RDA74233/B07140542

CONVECTIONMODULE

11RDA74189/B07140528

CONVECTIONMODULEDETAIL

11RDA74186/B07140525

CONVECTIONENDTUBESHEET

11RDA74218/B07140517

CONVECTIONINTERMEDIATETUBESHEET

11RDA74205/B07140203

PLATFORMEL11900

11RDA74251/B07140560

HEADERBOXSIDE90

11RDA74227/B07140536

HEADERBOXSIDE270

11RDA74266/B07140535

NDTPROCEDUREFORCONVECTIONWHSCOIL 11RDA74321/B0714011F201SPC010
HARDNESSTESTPROCEDUREFORWHSCOIL

11RDA74329/B0714011F201SPC018

HYDROTESTFORWHSCOIL

11RDA74330/B0714011F201SPC019

PWHTFORPRESSUREPARTS

11RDA74326/B0714011F201SPC016

COMMESSA/JobN:

B07140

DIS./Dwgn:

CLIENTE/Client:

ENGROCHEMICAL
PAKISTANLIMITED

PAG./Page:

IMPIANTO/Plant:

DAHARKISITE

N.A.

DI/of

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DATA/Date:

20/03/2012

2) OPERATION TO REMOVING EXISTING WARPED PIPING

BEFOREREMOVALOFANYPARTIES,THEPARTIESMUSTBEHARNESSTOHANDLEWITHCRANEAND
SUBMITTHEMTOTHEGROUND.
ALLOPERATIONSMUSTBECARRIEDOUTAFTERDRAINAGEOFTHEPIPINGAAND,REMOVALOFALLLIQUID
ANDGASFROMINSIDEPIPING.
BEFORECUTTINGPIPING,KEEPOPENVENTANDDRAINPOINTSTOREMOVETHEHOTAIR/VAPOURSTHAT
WILLBEGENERATEDDURINGCUTTINGOPERATION.
ALLOPERATIONTOBEPERFORMEDBYPROTECTINGTHESURROUNDINGAREASFROMDROPSAND
FLAMMABLEOBJECTS.
1) REMOVEPLATFORMEL+11900SEEDWG11RDA74251/B07140560

REMOVEGRATING,HANDRAILONPLATFORMMARK:PL620.01ANDPL620.04

REMOVECOLUMNMARK:PL620.06/PL620.08

REMOVELADDERANDSTAIR:LD07/LD23/LD24/SG.07

2) REMOVEHEADERBOXSIDE90ANDSIDE270SEEDWG11RDA74226/74228/B07140
535/537
3) REMOVEEXTERNALINSULATIONFROMMANIFOLDN8EL+10264INLETCOIL11E2031
4) REMOVEMANIFOLDN8EL+10264INLETCOIL11E2031SEEDWG11RDA74166/B07140042

CUTPIPEITEM311B50mmAFTERTHEWELDOLET(12PIECES)

CUTMANIFOLDITEM316420mmAFTERCOLUMNJ16SIDE0(1PIECES)

NOTE:EVALUATETHEOPERATIONSTORESTORETHETENSIONFOREXTERNALPIPING

REMOVEFIXEDANDSLIDINGPOINTSEEDWG11RDA74199/B07140053

REMOVESTRUCTUREFORMANIFOLDSUPPORTSEEDWG11RDA74233/B07140542
MARK:MK542.03

5) CUTRETURNBENDITEM377FROMPIPEITEM31431120mmAFTERRETURNBENDWELD(84
PIECES)
6) CUTPIPEITEM31520mmUNDERTHEELBOWITEM378EL12904(12PIECES)

COMMESSA/JobN:

B07140

DIS./Dwgn:

CLIENTE/Client:

ENGROCHEMICAL
PAKISTANLIMITED

PAG./Page:

IMPIANTO/Plant:

DAHARKISITE

N.A.

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DATA/Date:

20/03/2012

7) PROTECTWITHTHERMALBLANKETSTHECOIL11E2041
8) CUTONEPIPENEARDETAIL"A"ONDWG11RDA74166/B07140/042.REMOVEHALFPIPEFROM
SIDE90ANDTHEOTHERHALFPIPEFROMSIDE270.REPEATTHISOPERATIONFORALLPIPES(96
PIECES)
9) REMOVEENDTUBESHEETSIDE270:

FORENDTUBESHEETSCONVECTIONMODULEMK528.02SEEDWG11RDA74128/B
07140517

FORCONVECTIONMODULEMK528.02SEEDWG:11RDA74189/B07140528

FORCONVECTIONMODULEDETAILSEEDWG:11RDA74186/B07140525

NOTE:TOREMOVEENDTUBESHEETS,CUTALLDETAILWHERENOTE:"WELDAFTEREND
TUBESHEETERECTION"ONMK528.02(SEEDWG11RDA74186/B07140525)
10) INSTALLHOISTSTRUCTUREINSIDECONVECTIONSECTION
11) REMOVEWITHHOISTINTERMEDIATETUBESHEETSITEM233SEEDWG11RDA74205/B07140
203;ESTIMATEDWEIGHT2200kg(2PIECES)
12) REMOVESUPPORTFORINTERMEDIATETUBESHEETSITEM216ANDITEM217HOIST
13) REESTABLISHTHECONVECTIONSTRUCTUREWHERENECESSARY
14) REESTABLISHINTERNALREFRACTORYWHERENECESSARY

3) OPERATION FOR THE RECOVERY OF EXISTING PIPING

MATERIAL
1) MANIFOLDN8INLETCOIL11E2031:

REMOVETHEPIECESOFPIPEFROMWELDOLETITEM414ANDREESTABLISHTHE
WELDOLETBEVEL

PREPAREBEVELONMANIFOLDITEM316

2) PREPARETHERETURNEDBENDITEM377:REMOVETHEPIECESOFPIPEANDREESTABLISHWITH
BEVEL

COMMESSA/JobN:

B07140

DIS./Dwgn:

CLIENTE/Client:

ENGROCHEMICAL
PAKISTANLIMITED

PAG./Page:

IMPIANTO/Plant:

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N.A.

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20/03/2012

3) PREPARETHEELBOWITEM378:REMOVETHEPIECESOFPIPEFROMELBOWANDREESTABLISH
THEBEVEL
4) PREPARETHEELBOWITEM378EL12904:REMOVETHEPIECESOFPIPEFROMELBOWANDRE
ESTABLISHTHEBEVEL
5) PREPARETHECROSSOVER:WELDELBOW90WITHNEWPIPEITEM315
6) PREPARECOIL:WELDNEWPIPEITEM314AAND314BANDCONSTRUCTIONDETAIL"a"(WELD
PLATEITEM360)
7) WELDNEWPIPEITEM314A+314BWITHEXISTINGRETURNEDBENDITEM377,ONLYFORSIDE270
WHERENOTEPRFONDWG11RDA74166/B07140042

4) OPERATION FOR COIL REPLACEMENT

2alternativesolutionsareprovidedasfollows:
4A)OPTIONA;HAIRPINS(twopipesjointedwitha180returnbend)INSTALLATION
4B)OPTIONB;COMPLETECOILBANKINSTALLATION
ForbothalternativesolutionsperformallrequiredNDTTEST(suchasXRAY,dyepenetrant,PWHT&
Hydrotest)inaccordancewithITTspecifications(Refertospecification74321/74329/74330&
74326).

4A)OPTIONA;HAIRPINSINSTALLATION
1) INSTALLNEWSUPPORTFORINTERMEDIATETUBESHEETSITEM216NONCOLUMNF15/16ANDD
15/16
2) INSTALLNEWINTERMEDIATETUBESHEETSITEM233NONCOLUMNFANDGUIDEITEM217NON
COLUMNF15/16RELEASETHEINTERMEDIATETUBESHEETSAFTERINSTALLATIONOFTHEGUIDE
3) INSTALLNEWINTERMEDIATETUBESHEETSITEM233NONCOLUMNDANDGUIDEITEM217NON
COLUMND15/16RELEASETHEINTERMEDIATETUBESHEETSAFTERINSTALLATIONOFGUIDE
4) REESTABLISHREFRACTORYAROUNDINTERMEDIATETUBESHEETS.
5) INSTALLNEWETSFORCONVECTIONMODULEMK528.02(ONLYSIDE270)ANDRESTORINGTHE
DETAILSCUTONPOINT9PAR.2)

COMMESSA/JobN:

B07140

DIS./Dwgn:

CLIENTE/Client:

ENGROCHEMICAL
PAKISTANLIMITED

PAG./Page:

IMPIANTO/Plant:

DAHARKISITE

N.A.

DI/of

REV.0

DATA/Date:

20/03/2012

6) INSERTTHENEWPIPEHAIRPINSDESCRIBEDATPOINT7PAR.3)ABOVEBYSIDE270
7) WELDALLRETUNBENDSITEM377ONSIDE90
8) WELDCROSSOVERITEM378+315
9) ADJUSTLENGHTOFPIPEITEM311B
10) INSTALLMANIFOLDITEM316ANDWELDINGWELDOLETWITHPIPE311B
11) INSTALLSTRUCTUREFORMANIFOLDMK542.03ANDRESTOREFIXEDANDSLIDINGPOINTS
12) INSTALLHEADERBOXES
13) INSTALLPLATFORMEL+11900
14) INSTALLEXTERNALINSULATIONONMANIFOLDS

4B)OPTIONB;COMPLETECOILBANKINSTALLATION
Kindlyrefertoattachedsketchwiththeinstallationdetailsofcompletecoilbank
1) INSTALLINTERMEDIATEBEAMSWITHDEDICATEDTROLLEYS
2) INSTALL2TROLLEYSONTHECONVECTIONSECTION90SIDE
3) LIFTTHECONVECTIONSECTIONBANKWITH2CRANES(REFERTOATTACHEDSKECTH)
4) LEANTHECONVECTIONSECTIONBANKONTHE2TROLLEYSPOSITIONEDATCONVECTIONSECTION
90ANDINSERTTHECONVECTIONSECTIONBANKASMUCHASPOSSIBLE
5) ONCETHECOILBANKISRESTINGONTHE90CONVECTIONSECTIONTROLLEYS,UNHOOKTHE
CRANEN2ANDWITHTHECRANEN1STILLINPLACEREMOVETHEFIRST2LIFTINGLUGSCOUPLES
CLOSETOTHECONVECTIONSTRUCTUREINORDERTOENABLETHEINSERTIONOFCONVECTION
BANK
6) PROCEEDGENTLYWITHTHEINSERTIONOFTHECONVECTIONCOILBANKBYMEANSOFTIRFORT
ANCHOREDTOTHEDEDICATEDSTEELWORKSTRUCTUREPROVIDEDONTHEOPPOSITESIDE
7) ONCEREACHEDOFCOILBANKINSERTION,REMOVETHETHIRDCOUPLEOFLIFTINGLUGSAND
KEEPTHECRANEN1HOOKEDONLYTOTHELASTLIFTINGLUGSCOUPLE.

COMMESSA/JobN:

B07140

DIS./Dwgn:

CLIENTE/Client:

ENGROCHEMICAL
PAKISTANLIMITED

PAG./Page:

IMPIANTO/Plant:

DAHARKISITE

N.A.

DI/of

REV.0

DATA/Date:

20/03/2012

8) UPONCOILBANKINSERTIONCOMPLETION,REMOVETHESTEELWORKSTRUCTUREPOSITIONEDON
THECONVECTIONSECTIONBANKSHEADSANDINTERMEDIATETUBESHEETSRELEVANT
INTERMEDIATESTIFFENING
9) INSTALLENDTUBESHEETSTOPANGULARPLATES
10) PUTTHEINTERMEDIATEENDTUBESHEETSTOPBARINPLACEANDWELDITTOCONVECTION
COLUMNS
11) INSTALLTHEINTERMEDIATETUBESHEETSSUPPORTSANDGUIDES
12) INSTALLSTRUCTUREFORMANIFOLDMK542.03ANDRESTOREFIXEDANDSLIDINGPOINTS
13) INSTALLHEADERBOXES
14) INSTALLPLATFORMEL+11900
15) INSTALLEXTERNALINSULATIONONMANIFOLDS