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1995-2005, SolidWorks Corporation 300 Baker Avenue Concord, Massachusetts 01742 USA All Rights Reserved U.S. Patents 5,815,154; 6,219,049; 6,219,055 SolidWorks Corporation is a Dassault Systemes S.A. (Nasdaq:DASTY) company. The information and the software discussed in this document are subject to change without notice and should not be considered commitments by SolidWorks Corporation. No material may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose without the express written permission of SolidWorks Corporation. The software discussed in this document is furnished under a license and may be used or copied only in accordance with the terms of this license. All warranties given by SolidWorks Corporation as to the software and documentation are set forth in the SolidWorks Corporation License and Subscription Service Agreement, and nothing stated in, or implied by, this document or its contents shall be considered or deemed a modification or amendment of such warranties. SolidWorks is a registered trademark of SolidWorks Corporation. SolidWorks 2005 is a product name of SolidWorks Corporation. FeatureManager is a jointly owned registered trademark of SolidWorks Corporation. Feature Palette, PhotoWorks, and PDMWorks are trademarks of SolidWorks Corporation. ACIS is a registered trademark of Spatial Corporation. FeatureWorks is a registered trademark of Geometric Software Solutions Co. Limited. GLOBEtrotter and FLEXlm are registered trademarks of Globetrotter Software, Inc. Other brand or product names are trademarks or registered trademarks of their respective holders.
COMMERCIAL COMPUTER SOFTWARE - PROPRIETARY U.S. Government Restricted Rights. Use, duplication, or disclosure by the government is subject to restrictions as set forth in FAR 52.227-19 (Commercial Computer Software Restricted Rights), DFARS 227.7202 (Commercial Computer Software and Commercial Computer Software Documentation), and in the license agreement, as applicable. Contractor/Manufacturer: SolidWorks Corporation, 300 Baker Avenue, Concord, Massachusetts 01742 USA Portions of this software are copyrighted by and are the property of Electronic Data Systems Corporation or its subsidiaries, copyright 2005 Portions of this software 1999, 2002-2005 ComponentOne Portions of this software 1990-2005 D-Cubed Limited. Portions of this product are distributed under license from DC Micro Development, Copyright 1994-2002 DC Micro Development, Inc. All rights reserved Portions eHelp Corporation. All rights reserved. Portions of this software 1998-2005 Geometric Software Solutions Co. Limited. Portions of this software 1986-2005 mental images GmbH & Co. KG Portions of this software 1996 Microsoft Corporation. All Rights Reserved. Portions of this software 2001, SIMULOG. Portions of this software 1995-2005 Spatial Corporation. Portions of this software 2005, Structural Research & Analysis Corp. Portions of this software 1997-2005 Tech Soft America. Portions of this software 1999-2005 Viewpoint Corporation. Portions of this software 1994-2005, Visual Kinematics, Inc. All Rights Reserved
This tutorial has been developed at the request of SolidWorks Benelux and may be used by anyone who wants to learn how to use the SolidWorks 3D CAD software. It is not permitted to use this tutorial or parts of this tutorial in any other way. If you have any questions, please contact SolidWorks Benelux. Contact details are given on the last page of this tutorial. Initiative: Kees Kloosterboer (SolidWorks Benelux) Educational coordination: Jack van den Broek (specialist class Dr. Knippenberg) Realization: Arnoud Breedveld (PAZ Computerworks)
Exercises
Approach Congratulations! You have already worked through the first few SolidWorks tutorials, so you already have some understanding of SolidWorks. In order to really get to know the program, it is important that you practice a lot! That is why we have put this bundle together. You now have a large number of exercises to help you become familiar with SolidWorks. The best idea is to do the relevant exercises from this bundle every time you have completed a SolidWorks tutorial. You can then put what you have learnt into practice straight away. The exercises you are going to do depend on each other. This means that: you may make an axle in the exercises for tutorial one, another part in tutorial 3 and then put them together in an assembly in tutorial 7. It is therefore very important that you save everything that you make (parts, assemblies and drawings)! Create a new folder for this purpose. You could call this folder SolidWorks exercises, for example. Always give the file the same name as the exercise (for example: Exercise11sldprt). Most of the exercises do not have an explanation. You should be able to model the part using the drawing.
Tutorial 1 Exercises
Exercise 1-1
Exercise 1-2
Exercise 1-3
Exercise 1-4
Tutorial 2 Exercises
Exercise 2-1
Exercise 2-2
Exercise 2-3
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Exercise 2-4 Use the parts from exercises 2-1 through 2-3 to make the assembly shown on the right.
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Exercise 2-5
Exercise 2-6
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Exercise 2-7
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Tutorial 3 Exercises
Exercise 3-1 Based on the model from exercise 2-5, make configurations using the dimensions in the table on the right. Configuration 1 has the same dimensions as the model in exercise 2-5, so 5 new configurations need to be made.
Configuration 300 225 250 30 1 Configuration 275 175 225 20 2 Configuration 225 125 175 20 3 Configuration 175 75 125 20 4 Configuration 125 25 75 20 5 Configuration 75 0* 25 20 6 * Configuration 6 has just one single hole in its upper surface, in the middle of the surface.
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Exercise 3-2 Put the parts from exercises 25 through 3-1 together to produce an assembly as shown on the right. Use different colors for the different parts.
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Exercise 3-3
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Exercise 3-4 Make a new configuration out of the model from exercise 3-3 as shown on the right. You need to suppress the two holes to make this configuration.
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Exercise 3-5 Make an assembly as shown on the right. Use the parts from exercises 3-3 and 3-4. To secure it, use a Hex Socket Head, M12x1.25x20 from the Toolbox. Place a plain washer under each screw.
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Exercise 3-6
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Exercise 3-7
Exercise 3-8
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Exercise 3-9 Use the parts from exercises 3-6 through 3-8 to make the assembly. Add fillet welds as shown in the drawing on the right.
Exercise 3-10 Now make a 700mm long handle and add it to the assembly.
Exercise 3-11
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Exercise 3-12
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Exercise 3-13
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Exercise 3-14
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Exercise 3-15 Make the assembly using parts 3-11 through 3-14. Use 10x Socket Countersunk Head Screw (ISO 10642) M10x45 to attach strip 3-13 to top plate 3-14. Weld strip 3-12 to strip 3-13 using a fillet weld over the full length. Use hex head screws M10x30 and an extra large plain washer to secure the rollers (3-11).
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Exercise 3-16
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Exercise 3-17
Exercise 3-18
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Exercise 3-19 Make a welded assembly out of parts 3-16 through 3-18 as shown in the drawing on the right. Apply the welds as shown in the assembly drawing.
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Exercise 3-20
Exercise 3-21
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Exercise 3-22 Make an assembly out of parts 3-19 through 3-21. Use a hex head screw (ISO 4014) M12x65 and a hex nut (ISO 4034) to secure the pin.
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Tutorial 4 Exercises
Exercise 4-1
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Exercise 4-2
Exercise 4-3
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Exercise 4-4
Exercise 4-5
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Exercise 4-6a
Exercise 4-6b Make a mirror image version of part 6a. The folded edge is now on the other side.
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Exercise 4-7 Use parts 4-4, 4-5, 4-6a and 46b to construct the assembly as shown on the right.
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Tutorial 5 Exercises
Exercise 5-1
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Exercise 5-2
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Exercise 5-3
Exercise 5-4
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Exercise 5-5 Make an assembly using parts 5-1 through 5-4 as shown on the right. The two plates are positioned with dowel pins (5-3) and then secured using: - Plain washer, Normal Grade A, ISO 7089-6 (M6) - Socket Button Head Screw, ISO 7380 M6x25 You will find both parts in the Toolbox.
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Exercise 5-6b Make an assembly using the sphere from exercise 5-6a three times. The spheres should all sit in a row and touch each other.
Exercise 5-6c Make an assembly using the sphere from exercise 5-6a four times. The spheres should all sit in a row and touch each other.
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Exercise 5-7 Make the assembly shown on the right. Use: - 4 x assembly 5-6b - 2 x assembly 5-6c A different color is used for each occurrence of assembly 5-6b in the image on the right.
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Exercise 5-8
Exercise 5-9 Make a new configuration for exercise 5-8 with just one pin.
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Exercise 5-10 Make the assembly. Use: - 17 x exercise 5-8 - 1 x exercise 5-9
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Exercise 5-11
Exercise 5-12
Exercise 5-13
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Exercise 5-14
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Exercise 5-15 Make the assembly as shown on the right. Use: - 1 x exercise 5-11 - 1 x exercise 5-12 - 4 x exercise 5-13 - 1 x exercise 5-14 For the sake of clarity, a different color has been used for the various components shown on the right.
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