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ROOFTOP NANOPLANT

SOLARSAN

CONTENTS

PROJECT OBJECTIVE ELECTRICITY CUSTOEMR NEEDS LONG TERM VISION 24X7 ELECTRIC SUPPLY PV ARCHITECTURE INSTRUMENTATION & CONNECTIVITY PV INDIA SCENARIO- National Solar Mission G-MILESTONE: ROOFTOP NANO PLANTS FINANCIALS PROMOTER PROFILE. DEMO DESIGN

PROJECT OBJECTIVE
EVERY ROOF- SOURCE OF UNTAPPED SOLAR ENERGY- NEVER HARVESTED. BEING GREEN FAST CATCHING UP- MOST IN THING , FASHIONABLE GOI SET UP MNRE- POLICY GUIDLEINES FRAMED VISION IN PUBLIC DOMAIN STATE GOVT FOLLOWING SUIT- STATE LEVEL POLICIES FALLING IN PLACE ELECTRICITY GEN,T&D TREND MIGRATION FROM CENTRALIZED TO DISTRIBUTED.( MAIN FRAME TO PC) UTILITY GRID UNSTABLE, SURGY, NOISY- FR OF ELECTRONIC DEVICE MAINLY ATTRIBUTABLE TO GRID INSTABILITY. GRID INSTABILITY POINTS TO ENERGY SHORTFALL. CONCEPT OF THIS PROJECT - ROOF TOP NANO PLANTS EVERY ROOF SELF SUFFICIENT TO ITS ELECTRIC NEEDS. 24X7.VIABLE,RELIABLE,RENEWABLE _ EXCESS ENERGY PUMP BACK TO UTILITY ,WHILE GRID IS ON _ WHILE GRID IS OFF, SERVE INTERNAL NEEDS THRO' SOLAR ; EXCESS TO NEIGHBORHOOD THRO' MICRO GRID _ IN NIGHT, SERVE THRO' SOALR ENERGY BATTERY CHARGED INVERTERS

Long-term Goal

DRIVE GREEN HOME IN DEVELOPING ECONOMY VIABLE, RELIABLE, RENEWABLE EVERY ROOF A NANO PLANT UTILITY GRID TREE OF FALLING BRANCHES IF NOT NOURISHED AT DISTRIBUTION

PV SYSTEM ARCHITECTUREADDRESS CUSTOMER NEEDS


ESSENTIA L LOAD ACW 2

ESSENTIAL LOAD DISTBN PANEL

GRID

MICRO GRID( 230V , 50 Hz,4KW)

ACW 1

AC COUPLED INVERTER

~
MICRO INV DCW 1

~
MICRO INV DCW 2

~
MICRO INV

~
MICRO INV DCW DCW 4 3 BAT -MGMT SYSTEM

BDAC W1 UTILITY DISTBN PANEL

ACW 3

PV PANEL 30 V 15 A

PV PANEL 30 V 15 A

PV PANEL 30 V 15 A

PV PANEL 30 V 15 A

BATBANKS

UTILIT Y LOAD

BDACW- Bidirectional AC Watts ACW* - AC Watts measurement DCW* - DC Watts Measurement

Customer Wishes

UNINTERRUPED 24X7 ELECTRICITY NO FLUCTUATIONS EXPENSIVE DEVICES LIKE APPLIANCES, TV , MULTI MEDIA GADGETS TO BE PROTECTED AGAINST GRID SURGE GREEN SAVVY FED UP WITH UNRELIABLE, UNSTABLE UTILITY GRID INITIAL INVESTMENT LOW- SCALABLE

PV SYSTEM NETWORK ARCHITECTURE


DCW 1 DCW 2 3 DCW 3 DCW 4 ACW 3

LOCATED PHYSICALLY ON ROOFTOP

BDAC W1

RS485/RS422 LINK
W AC 1 W AC 2

Entire Network powered by 24X7 Microgrid

SERIAL TO ETHERNET ADAPTER

AP1

AP2 ( OPTIONAL)

LOCATED PHYSICALLY IN GROUND FLOOR

INVESTMENT =0.05Cr

BDACW- Bidirectional AC Watts Measurement ACW* - AC Watts measurement DCW* - DC Watts Measurement AP*: - Access Points

PV SYSTEM INDIA POTENTIAL


Application Segment Solar Collectors Off-grid solar applications Phase 1 (20102013) 7 million sq. meters 200 MW Phase 2 (20132017) 15 million sq. meters 1,000 MW Phase 3 (20172022) 20 million sq. meters 2,000 MW

Utility grid power, including rooftop

1,000-2,000 MW 4,000-10,000 MW

20,000 MW

ROOFTOP NANO PLANT FINANCIAL


ASSUMPTIONS INVERTER EFFICIENCY NUMBER OF PV GRID HOURS PPA @MNRE RATE NUMBER OF GRID EXPORT HRS GRID TARIFF( RS / UNIT) EXCHANGE RATE( $ TO RS) 0.97 9.00 14.50 5.00 5.50 45.00

PANEL COST($/WATT) GTI INVERTER COST/1.5KW $ ROOFTOP NANO PLANT WARRANTY PANEL LIFE SPAN(YRS) INVERTER LIFE SPAN( YRS) NANOPLANT LIFE SPAN AC BRIDGE INVERTER LIFE BATTERY FAILURE RATE CRITICAL COMP% COST % INSTALLATION PARAMETE(Rs) ELETRICAL WIRING( RS/KW) PANEL ,ELECTRICAL INSTALLATION COST( Rs/ kw) NET METER WITH RS485 -Rs

2.56 618.00 25.00 25.00 5.00 25.00 3.00 5.00 12.00

3500.00 15000.00 9000.00

ROOFTOP NANO PLANT FINANCIAL


ASSUMPTIONS INVERTER EFFICIENCY NUMBER OF PV GRID HOURS PPA @MNRE RATE(Rs/Kwh) NUMBER OF GRID EXPORT HRS GRID TARIFF( RS / UNIT) EXCHANGE RATE( $ TO RS) 0.97 9 14.5 5 5.5 45

PANEL COST($/WATT)

1.78

ROOFTOP NANO PLANT WARRANTY PANEL LIFE SPAN(YRS) INVERTER LIFE SPAN( YRS) NANOPLANT LIFE SPAN AC BRIDGE INVERTER LIFE BATTERY FAILURE RATE CRITICAL COMP% COST %

25 25 5 25 3 5 12

ROOFTOP NANO PLANT FINANCIAL


ASSUMPTIONS INVERTER EFFICIENCY NUMBER OF PV GRID HOURS PPA @MNRE RATE(Rs/Kwh) NUMBER OF GRID EXPORT HRS GRID TARIFF( RS / UNIT) EXCHANGE RATE( $ TO RS) 0.97 9 14.5 5 5.5 45

PANEL COST($/WATT)

1.78

ROOFTOP NANO PLANT WARRANTY PANEL LIFE SPAN(YRS) INVERTER LIFE SPAN( YRS) NANOPLANT LIFE SPAN AC BRIDGE INVERTER LIFE BATTERY FAILURE RATE CRITICAL COMP% COST %

25 25 5 25 3 5 12

ROOFTOP NANO PLANT MAINTENANCE COST FINANCIAL


ROOFTOP NANO PLANT MAINTENANCE COSTWORK SHEET 1KW 3KW 4KW

SPARES COST ( Over 25 Yrs Life time) AC BRIDGE INVERTER MICRO INVERTER ENGG MAINTENANCE BATTERY 1714 528 185.19 200 1840 1584 185.19 400 1840 2112 185.19 450

RFTNP- SPARES K FACTOR OVER 25 YRS LIFETIME AC BRIDGE INVERTER MICRO INVERTER ENGG MAINTENANCE BATTERY 8.33 5 1 5 8.33 5 1 5 8.33 5 1 5

ROOFTOP NANO PLANT MAINTENANCE COST/MONTH- FRU Basis FR Prone Comp Replacement allocation( 12%) Monthly Maintenance cost ( Rs)

2716.28 325.95 325.95

3815.78 457.89 457.89

4249.28 509.91 509.91

ROOFTOP NANO PLANT FINANCIAL- BILL OF MATERIALS


BILL OF MATERIALS ROOF TOP NANO PLANT ( in $) KW CAPACITY PANEL COST- $ PV COMBINER BOX, MC4, ADAPTERS INVERTER COST($) AC COUPLED INVERTER($) INSTALLATION COST($) BATTERY 3 YRS VRLA,200Ah MISCELLANEOUS LIKE BATTERY CABLES,DIVERSION CONTROLLER) CIF - GTI CIF+ Duty AC Coupled inv CIF PV COMBINER BOX TOTAL- ( $) 1.00 2555.56 850.00 618.00 1714.00 611.11 733.33 2.00 5111.11 1100.00 1236.00 1840.00 833.59 733.33 722.22 300.00 1111.00 162.96 13150.22 3.00 7666.67 1350.00 1854.00 1840.00 833.00 733.33 1083.33 300.00 1111.11 244.44 17015.89 4.00 10222.22 1850.00 2112.00 1840.00 833.00 733.33 1444.44 300.00 1111.11 325.93 20772.04

361.11 300.00 1111.11 81.48 8935.70

ROOFTOP NANO PLANT FINANCIALS


ROOFTOP NANO PLANT
3000000 TIME 2500000 CUM-CASH FLOW-1KW CUM-CASH FLOW-3KW CUM-CASH FLOW- 4KW 2000000

1500000

REVENUE- Rs

1000000

500000

0 2012 2011 -500000 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030 2031 2032 2033 2034 2035

-1000000

TIME IN QUARTERS

FINANCIAL METRIC IRR PAYBACK PERIOD ROI( 5 YRS)

1 KW 3.56% 7 YRS 0.77

3 KW 5.44% 5 YRS 1.15

4 KW 5.85% 4.9YRS 1.23

SOLARSAN CORPORATE ROADMAP


ROOF TOP NANO PLANT DEMO CENTRE

ROOF TOP IB SET UP

COE SOLAR

PV FEASIBILITY ( FINACIALS , ARCHITECTURE) PROCESS & PROCEDURES ESTABLISH SUPPLY CHAIN LOCAL , IMPORT IDENTIFY CTQ TECHNOLOGY, COST, SUPPLY CHAIN

PV AWARENESS, EDUCATION COMMUNITY, MEDIA, SOCIAL

ESTABLISH ROOFTOP IB ASSESS IT, INSTRUMENTATION NEED ESTABLISH SUPPLY CHAIN LOCAL , IMPORT IDENTIFY CTQ TECHNOLOGY, COST, SUPPLY CHAIN

IDENTIFY CRITICAL TECH COMPONENT UTILITY SIDE INSTRUMENTATION MONITOR INSTRUMENTATION INVERTER TECHNOLOGY TOPOLOGY

ESTABLISH ENGG , R&D CENTRES DRIVE VALUE ENGG , FEATURE CONSOLIDATE , GROW IB

PV AWARENESS, EDUCATION COMMUNITY, MEDIA, SOCIAL

PHASE 1
CAP OUTLAY > 0.1Cr (REQD FUND) NANO PLANT 0.05Cr INSTRUMNTN 0.05Cr

PHASE 2 CAP OUTLAY > 10Cr (REQD FUND)

PHASE 3 CAP OUTLAY > 100Cr (REQD FUND)

SOLARSAN PROMOTER PROFILE


RAVI SHANKAR SATYAN

POST GRAD - IIT BOMBAY

2.5 DECADES OF DIVERSE , MULTI DIMENSIONAL KNOWLEDGE BASE IN MULTINATYIONAL , LOCAL CORPORATIONS. TOSHIBA, ABB, GE MED SAYSTEMS, WHIRLPOOL, JABIL, ONIDA

MULTI CULTURAL BACKGROUND

CAREER GRAPH FROM SOFT WARE, HARDWARE, SYSTEM INTGN, ENGG MGMT, GENERAL MANAGEMENT, ENGG DIRECTOR, CTO.

STARTING UP NEW VENTURE IN RENEWABLE OUT OF PASSION

SCALED CREDITABLE PERFORMANCE IN DIVERSE INDUSTRIES MEDICAL IMAGING, INDUSTRIAL AUTOMATION, EMS,WHITEGOODS, CONSUMER ELECTRONICS

SELF CONTAINED PACKAGE IN ELECTRONIC INDUSTRY TECHNOLOGY, DESIGN, PROD DEVELOPMENT , SUPPLY CHAIN, PRODCUT& PEOPLE MANAGEMENT, MFG,SUSTAIN ENGG

SOLARSANNRT- ROOFTOP WIRING

SOLARSANNRT- DEMO DESIGN


THREE MODULES IN SERIES

TO ESSENTIAL LOAD

TO NON ESSENTIAL LOAD


MAIN PANEL WITH CB (EXISTING)

FRONT SIDE MODULES 16#s

3 A,350 DC 2.5mm2 Double insulated 230VAC ,50Hz,10A

PV 3 MODULEs in Parallel COMBIN ER WITH DC BKR

15A,350 DC GTI 1 4mm2

SUB PANEL FOR ESSENTIAL LOAD WITH CB (EXISTING)

1.5KW,2 AC B1 30 6mm2 230VAC

,50Hz,15A

230VAC ,50Hz,30A 6mm2 BDI RW 1 6mm2

PV

CHANGEOVER SWITCH

GRID

TWO POLE AC DISCONNECT 3 #s

3 A,350 DC 2.5mm2 Double insulated

AC COUPLED INVERTER AC 4KW

AC B3

INV1

UTILITY DISCONN ECT

REAR SIDE MODULES 16#s

PV 3 MODULEs in Parallel COMBIN ER WITH DC BKR

15A,350V DC GTI 2 4mm2

230VAC ,50Hz,15A AC B2 BATTERY BANK

1.5KW,2 30

BDI RW 2

6mm2 230VAC ,50Hz,10A

DIVERSION CONTROLLE R (DVCT) SOLAR THERMAL HEATER

TO UTILITY GRID

Overall 18,157Wp PV modules

TO BE LOCATED NEAR METER BOX

SOLARSANNRT- DEMO DESIGN


THREE MODULES IN SERIES

TO ESSENTIAL LOAD

TO NON ESSENTIAL LOAD


MAIN PANEL WITH CB (EXISTING)

FRONT SIDE MODULES 16#s

3 A,350 DC 2.5mm2 Double insulated 230VAC ,50Hz,10A

PV 3 MODULEs in Parallel COMBIN ER WITH DC BKR

15A,350 DC GTI 1 4mm2

SUB PANEL FOR ESSENTIAL LOAD WITH CB (EXISTING)

1.5KW,2 AC B1 30 6mm2 230VAC

,50Hz,15A

230VAC ,50Hz,30A 6mm2 BDI RW 1 6mm2

PV

CHANGEOVER SWITCH

GRID

TWO POLE AC DISCONNECT 3 #s

3 A,350 DC 2.5mm2 Double insulated

AC COUPLED INVERTER AC 4KW

AC B3

INV1

UTILITY DISCONN ECT

REAR SIDE MODULES 16#s

PV 3 MODULEs in Parallel COMBIN ER WITH DC BKR

15A,350V DC GTI 2 4mm2

230VAC ,50Hz,15A AC B2 BATTERY BANK

1.5KW,2 30

BDI RW 2

6mm2 230VAC ,50Hz,10A

DIVERSION CONTROLLE R (DVCT) SOLAR THERMAL HEATER

TO UTILITY GRID

Overall 18,157Wp PV modules

TO BE LOCATED NEAR METER BOX

PVCB

PVCB GTI 1 3 PORT AC DSCNT

SOLAR HEATER

DV CT BAT BANK GT I1 PVCB GT I2 A C C IN V1

ELECTRICAL WIRING- JOB STATEMENT:


1. Elelctrical Wiring as per the attahed spec. Location of all elctrical boxes, inverters , Change over switch, Batteries as specified in Module layout 2. All Wiring to conform to the state Electric code. 3. Wiring should be of UL or equivalent spec. 4. Preparation of necessary Documents to be submitted to Utility( BESCOM) Single line diagram Amperage calculation . 5. Installation of all components shown in the System Block Diagram. 6. Preparation of necessary box ( not supplied by Soalrsan) with IP65 kind of protection 7. Labelling of all cables as per the single line diagram. 8. Labelling of warning lables per State Electricity code. 9. All Interconnections , intermodule connections should be Lug based with standard crimping practice. 10. All module frames , structures should be earthed. 11. Install separate earthing rod to meet ground resistance requirement. 12. Validation of Installation parameters like Dielectric test, Ground resistance measurement etc

*. TBD. List of components suplied by soalrsan and list of components procured by Powertronics

SOLAR PANEL INSTALLATION- JOB STATEMENT:

1. Installation of Solar Modules as per the module layout diagram. 2. All mechanical structures to be procured by the installer. 3. Provide rain protection to all electrical boxes.( in spite of IP65 protection) 4.Module labeling. 5. Submission of Module layout drawing to Utility for documentation purposes. 6. Yellow taping of Module layout . Authorized personnel only . 7. All solar module wiring should be appropriately labeled . Correspondence of module number to wiring number should be established .

10 12 14 16 18 20 22 24 26 28

490.2 308.7 193.8 122.3 76.8 48.1 30.3 19.1 12.0 7.55

.204 .324 .516 .818 1.30 2.08 3.30 5.24 8.32 13.2

30 20 15 10 5 3.3 2.1 1.3 0.8 0.5

2.588 149.5 2.053 94.1 1.628 59.1 1.291 37.3 1.024 23.4 0.812 14.7 0.644 9.24 0.511 5.82 0.405 3.66 0.321 2.30

.669 1.06 1.69 2.68 4.27 6.82 10.8 17.2 27.3 43.4

AWG Feet/Ohm Ohms/100ft Ampacity* mm^2 Meters/Ohm Ohms/100M

SOLARSANNRT- INTERCONNECTION COMPATIBILTY DIAGRAM

4 TYCO SOLYNDRA SOLARLO MODULES K

MC4 COMBINER BOX MAL 4 INPUT 4 PORT INPUT EPORT ONE PORT OUTPUT MC4 MC4 MC4 COMPATIBLE FEM ALE

+ -

+ -

MC4 MAL E MC4 FEM ALE

MC4 MAL E

+
INVERTER

HARNESS 1

HARNESS2

MC4 FEM ALE

SOLARSANNRT- INTERCONNECTION COMPATIBILTY DIAGRAM

ACI OUT

ACI IN

LOCATED IN FIRST FLOOR


CB3

CB2

KEBIN
A

CB7

GACIN
GTI2 CB4 GTI1
B I D I R

CB1

CB5
CB6

PVAC

LOAD KEBMETR
CHANGE OVER SW

SOLARSANNRT- HSR345 NRT DATA


ACI OUT LOCATED IN FIRST FLOOR ACI IN

CB2

CB3

KEBIN

C B 7

GACIN

GTI2

CB4
GTI1

CB1

A W

BI D I R

CB5
PVAC

LOAD CHANGE OVER SW

KEBMET R

SUMMARY - HSR345 NANO ROOF TOP DURATION JAN 15 ~ FEB 3 2011 KWh SOLAR ENERGY GENERATED ENERGY FED FROM GRID SOLAR ENERGY FED TO GRID TOTAL ENERGY CONSUPTION SOLAR ENERGY FED TO LOAD( ESSENTIAL, HEATER,BATTERY) ESSENTIAL LOAD SOLAR ENERGY UNITS BATTERY , HEATER SOLAR ENERGY 122 63.01 81.69 103.32 40.31 22.05 18.26

SOLAR ESSENTIAL LOAD 4 MANTRA M/C 1 FRIDGE 1 TV WATER PUMP 10 50 40 700

KWH 0.101 5 0.507 5 0.406 0.21 1.225

ESSENTIAL LOAD SOLAR UNITS( FOR 18 DAYS)

22.05

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