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DONGFENG DFA1062DJ01 SERIES

SPARE PARTS CATALOG

DONGFENG AUTOMOBILE CO., LTD.


August, 2005

FOREWORD
This catalog compiles all spare parts with their numbers, names, quantities and
figures of every assembly for DFA1062DJ01-907, DFA1062DJ01-908 series trucks.
It serves for our clients for purchasing or ordering the spare parts, and gives reference
to the departments.
The spare parts which you want to purchase or order should be given the exact
numbers, names, and quantities.
This catalog is edited according to the production drawings before June, 2005.
The parts and the construction of the vehicle are getting perfected and improved.
Therefore, the construction and numbers of some parts may be changed, please maek
the manufacture date of the truck when ordering.
This catalog is compiled by Application File Section of Commercial Product
R&D Institute. Without the authorization, nobody could pirate any part or the whole
content of the book.

DONGFENG AUTOMOMILE CO., LTD.


August, 2005

INSTRUCTION
This catalog compiles all spare parts with their numbers, names, quantities and
figures of every assembly for DFA1062DJ01-907, DFA1062DJ01-908 series trucks.
It gives reference to our clients for purchasing or ordering the spare parts.

Vehicle model and equipment table:


Name
DFA1062DJ01
Series

Model
DFA1062DJ01-907
DFA1062DJ01-908

Equipment
Air-condition, Power steering
Power steering

Edition of the figure mark


1. Edition of the figure mark:

---the letter represents the English name of the assembly system


--group number of the automobile system
--ordered number of the part disassembly figure of the group number
2.The represented meaning of the system assembly letters:
4102--CY4102BZLQ-A1B Engine
E--Engine system
CL--Clutch
S--Chassis frame and suspension system
F----Front axle
T--Transmission
CP--Cargo body
R--Rear axle
B---Brake system
P--Propeller shaft
EL--Electric system
W--Wheel and spare wheel carrier
ST--Steering system
CA--Cab
TO--Tool
3.Edition of the page number:
Page number: -
--ordered number of the assembly or the system
--page number of the part figure and word of the assembly and system

CONTENTS
1. Engine
2. Enging System
3. Clutch
4. Gearbox
5. Propellor Shaft
6. Front Axle
7. Rear Axle
8. Frame
9. Wheel, Spare Wheel Carrier
10.Steering System
11.Brake System
12.Electric System
13.Cab
14.Tools
15.Cargo Body

1. Engine
FIG.410201
FIG.410202
FIG.410203
FIG.410204
FIG.410205
FIG.410206
FIG.410207
FIG.410208
FIG.410209
FIG.410210
FIG.410211
FIG.410212
FIG.410213
FIG.410214
FIG.410215
FIG.410216
FIG.410217
FIG.410218
FIG.410219
FIG.410220
FIG.410221
FIG.410222
FIG.410223
FIG.410224
FIG.410225
FIG.410226
FIG.410227
FIG.410228
FIG.410229
FIG.410230
FIG.410231
FIG.410232

Cylinder Head Unit ......................................................................1-1


Rocker Arm..................................................................................1-3
Cylinder Head Unit ......................................................................1-5
Cylinder Head..............................................................................1-7
Cyoinder Block Unit .....................................................................1-9
Cylinder Block 1.........................................................................1-11
Cylinder Block 2.........................................................................1-13
Camshaft ...................................................................................1-16
Flywheel Housing ......................................................................1-18
Gear Chamber...........................................................................1-20
Crankshaft Flywheel ..................................................................1-22
Piston Connecting Rod..............................................................1-24
Oil Sump....................................................................................1-26
Oil Pump....................................................................................1-28
Water Pump Ass'y .....................................................................1-30
Intake Pipe and Exhaust Pipe Assy...........................................1-33
Turbocharger Assembly ............................................................1-35
Fuel Pipes..................................................................................1-37
Fuel Filter...................................................................................1-39
Fuel Injection Pump...................................................................1-41
Thermostat Assy........................................................................1-43
Oil Cooler...................................................................................1-45
Brake Air Compressor Assembly...............................................1-47
Electric Equipment.....................................................................1-49
Fan ............................................................................................1-51
Injector Assembly ......................................................................1-53
Link the Tube the Gross ............................................................1-55
Intake Preheating Device ..........................................................1-57
Clutch Assembly 1-Clutch Case And Others.............................1-59
Clutch Assembly 2-Clutch .........................................................1-61
Oil Filter .....................................................................................1-63
Steering Pump Assy ..................................................................1-65

Cylinder Head Unit

FIG410201

1-1

Cylinder Head Unit


NO.
1

PART NO.

FIG410201
PART NAME & DESCRIPTION

QTY.

4102BZ.01.10-1

Cylinder head unit

1-1

4102B.01.01-2

Cylinder head

1-2

6102.01.02

Sealing cup

1-3

6102B.01.08

Valve stem guide

1-4

6102.01.61-1

Sealing plate

1-5

6102.01.03

Sealing cup

1-6

6102B.01.07A

Exhaust valve seat ring

1-7

6102B.01.06A

Exhaust valve seat ring

1-8

6102.02.48

Sealing cup

1-9

6102.01.04

Sealing cup

10

GB/T899-1985

Blot M8X75

10-1

GB/T899-1985

Blot M8X85

11

GB/T899-1985

Blot M8X35

12

GB/T93-1987

Washer 8

13

GB/T899-1988

Blot M8X75

14

GB/T6170-2000

Nut M8

1-2

Rocker Arm

FIG410202

1-3

Rocker Arm
NO.

PART NO.

FIG410202
PART NAME & DESCRIPTION

QTY.

6102.01.25

Front rocker arm seat blot

6102.01.25

Copper washer of front rovker arm seat

6102.01.04

Sealing plate

6102.01.37-1A

Front rocker arm shaft

6102.01.38

Front rocker arm seat

6102.01.52

Rocker arm spring

6102.01.39

Intermediate rocker arm seat

6102.01.41

Value adjust screw

GB/T6171-2000

Nut M8X1

10

4102.01.30

Rock arm unit

11

6102.01.32

Connecting shaft

12

GB/T6170-2000

Nut M8

13

GB/T93-1987

Washer 8

14

GB/T97.1-1987

Washer 8

15

6102.01.51

Blot of rear-intermediat rocker arm

16

GB/T93-1987

Washer 8

17

GB/T97.1-1985

Washer 8

18

6102.01.42

Rear rocker arm seat

19

6102.01.43A

Rear rocker arm shaft

20

6102.01.21

Double-screw blot of rocker arm seat

1-4

Cylinder Head Hood Unit

FIG410203

1-5

Cylinder Head Hood Unit


NO.

FIG410203

PART NO.

PART NAME & DESCRIPTION

QTY.

4102.01.09

Cylinder head hood unit

6102.01.23

Soft plug of oil filler

6102.01.35

Nut

6102.01.33

Washer

6102.01.21

Rubber ring

4102.01.19

Rubber seal ring

1-6

Cylinder Head

FIG410204

1-7

Cylinder Head
NO.

PART NO.

FIG410204
PART NAME & DESCRIPTION

QTY.

6102.01.46

Valve collects

16

6102.01.47

Valve spring seat

4102.01.23

Outer valve spring

4102.01.22

Inner valve spring

6102B.01.50A

Valve seal cartridge unit

6102B.01.45

Valve spring washer

4102.01.24

Intake valve

4102.01.25

Exhaust valve

6102.01.29

Dust cover

10

6102.01.53

Fuel injector double-screw bolt

11

GB/T6171-2000

Nut M8X1

12

4102.01.26

Front lifting eye

13

GB/T93-1987

Washer 10

14

GB/T5783-2000

Blot M10X25

15

4102BQ-12K.01.05

Rear lifting eye

16

4102BZL-A1.01.08

Control rod frame

17

GB/T93-1987

Washer 10

18

GB/T5783-2000

Blot M10X25

1-8

Cylinder Block Unit

FIG410205

1-9

Cylinder Block Unit

FIG410205

NO.

PART NO.

PART NAME & DESCRIPTION

4102BZL-1.02.10

Cylinder block unit

1-1

4102BZL-1.02.01

Cylinder block

1-2

6102.02.49

Sealing cup for cylinder blockfront and rear ends

1-3

6102.02.44-1

End plug of main pressure oil passag

1-4

6102.02.06C

Front camshaft bush

1-5

6102.02.05C

Camshaft bush

1-6

6102.02.47

Cylinder jacket sealing cup

1-7

6102.02.46

Plug

1-8

6102.02.48

Cylinder jacket sealing cup

1-9

6102.02.54

Drive bush of oil pump

1-10

6102BZ.02.17

Cylinder sleeve

1-11

6102.02.12

Locating sleeve

1-12

6102.02.11

Washer

10

1-13

6102.02.02

Main bearing bolt

10

1-14

6102.02.43

Main pressure oil passage plug(lower)

1-15

GB119-86

Pin A4X8

1-16

6102B1.02.161-1

Welding parts of nozzle

1-16.1

6105A.02.161-2

Welding parts of nozzle

1-17

6102B1.02.156-1

Injection body assy

1-18

6102B1.02.164

Washer

1-10

QTY.

Cylinder Block 1

FIG410206

1-11

Cylinder Block 1
NO.

PART NO.

FIG410206
PART NAME & DESCRIPTION

QTY.

6102.02.139

Water drain valve pull-rod

6102.02.141

Supporting plate

GB91-86

Pin 3X20

6102.02.120-2

Water drain valve unit

6102.02.113

O-ring seal of pressure-maintaining valve

6102.02.60-1

Main pressure oil passage pressure-maintaining valve unit

6102.02.125

Water drain valvejoint seat

4102.02.52

Lubricating oil pipe joint seat of fuel injection pump

6102A.02.133

Lubricating oil pipe joint seat of fuel injection pump

10

3846N-010-B

Hydraulic warning induction plug

11

6102.02.15-1A

Crankshaft thrust piece (upper)

12

6102.02.16-1A

Crankshaft thrust piece (lower)

13

6102.02.126-B

Central main bearing halfshell

14

6102.02.14-1B

Main bearing halfshell

15

6102.02.31

Rear end plug of camshaft

16

SG79-75

Pipe14X2X400

17

ZBT32005.1-88

Double-steel wire hoop 20

1-12

Cylinder Block 2

FIG410207

1-13

Cylinder Block 2
NO.

PART NO.

FIG410207
PART NAME & DESCRIPTION

QTY.

6102.02.56

Cylinder head bolt

14

6102.02.55

Cylinder head bolt

6102.02.13

Cylinder head bolt locating sleeve

6102.02.41

O-ring seal 15X2.4

4102BZ.02.80A

Cylinder head gasket unit

4102B.02.180A

Dipstick assy

4102B.02.170A

Dipstick assy

GB/T5783-2000

Bolt M822

GB/T97.1-85

Washer 8

10

GB/T5783-2000

Bolt M816

11

6102.02.53

Upper bush cover of oil pump

12

6102.02.108

Upper bush cover seal ring of oil pump

13

6102.02.91

Push rod chamber cover gasket

14

6105A.02.87

Rear push rod chamber cover

15

6105A.02.88

Baffle plate

16

6102.02.89A

Connecting pipe

17

GB/T867-86

Pin 2.5X6

18

6102.02.127

Combined seal washer (8)

19

6102.02.129

Rear push rod chamber cover bolt

20

4102BZL-1.02.50

Respirator unit

21

GB/T97.1-1985

Washer 8

22

GB/T93-1987

Washer 8

23

4102BZ.02.31

Pipe clamp

24

4102BZ.02.29

Rubber pipe

25

ZBJ22002-1988

O-ring seal

26

GB/T5783-2000

Bolt M8X25

27

6102.02.109

Dipstick O-ring seal

28

4102.02.52

Lubricating oil pipe joint of fuel injection pump

1-14

Cylinder Block 2
NO.

PART NO.

FIG410207
PART NAME & DESCRIPTION

QTY.

29

10Q07-01013-B

Front left carrier

30

GB/T5783-2000

Bolt M10X25

31

GB/T93-1987

Washer 10

32

4102.02.110

Oil return joint seat unit

33

4102.02.48

Washer

35

6102.02.128

Front push rod chamber cover bolt

36

6102.02.52

Front-mid push rod chamber cover

37

10Q07-01014-B

Front right carrier

38

6102BZ-26.09.53

Return the oil connect mat

39

4102BZ.02.86

Return pipe connector weldment

40

GB/T859-1987

Washer 8

41

GB/T5782-2000

Bolt M8x40

42

4102.02.76

Front left(right) carrier stud

1-15

Camshaft

FIG410208

1-16

Camshaft
NO.

FIG410208
PART NO.

PART NAME & DESCRIPTION

QTY.

GB/T5786-2000

Bolt M14X1.5X40

GB/T93-87

Washer 14

6102.02.29

Pressure plat

6102.02.28

Camshaft gear

6102.02.27

Camshaft thrust piece

GB1096-79

Key 8X20

4102BZL.02.32

Tappet

6102.02.30

Push rod unit

6102.02.16-1

Camshaft

10

GB/T93-87

Washer 8

11

GB5783-86

Bolt M8X25

1-17

Flywheel Housing

FIG410209

1-18

Flywheel Housing
NO.

PART NO.

FIG410209
PART NAME & DESCRIPTION

QTY.

4102.02.38-1

Rear oil seal seat

4102.02.39

Crankshaft rear oil seal gasket

6102.02.110A

Crankshaft rear oil seal unit

GB119-86

Pin A10X25

4102BZ-H58A.02.37

Flywheel housing

GB93-87

Washer 14

6102.02.51

Flywheel housing stud

GB/T61070-2000

Nut M14

GB/T5783-2000

Bolt M8X40

10

GB/T5782-2000

Bolt M14X50

11

4102.02.66

Peep hole rubber plug of timing pointer

12

4102B.02.67

Timing pointer of flywheel housing

13

4102.02.100

Dust excluding plat of flywheel housing unit

14

GB/T93-87

Washer

15

GB/T5783-2000

Bolt M6X12

16

GB/T5783-2000

Bolt M8X22

17

GB/T93-87

Washer 8

18

GB/T119-86

Pin A8X16

19

6102A.02.165

Rubber seal

1-19

Gear Chamber

FIG410210

1-20

Gear Chamber
NO.

PART NO.

FIG410210
PART NAME & DESCRIPTION

QTY.

6102.02.19

Gear chamber gasket

6102BQ-H.02.18-2

Gear chamber

6102.02.35-1

Idler shaft

6102.02.20

Idle unit

6102.02.38

Idle pressure plate

GB/T93-87

Washer 10

GB/T5782-2000

Bolt M1055

GB/T119-86

Pin A10X25

6102BQ-H.02.24

Cover gasket of gear chamber

10

4102BZ-51.02.07

Gear chamber cover

11

6102.02.22

over gasket of peep hole

12

6102.02.21

Cover plate of peep hole

13

GB859-87

Washer 6

14

GB5783-86

BOLT M614

15

GB/T97.1-85

Washer 8

19

16

GB/T93-87

Washer 8

23

17

GB/T5782-2000

Bolt M860

18

4102B.02.83

Timing pointer

19

6102.02.90A

Front oil seal of crankshaft

20

GB/T5782-2000

Bolt M855

21

GB/T5782-2000

Bolt M825

22

GB/T119-1986

Pin A10X55

23

GB/T5782-2000

Bolt M845

24

GB/T899-1987

Bolt M10X55

25

6102BQ-H.02.138

Positioning sleeve

26

6102.20.09

Hollow bolt

1-21

Crankshaft Flywheel

FIG410211

1-22

Crankshaft Flywheel
NO.

PART NO.

FIG410211
PART NAME & DESCRIPTION

QTY.

4102.03.12

Crankshaf nut

4102.03.02

Gasket

4102BQ-41.03.10

Damper unit

6102.03.03

Oil baffle

6102.03.04-1

Oil thrower disk

6102.03.05

Crankshaft gear

6102.03.29

Crankshaft key

4105Q-28.03.01

Crankshaf

GB/T829-1989

Bearing 60205-Z

10

GB119-86

Pin A12X30

11

4102BQ-28.03.20

Flywheel unit

12

4102B.03.11-1

Lock piece

13

4102BQ-28.03.09

Flywheel

14

GB/T119-1986

Pin A10X22

15

6102.03.15

Lock piece

16

6102.03.07

Flywheel bolt

17

4105Q-44M.03.05

Belt pulley

18

GB/T5783-2000

Bolt M10X25

19

GB/T93-1987

Washer10

1-23

Piston Connecting Rod

FIG410212

1-24

Piston Connecting Rod


NO.

PART NO.

FIG410212
PART NAME & DESCRIPTION

QTY.

4102BZ.04.30

Piston

6102.04.07B

Piston pin

6102.04.14

Cheek ring 35

4102.04.05

Connecting rod bushing

6102.04.10A

Connecting rod unit

6102.04.11

Connecting rod bolt

6102.04.13C

Big end bearing halfsheel

6102BZ.04.04

Oil piston ring

6102BZ.04.20

Helical lining spring unit

10

6102BZ.04.03

2nd piston ring

11

6102BZ.04.02

Top piston ring

1-25

Oil Sump

FIG410213

1-26

Oil Sump
NO.

FIG410213
PART NO.

PART NAME & DESCRIPTION

QTY.

4102.05.06

Oil sump gasket

4102.05.10-4

Oil sump unit

GB97.1-85

Washer 8

24

GB93-87

Washer 8

24

GB5783-86

Bolt M816

24

6102.05.03-1

Washer

6102.05.04-2

Oil drain plug

1-27

Oil Pump

FIG410214

1-28

Oil Pump
NO.

FIG410214
PART NO.

PART NAME & DESCRIPTION

QTY.

6102.07.11-1

Gear shaft

6102.07.09

Adjusting shim

6102.07.08-1

Spline housing

4102.07.00-1

Oil pump assy

4-1

4102.07.02-1

Oil pump cover

4-2

4102.07.07-1

Oil pump driver gear

4-3

4102.07.01-1

Oil pump body

4-4

GB308-89

Spring ball 12

4-5

4102.07.12

Spring

4-6

6102.07.17

Spring seat

4-7

GB91-86

Cotter 4X36

4-8

GB93-87

Washing 8

4-9

GB5782-86

Bolt M8X50

4-10

4102.07.09-1

Oil suction pipe

4-11

6102.07.16

Filter screen

4-12

4102.07.08-1

Filter housing

4-13

4102.07.06-1

Driving gear shaft

4-14

GB119-86

Pin A6X14

4-15

4102.07.05-1

Driving gear shaft

4-16

4102.07.10-1

Driving gear UNIT

GB93-87

Washer 10

GB83-86

Bolt M10X25

6102.07.12

Washer

GB93-87

Washer 8

GB5782-86

Bolt M8X40

10

4102.07.30A

Oil delivery pipe assy

1-29

Water Pump Ass'y

FIG410215

1-30

Water Pump Ass'y

FIG410215

NO.

PART NO.

4102Q-3.08.00-1

Water pump unit

1-1

GB/T68-1985

Screw M6X16

1-2

4102.08.15-1

Water pump cover plate

1-3

4102.08.14-1

Water pump gasket

1-4

4102.08.02-1

Water pump blade wheel

Water seal F17T

1-5

PART NAME & DESCRIPTION

QTY.

1-6

Q43217

Check ring

1-7

4102Q-3.08.08

Water pump shaft

1-8

4102.08.01-1

Water pump body

1-9

Q70001

Oil cup Z1/8-27

1-10

GB/T280-64

Bearing 20803

1-11

4102.08.09-1

Spacing sleeve

1-12

GB/T893.1-1986

Check ring 47

1-13

4102Q-3.08.07

Belt pulley flange

1-13-1

4102BZ-A45F.08.05

Fan pad

1-14

4105Q-41.08.03

Belt pulley

1-15

GB/T97.1-1985

Washer 12

1-15-1

GB/T859-1987

Washer 8

1-16

GB/T91-1986

Pin 2.5X20

1-17

GB/T6178-1986

Nut M12X1.25

1-18

GB/T5783-2000

Bolt M8X35

1-19

GB/T93-1987

Washer 8

1-20

4102BQ-11A.08.17

Warm air water pipe joint

1-21

6102.08.18

Seal washer of water pump shaft

1-22

6102.08.06-1

Washer

1-23

GB/T5783-2000

Bolt M8X16

4102.08.16

Water pump rear gasket

GB/T93-1987

Washer 10

1-31

Water Pump Ass'y


NO.

PART NO.

FIG410215
PART NAME & DESCRIPTION

QTY.

GB/T5782-2000

Bolt M10X50

GB/T5782-2000

Bolt M10X40

GB/T5782-2000

Bolt M10X75

6102.08.28

Dust proof cover

1-32

Intake Pipe and Exhaust Pipe Assy

FIG410216

1-33

Intake Pipe and Exhaust


Pipe Assy
NO.
PART NO.

FIG410216
PART NAME & DESCRIPTION

QTY.

4102.09.02

Exhaust pipe gasket

4102BZ-26.09.01

Exhaust pipe

4102BQ-11.09.18

Bolt

GB/T93-1987

Washer 8

GB/T97.1-1985

Washer 8

GB/T5783-2000

Bolt M8X25

4102BZ.09.26

Turbine housing stud

4102BZ.09.28

Lock gasket

4102BZ.09.27

Turbine housing nut

10

4102B.09.02

Inlet pipe gasket

11

4102BZL-A1A.09.03

Inlet pipe

12

6102.02.117

Combined seal washer(10)

13

4102BZL-A2A.09.40

Guiding pipe unit

14

6102.20.09

Hollow screw

15

GB/T5783-2000

Bolt M6X16

16

GB/T93-1987

Washer 6

17

4102.09.17

Hex nut

1-34

Turbocharger Assembly

FIG410217

1-35

Turbocharger Assembly
NO.

PART NO.

FIG410217
PART NAME & DESCRIPTION

QTY.

4102BZ.10.16

Turbine housing outlet gasket

4102BZ.10.10-2

Turbocharge assy

4102BZ.10.17

Turbine housing outlet gasket

GB/T5783-2000

Bolt M8X22

GB/T93-2000

Washer 8

4102.09.17

Hex nut

GB/T899-1988

Stud M10-M10X40

4102BZ-26.10.14

Exhaust bent pipe

4102BZ-26.10.24

Oil filling screw

10

4102BZ-26.10.25

Gasket

11

4102BZ-26.10.23

Oil feed hollow screw

12

6102Z.09.15

Gasket

13

4102BZ.10.01

Hollow screw

14

4102BZ-26.10.20-1

Turbocharge Oil inlet pipe assy

15

4102BZ-26.10.02-1

Rubber pipe

16

QC/T390-1999

Double-steel hoop 28

17

4102BZ-26.10.18-1

Oil return adapter

18

4102BZ-26.10.26

Oil return gasket

1-36

Fuel Pipes

FIG410218

1-37

Fuel Pipes
NO.

FIG410218
PART NO.

PART NAME & DESCRIPTION

QTY.

4102BQ-1.13.120-1

Big fuel return pipe clip assy.

4102BQ-11.13.150

Small fuel inlet pipe assy.

4102B.13.130

Injection pump lubricating oil pipe assy.

4102BZ.13.90-1

Injector fuel return pipe assy.

6102.13.70

Fuel injection pipe clip assy.

4102BZL.13.40-2

4th cylinder fuel injection pipe assy.

4102BZ-45A.13.140

Ahead tool lubricating oil pipe assy.

4102BZL.13.30-2

3rd cylinder fuel injection pipe assy.

4102BZL.13.20-2

2nd cylinder fuel injection pipe assy.

10

4102BZL.13.10-2

1st cylinder fuel injection pipe assy.

11

4102BZ.13.80-2

Big fuel return pipe assy.

12

4102BZL.13.70

Big fuel inlet pipe assy.

13

4105Q-41.13.110

Fuel inlet pipe assy.

14

6102.13.39

Dust proof cover of oil pipe

15

6102BQ-22.02.164

Fuel leak-off connector

1-38

Fuel Filter

FIG410219

1-39

Fuel Filter
NO.

FIG410219
PART NO.

PART NAME & DESCRIPTION

QTY.

CX0710B4T-00016102.15.01

Fuel leak-off screw

FB31146102.02.127

Combined sealing washer

CX0710B4T-05006102.15.10

Check valve seat

FB31146102.15.03

Shim

GB/T5783-2000

Nut M10

GB/T97.1-1985

Washer 10

GB/T93-1987

Washer 10

2CX0710T1-00026102.15.15

Hollow screw

CX0704T-0001

Filter seat

10

CX0710B4-0000

Screwed fuel filte

1-40

Fuel Injection Pump

FIG410220

1-41

Fuel Injection Pump


NO.
1

FIG410220

PART NO.
4102BZ.16.10-3

PART NAME & DESCRIPTION

QTY.

Fuel injection pump assy

Fuel injection pump gear

Advancer assy

Washer

Tightening cover nut

Washer 6

Screw

6102.02.107

Fuel injection pomp mounting gasket

GB/T5783-2000

Bolt M10x 22

10

GB/T93-1987

Washer 10

11

6102.16.02

Nut

12

GB/T96-1985

Washer 10

13

4102.16.11

Supporting frame

1-42

Thermostat Assy.

FIG410221

1-43

Thermostat Assy.

FIG410221

NO.

PART NO.

PART NAME & DESCRIPTION

4102BQ-11.17.02

Thermostat cover

4102.17.03

Thermostat cover gasket

4102.17.10

Thermostat unit

6102BQ-26.17.13

Anti-dirt plug

6102.01.57

Plug

81C-01170

Warm-air intake-water switch

4102Z-B1.17.01

Thermostat seat gasket

GB/T97.1-1985

Washer 10

GB/T93-1987

Washer 10

10

GB/T5783-1986

Stud M10X30

11

GB/T5783-1986

Stud M10X25

12

3825B-010

Water temperature sensor

13

ZBT32005.1-88

Double-steel wire hoop 38

14

4102B.17.06-1

Water outlet rubber pipe

15

4102.17.05

Connecting pipe

16

4102.17.04

Thermostat seat gasket

17

GB/T97.1-1985

Washer 8

18

GB/T93-1987

Washer 8

19

GB/T5783-1986

Stud M8X25

1-44

QTY.

Oil Cooler

FIG410222

1-45

Oil Cooler

FIG410222

NO.

PART NO.

PART NAME & DESCRIPTION

4102BZL-1.18.01

Oil cooler cover

4102.18.02

Oil cooler cover gasket

4102.18.10

Oil cooler

4102.18.17

Sealing ring

6102.18.06

Pressure adjusting spring

6102.18.05

Sealing ring

6102.18.09

Adjusting piece

6102.18.04

Pressure adjusting spring

6102.18.03

Slide valve

10

GB/T97.1-1985

Washer8

21

11

GB/T93-1987

Washer8

21

12

GB/T5782-2000

Bolt M8X70

13

GB/T899-1988

Double-screw bolt M8X32

14

G/TB5782-2000

Bolt M8X45

15

6102.02.127

Combined seal washer

16

GB/T897-1988

Bolt M8X32

17

GB/T5783-2000

Bolt M8X30

11

18

GB/T5783-2000

Bolt M8X22

19

4102BZ-45A.18.08

Oil delivery joint

20

4102BZ-45A.18.09

Shim

1-46

QTY.

Brake Air Compressor Assembly

FIG410223

1-47

FIG410223

Brake Air Compressor Assembly

NO.

PART NO.

PART NAME & DESCRIPTION

QTY.

4102BZ-C11K.20.10-1

Air compressor assy

4102BZ-C11K.20.30

Oil inlet pipe connector

4102BZ-C11K.20.20

Oil rerurn pipe connector

4102BZ-C11K.20.01

Air compressor bracket

6102A.20.02

Oil rerurn screw

6102.02.117

Multiple sealing washer(10)

6102.20.09

Hollow screw

6102.15.03

Multiple sealing washer(14)

6102.20.11

Hollow screw

10

GB/T923-1988

Nut M101

11

GB/T923-1988

Nut M141.5

12

GB/T97.1-1985

Washer 12

13

GB/T859-1987

Washer 10

14

GB/T859-1987

Washer 12

15

GB/T5783-2000

Bolt M1030

16

GB/T5783-2000

Bolt M1035

17

GB/T5783-2000

Bolt M1230

18

GB/T5783-2000

Bolt M1270

1-48

Electric Equipment

FIG410224

1-49

Electric Equipment

FIG410224

NO.

PART NO.

PART NAME & DESCRIPTION

4102BQ-26.21.30

Silicon rectifier generatorwith vacuum pump

4102BQ-41.21.01-1

Generator supporting plate

GB/T96-1985

Washer 8

GB/T93-1987

Washer 8

GB/T5783-2000

Bolt M8x25

GB/T6170-2000

Nut M10

GB/T93-1987

Washer 10

GB/T97.1-1985

Washer 10

6102BQ-H.21.02

Generator pivot

10

4102BQ-41.21.02-3

Generator supporting frame

11

GB/T859-1987

Washer 16

12

GB/T5783-2000

Bolt M16x45

13

GB/T5783-2000

Bolt M12x40

14

GB/T859-1987

Washer 12

15

4102.21.20-1

Starter

16

GB/T6171-2000

Nut M12x1.5

17

GB/T93-1987

Washer 12

18

GB/T898-1988

Stud M12x1.5x30

1-50

QTY.

Fan

FIG410225

1-51

Fan

FIG410225

NO.

PART NO.

1-1

6133Q1.26.10

PART NAME & DESCRIPTION

QTY.

Fan (490mm)

2-1

Fan belt AV13X940

3-1

Fan belt AV17X1320

1-52

Injector Assembly

FIG410226

1-53

Injector Assembly
NO.

PART NO.

FIG410226
PART NAME & DESCRIPTION

QTY.

PQ4102BZ.00-1

Injector assembl

PQ6102 01

Pip joint bolt

PQ6102 02

Gasket

PQ6102 12

Upper gasket

PQ6102 03

Cap nut

PQ6102 11

Gasket

PQ4102BZ.00-1 05

Pressure adjusting spring

PQ6102 10

Push rod

PQ6102 09

Connector

10

PQ6102 08

Gasket

11

PQ6102 20

Injector holder

12

NP-DLLA154SN640

JapanZEXEL Nozzle pair

13

PQ6102 06

Injector nut

14

PQ6102 07

Cone washer

15

PQ6102 04

Pressure adjusting screw

1-54

Link the Tube the Gross

FIG410227

1-55

Link the Tube the Gross

FIG410227

NO.

PART NO.

PART NAME & DESCRIPTION

4102BZLA1A.23.03

Enter the spirit connector

GB/T5783-2000

Bolt M10X25

GB/T93-1987

Washer 10

4102BZL.23.04

Enter the spirit connector gasket

1-56

QTY.

Intake Preheating Device

FIG410228

1-57

Intake Preheating Device


NO.

PART NO.

FIG410228
PART NAME & DESCRIPTION

QTY.

4102Z.21.60-1

Electronic Control equipment

4102Z.21.90

Preheating plug

6102B.21.05

Rear electric board

4102Z-B1.21.70

Preheating plug line assemble

1-58

Clutch Assembly 1-Clutch Case And


Others

FIG410229

1-59

Clutch Assembly 1-Clutch


Case And Others

NO.

PART NO.

FIG410229
PART NAME & DESCRIPTION

QTY.

16D5-02063-C

Release fork

GB/T5783-2000

Bolt M1030

10

GB/T859-1987

Spring washer 10

12

6102.26.02

Clutch case flange

GB/T859-1987

Spring washer 10

GB/T5783-2000

Bolt M1040

GB/T1153-1976

Grease filler 45O101

4102BZ-A11K.26.01-1

Cluth case

6102A.26.05

Gasket

10

6102A.26.04

Cluth case cover plate

11

GB/T859-1987

Spring washer 8

12

GB/t5783-2000

Bolt M812

13

6102.26.05

Pushing

14

16D5-02064

Release fork arm

15

Q5500625

Semicircular key

16

Q1501035

Bolt M1035

17

Q40310

Washer 10

1-60

Clutch Assembly 2-Clutch

FIG410230

1-61

FIG410230

Clutch Assembly 2-Clutch

NO.

PART NO.

PART NAME & DESCRIPTION

QTY.

4102BZ-A11K.26.30

Cluth driven plate assembly

4102BZ-A11K.26.20

Cluth cover pressure plate assembly

GB/T119-1986

Parallel pin A1022

Parallel pin A1025

GB/T859-1976

Spring washer 10

GB/T5783-2000

Bolt M1030Select

GB/T5783-2000

Bolt M1030Select

GB/T5783-2000

Bolt M1030Select

1-62

Oil Filter

FIG410231

1-63

Oil Filter
NO.

FIG410231
PART NO.

PART NAME & DESCRIPTION

QTY.

4102Q-26.14.10-1

Oil pipe unit

GB/T5782-1986

Bolt M8X40

GB/T859-1987

Washer 8

6102.14.32

Shim

4102Z1-26.14.100

Oil filter assembly

GB/T859-1987

Washer 10

GB/T5782-1986

Bolt M10x100

GB/T5782-1986

Bolt M10x32

1-64

Steering Pump Assy

FIG410232

1-65

Steering Pump Assy


NO.

PART NO.

6102BQ-H.30.00-2

FIG410232
PART NAME & DESCRIPTION
Steering pump assy

1-66

QTY.
1

2. Engine System
FIG.E1001
FIG.E1101
FIG.E1102
FIG.E1103
FIG.E1104
FIG.E1201
FIG.E1301

Engine Mounting..........................................................................2-1
Fuel Supply System.....................................................................2-3
Throttle Control System...............................................................2-5
Intake System..............................................................................2-8
Intercooler System.....................................................................2-11
Exhaust System.........................................................................2-13
Cooling System .........................................................................2-16

Engine Mounting

FIGE1001

2-1

Engine Mounting
NO.
1

FIGE1001

PART NO.

PART NAME & DESCRIPTION

QTY.

10Q07-01016-C

Support, engine mounting, front

Q4501242

Rivet

Q150B1225-0H1

Bolt

Q40212

Washer, large

Q40312

Washer, spring

10Q01-01020-B

Cushion ass'y, front mounting

Q40310

Washer, spring

Q340B10

Nut

10Q07-01014-B

Bracket, R, front mounting

10Q07-01013-B

Bracket, L, front mounting

Q150B1030

Bolt

Q40310

Washer, spring

10Q01-01050

Cushion ass'y, engine mounting, rear

Q150B1445

Bolt

Q40114

Washer

Q340B14

Nut

10Q01-01049

Bolt, engine rear mounting

Q40218

Washer, large

Q40318

Washer, spring

Q381B18

Nut

Q500B0440

Pin, cotter

10V70-01040

Bracket, L, engine mounting, rear

10V70-01045

Bracket, R, engine mounting, rear

Q150B1425

Bolt

Q40314

Washer, spring

2-2

Fuel Supply System

FIGE1101

2-3

Fuel Supply System


NO.
1

FIGE1101

PART NO.

PART NAME & DESCRIPTION

QTY.

1101Q05-001

Fuel tank ass'y

1103QA-001

Cap ass'y

11Q01-01110

Strap ass'y

Q340B10

Nut

Q40108

Washer

Q40110

Washer

Q500B3216

Pin, cotter

Q510B0850

Pin, shaft

11Q01-01105-A

Fuel tank bracket ass'y

Q150B1030

Bolt

Q340B10

Nut

Q40110

Washer

16

Q40310

Washer, spring

11Q01-01115

Strap

RQ860B10225

Hose ass'y

RQ86008290

Hose ass'y

11Q01-04023

Ring, grooved

ZD250X7.5

Strap

35N-06109

Fitting, pipe

10

11.2D-04027

Seal ring

11

1119G-019

Pre-filter ass'y, fuel

12

11V50-04064

Bracket

Q150B0830

Bolt

Q340B08

Nut

Q40108

Washer

Q40308

Washer, spring

RQ860B10075

Hose ass'y

13

2-4

Throttle Control System

FIGE1102

2-5

Throttle Control System


NO.

FIGE1102

PART NO.

PART NAME & DESCRIPTION

QTY.

11V66-08020-A

Accelerating drive-unit ass'y (including NO.1-4)

11V66-08030

Bracket spacing block ass'y

Q150B0820

Bolt

Q40108

Washer

Q40308

Washer, spring

11V66-08025

Throttle accelerator-rod ass'y

Q40112

Washer

Q500B2530

Pin, cotter

11N-08036

Plastic bush

11QA-08023

Return spring

11V79-08050

Accelerator control wire ass'y

Q40106

Washer

Q500B1620

Pin, cotter

Q510B0614

Pin

11V66-08010

Pedal ass'y, accelerator (including NO.6-8)

11QA-08011

Pedal, accelerator

11V66-08014

Pivot

11V66-08015

Bracket, accelerator pedal ass'y

11V66-08016

Tube

Q150B0830

Bolt

Q350B08

Nut

Q40106

Washer

Q150B0614

Bolt

Q40106

Washer

Q40306

Washer, spring

11V50-08300

Blanking control cable ass'y

35.6B2-06810

Clip ass'y

ZD250X7.5

Strap

2-6

Throttle Control System


NO.
10

FIGE1102

PART NO.

PART NAME & DESCRIPTION

QTY.

11V50-08301

Bracket

Q150B0620

Bolt

Q340B06

Nut

Q40106

Washer

Q40306

Washer, spring

2-7

Intake System

FIGE1103

2-8

Intake System
NO.

FIGE1103

PART NO.

PART NAME & DESCRIPTION

QTY.

11V50-09010

Line ass'y, inlet air

11V67-09061

Bracket, upper

11V50-09069

Soft cushion

Q150B0820

Bolt

Q40108

Washer

Q40308

Washer, spring

Q340B08

Nut

11V67-09071

Bracket, lower

Q150B0820

Bolt

Q40108

Washer

Q40308

Washer, spring

Q340B08

Nut

11V50-09065

Soft cushion ass'y

Q40106

Washer

Q40306

Washer, spring

Q340B06

Nut

11V50-09042

Hose, inlet air

Q672120

Clamp

1109V50-010

Air filter ass'y

1109.6B-020

Master filter ass'y

1109.6B-030

Safety filter ass'y

11V50-09080

Bracket ass'y

11Q01-09019

Clamp

Q150B1035

Bolt

Q40110

Washer

Q40310

Washer, spring

Q340B10

Nut

11V50-09021

Inlet rubber tube-I

4
5

2-9

Intake System
NO.

10

11

FIGE1103

PART NO.

PART NAME & DESCRIPTION

QTY.

Q672120

Clamp

Q67275

Clamp

11V79-09015

Intake steel tube ass'y

Q150B0615

Bolt

Q40106

Washer

Q40306

Washer, spring

11V79-09017

Clamp

Q150B0615

Bolt

Q150B0635

Bolt

Q40106

Washer

Q40306

Washer, spring

Q340B06

Nut

11V79-09013

Inlet rubber tube-II

Q67275

Clamp

2-10

Intercooler System

FIGE1104

2-11

Intercooler System
NO.
1

FIGE1104

PART NO.

PART NAME & DESCRIPTION

QTY.

11V79-18113

Outlet pipe, turbocharger

JK-442.065

Clamp

11V70A-18112

Intake pipe, intercooler

11V70A-18206

Clamp

11VD1A-18203

Clamp

Q150B0825

Bolt

Q40108

Washer

Q40308

Washer, spring

Q340B08

Nut

11Q01-18114

Intake pipe, intercooler

JK-442.095

Clamp

1118Q01-010-A

Intercooler ass'y

11V79-18116-A

Outlet pipe, intercooler

11V79-18114

Intake pipe, engine

JK-442.085

Clamp

2-12

Exhaust System

FIGE1201

2-13

Exhaust System

FIGE1201

NO.

PART NO.

4102BQ-11.00.02

Washer ass'y, seal

12V48-03010

Intake ass'y, air, muffler

12Q07-03018

Flange

Q120B1045

Bolt

Q340B10

Nut

12DD-03034

Clamp

12D-03039

Screw (for front)

Q40310

Washer, spring

Q150B1035

Bolt (for rear)

Q40110

Washer

Q340B10

Nut

1201Q07-010

Muffler ass'y

12D-03033-A

Clamp

12D-03039

Screw

Q40310

Washer, spring

Q340B10

Nut

12.6B-03028

Front hanger

Q150B1025

Bolt

Q340B10

Nut

Q40110

Washer

Q40310

Washer, spring

12DD-03027

Cushion

12DD-03028

Washer

Q173B1265

Bolt

Q381B12

Nut

Q500B3230

Pin, cotter

12Q01-03026

Plate, support

Q150B1030

Bolt

PART NAME & DESCRIPTION

2-14

QTY.

Exhaust System
NO.

10

FIGE1201

PART NO.

PART NAME & DESCRIPTION

QTY.

Q40110

Washer

Q40310

Washer, spring

Q340B10

Nut

12DD-03036

Outlet, air, muffler

2-15

Cooling System

FIGE1301

2-16

Cooling System
NO.
1

FIGE1301

PART NO.

PART NAME & DESCRIPTION

QTY.

13V79-03011

Inlet, water, radiator

JK-442.060

Clamp (45-60)

1301V79-010

Radiator ass'y

13V79-09010

Shield ass'y, wind

13V79-09011

Shield, wind

13Q01-09028

Seal strip

Q150B0816

Bolt

Q150B0822

Bolt

Q150B0825

Bolt

Q40208

Washer, large

Q40308

Washer, spring

13V70A-02001

Radiator frame ass'y

Q150B1020

Bolt

10

Q40110

Washer

10

Q40310

Washer, spring

10

13V65-02040

Radiator bracket ass'y

Q150B1025

Bolt

Q150B1030

Bolt

Q40110

Washer

Q40310

Washer, spring

13V65-02036

Thrust, radiator

Q40120

Washer

13Q01-02030

Radiator cushion bracket ass'y

Q150B1025

Bolt

Q40110

Washer

Q40310

Washer, spring

Q340B10

Nut

13V70A-02026

Stay rod

6
7

2-17

Cooling System
NO.

FIGE1301

PART NO.

PART NAME & DESCRIPTION

QTY.

Q150B1065

Bolt

Q40110

Washer

Q40310

Washer, spring

13Q01-02015

Cushion ass'y

Q40310

Washer, spring

Q340B10

Nut

13V79-03013

Outlet, water, radiator

JK-442.080

Clamp (60-80)

11

13Q07-03015

Fitting ass'y

12

13V79-03012

Inlet, water, engine

JK-442.060

Clamp (45-60)

JK-442.080

Clamp (60-80)

13V79-11053

Hose, water return

JK-442.040

Clamp (30-40)

1311V79-010

Tank ass'y, expansion

1304D5-010-A

Radiator filling cap ass'y

1311Q04-061

Pipe, steam escape

15

13V79-11067

Expansion tank bracket ass'y, L

16

13V79-11066

Expansion tank bracket ass'y, R

Q150B0620

Bolt

Q150B0820

Bolt

Q40106

Washer

Q40108

Washer

Q40306

Washer, spring

Q40308

Washer, spring

13V79-11051

Pipe, air escape, radiator

JK-442.016

Clamp (11-16)

13V79-11052

Pipe, air escape, engine

10

13
14

17
18

2-18

Cooling System
NO.
19

PART NO.

FIGE1301
PART NAME & DESCRIPTION

QTY.

JK-442.016

Clamp (11-16)

13N12-11020

Fitting ass'y

2-19

3. Clutch
FIG.C1601
FIG.C1602
FIG.C1603

Clutch Control Flexible Hose .......................................................3-1


Clutch Control Flexible Hose .......................................................3-4
Clutch Sub-cylinder .....................................................................3-6

Clutch Control Flexible Hose

FIGC1601

3-1

Clutch Control Flexible Hose

NO.

FIGC1601

PART NO.

PART NAME & DESCRIPTION

QTY.

16QA-02020

Clutch pedal ass'y

16V66-05010

Oil reservoir ass'y

Q40105

Washer

Q40305

Washer, spring

RQ2710518

Screw

RQ2710418

Screw

16QA-02025

Hose ass'y

16QA-02026

Hose

Q67220

Clamp

1604V45-010-A

Clutch master cylinder ass'y

Q340B08

Nut

Q40308

Washer, spring

16V66-06030

Oil hose ass'y, front

16QA-06031

Oil hose, front

35QA-06021

Nut

16QA-06032

Dust shield

35QA-06013

Fitting

16V66-06035

Oil hose ass'y, front, 2nd

16V66-06036

Oil hose, front, 2nd

35QA-06021

Nut

Q652B05

Nut

35V66-06513

Bracket

16V50-06040-B

Hose ass'y, front

16N-06042

Core

16N-06043

Clip

16V50-06041

Hose

Q351B10

Nut

Q41010

Washer

3-2

Clutch Control Flexible Hose

NO.
10

FIGC1601

PART NO.

PART NAME & DESCRIPTION

QTY.

16V50-06050-B

Oil hose ass'y, rear

16V50-06051-B

Oil hose, rear

35QA-06021

Nut

Q652B05

Nut

35D-06805

Bracket, upper

35D-06806

Bracket, lower

16N-06034

Bush

Q150B0865

Bolt

Q340B08

Nut

Q40108

Washer

Q40308

Washer, spring

16V50-06066

Bracket

35QA-06071

Clip

Q150B0820

Bolt

Q40308

Washer, spring

Q340B08

Nut

16V50-06060

Hose ass'y

35N-06403

Washer

14

1605B13-010-C

Clutch Sub-cylinder ass'y

15

16.6B-02050

Clutch release bearing seat and bearing ass'y

16.6B-02051

Clutch release bearing seat

360111

Clutch release bearing

16C-02052

Return spring

16C-02053

Ring, return spring

11

12

13

3-3

Clutch Control System

FIGC1602

3-4

Clutch Control System


NO.
1

FIGC1602

PART NO.

PART NAME & DESCRIPTION

QTY.

16QN1-02110

Bracket ass'y

Q150B0820

Bolt

Q40108

Washer

Q40308

Washer, spring

Q340B08

Nut

16QA-02127-B

Lower fixing plate

Q32208

Nut

16QA-02020

Clutch pedal ass'y (including NO. 3-7)

16QA-02021

Clutch pedal welded ass'y

35QA-04022

Shield, pedal

16QA-02037

Shaft, pedal

Q40308

Washer, spring

Q350B08

Nut

16QA-02039

Spring, return

35QA-04019

Bushing

17QA-03122

Pin shaft

Q510B0820

Split pin

1604V45-010-A

Clutch master cylinder ass'y

3-5

Clutch Sub-cylinder

FIGC1603

3-6

Clutch Sub-cylinder
NO.

FIGC1603

PART NO.

PART NAME & DESCRIPTION

QTY.

1605B13-010-C

Clutch Sub-cylinder ass'y

Q150B1025

Bolt

Q40310

Washer, spring

16B13-02043-B

Return spring

1605D5-022

Clevis

Q351B10

Nut

Q5101038

Pin

Q500B3216

Pin, cotter

Q40110

Washer

1605B13-021-B

Push rod

1605D5-031

Shield

Q50510150

Wire, lock

Q43024

Snap ring

1605D4-016

Piston

1605D4-013

Diaphragm

1605D5-012

Piston retainer

16C-02053

Ring, return spring

10

1604D5-044

Cap, plunge

11

1604D5-043

Plunge

12

1605D4-011

Cylinder body

13

16D5-02041-B

Bracket

Q150B1025

Bolt

Q150B1030

Bolt

Q40310

Washer, spring

3-7

4. Gearbox
FIG.T1701
FIG.T1702
FIG.T1703
FIG.T1704
FIG.T1705

Gearbox Case and Main Drive Gear ...........................................4-1


Gearbox Main Shaft and Gear.....................................................4-4
Countershaft,Reverse Speed Shaft and Gear.............................4-7
Shift Housing,Gearbox ................................................................4-9
Shift Mechanism,Gearbox .........................................................4-12

Gearbox Case and Main Drive Gear

4-1

FIGT1701

FIGT1701

Gearbox Case and Main Drive Gear

NO.

PART NO.

PART NAME & DESCRIPTION

QTY.

1700QN1-010

Gearbox ass'y

17D4-01011

Bolt

Q40316

Washer, spring

602050

Bearing

1700.6B-040

Cover ass'y, bearing, main drive gear

1700.6B-041

Cover, bearing, main drive gear

1700D4-630

Bolt

Q40310

Washer, spring

1700C-042

Oil seal ass'y

1700D4-001

Gasket, bearing cover

Q43160

Ring, spring

Q433110

Ring, snap

Z*150212

Bearing

1700GK1-031

Main drive gear

1700.6B1-522

Main drive gear and bearing ass'y

10

1700D5-058

Cover, bearing

11

1700D5-059

Gasket, cover, countershaft

Q150B1020-J0

Bolt

Q40310

Washer, spring

1700C-026

Cover, power fake-off

Q150B1020

Bolt

Q40310

Washer, spring

13

1700C-027

Gasket

14

Q614B10-J8

Plug

15

1700Q17-025

Housing, gearbox

16

1700C-152

Gasket

17

1700D-151

Cover, mainshaft bearing

1700D4-630

Bolt

1
2

12

4-2

FIGT1701

Gearbox Case and Main Drive Gear

NO.

PART NO.

PART NAME & DESCRIPTION

QTY.

1700D4-632

Bolt

18

1800C-328

Seal, oil

19

1800C-326

Coupling, control cable

Q2140510

Screw

Q40305

Washer, spring

3824V50-040

Flexible shaft ass'y, gearbox

3824V50-015

Flexible shaft ass'y, instrument

20

1800C-327

O-ring

21

1700C-072

Gasket

22

1700C-071

Cover, bearing

Q150B1025-J0

Bolt

Q41810

Washer, spring

23

1700J-029

Gasket

24

1700J-028

Cover, inspection hole

Q150B1020

Bolt

Q40310

Washer, spring

4-3

Gearbox Main Shaft and Gear

FIGT1702

4-4

FIGT1702

Gearbox Main Shaft and Gear

NO.

PART NO.

PART NAME & DESCRIPTION

QTY.

1700.6B1-100

Main shaft ass'y

Q43130

Ring, spring

K304628

Bush, spacer

1700C-138

Ring, outer, 4th and 5th synchronizer

1700ZZ-140

Blocking ring ass'y

1700ZZ-141

Blocking ring

1700C-137

Sleeve, sliding

1700C-125

Pin, dowel

1700ZZ-142

Pin, lock

1700C-129

Spring

10

Q966065

Ball, steel

11

1700C-107

Lock ring

12

1700C-108

Ring, thrust

13

1700C-136

Gear hub

14

1700J-109

Block

15

1700.6B1-135

Gear, 5th speed

16

1700.6B -134

Sleeve, shaft, 4th speed

17

1700C-139

Ring, thrust, 4th speed

18

1700.6B1-131

Gear, 3rd speed

19

9249/54

Bearing

20

1700C-121

Ring, blocking, 3rd synchronizer

21

1700ZZ-120

Blocking ring ass'y, 2nd & 3rd synchronizer

22

1700C-122

Ring, block

23

1700C-124

Sleeve, sliding

24

1700ZZ-123

Pin, lock

25

1700J-127

Gear, 2nd speed

26

9348/55K

Bearing

27

1700J-113

Ring, snap, 1st speed

4-5

FIGT1702

Gearbox Main Shaft and Gear

NO.

PART NO.

PART NAME & DESCRIPTION

QTY.

28

1700J-114

Bush

29

1700J-112

Gear, 1st speed

30

9249/62

Bearing

31

1700J-105

Main shaft, gearbox

32

1700J-117

Sleeve, sliding, 1-rev speed

33

1700J-115

Hub, synchronizer, 1-rev speed

34

1700J-183

Bushing, reverse gear

35

1700.6B1-182

Gear, driven, reverse speed

36

1700J-184

Ring, snap

37

192309

Bearing

38

Q433100

Ring, snap

39

1700.6B1-521

Gear, drive, speedometer

40

1700.6B1-522

Gear, driven, speedometer

41

1700J-185

Bush, spacer

42

3507C-026

Flange ass'y

43

1700C-169

Spring

44

1700C-170

Nut, lock

45

Q43130

Block

4-6

FIGT1703

Countershaft,Reverse Speed Shaft and Gear

4-7

Countershaft,Reverse Speed Shaft


and Gear

NO.

PART NO.

FIGT1703
PART NAME & DESCRIPTION

QTY.

42307

Bearing

Q43145

Ring, spring

1700.6B1-056-B

Gear, drive, countershaft

1700D5-064

Gear spacer, 4th speed

1700D5-063

Snap ring, 4th speed, countershaft

1700.6B1-053

Gear, 5th speed

1700C-051

Gear, 3rd speed

1700J-049

Gear, 2nd speed, countershaft

Q5501032

Key

10

1700J-048

Countershaft

11

192308

Bearing

12

Q43390

Ring, snap

13

1700C-073-B

Lock plate nut

14

1700C-074-B

Nut lock

15

1700J-084

Plate, thrust, outer

16

1700J-083

Plate, thrust, inner

17

9248/30

Bearing

18

1700J-081

Bush, spacer, needle bearing

19

1700.6B1-082

Gear, reverse

20

1700J-092

Gear shaft, reverse speed

21

1700C-098

Lock plate

Q150B1016

Bolt

Q40310

Washer, spring

1700J-094

Ring, seal

22

4-8

Shift Housing,Gearbox

FIGT1704

4-9

Shift Housing,Gearbox
NO.

FIGT1704

PART NO.

PART NAME & DESCRIPTION

QTY.

1700V70-300

Cover ass'y, top, gearbox

1700QN1-210

Cover ass'y, upper, gearbox

1700V70-301

Cover, top

Q150B1032

Bolt

Q41810

Washer, spring

1700N-328

Pin

1700N-303

Plug

1700B1-327

Spring

Q43117

Ring, spring

1700N-308

Oil seal

1700V70-320

Control shaft and gear shift arm ass'y

1700B1-311

Shift lever

Q966095

Ball, steel

10

1700B1-313

Spring

11

1700N-314

Blade lock

12

1700B-312

Seat, spring

13

1700N-334

Washer

14

1700N-331

O-ring

15

1700V70-330

Shift rocker ass'y

16

1700N-470

Switch ass'y

17

1700N-471

Washer

18

Q966100

Ball, steel

19

1700C-204

Gasket ass'y, cover, top

20

1700QN1B-215

Cover, upper, gearbox

Q150B1055-J0

Bolt

Q41810

Washer, spring

Q5221226

Pin

1700J-214

Gasket

21

4-10

Shift Housing,Gearbox
NO.

FIGT1704

PART NO.

PART NAME & DESCRIPTION

QTY.

22

1700D5-217-A

Plug

23

1700C-330

Vent plug ass'y

24

1700C-253

1st and reverse shifter

25

1700B1-291

Spring

26

Q966111

Ball, steel

27

1700.6B-251

Shaft, shift fork, 1st and reverse

28

1700J-252

Shift fork

29

1700C-292

Pin

30

1700C-261-A

Fork shaft, 2nd and 3rd speed

31

1700C-262

Shift fork

32

1700C-272

Shift fork, 4th and 5th speed

33

1700C-254

Bolt

Q50512150

Wire, lock

Q50512175

Wire, lock

1700QN1-271

Shift fork, 4th and 5th speed

34

4-11

Shift Mechanism,Gearbox

FIGT1705

4-12

Shift Mechanism,Gearbox
NO.
1

FIGT1705

PART NO.

PART NAME & DESCRIPTION

QTY.

17V50-03080

Gear shift knob ass'y

17QN1-03025

Shift mechanism ass'y (including NO.2-12)

17V50-03026

Shift lever ass'y

17QA-03032

Shift rocker shaft

17QA-03036

Selector rocker shaft

Q340B10

Nut

Q40310

Washer, spring

35QA-04019

Bushing

17QA-03040

Selector rocker and shift sleeve sets

17QA-03033

Shift rocker shaft sleeve

17QA-03037

Selector rocker shaft sleeve

17QA-03038

Limit loop bar

17QA-03039

Selector rocker

17QA-03051

Torsion spring support sheet

17QA-03053

Sheathing

17QA-03052-B

Selector return spring

17QA-03034

Buffer shell

10

17QA-03045

Flexible shaft and rocker shaft bracket sets

17QA-03046

Flexible shaft and rocker shaft bracket

17QA-03054

Supporting plate

17QN1-03060

Shift and selector flexible shaft with ball joint ass'y

17QA-03100

Ball joint ass'y

17QN1-03065

Shift and selector flexible shaft ass'y

Q350B08

Nut

12

17QA-03059-A

Flexible shaft cardboard

13

35D-06801

Upper bracket, double hose clip

Q150B0845

Bolt

Q40108

Washer

11

4-13

Shift Mechanism,Gearbox
NO.

FIGT1705

PART NO.

PART NAME & DESCRIPTION

QTY.

Q40308

Washer, spring

Q340B08

Nut

17QA-03123

Shift flexible shaft cardboard

17QA-03124

Selector flexible shaft cardboard

15

17QN1-03125

Flexible shaft bracket ass'y

16

17B1-03121

Pin

Q33510

Nut

17QN1-03291

Selector rocker

Q150B0845

Bolt

Q40108

Washer

Q33508

Nut

17QA-03122

Pin needle

17QA-03222

Bushing

Q40108

Washer

14

17

18

4-14

5. Propellor Shaft
FIG.P2201
FIG.P2202

Mid-ship Shaft And Center Bearing .............................................5-1


Propeller Shaft.............................................................................5-4

Mid-ship Shaft And Center Bearing

FIG.P2201

5-1

Mid-ship Shaft And Center


Bearing

NO.

PART NO.

FIG.P2201
PART NAME & DESCRIPTION

QTY.

2202DJ01-010

Mid-ship shaft and bearing ass'y

2202DJ01-045

Mid-ship shaft and universal joint ass'y

2202D-025

Flange fork with spider and needle bearing ass'y

22010-023-B

Flange fork

Q341B14

I type hex nut

Q40314

Spring washer

2201D5-029

Ring, snap

8047/25K

Needle bearing ass'y

2201D5-032

Washer dust

2201D5-031

Spider

2201D5-030

Spider ass'y

Q701B90

Fitting, grease

2201C-026

Ring, snap

2201DJ01-015

Mid-ship shaft ass'y

2202D-084-A

Cushion,center bearing

2202D-080

Center bearing bracket

22D-02220-A2

Center bearing bracket ass'y

Q151B1438

Hex bolt

Q341B14

I type hex nut

Q40114

Washer

Q40314

Spring washer

11

22D-02223-A

Washer,spring

12

2202D-085

Center bearing oil seal

13

2202D-081-B

Block,center bearing

14

3000210

Center bearing ass'y

15

2202D-092

Flange,midship shaft

16

2402D-072

Washer

17

2402D-072

Hex nut

10

5-2

Mid-ship Shaft And Center


Bearing

NO.
18

PART NO.

FIG.P2201
PART NAME & DESCRIPTION

QTY.

Q500B0545

Pin, cotter

Q700B01

Fitting, grease

5-3

Propeller Shaft

FIG.P2202

5-4

Propeller Shaft
NO.

FIG.P2202

PART NO.

PART NAME & DESCRIPTION

2201A1-04

Propeller shaft and sliding fork assy

2201B3-025

Propeller shaft with spider ass'y

2202D5-025

Flange yoke and spider with needle bearing ass'y

2201D-023-B

Fork, flange

Q151B1635

Bolt

22D-01222

Bolt

Q341B14

I type hex nut

Q40314

Spring washer

16

2201D5-029

Spider and needle bearing ass'y with ring, snap

8047/25K

Spider and needle bearing ass'y

2201D5-031

Spider

2201D5-030

Spider ass'y

Q700B01

Fitting, grease

2201C-026

Ring, snap

2201D5-010

Propeller shaft and sliding fork ass'y

2201B3-025

Sliding yoke with spider and flange ass'y

2201D-052

Plug slip yoke

10

2201D-051-A2

Propeller shaft and sliding fork

11

Q700B01

Fitting, grease

12

2201D-061-B

Slip yoke with oil seal

13

2201D-062

Slip yoke with oil seal washer

14

2201C-011

Slip yoke with cap, oil seal

15

2201D5-015

Propeller shaft ass'y

5-5

QTY.

6. Front Axle
FIG.F3001
FIG.F3002
FIG.F3501

Front Axle, Steering Knucle.........................................................6-1


Front Wheel Hub and Brake Drum ..............................................6-4
Front Wheel Brake.......................................................................6-6

Front Axle, Steering Knucle

FIGF3001

6-1

FIGF3001

Front axle, Steering Knucle

NO.
1

PART NO.

PART NAME & DESCRIPTION

QTY

30Q02-01033

Upper casing-steering knuckle

Q40306

Spring washer

Q150B0616

Bolt

30Q02-01034

Shim-steering knuckle upper casing

30Q02-01021-B

Pin-steering knuckle

30Q02-01019

Upper bush

30Q54-01015

Steering knuckle assembly L. H.

30Q54-01017

Steering knuckle L.H.

30Q02-01019

Lower bush

30.80-01037

Pin plug casing assembly

35N-06039

Shim

30Q02-01039-B

Screw-pin plug casing

10

Q701B70

Grease nipple

11

30Q02-01048

Bolt-steering knuckle arm

30Q02-01049

Nut

Q500B04036

Cotter pin

12

30Q02-01044

Upper arm-steering knuckle L. H.

13

30Q02-01041-A

Steering knuckle arm L.H.

14

30Q02-01032

Bolt

Q341B14

Spring washer

30Q02-01031

Lock pin, wedge type

Q40310

Spring washer

Q341B10

Nut

16

30Q02-01011

Front axle

17

30Q02-01022
30Q02-01029

Adjusting shim 2.1mm 2.8mm)

18

30Q02-01035

Thrust bearing assembly

19

30Q02-01042-A

Steering knuckle arm R. H.

15

6-2

need

FIGF3001

Front Axle, Steering Knucle

NO.
20

PART NO.
30Q54-01018

PART NAME & DESCRIPTION


Steering knuckle R. H.

6-3

QTY
1

Front Wheel Hub and Brake Drum

FIGF3002

6-4

FIGF3002

Front Wheel Hub and Brake Drum

NO.
1

PART NO.

PART NAME & DESCRIPTION

QTY

31Q02-03061

Front wheel hub casing

Q150B0814

Bolt

Q40308

Spring washer

31Q02-03062

Shim

30Q02-01061

Nut

Q500B0545

Cotter pin

30Q02-01058

Block plate

31Q02-03030

Front wheel hub outer bearingassembly

31Q02-03055

Front wheel nut L. H.

31Q02-03056

Front wheel nut R. H.

31Q02-04051

Left wheel nut

31Q02-04052

Right wheel nut

31Q02-04057

Nut

12

31Q02-03015

Front wheel hub

35Q54-01075

Front brake drum

10

31Q02-03020

Front wheel hub inner bearing assembly

11

31Q02-03080-A

Front wheel hub oil sealassembly

12

31Q02-04057

Nut

12

6-5

Front Wheel Brake

FIGB3501

6-6

Front Wheel Brake


NO.

PART NO.

FIGB3501
PART NAME & DESCRIPTION

QTY

3501.61G-010

Front brake assembly L. H.

3501.61G-020

Front brake assembly R. H.

Q5101240

Pinshaft

Q40112

Washer

Q5004024

Cotter pin

3501C-046

Brake cam shim

35D-02047

Brake cam shim

need

3501D-050-A

Adjusting arm assembly, front

35E-01034

Rubber sealing ring

35E-01039

Front bracket bush

Q150B1240

Bolt

3501Q54-032

Front brake chamber bracket assembly L. H.

3501Q54-033

Front brake chamber bracket R. H.

3501Q54-051

Dust shield, front

35Q68-01038

Rubber plug

Q150B0610

Bolt

14

Q40306

Spring washer

14

11

3501.80G-082

Rivet

48

12

3501Q54-105

Front brake lining

13

3501.61G-085

Front brake shoe

14

3501Q54-026

Front brake baseplate

15

350161G-108

spring pinshaft

16

3501.80Q02-134

Screw

17

35E-01039

Front bracket bush

18

3501Q54-052

Shaft, brake lining

19

Q50512200

Steal wire

20

3501Q54-041

Camshaft L. H.

3501Q54-042

Camshaft R. H.

9
10

6-7

Front Wheel Brake


NO.

PART NO.

FIGB3501
PART NAME & DESCRIPTION

QTY

21

3501.61G-110

Roller

22

3501.61G-095

Spring washer

23

3519D-010-A

Front brake chamber assembly

6-8

7. Rear Axle
FIG.R2401
FIG.R2402
FIG.R3101
FIG.R3501

Rear Axle Housing and Axle Shaft ..............................................7-1


Main Resuction and Ifferential, Rear Axle ...................................7-3
Rear Wheel Hub and Brake Drum...............................................7-6
Rear Wheel Brake .......................................................................7-8

Rear Axle Housing and Axle Shaft

FIGR2401

7-1

FIGR2401

Rear Axle Housing and Axle Shaft

NO.
1

PART NO.

PART NAME & DESCRIPTION

QTY

Q341B12

Nut

16

Q40312

Spring washer

16

Q341B12

Nut

16

24C-03069

Conical bush-axle shaft bolt

16

24Q-03065

Axle shaft, rear axle

24Q-03064

Gasket-axle shaft

2401Q-043

Inner oil seal support ring, rear axle

2401V28-010

Housing assembly, rear axle include NO.5

24Q-01091B

Oil level indicating plug

Q734B280355

Sealing ring

24Q-01095

Oil drain plug assembly

10

24Q-01092B

Oil filling plug

Q734B180265

Sealing ring

11

24Q-01068

Ventilate plug assembly

12

24C-01061

Washer

7-2

FIGR2402

Main Resuction and Ifferential, Rear Axle

7-3

Main Resuction and Ifferential, Rear


Axle

NO.

FIGR2402

PART NO.

PART NAME & DESCRIPTION

QTY

2402Q01-010-A

Main resuctionassembly, rear axle

2402C-072

Nut

2402C-071

Washer-initiative conical gearNut

2402Q01-065-A

Flange assembly

2402C-056

Oil sealsupport-initiative conical gear

2402C-053

Gasket-initiative conical gear oil sealsupport

3507D5-075

Initiative conical gear oil seal assembly

2402C-052

Thrust washer-initiative conical gear, rear axle

30309X2A

Front bearing assembly-initiative conical gear

2402C-151
~2402C-155

Adjusting washer-initiative conical gear front bearing

need

10

2402C-036

Bearing support-initiative conical gear, rear axle

11

2402Q01-025

Initiative conical gear

Q500B0545

Cotter pin

2402Q01-020-A

Initiative conical gear and bearing support assembly, rear axle

12

C3G532605EK

Bearing assembly-initiative conical gear, rear

13

2402C-081
need

~2402C-085

Adjusting washer-initiative conical gear

Q150B0545

Bolt

Q40312

Spring washer

2402C-110

Main resuction housing and differential bearing housing assembly, rear axle

2402C-115

Main resuction housing, rear axle

15

24C-01061

Spacer-main resuction housing, rear axle

16

Q150B1235-OH1

Bolt

12

Q40512

Spring washer

12

17

2402C-381

Adjusting nut-differential bearing

18

32014

Differential bearingassembly

19

2402C-356

Bolt-differential housing and driven conical gear

14

7-4

need

12

Main Resuction and Ifferential, Rear


Axle

NO.

FIGR2402

PART NO.

PART NAME & DESCRIPTION

QTY

Q341B12

Nut

12

2402Q01-026

Driven conical gear, rear axle

2402C-315

Differential housing assembly, rear axle

21

2402C-318

Conical gear differential housing, R. H.

22

2402C-335-B

Axle shaft gear-conical gear differential

23

2402C-346-A

Support washer-planetary gear

24

2402C-345-B

Planetary gear-conical gear differential

25

2402C-331

Cross shaft-conical gear differential

26

2402C-336-A

Support washer-axle shaft gear

27

2402C-317

Conical gear differential housing, L. H.

28

2402C-357

Locking plate-differential housing and driven conical gear

29

2402C-117

Differential bearing housing

30

2402C-121

Locking plate-differential bearing housing bolt

31

2402C-119

Bolt-differential bearing housing

32

2402C-383

Stop plate-differential bearing adjusting nut

33

2402C-384

Locking plate- adjusting nut stop plate bolt

Q150B0814

Bolt

20

7-5

Rear Wheel Hub and Brake Drum

FIGR3101

7-6

FIGR3101

Rear Wheel Hub and Brake Drum

NO.
1

PART NO.

PART NAME & DESCRIPTION

QTY

24Q-01081B

Lock washer-rear wheel hub bearing nut

Q2140516

Screw

Q40305

Spring washer

24Q-01076

Nut-Rear wheel hub bearing

24Q-01084

Outer oil seal ring, rear wheel hub

24T-01090

Rubber oil seal

Q2140512

Screw

Q40305

Spring washer

33113X2

Cone roller bearing

31Q02-04055

Nut, outer, rear wheel, L. H.

31Q02-04056

Nut, outer, rear wheel, R. H.

31.80-04053

Nut, inner, rear wheel, L. H.

31.80-04054

Nut, inner, rear wheel, R. H.

31.80-04051

Bolt, left wheel

31.80-04052

Bolt, right whel

31Q02-04057

Nut

12

10

31Q02-04015-A

Rear wheel hub

11

35Q54-01075

Brake drum

12

32214

Cone roller bearing

13

31Q02-04080-A

Inner oil seal assembly, rear wheel hub

14

31Q02-04057

Nut

8
9

12

7-7

Rear Wheel Brake

FIGR3501

7-8

Rear Wheel Brake


NO.

FIGR3501

PART NO.

PART NAME & DESCRIPTION

QTY

3502.61G-010

Rear brake assembly, L. H.

3502.61G-020

Rear brake assembly, R. H.

Q5101240

Pin

Q40112

Washer

Q5004024

Cotter pin

3501C-044

Adjusting shim, outer

need

3501C-046

Brake cam shim

need

35D-02050-A

Adjusting arm assembly, front

35E-01034

Rubber sealing ring

35D-02039

Bracket bush, rear

Q150B1235

Bolt

35Q54-02130

Spring chamber bracket with bush assembly, L. H.

35Q54-02131

Spring chamber bracket with bush assembly, R. H.

35Q54-02140

Spring chamber bracket, L. H.

35Q54-02141

Spring chamber bracket, R. H.

3501Q54-051

Dust shield, rear

35Q68-01038

Rubber plug

Q150B0610

Bolt

14

Q40306

Spring washer

14

11

3501.80G-082

Rivet

48

12

3502Q54-105

Rear brake lining

13

3502.61G-085

Rear brake shoe

14

3502Q54-026

Rear brake support plate

15

3501.61G-108

Spring pin

16

3501Q54-093

Bush

3501.80Q02-134

Screw

17

35D-02039

Bracket bush, rear

18

3501Q54-052

Shaft, brake lining

9
10

7-9

Rear Wheel Brake


NO.

PART NO.

FIGR3501
PART NAME & DESCRIPTION

QTY

19

Q50512200

Line

20

3501Q54-041

Cam, L. H.

3501Q54-042

Cam, R. H.

3501.61G-110

Roller

3501.61G-111

Roller with bush assembly

24

3501.61G-095

Return spring

25

3519G-020

Brake chamber assembly, front

3519G1-020

Brake chamber assembly, front

21

7-10

8. Frame
FIG.S2801
FIG.S2901
FIG.S2902
FIG.S2903
FIG.S2904

Cargo Frame ...............................................................................8-1


Front Spring System ....................................................................8-5
Rear Spring System.....................................................................8-8
Front Shock Absorber................................................................8-12
Rear Shock Absorber ................................................................8-14

Cargo Frame

FIGS2801

8-1

Cargo Frame
NO.

FIGS2801

PART NO.

PART NAME & DESCRIPTION

QTY

28G1AA-DJ01

Chassis frame with bracket assy

28V50A-01110

Front beam assy

Q150B1025

Bolt

Q150B1032

Bolt

Q340B10

I type hex nut

12

Q40310

Spring washer

12

28V50A-01122

The second beam

Q4501028

Half round-head screw

12

Q4501038

Half round-head screw

10V70-01040

Engine rear suspension left bracket

10V70-01040

Engine rear suspension right bracket

28DJ01-01021

Left beam

85C-00046

Fix Cargo body lower angle iron

Q4501230

Q150B1030

Half round-head screw


Beam
subassembly,transmission
shaftmiddle support
Bolt

16

Q340B10

I type hex nut

16

Q40310

Spring washer

16

28Q01-01162-B

Beam,shock absorbe

28Q01-01163

Shock absorbe beam support

Q4501028

Half round-head screw

10

29Q01-02259-B

Lift ear end bracket,rear suspension

Q4501242

Half round-head screw

12

28Q01-01152

Beam, front bracket

28Q01-01173

Join,rear spring beam

Q4501028

Half round-head screw

20

Q4501032

Half round-head screw

28V83-06016

Front towing loop assy

9
10

11

2801N8-12-01140

8-2

Cargo Frame
NO.

FIGS2801

PART NO.

PART NAME & DESCRIPTION

Q150B1025

Bolt

Q40310

Spring washer

Q340B10

I type hex nut

Q150B1645

Bolt

Q40316

Spring washer

Q340B16

I type hex nut

12

28DJ01-01022

Right beam

13

29Q01-01249-B

Fix bracket,rear suspension

Q4501242

Half round-head screw

12

29V93-01259-B

Lifting ear end bracket,rear suspension

Q4501238

Half round-head screw

10

28Q01-01130

Engine rear suspension beam assy

Q150B1025

Bolt

Q340B10

I type hex nut

Q40310

Spring washer

28Q01-01172

Beam,rear spring bracket

28Q01-01173

Join plate,rear spring beam

Q4501028

Half round-head screw

20

Q4501032

Half round-head screw

29V93-01249

Fix end bracket

Q4501238

Half round-head screw

12

18

29Q01-02278-B

Helper spring supporter front end

19

29Q01-02279

Helper spring supporter rear end

20

28Q01-01052-B

Strong plate,rear suspension rear bracket

21

28Q54-01056

Strong platefront suspension front bracket

22

2805A5-01

Rear towing loop

Q150B1645

Bolt

Q40316

Spring washer

14
15

16

17

8-3

QTY

Cargo Frame
NO.
23

FIGS2801

PART NO.

PART NAME & DESCRIPTION

Q340B16

I type hex nut

28Q01-01192

Rear beam

Q4501028

Half round-head screw

8-4

QTY

Front Spring System

FIG.S2901

8-5

Front Spring System


NO

FIG.S2901

PART NO.

PART NAME & DESCRIPTION

2912V87-010

Front spring assy

2912V87-020

Number one with bush assy

2912V87-023

Number two

2912V87-025

Number three

2912V87-027

Number four

2912V87-030

Number five

2912V87-033

Number six

2912V87-035

Number six

Q150B1095

Bolt

Q340B10

I type hex nut

Q450B1016

Half round-head screw

2912V56-108

Slanting stow-wood

2914Q-106

Center bolt

Q341B12

I type hex nut

2913Q-022

Brush

29Q01-01249

Support of fixing end

Q4501038

Half round-head screw

10

29Q01-01254

Spring pin and orientation bolt

Q40310

Spring washer

Q340B10

I type hex nut

29Q01-01252

Armor plate spring pin,front suspension

Q701B45

Bending neck sliping grease mouth

29Q55-01131

U-bolt

29Q07-01132

U-bolt

Q363B16

Extra thick hex nut

10

29Q01-01105-B

Cover plate,front suspension

11

29Q01-01106-B

Stop block,front suspension

12

29Q01-01255

Lifting ear support assy,front suspension

8-6

QTY.

Front Spring System


NO

13
14

15

FIG.S2901

PART NO

PART NAME & DESCRIPTION

29Q01-01106

Lifting ear cove-front suspension

Q4501034

Half round-head screw

10

29Q01-01285

Lifting ear left -front suspension

29Q01-01286

Lifting ear right -front suspension

29Q01-01262

Lifting ear pin,ront suspension

Q40116

Washe

Q40316

Spring washe

Q341B16

I type hex nut

Q700B01

Straight neck sliping grease mouth

29Q1701111

Slanting stow-wood

8-7

QTY.

Rear Spring System

FIGS2902

8-8

Rear Spring System


NO.
1
2
3

4
5

6
7
8

FIGS2902

PART NO.

PART NAME & DESCRIPTION

29Q01-01249

Support of fixing end

Q4501242

Half round-head screw

12

29Q01-02278-B

Helper spring supporter front end

Q4501038

Half round-head screw

29Q01-02257-A

Cuniform lockpin

Q40312

Spring washer

Q340B12

I type hex nut

29Q01-02252

Spring pin,rear suspension fixing end

Q700B01

Straight neck sliping grease mouth

29H-02205

Stop block assy

Q40112

Washer

Q40312

Spring washer

Q340B12

I type hex nut

29Q01-02279

Helper spring supporter rear end

Q4501038

Half round-head screw

29Q01-02259-B

Lifting ear end bracket

Q4501242

29Q01-02287

Half round-head screw


Lifting ear with bush assy,rear suspension
Lifting ear bush,rear suspension

Q150B1060

Bolt

Q40310

Spring washer

Q340B10

29Q01-02285-A

QTY.

29Q01-02253

10

29Q01-02105

I type hex nut


Spring pin,rear suspension lifting ear
end
Cover bord,rear suspension

11

29Q01-02131

U-bolt front end -rear suspension

29Q01-02132

U-bolt rear end -rear suspension

Q363B20

Extra thick hex nut

2914V56A-010

Helper spring assy

12

8-9

Rear Spring System


NO.

FIGS2902

PART NO.

PART NAME & DESCRIPTION

2914V56A-021

Number one

2914V56A-023

Number two

2914V56A-030

Number three with hoop assy

2914V56A-031

Number three

2914V56A-033

Number four

2914V56A-034

Number five

2914Q-106

Center bolt

Q341B12

I type hex nut

2912C-107

Hoop cover-pipe

Q150B1095

Bolt

Q340B10

I type hex nut

Q4501016

screw

13

29Q01-02109-B

stow-wood-helper spring

14

2913V56A-010

Rear spring assy

2913V56A-020

Number one with bush assy

2913V56A-021

Number one

2913V56A-022

Bush

2913V56A-023

Number two

2913V56A-025

Number three

2913V56A-030

Number four with hoop assy

2913V56A-031

Number four

2913V56A-032

Hoop

2913V56A-033

Number five

2913V56A-040

Number six with hoop assy

2913V56A-041

Number six

2913V56A-043

Number seven

2913V56A-045

Number eight

8-10

QTY

Rear Spring System


NO.

FIGS2902

PART NO.

PART NAME&DESCRIPTION

2913Q-106

Center bolt

2912C-107

Hoop cover-pipe

Q150B1095

Bolt

Q340B10

I type hex nut

Q341B12

I type hex nut

Q450B1017

Half round-head screw

15

29DB-02103

Orientation pin-cover

16

29Q01-02115-C

U-bolt lower plate

17

29N-01263

Snail cover,lifting ear

8-11

QTY

Front Shock Absorber

FIGS2903

8-12

Front Shock Absorber


NO.

FIGS2903

PART NO.

PART NAME & DESCRIPTION

2921Q02-010

shock absorber assy

29D-01271

shock absorber pin

Q40316

Spring washer

Q40216

Big washer

Q341B16

I type hex nut

29Q01-01267

Shock absorber previous supporter

Q150B1030

bolt

Q40310

Spring washer

Q340B10

I type hex nut

29C-01273

Pin cover of Shock absorber

29C-01272

Rubber bushing

29V50-01117

Shock absorber lower supporter assy left

29V50-01118

Shock absorber lower supporter assy right

8-13

QTY

Rear Shock Absorber


NO.

FIGS2904

PART NO.

PART NAME & DESCRIPTION

29Q01-02287

Lifting ear cover,rear suspension

29C-01273

Pin cover of Shock absorber

Q151B1670

Hex bolt

Q40316

Spring washer

Q341B16

I type hex nut

2921Q02-010

Shock absorber assy

29V50-01117

Shock absorber lower supporter assy left

29Q50-01118

Shock absorber lower supporter assy right

29Q01-02119-A

Shock absorber lower pin,rear suspension

Q40216

Big washer

Q40316

Spring washer

Q341B16

I type hex nut

8-14

QTY.

9. Wheel, Spare Wheel Carrier


FIG.W3101
FIG.W3102

Wheel ..........................................................................................9-1
Spare Wheel Carrier....................................................................9-3

Wheel

FIGW3101

9-1

Wheel
NO.

FIGW3101
PART NO.

PART NAME & DESCRIPTION

QTY.

3101Q02-010-B

7.50-16 Wheel ass'y (including NO.1-5)

3106Q02-010

7.50-16 Tyre ass'y (including NO.1-3)

3106Q02-015

7.50-16-12PR Outer tyre

3106Q02-012

7.50-16 Inner tyre

Z1-01-5A

Valve ass'y

3106Q02-014

7.50-16 Lining

3101Q01-015-B

5.50F-16 Wheel

3101Q01-013

5.50F-16 Ring, spring

3101Q02-05

Clip

9-2

Spare Wheel Carrier

FIGW3102

9-3

Spare Wheel Carrier


NO.

FIGW3102

PART NO.

PART NAME & DESCRIPTION

QTY.

31Q05-05011

Fixing crossmember, front

31Q05-05012

Fixing crossmember, rear

Q150B1022

Bolt

Q40310

Washer, spring

Q40110

Washer

Q350B10

Nut

31Q07-05010

Regulator ass'y

Q150B1022

Bolt

Q40310

Washer, spring

Q40110

Washer

Q350B10

Nut

31DS5B-05046

Support

31N-05040

Steel rod

Q510B0840

Pin

Q500B3226

Pin, cotter

Q40108

Washer

9-4

10.Steering System
FIGST3301
FIGST3401
FIGST3402
FIGST3403

Steering Pull Rod.......................................................................10-1


Steering Transmisson Device ....................................................10-3
Steering Gear Ass'y and Bracket...............................................10-5
Power Steering Tubing ..............................................................10-8

Steering Pull Rod

FIGST3301

10-1

Steering Pull Rod


NO.

FIGST3301

PART NO.

PART NAME & DESCRIPTION

Qty.

33Q02-03050-A

Steeing drag link ass'y

3303Q02--059-C

Left fitting ass'y

3303Q02--060-C

Clip

Q500B0436

Pin, cotter

3303Q02-091

Nut

Q700B06

Fitting, grease

33Q02-03054

Clip

Q151B1460

Bolt

Q341B14

Nut

Q40414

Washer

33Q02-03052

Drag link

33V50A-01001

Drag link ass'y

10-2

Steering Transmission Device

FIGST3401

10-3

FIGST3401

Steering Transmission Device

NO.

PART NO.

PART NAME & DESCRIPTION

QTY.

3402V50-001

Steering wheel ass'y

3404V50-015

Steering column welding ass'y

3404QA-057

Bolt

3404QA-080

Steering columnbracket welding ass'y

Q151B1065

Bolt

Q1840816

Bolt

Q341B10

Bolt

3404QA-055

Slide board

RQ42412

Washer

3404QA-053

Nut

3404V65-050

Adjuster spanner ass'y

3404MB-059

Washer

10

3404MB-052

Bolt

11

3404QA-058

Spring

12

3404QA-066

Seperate knot

3404QA-095-A

Steering lock

3405MB-022

Yoke,steering universal joint

Q150B0830

Bolt

Q40308

Washer

14

3405MB-021

Spider

15

3405MB-025

Needle bearing ass'y,spider

16

3404V65-065

Yoke, steering universal joint

17

3405MB-017

Olt seal, slip yoke

18

3405MB-018

Cap,olt seal

19

3405Q01-015

Steering slip yoke ass'y

20

3405MB-020

Washer, fitting grease

21

Q700B06

Fitting, grease

13

10-4

Steering Gear Ass'y and Bracket

FIGST3402

10-5

FIGST3402

Steering Gear Ass'y and Bracket

NO.

PART NO.

PART NAME & DESCRIPTION

QTY.

3401V75A-001

Power steering gear ass'y

3401G-022

Oil seal

3401G-021

Ring,snap

3401G-019

Washer, seal

Q151B1230

Bolt

Q40312

Washer, spring

3401G-016

Seal bolt ass'y

3401V75-061

Valve body

3401Q02-014

O-ring

ZXY903

Needle bearing

10

3401G-121

Sleeve

11

3401G-114

O-ring

12

3401G-113

Ring, seal

13

3401Q02-120

Screw axis ass'y

14

3401G-111

Seal ring, screw

15

3401G-112

O-ring, screw

16

Q2140608

Bolt

17

Q40306

Washer, spring

18

3401Q02-103

Nip, guide

19

3401Q02-102

Guide, ball

20

3401G-101

Steel ball

25

21

3401Q02-141

Piston

22

3401Q02-147

O-ring, piston

23

3401Q02-148

Seal ring, piston

24

3401R-150

Nut

25

Q40425

Washer, spring

26

3401R3-053A

Ring, washer

27

3401R3-054A

Seal washer, high pressure

10-6

FIGST3402

Steering Gear Ass'y and Bracket

NO.

PART NO.

PART NAME & DESCRIPTION

QTY.

28

30B4908KK1

Needle bearing

29

3401V75A-051

Housing

30

3401Q02-033

Adjusting screw, below cover

31

3401F-034

Nut, seal

32

3401Q02-211

pitman shaft

33

3401Q02-213

Adjusting screw

34

3401G-214

Retainer

35

HK354325

Needle bearing

36

3401JH-054

Seal loop, high pressure

37

3401JH-053

Seal washer

38

3401Q02-027

Washer ass'y, slide cover

39

3401Q02-221

Nut

40

3401Q02-023

Slide cover

41

Q341B12

Nut

42

33V50A-00315

Steering gear bracket

Q150B1235

Bolt

Q150B1240

Bolt

Q150B1640

Bolt

Q150B1645

Bolt

Q340B10

Nut

Q340B12

Nut

Q340B16

INut

Q40110

Washer

Q40310

Washer, spring

Q40312

Washer, spring

Q40316

Washer, spring

10-7

Power Steering Tubing

FIGST3403

10-8

Power Steering Tubing


NO.

FIGST3403

PART NO.

PART NAME & DESCRIPTION

QTY.

3406V75A-001

Olt pump ass'y, power steering

3406V75A-07015

Fitting ass'y, duct

3406V75A-5045

Fitting ass'y, duct

34QN1C-05030

Tube ass'y

Q351B16

Nut

34QN1C-05091

Bracket

Q150B0825

Bolt

Q40108

Washer

Q40308

Washer, spring

Q340B08

Nut

3406V75A-06047

Elbow

3406V75A-05022

Bracket

35D-06805

Bracket

Q15B0825

Bolt

Q150B0845

Bolt

Q40108

Washer

Q40308

Washer, spring

Q340B08

Nut

34DJ01-06040

enter vitta ass'y

10

33V50A-00315

Steering gear bracket

11

3401V75A-001

Steering gear

12

34DJ01-06045

Return vitta ass'y

13

35D-06805

Bracket

35D-06806

Bracket

Q150B0870

Bolt

Q40108

Washer

Q40308

Washer, spring

Q340B08

Nut

10-9

Power Steering Tubing


NO.

FIGST3403

PART NO.

PART NAME & DESCRIPTION

QTY.

14

13Z06-11058

Clip hoop ass'y

15

34V67-06015

Hose

16

Q150B1025

Bolt

Q40310

Washer, spring

17

3410V66-001

Olt reservoir

18

34QN1C-06081

Hose, first enter vitta

19

RQ8551920

Sleeve

20

Q68622

Nip path

Q150B0825

Bolt

Q40108

Washer

Q40308

Washer, spring

Q340B08

Nut

21

34N-08037

Clip hoop

22

35V45-08048

Nip path

Q150B0825

Bolt

Q40108

Washer

Q40308

Washer, spring

Q340B08

Nut

23

34QN1C-06083

Hose, second enter vitta

24

34QN1C-06085

Hose, third enter vitta

10-10

11.Brake System
FIGB3501
FIGB3502
FIGB3503
FIGB3504
FIGB3505
FIGB3506

Brake Line, Chassis Frame .......................................................11-1


Brake Line, Cab.........................................................................11-6
Brake Valve Controlling System ................................................11-8
Air Storage Tanker ...................................................................11-11
Hand Brake..............................................................................11-13
Hand Brake Controlling System ..............................................11-14

Brake Line, Chassis Frame

FIGB3501

11-1

FIGB3501

Brake Line, Chassis Frame

NO.
1

PART NO.

PART NAME & DESCRIPTION

QTY

3533N1-010

Quick release valve assembly

Q150B1032

Bolt

Q40310

Spring washer

Q340B10

Nut

35.6B2-06014

Fitting

35B06-06097

Fitting

35D-06629

Nut

35D-06634

Sealing ring

RQ8501040B

Nylon tube assembly

35.6B2-06023

Nylon tube assembly

Q150B0820

Bolt

Q40308

Spring washer

Q340B08

Nut

RQ85010100

Nylon tube assembly

RQ8551020

Clip

RQ8551930

Protecting bushing

35.6B2-06071

Fitting

Q351B18

Nut

10

35C-06037

Fitting

11

Q-22-550W

Tube assembly

12

35.6B2-06810

Clip assembly

Q150B0825

Bolt

Q340B08

Nut

Q40108

Washer

Q40308

Spring washer

13

RQ85010385D

Nylon tubeassembly-front air storage tanker tube bracket

14

RQ85010430A

Nylon tubeassembly-relay valve to tube bracket

11-2

FIGB3501

Brake Line, Chassis Frame

NO.

PART NO.

PART NAME & DESCRIPTION

QTY

15

RQ85010355C

Nylon tubeassembly-rear air storage tanker to tube bracket

16

RQ8501440

Nylon tube assembly-rear air storage tank to relay valve

17

35.6B2-06012

Fitting

18

RQ63012

Fitting

19

35DS8-06513

Fitting

35.6B2-06091

Fitting

35D-06629

Nut

35D-06634

Sealing ring

3527D9-010

Relay valve assembly

Q150B1032

Bolt

Q40310

Spring washer

Q340B10

Nut

Q618B03

Plug

21

Q-22-550W

Brake tube assembly

22

35Q55-06175

Bracket

23

35DS5-06173

Fitting

Q351B18

Nut

24

35Q55-06178

Air pipe assembly

25

35Q55-06176

Air pipe assembly

26

35C-06037

Fitting

27

35Q54-06108

Air pipe assembly

28

35DS5-06131

Fitting

Q351B18

Nut

29

35Q54-06110

Air pipe assembly-front air storage tank to fitting

30

35Q54-06106

Air pipe assembly-release valve to wet air storage tank

31

36Q54-06112

Air pipe assembly-front air storage tank to fitting

32

35Q54-06016

Fitting

Q351B16

Nut

20

11-3

FIGB3501

Brake Line, Chassis Frame

NO.
33

PART NO.

PART NAME & DESCRIPTION

QTY

35D-06805

Upper bracket, single hose

35D-06806

Lower bracket, single hose clip

Q150B0865

Bolt

Q40108

Washer

Q40308

Spring washe

Q340B08

Nut

35F30-06802

Bracket, rease valve

Q150B0825

Bolt

Q40310

Spring washe

Q340B10

Nut

35.6B2-06027

Fitting

35N-06026

Nut

35N-06031

Sealing ring

3512N-010

Rease valve assembly

Q150B0875

Bolt

Q40308

Spring washer

Q340B08

Nut

37

35DB01-06050

Hose assembly

38

35D5-06011

Bracket, hose Fitting

39

35V70-06102

Air pipe assembly-from release valve to compressor

40

35C-06127

Fitting

41

35DJ01-06210

Nylon tube assembly

42

35Z02-06074

Hose assembly

Q41016

Washer

Q351B16

Nut

43

35D5-06010

Fitting

44

35Q54-06275

Bracket

29QA-25277

Cushion

34

35

36

11-4

FIGB3501

Brake Line, Chassis Frame

NO.

PART NO.

PART NAME & DESCRIPTION

QTY

35D-06805

Upper bracket, single hose

Q40108

Washer

Q33408

Nut

Q150B0850

Bolt

Q40308

Spring washer

Q150B0825

Bolt

11-5

Brake Line, Cab

FIGB3502

11-6

Brake Line, Cab


NO.

FIGB3502

PART NO.

PART NAME & DESCRIPTION

QTY

35V66-04001

Brake valvecontrolling system

35V66-06513

Tube bracket

35D-06803

Upper bracket, four tubes clip

35D-06804

Lower bracket, four tubes clip

Q150B0865

Bolt

Q340B08

Nut

Q40108

Washer

Q40308

Spring washer

35V66-06552

Tube bracket

Q150B0825

Bolt

Q40108

Washer

Q40308

Spring washer

35V66-06542

Nylon tube assembly-Brake valve 21 to tube bracket

35V66-06544

Nylon tube assembly-Brake valve 22 to tube bracket

35V66-06546

Nylon tube assembly-Brake valve 12 to tube bracket

35V66-06548

Nylon tube assembly-Brake valve 11 to tube bracket

35V66-06519

Protecting bushing

35N35-06070

Fitting

Q351B18

Nut

Q41018

Washer

35D-06801

Upper bracket, double hose

35D-06802

Lower bracket, double hose

Q150B0865

Bolt

Q340B08

Nut

Q40108

Washer

Q40308

Spring washer

10

11-7

Brake Valve Controlling System

FIGB3503

11-8

FIGB3503

Brake Valve Controlling System

NO.
1

PART NO.

PART NAME & DESCRIPTION

QTY

35V51-04031

Brake pedal shaft

Q340B12

Nut

Q40312

Spring washer

Q40112

Washer

35V66-04020

Brake pedal bracket assembly

37V50-20010

Brake light switch

Q150B0825

Bolt

Q340B08

Nut

Q40308

Spring washer

Q40108

Washer

16N-02024

Bush

35N-04016

Block

35V50A-04028

Return spring-brake pedal

35V66-04010

Brake pedal arm assembly

16N-02029

Clutch pedal rubber housing

35V50A-04026

Fork assembly

Q510B1430

Pin

Q500B0426

Cotter pin

Q40114

Washer

Q340B12

Nut

3514V66-001

Brake valveassembly

Q150B0825

Bolt

Q340B08

Nut

Q40308

Spring washer

35V66-04031

Water drain pipe

Q50501150

Steer wire

11

35N-06037

Washer

12

35BY-06513

Fitting

10

11-9

FIGB3503

Brake Valve Controlling System

NO.

PART NO.

PART NAME & DESCRIPTION

QTY

13

35N-06027

Nut

14

35N-06032

Sealing ring

15

35DR10-06027

Fitting

11-10

Air Storage Tanker

FIG3504

11-11

Air Storage Tanker


NO.
1

FIGB3504

PART NO.

PART NAME & DESCRIPTION

QTY

35Q54-13020

Bracket and hoop assembly

Q150B1025

Bolt

Q340B10

Nut

16

Q40310

Spring washer

3513D-010-C

Air storage tankerassembly (20)

3513D-040

Water drain valve assembly

Q618B03

Plug

RQ63012

Fitting

35DR10-06010

Fitting

35N-06026

Nut

35N-06031

Sealing ring

35N-06037

Washer

10

35DS5B-06037

Fitting

11

35N-06038

plug

12

35N-06032

Sealing ring

13

35N-06027

Nut

14

35Q54-06012

Fitting

15

35.6B2-06011

Fitting

16

35.6B2-06012

Fitting

17

35Q55-13030

Bracket and hoop assembly

Q150B1025

Bolt

Q340B10

Nut

Q40310

Spring washer

18

3513Q55-010

Air storage tankerassembly

19

3832V56C-020

Air pressure ultra-low warning sensor assembly

11-12

Hand Brake

FIGB3505

11-13

Hand Brake
NO.

FIGB3505

PART NO.

PART NAME & DESCRIPTION

QTY

3507D5-010

Hand brake assembly

3507D5-015

Hand brake plate support, drum plate, and hand brake assembly

3507C-025

Hand brake drum

Q150B1025

Bolt

Q40310

Spring washer

3507C-028

Flange

3507C-027

Bolt

Q341B14

Nut

Q40314

Spring washer

3507C-034

Return spring

Q43122

Spring block ring, shaft

3507C-042

Shaft plate, brake shoe

3507C-041

Hand brake shoe shaft

Q350B16

Nut

Q40316

Spring washer

Q900B

Plug

3507D5-075-A

Oil seal assembly

3507DEM-075

Oil seal assembly

need

3507C-061

Hand brake plate

Q150B1012

Bolt

Q40310

Spring washer

11

3507C-071

Swing oil ring

12

3507C-030

Hand brake shoe assembly

13

3507C-046

Aluminiun rivet

14

3507C-037

Hand brake lining

15

3507C-035

Hand brake shoe unit

16

3507C-029

Swing oil ring

17

Q43114

Spring block ring, shaft

10

11-14

Hand Brake
NO.

PART NO.

FIGB3505
PART NAME & DESCRIPTION

QTY

18

3507C-038

Rolling wheel

19

3507C-039

Rolling wheel shaft

20

3507C-056

Stop plate

Q150B0814

Bolt

Q40305

Spring washer

21

3507C-067

Block oil plate

22

3507C-051

Cam shaft

23

3507D5-060

Hand brake plate support assembly

24

3507D-065

Hand brake plate support

Q150B1225

Bolt

Q40312

Spring washer

25

3507C-063

Cam shaft bush

26

Q43128

Spring block ring, shaft

27

3507D-054

Hand brake cam rocker arm

Q150B1032

Bolt

Q40310

Spring washer

3507C-066

Support plate

28

11-15

Hand Brake Controlling System

FIGB3506

11-16

FIGB3506

Hand Brake Controlling System

NO.

PART NO.

PART NAME & DESCRIPTION

QTY

35V50-08010

Hand brake controlling device assembly

35V45-08042

Adjusting nut base-cable

Q40308

Spring washer

Q40108

Washer

Q150B0825

Bolt

35V50-08050

Bracket

Q150B0825

Bolt

Q40108

Washer

Q40308

Spring washer

35QN1-08060

Hand brake steal wire

81QA-08081

Clip, single hose

Q150B0825

Bolt

Q40108

Washer

Q40308

Spring washer

35V45-08048

Clip

Q150B0820

Bolt

Q40108

Washer

Q40308

Spring washer

Q340B08

Nut

35D-06805

Upper racket, single hose

35D-06806

Lower bracket, single hose

Q150B0865

Bolt

Q40108

Washer

Q340B08

Spring washer

Q510B1238

Pin

Q500B0430

Cotter pin

Q40112

Washer

35Q01-08080

Rocker arm and bushing assembly

10

11

11-17

FIGB3506

Hand Brake Controlling System

NO.
12

PART NO.

PART NAME & DESCRIPTION

QTY

35D5-08084-B

Pin

Q351B10

Nut

Q40212

Big washer

Q500B0420

Cotter pin

Q500B2516

Cotter pin

Q510B0818

Pin

14

35B-08085

Hook

15

35D-08044

Pin-hand brake rocker arm

Q500B0430

Cotter pin

Q40120

Washer

Q40314

Spring washer

16

35B-08086

Return spring

17

35Q01-08087

Spring bracket

Q150B1016

Bolt

Q40310

Spring washer

Q150B1425

Bolt

Q40314

Spring washer

18

35D5-08083-B

Bracket

19

35D-08047

Ball washer

Q351B12

Nut

16C-02073

Spring, clutch departure pull rod

Q40212

Washer

35D-08035

Hand brake pull rod assembly

40212

Washer

13

20
21

11-18

12.Electric System
FIGEL3701
FIGEL3702
FIGEL3703
FIGEL3704
FIGEL3705
FIGEL3706
FIGEL3707
FIGEL3708

Battery and Electric Wre............................................................12-1


Head Light .................................................................................12-4
Tail Light ....................................................................................12-6
Wire Harness, Cab Internal ...................................................... 12-8
Electric Appliances, Cab..........................................................12-10
Wire Harness, Cab ..................................................................12-14
Wire Harness, Chassis Frame.................................................12-17
Accessories .............................................................................12-20

Battery and Electric Wire

FIGEL3701

12-1

Battery and Electric Wire


NO.

FIGEL3701
PART NAME & DESCRIPTION

QTY.

37Q01-03125-B

Battery frame ass'y (include NO. 1, 12, 13, 14)

37Q01-03127

Left side plate ass'y

37Q01-03136

Rear positioning plate

Q150B1235

Bolt

Q340B12

Nut

Q40112

Washer

Q40312

Spring washer

37Q01-03140-A

Strip ass'y

37Q08-03110

Battery ass'y Charged & fluid

6-QW-90DF

Battery ass'y

37DJ01-24150

Wire ass'y-from battery negative pole to power switch

Q194B08030-P

Bolt

Q40308-P8

Spring washer

Q340B08-P

Nut

37Q01-03142

Battery cover

Q150B0822

Bolt

Q340B08

Nut

Q40108

Washer

37Q01-24130

Wire ass'y-from starter to battery positive pole

Q194B0830-P

Bolt

Q40308-P8

Spring washer

Q340B08

Nut

37Q01-24160

Wire ass'y-connect two batteries

Q194B0830-P

Bolt

Q40308-P8

Spring washer

Q340B08-P

Nut

37Q01-03137-C

Front pull rod-tighten battery

Q340B08

Nut

PART NO.

12-2

Battery and Electric Wire


NO.

FIGEL3701

PART NO.

PART NAME & DESCRIPTION

QTY.

Q40108

Washer

Q40308

Spring washer

37D52-36010

Magnetic main power switch ass'y

Q40110

Washer

Q40310

Spring washer

Q150B1025

Bolt-fix the power switch to the battery frame

Q340B10

Nut

37C-24320

Earthing cable-from engine to crossbeam

Q150B0822

Earthing cable-tighten earthing to the crossbeam

Q41208

Washer

Q340B08

Nut

12

37Q01-03126

Right side plate ass'y

13

37Q01-03135

Front fixed plate

14

37Q01-03134

Bottom plate-battery frame

Q150B0825

Bolt

Q340B08

Nut

Q40108

Washer

Q40308

Spring washer

10

11

12-3

Head Light

FIGEL3702

12-4

Head Light
NO.
1

FIGEL3702
PART NO.

PART NAME & DESCRIPTION

QTY.

37V66-72010

Front left signal lamp assembly

35V66-72020

Front right signal lamp assembly

Q174B0625

Hexagon cross-recessed bolt

Q40106

Washer

37V66-32010

Front foglamp ass'y

Q2740530

Screw

37QA-11011

Headlight trimming strip

37QA-11012

Headlight clip

37V66-11010-A

Front left headlight assembly

37V66-11020-A

Front right headlight assembly

Q174B0620

Cross-recessed screw

Q40206

Big washer

37N-26210

Turning signal lamp assembly, L. H

37N-26220

Turning signal lamp assembly, R. H

37V66-31010

Front clearance light ass'y

Q2140520

Screw

Q2710516

Screw

Q40105

Washer

Q40305

Spring washer

6
7

12-5

Tail Light

FIGEL3703

12-6

Tail Light
NO.
1

FIGEL3703
PART NO.

PART NAME & DESCRIPTION

QTY.

37Q75-73010

Tail lamp assembly, L. H

37Q75-73020

Tail lamp assembly, R. H

Q340B08

Nut

Q40108

Washer

Q40308

Spring washer

37Q75-16117-B

Bracket, tail light, L. H

37Q75-16118-B

Bracket, tail light, R. H

Q150B1022

Bolt

Q340B10

Nut

Q40110

Washer

Q40310

Spring washer

37N-17118-A

Plate, fixing, license light

37N-17118-B

License light assembly

Q150B0820

Bolt

Q40208

Big washer

Q40308

Spring washer

Q340B08

Nut

12-7

Wire Harness, Cab Internal

FIGEL3704

12-8

FIGEL3704

Wire Harness, Cab Internal

NO.

PART NO.

PART NAME & DESCRIPTION

QTY.

37V66-24030

Wire harness assembly, floor

37V92B-24010

Wire harness assembly, cab

37N-24061

Rubberized cloth

20

37QA-24060

Wire harness, left door

37QA-24070

Wire harness, right door

37QA-75010

Speaker assembly

37V66-24070

Wire harness assembly, roof light

37QA-58010

Switch assembly, door lamp

37QA-75015

Radio cassette antenna assembly

Q2140510

Screw

12-9

Electric Appliances, Cab

FIGEL3705

12-10

Electric Appliances, Cab


NO.
1
2

3
4

FIGEL3705

PART NO.

PART NAME & DESCRIPTION

QTY.

3801V50-010-B

Instrument assembly

Q2710612

Tapping screw

37V50-75040

Radio cassette assembly

37QA-75015

Radio cassette antenna assembly

Q2140510

Screw

37QA-75030

Radio cassette bracket assembly

Q2710612

Tapping screw

37QA-13010

Indicator light

37QA-44020

Warm water switch

37QA-45020

Air-conditioning switch

37QA-45021

Plug-A/C switch

37V50-35010

Wiping interval relay

37V50-41010

Wiping motor

Q2140512

Screw

Q40305

Spring washer

RQ42006

Dish elastic washer

RQ42306

Dish elastic washer

37V50-47020

Washer jet unit

37QA-47017

Bracket, washer

37QA-24284

Sealed washer

RQ1760625

Bolt

RQ42306

Dish elastic washer

Q174B0516

Bolt

Q40105

Washer

Q40305

Spring washer

A39006

Nut

37V50-44015

Heater resistance assembly

37V50-44010

Heater motor

12-11

Electric Appliances, Cab


NO.

FIGEL3705

PART NO.

PART NAME & DESCRIPTION

QTY.

81QA-01025

Fan housing assembly

37QM-22010-B

22-Link fuse box

37N-35090

Relay assembly

RQ42306

Dish elastic washe

RQ1760625

Bolt

10

37V66-22011

22-Link fuse box cover

11

38V50-04010

Quartz clock assembly

Q2710510

Tapping screw

3824V50-015

Flexible shaft assembly, instrument

3824V50-040

Flexible shaft assembly, gear box

13

37V50-25010

Cigar lighter

14

37V50-20010

Brake lamp switch

15

16V66-05010

oil tank assembly

16

37V50-35020

Flasher

Q1740516

Cross-recessed bolt

Q40105

Washer

Q40305

Spring washer

37QA-74010

Combination switch assembly

Q2710518

Tapping screw

18

37QA-04030

Ignition lock, oil tank lock, left and right door lock with key
assembly

19

3832V56C-020

Buzzer assembly-low air pressure

20

38N-18010

Reverse buzzer

Q150B0825

Bolt

Q340B08

Nut

Q40108

Washer

Q40308

Spring washer

Q41208

Washer

37N-50060

Rear fog switch assembly

12

17

21

12-12

Electric Appliances, Cab


NO.
22

FIGEL3705

PART NO.

PART NAME & DESCRIPTION

QTY.

37V66-50050

Fog light switch assembly

37V66-50160

Hazard warning light switch assembly

JK926H

Power switch assembly

Q351B12

Nut

23

37V50-50072

Plug

24

3816BY-010

Air pressure gauge assembly

25

34Q01-34010

Integrate warning controller

37QA-24027

Harness strip

Q40105

Washer

Q40305

Spring washer

Q2710514

Tapping screw

12-13

Wire Harness, Cab

FIGEL3706

12-14

Wire Harness, Cab


NO.
1

PART NO.
37V92B-24010

FIGEL3706
PART NAME & DESCRIPTION
Wire harness assembly, cab
(1)-connecting front left fog light
(2)-connecting front left combination light

(3)-connecting front left head light


(4)-connecting ground
(5)-connecting left door wire harness
(6)-connecting earth harness
(7)-connecting integrate warning
(8)-connecting buzzer
(9)-connecting power supply switch
(10)-connecting rear fog switch
(11)-connecting brake light switch
(12)-connecting combination switch (wiping and washing part )
(13)-connecting combination switch (truning light part )
(14)-connecting combination switch(horn switch)

(15)-connecting ignition switch


(16)-connecting combination switch(lighting part )

(17)-connecting meter socket(C)


(18)-connecting meter socket(B)
(19)-connecting meter socket(A)
(20)-connecting meter socket(D)
(21)-connecting hazard warning switch

(22)-connecting front fog lamp switch


(23)-connecting heater switch
(24)-connecting instrument indicator
(25)-connecting A/C switch
(26)-connecting radio cassette

12-15

QTY.
1

Wire Harness, Cab


NO.

PART NO.

FIGEL3706
PART NAME & DESCRIPTION
(27)-connecting cigar lighter
(28)-connecting air-condition temperature control AMP

(29)-connecting wire harness, chassis frame

(30)-connecting flasher
(31)-connecting radiator relay
(32)-connecting heater relay
(33)-connecting ignition relay
(34)-connecting air-condition relay
(35)-connecting horn relay
(36)-connecting fuse box
(37)-connecting fuse box
(38)-connecting wiping motor
(39)-connecting heater motor
(40)-connecting heater motor resistance

(41)-connecting wiping interval relay


(42)-connecting washer
(43)-connecting wire, harness dome light
(44)-connecting wire harness, right door

(45)-connecting front right headlight


(46)-connecting front right combination light

(47)-connecting front right fog light

12-16

QTY.

Wire Harness, Chassis Frame

FIGEL3707

12-17

FIGEL3707

Wire Harness, Chassis Frame

NO.

PART NO.

PART NAME & DESCRIPTION

QTY.

37DJ01-24080

Wire harness assembly, chassis frame

37V50-21010

Horn assembly

Q150B0825

Bolt

Q340B08

Nut

Q40108

Washer

Q40308

Spring washer

3825V70A-010

Sensor assembly, water temperature

38N-18010

Reverse warning assembly

Q150B0825

Bolt

Q340B08

Nut

Q40108

Washer

Q40308

Spring washer

Q41208

Washer

37N-35085-B

Starter relay assembly

Q150B0830

Bolt

Q340B08

Nut

Q40108

Washer

Q40308

Spring washer

37N-50130

Assistant start button

3827Q01-010-B

Sensor assembly, fuel level

3827Q01-014

Sealing washer

Q2140510

Screw

A-connecting wire harness of cab


B-connecting radiator motor
C-connecting pressure switch
D-connecting generator
E-connecting oil pressure ultra-low warning sensor
F-connecting engine rotate speed gauge sensor

12-18

FIGEL3707

Wire Harness, Chassis Frame

NO.

PART NO.

PART NAME & DESCRIPTION


G-connecting reverse gear switch
H-connecting air pressure warning sensor
I-connecting wire harness assembly, cargo body

J-connecting rear right combination light

K-connecting licence light


L-connecting rear left combination light
M-connectingwire harness assembly, cargo body
N-connecting air pressure ultra-low warning sensor

O-connecting neutral position switch


P-connecting earthing, chassis frame
Q-connecting main power switch
R-connecting starter
S-connecting compressor

12-19

QTY.

Accessories

FIGEL3708

12-20

Accessories
NO.

PART NO.

FIGEL3708
PART NAME & DESCRIPTION

QTY.

37QA-24028

Strap

37QA-24027

Strap

37QA-24032

Strap

ZD150

Strap

ZD150X7.5

Strap

ZD150X8

Strap

37QA-24284

Ring, seal

37QA-24067

Bushing, rubber

37QA-24086

Bushing, rubber

37QA-24076

Bushing, wire harness

37QA-24066

Bushing, wire harness

37QA-24031

Clip

35.6B2-06802

Clip assembly, tube

23

37Q01-24086

Bushing, rubber

37Q01-24087

Bushing, rubber

37Q75-24084

Bushing, rubber

37F-24012

Plastic tube

15

37F-24013

Band, wire harness

15

37N-24061

Adhesive plaster, press

20

9
10

12-21

13. Cab
FIG.CA5001
FIG.CA5002
FIG.CA5003
FIG.CA5004
FIG.CA5101
FIG.CA5102
FIG.CA5201
FIG.CA5202
FIG.CA5301
FIG.CA5302
FIG.CA5303
FIG.CA5304
FIG.CA5401
FIG.CA5601
FIG.CA6101
FIG.CA6801
FIG.CA8101
FIG.CA8102
FIG.CA8201
FIG.CA8202
FIG.CA8401

Cab ............................................................................................13-1
Front Mounting, Cab..................................................................13-3
Rear Mounting, Cab ..................................................................13-6
Turnover System, Cab...............................................................13-7
Cab Floor...................................................................................13-9
Cab Carpet ..............................................................................13-11
Front and Rear Glass of Cab...................................................13-13
Windshield Wiper.....................................................................13-15
Cab Front Panel and Grille ......................................................13-17
Cab Front Panel, Roof.............................................................13-19
Steering Gear Accessories......................................................13-21
Cab Instrument Panel..............................................................13-23
Cab Side Panel........................................................................13-25
Cab Rear Panel .......................................................................13-27
Door.........................................................................................13-29
Seat .........................................................................................13-32
Heater System.........................................................................13-34
Air-conditioning System...........................................................13-36
Cab Accessories......................................................................13-38
Safty Belt .................................................................................13-40
Cab Mudguard.........................................................................13-42

Cab

FIGCA5001

13-1

Cab
NO.

FIGCA5001
PART NO.

PART NAME & DESCRIPTION

QTY

50G0AG-DJ98

Single seater cab assy, painted(for DFA1062DJ01-907)

50G0AG-DJ99

Single seater cab assy, painted(for DFA1062DJ01-908)

50G1AG-17

Single seater cab assy, painted

50G2AG-17

Single seater cab assy, painted

13-2

Front Mounting, Cab

FIGCA5002

13-3

Front Mounting, Cab


NO.

FIGCA5002

PART NO.

PART NAME & DESCRIPTION

QTY

50V67-04025

Twisting rod arm ass'y

50V50B-04030

Cab turnover bracket ass'y

50V66-04038

Assistant bracket ass'y

50V66-04036

Cab turnover bracket

50V66-04033

Left splined hub ass'y

50V66-04032

Twisting rod bush

Q1840825

Bolt

Q150B1225

Bolt

Q40212

Big washer

50V67-04045

Twisting rod

50V50B-04009

Left hand bracket, front mounting

50V50B-04010

Right hand bracket, front mounting

Q340B08

Nut

Q340B12

Nut

Q40112

Washer

Q150B0830

Bolt

50V50B-05006

Ass'y below stop

Q500B3220

Cotter pin

Q40014

Small washer

13-4

Rear Mounting, Cab

FIGCA5003

13-5

Rear Mounting, Cab


NO.

PART NO.

FIGCA5003
PART NAME & DESCRIPTION

QTY

50V66-01045

Left connecting bracket ass'y, rear mounting

Q150B14150

Bolt

Q40214

Big washer

Q32214

Lock nut

50V66-01120

Upper cushion ass'y

50V66-01135

Washer

50V66-01060

U-support welding ass'y

50V66-01056

Lower cushion ass'y, rear mounting

50V66-01046

Right connecting bracket ass'y, rear mounting

Q150B14150

Bolt

Q40214

Big washer

Q32214

Lock nut

13-6

Turnover System, Cab

FIGCA5004

13-7

Turnover System, Cab


NO.

FIGCA5004

PART NO.

PART NAME & DESCRIPTION

QTY

50V66-02018

Stop Pin

50V66-02016

Seat

50V66-02017

Connecting rod-controlling handle

50V66-03045

Pull rod ass'y

Q341B12

Nut

Q40112

Washer

Q41812

Spring washer

Q500B3220

Cotter pin

Q510B1220

Pin

50V66-02029

Rocker arm ass'y

50V66-03043

Connecting bracket

50V66-02015

Seat ass'y

50V66-03041

Pull rod A

Q40112

Washer

Q41812

Spring washer

Q500B3220

Cotter pin

50V66-03020

Stop arm ass'y

10

50V66-03025

Control handle sub ass'y

11

50V66-03015

Baseplate ass'y

Q340B08

Nut

Q43110

Circlip for shaft

Q43116

Circlip for shaft

12

50V66-03060

Safe hook ass'y

13

50V66-03065

Pin-safe hook

13-8

Cab Floor

FIGCA5101

13-9

Cab Floor
NO.

FIGCA5101
PART NO.

PART NAME & DESCRIPTION

QTY

51V50B-00010

Floor welding ass'y

51V66-01065

Front crossmember ass'y-floor

51V66-01156

Rear right mudguard sheet ass'y

51V66-01155

Rear left mudguard sheet ass'y

51V66-01214

Front right mudguard sheet

51V66-01213

Front left mudguard sheet

51VQG-01106

Right hand siderail ass'y

51QG-01105

Left hand siderail ass'y

51V67-01130

Rear crossmember ass'y

51QA-01216

Rear right panel ass'y

10

51QA-01215

Rear left panel ass'y

11

51V49B-01010

Front floor welding ass'y

12

51V49B-01050

Rear floor welding ass'y

51V66-02013

Front right fusible shockproof heat insulating mat-front floor

51V66-02012

Middle front fusible shockproof heat insulating mat-front floor

51V66-02011

Front left fusible shockproof heat insulating mat-front floor

51V66-02016

Rear right fusible shockproof heat insulating mat-front floor

51V66-02015

Middle rear fusible shockproof heat insulating mat-front floor

51V66-02014

Rear left fusible shockproof heat insulating mat-front floor

51V66-02018

Right fusible shockproof heat insulating mat-front floor

51V66-02019

Middle fusible shockproof heat insulating mat-front floor

51V66-02017

Left fusible shockproof heat insulating mat-front floor

13-10

Cab Carpet

FIGCA5102

13-11

Cab Carpet
NO.

FIGCA5102
PART NO.

PART NAME & DESCRIPTION

QTY

51V49B-02026

Front carpet ass'y

51V49B-02027

Rear carpet ass'y

13-12

Front and Rear Glass of Cab

FIGCA5201

13-13

FIGCA5201

Front and Rear Glass of Cab

NO.

PART NO.

PART NAME & DESCRIPTION

QTY

52DE12-06011

Front windshield

52V66A-06012

Front windshield weatherstrip

56DE12-03016

Rear windshield

56V66-03014

Rear windshield weatherstrip

13-14

Windshield Wiper

FIGCA5202

13-15

Windshield Wiper
NO.

PART NO.

FIGCA5202
PART NAME & DESCRIPTION

QTY

52V66-05010

Wiper ass'y (including NO.1 to 10)

RQ1760616

Guide bolt

RQ42306

Saucer washer

52QA-05063

Trim cover

Q32010

Flanged nut

52V66-05049

Left wiper arm with brush ass'y

52QA-05066

Seal loop

52QA-05068

Big nut

52QA-05071

Left holddown

52QA-05074

Seal loop

51V66-05050

Right wiper arm with brush ass'y

52QA-05072

Right holddown

10

51V66-05020

Drive gear

11

37V50-41010

Wiper motor

RQ1760625

Guide bolt

RQ42006

Saucer washer

RQ42306

Saucer washer

13-16

Cab Front Panel and Grille

FIGCA5301

13-17

FIGCA5301

Cab Front Panel and Grille

NO.
1

PART NO.

PART NAME & DESCRIPTION

QTY

53DE12-01070

Front panel upper grille

RQ2160616

Screw

Q40106

Washer

53V66-01072

Right block

53V66-01071

Left block

53QA-01080

Clip ass'y, front panel upper grille

53QA-01123

Clip, front panel lower cover plate

53QA-01124

Clip seat, front panel lower cover plate

53V66-01094

Front panel lower cover plate ass'y

51QA-02059

Plastic nut ass'y

Q2710512

Tapping screw

53V66-01131

Bracket-lower grille

Q1400616

Bolt

13-18

Cab Front Panel, Roof

FIGCA5302

13-19

Cab Front Panel, Roof


NO.

PART NO.

FIGCA5302
PART NAME & DESCRIPTION

QTY

57V67-01010

Roof ass'y

57V67A-02010-A

Roof interior trim ass'y

53V66-01050

Front beam ass'y-roof

53V66-01163

Front panel fusible heat insulating mat-side

53V66-01164

Front panel fusible heat insulating mat-middle

53QA-01127

Sealing filler strip

53V66-00010

Front panel welding ass'y

53QA-01150

Front panel wind intake ass'y

51QA-02059

Plastic nut ass'y

Q2706316

Tapping screw

53QB10H-01085

Logo ass'y

10

53QA-01076

Shaft sleeve, rearview mirror bracket

11

53QA-01073

Rearview mirror left bracket

53QA-01074

Rearview mirror right bracket

Q1400616

Bolt

Q1480116

Hex bolt and conical snap ring ass'y

Q2706316

Tapping screw

13-20

Steering Gear Accessories

FIGCA5303

13-21

FIGCA5303

Steering Gear Accessories

NO.
1

PART NO.

PART NAME & DESCRIPTION

QTY

53V66-01170

Steering-column support ass'y

Q1400816

Bolt

53V66-01205

Steering-column upper guard shield ass'y (INCL. 2, 3)

53V66-01210

Steering-column upper guard shield, front

53V66-01207

Steering-column upper guard shield, rear

Q2710512

Tapping screw

53QA-01212

Dustproof sleeve

53QG-01220

Steering-column lower guard shield ass'y

53F5-02063

Spring clip, steering-column lower guard shield

53QG-01221

Steering-column lower guard shield, left

53QG-01222

Steering-column lower guard shield, right

Q2706316

Tapping screw

Q2796322

Tapping screw

53QA-01216

Seal washer

13-22

Cab Instrument Panel

FIGCA5304

13-23

Cab Instrument Panel


NO.

PART NO.

FIGCA5304
PART NAME & DESCRIPTION

QTY

53V66-02110

Instrument panel ass'y

53QA-02116

Tapping screw-instrument panel

53QA-02118

Plastic nut-instrument panel

37N-50050

Rear fog light switch

37V66-50060

Hazard warning light switch

37V66-50050

Front fog light switch

37V66-75020

Radio cassette ass'y

Q2710612

Tapping screw

13-24

Cab Side Panel

FIGCA5401

13-25

Cab Side Panel


NO.
1

FIGCA5401

PART NO.

PART NAME & DESCRIPTION

QTY

54V67A-01009

Left side panel welding ass'y

54V67A-01010

Right side panel welding ass'y

51QA-02059

Plastic nut ass'y

10

Q2706316

Tapping screw

10

54QA-02009

Outer cover ass'y of the left side panel

54QA-02010

Outer cover ass'y of the right side panel

54V66-02021

Left foot pedal guard shield

54V66-02022

Right foot pedal guard shield

Q174B0516

Screw

Q40105

Washer

16

Q340B05

Nut

54V66-01141

Left pedal pad mat

54V66-01142

Right pedal pad mat

54V66-02025

Screw ass'y, foot pedal pad mat

54QA-02017

Front support of the left outer cover

54QA-02018

Front support of the right outer cover

54QA-02031

Rubber buffer

6105QA-025

Door lock pin ass'y

Q2560816

Screw

Q41408

Lock washer

61V66A-07009

Sealing strip, left door

61V66A-07010

Sealing strip, right door

2
3
4

10

13-26

Cab Rear Panel

FIGCA5601

13-27

Cab Rear Panel


NO.

PART NO.

FIGCA5601
PART NAME & DESCRIPTION

QTY

56V66A-00010

Rear panel welding ass'y

51N-02062

Plastic plug

56V66-02011

Engine upper mud baffle

Q2704813

Tapping screw

13-28

Door

FIGCA6101

13-29

Door
NO.
1

FIGCA6101
PART NO.

PART NAME & DESCRIPTION

QTY

61QA-03009-B

Left door glass upper seal strip

61QA-03010-B

Right door glass upper seal strip

61QA-03061

Left door glass

61QA-03062

Right door glass

61QA-03019

Windowsill external seal strip ass'y, left side

61QA-03020

Windowsill extemal seal strip ass'y, right side

61QA-03029

Windowsill internal seal strip ass'y, left side

61QA-03030

Windowsill internal seal strip ass'y, right side

61QA-00119

Left door ass'y

61QA-00120

Right door ass'y

61QA-06010

Upper door hinge ass'y

61QA-06019

Left door lower hinge ass'y

61QA-06020

Right door lower hinge ass'y

Q1480820

Hex bolt and conical elastic ring sets

14

61QA-06049

Left door retainer ass'y

61QA-06050

Right door retainer ass'y

61QA-06067

Retainer pin

10

61QA-06066

Retainer bushing

11

61QA-06065

Retainer bar ass'y

Q1840616

Bolt

12

61QA-06055

Retainer body ass'y

13

61QA-02033

Combined tapping bolt

Q2560510-Z5

Screw

61V66-05009

Left door lock and control gear ass'y

61V66-05010

Right door lock and control gear ass'y

Q2540620

Screw

Q32206

Lock nut

2
3
4
5

14

13-30

Door
NO.

FIGCA6101
PART NO.

PART NAME & DESCRIPTION

QTY

Q41406

Lock washer

6104QF18-009

Left door glass lifter assy

6104QF18-010

Right door glass lifter assy

Q32206

Lock nut

Q350B06

Nut

Q40006

Small washer

61QA-02075

Left waterproof film ass'y

61QA-02076

Right waterproof film ass'y

18

61V66-02032

Door inner handler bracket

19

61V66A-02049

Left door inner guard sheet ass'y

61V66A-02050

Right door inner guard sheet ass'y

Q2710412

Tapping screw

20

61QA-04016

Handle sleeve

21

61QA-04018

Clip spring-handle sleeve

22

61V66-04015

Door glass lifter handle ass'y

23

61V66-02061

Door inner handle sleeve

RQ2200512-Z3

Screw

Q40105

Washer

61V66-02062

Guard shield plug

61QA-05054

Guide clip

61QA-02009

Guide rail ass'y, left door glass

61QA-02010

Guide rail ass'y, right door glass

Q2140610

Screw

Q340B06

Nut

Q40106

Washer

Q40406

Spring washer

15

17

24
25

13-31

Seat

FIGCA6801

13-32

Seat
NO.
1

FIGCA6801
PART NO.

PART NAME & DESCRIPTION

QTY

69V66-00010

Seatback ass'y

69V66-00020

Cushion ass'y

Q150B0816

Bolt

Q150B0820

Bolt

Q340B08

Nut

Q40108

Washer

Q40208

Big washer

Q40308

Spring washer

10

68V66-00010

Driver's seat ass'y

Q32008

Flanged nut

13-33

Heater System

FIGCA8101

13-34

Heater System
NO.

FIGCA8101

PART NO.

PART NAME & DESCRIPTION

QTY

53V66-02221

Left air pipe

53V66-02220

Wind channel ass'y

53V66-02223

Middle air pipe

53V66-02222

Right air pipe ass'y

53V66-02017

Left door defroster hose ass'y

53V66-02215

Defroster nozzle ass'y

53V66-02018

Right door defroster hose ass'y

81QA-02030

Wind inlet channel ass'y

51QA-02059

Plastic nut ass'y

Q2706316

Tapping screw

RQ1760616

Tapping screw

Q40106

Washer

Q2710516

Tapping screw

10

Q40105

Washer

10

81QA-01010

Heater ass'y

Q1760616

Guide bolt

Q40206

Washer

Q40306

Spring washer

Q340B06

Nut

11

81V66-01020

Air blower ass'y

12

81V66-01050

Heater control ass'y

Q2710516

Tapping screw

Q40105

Washer

81DJ10-01037

Water inlet tube

10

13

13-35

Air-conditioning System(only for


DFA1062DJ01-907)

FIGCA8102

13-36

Air-conditioning System(only
for DFA1062DJ01-907)

NO.
1

PART NO.

FIGCA8102
PART NAME & DESCRIPTION

QTY

81QA-07100

Vaporizer ass'y

Q2710516

Tapping screw

Q40105

Washer

RQ1760616

Guide bolt

Q40106

Washer

Q40306

Spring washer

81QA-07026

Vaporizer lower support

RQ1760816

Guide bolt

Q40108

Washer

Q40308

Spring washer

81QA-07018

Water outlet pipe-vaprizer

81QA-08075

Bracket ass'y-vaporizer inlet and outlet pipe

Q150B616

Guide bolt

Q40106

Washer

Q40306

Spring washer

81V66-08200

Pipe ass'y-connect vaporizer and condensor

81V92B-08300

Pipe ass'y-connect vaporizer and compressor

81V92B-08100

Pipe ass'y-connect compressor and condensor

81V72A-04100

Compressor ass'y-with clutch

81V66-05100

Condensor ass'y-with dryer and bracket

13-37

Cab Accessories

FIGCA8201

13-38

Cab Accessories
NO.
1

PART NO.

FIGCA8201
PART NAME & DESCRIPTION

QTY

82V66-00010

Hand rail, front pillar

RQ2160625

Phillip panhead screw

Q40106-Y

Washer

Q40306

Spring washer

82V66-00020

Hand rail, side panel

RQ2160516

Pointed screw

RQ42305

Saucer washer

82V66-04009

Left sun visor ass'y

82V66-04010

Right sun visor ass'y

Q2760520-Z5

Tapping screw

82V66-04012

Support, sun visor

Q2760616-Z5

Tapping screw

82QG-02009

Left external rearview mirror bar ass'y

82QG-02010

Right external rearview mirror bar ass'y

RQ1760625

Guide bolt

RQ42306

Saucer washer

8202Q68-010

External rearview, left

8202Q68-020

External rearview, right

8219Q68-010

External rearview, below

82V66-01010

Internal rearview

Q2760520-Z5

Tapping screw

Q2760616

Tapping screw

57V66-02030

Cab roof glove compartment with dome light ass'y

Q2703516

Tapping screw

13-39

Safty Belt

FIGCA8202

13-40

Safty Belt
NO.

FIGCA8202
PART NO.

PART NAME & DESCRIPTION

QTY

82V66-12015

Retractor ass'y

8212V66-010

Left safety belt ass'y

82V66-12019

Left safety belt buckle ass'y

Q2704816-Z5

Phillips big mushroom tapping screw

13-41

Cab Mudguard

FIGCA8401

13-42

Cab Mudguard
NO.

FIGCA8401

PART NO.

PART NAME & DESCRIPTION

QTY

84V66-03067

Left side longitudinal rubber mub baffle

84V66-03068

Right side longitudinal rubber mub baffle

84QA-03072

Clip,longitudinal rubber mud baffle

11

Q1840616

Flanged bolt

84QA-03121

Front left mud baffle support

84QA-03122

Front right mud baffle support

Q32006

Flanged nut

84V66-03111

Front left mud baffle

51QA-02059

Plastic nut ass'y

Q2710616

Tapping screw

Q40106

Washer

84V50B-03175

Rear left mud baffle

84V50B-03176

Rear right mud baffle

84V66-03177

Rubber mudguard

84V66-03178

Strip-rubber mudguard

Q174B0520

Bolt

Q340B05

Nut

Q40105

Washer

Q40305

Spring washer

1
2
3

13-43

14. Tools
FIG.To3901
FIG.To3902

Tools..........................................................................................14-1
Fixation Toolbox ........................................................................14-3

Tool

FIGTO3901

14-1

Tool
NO.

FIGTO3901
PART NO.

PART NAME & DESCRIPTION

39C-01031

Double end spanner(8X10)

39C-01033

Double end spanner(12X14)

39N-01033

Double end spanner(13X15)

39N-01034

Double end spanner(16X18)

39N-01036

Double end spanner(21X24)

39C-15010-A

Small adjusting wrench(200X24)

39Q01-01066

Wrench,socket - for wheel drum nut

39D5-01057

Wrench,socket - for U-bolt and nut of rear armor-plate spring

39D-01058

Wrench,socket - for bolt and nut of wheel (22X38)

10

39D-01073

Wrench,socket - for plug that discharging oil and spark plug

11

39C-01140-A

Slip-joint pliers

12

39C-01100

crisscross Screwdriver

13

39Q01-01053

Wrench,socket - for bolt and nut of front armor-plate spring

14

39C-01120

1- Screwdriver

15

QYL5D

5t jack

16

39C-01146

Lever,tyre and jack

17

39C-01147

Lever,tyre and Wrench,socke

14-2

QTY

Fixation Toolbox

FIGT03902

14-3

Fixation Toolbox
NO.

FIGT03902

PART NO.

PART NAME & DESCRIPTION

3919Q01-010-B

Fixation toolbox ass'y

3919Q01-19015-B

Left support ass'y of toolbox

39Q01-19020-B

Right support ass'y of toolbox

Q150B1025

Bolt

Q340B10

I type hex nut

Q40310

Spring washer

Q40110

Flat washer

Q150B0822

Bolt

Q340B08

I type hex nut

Q40208

Big washer

Q40308

Spring washer

3919Q01-022-B

Stow-wood

14-4

QTY.

15. Cargo Body


FIG.CP8501

Cargo Body................................................................................15-1

Cargo Body

FIGCP8501

15-1

Cargo Body
NO.
1

PART NO.

PART NAME & DESCRIPTION

QTY.

85G0A8-41

Cargo body ass'y

8500A9-19

Floor ass'y and subassembly

8500Q76-100

Floor ass'y

8500Q76-107

Wood and middle floor

8500Q76-116

Front carling stow-wood

8500Q76-117-B

Front carling

8500Q76-125

Q150B0835

Floor and framework ass'y


More than half round-head
square-neck bolt
Bolt

Q1921015

Round-head and square-neck bolt

Q32810

hex locknut

Q340B10

I type hex nut

10

Q40108

Flat washer

8500B5-19

Side board ass'y and subassembly

8500Q76-205

left side board ass'y

8500Q76-206

Right side board ass'y

Q150B1270

Bolt

14

Q40112

Flat washer

14

Q500B0424

Split pin

14

8500C5-06

Tail gate ass'y and subassembly

8500Q01-451-B

Left-front hold plate

8500Q01-452-B

Right-front hold plate

8500Q04-410-B

Protective rack ass'y

Q150B1055

Bolt

Q150B1230

Bolt

12

Q340B10

I type hex nut

Q340B12

I type hex nut

12

Q40112

Flat washer

12

8500Q76-101

FIG.CP8501

15-2

and

8
10

Cargo Body
NO

FIGCP8501
PART NO

PART NAME&DESCRIPTION

QTY.

Q40310

Spring washer

Q40312

12

8500Q04-310

Spring washer
Protective rack ass'y and subassembly
tail gate ass'y

Q40112

Flat washer

Q500B0424

Split pin

Q510B1270

8500C-526

Pin shaft
Bolt-pole.side board and middle support ass'y
Left-back side catch

8522C-577

Right-back side catch

8500D-521-B

Catch

Q341B18

I type hex nut

8500-F5-10

U-bolt and firmware subassembly

85Q01-00023

U-bolt pressing plate

85Q01-00024

U-bolt stow-wood

85Q01A-00026

U-bolt

85Q02-00026

U-bolt

85Q02-00027

Short bolt

Q150B1238

Bolt

Q340B12

I type hex nut

40

Q40112

Flat washer

16

Q40312

Spring washer

8500J5-04

Mudguard subassembly

85B2-09022

Mudguard support

85Q02-09020

Mudguard ass'y

85Q02-09021

Mudguard

Q150B1020

Bolt

24

Q340B10

I type hex nut

24

8500D5-07

8500E1-01

15-3

1
1

1
1

Cargo Body
NO

FIGCP8501
PART NO

PART NAME&DESCRIPTION

QTY.

Q40110

Flat washer

32

Q40310

Spring washer

24

8700-B1-05

Shock block subassembly

8703C-010-B

Shock block ass'y

Q2141040

Screw

Q340B10

I type hex nut

15-4

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