Heat Exchanger Piping

TRAINING MANUAL- PIPING
PIPING STUDY HEAT EXCHANGER PIPING
DOC No. : 29040-PI-UPS-1004 Rev. Page : R0 : 1
Uhde India Limited
CONTENTS Page 0.0 Cover Sheet List of drawings 1.0 2.0 3.0 4.0 5.0 6.0 Introduction Location Access for Operation & Maintenance Key Words Steps to do Heat Exchanger Piping Heat Exchanger Piping 1 2-3 4 4-5 5 6 6-7 7-8
Applicable Revision: Prepared:
Checked:
Approved:
Date: First Edition: R0 Prepared: AKB
Date: Checked: TNG
Date: Approved: RUD
Date: File Name:
Date: Server: PUNE: KUMUS 207
Date: VKO: KUMUS 209

Uhde India Limited
SR.NO. DWG.NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 HEP1 HEP2 HEP3 HEP4 HEP5 HEP6 HEP7 HEP8 HEP9 HEP10 HEP11 HEP12 HEP13 HEP14 HEP15 HEP16 HEP17 HEP18 HEP19 HEP20 HEP21 HEP22 HEP23 HEP24 HEP25
DESCRIPTION
EXCHANGER APPLICATION SHOWN ON A PROCESS FLOW DIAGRAM SHELL AND TUBE HEAT EXCHANGER WITH REMOVABLE TUBE BUNDLE SAMPLE OF TUBE AND SHELL EXCHANGER PASSES TYPES OF EXCHANGER : SHELL & TUBE, PLATE TYPE & AIR COOLER EXCHANGER AIR COOLER EXCHANGER CONSTRUCTION DETAILS TYPICAL PLOT PLAN OF SEVERAL EXCHANGER APPLICATION ARRANGEMENT OF EXCHANGERS AND OPERATING SPACE BETWEEN PIPING SAMPLE EXCHANGER ORIENTATION SAMPLE SINGLE & PAIRED EXCHANGER/PARALLEL & SERIES INSTALLATIONS STACKED EXCHANGER INSTALLATION SAMPLE STRUCTURE MOUNTED EXCHANGER INSTALLATION TOWER SUPPORTED VERTICAL INSTALLATION & TUBE BUNDLE MAINTENANCE STRUCTURE SUPPORTED VERTICAL INSTALLATION CONTROL AND OPERATOR ACCESS FOR A PLATE TYPE HEAT EXCHANGER TYPICAL COLUMN SUPPORTED AIR COOLER ARRANGEMENT TYPICAL FIXED PLATFORM AIR COOLER ARRANGEMENT ALLOWABLE NOZZLE CONFIGURATIONS EFFECT OF ELBOW NOZZLES ON STACKED EXCHANGERS ALTERNATE AIR COOLER NOZZLE CONFIGURATIONS PIPING TO NOZZLES OF HEAT EXCHANGERS ALTERNATE ARRANGEMENTS FOR LOCATING EXCHANGER NOZZLES PIPING ARRANGEMENT FOR HORIZONTAL SHELL AND TUBE EXCHANGERS SUPPORTS FOR PIPING ARRANGEMENT PIPING ARRANGEMENT FOR UNDERGROUND COOLING WATER SYSTEM PIPING ARRANGEMENT FOR STEAM AND CONDENSATE SYSTEM

Uhde India Limited 26 HEP26
PIPING ARRANGEMENT FOR HORIZONTAL AND VERTICAL REBOILER
SR.NO. DWG.NO.
27 28 29 30 31 HEP27 HEP28 HEP29 HEP30 HEP31
DESCRIPTION
PIPING ARRANGEMENT FOR HIGH TEMPERATURE & PRESSURE FEED EXCHANGERS PIPING ARRANGEMENT FOR FEED EXCHANGERS PIPING ARRANGEMENT FOR SPIRAL EXCHANGERS PIPING ARRANGEMENT FOR PLATE EXCHANGERS OVERHEAD PIPING ARRANGEMENT FOR A CONDENSING AIR COOLER

Uhde India Limited 1.0
INTRODUCTION Heat Exchangers are widely used equipments in the chemical, petrochemical and refinery type of plant. The control of heat within a plant operation is done by direct heat application in a furnace, or by heat exchange in a shell and tube exchanger / plate heat exchanger. Types of heat exchanger may be Shell and Tube, Aircooled (Fin-Fan), Plate type or Coil type(spiral). Various process duties of heat exchanger have an effect on the layout aspects viz. a. Exchange of sensible heat between two process fluids. b. Cooling with air or water. c. Chilling with refrigerated liquid. d. Heating with steam or hot water. e. Condense by water or a cold process stream. f. Vapourising by steam (e.g. column reboiler) or any heat transfer liquid. Fixed tube exchangers are used when the temperature differences between shell side and tube side fluid are small. Floating head or U-type exchangers are used where there is a significant temperature difference. Kettle -type reboilers are used for evaporation in case of limiting pressure drop, otherwise vertical reboilers are used for evaporation. Plate heat exchangers are generally used in low-pressure, low temperature applications. The plate exchanger occupies less space than shell and tube exchanger for equivalent heat exchanger surface. Aircoolers are used for overhead condensers of column and consist of fin-tube bundles with a header box to each end, having inlet on top of header-box at one end and outlet on bottom of header box at the other end.
1.1
1.2
1.3
Various types of heat exchangers with application are illustrated in the schematic flow diagram HEP1. The various parameters applied to heat exchangers are illustrated in Fig., HEP2, HEP3, HEP4 & HEP5. For single pass arrangement of air-cooler exchangers, inlet nozzles are mounted on the top of the header box and the outlet nozzles are located at the opposite end and mounted on the bottom of the header box. For double pass arrangement, the inlet and outlet nozzles are located at the same end. LOCATION Exchangers should be located close to the major equipment with which it is associated in PFD / P&ID. Reboilers are placed next to their respective towers and condensers are placed over reflux drums. Exchangers between two distant pieces of process equipment should be placed at optimal points in relationship to piperacks. Most exchangers are to be located at grade level with elevations to have a clearance of 1m above Finished Ground Level (FGL). Elevated exchangers may be necessary to fulfill the NPSH requirement of a downstream centrifugal pump. In case of large numbers of heat exchangers, they are grouped in one or more category to save pipe work, structural work, provision of lifting and maintenance facilities, platform requirement etc. Paired or grouped exchnagers shall be spaced to allow minimum 450mm preferrably 600mm between the outside of adjacent channel or bonnet flanges to facilitate access to flange bolts during
1.4
2.0

Uhde India Limited
maintenance. Adequate space shall be provided on either side of paired exchanger and at both ends of grouped exchanger for control and operator access as illustrated in Fig.HEP9. Groups of exchangers should be generally located by the alignment of channel nozzles in a vertical plane so as to present an aesthetic appearance. The support saddle with oblong holes for provision of thermal expansion are normally located on the saddle farthest from the channel end but the final location depends on the plant layout and the stress analysis of the connected piping. Exchanger piping should be as direct and simple as possible by considering alternatives such as arranging exchangers side by side / stacking them for reversing flows. Exchangers are sometimes mounted on structures, process columns and other equipment. Special arrangements for maintenance and tube cleaning should be provided in such cases.
3.0
ACCESS FOR OPERATION & MAINTENANCE Internals of heat exchanger require periodic cleaning and repair. It is important that exchangers and the surrounding piping are arranged to facilitate access to the internal parts.
3.1
Horizontal clearance of at least 900mm should be left between exchangers flange to flange or exchanger flanges to piping. Where space is limited, clearance may be reduced between alternate exchangers but in no case clearance over insulation between channel flanges shall be less than 600mm. The channel ends of exchangers should face the local access road for tube bundle removal and the shell cover should face the piperack. Pulled out bundles should not extend over main access road. A typical exchanger arrangement with clearance for access, operation and maintenance is shown in Fig.HEP7. Access for tube bundle removal is usually 500mm more than the bundle length.
3.2
3.3
Mobile equipment should be used for handling tube bundles and covers at grade level. Expensive built-in facilities e.g. lifting beams, monorails to be kept minimum. The use of tube-bundle extractor eliminates the need for permanent tube bundle removal structures. These mechanisms weigh around seven tons and are capable of pull forces about 500,000lbs. The tube-bundle is held in position by crane and balanced by the extractor's leveling cradle and pulled out of its shell with pull rod attachments that use hydraulic force. For air-cooled exchangers, platform arrangements must suit maintenance access requirements. Considerations must be given to fin-tube bundle removal, tube rodding out at header boxes, motor and fan access. Provision of easily removable spool pieces, flanged elbows, break flanges or short pipe runs will be helpful for maintenance of exchangers. Illustrations for exchanger location in unit plot plan alongwith the provisions of operating and maintenance space, accessibility are shown thru' Fig.HEP6, HEP7, HEP8, HEP9, HEP10, HEP11, HEP12, HEP13, HEP14, HEP15 & HEP16 as typical cases.
3.4
3.5
3.6
3.7

Uhde India Limited
4.0
KEY WORDS Shell and Tube Fixed head Floating head Channel End Bonnet End Channel Flange Tube bundle removal Air Cooler (Fin-Fan) Header Box Nozzle loads Platform Support Structure Stacked heat exchanger Elbow nozzle. Monorail Maintenance accessway
Plate type heat exchanger Inlet port Back flashing Plates and gaskets Removal of individual plate
5.0 Step 1 : Step 2 :
"STEPS TO DO HEAT EXCHANGER PIPING" Collect the mech. spec. of the heat exchanger. Study the P&ID around the heat exchanger and identify the relationship with the connected equipment viz. column or reactor. Note the special process (functional) requirement along with the specific arrangement details with respect to level or height difference from other related equipment like pumps. Study the nozzle schedule, its position on the equipment and verify with P&ID. Make a sketch for the relative location and level. Find out the tube cleaning space in case shell & tube Heat Exchanger as well as the maintenance space of tube bundle length. Locate the control valve stations both for shell side and tube side fluids. Decide the flanged joints location for replacement of Heat Exchanger / maintenance facility. Check, in general, that cooled streams flow downwards and heated streams flow upwards. This arrangement is mandatory when there is a change of phase, desirable when the streams are liquid but not important when the streams are gas or vapour or there is no super heating, super cooling.
Step 3 :
Step 4 : Step 5 :
Step 6 : Step 7 : Step 8 :

Uhde India Limited Step 9 :
Check, piping should not foul with exchanger removal either in the horizontal direction for bundle-pulling nor in the vertical for whole exchanger removal. Check, locally mounted PI, TI on equipment or process lines, sight glasses and level indicators are visible from access aisles and valves are accessible from the aisles. Mark the supports / support arrangement on the piping study. Ensure accessibility / operation facility for all valves as well as the clearance kept are not less than the recommended minimum requirement.
Step 10:
Step 11: Step 12:
6.0 6.1
HEAT EXCHANGER PIPING SHELL & TUBE After all the required information has been collected for the piping design of a heat exchanger, the first step is to outline clearance and working space in front and around both ends of the exchanger. These working spaces should be kept clear of any piping and accessories to facilitate channel, shell-cover and tube-bundle removal as well as maintenance and cleaning. The free space at the side of horizontal shell can be used for placement of control stations. The piping is elevated from grade to have a clearance of 300mm above the grade level. The piping connected to channel head nozzles should be furnished with break flanges to facilitate the removal of the channel head. Steam lines connecting to a header in the yard can be arranged on either side of the exchanger centerline without increasing the pipe length. Cooling-water lines, if under ground, should run right under the lined-up channel nozzles of all coolers. Access to valve hand wheels and instruments will influence the piping arrangement around heat exchangers. Valve handwheels should be accessible from grade and from a convenient accessway. These accessways should be used for arranging manifolds, control valves and instruments. Fig. HEP 20, HEP21, HEP22, HEP23, HEP24, HEP25, HEP26, HEP27 & HEP28 illustrates some typical piping arrangement around shell & tube exchangers.
6.2
PLATE & SPIRAL EXCHANGERS Piping at spiral and plate exchangers is also arranged to allow opening of covers and removal of plates. Controls at the spiral exchanger are located on the ends of the unit, clear of the cover plate swing area, piping attachment to cover plate nozzles of spiral exchanger will have break flanges. Controls for plate exchanger are located at the front and one side of the exchanger. The piping is elevated to have clearance from grade as well as convenience for operation of valves. Fig.HEP29 and HEP30 illustrates the typical piping arrangements around spiral & plate exchangers.

Uhde India Limited
6.3
AIR COOLERS Piping for air coolers a not routed over tube banks or fans and should be kept clear of the re designated space for motor maintenance. Fig.HEP31 illustrates the typical piping arrangements around air coolers.
TRAINING MANUAL - PIPING PIPING STUDY HEAT EXCHANGER
DOC NO. : 29040-PI-UPS-1004 Rev. : R0 : 1 OF 1

DWG. NO. : HEP1
Uhde India Limited
Page
EXCHANGER APPLICATION SHOWN ON A PROCESS FLOW DIAGRAM
CONDENSER (AIR COOLER)
AIR
HEATER
STEAM WATER COOLER
SHELL & TUBE
SHELL & TUBE

EXCHANGER PROCESS
SHELL & TUBE

REBOILER STEAM
CHILLER
SHELL & TUBE
KETTLE
REFRIGERANT
REFRIGERATION PACKAGE

DWG. NO. : HEP2
Uhde India Limited
Page
SHELL AND TUBE HEAT EXCHANGER WITH REMOVABLE TUBE BUNDLE
CHANNEL COVER CHANNEL HEAD NOZZLE 1ST FLUID ENTERS (COLD) 2ND FLUID LEAVES (WARM) SHELL NOZZLE RELIEF VALVE CONNECTION REMOVABLE TUBE BUNDLE SHELL NOZZLE
PACKED FLOATING TUBE-SHEET FLOATING HEAD RING 2ND FLUID ENTERS (HOT)
SHELL VENT
REAR HEAD DRAIN
DRAIN DRAIN 1ST FLUID LEAVES HEAD NOZZLE SADDLE BAFFLE(TYP) SADDLE

DWG. NO. : HEP3
Uhde India Limited
Page
SAMPLE OF TUBE AND SHELL EXCHANGER PASSES
HORIZONTAL BAFFLE IN OUT
VERTICAL BAFFLES
OUT TUBE SIDE SHELL SIDE
IN
KEY ITEMS FOR A TYPICAL SHELL AND TUBE EXCHANGER
CHANNEL HEAD HORIZONTAL BAFFLE TUBE NOZZLE TUBE BUNDLE VERTICAL BAFFLES SHELL COVER
TUBE SIDE HEAD COVER
FIXED TUBE SHEET
SHELL SIDE
SHELL
SUPPORT SADDLE (TYP)
SHELL NOZZLE
FLOATING HEAD COVER

DWG. NO. : HEP4
Uhde India Limited
Page
SHELL AND TUBE EXCHANGER
PLATE EXCHANGER
AIR COOLER EXCHANGER

DWG. NO. : HEP5
Uhde India Limited
Page
AIR COOLER EXCHANGER CONSTRUCTION DETAILS
HEADER BOX
FAN HOUSING
TUBE BANK
INLET NOZZLE
MOTOR
SUPPORT STEEL
OUTLET NOZZLE
MOTOR ACCESS PLATFORM
MOTOR SUPPORT BEAM TUBE BANK
HEADER BOX
INLET NOZZLE
SUPPORT CHANNEL

DWG. NO. : HEP6
Uhde India Limited
Page
TYPICAL PLOT PLAN OF SEVERAL EXCHANGER APPLICATION
C COLUMN L PLATE EXCHANGER
HIGH PRESSURE EXCHANGERS HORIZONTAL REBOILER
AIR COOLED CONDENSERS
C COLUMN L
C COLUMN L DOUBLE PIPE EXCHANGER TRIM CONDENSERS
KETTLE TYPE EXCHANGER C COLUMN L VERTICAL REBOILER C COLUMN L
SPIRAL EXCHANGERS
PRODUCT COOLERS

DWG. NO. : HEP7
Uhde India Limited
Page
(a)
ARRANGEMENT OF EXCHANGERS WITH 2'-6" OPERATING SPACE BETWEEN PIPING
2" MIN. CLEARANCE 2'-6" (750) 2" MIN. SPACE FOR PULLING TUBES 2'-6" (750) ACCESS
PIPERACK
6' (1800)
L FEET
(0.8)(L)FEET
8FEET (2500)
(b)
ARRANGEMENT OF EXCHANGERS WITH 2'-0" MAINTENANCE SPACE BETWEEN PAIRED UNITS AND 2'-6"OPERATING SPACE BETWEEN PIPING.
2" MIN. PIPERACK CLEARANCE 2'-6" (750) 2" MIN.
2' (600)
SPACE FOR PULLING TUBES
ACCESS
2'
6' (1800)
L FEET
(0.8)(L)FEET
8FEET (2500)
(1) SHOW OUTLINES OF EXCHANGER SUPPORTS OR FOUNDATIONS BEFORE ARRANGING PIPING. (2) ADD THICKNESS OF INSULATION FOR EXCHANGER SHELLS AND CONNECTED PIPING TO CLEARANCE AS SHOWN. (3) PROVIDE ADDITIONAL CLEARANCE TO THE 2'-6"(750) OPERATING SPACE IF VALVE HANDWHEELS AND VALVE STEMS, etc., PROTRUDE, DEPENDING ON PIPING ARRANGEMENT.

DWG. NO. : HEP8
Uhde India Limited
Page
SAMPLE EXCHANGER ORIENTATION
BONNET REMOVAL AREA
TUBE BUNDLE REMOVAL AREA
C TOWER L
- CHANNEL END TO FACE MAINTENANCE ACCESS WAY FOR TUBE BUNDLE REMOVAL. - PROVISION OF ADEQUATE SPACE FOR BONNET REMOVAL.
AUXILIARY ROAD OR MAINTENANCE ACCESS WAY
DAVIT
CHANNEL END
C PIPE RACK COLUMNS L

DWG. NO. : HEP9
Uhde India Limited
Page
SAMPLE SINGLE AND PAIRED EXCHANGER

TOWER
DRUM CONTROL VALVE (TYP.) 18"/.450 MINIMUM
OPERATOR ACCESS
OPERATOR ACCESS
OPERATOR ACCESS
SINGLE EXCHANGER
PAIRED EXCHANGERS
PARALLEL EXCHANGER INSTALLATIONS
CONTROL VALVE (TYP.)
OPERATOR ACCESS
OPERATOR ACCESS
SERIES EXCHANGER INSTALLATIONS

OPERATOR ACCESS
OPERATOR ACCESS

DWG. NO. : HEP10
Uhde India Limited
Page
STACKED EXCHANGER INSTALLATION
ELBOW NOZZLE 12'-0"/3600 (MAXIMUM WITHOUT PLATFORM) SAME SERVICE SPACE FRAME OPERATOR ACCESS AREA
SAME SERVICE
DISSIMILAR SERVICE

DWG. NO. : HEP11
Uhde India Limited
Page
SAMPLE STRUCTURE MOUNTED EXCHANGER INSTALLATION
4'-0"/1.200 MIN.(TYP.)
TUBE END
18"/.450 MIN.
AUXILIARY ROAD OR MAINTENANCE ACCESS WAY

DWG. NO. : HEP12
Uhde India Limited
Page
TOWER SUPPORTED VERTICAL INSTALLATION
TUBE BUNDLE REMOVAL AREA TOWER ALTERNATIVE CHANNEL DESIGN LUG & SPRING 2'/600 TO 5'/1500
PLATFORM REBOILER HITCH POINTS FOR COVER REMOVAL 12'-0"/ 3600 MAXIMUM WITHOUT PLATFORM 3'-0"/ 900 MIN. VESSEL NOZZLE LUG & SPRING 1"/.025 GAP
COVER REMOVAL AREA
TUBE BUNDLE MAINTENANCE
PLATFORM SUPPORT STEEL
ADD 1"/.025 SHIM
GUIDE
UN-BOLT
REMOVE CHANNEL SECTION
EXTRACT TUBE-BUNDLE

DWG. NO. : HEP13
Uhde India Limited
Page
STRUCTURE SUPPORTED VERTICAL INSTALLATION
MINIMUM 4'-0"/1200 (TYP.)
LUGS
6'-0"/1800 (MAXIMUM) PLATFORM 18"/450 MINIMUM 12'-0"/3600 MAXIMUM WITHOUT PLATFORM 3'-0"/900 MINIMUM

DWG. NO. : HEP14
Uhde India Limited
Page
CONTROL AND OPERATOR ACCESS FOR A PLATE TYPE HEAT EXCHANGER
PLATE REMOVAL AREA
OPERATOR ACCESS
CONTROL ASSY. SPACE (TYP.)
OPERATOR ACCESS
C PIPE RACK COLUMN L

DWG. NO. : HEP15
Uhde India Limited
Page
TYPICAL COLUMN-SUPPORTED AIR COOLER ARRANGEMENT
INDUCED DRAFT AIR COOLER
MOTOR
7'-0"/2100 MIN.
MOTOR
(TYP.)
HEADER BOX PLATFORM
MAINTENANCE PLATFORM
OPERATOR ACCESS
(TYP.)
LADDER
PIPE RACK
ADDITIONAL PLATFORM IF LADDER RUN IS LONGER

DWG. NO. : HEP16
Uhde India Limited
Page
TYPICAL FIXED PLATFORM AIR COOLER ARRANGEMENT
LADDER TO MAINTENANCE PLATFORM (TYP.)
HEADER BOX PLATFORM (TYP.)
LADDER TO GRADE (TYP.)
MOTOR (TYP.)
PIPE RACK COLUMNS
MAINTENANCE PLATFORM
AIR COOLER SUPPORT BEAM

DWG. NO. : HEP17
Uhde India Limited
Page
ALLOWABLE NOZZLE CONFIGURATIONS
SINGLE PASS SHELL
DOUBLE PASS SHELL
SINGLE SPLIT FLOW SHELL
DOUBLE SPLIT FLOW SHELL
SINGLE PASS SHELL
DOUBLE PASS SHELL
KETTLE TYPE REBOILER
SINGLE PASS SHELL

DWG. NO. : HEP18
Uhde India Limited
Page
EFFECT OF ELBOW NOZZLES ON STACKED EXCHANGERS
ELBOW NOZZLES
REDUCTION IN SPACE
ALTERNATIVE À'
REDUCED SPACE
ALTERNATIVE `B'

DWG. NO. : HEP19
Uhde India Limited
Page
ALTERNATE AIR COOLER NOZZLE CONFIGURATIONS
SINGLE PASS OUTLET NOZZLE LOCATION
INLET NOZZLE LOCATION
AIR COOLERS
DOUBLE PASS OUTLET LOCATION
C TOWER L
REFLUX DRUM GRAVITY FLOW
ALTERNATE LOCATION

DWG. NO. : HEP20
Uhde India Limited
Page
PIPING TO NOZZLES OF HEAT EXCHANGERS
TO ALLOW LIFTING OF REAR HEAD FOR MAINTENANCE, PIPE MAY BE OFF SET AS SHOWN, OR A SHORT SPOOL CAN BE PROVIDED. REMOVABLE SPOOL
12"MIN. FOR WRENCH ACCESS
LINES SUPPORTED UNDER AN EXCHANGER ARE SOMETIMES INSUFFICIENTLY FLEXIBLE. THE FLANGED JOINT AT THE HEAD NOZZLE TO BE PARTED AFTER REMOVAL OF BOLTS. IF THIS IS LIKELY A SHORT REMOVABLE SPOOL TO THE HEAD NOZZLE SHOULD BE PROVIDED.
C EXCHANGER L
ALLOW SPACE FOR PULLING TUBES OBLIQUE OFFSETS IN PIPING SIMILIAR TO THOSE SHOWN. ALLOW EXCHANGERS TO BE PLACED CLOSER. CONSIDER REQUEST TO VENDOR DIFFERENT NOZZLE TYPES, ORIENTATIONS AND LOCATION TO OBTAIN THE BEST PLANT ARRANGEMENT. 90ELBOW NOZZLE 90ELBOW NOZZLE
TUBE BUNDLE LENGTH+450MM

DWG. NO. : HEP21
Uhde India Limited
Page
ALTERNATE ARRANGEMENTS FOR LOCATING EXCHANGER NOZZLES
ALTERNATIVE À'
ALTERNATIVE `B'

DWG. NO. : HEP22
Uhde India Limited
Page
PIPING ARRANGEMENT FOR HORIZONTAL SHELL AND TUBE EXCHANGERS
450
450
OPERATOR ACCESS ACCESS TO FLANGE BOLTS (ALL AROUND) MAINTENANCE ACCESS
600 TO 900
MAINTENANCE ACCESS
CONTROL STATIONS
C PIPE RACK L COLUMN
TUBE BUNDLE REMOVAL AREA= TUBE LENGTH + 450 CHECK CLEARANCE AT SUPPORT ACCESS TO VALVES & INSTRUMENTS
C TOWER L
PIPE RACK
RUN PIPING AT COMMON ELEVATION TO SUIT PIPE RACK ELEVATIONS
MAINTAIN CLEARANCE AT DAVIT
BREAK FLANGES
MAINTENANCE ACCESS
MAINTENANCE ACCESS ALTERNATE LOCATION FOR CONTROL STATIONS OPERATOR ACCESS
CONTROL STATIONS

DWG. NO. : HEP23
Uhde India Limited
Page
SUPPORTS FOR PIPING ARRANGEMENT
INTERMEDIATE SUPPORT REQUIRED FOR PIPING THAT IS OVER SPANNED BETWEEN PIPE RACK AND EXCHANGERS
DUMMY LEG/ TRUNNION
ATTACH STEEL FRAME TO CONCRETE SUPPORT

DWG. NO. : HEP24
Uhde India Limited
Page
PIPING ARRANGEMENT FOR UNDERGROUND COOLING WATER SYSTEM
THI
USE SPOOL PIECE FOR BUTTERFLY VALVES
COOLING WATER SUPPLY COOLING WATER RETURN CHECK CLEARANCE WITH FOUNDATIONS
ANTIFREEZE BYPASS

DWG. NO. : HEP25
Uhde India Limited
Page
PIPING ARRANGEMENT FOR STEAM AND CONDENSATE SYSTEM
CONDENSATE CONTROL VALVE
CONDENSATE POT
STEAM CONTROL VALVE
LEVEL GAUGE
ELEVATION OF CONDENSATE POT SET BY PROCESS CONDITIONS
TRUNNION SUPPORT

DWG. NO. : HEP26
Uhde India Limited
Page
PIPING ARRANGEMENT FOR HORIZONTAL REBOILER
SYMMETRICAL PIPING
PIPING ARRANGEMENT FOR VERTICAL REBOILER
LUGS
INDEPENDENT STRUCTURE SUPPORTING REBOILER

DWG. NO. : HEP27
Uhde India Limited
Page
PIPING ARRANGEMENT FOR HIGH TEMPERATURE. HIGH PRESSURE FEED EXCHANGERS
HIGH TEMPERATURE, HIGH PRESSURE ALLOY PIPING
PROVIDE LOOP IN PIPING FOR FLEXIBILITY
PROVIDE SPRING SUPPORT AT CENTER EXCHANGER CHANNEL END ONLY
ALTERNATIVE À'
ALTERNATIVE `B' COST EFFECTIVE

DWG. NO. : HEP28
Uhde India Limited
Page
PIPING ARRANGEMENT FOR FEED EXCHANGERS
LOCATE PIPING BENEATH PLATFORM FOR EASE OF SUPPORT
COOLING WATER

DWG. NO. : HEP29
Uhde India Limited
Page
PIPING ARRANGEMENT FOR SPIRAL EXCHANGERS
OPERATOR ACCESS
CONTROL VALVE
COVER PLATE SWING AREA REMOVABLE SPOOL (TYP.)
PIPE RACK COLUMN
CONTROL VALVE

DWG. NO. : HEP30
Uhde India Limited
Page
PIPING ARRANGEMENT FOR PLATE TYPE EXCHANGERS
PLATE REMOVAL AREA
OPERATOR ACCESS
C PIPE RACK COLUMN L
CONTROL VALVES
PLAN
ELEVATION

DWG. NO. : HEP31
Uhde India Limited
Page
OVERHEAD PIPING ARRANGEMENTS FOR A CONDENSING AIR COOLER
AIR COOLER
EXTENDED AIR COOLER SUPPORT STEEL TO SUPPORT OVERHEAD LINE. C TOWER L
COST EFFECTIVE ALTERNATE ROUTING, IF PIPING IS FLEXIBLE AND CAN SPAN DISTANCE WITHOUT INTERMEDIATE SUPPORT.
AIR COOLER
C TOWER L FOR FLEXIBILITY, THE AIR COOLER CAN BE POSITIONED WITH THE INLET NOZZLES ON THE FAR CENTERLINES OF THE PIPE RACK COLUMNS. THE AIR COOLER SECTIONS SHOULD BE SEGREGATED AND THE STEEL EXTENDED TO SUPPORT THE OVERHEAD PIPING.

Heat Exchanger Piping

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TRAINING MANUAL- PIPING

PIPING STUDY HEAT EXCHANGER PIPING

DOC No. : 29040-PI-UPS-1004 Rev. Page : R0 : 1

Uhde India Limited

Applicable Revision: Prepared:

Date: First Edition: R0 Prepared: AKB

Date: Checked: TNG

Date: Approved: RUD

Date: File Name:

Date: Server: PUNE: KUMUS 207

Date: VKO: KUMUS 209

TRAINING MANUAL- PIPING

DOC No. : 29040-PI-UPS-1004 Rev. Page : R0 : 2

Uhde India Limited

TRAINING MANUAL- PIPING

DOC No. : 29040-PI-UPS-1004 Rev. Page : R0 : 3

Uhde India Limited 26 HEP26

PIPING ARRANGEMENT FOR HORIZONTAL AND VERTICAL REBOILER

TRAINING MANUAL- PIPING

DOC No. : 29040-PI-UPS-1004 Rev. Page : R0 : 4

Uhde India Limited 1.0

TRAINING MANUAL- PIPING

DOC No. : 29040-PI-UPS-1004 Rev. Page : R0 : 5

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TRAINING MANUAL- PIPING

DOC No. : 29040-PI-UPS-1004 Rev. Page : R0 : 6

Uhde India Limited

5.0 Step 1 : Step 2 :

Step 6 : Step 7 : Step 8 :

TRAINING MANUAL- PIPING

DOC No. : 29040-PI-UPS-1004 Rev. Page : R0 : 7

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Step 11: Step 12:

TRAINING MANUAL- PIPING

DOC No. : 29040-PI-UPS-1004 Rev. Page : R0 : 8

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TRAINING MANUAL - PIPING PIPING STUDY HEAT EXCHANGER

DOC NO. : 29040-PI-UPS-1004 Rev. : R0 : 1 OF 1

Uhde India Limited

EXCHANGER APPLICATION SHOWN ON A PROCESS FLOW DIAGRAM

CONDENSER (AIR COOLER)

STEAM WATER COOLER

SHELL & TUBE

SHELL & TUBE

SHELL & TUBE

SHELL & TUBE

TRAINING MANUAL - PIPING PIPING STUDY HEAT EXCHANGER

DOC NO. : 29040-PI-UPS-1004 Rev. : R0 : 1 OF 1

Uhde India Limited

SHELL AND TUBE HEAT EXCHANGER WITH REMOVABLE TUBE BUNDLE

REAR HEAD DRAIN

TRAINING MANUAL - PIPING PIPING STUDY HEAT EXCHANGER

DOC NO. : 29040-PI-UPS-1004 Rev. : R0 : 1 OF 1

Uhde India Limited

SAMPLE OF TUBE AND SHELL EXCHANGER PASSES

HORIZONTAL BAFFLE IN OUT

OUT TUBE SIDE SHELL SIDE

KEY ITEMS FOR A TYPICAL SHELL AND TUBE EXCHANGER

TUBE SIDE HEAD COVER

FIXED TUBE SHEET

SUPPORT SADDLE (TYP)

FLOATING HEAD COVER

TRAINING MANUAL - PIPING PIPING STUDY HEAT EXCHANGER