JOB PIPING MATERIAL SPECIFICATION

SPECIFICATION No. 6544-00-16-71-SP-02 Rev 0

Template No. 5-0000-0001-T1 Rev. 1 Copyright EIL- All rights reserved Page 1 of 48

PIPING MATERIAL SPECIFICATION

Spec Name : 6544-00-16-71-SP-02 Rev 0 Spec Desc. : PIPING MATERIAL SPECIFICATION Client : HPCL Project : MUNDRA-DELHI P/L PRJ Location : MUNDRA - DELHI Job No. : 6544 Dept/Sec. : 16/71
0 A Rev. No Purpose Prepared by Checked by 21/02/2005 Issued for Engineering 22/11/2004 Issued for Comments/Engineering Date Approved by

JOB PIPING MATERIAL SPECIFICATION SPECIFICATION No. 6544-00-16-71-SP-02 Rev 0

Page 2 of 48

Abbreviations: BE - BEVEL END BW - BUTT WELD FF - FLAT FACE FLGD - FLANGED HSD - HIGH SPEED DIESEL MS - MOTOR SPIRIT NDT - NON DESTRUCTIVE TESTING P&ID - PIPING AND INSTRUMENTATION DIAGRAM PBE - PLAIN BOTH ENDS PE - PLAIN END RF - RAISED FACE RTJ - RING TYPE JOINT SAW - SUBMERGED ARC WELDED SCRF - SCREWED END - FEMALE SCRM - SCREWED END - MALE SKO - SUPERIOR KEROSENE OIL SW - SOCKET WELD ULMS - ULTRA LOW MOTOR SPIRIT ULSHSD- ULTRA LOW SULPHUR HIGH SPEED DIESEL
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JOB PIPING MATERIAL SPECIFICATION SPECIFICATION No. 6544-00-16-71-SP-02 Rev 0

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CONTENTS Sl. No. Description Pages

1 Piping Material Specification (6544-00-16-71-SP-02, Rev 0) 48 2 Annexure-I, Piping Material Specification - General Notes 24
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JOB SPECIFICATION No. 6544-00-16-71-SP-02 Rev 0

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PIPING MATERIAL SPECIFICATION

Page 4 of 48

Dept./Sect. : 16/71 Project :

PIPING MATERIAL SPECIFICATION INDEX

Sl. No Piping Class Rating C.A Spl. Reqt.
Copyright EIL- All rights reserved Basic Material

Service Remarks
1 A1A 150 1.5 NON IBR CARBON STEEL NON CORROSIVE/ FLAMMABLE / NON FLAMMABLE/ NON LETHAL -PROCESS & HYDROCARBONS; LUBE OIL BEFORE FILTER; AMMONIA, STEAM & CONDENSATE (NON IBR); UTILITIES- INST AIR(BEYOND A3A), PLANT AIR, NITROGEN, CARBONDIOXIDE; WATER - BEYOND A3A AND A10A; IN OFFSITES ONLY BEYOND A10A; MS/ ULMS/ HSD/ ULSHSD/ SKO 2 A1K 150 0 NON IBR SS 304 CORROSION INHIBITOR ( CHEMICALS) 3 A3A 150 1.5 NON IBR CARBON STEEL

NON CORROSIVE UTILITIES (ABOVE As per ASME B 31.3 GROUND) CATEGORY "D" FLUID - COOLING WATER, INSTRUMENT AIR(2" & ABOVE), PLANT AIR, INERT GAS, CARBON DI OXIDE (DRY), NITROGEN, CONDENSATE & BOILER FEED SUCTION (NON IBR). THIS CLASS DOES NOT COVER UNDERGROUND PIPING AND THE FIRE WATER SERVICE. FOR SIZES ABOVE 30", TEMPERATURE AND PRESSURE RATINGS SHALL BE 70 DEG.C & 6.6 KG/CM2G RESPECTIVELY. 4 B1A 300 1.5 NON IBR CARBON STEEL MS/ ULMS/ HSD/ ULSHSD/ SKO 5 B1K 300 0 NON IBR SS 304 CORROSION INHIBITOR (CHEMICALS) 6 D1A 600 1.5 NON IBR CARBON STEEL MS/ ULMS/ HSD/ ULSHSD/ SKO 7 D1K 600 0 NON IBR SS 304 CORROSION INHIBITOR (CHEMICALS) 8 E1A 900 1.5 NON IBR

CARBON STEEL MS/ ULMS/ HSD/ ULSHSD/ SKO

Notes : 1. For PMS General notes refer Annexure-I of this document

Template No. 5-0000-0001-T2 Rev. 1

HPCL Client : MUNDRA-DELHI P/L PRJ MUNDRA - DELHI Location :

JOB SPECIFICATION No. 6544-00-16-71-SP-02 Rev 0

Package : IPMCS Report No. : 50

PIPING MATERIAL SPECIFICATION Dept./Sect. : 16/71 Project :

Copyright EIL- All rights reserved Template No. 5-0000-0001-T2 Rev. 1 Page 5 of 48

Client : HPCL MUNDRA-DELHI P/L PRJ Location : MUNDRA - DELHI Pipe Class : A1A Sheet 1 of 7 PIPE CLASS : A1A RATING : 150 BASE MATERIAL : CARBON STEEL CORROSION ALLOWANCE : 1.5 MM SPECIAL REQUIREMENT : NON IBR TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE
NON CORROSIVE/ FLAMMABLE / NON FLAMMABLE/ NON LETHAL -PROCESS & HYDROCARBONS; LUBE OIL BEFORE FILTER; AMMONIA, STEAM & CONDENSATE (NON IBR); UTILITIES- INST AIR(BEYOND A3A), PLANT AIR, NITROGEN, CARBONDIOXIDE; WATER - BEYOND A3A AND A10A; IN OFFSITES ONLY BEYOND A10A; MS/ ULMS/ HSD/ ULSHSD/ SKO

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6-44-0016. 102 ALL VENTS AND DRAINS SHALL BE PROVIDED WITH GATE VALVE UNLESS OTHERWISE INDICATED IN P&ID. 104 WALL THICKNESS FOR LINEPIPE USED IN VARIOUS SECTIONS SHALL BE AS PER TABLE-1 OF ANNEXURE-I (GENERAL NOTES) OF THIS DOCUMENT. 105 BALL VALVE TO BE USED IN MAIN PIPELINE SHALL HAVE BUTT WELDED ENDS. 106 MAINLINE WELDING AND NDT REQUIREMENTS OF WELDS SHALL BE AS PER SPECIFICATION NO. 6-77-0007.

109 FOR PIPELINE SPECIALITY ITEMS AND THEIR MATERIAL DESCRIPTION REFER TABLE-3 OF ANNEXURE-I (GENERAL NOTES) OF THIS DOCUMENT. 110 NDT OF MAINLINE WELDS SHALL BE AS FOLLOWS: RADIOGRAPHY: ALL BUTT WELDS 100% MPI: SOCKET WELDS 100%. ALL OTHER REQUIREMENTS SHALL BE AS PER 6-44-0016. 111 PIPING DESIGN AS PER ASME B 31.4 & OISD 141. 115 FOR VENT, DRAIN, PRESSURE AND TEMPERATURE CONNECTION , BRANCH CONNECTION SHALL BE AS PER BRANCH CONNECTION TABLE GIVEN ON NEXT PAGE. THE BRANCH DETAILS INDICATED IN APPLICABLE STANDARD SHALL BE IGNORED. 123 FOR APPLICABLE VALVE DATA SHEET NO. REFER TABLE-3 OF ANNEXURE-I. 124 FOR VALVE SIZE ABOVE 24", FLANGE ENDS SHALL BE AS PER ASME B 16.47, SERIES-A 126 BRANCH CONNECTIONS ON MAINLINE SHALL BE WELDOLET/FLOW TEE (REDUCING/EQUAL) AS APPLICABLE. REFER ANNEXURE-I FOR DETAILS. 127 NDT OF WELDS SHALL BE AS FOLLOWS: RADIOGRAPHY: ALL BUTT WELDS 100% MPI: SOCKET WELDS 100%. ALL OTHER REQUIREMENTS SHALL BE AS PER 6-44-0016. 128 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; FOR DIMENSIONS FOR HANDLE PROJECTION FOR SPACERS AND BLINDS REFER EIL'STD 7-44-0166.

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JOB SPECIFICATION No. 6544-00-16-71-SP-02 Rev 0

Package : IPMCS Report No. : 50

PIPING MATERIAL SPECIFICATION Dept./Sect. : 16/71 Project :

Copyright EIL- All rights reserved Template No. 5-0000-0001-T2 Rev. 1 Page 6 of 48

Client : HPCL MUNDRA-DELHI P/L PRJ Location : MUNDRA - DELHI SPECIAL NOTES ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE JOINTS PIPE JOINTS DRAINS VENTS TEMP.CONN PRESS.CONN

Pipe Class : A1A Sheet 2 of 7

ALL FLANGED, TO BE KEPT MINIMUM 1.5" & BELOW SW COUPLING 2.0" & ABOVE BUTTWELDED ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3 ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4 ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3 ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4 1.5" FLANGED. REFER EIL STD 7-44-0353 0.75" SW NIPPLE WITH GATE VALVE TO SPEC AS PER EIL STD 7-44-0354

JOB SPECIFICATION No. 6544-00-16-71-SP-02 Rev 0

Package : IPMCS Report No. : 50

PIPING MATERIAL SPECIFICATION Dept./Sect. : 16/71 Project :

Copyright EIL- All rights reserved Template No. 5-0000-0001-T2 Rev. 1 Page 7 of 48 Pipe Class : A1A Sheet 3 of 0.5 T T T T H H H H H H H H H H H H H H H H H H H H H H H H Client :

HPCL MUNDRA-DELHI P/L PRJ Location : MUNDRA - DELHI 7

72. 72. 70. 70. 68. 68. 66. 66. 64. 64. 62. 62. 60. 60. 58. 58. 56. 56. 54. 54. 52. 52. 50. 50. 48.

TBRANCHPIPE(SIZEININCHES)
.

RUN PIPE (SIZE IN INCHES) CODE DESCRIPTION

F H P R S 48. 46. T R 46. 44. T R R 44. 42.

T R R R 42. 40. T R R R R 40. 38. T R R R R R 38. 36. T R R R R R R 36. 34. T R R R R R R R 34. 32. T R R R R R R R R 32. 30. T R R R R R R R R R 30. 28. T R R R R R R R R R R 28. 26. T R R R R R R R R R R R 26. 24. T R R R R R R R R R R R R 24. 22. 22. 20. T R R R R R R R R R R R R R 20. 18. T P R R R R R R R R R R R R R 18. 16. T P P R R R R R R R R R R R R R 16. 14. T P P P R R R R R R R R R R R R R 14. 12. T P P P P R R R R R R R R R R R R R 12. 10. T P P P P P R R R R R R R R R R R R R 10. 8.0 T P P P P P P R R R R R R R R R R R R R 8.0 6.0 T P P P P P P P R R R R R R R R R R R R R 6.0 5.0 5.0 4.0 T P P P P P P P P R R R R R R R R R R R R R 4.0 3.5 3.5 3.0 T P P P P P P P P P R R R R R R R R R R R R R 3.0 2.5 2.5 2.0 T P P P P P P P P P P R R R R R R R R R R R R R 2.0 1.5 T T H H H H H H H H H H H H H H H H H H H H H H H 1.5 1.25 1.25 1.0 T T H H H H H H H H H H H H H H H H H H H H H H H H 1.0 0.75 T T T H H H H H H H H H H H H H H H H H H H H H H H H 0.75 0.5 SADDLE FUSED JT T TEES H. COUPLING W WELDOLETS PIPE TO PIPE I

INSTRUMENT TEE REINFORCED X Refer Notes SOCKOLETS L SWEEPOLET

A1A
5 0 7 5 0 . 0 0 1 . 0 5 0 1 . 2 5 0 0 1 . 0 0 0 2 . 5 0 0

2 . . 0 0 0 3 0 . 5 0 3 0 . 0 0 4 0 0 5 . 0 0 0 6 . 0 0 0 0 8 . 0 . 0 0 1 0

0 2 . 0 0 1 0 4 . 0 0 1 0 0 6 . 0 1 0 0 8 . 0 1 0 0 0 2 0 . 0 0 0 2 2 . 0 .

0 0 2 4 0 . 0 0 2 6 0 8 . 0 0 2 0 0 . 0 0 3 0 0 2 . 0 3 0 0 4 . 0 3 0 0 0 3

6 . 0 0 0 3 8 . 0 . 0 0 4 0 0 . 0 0 4 2 0 4 . 0 0 4 0 6 . 0 0 4 0 0 0 8 . 0

JOB SPECIFICATION No. 6544-00-16-71-SP-02 Rev 0

Package : IPMCS Report No. : 50

PIPING MATERIAL SPECIFICATION Dept./Sect. : 16/71 Project :

Copyright EIL- All rights reserved Template No. 5-0000-0001-T2 Rev. 1 Page 8 of 48

Pipe Class : A1A Sheet 4 of Input Id. Client : HPCL MUNDRA-DELHI P/L PRJ Location : MUNDRA - DELHI 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)

Item Upper Type

PIPE PIPE PIPE PIPE PIPE PIPE NIPPLE NIPPLE FLNG.WN FLNG.WN FLNG.BLIND FLNG.BLIND FLNG.FIG.8 SPCR&BLND SPCR&BLND ELBOW.90 ELBOW.90 ELBOW.90 ELBOW.90 ELBOW.45 ELBOW.45

ELBOW.45

Lower Size
Size (Inch) (Inch)

Sch/ Thk Dmn. STD Commodity Note Code No Pipe Group Flange Group Fitting Group Material Description
PIP 00.500 00.750 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0 PIP 01.000 01.500 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0 PIP 02.000 02.000 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP 03.000 14.000 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0 PIP 16.000 36.000 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 GR.B60 CL.12 PIP 40.000 48.000 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 GR.B60 CL.12 NIP 00.500 00.750 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0 NIP 01.000 01.500 M B-36.10 ASTM A 106 GR.B

PBE, SEAMLESS PN21967Z0 FLG 00.500 24.000 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0 FLG 26.000 48.000 M B-16.47-A ASTM A 105 150, RF/125AARH FWA0127Z0 FLB 00.500 24.000 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0 FLB 26.000 48.000 B-16.47-A ASTM A 105 150, RF/125AARH FBA0127Z0 FEF 00.500 08.000 ASMEASTM A 105 150, FF/125AARH

FGK0121Z0 B16.48 FEF 10.000 24.000 ASMEASTM A 105 150, FF/125AARH FCK0121Z0 B16.48 FEF 26.000 48.000 MNF'STD ASTM A 516 GR.70 150, FF/125AARH FCG6321Z0 ELB90 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0 ELB90 01.000 01.500 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0 ELB90 02.000 16.000 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10 GR.WPB ELB90

18.000 48.000 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10 GR.WPB-W ELB45 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0 ELB45 01.000 01.500 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0 ELB45 02.000 16.000 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10 GR.WPB

A1A

JOB SPECIFICATION No. 6544-00-16-71-SP-02 Rev 0

Package : IPMCS Report No. : 50

PIPING MATERIAL SPECIFICATION Dept./Sect. : 16/71 Project :

Copyright EIL- All rights reserved Template No. 5-0000-0001-T2 Rev. 1 Page 9 of 48

Pipe Class : A1A Sheet 5 of Input Id. Client : HPCL MUNDRA-DELHI P/L PRJ Location : MUNDRA - DELHI 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)

Item Upper Type

ELBOW.45 T.EQUAL T.EQUAL T.EQUAL T.EQUAL T.RED T.RED T.RED T.RED REDUC.CONC REDUC.CONC REDUC.ECC REDUC.ECC SWAGE.CONC SWAGE.ECC CAP PLUG CPLNG.FULL CPLNG.FULL CPLNG.FULL CPLNG.HALF

CPLNG.HALF CPLNG.HALF CPLNG.LH

Lower Size
Size (Inch) (Inch)

Sch/ Thk Dmn. STD Commodity Note Code No Fitting Group Material Description
ELB45 18.000 48.000 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10 GR.WPB-W TEQ 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0 TEQ 01.000 01.500 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0 TEQ 02.000 16.000

M B-16.9 ASTM A 234 BW WEG684ZZ0 GR.WPB TEQ 18.000 48.000 M B-16.9 ASTM A 234 BW WEG754ZZ0 GR.WPB-W TRED 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0 TRED 01.000 01.500 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0 TRED 02.000 16.000 M, M B-16.9 ASTM A 234 BW WRG684ZZ0 GR.WPB TRED 18.000 48.000

M, M B-16.9 ASTM A 234 BW WRG754ZZ0 GR.WPB-W REDC 02.000 16.000 M, M B-16.9 ASTM A 234 BW WUG684ZZ0 GR.WPB REDC 18.000 48.000 M, M B-16.9 ASTM A 234 BW WUG754ZZ0 GR.WPB-W REDE 02.000 16.000 M, M B-16.9 ASTM A 234 BW WVG684ZZ0 GR.WPB REDE 18.000 48.000 M, M B-16.9 ASTM A 234 BW WVG754ZZ0 GR.WPB-W SWGC

00.500 03.000 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0 SWGE 00.500 03.000 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0 CAP 02.000 48.000 M B-16.9 ASTM A 234 BW WFG684ZZ0 GR.WPB PLG 00.500 00.750 B-16.11 ASTM A 105 SCRM, 6000 WH60293Z0 CPLF 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0 CPLF

01.000 01.500 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0 CPLF/1 00.500 00.750 B-16.11 ASTM A 105 SCRF, 6000 WJ60283Z0 CPLH 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0 CPLH 01.000 01.500 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0 CPLH/1 00.500 00.750 B-16.11 ASTM A 105 SCRF, 6000 WK60283Z0 CPLL 00.500 00.750 B-16.11

ASTM A 105 SW, 6000 WL602D3Z0

A1A

JOB SPECIFICATION No. 6544-00-16-71-SP-02 Rev 0

Package : IPMCS Report No. : 50

PIPING MATERIAL SPECIFICATION Dept./Sect. : 16/71 Project :

Copyright EIL- All rights reserved Template No. 5-0000-0001-T2 Rev. 1 Page 10 of 48

Pipe Class : A1A Sheet 6 of Input Id. Client : HPCL MUNDRA-DELHI P/L PRJ Location : MUNDRA - DELHI 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)

Item Upper Type

CPLNG.LH CPLNG.LH CPLNG.RED CPLNG.RED CPLNG.RED WELDOLET THREADOLET VLV.GATE VLV.GLOBE VLV.GLOBE VLV.CHECK VLV.CHECK VLV.BALL VLV.BALL VLV.BALL VLV.PLUG

Lower Size
Size (Inch) (Inch)

Sch/ Thk Dmn. STD

Commodity Note Code No Fitting Group O'let Group Valves Group Material Description
CPLL 01.000 01.500 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0 CPLL/1 00.500 00.750 B-16.11 ASTM A 105 SCRF, 6000 WL60283Z0 CPLR 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0 CPLR 01.000 01.500 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0 CPLR/1 00.500

00.750 B-16.11 ASTM A 105 SCRF, 6000 WM60283Z0 WLT 02.000 06.000 M, MSS-SP97 ASTM A 105 BW YWS024ZZ0 S160 TLT 00.500 00.750 MSS-SP97 ASTM A 105 SCRF, 6000 YTS0283Z0 GAV 00.250 01.500 API-602 BODY-ASTM A SW, 800, 3000, B-16.11, 51001ZZZ0 105,TRIMSHT NO.- 51001 STELLITED,STEM- 13%CR.STEEL GLV 00.250 01.500 BS-5352 BODY-ASTM A SW, 800, 3000, B-16.11, 52001ZZZ0 105,TRIMSHT NO.- 52001 STELLITED,STEM- 13%CR STEEL GLV 02.000

16.000 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52301ZZZ0 GR.WCB,TRIMRF/125AARH, SHT 13% CR.STEEL NO.- 52301 CHV 00.250 01.500 BS-5352 BODY-ASTM A SW, 800, 3000, B-16.11, 53001ZZZ0 105,TRIMSHT NO.- 53001 STELLITED CHV 02.000 30.000 API-6D BODY-ASTM A 216 FLGD, 150, B-16.5, 53391ZZZ0 GR.WCB,TRIMRF/125AARH, SHT 13% CR.STEEL NO.- 53391 BLV 00.500 01.500 BS-5351 BODY-ASTM A FLGD, 150, B-16.5, 54391ZZZ0 105,TRIM-13% RF/125AARH, SHT CR.STEEL, SEATNO.- 54391 RPTFE BLV 02.000 30.000 API-6D BODY-ASTM A216

FLGD, 150, B-16.5, 54398ZZZ0 GR.WCB,TRIM/BA RF/125AARH, SHT LL SEAT-(AISI 4140 NO.- 54398 + 0.003"ENP)/AISI 410 BLV/1 02.000 18.000 API-6D BODY-ASTM A 216 BW, 150, B-16.25, SHT 54397ZZZ0 GR.WCB, TRIMNO.- 54397 BALL, SEAT-(AISI 4140 + 0.003" ENP)/AISI 410 PLV 00.500 01.500 BS-5353 BODY-ASTM A SW, 800, 3000, B-16.11, 55091ZZZ0 105,PLUG - A105 + SHT NO.- 55091 0.003" ENP 124

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