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Proportional directional spool valve type PSLF, PSVF, and SLF according to the Load-Sensing principle size 3 and

5 (manifold mounting)
Operating pressure pmax = 420 bar (6000 psi) Flow (size 3) Qmax = 120 lpm (32 gpm) (size 5) Qmax = 210 lpm (55 gpm) Size 2 (valve bank design) Size 3 (valve bank design) Size 5 (valve bank design) Valve sections D 7700-2 D 7700-3 D 7700-5

Inlet section (control section)

1.

General
The directional spool valves types PSLF and PSVF as well as the individual sections type SLF serve to control both, the direction of movement and the load-independent, stepless velocity of the hydraulic consumers. In this way several consumers may be moved simultaneously, independently from each other at different velocity and pressure ratings, as long as the sum of the partial flows needed for this is within the total delivery supplied by the pump. The proportional spool valves of this pamphlet are designed as manifold mounting valves. They may be also combined as valve banks via the sub-plates available from HAWE. They consist of three functional groups: End plate

Sub-plates

Inlet section
Selection:

- Control section type PSLF A.. or PSVF A.. (sect. 3.1) ' Depending on the nature of the pressurized oil supply either by fixed pump (open center) or variable displacement pump (closed center) / constant pressure system ' With or without integrated control oil supply ' With or without pressure limiting valve ' With or without arbitrary idle pump circulation (safety circuit) - Sub-plate

2.1

Selection:

'
Valve section:
Selection:

Pump side with ports P (inflow) and R (return to the tank) as ell as additional control and measurement ports LS, Z, and M

- Individual valve type SLF (sect. 3.2) ' Depending on the flow pattern ' Depending on the max. perm. consumer flow for A and B at the spool's max. elevation ' Depending on the additional functions on the secondary side, e.g. pressure limiting valves, functional cut-off ' Depending on the type of actuation - Sub-plate max. 12 sub-plates may be combined ' With/without additional functions (e.g. shock and suction valve, load-signal pick-up) - as completion of the valve bank (sect. 3.1.4) ' With internal rooting or port T for the return of the control oil ' With or without additional port LS / pump circulation cut-off ' Adapter plate enabling direct addition of sections size 3 to valve banks size 5

Selection:

End plate
Selection:

1998 by HAWE Hydraulik, D-81673 Mnchen The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicid authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent or utility model. HAWE HYDRAULIK GMBH & CO. KG STREITFELDSTR. 25 81673 MNCHEN

D 7700-F
Prop. directional spool valve PSL(V)F May 2003-05

D 7700-F page 2

2.

Type coding, overview


Order examples: Valve section (for individual orders, without sub-plate) Inlet section (for individual order, without sub-plate)

SLF 3 - A2 J 25/16 C300 / EA - G 24

PSLF A H1 F80 / 400 - 3 - G 24

1 + 7

10

11 12

13

16

16

Valve bank

PSLF A H1 F80 / 400 /4 - 3 - A2 J 25/16 C300 /EA /3 AN320 BN320 - A2 D 80/63 F1 /EA /3 - E4 - G 24

10

11 12

13

14

15

16

; < = > ? @ A B C D

Basic type coding for the valve bank or inlet section (see table 1 and 5 in sect. 3.1.1 and 3.1.2) as well as valve sections (see sect. 3.2) PSLF A PSVF A SLF Supply with pressurized oil by means of fixed pump (open center) Supply with pressurized oil by means of variable displacement pump (closed center) with a delivery flow controller, or as a second, separate unit if both valve banks are connected to a constant pressure system Individual valve section, without sub-plate

Additional elements (see table 2 and 6 in sect. 3.1.1 and 3.1.2) (no coding) Basic version Optional types: S Additional damping device in gallery LS (only with PSVF, standard with PSLF) B Orifice in gallery LS (PSVF only) G Restrictor check valve (type PSL) H Raised circulation pressure of the 3-way flow controller (approx. 14 bar with type PSLF) Control oil supply (see table 7, sect. 3.1.3) (no coding) Without pressure reducing valve in case of an external control oil supply (min. 20 bar up to max. 40 bar) 1 With integrated pressure reducing valve for the internal supply of control oil (control pressure approx. 20 bar) 2 With integrated pressure reducing valve for the internal supply of control oil (control pressure approx. 40 bar) Optional 2/2-way solenoid valve for arbitrary idle pump circulation (see table 8, sect. 3.1.3.) (no coding) Without directional valve, but prepared for retrofitting F De-energized open = Idle pump circulation when valve is de-energized D De-energized closed = Idle pump circulation when valve is energized F.. or D.. When a pressure is specified, with pressure limiting valve which can be activated as a second pressure stage (e.g. F50) PA, PB, PC, PD Prop. pressure limiting valve, with various pressure ranges Pressure limiting valve (main pressure limitation) in the inlet section (see table 9, sect. 3.1.3.) (no coding) Without pressure limiting valve (type PSVF only) / ... Pressure limiting valve factory set to ... bar Sub-plate for the inlet section (see table 3, sect. 3.1.1.) /4, /UNF 4 Size 3, standard (tapped ports for P and R G 3/4 DIN ISO 228/1 (BSPP) or 1 1/16-12 UN-2B SAE J 514) /6 Size 5, standard (tapped ports for P and R G 1 1/4 DIN ISO 228/1 (BSPP)) /7 SAE Size 5 (flange SAE 1 1/2 6000 psi) Size (see table 1, 5 and 11, sect. 3.1.1, 3.1.2 and 3.2.1) 3 or 5 Various connection hole pattern (adapter plates enabling direct mounting between size 5 and 3 with type ZPL 53 see table 10, sect. 3.1.4) Valve section - Basic function (see table 12, section 3.2.1) A2 (standard) Spool valve with inflow controller for each consumer A1 Spool valve without inflow controller, suitable for consumers, which are actuated individually and successively but not simultaneously (no additional functions possible) A5 Inflow controller with enforced spring for higher flow A8 4/3-way directional spool valve (pre-selector valve) AX Blanking plate Coding for the flow-pattern (for specifications, see table 14, section 3.2.1) Flow coding for port A and B (see table 15, sect. 3.2.1) .../... Coding for port A or B (independently selectable) 3, 6, 10, 16, 25, 40, 63, 80 (size 3) 16, 25, 40, 63, 80, 120, 160 (size 5)

D 7700-F page 3

E F

Secondary pressure limitation (deviating from the main pressure setting, lower pressure for the connected consumer) no shock valves (see table 15 and 17, section 3.2.1) (doesn't apply to spool valve types without inflow controller, coding A1 or table 12) (no coding) No secondary pressure limitation A..., B... Only for consumer port or B A...B... For consumer ports A and B C... Joint for consumer port A a. B (not in conjunction with coding F.. or S )

Functional cut-off (see table 16 and 17, sect. 3.2.1) (doesn't apply to spool valve types without inflow controller, coding A1 (no coding) F1, F2, F3 FP1(2,3) FPH1(2,3) S S1

B or table 12)

No functional cut-off Electrical cut-off, consumer port A, B or A and B Like F1(2,3), however with electro-proportional pressure limitation Like FP1(2,3), however with additional pushbutton for manual emergency actuation External hydraulic load signal pick-up from the control signal port U (consumer port A) and W (consumer port B) (only size 5, ports at flange) External hydraulic load signal pick-up from the control signal port U (consumer port A) and W (consumer port B) (Ports G 1/8 incorporated at valve section, size 3 and 5)

Types of actuation (see table 18 and19, sect. 3.2.1) /A(1,2) Manual actuation (suffix 1 = without hand lever, 2 = short lever) /E Electro-hydraulic actuation /EA(1,2), /EAC(1,2) Electro-hydraulic and manual actuation (suffix 1 = without hand lever, 2 = short lever) /E0A(1,2) Like /EA(1,2), however without actuation solenoid (prepared for retrofitting) (suffix 1 = without hand lever, 2 = short lever) /F, /H Hydraulic actuation (size 3 or size 5) /FE, /HE Hydraulic and solenoid actuation (size 3 or size 5) /FA(1,2), /HA(1,2) Hydraulic and manual actuation (size 3 or size 5) (suffix 1 = without hand lever, 2 = short lever) /FEA(1,2), /HEA(1,2) Hydraulic, solenoid and manual actuation (size 3 or size 5) (suffix 1 = without hand lever, 2 = short lever) /C(1,2), /AC(1,2) Detent (suffix 1 = without hand lever, 2 = short lever) /P, /PA(1,2) Pneumatic actuation (without or with manual actuation) (suffix 1 = without hand lever, 2 = short lever) /... Suffix G Reinforced version N (1) Proximity switch (only size 3) V, VA, VB, VC Contact switch monitoring the spool elevation (only size 3) B Solenoid with quarter-turn type plug T Manual emergency actuation TH Manual emergency actuation with pushbutton W, WA Displacement transducer (only size 3) U Side indication (only size 3) Sub-plate for the individual valve section (see table 20, section 3.2.2) /3, /4 Size 3, standard (tapped ports A and B, G 1/2 or G 3/4 DIN ISO 228/1 (BSPP)) /UNF 3, /UNF 4 Like /3, however with port thread 7/8-14 UNF-2B or 1 1/16-12 UN-2B conf. SAE J 514) /38, /58 Size 3 or 5, sub-plate for pre-selector valve function /3 AN.. BN.. Size 3, shock and suction valves at A or B together with pressure specification, G 1/2 DIN ISO 228/1 (BSPP) /UNF 3 AN.. BN.. Like /3 AN.. BN.., however with port thread 7/8-14 UNF-2B /3 AN.., /3 BN.. Size 3, shock and suction valves at A or B together with pressure specification, G 1/2 DIN ISO 228/1 (BSPP) /UNF 3AN.., /UNF 3BN.. Like /3AN.., /3 BN.., however with port thread 7/8-14 UNF-2B /3 A..B.. Size 3, shock valve at A and B together with pressure specification, G 1/2 DIN ISO 228/1 (BSPP) /3 A.., /3 B.. Size 3, shock valve at A or B together with pressure specification, G 1/2 DIN ISO 228/1 (BSPP) /5 Size 5, standard (tapped ports A and B, G1 DIN ISO 228/1 (BSPP)) /5S Size 5, with load signal pick-up from control signal port U (from A) and W (from B) G 1/4 DIN ISO 228/1 (BSPP) /53 Sub-plate size 5, prepared to accept valve sections size 3 /3X, /4X, /5X, /UNF 3X, /UNF 4W Size 3 or 5, with joint load signal pick-up via port X (G 1/8 DIN ISO 228/1 (BSPP)) /5 SAE Size 5, ports A and B with flange SAE 1 (6000 psi) /6D SAE Size 5, double sub-plate, ports A and B with flange SAE 1 1/4 (6000 psi) /5 SAE S Size 5, see /5S, ports A and B with flange SAE 1 (6000 psi) /Z AN..BN.. Size 5, intermediate plate with shock and suction valves End plates (see table 10, section 3.1.4) E1, E1 SAE With T-port for control oil return externally to the tank (basic type) E2, E2 SAE Like E1, with additional port Y for connection to the LS-port of a further, separately located PSV spool valve (total number of the sequential add-on valves 12) E3 Like E1, with additional 3/2-way directional solenoid valve for arbitrary shut-off of pump circulation during idle position of the valve spools (only size 3) E4, E4 SAE Like E1, however without T-port, internal control oil return, max. pressure 10 bar! E5, E5 SAE Like E2, however without T-port (as E4) E6 Like E3, however without T-port (as E4) E7, E8, E9, E10 Like E1, E2, E4 or E5 but with additional return port ZPL 53, ZPL 5 SAE 3 Adapter plates enabling direct mounting of directional spool valves size 5 and 3 Nom. solenoid voltage (see table 4, sect. 3.1.1) G 12 12V DC G 24 24V DC G 24ex 24V DC, explosion-proof version, conforming E Ex m II T4 (120C)

D 7700-F page 4

3.
3.1

Available versions, main data


Inlet section (control section)
There are two basic variations of connection blocks: 1. Connection blocks with integrated 3-way flow controller, suitable for a fixed pump system (open-center) -type PSLF (see sect. 3.1.1) 2. Connection blocks suited for a variable displacement pump system (closed center), a constant pressure systems, or if a second or more separately located directional spool valve banks are fed in parallel - type PSVF (see sect. 3.1.2). Order coding for an inlet section as individual section (examples): (Attention: Size specification absolutely necessary - 3 or -5) PSLF A1 F/250 - 3 - G 24 PSVF A2/300 - 5

3.1.1

Inlet sections for fixed pump systems (with integrated 3-way flow controller) type PSLF Order examples:

PSLF A 1F/300 /4 - 3 -...-E1 PSLF A H 1F/300 - 3

-G

24 - G 24

(valve bank) (individual section)

Table 1: Basic type and size Coding and size PSLF A ..-3 PSLF A ..-5 Description Individual section Max. pump delivery flow (lpm) approx. 100 approx. 350

Table 4: Nom. voltage for PSLF..F(D) or PSVF..F(D) and/or solenoid actuation G 12 G 24 G 24 ex 12V DC 24V DC Explosion-proof version Protection class EEX m II T4 for actuation E or EA, see sect. 4.3

Type PSLF...-5 can be converted any time for use with variable displacement pumps (similar to type PSVF AS..-5), see sect. 7.3.

For the data of actuation E, see sect. 4.3. For arbitrary idle pump circulation type PSLF(V)..F or ..D see WN1F(D) acc. to D 7470 A/1 (currently not available as explosion-proof version)

Table 2: Additional elements Coding no coding Description Standard Integrated combination of orifice, check valve, pre-load valve (pre-load pressure approx. 25 bar). Restrictor check valve (without sequence valve), increased throttling effect Coding for 3-way flow controller with increased circulation pressure (see sect. 4.2), otherwise similar symbol as standard type e.g. if spool valves with increased flow rate are used (coding A5 acc. to table 12)

Table 3: Coding of the sub-plate for the inlet sections Coding Size Tapped ports DIN ISO 228/1 (BSPP) or SAE 514 J P and R LS, M, T, and Z G 3/4 1 1/16-12 UN-2B G 1 1/4 SAE 1 1/2 (6000 psi) G 1/4 7/16-20 UNF-2B G 1/4 G 1/4

/4 /UNF 4 /6 /7 SAE 1)
1)

3 3 5 5

Attention: Sub-plates with SAE-flange must not be combined with sub-plates featuring tapped ports (e.g. /5S)

Symbols Basic type and additional elements (see table 1 and 2) PSLF A(H)../..-3 PSLF A(H)../..-5 PSLF AG../..-3 Sub-plates (see table 3) PSLF A../../4-3 PSLF A../../UNF 4-3 PSLF A../../6-5 PSLF A../../7 SAE-5

D 7700-F page 5 3.1.2 Inlet sections for variable displacement pump systems / constant pressure system or for a second and all other separately parallel connected directional spool valve banks type PSVF Order examples:

PSVF A 1F/300 /6 - 5 -...-E1 - G 24 PSVF A B/250 -3

(valve bank) (individual section)

Nom. voltage see table 4 Sub-plate see table 3, sect. 3.1.1

Table 5: Coding and size

Basic type and port size Description Max. pump delivery flow (lpm) approx. 100 approx. 350

Table 6: Coding for features within the LS-signal duct for the damping of pump flow controllers. These additional features are only suitable where variable displacement pumps are used (limitation of the control oil flow) Coding no coding S Description Standard, without additional element With integrated combination of orifice, check valve, pre-load valve (pre-load pressure approx. 25 bar); like standard element of type PSLF With orifice # 0.8 mm within LS-duct (limiting the control oil flow)

PSVF A ..-3 PSVF A ..-5

Individual section

Type PSVF ...-5 may be converted any time into type PSLF ...-5 (suitable for fixed pumps), see also sect. 7.3.

Symbols Basic type (see table 5) PSVF A../..-3 PSVF A../..-5 Sub-plates (see table 3) PSVF A../4-3 PSVF A../UNF 4-3 PSVF A../6-5 PSVF A../7 SAE-5 Additional elements (see table 6) 1) PSVF AS...-3 PSVF AS...-5 PSVF AB...-3 PSVF AB...-5

1)

These additional elements are illustrated in flow pattern symbols of size 3, they do apply to size 5 in the same way.

D 7700-F page 6 3.1.3 Additional elements for the inlet sections Order examples: PSLF A. 1F100 PSVF A. 1F

/380/4 - 3 -...- E1 - G24 /350 -5 - G24

Table 7: Coding for control oil supply (for symbol, see sect. 3.1.1 and 3.1.2) Coding no coding Description Without pressure reducing valve for actuation A, C or P acc. to sect. 3.2, table 18 or in the case of external control oil supply (20-40 bar) for other actuations With integrated pressure reducing valve for internal control oil supply for actuations H(HA).. and E(EA).. or as pick-up for other control valves (max. permissible control oil flow approx. 2 lpm) Control pressure: Coding 1: approx. 20 bar Coding 2: approx. 40 bar

Table 8: Arbitrary idle pump circulation of all consumers by means of 2/2-way solenoid valve acc. to D 7470 A/1. Coding no coding F Description If not required With WN 1F, idle pump circulation if valve is de-energized (emergency stop) With WN 1D, idle pump circulation if valve is energized With pressure limiting valve, which can be activated as a second pressure stage (specify pressure in bar) (pre-set pressure, tool adjustable from 50 to 400 bar). Example: PSLF A1 F100/350-3.. De-energized pmax = 100 bar Energized pmax = 350 bar Prop. pressure limiting valve enabling variable adjustment of the system pressure; Pressure range: PA 100 ... 350 bar PB 15 ... 250 bar PC 18 ... 315 bar PD 18 ... 400 bar

Table 9: Tool adjustable pressure limiting valve for the main pressure. Adjustable from 50 up to 400 bar, after loosening the lock-nut (for symbol, see sect. 3.1.1 and 3.1.2). Coding no coding Description Version without pressure limiting valve (only type PSVF)

D F... or D...

With pressure limiting valve at PSLF and PSVF (pressure specification in bar) /... Non piloted: PSL(V)F ...-3 Piloted: PSL(V)F ...-5

PA PB PC PD

Symbols 1) PSLF A 1(2)./...-3(5) PSVF A 1(2)./...-3(5) PSL(V)F A..F PSL(V)F A..F..

PSL(V)F..PA (PB,PC,PD)

PSL(V)F A..D

PSL(V)F A..D..

1)

These additional elements are illustrated in flow pattern symbols of size 3, they do apply to size 5 in the same way.

D 7700-F page 7 3.1.4 End plates of valve bank Symbols

Order example: PSLF A1 F100/380/6 - 5 -... - E1 - G 24 Table 10: End plates End plate Internal External control oil port T return (separate return pipe gallery 1) to the tank) E1 E1 SAE 2) E2 E2 SAE 2) E3 E7 E8 E4 E4 SAE 2) E5 E5 SAE 2) E6 E9 E10 ZPL 53 ZPL 5 SAE 3 2)
1) 2) 3)

Description Order coding of an end plate as separate part (example): SLF5 - E1 SLF3 - E6 - G24 (State the size: SLF3- or -SLF5- !) Standard end plate With additional inlet port Y e.g. for connecting the LS-control pipe of a subsequent PSVF spool valve bank. Possibility for arbitrary shut-off of the idle pump circulation by means of a directly mounted 3/2-way direct. seated valve WN1H acc. to D 7470A/1 Like E1/E4, but with additional return port R (only size 3) Like E2/E5, but with additional return port R (only size 3) Adapter plate to continue a prop. directional valve bank size 5 with sections of size 3. As separate part: SLF 5-ZPL 53

3)

E1 E1 SAE

E2 E2 SAE E3

The internal control oil return gallery is to be used only in systems where the return pressure is below 10 bar. End plates E.SAE in combination with sub-plates /..SAE (only size 5) or adapter plate ZPL 5 SAE 3 as conversion from sub-plates /.SAE size 5 to size 3
Port R with end plate E7 ... E10

E4 E4 SAE

E5 E5 SAE E6

3.2
3.2.1

Valve sections
Directional spool valve (individual valve) (valve bank) PSLF A1 F/320/4 (individual section) SLF

Order examples:

3 - A2 L 63/40 F1 /EA /3 AN320 BN320 - E1 - G 24 5 - A5 J 160/160 C250 /EA - G 24

Table 11: Size Coding Flow Qmax A, B (lpm) 120 210 Attention: Size specification absolutely necessary (-3 or -5). The valve spools are interchangeable, e.g. if a different flow rating than initially planned becomes necessary (see sect. 7.2)

Table 18 Table 16 Table 15 Table 14

Sect. 3.2.2

3 5

Table 12: Spool valve, basic version Coding A2 Basis for max. consumer oil flow Standard, with inflow controller, for simultaneous load compensated moving of several consumers (standard type) Without inflow controller intended for singly / successively actuated functions. Additional functions on the consumer side are not possible. For the max. consumer flow of the individual consumer, see table 15. With inflow controller (for symbol, see coding A2) but with reinforced spring at the 2-way flow controller (control pressure approx. 9 bar). Only usable in conjunction with connection block type PSLF AH../...-3- or type PSVF with variable displacement pump / constant pressure system. 4/3-way directional spool valve (pre-selector valve) Blanking plate

Table 13: Symbols Size 3 Size 5 L M

A1

A5

Shifting positions

Notes: J, B, R, O, I, Y, Z

Valve spool with return throttling to assist oscillation dampening

A8 4) AX
4)

P, A, Q, K, T With positive overlap, return throttling like type J ... O

Makes only sense with flow pattern symbol L and maximum flow

D 7700-F page 8 Table 14: Max. flow P A(B) acc. to the coding Valve spool coding acc. to table 12 Coding Size 3 A2 5 3 A1, A8
5)

Coding and flow QA, B (lpm) at consumer port A and B 4) 3 3 -4 -6 6 -9 -10 10 -14 -16 16 16 22 20 25 25 25 34 32 40 40 40 54 51 63 63 63 85 80 80 80 80 107 110 120 -120 -150 160 -160 -210

Valid for PSLF (integrated 3-way flow controller: |p ~ 10 bar), otherwise as guide line Q A,B Qnom 0,2 pcontroller 3 5 4 -9 -14 -22 20 34 32 54 51 85 80 107 110 -150 -210

A5

Table 15: Secondary pressure limiting valves, only available with spool valves featuring an inflow controller, coding A2 and A5 (acc. to table 12!). These are no shock valves! Coding no coding A... B... A...B... C... Description Without pressure limitation Pressure limitation at A with pressure specification Pressure limitation at B with pressure specification Pressure limitation at A and B with pressure specification Common pressure limitation for A and B with pressure specification

Table 16: Functional cut-off or prop. pressure limitation (only available with spool valves with inflow controller coding A2 and A5 acc. to table 12!)

Coding no coding F1, F2 F3 FP1, FP2, FP3 FPH1, FPH2, FPH3 2)

Description Without functional cut-off Electric functional cut-off at A or B Electric functional cut-off at A and B Prop. pressure limitation for A or B resp. A and B Only size 5: flange sided load signal ports U and W (G 1/8) for external piping, e.g. in combination with sub-plate /5S, see sect. 3.2.2 table 20; Example: SLF 5-A 2 H 160/80 S/5S The signal ports are apparent as standard (see flow pattern symbols on page 9) in combination with coding A.., B.., A..B.. (see table 15 and 17) and F.1 (2,3), S1 (table 16 and 17) Load signal ports U and W (G 1/8) for external piping; tapped ports at valve section

Pressure limitation pmin = 50 bar; pmax = 420 bar Example: SLF 3-32 H63/40 A250 B200/A

S 1)

Table 17: Combination possibilities for additional functions Pressure limitation Functional cut-off no coding no coding A or B A and B C ' ' ' S 1) F1, F2, F3, S1 FP1, FP2, FP3 FPH1, FPH2, FPH3 ' ' -S1

' ' 3) --

A residual pressure of approx. 14 bar will remain in the switched off consumer systems if versions with prop. pressure limitation or functional cut-off are de-energized. This figure will be approx. 7 bar for version S (S1) (always with de-pressurized return).

1) 2) 3) 4)

One joint LS-port X is standard on the flange side (see dimensional drawings, sect. 5) With additional pushbutton for the emergency actuation (no add. tool needed) See description table 16, coding S The flow rate for the consumer ports A and B can be individually selected, e.g. 63/40, 40/80. This provides optimal adaptation to the respective consumer while exploiting the full functional spool lift. In addition there is the possibility of mechanical stroke limitation. Qrating - flow for code number A2; |pcontroller stand-by pressure of the flow controller of the pump Example (size 3): Qrating = 25 lpm, |pcontroller = 14 bar; QA;B , 42 lpm

5)

D 7700-F page 9 Basic version (individual section acc. to table 12) With respect to flow configuration and actuation, these symbols are neutral and must be supplemented by the corresponding flow pattern symbols illustrated in table 13 or 18 and 19, see also example in sect. 6. Example: SLF 5-A2 J 63/40 A250 B310 F3/EA-G24

4/3-way directional spool valve without inflow controller A1... (A8...)

4/3-way directional spool valve with inflow controller A2... (A5...)

1)

1)

1)

Additional function: Secondary pressure limitation acc. to table 15 for spool valves with inflow controller (no shock valve!)

..A...

..B...

..A...B...

..C...

1)

1)

1)

1)

Functional cut-off, acc. to table 16, for spool valves with inflow controller

here type F1

here type FP2

here type F3

Combination possibilities:

..S (only size 5)

..F(FP, FPH)1 A..F(FP, FPH)1 B..F(FP, FPH)1 A..B..F(FP, FPH)1

..F(FP, FPH)2 A..F(FP, FPH)2 B..F(FP, FPH)2 A..B..F(FP, FPH)2

..F(FP, FPH)3 A..F(FP, FPH)3 B..F(FP, FPH)3 A..B..F(FP, FPH)3

1)

Ports U and W on the flange side only with size 5, see description in table 16, coding S

D 7700-F page 10 Table 18: Types of actuation (for further explanations, see sect. 4.3) Nomenclature Manual Spring Detent return Electro-hydraulic electroCombination hydraulic with manual actuation E EC 2) EA E0A 2) EAC 2) Pneumatic Hydraulic 1) Combination Combination with manual with solenoid and manual actuation actuation FA HA FEA 3) HEA 3) P PA

hydraulic F H

Coding and symbols

Size 3 Size 5

C AC 2)

Guideline figures for start of flow at A or B (= min.) up to max. consumer flow acc. to the flow coding table 12, see also curves in sect. 4.2.

Manipulated variables
1)

Actuation angle min. approx. 5 max. approx. 30

Control current ratio I/IN min. approx. 0.2 max. approx. 1


2)

Control pressure min. approx. 5 bar max. approx. 18 bar

Control pressure min. approx. 2.5 bar max. approx. 7 bar

Application examples for actuation F and H: Remote control by control pressure reducing valve FB2/18 or KFB2/18 acc. to D 6600.

Type E0A prepared for retrofitting of a solenoid actuation; Type AC, EC, and EAC with detend in end position (only size 3) 3) Attention: Observe notes and example circuit drawings in sect. 7.6

Table 19: Additional features for actuations Type of actuation / coding A, EA, FA, HA, PA, C A, EA, FA, HA, PA, C A, EA, FA, HA, PA, C A, EA, C, HA Suffix no coding 1 2 V VA VB VC Description Manual actuation with standard hand lever length (standard acc. to table 18). For dimensions see sect. 5.2. Manual actuation without hand lever Manual actuation with short hand lever. For dimensions see sect. 5.2. Mechanical micro switch (size 3 only), for monitoring the spool's idle position (for data of the switch, see sect. 4.3) V Signal with start of movement, direction A or B (no side indication) VA Signal with start of movement, direction A VB Signal with start of movement, direction B VC Signal with start of movement, direction A and B (separate side indication) Proximity switch (size 3 only), for monitoring the spool's idle position (no side indication). For data of the switch, see sect. 4.3. Type N1- only mechanical setup: Proximity switch is customer furnished (8x8x33mm central sensor area). Integrated displacement transducer (Hall-sensor) with analogous signal output (lift monitoring) (only size 3) Integrated transducer for side indication (only size 3) (triggered signal: ON / OFF) Additional manual emergency actuation for the solenoid of the integrated prop. pressure reducing valve, not available in combination with coding B (quarter turn type plug) Reinforced version of the spring cover, suitable if high pressure surges are expected in the gallery T. Solenoid with quarter turn type plug (Bayonet PA 6, Co. Schlemmer, D-85586 Poing, suited for taper with bayonet 10 SL). Not available in combination with suffix T(TH) (manual emergency actuation). Plug is not scope of delivery. VA VB VC W T
4)

Example

EA1, C1 EA2, A2S EAVA, A1VB, CVC

A, EA, C

N, N1

EAN, A1N1

A, EA, C, E, P, PA A, EA E, EA

W, WA U T TH 4) G B

EAW, A1W, EABW EAU ET, EA1T, EWTH

A, EA, C E, EA, FEA, HEA

EA1GS, CG, A1GS EB, EABS, EA1B

Symbols

Coding 1

Version TH with additional pushbutton for the emergency actuation (no add. tool needed)

D 7700-F page 11 3.2.2 Sub-plates Order example: PSLF A1 F/320-3-A2 L 63/40 A300 F1/EA PSVF A2/300-5-A2 J 160/120/EA Table 20: Sub-plates Coding /3, /UNF 3 /38 /4, /UNF 4 /5 /3 AN... BN... /3 AN... /3 BN... /UNF 3 AN... BN... /UNF 3 AN... /UNF 3 BN... /3 A... B... /3 A... /3 B... /5 S Port size for A and B DIN ISO 228/1 (BSPP) SAE J 514 G 1/2 G 1/2 G 3/4 G1 G 1/2 7/8-14 UNF-2B -1 1/16-12 UN-2B -7/8-14 UNF-2B Size 3 3 3 5 3 Description Standard Sub-plate for pre-selector valve type SLF3-A8 Standard Standard Shock and suction valves at A and B or A or B (state pressure in bar)

/3 AN320 BN320 /Z AN300 BN280/5

- E1 - G 24 - E4 - G 24

Shock valves at A and B or A or B (state pressure in bar) G 1/2 G1 -3 5 Load signal pick-up ports U and W (G 1/4) for external circuitry Sub-plate for valve section size 3 in a valve bank size 5 (saving an intermediate plate) Sub-plate for pre-selector valve type SLF5-A8

/53 /58 /3 X, /UNF 3X, /UNF 4W /4 X /5 X /5 SAE, /5 SAES /6D SAE 1) /Z AN..BN..
1)

G 1/2 G1 G 1/2 G 3/4 G1 SAE 1 (6000 psi)

--7/8-14 UNF-2B (1 1/16-12 UNF-2B) ---

5 5 3

Joint load signal pick-up port X for external circuitry 3 5 5 5 Sub-plate with SAE-flange, analogue /5 and /5S Sub-plate with SAE-flange for combination of two valve sections, to achieve a load compensated consumer flow of max. 400 lpm Intermediate plate with shock and suction valves

SAE 1 1/4 (6000 psi) -1)

Symbols /3, /4, and /5, /53 /5 SAE /UNF 3, /UNF 4

Attention: Sub-plate with SAE-flange must not be combined with sub-plates (tapped ports) e.g. /5S

/38 /58

/3 AN... BN... /UNF 3 AN... BN...

/3 AN..., /UNF 3 AN /3 BN.... (analogue)

/3 A... B...

/3 A... /3 B... (analogue)

/5 S, /5 SAE S

/3 X, /4 X, /5 X, and /UNF 3 X

/UNF 4W

/6D SAE

/Z AN..BN..

D 7700-F page 12

4.
4.1

Further characteristic data


General and hydraulic
Type coding Design PSLF, PSVF and SLF Directional spool valve for manifold mounting, up to 12 spool valves may be combined in a valve bank by means of sub-plates, all-steel design See dimensional drawings Size 3 Size 5 in sect. 5 ++ Indiv. section 4 x M8 4 x M10 Valve bank Installation position Ports Any P R A ,B U, W, X LS M Z T Y Port size = = = = = = = = = Pressure inlet (pump) Return Consumer ports Load-signal outlet at the indiv. spool valve section Load-signal outlet e.g. connection of pump metering valve at PSVF. Attention: No pressure input! Pressure gauge connection (pump side) Pilot pressure connection (20...40 bar inlet, 20 or 40 bar outlet) Control oil return port Load-signal inlet port (end plate E2 and E5) = Acc. to dimensional drawings (see sect. 5.10) = G 1/4 conform. DIN ISO 228/1 (BSPP) = Acc. to dimensional drawings (see sect. 5.9 and 5.10) M8 M10

Mounting

P, R, A, B M, LS, Z, T, Y U, W, X

Surface coating

Indiv. valve section and sub-plates: All surfaces corrosion-inhibiting, gas nitrided (Solenoid at actuation E... and additional functions F1...F3, FP1...FP3, FPH1...FPH3 zinc galvanized and olive-green anodized) Size Inlet section Valve section PSLF, PSVF../.. PSVF..Actuation A, E, F, H, P EA, PA FA, HA FEA, HEA 3 3.8 4.4 4.8 4.7 5.1 0.9 -2.2 2.5 --0.8 2.1 2.0 -5.0
1)

Mass (weight) approx. (kg)

5 3.3 1) 6.6 7.0 6.6 7.1 --3.1 4.3 --9.2 17.0 1.8 3.1 --2.9
2) 2) 2) 2) 2) 1)

2) 2) 2) 2)

+ 0.6 kg at version with solenoid valve WN1F(D), PA...PD acc. to table 8 + 0.4 kg at version with functional cut-off (coding F.., FP.., FPH.. acc. to table 16)

Blanking plate Intermedia plate Sub-plates

AX /Z AN..BN.. /3, /38, /4, /5, /5S, /3X, /5X, /6 /3 AN... BN..., /3A..B.. /5 SAE, /5 SAES /6D SAE E1, E2, E4, E5 E3 and E6 E7/, E8, E9, E10 E1 SAE ... E5 SAE ZPL 53, ZPL 5 SAE 3

End plates

Adapter plate Pressure fluid

Temperature

Hydraulic fluid (DIN 51524 table 1 to 3); ISO VG 10 to 68 (DIN 51519) Viscosity range: min. 4; max. 1500 mm2/sec; Optimal operation range: 10...500 mm2/sec Also suitable are biodegradable pressure fluids of the type HEPG (Polyalkylenglycol) and HEES (synth. Ester) at operation temperatures up to +70C. HETG (rape seed oil) is not suited! Ambient: -40...+80C (Attention: With explosion-proof versions (see sect. 4.3) -40...+40C) Fluid: -25...+80C, pay attention to the viscosity range! (Attention: With explosion-proof versions -25...+70C) Restriction for version with ex-proof solenoid: Ambient: max 40C; Fluid: max 70C Start temperature down to -40C are allowable (Pay attention to the viscosity range during start!), as long as the operation temperature during consequent running is at least 20K (Kelvin) higher. Biodegradable pressure fluids: Pay attention to manufacturer's information. With regard to the compatibility with sealing materials do not exceed +70C. ISO 4406 18/14 pmax = 420 bar; Ports P, A, B, LS, M, Y The max. pressure achievable at the consumer side of the spool valves is lowered by the amount equivalent to the internal control pressure drop at the 3-way flow regulator of the PSLF (see curves) or at the pump flow regulator (PSVF). Return port R 50 bar; port T pressureless with separate pipe (e.g. 6x1) to the tank, port Z approx. 20 or 40 bar (acc. to coding, see table 7) (outlet); 40 bar (inlet) For control pressure, see Q-I-characteristics. The internal control oil circuit is sufficiently protected against malfunctions caused by contamination by means of a disk filter. Acc. to the specifications in table 14, in sect. 3.2.1

Rec. contamination class Operating pressure

Control circuit Flow

D 7700-F page 13

4.2

Curves
Main pressure limiting valve in the inlet section PSL(V)F A../..-3 PSL(V)F A../..-5 Inlet section PSLF A.. Circulation pressure PR

Pressure setting (bar)

Flow Q (lpm)

Flow Q (lpm)

Back pressure |p (bar)

Flow Q (lpm) Prop. pressure limitation Coding PA ... PD acc. to table 8, sect. 3.1.3 Coding FP(H)1, FP(H)2, FP(H)3 acc. to table 16, sect. 3.2.1

Directional spool valve section PA(B), A(B)R Size 3 Size 5

Back pressure |p (bar)

l oo (sp H) R ,F, ,M B) L A( lve a v

ol spo ) R( ) ,M,F,H A(B e L v val

Flow Q (lpm) 2-way inflow controller

Flow Q (lpm) Control current I (A)

Load pressure (bar)

Pressure setting (bar)

Oil viscosity during measurement approx. 60 mm2/sec Flow Q (lpm) Consumer flow curves (guide line, example is valve section with inflow controller type SLF. - A2 ../..)
Control pressure (bar) hydr. actuation F(A), H(A)

Flow coding acc. to table 14

Flow coding acc. to table 14

Flow coding acc. to table 14

Consumer flow QA, B (lpm)

Angle at hand lever () manual actuation A, C

Control current I (A) 24V DC 12V DC

D 7700-F page 14

4.3

Actuations
For other data, such as codings, symbols etc., see table 18 sect. 3.2 Actuation A Version A Version FA, FEA, HA, HEA, PA Version EA Actuation C Actuation E, EA Actuating moment (Nm) size 3 / 5 Idle position End position approx. 2.3 / 3.0 approx. 2.9 / 5.0 approx. 2.4 / 3.0 approx. 3.4 / 7.5 approx. 8.0 / 16.5 approx. 6.0 / 12.0

Version with detent, fixation of the valve spools at any desired position (idle position with special notch) Prop.-Solenoid, manufactured and tested acc. to VDE 0580 Twin solenoids are of wet armature design. The hydraulic fluid provides lubrication and protection against corrosion. Nom. voltage UN Coil resistance R20 Current, cold I20 Lim. current IG (Ilim) Power, cold P20 = UN x I20 Lim. power PG = UN x IG Cut-off energy WA Rel. duty cycle (ED) (reference temp. }11 = 50C) Protection class (assembled)
100

Additional notes: See also Sk 7814, as well as for additional components sect. 7.4.

24V DC 27.2 0.88 A 0.63 A 21 W 10.8 W 0.3 Ws 100%

12V DC 6.7 1.8 A 1.26 A 22 W 10.6 W 0.3 Ws 100% Spool stroke

I - stroke- curve

1)

A D (%) =

Ipeak peak IG

Required dither frequency Dither amplitude AD 1) Electr. connection Circuitry

IP 65 acc. to DIN EN 60529 / IEC 60529 40...70 Hz (best 55 Hz) 20% AD 35% DIN 43650A Coil a Coil b

Actuation EB, EAB Control current I/IN


1 2

Oil viscosity during measurement approx. 60 mm2/s

Quarter-turn plug PA 6

Explosion-proof version of actuation E, EA (Voltage specification G 24ex)

Attention: Observe operating manual B01/2002 ! Not in combination with solenoids mounted on connection blocks (table 8) and end plates (table 10)

Certificate of conformity TV - A02 ATEX 0007 X Ex-proof level EEX m II 120C (T4) Duty cycle 100% ED, one coil energized per solenoid housing Protection class IP 67 acc. to DIN EN 60529 / IEC 60529 24V DC Nom. voltage UN Current, cold I20 0.88 A Lim. current IG 0.63 A 21.5 W Power, cold P20 Lim. power PG 10.8 W Max. residual ripple of the supply voltage 15% Conditions of use: Max. ambient temperature 40C Max. fluid temperature 70C Each solenoid must be safe guarded by fuse conforming IEC 127 or DIN 41571, IF < 1.8 A (medium) Surface coating Housing zinc galvanized Coil and connection cavity are molded Attention: Protect against direct sun light ! Electrical lay-out and test procedures conforming EN 50014, VDE 0170/0171 T1 and T9 Electrical connection 4x0.5 mm2 Cable length 3 m (cable LFLEX-440P) For connection scheme, see Actuation E, EA (standard version) (start of movement) (max. movement) max. perm. pressure 50 bar (25 bar for non-enforced version size 5) The remote control pipes to the control ports 1 and 2 must be externally piped. Supply is via proportional pressure reducing valve e.g. type FB2/18 etc. or KFB2/18 (both acc. to D 6600) Control pressure approx. 2.5 bar (start of movement) approx. 7 bar (max. movement) Control pressure approx. 5 bar approx. 18 bar

Actuation F, F.., H, H..

Actuation P, PA

D 7700-F page 15 Actuation suffix V, VA, VB, VC (only size 3) The idle position of the valve spool is monitored by a contact switch from Co. Burgess Type V4NS with lever AR 1 Switch engaged at idle position Protection class IP 67 (conf. to DIN EN 60529 / IEC 60529) Circuit-breaking capacity up to 30V DC = 5 A Inductive load = 3A Cables 3 x 0.5 mm2 leads PVC coated; length 50 mm black = inlet blue = NO-contact green = NC-contact The switch is highly protected by a sheet cover against exterior physical damage The idle position of the valve spool is monitored by a proximity switch. Design 8x8x40 mm, with LED-display e.g. NC-contact, conducting to plus an even type IFFM 08P/37O1/02L or NO-contact, conducting to plus an even type IFFM 08P/17O1/02L Manufacturer: Co. BAUMER Elektric GmbH D-61169 Friedberg Input power #3 mm, 3 leeds PVC coated, length 2 m Operating voltage 10 up to 30V DC Current consumption without load up to 10 mA Max. load current 200 mA Operating temperature -25C up to 80C Protection class IP 67 (acc. to DIN EN 60529 / IEC 60529) The switch is highly protected by a sheet cover against exterior physical damage. Transducer, supervision of the valve spool stroke via a displacement transducer (Hall-sensor)

Actuation suffix N (only size 3)

Actuation suffix W, WA (only size 3)

Signal voltage

UB max

= 76%

UB min = 24% Accuracy * 9%


Lift

Circuitry W

WA 2 = +UB (5 up to 10 V) 1 = Uoutput 3 = GND W = for plug MSD 10 (conf. DIN 43650 shape C) WA = for plug MSD3-309 (conf. DIN 43650 Pg 9 shape A) The DC supply voltage must be stabilized and smoothened. Attention: The transducer will be permanently damaged, when exposed to a strong magnetic field !

Actuation suffix U (only size 3)

Comparator (lift monitoring / side indication) Pin 1 2 3 GND Signal OUTA OUTB +UB GND Description PNP-transistor (conducting to plus) PNP-transistor (conducting to plus) 10 ... 32V DC 0V DC Open-Cellector: Imax = 10 mA Short-circuit proof Residual ripple 10%

Plug A DIN 43650 Pg 9

4.4

Functional cut-off, prop. pressure limitation


Functional cut-off On/Off solenoid with manual emergency actuation 24V DC 12V DC Nom. voltage UN Coil resistance R20 34.8 8.7 0.68 A 1.38 A Current, cold I20 Current, warm I70 0.48 A 0.97 A Power, cold PN = UN x I20 16.6 W 16.6 W Rel. duty cycle 100% 100% (reference temp. }11 = 50C) Protection type (assembled) IP 65 (acc. to DIN EN 60529 / IEC 60529) Electrical connection DIN 43650A 0.3 Ws Cut-off energy WA Circuitry Coil b Coil a

Prop. pressure limitation

Prop. solenoid, with manual emergency actuation. For connection pattern, see functional cut-off. For electrical data, see actuation E, EA.

D 7700-F page 16

5.
5.1

Dimensions
Inlet section

All dimensions are in mm and are subject to change without notice!

(For hole pattern of the manifold, see sect. 5.3!)

Type PSL(V)F A../..-3 and PSVF A..-3 Pressure limiting valve (not valid for type PSVF A..-3) Directional seated valve WN 1 F(D) acc. to D 7470 A/1

approx. 38 1)

Socket head screw ISO 4762 M8x65-8.8-A2K Max. torque 23 Nm

Socket head screw ISO 4762 M6x75-8.8-A2K Max. torque 9 Nm

Valve section acc. to sect. 5.2

With pressure limiting valve which can be activated as a second pressure stage (see table 8) e.g. PSLF A F80/320-3

Type PSLF(V) A../..-5 and PSVF A..-5 Pressure limiting valve (not valid for type PSVF A..-5) Directional seated valve WN 1 F(D) acc. to D 7470 A/1 Valve section acc. to sect. 5.2

Version with pressure limiting valve (see table 8) e.g. PSLF A1 PA/300-5 Socket head screw ISO 4762 M10x60-8.8-A2K Max. torque 40 Nm
1)

This dimension depends on the manufacturer and can be up to 50 mm depending on the max. permissible size according to DIN 43560.

5.2

Individual valve with manual actuation type A, C

Type Socket head screw ISO 4762 Size 3: M8x90-8.8-A2K, Max. torque 23 Nm Size 5: M10x90-8.8-A2K, Max. torque 40 Nm SLF -3

B 96

H 251 2) 230 e1 h

H1

b 40

83 36.5 49 79.5 56 i

SLF -5 119.5 Type SLF -3 SLF -5 e 33 35

58 51.5 k l 19 26

34 62.7 14.5 26.5 38 80 7 30.5

2) 3) 4) 3) 4)

Standard, coding 2 = 171 mm Observe this operation area for the hand lever with customer furnished manifolds! with type AC, EC and EAC = 89 mm

D 7700-F page 17

5.3

Hole pattern of the sub-plate


Size 3

Inlet section

Valve section 2)

M8,10 deep

M6, 8 deep

M8, 10 deep

Outline of the inlet or valve section

(Minimum distance)

Size 5

Inlet section M10, 11 deep

Valve section

2)

M10, 11 deep

Outline of the inlet or valve section

(Minimum distance) Inlet section: Size Ports P 3 F(R) M, LS, L1, Z 5 P, F(R) d 12 O-ring 1) HNBR 90 Sh 13.94x2.62 Valve section: Ports A, B, P, R Size 3 Size 5 d 10.8 15.5 3.2 3.2 O-ring 1) HNBR 90 Sh 12.37x2.62 17.12x2.62 4.47x1.78 7.65x1.78

14.5 15.6x1.78 3.2 16 4.47x1.78 17.12x2.62 4.47x1.78

LS, T, U, W, X, Z L1

R, L1, LS, T, Z 3.2


1)

These O-rings are also available as complete seal kits, see also sect. 7.1. Inlet section: DS 7700-F 32 (size 3) Valve section: DS 7700-F 31 (size 3) DS 7700-F 52 (size 5) DS 7700-F 51 (size 5) 2) The hole pattern of valve section type SLF3(5)-A8 differs

D 7700-F page 18

5.4

Individual valves with actuation type EA, E0A


Type EA E0A Type EB, EAB Position of the solenoid size 5 size 3
approx. 38.5 2)

Type E Quarter-turn plug PA 6

Manual emergency actuation at Type ETH, EATH (pushbutton) Type ET, EAT
3)

approx. 58

Plug may be installed rotated by 4x90, with cable gland Pg 9

3)

Dimension c1 = 89 mm for type EC, EAC without lift monitoring

Tapped plug (Z 7709 047, complete with O-ring 12.42x1.78 HNBR 90 Sh O-ring 9x1.5 NBR 90 Sh and O-ring 7625 109/1) with actuation type E0A.-.

Size 3 5

A 30.5 40

B 60.5 70

c approx. 59 approx. 63

c1 approx. 70 approx. 77

5.5
5.5.1

Individual valves with hydraulic actuation type FA, FEA, F or HA, HEA and H
Size 3 Type FA Type FEA, FEA1(2)

1)

approx. 58

Type F Ports 1 and 2 = G 1/8 (BSPP) or 7/16-20 UNF-2B (SAE-4, SAE J 514

approx. 59

approx. 70
1)

Plug may be installed rotated by 4x90, with cable gland Pg 9 This dimension depends on the manufacturer and can be up to 50 mm depending on the max. permissible size according to DIN 43560.

2)

approx. 38.5 2)

D 7700-F page 19 5.5.2 Size 5 Type HA, FA Type HEA, FEA

Type HA Type FA Type FEA

Solenoid with actuation type HEA..


approx. 58

approx. 38.5 2)

1)

Type HEA

Type H

Ports 1 and 2 = G 1/4 (BSPP) or 7/16-20 UNF-2B (SAE-4, SAE J 514)

approx. 63

approx. 74
1) 2)

Plug can be angled at 180 This dimension depends on the manufacturer and can be up to 50 mm depending on the max. permissible size according to DIN 43560.

5.6

Individual valves with pneumatic actuation type PA and P

Size 3 5 Size 3 5

A 37 40 c

B 60.5 70 c1

a 30 44

b 36 41.5 e 122 151

approx 100

approx. 70

approx. 120 approx. 77

Ports 1 and 2 = G 1/8 (BSPP)

D 7700-F page 20

5.7

Blanking plate type AX

Size 3 5

b 63 80

l 96 119.5

h 19.5 30

Mounting screw 4 x Socket head screw ISO 4762-M8x25 - 8.8-A2K, 23 Nm 4 x Socket head screw ISO 4762-M10x35 - 8.8-A2K, 40 Nm

Mounting screw

5.8

Lift monitoring
Type ... N(1) (only size 3!) Type ... WA, U (size 3)

Type WA U

a 39 53

Cable gland Pg 9

Type ... V (VA, VB, VC) (only size 3!)

Type W (size 3)

Type

...V ...VA ...VB 20.5

... VC Cable gland Pg 9 27

D 7700-F page 21

5.9

Valve sections with secondary pressure limitation, functional cut-off and prop. pressure limitation
Size 3 Type A.. Type B.. Type A.. Type B.. Size 5

Typ A..B..

Type A..B..

Type C.. Type C..

Type F1 up to A..B.. F3 FP1 up to A..B.. FP3 FPH1 up to A..B.. FPH3 Type S1 up to A..B..S 1
approx. 68

Ports DIN ISO 228/1 (BSPP): W, U = G 1/8

approx. 58

Pushbutton (manual emergency actuation) with type FPH..

Size 3 5

a 35.5 75.5

b 47.5 31

c 18.3 58.5

d 4.5 6

D 7700-F page 22

5.10

Sub-plate
For inlet section Type /4 (size 3) /UNF 4 Type /6 (size 5) Type /7 SAE (size 5)

Plugged at type PSLF

Plugged at type PSLF M10, 10 deep M16, 20 deep M10, 11 deep

M8, 10 deep (75 with /UNF 4) Ports acc. to DIN ISO 228/1 (BSPP) or SAE J 514 Size Coding /4 /UNF 4 /6 /7 SAE

Tapped ports P, R G 3/4 (BSPP) 1 1/16-20 UNF-2B G 1 1/4 (BSPP) SAE 1 1/2 (6000 psi)

M, LS, Z, T G 1/4 (BSPP) 7/16-20 UNF-2B G 1/4 (BSPP) G 1/4 (BSPP)

3 5

For valve sections size 3 Type /3.., /38, /4.. /UNF 3.. Shock valve type CMV 2 acc. to D 7710 A-side at type /3..A(AN).. Suction valve Coding /3, /UNF 3 /4, /UNF 4 /UNF 3X a 38 42 38 b 31 29 31 c 30 30 38 Type /UNF 4W

1)

1)

Port A is omitted with /38

Shock valve type CMV 2 acc. to D 7710 B-side at type /3...B(BN)...

Suction valve

Tapped ports conf. DIN ISO 228/1 (BSPP) or SAE J 514 Coding /3.. /4.. /UNF 3.. /UNF 4.. A, B G 1/2 G 3/4 7/8-14 UNF-2B 1 1/16-12 UNF-2B W, U, X, MW, a, b G 1/4 7/16-20 UNF-2B

D 7700-F page 23 For valve sections size 5 Type /5, /58, /53 /5 S /5 X Type /5 SAE /5 SAE S

1) 1)

Port A is omitted with /58

M12, 15 deep

Type /6D SAE

Tapped ports conf. DIN ISO 228/1 (BSPP) or SAE J 514 Coding M14, 15 deep /5, /5S, /58, 5X /53 /5 SAE, /5 SAES /6D SAE A, B G1 G 1/2 SAE 1 (6000 psi) SAE 1 1/4 (6000 psi) W, U, X G 1/4 --G 1/4

M10, 11 deep

D 7700-F page 24 End plates of the valve bank Type E1, E2, E4, E5
approx. h

Type E3, E6
approx. h

a/f Port T plugged with E4 and E5 !

af

Directional seated valve WN 1 H acc. to D 7470 A/1

Port Y only apparent with E2 and E5! Location at size 5 Location at size 3 Port T plugged with E6 M8, 10 deep (size 3) M10, 10 deep (size 5) Ports DIN ISO 228/1 (BSPP): T and Y = G 1/4

Size 3 5 Size 3 5

B 50 62.5 e 16 11 e1

H 100 119.5 f 10 20.5

a 19.8 32 g 10 5

b 10 20.5 h 15 25 a/f 17 19

c 39 59.5

c1 64 81.5 M8, 10 deep (size 3) M10, 10 deep (size 5)

Torque 46 Nm 60 Nm Size 3 5 B 50 60 H 100 a 40 b 30 b1 c 9 39 e 44 e1 30 f 29 h 15

44 62.5

119.5 40

28.5 --

59.75 52.5 28.5 52.5 25

Type E7, E8, E9, E10

Size 5 Type E1 SAE E2 SAE E4 SAE E5 SAE

approx. 25

Port Y plugged with E7, E9!

Port T plugged with E9, E10!

M10, 11 deep
approx. 15

M8, 10 deep

a/f 24 torque 120 Nm

M10, 11 deep Ports DIN ISO 228/1 (BSPP): R = G 3/4 T and Y = G 1/4 Port Y plugged with E1 SAE Port T plugged with E5 SAE Port T and Y plugged with E2 SAE and E4 SAE Ports DIN ISO 228/1 (BSPP): T and Y = G 1/4

D 7700-F page 25

5.11

Adapter plate
Type ZPL 53 ZPL 5 SAE 3

5.12

Intermediate plate in parallel connection


Type /Z AN... BN...

M10, 10 deep

Valve section size 3 Adapter plate Typ ZPL 5..

approx. 32

Valve section size 5

B ZPL 53 ZPL 5 SAE 3

a 8.25 25

b 85 62.7

c1 8 18

c2 28 --

d1 55.5 85

d2 -15

h 13 50

119.5 62.5 150 99.5

approx. 239

D 7700-F page 26

6.

Example circuit
Contol system with PSVF, and variable displacement pump

PSVF A1/380/4 - 3 - A2 J 40/40 A200 B200 /E /3 AN210 BN210 - A2 J 80/40 A280 B130 /E /3 AN290 BN140 - A2 J 25/16 /EA /3 - E1 - G 24

Flow pattern symbol acc. to the order example

7.
7.1

Appendix
Seal kits
Size 3 Inlet section (control section) Individual valve Sub-plates DS 7700-F 31 DS 7700-F 32 DS 7700-F 34 Size 5 DS 7700-F 51 DS 7700-F 52 DS 7700-F 54

Attention: The listing above contains only the most important parts, whereas the seal kits contain additionally several soft iron seal rings etc. (see spare parts list E 7700-F3 (for size 3) and E 7700-F5 (for size 5) The seal rings for valve / manifold are additionally listed in section 5.3.

D 7700-F page 27

7.2

Notes on changing the spool


The valve spools are not matched to one spool housing. Therefore valve spools can be changed at any time to adapt to changing consumer requirements. Observe the following notes: Lever housing angled at 180

Control grooves

Tapped plug

Notes for changing the valve spool 1. 2. 3. 4. 5. 6. 7. Loosen screws (M 5x6 / M 6x8 ISO 4762), remove spring cover Remove screw M 6x35 / M 8x40 DIN 7991 Remove spring assembly including spring cap Loosen screws (M 5x50 / M 6x60 ISO 4762) Lift lever housing including spool out of spool housing, drawing Remove lock washer SEEGER (St 4x0.6) and remove bolt Assemble with (new) spool in reverse sequence

; < >

AB

?@

Attention: The control grooves of the valve spool are always installed towards the tapped plug! Exeption: Valve spools with flow coding 80 (size 3) resp. 160 (size 5) do not show control grooves. Indications for angling the lever housing by 180 (inversion of the shifting mode) As set out in 1. - 7. above, however instead of a new valve spool the existing one has to be disconnected, angled at 180 and remounted (see above mentioned note). Both, intermediate plate , and lever housing, have to be angled by 180.

7.3

Notes for converting the inlet section type PSL(V)F A../..-5


The inlet section type PSLF A../..-5 can be converted any time into a connection block for variable displacement pump systems (correct type then PSVF AS../..-5) and vice versa. This requires replacing the parts listed below. Attention: The screw (part No. 6380 013) or SOLEX carburetor jet M4x0.6 are secured with Loctite. Loctite must be applied again during reinstallation of these parts. When converting type PSVF..-5 into PSLF..-5 an additional damping screw (part No. 7778 301) is required.

Type PSLF A../..-5

Type PSVF A../..-5

open

E E D
With type PSLF.. (standard)

D
'

E With type
PSVF AS..-5

Carburetor jet 0.6

' Tapped plug (7778 036) with type PSVF A..-5 (Standard) ' Screw (7778 062) with type PSVF AB..-5

D 7700-F page 28

7.4
7.4.1

Recommended optional components


For electro-hydraulic actuations 1. Plug MSD 3-309 SVS 296107 2. Electronic amplifier 3. Electronic amplifier Standard, belongs to the scope of delivery. Plug with LED's for functional cut-off acc. to sect. 3.2 table 17 (for more details, see D 7163) EV 22 K2-12(24) acc. to D 7817/1 One card can control two valve sections EV 1 M2 - 12/24 or EV 1 M2 - 24/48 acc. to D 7831/1 A remote control potentiometer with direction switches is required additionally. See also detailed information in D 7831/1 sect. 5.2

4. Programmable logic valve control PLVC acc. to D 7845 ++ 5. Electronic joysticks EJ 1, EJ 2 or EJ 3 acc. to D 7844

6. Radio controls are accepted, if they fulfill the requirements of SK 7814. (Approved brands: HBC-Elektronik in D-74564 Crailsheim, HETRONIK Steuer-Systeme in D-84085 Langquaid, NBB-Nachrichtentechnik in D-75248 lbronn-Drrn, SCANRECO Industrieelektronik AB, Box 19144, S-5227 Sdertlje, Sweden)

7.4.2

Load-holding valves (over-center valves) Load-holding valves type LHT acc. to D 7918 and type LHDV acc. to D 7770 Type LHK acc. to D 7100 only with "very stiff" systems and directional spool valves without inflow controller (coding A1 acc. to table 14, sect. 3.2.1)

7.4.3

Other Valves Prop. spool valve type PSL(V) size 2 acc. to D 7700-2 Prop. spool valve type PSL(V) size 3 acc. to D 7700-3 Prop. spool valve type PSL(V) size 5 acc. to D 7700-5

7.5

Notes to the selection and general lay-out


Additional information and notes may be found in pamphlets D 7700-3 or D 7700-5

7.6

Indications for actuation HEA, FEA


The following notes to the connection of the valve bank have to be observed to ensure a flawless function of the electric and hydraulic actuation. a) Combination with hydraulic control devices similar to type FB, KFB acc. to D 6600 These control devices can be directly connected, due to their function and low inner leakage.

b) Combination with common hydraulic joy-sticks The pressure reducing valves integrated in the joy-sticks open the consumer line to the tank during idle position. The control oil flow would escape via this bypass when a valve is simultaneously solenoid actuated. Therefore it is a must to provide check valves for the control lines at this kind of circuitry. The same applies to hydraulic actuations. The used throttles however limit the bypass leakage. The control oil supply must be dimensioned so that this leakage can be compensated (> 0.7 lpm per actuated valve section plus the internal leakage of the hydraulic joy-stick).