Day1 - System Config&Software Installation

CENTUM CS3000 R3 ENGINEERING COURSE
Instrumentation & Automation Education Center (IAEC) Yokogawa (Thailand) Ltd.
Professional Instrument Engineer Training Program CS3000 Engineering Training Course
CENTUM CS3000 ENGINEERING COURSE

OBJECTIVE
: This course enable participants to perform generation of CS3000 regulatory control function, sequence control functions, Human Interface station display and graphic function. : 5 days
DURATION
PARTICIPANTS : For engineers involved in software generation or modification on

the CS 3000 system.
PREREQUISITE : Participants should have attended CS 3000 Fundamental course

and have some fundamental knowledge of computer operation.
System Configuration
Day 1
Field Control Station Human Interface Station

Ethernet
Eng
Vnet/VnetIP
CS3000 System Configuration -- Overview CS3000 System Configuration Overview

ETHERNET
HIS
Vnet Field Control Station
FFCS
KFCS
LFCS
PFCS
Field Network Input/Output
Foundation Fieldbus
HART
CS3000 System Configuration -- Overview CS3000 System Configuration Overview CS3000

LFCS/LFCS2
Integrated std. Field control station
KFCS/KFCS2
PFCS
Compact Field control station
FFCS
RIO series
FIO series
System configuration LFCS

CENTUM 3000 FOR LFCS : RIO
SYSTEM MAXIMUM CAPACITY Max. of HIS-monitored tags :100000 Max. of stations : 256 Max. of domains : 16 Max. of station per domain : 64(all), 16 HIS
Twisted pair cable or Optical Fiber Single/Duplex 2 MB/S , Polling 750 m / 20 km ( Twisted pair/Fiber) MAX. length MAX. 1280 AI/O & 4096 DI/O MAX. 8 NIUs 5 IOUs / NIU
%Z011101 -Node 1-8 Nest 1-5 Slot 1-4 Channel 1-32
System Configuration LFCS System Configuration LFCS

Ethernet
HIS0164 HIS0163 HIS0162
Eng V net
FCS0101
FCS0102
FCS0103
NODE RIO
MAX. NODE 8 PER FCS
Field Control Unit(FCU) Overview for LFCS
Field control unit Picture : LFCS

RIO Bus Master Interface Card (RB301)
Remote I/O (RIO)
Remote I/O (RIO)
Nodes Picture of LFCS
Nodes Picture of LFCS
RIO Bus Slave Interface card ( RB401 )
Power supply
Node Interface Unit ( NIU )
Nest For I/O
System Configuration PFCS System Configuration PFCS

Ethernet
HIS0164 HIS0163 HIS0162
Eng
V net
FCS0101
FCS0102
FCS Types for FIO NODE
System configuration KFCS

CENTUM 3000 FOR KFCS : FIO
SYSTEM MAXIMUM CAPACITY Max. of HIS-monitored tags :100000 Max. of stations : 256 Max. of domains : 16 Max. of station per domain : 64(all), 16 HIS Local Node
No. Node Unit Connectable Local Node Unit: Max. 10/FCU Remote Node Unit: Max. 8/FCU When both Local and Remote Node Unit used: Max. 10/FCU
%Z011101 -Node 1-10 Slot 1-8 Port 1-4 Channel 1-64
ESB bus: Length 10 m. or less(YCB301) Speed 128 megabits pre second Redundancy : Available ER bus: Length 185m(Coaxial cable) or less(YCB141), 500m(Coaxial cable) or less(YCB311) Speed 10 megabits pre second Redundancy : Available
System Configuration KFCS System Configuration KFCS

Ethernet
HIS0164 HIS0163 HIS0162
Eng V net
FCS0101 MAX. LOCAL NODE 10 MAX.REMOTE NODE 8 ESB BUS
FCS0102
FCS0103
ESB BUS
ESB BUS
LOCAL NODE REMOTE NODE
ER BUS
Node in FCS Architecture : KFCS
System Configuration FFCS System Configuration FFCS

Ethernet
HIS0164 HIS0163 HIS0162
Eng V net
FCS0101 MAX. LOCAL NODE 3 MAX.REMOTE NODE ESB BUS
FCS0102 ESB BUS
FCS0103 ESB BUS
LOCAL NODE REMOTE NODE
ER BUS
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Nodes Picture of FFCS

IO Modules CPU Card
Power Supply Unit V net coupler unit Bus 1 V net coupler unit Bus 2
Node in FFCS Architecture
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System Configuration FFCS-L System Configuration FFCSFFCS-L

HIS0164 HIS0163 HIS0162
Eng V net
FCS0101
FCS0102
FCS0103
ESB BUS
LOCAL NODE
MAX. LOCAL NODE 3 MAX.REMOTE NODE
System Configuration FFCS-L System Configuration FFCS-L

8 FIO slots Vnet/IP
EC401 ESB bus coupler (Note)

CP451 CPU module
Power supply unit
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Control Bus Interface Card (VI701)

SW 1 : Set Domain SW 2 : Set Station
VI701 Specification Interface: PCI/PCI-X 32bits 3.3V/5.0V Mac Address: Vnet/IP bus1 Vnet/IP bus2 Vnet/IP on TCP/IP Ethernet (for Open)
BNC connector BUS 2
BNC connector BUS 1
Control Bus Interface Card (VI701)
L2SW (Switching Hub)
CAT5E UTP Cables Fiber Optics Cables Note : L3SW* (for multi domain)
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Actual System Configuration

HIS1 Eng HIS2 HIS3
L2SW
FFCS-L FFCS-
FFCS-L FFCS-
Vnet/IP bus1 Vnet/IP bus2
FFCS-L FFCS-
Actual System Configuration

Domain 1
HIS1 Eng HIS2 HIS3
Domain 2
HIS4 HIS5
L3SW L2SW
L2SW
FFCS-L FFCS-
FFCS-L FFCS-
FFCS-L FFCSVnet/IP bus1
FFCS-L FFCS-
FFCS-L FFCS-
FFCS-L FFCS-
Vnet/IP bus2
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Fieldnetwork I/O (FIO NODE)
Fieldnetwork I/O (FIO)
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Local Node in FCS Architecture : KFCS
1 2 3 4 5 6 7 8
Local Node in FCS Architecture : KFCS
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Remote Node in FCS Architecture : KFCS
Connection of KFCS
Power supply (specify with Suffix Code) Voltage : 100-120 Vac, Frequency : 50/60 Hz Voltage : 220-240 Vac, Frequency : 50/60 Hz Voltage : 24 Vdc
ESB bus interface master card ( SB301 ) Processor Card
V net coupler unit Bus 1
V net coupler unit Bus 2 Battery Back-up for main Memory : Max. 72 hours Battery Recharge Time : Min. 48 hours
ESB bus 1 ESB bus 2
Fan units
ESB bus cable ( YCB301 )
ESB bus interface slave card ( SB401 )
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ESB Bus Interface Slave Module ( SB401 )

Connector unit with terminator for ESB Bus Connector unit for ESB Bus
Setting node addresses Bit 1 ------- Node address parity (1 bit, odd parity ) Bit 2 ------- Fixed to 0 Bit 3 Bit 4 Node address (4 bit ) Bit 5 Bit 6
ER Bus Interface Master Module ( EB401 )
ER bus cable connector ( CN1 )
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ER Bus Interface Slave Module ( EB501 )
Connector for maintenance IP Bus address setting ER Bus cable connector
V net Cable
Using VLnet interface card Cable : Thin coax. cable with BNC connector (10Base2 comp.) V net - 10Base5 cable up to 500 m. - 10Base2 cable up to 185 m. Communication speed : 10Mbps High reliable token passing communication Std. max. length : (10Base2) + 0.4(10Base5) < 185 m Max. length : 20 km with optical repeater 1.6 km with coax. repeater
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V net Cable
Vnet Control Network
Token-passing, Deterministic, High speed (10 MBPs) Bus topology, coaxial or fiber optic cable Type of communication transmitted: read/write of FCS data broadcast of FCS messages broadcast of HIS messages time equalization communication of operating status display online maintenance
Medium: Data Rate: Segment Length: Termination: Connection:
Coaxial Cable 10 Mbps max. 185m./500m 50 ohm, 1 Watt BNC
Ethernet
Hub Link 10/100 Mbps or 1 Gbps Network Cable (RJ-45connector) Network Interface Card
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Ethernet
Ethernet Information Network
Bus contention method, Non-Deterministic High speed (10/100 MBPs) Star topology, UTP or fiber-optic Type of communication transmitted: equalization communication acquisition of status display data other station trend download, IOM download, tuning parameter save recipe equalization client-server processing open data interface
Medium: Data Rate: Segment Length: Connection:
4-Pair Category 5 Cable 10 Mbps (10BASE-T) 100 Mbps (100BASE-TX) max. 100 m. (point-to-point) RJ-45 Connector
Control Bus Interface Card (VF701)

SW 1 : Set Domain SW 2 : Set Station
BNC connector BUS 1
BNC connector BUS 2
Terminator Vnet Cable
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Domain & Station on system

Station 1 Station 64 Station 2
Station 63
DOMAIN 1
Station 62
Station 3
Total 64 Station
Station 4
Station 61
HIS Max. 16 Station
Domain Max. 16 Domain
FCS Max. 48 Station
Max. no. tags
8,000 24 1 HIS(8) FCS(16)
100,000 256 16 HIS(16)
Max. no. of stations Max. no. of domains Max. no. of stations per domain
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SOFTWARE INSTALLATION
Requirement for installation

Items Required for the Installation following items should be ready for use: - CS3000 software CD-ROM - CS3000 electronic document CD-ROM - CS3000 key-coded floppy disk (1 or more) Windows Service packs and CS3000 Releases
The relations between Windows and CENTUM 3000 R3.01 R3.02 R3.03 R3.04 R3.05 R3.06 R3.07 R3.08 Windows 2000 SP1 Yes Yes NO NO NO NO NO NO SP2 Yes Yes NO NO NO NO NO NO SP3 Yes Yes Yes NO NO NO NO NO SP4 Yes(*1) Yes(*1) Yes(*1) Yes(*1) Yes Yes Yes Yes Windows XP SP1 NO NO Yes Yes Yes Yes Yes Yes SP2 NO NO NO NO Yes(*1) Yes(*1) Yes(*1) Yes(*1) Yes : Compatible NO : Incompatible *1 : Recommended
23
Software Installation
Installation of window
Installation of Service Pack. (This step is not required for console type HIS)
Windows setup -Network adapter addition -Pinter addition
Installation of the CS3000 software and the electronic manual.
Windows Set up
Computer name ( Station Name ) A computer name is the name used to identify each computer on the Windows Network
EXAMPLE : HIS0164 ( HISddss : dd is the domain and ss is the station WORKGROUP Right click My computer/ Properties / Computer Name / Change ! RESTART
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Computer Name and Workgroup setting
Right click My computer and click properties.
Computer Name and Workgroup setting
When Setting on HIS0164

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Setting Network
Installing Ethernet Drivers The plug & play Installing Control Bus Drivers Only one VF701 card can be installed and you must be installed by CD only. PROCEDURE OF INSTALLNG CONTROL BUS DRIVER
- Start windows, Log on with Administrator - Load CD-ROM of CS3000 SOFTWARE CD Part ( System software LHSK M02 ) :\ CENTUM \ COMDRV \ Setup.exe
- Rename Local Area Connection 1. Ethernet 2. Vnet
- Setting IP Address Ethernet => Ethernet Icon \ Properties \ Internet Protocal TCP/IP \ Properties IP Address : 172.17.< domain >.< station > Subnet mask : 255.255.0.0 Vnet => Vnet Icon \ Properties \ Internet Protocal TCP/IP \ Properties IP Address : 172.16.< domain >.< station > Subnet mask : 255.255.0.0
! RESTART
! CONFIRM THE ADDED DRIVER
Setting Network
Right click My Network Places and click properties.
26
Ethernet Setting
Right click Ethernet and click properties.
Ethernet Setting
Check IP address and Subnet mark of Ethernet

27
Vnet Setting
Right click Vnet and click properties.
Vnet Setting
Check IP address and Subnet mark of Vnet

28
Advance Setting
Select Advance on menu bar and click Advance Settings
Advance Setting
In order to give Ethernet adapter a higher priority than Vnet Use the arrowhead buttons on the right side to move the adapter.
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Vnet/IP Setting Network

Procedure Of Vnet/IP Setting Network Vnet/IP
Installation VnetIP adapter
Installation VnetIPOpen (BUS2) adapter
Installation VnetIPOpen (BUS1) adapter
Address Setting of VnetIP VnetIPOpen (BUS2) VnetIPOpen (BUS1)
! RESTART COMPUTER

Installation VnetIP adapter
Load CD-ROM of CS3000 SOFTWARE CD Part ( System software LHSK M02 ) :\ CENTUM\COMDRV\Setup.exe
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Installation VnetIPOpen(BUS2) adapter
Load CD-ROM of CS3000 SOFTWARE Software Medium\Centum\COMDRVOPN\setup.

Right click My Computer and click Manage
31


Address Setting of VnetIP
IP ADDRESS : 172.16. dd.ss SUBNET MARK : 255.255.0.0

32

Address Setting of VnetIPOpen(Bus2)
IP ADDRESS : 192.168.128+dd.129+ss SUBNET MARK : 255.255.255.0


Address Setting of VnetIPOpen(Bus1)
IP ADDRESS : 192.168.dd.ss SUBNET MARK : 255.255.255.0

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System Software Installation

PROCEDURE OF INSTALLNG SOFTWARE - Start windows, Log on with Administrator - Insert the KEY-CODE Floppy disk into drive A: - Load CD-ROM of CS3000 SOFTWARE CD Part ( System software LHSK M02 ) :\ CENTUM \ Setup - Insert Next CD => Electronic Instruction Manual ( CD LHSK03 )
! RESTART COMPUTER
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PROCEDURE OF INSTALLATION
- Start windows, Log on with Administrator - Load CD-ROM of Electronic Instruction Manual ( CD LHSK03 )
- Acrobat Reader CD Part ( LHSK M03 ) :\ CENTUM \ REDER \ ENGLISH \ ar505enu.exe
- Finder CD Part ( LHSK M03 ) :\ CENTUM \ REDER \ ENGLISH \ FINDER.exe
! RESTART
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AUTOMATIC STARTING
This is not required if the system is not connected to CONTROL BUS (VF701)
- Start windows, Log on with Administrator
Select : [ YOKOGAWA CENTUM from start menu ]-[ HIS Utility ]
! RESTART
- Start windows, Log on CENTUM
Select : [ YOKOGAWA CENTUM from start menu ]-[ HIS Utility ]
! Log off and Log on CENTUM again
Uninstallation
Deleting control bus driver (Vnet Driver)

- Start windows, Log on with Administrator
- Load CD-ROM of CS3000 SOFTWARE CD Part ( System software LHSK M02 ) :\ CENTUM \ COMDRV \ Uninstall.exe
! RESTART
45
Uninstallation software
Start windows, Log on with Administrator
-Stop services: :\ Control panel \ Administrative tool \ Service => Stop file BK....(All file BK..)
-Uninstall software -:\ Folder CS3000 \ Uninstall.bat
! RESTART COMPUTER
Stop services:\ Control panel \ Administrative tool \ Service => Stop file BK....(All file BK..)
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Uninstall software : \ Folder CS3000 \ Uninstall.bat
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ENGINEERING WORK FLOW

Start Start system view
Step 1 : Project Creation - Creation necessary folders for target system
Step 2 : Defining FCS Control Function -Define FCS station configuration -Define process I/O modules -Define software I/O -Define massages -Define regulatory control function -Define sequence control function
Step 4 : Defining HIS Function -Define HIS station configuration -Define HIS constants -Define function key assignment -Define scheduler function -Define trend recording function -Define sequence message -Define user-defined windows -Define help dialog
Step 3 : Define Project Common Items -Define security function -Define operation marks
Step 5 : Conducting Test Function - Run a virtual test function
PROJECT CREATION
Type of project and Project Attribute Utility Function are explained. Three are three type of projects.
Default Project Current Project User-Defined Project
1.
Default Project :
The first time engineering work for a project preformed on the default project. This project is download to the FCS and HIS. This project is downloadable off-line to the FCS of the target system. When any one of the FCS created in default project is successfully download, the attribute of project change from default project to a current project. Online engineering become enabled.Only one current or default project can be created on the target system. A project copied either from the default project or current project is referred to as a User-Defined Project. This project can not download to FCS and HIS of the target system.This project is used when engineering using virtual tests or making a backup copy of the current project.
2.
Current Project :
3.
User-Defined Project :
50
CREATING A DEFAULT PROJECT

This section will show the steps of creating a default Project when System View is start up for the first time.
1. Create new PROJECT
2. Create new FCS
3. Create new HIS
1. Create new project

Start System View
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Start Default Project Creation

When the system view could not identify an existing current or default project, So system view will be request one Default project. When dialogue box will appear. Click [Yes]
Project outline
The project information area allows the project creator to enter arbitrary characters.
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Project Property
Project Name : An alphanumeric character string less than 8 characters. Position : C:\CS3000\eng\BKProject Project Comment : 32 alphanumeric characters.
2. Create an FCS folder
In this step, a folder for the first FCS data base files is create. The item are define on the dialog box. Assign correct station type and station address as they cannot be changed upon confirmation.
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Database Types
3. Create an HIS folder
In this step, a folder for the first HIS data base files is create. The item are define on the dialog box. Assign correct station type and station address as they cannot be changed upon confirmation.
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Project Folders
Additional FCS,HIS or other station can be created under the top pull down menu [File] [Create New] [Station Type]
Project Attribute Utility

The Project Attribute Change Utility is an engineering tool that makes the project creation, property modification easy. Before running the Project Attribute Change Utility,check that System View is not running.
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Note Note
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Day1 - System Config&Software Installation

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CENTUM CS3000 R3 ENGINEERING COURSE

Instrumentation & Automation Education Center (IAEC) Yokogawa (Thailand) Ltd.

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Instrumentation & Automation Education Center (IAEC) Yokogawa (Thailand) Ltd.

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Instrumentation & Automation Education Center (IAEC) Yokogawa (Thailand) Ltd.

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Instrumentation & Automation Education Center (IAEC) Yokogawa (Thailand) Ltd.

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RIO Bus Slave Interface card ( RB401 )

Node Interface Unit ( NIU )

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