ARPO

ENI S.p.A. Agip Division

ORGANISING DEPARTMENT

TYPE OF ACTIVITY'

ISSUING DEPT.

DOC. TYPE

REFER TO SECTION N.

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TITLE COMPLETION DESIGN MANUAL

DISTRIBUTION LIST Eni - Agip Division Italian Districts Eni - Agip Division Affiliated Companies Eni - Agip Division Headquarter Drilling & Completion Units STAP Archive Eni - Agip Division Headquarter Subsurface Geology Units Eni - Agip Division Headquarter Reservoir Units Eni - Agip Division Headquarter Coordination Units for Italian Activities Eni - Agip Division Headquarter Coordination Units for Foreign Activities

NOTE: The present document is available in Eni Agip Intranet (http://wwwarpo.in.agip.it) and a CD-Rom version can also be distributed (requests will be addressed to STAP Dept. in Eni - Agip Division Headquarter) Date of issue:

28/06/99

B A @ ? >
Issued by M. Bassanini 28/06/99 REVISIONS PREP'D C. Lanzetta 28/06/99 CHK'D A. Galletta 28/06/99 APPR'D

The present document is CONFIDENTIAL and it is property of AGIP It shall not be shown to third parties nor shall it be used for reasons different from those owing to which it was given

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INDEX
1. INTRODUCTION
1.1. 1.2. 1.3. 1.4. PURPOSE OF THE MANUAL OBJECTIVES FUNCTIONS OF A COMPLETION MANUAL UPDATING, AMENDMENT, CONTROL & DEROGATION

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8 12 13 13

2.

RESERVOIR CONSIDERATIONS
2.1. 2.2. INTRODUCTION CHARACTERISTICS OF RESERVOIR ROCKS 2.2.1. Porosity 2.2.2. Permeability 2.2.3. Relative Permeability 2.2.4. Wettabilty 2.2.5. Fluid Distribution 2.2.6. Fluid Flow In The Reservoir 2.2.7. Effects Of Reservoir Characteristics 2.2.8. Reservoir Homogeneity HYDROCARBON DATA 2.3.1. Oil Property Correlation RESERVOIR/PRODUCTION FORECAST 2.4.1. Inflow Perfomance 2.4.2. Reservoir Simulation For IPR Curves 2.4.3. IPR Selection 2.4.4. Outflow Performance 2.4.5. Flow Rate Prediction

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14 14 14 14 15 16 17 18 24 27 28 28 29 31 42 44 46 55

2.3. 2.4.

3.

WELL TESTING
3.1. 3.2. 3.3. 3.4. INTRODUCTION 3.1.1. Types of Tests DST OBJECTIVE DST STRING RESERVOIR CHARACTERISTICS 3.4.1. Pressure Build-Up Analysis 3.4.2. Basics Of DST Operations 3.4.3. Common Test Tools Description 3.4.4. Tools Utilised With Permanent Packer Systems 3.4.5. Sub-Sea Test Tools Used On Semi-Submersibles 3.4.6. Deep Water Tools 3.4.7. Downhole Pressure Recording

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60 60 63 64 69 69 77 77 80 80 81 82

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3.5. WELL PRODUCTION TEST OBJECTIVES 3.5.1. Periodic Tests 3.5.2. Productivity Or Deliverability Tests 3.5.3. Transient Tests

REVISION 0
83 83 84 84

4.

DRILLING CONSIDERATIONS
4.1. CASING DESIGN 4.1.1. Casing Profile 4.1.2. Casing Specifications 4.1.3. Casing Connections WELL DEVIATION SURVEYS CASING CEMENTING CONSIDERATIONS 4.3.1. Production Casing Cementing 4.3.2. Production Casing Cement Evaluation

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87 87 88 89 89 90 90 91

4.2. 4.3.

5.

WELL COMPLETION DESIGN
5.1. FACTORS INFLUENCING COMPLETION DESIGN 5.1.1. Reservoir Considerations 5.1.2. Mechanical Considerations 5.1.3. Safety Considerations RESERVOIR-WELLBORE INTERFACE 5.2.1. Open Hole Completions 5.2.2. Uncemented Liner Completions 5.2.3. Perforated Completions 5.2.4. Multi-Zone Completions CASING-TUBING INTERFACE 5.3.1. Packer Applications 5.3.2. Packer-Tubing Interfaces 5.3.3. Annulus Circulation TUBING-WELLHEAD INTERFACE 5.4.1. Tubing Hanger Systems 5.4.2. Xmas Trees 5.4.3. Metal-To-Metal Seals FUTURE CONSIDERATIONS 5.5.1. Stimulation 5.5.2. Formation Management 5.5.3. Well Servicing Techniques OPTIMISING TUBING SIZE 5.6.1. Reservoir Pressure 5.6.2. Flowing Wellhead Pressure 5.6.3. Gas-Liquid Ratio 5.6.4. Artificial Lift

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94 94 96 96 97 97 98 100 101 104 106 107 108 109 109 115 115 117 118 118 119 121 123 123 123 124

5.2.

5.3.

5.4.

5.5.

5.6.

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6.

CORROSION
6.1. 6.2. 6.3. DEVELOPMENT WELLS CONTRIBUTING FACTORS TO CORROSION FORMS OF CORROSION 6.3.1. Sulphide Stress Cracking (SSC) 6.3.2. Corrosion Caused By CO2 And Cl 6.3.3. Corrosion Caused By H2S, CO2 And ClCORROSION CONTROL MEASURES CORROSION INHIBITORS CORROSION RESISTANCE OF STAINLESS STEELS 6.6.1. Martensitic Stainless Steels 6.6.2. Ferritic Stainless Steels 6.6.3. Austenitic Stainless Steels 6.6.4. Precipitation Hardening Stainless Steels 6.6.5. Duplex Stainless Steel COMPANY DESIGN PROCEDURE 6.7.1. CO2 Corrosion 6.7.2. H2S Corrosion MATERIAL SELECTION 6.8.1. OCTG Specifications 6.8.2. DHE Specifications 6.8.3. Wellhead Specifications ORDERING SPECIFICATIONS

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126 126 128 128 135 137 138 139 139 139 140 140 140 142 142 142 142 144 145 146 147 152

6.4. 6.5. 6.6.

6.7.

6.8.

6.9.

7.

TUBING DESIGN
7.1. 7.2. POLICIES THEORY 7.2.1. Mechanical Properties of Steel 7.2.2. Temperature 7.2.3. Tubing Movement/Stress Relationship WELL DATA. 7.3.1. Casing Profile/Geometry 7.3.2. Tubing Data 7.3.3. Bottom-hole Pressure 7.3.4. Temperatures (Static and Flowing) 7.3.5. Reservoir Fluids 7.3.6. Completion Fluid PRESSURE INDUCED FORCES 7.4.1. Piston Effect 7.4.2. Buckling Effect 7.4.3. Ballooning Effect 7.4.4. Temperature Effect EVALUATION OF TOTAL TUBING MOVEMENT

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153 153 154 158 158 160 160 160 160 160 161 161 161 162 163 167 168 169

7.3.

7.4.

7.5.

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7.6. ANCHORED TUBING 7.6.1. Tubing Permitting Limited Motion 7.6.2. Packer Setting 7.7. TUBING LOAD CONDITIONS 7.7.1. Pressure Testing 7.7.2. Acid Stimulation 7.7.3. Fracturing 7.7.4. Flowing 7.7.5. Shut-In 7.7.6. Load Condition Summary TUBING SELECTION 7.8.1. Critical Factors 7.8.2. Tubing Size And Weight 7.8.3. Anchoring Systems TUBING CONNECTIONS 7.9.1. Policy 7.9.2. Class of Service 7.9.3. Selection Criteria 7.9.4. NACE And Proximity Definitions 7.9.5. CRA Connections 7.9.6. Connection Data

REVISION 0
170 172 174 174 174 175 175 177 177 181 181 182 182 184 185 185 185 186 189 190 190 190 191 193 195 195 196 205

7.8.

7.9.

7.10. TUBING STRESS CALCULATIONS 7.10.1. Calculation Methods 7.10.2. Safety Factor 7.10.3. External Pressure Limit 7.10.4. Packer Load Limits 7.10.5. Example Manual Calculation 7.10.6. Example Computation

8.

SUB-SURFACE EQUIPMENT
8.1. PACKERS 8.1.1. Selection Procedure 8.1.2. Selection Criteria 8.1.3. Well Classification 8.1.4. Packer Selection For Single String Completion 8.1.5. Single Selective Completion Packers SUB-SURFACE SAFETY VALVES 8.2.1. Policy 8.2.2. Applications 8.2.3. Wireline Retrievable Safety Valves 8.2.4. Surface Controlled Sub-Surface Safety Valves 8.2.5. Valve Type/Closure Mechanism Selection

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206 207 207 209 209 217 223 223 223 223 224 224

8.2.

3.8.p. SUMMARY ARTIFICIAL LIFT SELECTION CHARTS 10. GAS LIFT 10. HYDRAULIC PUMPING SYSTEMS 10. 9.9. Impact On Completion Design 10. Impact On Completion Design 10.2. Firing Heads 9.3.7. Through-Tubing Strip Guns 9.3. SCREW PUMP SYSTEMS 10.3. SCSSV Hydraulic Control fluid 8.3. PERFORATING 9. Common Problems 10.2. SHAPED CHARGE PERFORATING GUN TYPES 9. ELECTRICAL SUBMERISBLE PUMPS 10.3. Selective Nipple Configuration REVISION 0 225 225 225 226 228 230 230 231 233 236 237 238 239 8.3.2.4.3.1.3.3. Control/Injection Line Selection Procedure Flow Chart WIRELINE NIPPLE SELECTION 8.2.A.1. Operating Conditions Summary 10.2.2.3.1. Protectors 8.3. Material Selection 8. Impact On Completion Design 10. Encapsulation 8. API And Performance Data 9.2. PLUNGER LIFT 10. ARTIFICIAL LIFT 10.7.1.4. Underbalanced Perforating 9.1. Injection Lines 8.2.4. Tubing Conveyed Perforating GUN PERFORMANCE 9.2.3.3. CONTROL/INJECTION LINE SELECTION 8.ARPO IDENTIFICATION CODE PAGE 6 OF 295 ENI S. Fittings 8. 10.7.3. Through-Tubing Hollow Carrier Guns 9.2. Common Problems 10.1.1.1.3.1. ESP Performance 10.1.2.3.2.5.2.7. Wireline Conveyed Casing Guns 9.2.3.2.1. Tube Specifications 8. 9.4. Tapered Nipple Configuration 8. ROD PUMPS 10. Control Lines 8.6.1.4. Design Considerations And Comparisons 10.4.1.6. Agip Division STAP-P-1-M-7100 8.4. Impact On Completion Design 10. Perforating Procedures 240 240 241 241 243 243 243 244 244 246 247 247 9.3.3.7.3.4. Artificial Lift Considerations 250 251 253 254 254 256 259 259 260 262 262 265 265 265 268 268 270 272 .3.2.5.

3.BIBLIOGRAPHY APPENDIX E .4. Agip Division STAP-P-1-M-7100 0 REVISION 11. POLICY 11. A. USE OF UNDERBALANCE COMPLETION FLUIDS 11.2.1.NOMENCLATURE FOR TUBING CALCULATIONS APPENDIX C .ARPO IDENTIFICATION CODE PAGE 7 OF 295 ENI S.1. A.A. RISK ASSESSMENT 11.3.p.ABBREVIATIONS APPENDIX D .3.6.4.1.2. A.4. A.4.2. BARRIER PRINCIPLES 11.REPORT FORMS A.7. A. Well Testing 11. Completions 274 274 274 274 275 275 275 APPENDIX A .5. A.8.TUBING MOVEMENT/STRESS COMPUTER PROGRAMMES 287 289 292 294 . A. INITIAL ACTIVITY REPORT (ARPO 01) DAILY REPORT (ARPO 02) WASTE DISPOSAL MANAGEMENT REPORT (ARPO 06) PERFORATING REPORT (ARPO 07) GRAVEL PACK REPORT (ARPO 08) MATRIX STIMULATION/HYDRAULIC FRACTURE REPORT (APRO 09) WIRELINE REPORT (ARPO 11) PRESSURE/TEMPERATURE SURVEY REPORT (ARPO 12) WELL PROBLEM REPORT (ARPO 13) WELL SITUATION REPORT (ARPO 20) 276 277 278 279 280 281 282 283 284 285 286 APPENDIX B . A.9. APPLICATION 11. A.

The manual will provide the engineers within the various disciplines with a system to guide them through the process with the objectives of helping them make the key decisions and obtaining the optimum design to maximise productivity and. Petroleum Engineering. the decision on the well architecture may subsequently be changed due to the availability of well servicing or workover techniques. while providing all personnel involved in Drilling & Completion activities with common guidelines in all areas worldwide where Eni-Agip operates. The design process consists of three phases: • • • Conceptual Detailed design Procurement. The final conceptual design will be used as the basis for the detailed design process. hence profit. raised by the interrelated decisions.ARPO IDENTIFICATION CODE PAGE 8 OF 295 ENI S. Agip Division STAP-M-1-P-7100 0 REVISION 1. well servicing capabilities and completion life. in the completion design process and its importance on well productivity.1.c.p. The final aim is to improve performance and efficiency in terms of safety. figure 1.b and figure 1. as it has a fundamental effect on the field final design and development. The activities in each phase are illustrated in figure 1. The Corporate Standards in this manual define the requirements. involving Reservoir Engineering. The process of well preparation and installation of completions is fully described in the ‘Completions Procedures manual’. INTRODUCTION PURPOSE OF THE MANUAL The purpose of this manual is to guide experienced engineers of all technical disciplines. This is vital in order to obtain the optimum completion design utilising the process described in this manual. the user will resolve many of the dilemmas. 1. however. have a large impact on costs and field profit. It is essential that this is an accurate statement including all the foreseen requirements. The conceptual design process guides the engineers through analysis and key questions to be considered. .A. within the Eni-Agip Division and Affiliated Companies. During this phase. The approach to completion design must be interdiscipline.a. This. These in consequence. still enables each individual Affiliated Company the capability to operate according to local laws or particular environmental situations. This does not mean that the process is sequential and many decisions can be made from studies and analysis run in parallel. Production Engineering and Drilling Engineering. The conceptual design process begins at the field appraisal stage when a Statement Of Requirements (SOR) of the completion is produced. quality and costs. Many of the decisions made by the various disciplines are interrelated and impact on the decisions made by other disciplines. For instance. methodologies and rules that enable to operate uniformly and in compliance with the Corporate Company Principles. at an early time.

A .ARPO IDENTIFICATION CODE PAGE 9 OF 295 ENI S. Figure 1. This provides a system of ongoing completion optimisation to suit changing conditions. increased knowledge of the field and incorporate new technologies.Conceptual Completion Design Process .p. the statement of requirements need to reviewed and altered to modify the conceptual design for future wells. Agip Division STAP-P-1-M-7100 0 REVISION As more information is gleamed from further development wells and as conditions change.A.

B .ARPO IDENTIFICATION CODE PAGE 10 OF 295 ENI S.A. Agip Division STAP-P-1-M-7100 0 REVISION Figure 1.Detailed Completion Design Process .p.

C . Agip Division STAP-P-1-M-7100 0 REVISION Figure 1.A.Procurement Process .p.ARPO IDENTIFICATION CODE PAGE 11 OF 295 ENI S.

Provide adequate maintenance and surveillance programmes.D . These may be summarised as to safely provide maximum long term profitability.2. This. Be as simple as possible to increase reliability. In conjunction with other wells.A.ARPO IDENTIFICATION CODE PAGE 12 OF 295 ENI S. Achieve the optimum production rates reliably at the lowest capital and operating costs. effectively contribute to the whole development plan reservoir plan.d). in reality is not simple and many critical decisions are needed to balance long term and short term cash flow and sometimes compromises are made. Provide adequate safety in accordance with legislative or company requirements and industry common practices.p. Figure 1. Be as flexible as possible for future operational changes in well function. OBJECTIVES The fundamental objectives for a completion are: • • • • • • • 0 REVISION Achieve a desired (optimum) level of production or injection.Completion Design Versus Profitability . An expensive completion may derive more long term profit than a low cost completion but the initial capital costs will be higher (Refer to figure 1. however. Agip Division STAP-P-1-M-7100 1.

well maintenance or detailed operations. Perforating (underbalanced or overbalanced). Protecting the casing from corrosion attack by well fluids. methodologies and rules that enable to operate uniformly and in compliance with the Corporate Company Principles. but are not concerned about production problems. in the early stages. while providing all personnel involved in Drilling & Completion activities with common guidelines in all areas worldwide where Eni-Agip operates.A. This. the estimate of some well performance and characteristics throughout the life of the well may be wrong and early workover or well intervention operations will impact on well profitability. optimising production. . Inhibiting scale or corrosion.p. Protecting the production casing from formation pressure. Agip Division STAP-P-1-M-7100 0 REVISION On the other hand if the data available is not accurate. The final aim is to improve performance and efficiency in terms of safety. Reservoir and geoscience groups often have to set plans and objectives for the field on well performance based on limited information. An inherent problem is that the Reservoir Engineering Department’s objectives do not coincide with the Completion Engineering Department’s in that Reservoir Engineering’s objectives are for the whole field performance whereas the Completion Group’s is to optimise for profit on a long term well by well basis which includes well servicing/workover. however a completion must also satisfy a great many other functions required for safety. Producing single or multiple zones. This is its primary function.4.ARPO IDENTIFICATION CODE PAGE 13 OF 295 ENI S. however. pressure monitoring and reservoir maintenance. 1.3. Preventing hydrocarbon escape if there is a surface leak. still enables each individual Affiliated Company the capability to operate according to local laws or particular environmental situations. servicing. These main functional requirements must be built into the conceptual design and include: • • • • • • • 1. quality and costs. AMENDMENT. MANUAL UPDATING. FUNCTIONS OF A COMPLETION The main function of a completion is to produce hydrocarbons to surface or deliver injection fluids to formations. CONTROL & DEROGATION The Corporate Standards in this manual define the requirements. Permanent downhole pressure monitoring.

RESERVOIR CONSIDERATIONS INTRODUCTION Oil and gas wells are expensive faucets that enable production of petroleum reservoirs or allow injection of fluids into an oil or gas reservoir. 2. K= qµL A∆p Eq. shales. a French engineer. Darcy’s Law states that the rate of flow through a given rock varies directly with permeability (measure of the continuity of inter-connected pore spaces) and the pressure applied.1.1. limestone or dolomite rocks. Most commercial reservoirs have sandstone.2.2. a completion conceptual design must take into account all the well objectives to produce the optimum design to maximise profitability. As pointed out in section 1.A .1. Agip Division STAP-P-1-M-7100 0 REVISION 2.A. if the pressure across the rock is 1 atmosphere. 2. developed the first relationship which described the flow through porous rock which is still used today. Permeability Permeability is a measure of the ability of which fluid can move through the interconnected pore spaces of the rock. working with water filters. The purpose of this section is to consider the characteristics of reservoir fluids and the flow of these in the area around the wellbore to allow these parameters to be tied into the well completion design and well intervention/workover operational requirements. anhydrite and some highly cemented sandstones are impervious to movement of water. 2. chalk. Many rocks such as clays. In a rock having a permeability of 1 Darcy. oil or gas even although they may be quite porous. 2. 1cc of a 1cp viscosity fluid will flow each second 2 through a portion of rock 1cm in length and having a cross-section of 1cm .p.2. 2.ARPO IDENTIFICATION CODE PAGE 14 OF 295 ENI S.2. and varies inversely with the viscosity of the fluid flowing. however some reservoirs even occur fractured shale. CHARACTERISTICS OF RESERVOIR ROCKS Porosity Porosity or pore space in reservoir rocks provides the container for the accumulation of oil and gas and gives the rock characteristic ability to absorb and hold fluids. Darcy.

= = = = = = = = Flow rate. 2. If pressures to continue to decline. If reservoir pressure is allowed to decline. the gas rate continues to increase and less oil flows through the pores until finally only gas flows. With further increases in gas saturation. Significant oil may still occupy the pores but cannot be recovered by primary production means as the permeability to oil has dropped to zero. gas saturation continues to increase and at some point (equilibrium gas saturation) gas begins to flow and the oil rate is further reduced. ft Inlet pressure.A. some lighter components of the oil will evolve as gas in the pore spaces. The gas-oil or water-oil relative permeability relationships of a particular reservoir rock depend on the configurations of the rock pore spaces and the wetting characteristics of the fluids and rock surfaces. Relative permeability represents the ease at which one fluid flows through connecting pore spaces in the presence of other fluids. Agip Division STAP-P-1-M-7100 0 REVISION In oilfield units the linear form of Darcy’s Law for flow of incompressible fluid through a rock filled with only one fluid is: q=1. The saturation of each fluid present affects the ease of fluid movement or relative permeability. To understand this. In an oil-water system. relative permeability relationships must be considered.3. assume a rock filled with only with oil at high pressure where gas has not been able to come out of solution: • • • • • All available space is taken up by the oil and only oil is flowing. res bbl/stb kA(p 1 −p 2 ) BµL Eq.p. psi Formation volume factor. md 3 Flow rate. in comparison to the ease that it would flow if there was no other fluid. the relative permeability to oil is significantly greater when the rock is ‘water wet’. . stb/day Permeability. Flow of oil is reduced but gas saturation is too small for it to flow through the pores. ft Viscosity.ARPO IDENTIFICATION CODE PAGE 15 OF 295 ENI S. This same principle governs the flow of oil in the presence of water.127 ×10 −3 where: q k A µ L p1 p2 B 2.2.B Relative Permeability As normally two or three fluids exist in the same pore spaces in a reservoir. cp Flow length. psi Outlet pressure.

ARPO IDENTIFICATION CODE PAGE 16 OF 295 ENI S.D where: ko kw µo µw Bo Bw 2. 2. 2. For this reason. Agip Division STAP-P-1-M-7100 0 REVISION Where two or more fluids are present. = = = = = = Relative permeability to oil Relative permeability to water Viscosity of oil.C For a well producing both water and oil. cp Formation volume factor for oil. The productivity of oil in this condition is maximised. 2.b represents the permeability of the rock to the desired fluid. most reservoir rocks are considered to be ‘water wet’. res bbl/stb Formation volume factor for water. Although it is extremely difficult to determine wettability of cores due to the cutting and preparing specimens for laboratory testing which alters the wettability characteristics. res bbl/stb . stb/day Absolute permeability.A.4.127 ×10 −3 where: qo kabs kro = = = Oil flow rate. it is important when completing or servicing the well in that any foreign substance which may come into contact with the rock may alter its wettability characteristic and reduce the relative permeability to hydrocarbon fluids and cause emulsion which may block flow. md Relative permeability to oil k abs k ro A(p1 −p 2 ) B o µL Eq. This can be achieved by multiplying absolute permeability of the rock by the relative permeability of the rock to the desired fluid. the ‘water cut’ or fraction of water in the total flow stream at standard conditions of temperature and pressure can be calculated by: fw = 1 k o µw Bw 1 × + + k w µo Bo Eq. Wettabilty Most reservoirs were formed or laid down in water with oil moving in later from adjacent zones to replace a portion of the water. However. q=1.2.p. This means that the grains of the rock matrix are coated with a film of water permitting hydrocarbons to fill the centre of the pore spaces. cp Viscosity of water. the permeability in eq. it is not important as this characteristic is included in the permeability measurements.

water and gas saturation in a typical homogeneous rock example. only oil will flow in an oil-water system. work to change the normal sharp interfaces between the fluids separated by density. Connate water is related to permeability and pore channels in lower rocks are generally smaller. These can be summarised in three statements: • • • The lower the permeability of a given sand. and water and gas are influenced by several factors: uniformity. In lower permeability sands.p. Agip Division STAP-P-1-M-7100 2. A well completed in the transition zone will be expected to produce both oil and water. depending on the saturations of each fluid present at the completion level. permeability. Relative permeability permits both water and oil to flow within the transition zone. which are related to water wettability. gas and water present at a particular level determines the fluids that produced by a well completed at that level and also influence the relative rates of fluid production. surface tension and the relative density differences between the fluids.a summarises oil. the capillary pressure in two different pore sizes will be the same. the transition zones will be thicker than in higher permeability sands. oil and gas.5. Water saturation above the transition zone is termed ‘irreducible water saturation’ or more commonly the ‘connate water saturation’. In rock the capillary forces. the transition zone between the oil and gas is not as thick as the transition zone between oil and water. the higher will be the connate water saturation. From the point in a zone of the free water level upward to some point where water saturation becomes constant is called the ‘transition zone’. hence more oil will be contained in larger pore spaces. Fluid Distribution 0 REVISION The distribution of fluids vertically in the reservoir is very important as the relative amounts of oil. figure 2. Due to the greater density difference between gas and oil as compared to oil and water.A. Above the transition zone.ARPO IDENTIFICATION CODE PAGE 17 OF 295 ENI S. .2. wettability. For a given height. The nature and thickness of the transition zones between the water and oil. therefore the water film between the water and the oil will have the same curvature.

Example Fluid Distribution in a Uniform Sand Reservoir (Containing Connate Water.p. The wellhead pressure will be much lower due to the influence of hydrostatic pressure and tubing frictional effects.ARPO IDENTIFICATION CODE PAGE 18 OF 295 ENI S. . It is produced principally by pressure inherent in gas dissolved in oil. Fluid Flow In The Reservoir Oil has little natural ability to produce itself into the wellbore. Pressure distribution around a producing oil well completed in a homogeneous zone will gradually drop from the reservoir pressure some distance from the wellbore until closer to the wellbore where it will decline quite sharply.A .2.6. Agip Division STAP-P-1-M-7100 0 REVISION Figure 2. in associated free gas caps. or in associated aquifers. Pressure Distribution Around the Wellbore Pressure distribution in the reservoir and factors which influence it are of great of significance in interpreting well production trends caused by pressure characteristics.A. Oil and Gas Cap) 2.

Figure 2. where fluids move towards the well from all directions. Agip Division STAP-P-1-M-7100 0 REVISION In a radial flow situation. the pressure drop across the last 15ft of the formation surrounding the wellbore is about one half of the total pressure drop from the well to a point 500ft away in the reservoir. in a uniform sand. 2.ARPO IDENTIFICATION CODE PAGE 19 OF 295 ENI S.Pressure Distribution Near Wellbore In Radial Flow Radial Flow Around The Wellbore Steady state radial flow of incompressible fluid is described by Darcy’s Law: q= 0.p.00708kh(p o −p w ) r Bµ1n( o ) rw Eq. . This area around the wellbore is the ‘critical area’ and as much as possible should be done to prevent damage or flow restrictions in this critical area.E Corrections are required to account for the flow of compressible fluids and for turbulent flow velocities. Obviously flow velocities increase tremendously as fluid approaches the wellbore.b.B .A. most of the pressure drop in the reservoir occurs fairly close to the wellbore. As shown in figure 2.

permeablities must be averaged for flow through parallel layers of differing permeabilities.D .p. Agip Division STAP-P-1-M-7100 0 REVISION Figure 2.ARPO IDENTIFICATION CODE PAGE 20 OF 295 ENI S. which is the usual case. k= k 1h1 +k 2 h 2 +k 3 h 3 h1 +h 2 +h 3 Eq.C.Radial Flow In Parallel Combination of Beds . 2.A.F Figure 2.Units For Darcy’s Law Equation For non-homogeneous zones.

Flow through perforating tunnels is linear rather radial and Darcy’s equation must be corrected as turbulent flow usually exists.p.f below.ARPO IDENTIFICATION CODE PAGE 21 OF 295 ENI S. curve C. . Agip Division STAP-P-1-M-7100 0 REVISION Varying permeabilities around the well in series can be averaged as follows: ro ) rw k= r r r 1n( 1 ) 1n( 2 ) 1n( 3 ) rw r1 r2 + + k1 k2 k3 1n( Eq. Actual test data with very high permeability sand. predict. Experiments have shown that pressure drop through gravel filled perforations compared with uncorrected linear flow Darcy’s Law calculations is substantial as shown in figure 2. In cases where there may be sand problems and a gravel pack is used. the tunnels are packed with gravel to hold the formation in place.A. Investigators have provided turbulence correction factors which can be applied to Darcy’s equation to permit calculation of pressure drop through perforating tunnels. 2. proves turbulent flow results in higher pressure drop than Darcy’s Law calculations.Radial Flow In Series Combination Of Beds Linear Flow Through Perforations Ideally perforating tunnels should provide be large and deep enough to prevent any restriction to flow. curve B.E .G Figure 2. Curve A indicates that plugging with even high permeability (1 Darcy) sand gives a large pressure drop. which will cause a restriction.

two factors may cause low flowing bottomhole pressures. With low permeability or excessive rate of production. completion or intervention operations.ARPO IDENTIFICATION CODE PAGE 22 OF 295 ENI S. pressure drawdown will be appreciable higher than normal thus reducing flowing bottom-hole pressures and causing the well to be placed on artificial lift if higher productions rates are necessary. This is particularly detrimental as the effect close to the wellbore is greatly magnified. These are permeability and producing rate. Low permeability is often caused by damage close to the wellbore through drilling.A. Agip Division STAP-P-1-M-7100 0 REVISION Figure 2.F . .p.Pressure Drop Versus Flow Rate Through Perforation Causes Of Low Flowing Bottom-Hole Pressure In a well with uniform sand and fluid conditions.

J = = Theoretical flow rate without damage Actual flow rate observed qt qa Eq. which are not contributing to the total flow. .A. 2.2qBµ ×s kh Eq. in an otherwise productive interval. production logging techniques may provide helpful data.K In multi-zone completion intervals. 2. 2. Flow profiling may highlight zones.ARPO IDENTIFICATION CODE PAGE 23 OF 295 ENI S.I Flow efficiency: FE= = Jideal Jactual p−p wf −∆p s p−p wf Eq. where transient pressure testing techniques may give questionable results concerning formation damage. 2. Agip Division STAP-P-1-M-7100 0 REVISION The existence of damage can be calculated by well test results analysing the pressure build-up periods. The skin effect (abnormal pressure drop) or the normal radial flow pressure drop can be calculated by: ∆p s = 141. Non-contributing zones are likely to have been damaged.H Other terms which are used to quantify formation damage are Damage Ratio and Flow Efficiency. Damage ratio calculation is: DR= where: qt qa also: DR= = Jideal Jactual p−p wf p−p wf −∆p s Eq.p.

therefore lose pressure less rapidly. Water drive reservoirs pressure remains high and gas-oil ratios are lower but downstructure well intervals quickly begin to produce water. Gradually even the up-structure wells will water out to maximise oil recovery. Well spacing. is fundamental and the cost of time.e.2. . In a dissolved gas drive reservoir without any artificial pressure maintenance technique. pressure declines rapidly. gas-oil ratio peaks rapidly and then declines rapidly. Agip Division STAP-P-1-M-7100 2. primary production results from existing pressure in the reservoir. pressure declines less rapidly and gas-oil ratios increase as the gas cap expands into the up-structure well completion intervals. these can be drilled at the appropriate spacing to maximise recovery with the least amount of wells. however the main factors concentrate on the reservoir itself and the procedure used to exploit hydrocarbon recovery.g and figure 2. to systematically recover reservoir hydrocarbons.p. therefore if development drilling proceeds on the basis of close spacing before the drive mechanism is identified. In a gas cap drive reservoir. A gas drive reservoir’s primary pressure source is the expansion of a gas cap over the oil zone. A water drive reservoir’s principle pressure source is an external water hydrostatic pressure communicated to below the oil zone. the investment will have already been made. Obviously many factors must be considered in developing a reservoir. labour and materials consumed in the drilling are largely non-recoverable. Well intervention or recompletion to shut-off up-structure intervals may control the gas-oil ratio. show typical reservoir pressures versus production trends and gas-oil ratio production trends for the three basic drive mechanisms.h.ARPO IDENTIFICATION CODE PAGE 24 OF 295 ENI S. This is controlled by well interventions or re-completions to shut-off the water production or the well is shut-in. In a dissolved gas reservoir. and also for later re-completions. Effects Of Reservoir Characteristics Reservoir Drive Mechanisms 0 REVISION In an oil reservoir.7. Most reservoirs in actuality produce by a combination of all three mechanisms. establish the detailed geological picture regarding zone continuity and locate oil-water and gas-oil contacts. the source of pressure is principally the liberation and expansion of gas from the oil phase as pressure is reduced. or well location.A. The effect of the drive mechanism on the producing characteristics must be evaluated in the completion design process. This does not usually present an insurmountable problem as a field of any considerable size will require a minimum number of wells to be drilled in any case to define the reservoir. and primary oil recovery is relatively low. There are three basic drive mechanisms: • • • Dissolved gas Gas cap Water drive. figure 2. i. By careful planning when enough information is gained to determine the well locations. Re-completing would not reduce the gas-oil ratio.

G .p. Agip Division STAP-P-1-M-7100 0 REVISION Many case histories are available to show problems resulting from reservoir development without having sufficient information about the stratigraphy of the reservoir.Reservoir Pressure Trends For Various Drive Mechanisms Figure 2.H .A. Figure 2.Gas-Oil Ratios Trends For Various Drive Mechanisms .ARPO IDENTIFICATION CODE PAGE 25 OF 295 ENI S.

A regular spacing can also be used for dissolved gas reservoirs with high angle of dip.p. Significant levels of water production are unavoidable in later field life when maximising production rates. can be set low in the reservoir bed. If this is recognised after drilling begins. the wells in thin sands with a high angle of dip is likely to be more efficiently controlled by having the completion irregularly spaced and low to conform to the shape of the reservoir. dip angle is low and gas cap is completely underlayed by oil. Due to the low recovery by the primary drive mechanism. Such reservoirs are common where multiple this sands are found on a single structure and the oil column is only a fraction of the total productive relief. Agip Division STAP-P-1-M-7100 0 REVISION With regard to drive mechanisms. Again the completion intervals should be structurally low because of the angle of dip and the exact sub-surface location would vary with well location on the structure. some general statements can be made: Dissolved gas drive reservoirs: Well completions in reservoirs with low structural relief can be made in a regularly spaced pattern throughout the reservoir and. Like the dissolved gas drive reservoir. . some means of secondary recovery will almost certainly be required at some point in life of the reservoir and the initial well completion design should take this into account. Completion intervals should be selected high on the structure to permit long production life while oil is displaced up to the completion intervals by invading water from below.A. provided the rock is stratified. the well locations must be changed quickly to take full advantage of the situation.ARPO IDENTIFICATION CODE PAGE 26 OF 295 ENI S. Gas cap drive reservoirs: Wells are generally spaced on a regular pattern where the sand is thick. In this scenario it would be expected that oil recovery would be greater with the minimum well investment as the oil will drain down-structure through time. Again completion intervals should be low in the structure to permit the gas cap to grow for maximum recovery and minimum gas production. Regular spacing of the wells may cause early water production and possible early abandonment in conjunction with reducing the drive effectiveness through excessive water production. Water drive reservoirs: Wells can be spaced on a regular pattern on a thick sand and low angle of dip. A water reservoir in a thin sand with high angle of dip may best be developed with irregular well spacing because of the structural characteristics. Regular spacing would place many completions too near the gas-oil contact.

If the reservoir is stratified. or water from a water basin. either by shale breaks or by variations in permeability. However this is only practical if the reservoir is uniform.i and figure 2. Reservoir Homogeneity 0 REVISION The general procedures.8. intervals should be produced independently wherever practical (usually determined by economics). This is demonstrated in figure 2.I . Vertical staggering of the completion can be effected during development to obtain proportionate depletion of the various strata. ‘fingering’ of the free gas down from a gas cap.ARPO IDENTIFICATION CODE PAGE 27 OF 295 ENI S.2. Completions with more than one zone are termed multi-zone completions and are required for long completion intervals for obtaining sufficient volumes of production. Figure 2. Most sandstone reservoirs were originally laid down as stratified layers of varying porosity and permeability. is a distinct possibility. it will probably be necessary to stagger the completion intervals in various members of the reservoir to be sure that each is drained properly.A.Irregular Water Encroachment and Breakthrough . especially if the interval is short and production rates are high. To maximise recovery. In thin beds or highly stratified beds. as described in the previous section is to complete water drive reservoirs high and for dissolved gas drive reservoir low on the structure to obtain an adequate number of wells without excess. experience and operating conditions. Fluids from such reservoirs will flow through the various layers at different restrictions to flow and often there are impervious beds between the layers so that fluid cannot flow between the bed to bed. Additional distribution of intervals in the various members can then be made during later well interventions on the basis of data obtained.p.j. Single string/single zone completions are preferred to facilitate thorough flushing for higher recovery and flexibility of re-completion to control reservoir performance. Agip Division STAP-P-1-M-7100 2. Similar assumptions can be made for carbonate and even reef type reservoirs which results in reservoirs of a highly stratified nature.

the information is less complex. 2. If retrograde condensation is involved. Oil Property Correlation Several generalisations of oil sample data are available to permit correlations of oil properties to be made (refer to the Compant Well Test Manual for sampling techniques). Two general methods are used to obtain samples of reservoir oil for laboratory examination purposes.3. it may require numerous tests and measurements.ARPO IDENTIFICATION CODE PAGE 28 OF 295 ENI S. the changes occurring in the reservoir samples.3. by laboratory tests.High GOR Production by Encroachment of Gas 2. . by means of subsurface samplers and by obtaining surface samples of separator liquid and gas.p. If the gas is wet with no retrograde condensation. and to measure. Agip Division STAP-P-1-M-7100 0 REVISION Figure 2.J . HYDROCARBON DATA The practical approach to the study of reservoir fluid behaviour is to anticipate pressure and temperature changes in the reservoir and at surface during production. Information concerning the characteristics and behaviour of gas needed for gas reservoirs.A. depends upon the type of gas and the nature of the problem.1. The surface samples are then recombined in the laboratory in proportions equal the gas-oil ratio measured at the separator during well testing. or if dry gas. The results of these tests then provide the basic fluid data for estimates of fluid recovery by various methods of reservoir operations and also to estimate reservoir parameters through transient pressure testing.

analysis of the outflow performance requires predictions of phase behaviour. Agip Division STAP-P-1-M-7100 2. Good drilling and completion practices can or may minimise this damage allowing use of the idealised IPR curve to be used for completion design. The process of this analysis is shown in figure 2. stimulation procedures which can provide a negative skin are desirable as this increases production. effective fluid density.k. Once the IPR is completed.A. is mainly caused by the drilling and completion practices. Some completion designs to deal with reservoir conditions. velocity effects in gas wells. The basic theory of this is described in this section along with some simplified IPR relationships from observed field data. shape and permeability of the producing zone and the properties of the produced fluids. it is first necessary to determine its full potential and which way this can be fully exploited within any technical or economic constraints. varies with flowrate against a fixed back-pressure which is normally the wellhead or separator pressure. or pump intake pressure. Hence. . These curves are termed tubing performance curves (TPC) and the point of intersection is the natural flowing point as demonstrated earlier in figure 2.4. Alternatively.k which requires continuous repetition during field life to account for changing conditions. in undamaged near wellbore regions also reduce the IPR curve.ARPO IDENTIFICATION CODE PAGE 29 OF 295 ENI S. the outflow performance can be determined which takes into consideration the relationship between the surface flowrate and pressure drop in the tubing. Flow behaviour in the near wellbore region may cause a dramatic effect on the IPR curve which results in greatly reduced flow capability. RESERVOIR/PRODUCTION FORECAST 0 REVISION To obtain the optimum performance from a well. The theoretical IPR is an idealistic assumption of flow performance without pressure drop due to skin effect in the near wellbore region and governed only by the size. will also cause reduced IPR curves which must be anticipated during the design phase. The results of the outflow performance analysis are usually produced graphically depicting how bottom hole flowing pressure (BHFP). Two phase flow. The inflow performance relationship (IPR) provides the flow potential of the reservoir into the wellbore against the resistance to flow of the formation and near wellbore region. such as gravel packs for unconsolidated sands.p. The prediction of this relationship is complicated by the nature of multi-phase fluid flow. high rate or high GOR oil wells. The determination of the well’s performance entails analysing the following: • • • • In-flow performance Near wellbore performance and design Multiphase flow of tubing performance Artificial lift. friction losses and flowing temperatures. This is characterised by a damaged IPR curve and the amount of damage or skin effect.

Process of Determining Optimum Well Performance Selecting.K .p. . the tubing size is necessary to optimise the well performance over the life of the well and should include the potential benefits of artificial lift systems and/or stimulation to reduce near wellbore skin effects. or optimising. Agip Division STAP-P-1-M-7100 0 REVISION Figure 2.A.ARPO IDENTIFICATION CODE PAGE 30 OF 295 ENI S.

psi Reservoir pressure. Agip Division STAP-P-1-M-7100 2.L where: ∆p pR pwf = = = Drawdown pressure. the flow rate is directionally proportional to the drawdown.M . ∆p=p R −p wf Eq.A.4.Straight Line IPR The simplest IPR equation assumes that inflow into a well is proportional to the pressure differential between the reservoir and the wellbore which is termed the ‘drawdown’. 2. however for larger projects. it has been verified that the straight line approach also provides the accuracy needed for well performance calculations in situations which exceed the theoretical basis.g.e. The use of IPRs generated from reservoir simulation models is also described as is the technique for the applications of the various techniques for predicting inflow performance. psi. o 60 F) q p R − p wf Eq.p. low drawdowns and damaged wells. However. the constant of proportionality is termed the productivity index (PI). The linear relationship can be substantiated from theoretical arguments for a single incompressible fluid (i. psi Bottom-hole flowing pressure.7psia.ARPO IDENTIFICATION CODE PAGE 31 OF 295 ENI S. e. As more data becomes available. an empirical expression can be validated and applied. 2. In situations which allow the use of a straight line IPR. above the bubble point). is: J= where: q = Total liquid flow rate at surface under stock tank conditions (14. Oil Well .1. Essentially the less data which is available. the more appropriate it is to use theoretical radial flow equation. Inflow Perfomance 0 REVISION This section addresses the fundamental principles of inflow performance for oil and gas wells. With a straight line IPR. reservoir simulation is usually employed. PI defined as J by the API.

J. as in most well tests. cp Reservoir formation volume factor. ft Wellbore radius. ft Effective oil permeability. Oil PI.Straight Line IPR or Productivity Index J The assumption of stable inflow performance relationship. bbl/stb Drainage radius. is that well is producing in pseudo-steady state or steady state flow conditions. J. dimensionless (S ’= S + Dq) .p. Agip Division STAP-P-1-M-7100 0 REVISION Figure 2.2µ o B o 1n e    rw    −0. md Reservoir fluid viscosity. 2. ft Total effective skin.75+S′     Eq.ARPO IDENTIFICATION CODE PAGE 32 OF 295 ENI S. result in higher estimates of productivity than when under stabilised conditions. Before this the well produces under transient conditions. can also be derived theoretically from Darcy’s radial flow equation: Jo = k oh  r 141.N where: h ko µo Bo ro rw S’ = = = = = = Net pay thickness.A. Productivity Index. J can be calculated directly from bottom-hole gauges in well test results or estimated pressures from simulation studies. also needs to be treated with caution as Production Engineers and Reservoir Engineers assume different basis for J. or stabilised flow. Production Engineers relate J to gross liquid production (oil and water) whereas Reservoir Engineers relate it to oil productivity.L .

A.M. Agip Division STAP-P-1-M-7100 0 REVISION This assumes pseudo-steady state flow from a well in the centre of a circular reservoir and it is worth noting that ko is the effective permeability to oil for an oil PI. producing below the bubble point. Ko obviously decreases and as does Jo. fractures.e. have natural fractures or are highly deviated.ARPO IDENTIFICATION CODE PAGE 33 OF 295 ENI S. S’ = 0) should be expected as a result of additional pressure losses in the near wellbore area due to damage. increased gas saturation in oil wells. Damaged wells with positive skins have straight line IPRs with PIs less than the ideal PI. changes in radial flow geometry and non-Darcy pressure losses due to high flow velocities in gas wells.Effect of Damage And Fractures on a Well’s PI . high rate or high GOR oil wells. Figure 2. The PI is very useful for describing the potential of various wells as it combines all rock and fluid properties as well as geometrical issues in a single constant making it unnecessary to consider these properties individually. As water saturation increases. Straight line IPRs with PIs greater than the ideal are typical of wells with negative skin such as when they have been stimulated.p. Deviation from the theoretical ideal PI (i.

ARPO IDENTIFICATION CODE PAGE 34 OF 295 ENI S.2 wf p qmax  R q where: pR pwf q qmax = = = = Reservoir pressure. stb/d  p −0. 2. Figure 2. stb/d Maximum liquid production rate when pwf = 0.o). Agip Division STAP-P-1-M-7100 Oil Well . decreases with increasing drawdown (slopes 1 and 2 in figure 2.A.Typical IPR Curve for Saturated Reservoir .p. gas saturation builds up around the wellbore which reduces the permeability to liquid which of course reduces well productivity at that particular drawdown compared to predicted by linear PI. hence the PI J. He also presented an approximation using the expression: p =1−0. This means the true IPR is curved and.Vogel’s Two Phase Flow IPR 0 REVISION The previous straight line IPR does not hold with two phase flow (gas and liquid) in the reservoir. Vogel used a computer programme to model a variety of solution gas reservoirs and developed a generalised IPR reference curve to account for the two phase flow effects below the bubble point. There may also be some non-Darcy gas flow effects in wells producing below the bubble point.8 wf  p   R     2 Eq. psi Liquid production. psi Bottom-hole flowing pressure. Once the BHFP falls below the bubble point pressure.O Qmax is a theoretical value sometimes referred to as Absolute Open Flow (AOF) of the oil well.N .

Vogel’s IPR Reference Curve .A. The model used to develop Vogel’s reference curve did not include skin effects which would tend to straighten the IPR curve.p. Procedures to correct for skin are available.ARPO IDENTIFICATION CODE PAGE 35 OF 295 ENI S. Agip Division STAP-P-1-M-7100 0 REVISION Vogel’s equation has been validated through observed field data particularly on pumped wells with high drawdowns where pwf approaches zero.O . Figure 2.

Agip Division STAP-P-1-M-7100 0 REVISION Where inflow relationship passes through the bubble point. psi  p −0.P     Eq.2 wf p   R   p −0. it is dependant upon whether it is produced from the same interval or others.A.2 wf p   R      Eq.S If oil and water both flow from the same zone then the Vogel equation is used for the gross flow rate:  p q o +q w =(q o +q o max )1−0. 2.8  wf  p   b     2 Eq.T . This has been published by Brown.8 wf  p   R     2 Eq.8   b  where: pb = Bubble point pressure. 2.Q If water production is involved. For this. the following equations are applied: q w =J(p R −p wf )  p q o =q o max 1−0.p. When the BHFP is above the bubble point use the normal straight line equation: q o =J(p R −p wf ) and when it drops below the bubble point use the modified Vogel equation: p Jp  qo =J(p R −p wf )+ b 1−0. Vogel’s equation is combined with the PI to develop a general IPR equation.ARPO IDENTIFICATION CODE PAGE 36 OF 295 ENI S. 2.8 wf  p   R     2     Eq.R  p −0. 2. 2.2 wf p 1 . a straight line IPR is drawn above the bubble point and the curved IPR signifies the two phase flow below this point. As oil is normally produced from a different zone to the water.

U where: C n = = Linear deliverability coefficient Deliverability exponent (0.A.Combined Straight Line IPR and Vogel IPR Oil Wells . is sometimes the most dominant factor especially for gravel packs and high rate gas-liquid ratio wells.5 to 1.Generalised IPR Curves As described earlier. curvature of the IPR curve is not solely due to the reasons highlighted above but also due to rate dependent skin.P . This non-Darcy flow.ARPO IDENTIFICATION CODE PAGE 37 OF 295 ENI S.p.0) . 2. This is where Darcy’s law which is good for moderate to low flow rates is affected by high velocities. Fetkovich recognised that many oil wells could be handled in the same way as gas wells using the curved IPR: q o =C p R −p wf 2 ( 2 n ) Eq. Agip Division STAP-P-1-M-7100 0 REVISION Figure 2. or turbulence.

q.Q . n should be assumed as 1.Vogel And Fetkovich IPR Curve Comparisons Use of this approach will provide better results than Vogel’s method. 2. If multi-rate data is 2 2 available then a log-log plot of q versus (pR . for two values of the exponent. If such data is not available. Figure 2.A.ARPO IDENTIFICATION CODE PAGE 38 OF 295 ENI S. Agip Division STAP-P-1-M-7100 0 REVISION Golan and Whitson showed how this relationship could be expressed in a similar form to Vogel’s reference curve as:  p = 1− wf q max   p R   q     2     n Eq.W . It is recommended that n be assumed to be 1 where no multi-rate data is available.V This equation is compared with Vogel’s reference curve in figure 2. It is seen that when n = 1. the Vogel and Fetkovich IPRs are similar.p. n. Blount and Jones presented an alternative generalised IPR equation which was an extension to the Forcheimer equation to include the non-Darcy flow effects: p R −p wf =aq+bq 2 Eq. however it requires four points at widely different flow rates to maximise the benefit of this method. n is considered as the means to account for non-Darcy flow but there is no theoretical technique for finding it as it is a function of the rate used during testing. 2.pwf ) will give a straight line with a slope of 1/n.

2. can also be found theoretically but requires a knowledge of the turbulence factor.pwf)/q versus q gives a straight line with a slope of b and an interception of a. is relative to all non-rate dependent skin contributions. The relative permeability to oil will also decrease due to increased gas saturation further shifting the curve downwards. In very high permeability wells. where two phase flow effects are negligible) .Z where: J* = PI at minimal drawdown (i.8 p wf   p Rfuture   2       Eq. Again. S.2.Predicting Future IPRs Estimates of future IPR curves throughout the life of the reservoir are frequently required for production forecasting and planning artificial lift designs. The liberation of gas also affects the oil fluid properties. Agip Division STAP-P-1-M-7100 0 REVISION The Darcy flow coefficient. a. coefficient b can be much greater than b and perforating efficiency (shots/ft and penetration) is a very important to productivity. it takes no account of completion non-Darcy effects such as inefficient perforating.2µ o B o   re ln  kh   rw    −0. Oil Wells .75+S     Eq. 2. shifting the IPR curve downwards resulting in a decline of the production rate and causing flow instability. both a and b can be determined using a plot of (q R .ARPO IDENTIFICATION CODE PAGE 39 OF 295 ENI S. 2.A. etc.e. β. described earlier in Section 2. Standing presented a method of predicting future IPR curves by the equation:  k ro     µ o B o  future =  k ro     µ o B o  present Eq. In solution drive reservoirs.Y J * future J * present and: q future =J * future   p p R future 1−0. skin damage during remedial operations and reduced contribution from reduced pay through plugging back. if multi-rate test data is available. leads to a significant increase in skin due to scaling. The effects of increasing water influx on the gross PI.2 wf  p R future      −0. b.p. which is rarely measured in the laboratory. the reservoir pressure will decline against time.X The skin term. can be determined theoretically for a well producing at pseudo-steady state flow in the middle of a circular reservoir: a= 141. Similarly. The other non-Darcy flow coefficient. mobilisation of fines.

5 gives the best fit to the gas drive IPR curves by Vogel while values of 1.future  p R future      m Eq.pwf ) versus q is conducted from which the slope gives the value of 1/n. n .A. While this method is widely used throughout the industry. . 2. An exponent of 2. the simpler approach like Fetkovich relation for predicting qmax in Vogel’s reference curve.ARPO IDENTIFICATION CODE PAGE 40 OF 295 ENI S. it is not recommended for estimating IPRs as it lacks the theoretical basis and other rigorous equations are available. p g =C p R −p wf 2 ( 2 n ) Eq. Relative permeabilities and fluid saturations are determined from special core analysis data and reservoir material balance analysis (using either analytical calculations or a reservoir simulation model). using kh and S from build-up data but is only applicable if flow is laminar (n = 1).0 for laminar flow to 0. The exponent. critical that well tests are conducted up to or above the rate of intended production.g. 2. The problem with this isochronal test is the time required to reach stabilised flow in tight gas sands which could be months. therefore. If data for Standing’s equation are not available. The constant C is also found from the log-log plot and varies as a function of flow time until it reaches a constant pseudo-steady state. it is normal to test the well at three rates at a fixed period of time followed by a single rate until stabilisation is reached to obtain C. A 2 2 log-log plot of (pR . Agip Division STAP-P-1-M-7100 0 REVISION J* at present conditions is established by carrying out a well test or theoretically. Obviously at low to moderate rates there is little turbulence and n is close to 1. Eickmeier first proposed an expression based on Fetkovich’s work.BB This equation was developed empirically using several hundred multi-rate gas well test data and not by theory but satisfactorily describes the behaviour of the gas well tests considered.5 for fully turbulent flow. isochronal test) due to there being no accepted theoretical basis available. in the equation must be estimated from one of a number of well test methods (e. To obtain a value of n. which in modified form is: q max . however in high rates this is highly improbable and makes the IPR projections almost impossible and erring on the optimistic side. Gas Wells . In some instances C can be calculated from reservoir parameters. This exponent can vary between 1.present  p Rpresent = q max .Simplified Deliverability Relationship Rawlins and Schellardt developed a simplified gas well back-pressure equation which relates gas flow rate to the BHFP and is the well Known AOF equation.AA It may be shown theoretically that exponent m could vary between 1 and 3.66 have been found in actual field studies by Eickmeir. It is. Fluid viscosities and volume are determined from PVT correlations.p.

000psi and 3.ARPO IDENTIFICATION CODE PAGE 41 OF 295 ENI S. 2. The expression below is based on the work of Forchemier and is: p R −p wf = Aqg + Aqg 2 Eq.A.EE B = 1422 Here the results of the multi-rate test would be plotted as m(pg) . an equation similar to eq.cc is not precisely correct since inherent in its derivation is an assumption that the product of µ and z is constant. eq. A and B. It will be seen that the gas IPR is curved even when the non-Darcy term is 0. For most gas compositions this is valid only at pressures less than approx 2. requires knowledge of the correct turbulence factor.000psi when µz is proportional to pressure. hence: m(p R )−m(p wf )= Aq g +Bqg where: A = 1422 T   re ln k gh   rw   TD k gh   −0. however the straight line plot is (pR . 2.000psi or if drawdown pressure changes are small which is the case in high permeability wells above 3. normally pg and pwf for inflow calculations.FF . The non-Darcy skin is also frequently accounted for by using: m(p R )−m(p wf )=1422 q g T   re ln k gh   rw     −0. Between 2.75+S+Dqg      Eq.p. Agip Division STAP-P-1-M-7100 Gas Wells .DD Gas viscosity. The non-Darcy coefficient B can also be calculated theoretically but.Generalised Deliverability 0 REVISION Due to the shortcomings of the back-pressure equation described above and since turbulence which is common in gas wells.pwf )/q versus q.75+S     2 Eq. β.w can be used. as for oil wells. 2. are determined in a similar manner as the 2 2 generalised IPR equation for an oil well.m(pwf)/q versus q to find a value of B from the slope and to check the value of A from the intercept. cp Gas deviation factor and where the integration limits are substituted with the pressure range being considered. 2.CC The Darcy and non-Darcy coefficients.000psi. there is curvature in the plot of µz against p making neither approach applicable. 2. In this range the correct inflow equation is written in terms of pseudo-pressures: m(p)=2 where: µg z = = ∫ p dp pb µ z g p Eq. 2. it must be accounted for properly and a theoretical based method is more often used in modern engineering.

The value of D (Refer to eq. predict turbulence and two phase flow effects by the use of total skin S’ inclusive of near wellbore and rate dependent skin effects.2. This information is derived from well test results and is input into the models theoretical IPR equations as skin factor. If a PI is entered in rather than skin. artificial lift or use of compression.ff) can also be directly entered into some simulators. Long term effects from well interventions. workovers and movement of fines will have on near wellbore performance causing changes of skin during the life of the project. Reservoir Simulation For IPR Curves Reservoir simulation is commonly used in the development. 2. 2. mscf/d o Reservoir temperature. the pseudo-pressure values are readily available. etc. md 0 REVISION As modern test analysis use computer software.p. WORs and GORs to obtain production targets.ARPO IDENTIFICATION CODE PAGE 42 OF 295 ENI S. With the use of simulation the production engineer is able not only to predict pressures. but also to generate IPR curves for determination of how current and future well IPRs will vary across the field. Outflow performance curves should be derived from an accurate computer programme as some programmes are not rigorous in the handling of two phase flow. Typically the following should be addressed: • • Assumptions on the minimum permissible value of Pwf as dictated by the outflow performance altered by varying water-cut. therefore there is a growing trend to use gas pseudo pressures for predicting gas well IPRs at all pressure conditions although the pressure squared method has a use in the field for convenience. Future stimulation or any damaging effects need to be considered. To obtain the best use of simulation studies. Variations between the ideal IPRs and actual IPRs which may be expected from the undrilled well locations.A. Agip Division STAP-P-1-M-7100 where: D qg T S D kg is = = = = = Derived from well tests Gas flow rate.. well radius. F The sum of all non-rate dependent skin Rate dependent skin Effective gas permeability. it will be necessary to correct it for the grid block’s size and shape. planning and reservoir management of many fields today. Using expected off takes. a model needs to be set up by the reservoir engineer with input from the production engineer. • • • • .4.

A. It is also used to determine the sensitivity of production to drawdown and optimise perforating strategy. reservoir quality. Care must be exercised. however. however judgement is required when using these results. Whether rates have been modified for downtime due to maintenance. skins. When and as new well data from log and RFT/DST results becomes available. then the model can be used to evaluate the effect of depletion. revisions can be made to the completion designs. deviation. in extrapolating the shape of the IPR and determining the effects by well operations and production may have on skin.p. gravel packing. If the reservoir pressure refers to grid block or to the drainage area. From this. etc. etc. It is extremely important that production engineers understand that the uncertainties involved and do not give greater reliability on model studies than reasonably can be expected. water breakthrough and saturation changes on production and used for artificial lift studies. Agip Division STAP-P-1-M-7100 0 REVISION The results from such field models will provide the reservoir pressure. Ensure that proposed completion effects on near wellbore performance. Often more reliable predictions in shape of the well IPR can be achieved by engineers using single well models to study the probability of water or gas conning or to model transient well test results. in particular check: • • • • • Confirm if non-Darcy and multi-phase flow effects have been taken into consideration. e. production rates and wellbore saturations at various time steps. pressure and mechanical data. As the use of full field reservoir simulation requires many assumptions and simplifications are made to manage the problem. They may also be able to advise on possible sudden changes in water cut or gas production due to conning or cusping. . it should be used to update the generalised IPR to reflect the actual pay interval. Input on skin is realistic for the period covered. the model needs to be updated to include actual log and test results. workover or sales contracts. therefore the predicted flow rates should not be considered as precise and the relevant reservoir engineer should be consulted to establish the accuracy. programmes and production forecast.g.ARPO IDENTIFICATION CODE PAGE 43 OF 295 ENI S. partial completion. saturations. Once this achieved. After using measured IPR curves. stimulation. have been considered.

A . Agip Division STAP-P-1-M-7100 2.3.A.Jones Pseudo-pressure equation (m(pR) .p.b.IPR Selection Based on Reservoir Type The appropriate technique will also depend on the reservoir data that is available which is function of the development stage. The selection of an IPR model based on this is given in table 2. IPR Selection 0 REVISION In developing representative IPRs for a field.m(pwf) = Aq + Bq ) Omit B if only single rate data available Table 2.ARPO IDENTIFICATION CODE PAGE 44 OF 295 ENI S. 2 Recommended IPR Model Linear PI or radial flow equation Vogel or Fetkovich Standing or linear PI if very damaged (S > 7) Composite Vogel and linear Water zone High rate undersaturated oil High rate saturated oil Gas wells WC > 90% q > 25stb/d/ft q > 25stb/d/ft Pwf < pb . These are summarised again in the following table: Type Of Well Undersaturated oil Saturated oil Damaged saturated oil Undersaturated oil at pR but saturated at pwf Wells producing oil and water Producing Conditions Pwf > pb Pwf < pb Pwf < pb S > +3 PR > pb Pwf < pb WC > 0 Use as above for the appropriate oil and linear PI or radial flow equation for water Linear PI or radial flow equation Blount .4. the appropriate IPR model needs to be selected based upon the anticipated production conditions.Jones or radial flow equation with turbulence Blount .

Optimising Operations/ Workover Well performance assessment Field studies (forecasts/ artificial lift.B . large field Detailed design.A. If available. Primary method. small field/single well Development plan Primary method. Highlight damage risks. Primary method for post workover IPR Primary method for post workover IPR. Validate results and skin assumptions. lift/ compression) Workover planning Revised development plan Predict future IPR Predict future IPR Primary method. Identify variations geographically with time. Primary method for current IPRs. Highlight damage risks. Highlight damage risks. Validate results. Validate results. - Reservoir Model IPRs - Empirical IPRs Validate interpretation Validate results. Agip Division STAP-P-1-M-7100 0 REVISION Radial Flow Equation Technical Evaluations Prospect evaluation Exploration well results Development Planning Conceptual design.ARPO IDENTIFICATION CODE PAGE 45 OF 295 ENI S.p. Extrapolate test results. Table 2. Detailed design. Estimate skin and determine cause. small field/single well Primary method. - Primary method. Guestimate potential. Evaluate completion methods.IPR Selection Based on Development Stage . Define model input Primary method. large field Conceptual design. Validate results. Highlight damage risks. Primary method for current IPRs. Highlight damage risks. Validate results. use for future IPRs. Evaluate completion results. Validate results. Validate reservoir model results. Primary method.

p. In general the black oil model is easier to use than the compositional model.PVT Relationships With most modern software programmes there are four methods of obtaining PVT properties for oil wells which are listed in order of preference. Oil Well . the ‘black oil’ model and the ‘compositional’ model. Pressure drop prediction. results in utilising the following interrelated topics: • • • Phase behaviour. Outflow Performance Tubing Performance 0 REVISION Predicting fluid flow behaviour in tubing involves combining the basic fundamentals of mass momentum and energy conservation with complex mass transfer phenomena for multicomponent hydrocarbon mixtures. Pressure drop is determined using empirical and semi-empirical correlations and carried out on computer software programmes. Tuned black oil model empirical correlations. Flowing Temperature prediction.4. Application of these concepts.4. In the vast majority of cases there are sufficient data to use the tuned black oil model correlation method. The variable composition model requires performing vapour-liquid equilibrium (VLE) or ‘flash’ calculations to determine the amount and composition of both the gas and liquid phases. The black oil model assumes a constant composition for the liquid phase and accounts for mass transfer using the parameters gas-oil ratio and formation volume factor. The relationship between pressure and temperature drop in wells and PVT behaviour is complex.ARPO IDENTIFICATION CODE PAGE 46 OF 295 ENI S. Refer to the following sections. Each model uses differing methods to determine the densities and viscosities for each phase and interfacial surface tension. Untuned black oil model empirical correlations.A. Interpolate from compositional simulation data. The methods for predicting pressure and temperature drops are addressed in the following sections. • • • • Interpolate directly from experimental data. . PVT Relationships There are two PVT methods used in the prediction of mass transfer between oil and gas. Agip Division STAP-P-1-M-7100 2.

b) c) d) Gas/Gas Condensate Wells .PVT Relationships In software programmes. e.p. Do not use untuned black oil model empirical correlations unless the data available cannot justify a more rigorous method. Although the linear approach is unrealistic. i.ARPO IDENTIFICATION CODE PAGE 47 OF 295 ENI S. Use the tuned empirical correlations for black oil model variables if the appropriate although limited experimental data are available. Some wells have produced fluids with special properties that are very sensitive to temperatures and more complex heat transfer calculations are required. reservoir or production reasons. Wells in which hydrate formation can occur. but only if experimental data is not available. temperature profiles may be specified in five ways: • • • • • Linear profile based on measured or assumed wellhead and bottom-hole temperatures. The linear profile is the most widely used due to the complexity of heat transfer calculations in conjunction with the lack of sufficient measured data. Use black oil model parameters generated from results of compositional simulation if it has been performed for incidental reasons. Profile based on a simplified version of the complete rigorous calculation involving correlating parameter for which there is unavailable information but with data which are available.g. These are: • • • Gas condensate wells with retrograde condensate. Black oil models parameters should never be used to predict PVT properties for gas or gas condensate systems. However. Profile based on a specified heat transfer coefficient. . High pour point crude oil wells. Do not use differential separation data since it is not representative of the vaporisation that occurs in the tubing. Profile based on adiabatic heat transfer.e. Some software programmes. Temperature Drop Calculation Predicting the temperature loss in the wellbore as a function of depth and time is necessary to determine PVT properties for use in calculating pressure drop. Agip Division STAP-P-1-M-7100 0 REVISION The approach adopted when choosing the appropriate method for each application should be: a) Use the black oil model flash vaporisation lab data if they are available. constant temperature throughout the length of the string. Profile based on conservation of energy that utilises complex wellbore heat transfer calculations. the error has been found to be less than 15% in overall temperature drop in typical wells. PVT properties for gas and gas condensate wells must be described with the compositional model. in gas wells it has amore significant effect.A.

therefore. 2. tubing diameter and to a lesser extent PVT properties. referred to as the ‘flow pattern’ or ‘flow regime’. In multi-phase systems. Gas and oil phases normally flow at different speeds which is the phenomenon referred to as slippage.HH Eq. Eq. Flow patterns are governed primarily by the flow rates of each phase. The friction losses are the remainder of the pressure loss and are more significant in gas wells with acceleration effects being negligible except when near to atmospheric pressure.GG is the pressure gradient caused by the hydrostatic head of potential energy of the multiphase liquid. The equation consists of three components and can be expressed as follows: dp  dp   dp   dp  =  +  +  dL  dL HYD  dL FR  dL  ACC where: pgsin θ  dp   =  gc  dL HYD Eq. The hydrostatic head is the most predominant component of the pressure gradient in oil wells. f pv 2  dp   =   dL FR 2g c D is the pressure gradient caused by wall friction.A. 2. This slippage causes an additional accumulation of liquid in the tubing which is termed liquid hold up. the variables such as p and v in the pressure gradient equation are normally averages for the gas and liquid phases present. 2. often accounting for 90% of the pressure drop. 2.p. the pressure is sensitive to the relative amounts of gas and liquid present at any location in the tubing. p vdv  dp  =   g c dL  dL  ACC is the pressure gradient caused by fluid acceleration.JJ Eq.ARPO IDENTIFICATION CODE PAGE 48 OF 295 ENI S. The amount of slippage that occurs is dependent upon the geometrical distribution of the gas and liquid in the pipe.II . Agip Division STAP-P-1-M-7100 Pressure Drop Calculation 0 REVISION Calculating pressure drop in tubing involve numerical integration of the steady-state pressure gradient equation over the entire tubing length.

0 REVISION Considering the above. it is possible for oil and gas wells to include all flow patterns in addition to single phase liquid and gas. therefore.1 .36psi/ft 0.20psi/ft 0. it is obvious that the pressure at each point in the well and. Typical pressure gradients in wells for different flow patterns are: • • • • Single phase oil Bubble flow Slug flow Mist flow = = = = 0. Some software programmes use all the correlations available and the more recent promising mechanical models can be added.25psi/ft 0. liquid hold up pressure gradient is limited by the ranges of data used in their development and no single method can be applied universally. slug and churn floe predominate in oil wells. Flow Patterns Transition between the various flow patterns. referred to as mechanical models.ARPO IDENTIFICATION CODE PAGE 49 OF 295 ENI S. diameter and PVT properties.0. no single method has been universally been accepted. The early developed correlations assumed the flow as homogeneous mixtures ignoring liquid hold up effects.A. as listed in the previous section. offer more potential for accurate predictions but these are not readily accepted as standard design methods as yet. The most common maps are empirically derived with coordinates based on dimensionless groups of variables that include volumetric flow rates. Although bubble. Attempts were made to compensate for these errors in the equations by single empirical derived friction factor. Although many of these have been successful to some degree. the total pressure drop is very dependent on flow pattern. The accuracy of existing correlations for predicting flow pattern. More recent models developed based on flow mechanisms and conservation principles. Subsequent correlations were developed to predict liquid hold up but most of these first required an empirical correlation or ‘map’ to predict the flow pattern. can be identified using flow pattern maps. it is seen that prediction of pressure drop in multi-phase systems is complex and has led to the development of different correlations to be used.p. Agip Division STAP-P-1-M-7100 Typical flow patterns are: • • • • • Annular flow Churn flow Slug flow Bubble flow Liquid flow. .2psi/ft Hence.

6 134.3 102.666 Method Ansari Hagbr Dunros Aziz Begbril Orkis Mukbr Average Error 9.132 1. table 2.4 -20. Flow pattern dependent correlations where liquid hold up and flow pattern are considered.404 1.ARPO IDENTIFICATION CODE PAGE 50 OF 295 ENI S.. these correlations predict different pressure drops for the same application.8 110.9 178. Agip Division STAP-P-1-M-7100 Classification Of Methods 0 REVISION Published methods of multi-phase flow pressure gradients in wells can be placed into one of three general categories based on the assumptions from which the method was developed: • • • • Homogeneous flow correlations where slippage and flow pattern are not considered. Mechanised models where slippage.c presents the overall results below: Absolute Average Error 101.597 1.9 151.198 1.A.s. Validation and actual field data are the only means of choosing a pressure loss method but this is not available at the time of designing the completions.3 -28. Slip flow correlations where slippage is considered but not flow pattern.Evaluation of Pressure Loss Methods Using TUFFP Well Databank .3 159.178 1. however any one of these may be successful in a given field.2 Relative Performance Factor. flow pattern and basic flow mechanisms are considered. RPC 1.2 78.7 190.r and figure 2. Oil Well Correlations Oil well correlations for predicting pressure gradients in oil wells have been published and those most widely accepted in the Industry are: • • • • • Duns and Ros (1963) Hagedorn and Brown (1967) Orkiszewski (1967) Aziz. As illustrated in figure 2. performed using the TUFFP well databank consisting of 1775 flowing well surveys covering a broad range of production variables and pressure loss methods were also evaluated for each flow pattern. Covier and Fogarasi (1972) Beggs and Brill (1973).9 273. Ansari recently performed an evaluation of the most widely used correlations and his own proposed mechanistic model.p.7 Table 2.000 1.4 207.4 177.8 Standard Deviation 163.3 217.3 12.8 41.9 116.C .5 33.

c is not appropriate as the best statistical results do not guarantee the best performance for a specific application. Agip Division STAP-P-1-M-7100 0 REVISION Selecting the best prediction method from table 2.A.d. The choice must be made on experience.Comparison Lift Curves for High Gas-Oil Ratio Well . Figure 2. The applicability of the various methods is compared in table 2.ARPO IDENTIFICATION CODE PAGE 51 OF 295 ENI S.R .p.

ARPO IDENTIFICATION CODE PAGE 52 OF 295 ENI S.p. Agip Division STAP-P-1-M-7100 0 REVISION Figure 2.A.S .Comparison of Lift Curves for Low Gas-Oil Ratio Well .

Agip Division STAP-P-1-M-7100 0 REVISION Method Ansari 1963) (TUFFP Category Mechanistic Model Accuracy Good Data N/A Fluids N/A Application/Comments Appears a little conservative. Developed for deviated wells but tends to significantly over-predict pressure drop. Should be avoided unless well is highly deviated. This is the preferred correlation in the absence of other data.D. gas Air. Gas Flow Pattern Dependent Fair Some Hagedorn and Brown data. Conservative. air Does not predict a TCP minimum. can cause convergence problems in computing algorithm. experiment al plus field data Field experiment Air. Developed to optimise gas lift in o highly deviated wells (>70 ) in Claymore field. Tends to under-predict pressure drop. Gas Duns (1963) and Ros Flow Pattern Dependent Oil. Developed for deviated wells but tends to over-predict. Aziz et al (!972) Flow Pattern Dependent Brill Flow Pattern Variable depending on version Poor Laboratory and field Laboratory Oil. Should not be used except for similar conditions. water Hagedorn Brown (1965) and Slip Flow Good in some flow patterns Good Oil.A.p. water Oil. Does not predict a TPC minimum. Needs to be verified through use. Optimistic. gas Table 2. Conservative. air Slip Flow Field Oil. Poor in bubble flow.Applicability of Pressure Loss Prediction Methods Gas And Gas Condensate Correlations For gas and gas condensate wells the following methods are frequently used: • • • • Cullender and Smith Single phase gas with modified gravities Multi-phase flow correlations Gray correlation. Tends to over-predict pressure drop. field Oil. Tends to over-predict pressure drop. gas. water.ARPO IDENTIFICATION CODE PAGE 53 OF 295 ENI S. Optimistic. Usually not applicable for completion design. Good where several flow patterns exist. water. water. Liquid hold up prediction can be less than for no slip flow. water Beggs (1973) and Beggs and Brill with Palmer Cornish (1976) Flow Pattern Dependent Homogeneous Fair Good in some flow patterns Good Laboratory Field (annular flow) Laboratory . . water. tends to under-predict pressure drop. Should be used with caution. water. Gives consistent results for all flow patterns and TCP minimum. Hagedorn and Brown with Griffith Bubble and restriction on hold up Kleyweg et al Occidental mod (1983) Orkiszewski (1967) Flow Pattern Dependent Field experiment Oil.

In any study.ARPO IDENTIFICATION CODE PAGE 54 OF 295 ENI S. similarly. If this is the case. In gas wells. For wells producing high gas-water or gas-condensate ratios. Effect Of Restrictions Most oil and gas wells contain some types of flow control devices in the completion which choke flow. If these reach sonic velocity. The geometry of these restrictions varies from a simple reduced diameter axial flow path to a tortuous complex path. For wells with o deviations up to 45 from vertical. behaviour is very dependent on geometry and a simple Bernoulli type equation with a discharge coefficient is recommended. Flow pattern and liquid hold up is very dependent on deviation angle. accounting for deviation by simply using the sine in the hydrostatic component of the pressure gradient equation may not be adequate in these cases. The accuracy of pressure drop calculations in these circumstances using correlations developed for vertical is obviously extremely questionable. the Gray correlation is recommended based on the work with ‘Reinicke et al’ but results should be used with caution. Care is needed in the selection of tubing in that. These methods have been reviewed by Lea and Tighe. simple empirical correlations such as the Gilbert equation are sufficiently accurate. For critical flow. wells can quickly ‘load up’ over a few weeks if it is not correctly sized. the Gray correlation is generally recommended although the Ansari model mat prove to be even more accurate since it includes a good model for predicting pressure gradient in annular flow which is the most predominant in gas wells. vertical correlations perform accurately enough for wells o greater than 45 . Agip Division STAP-P-1-M-7100 0 REVISION As with oil wells. either the Beggs and Brill correlation or a mechanistic model would be necessary. validation with field data is the only reliable method for determining the most appropriate correlation and. liquid loading can also be predicted using simplified methods presented with Turner et al which are independent of pressure drop calculations.A. When a multiphase mixture flows through a restriction. For sub-critical flow. it is recommended that tubing size be assessed using these methods in addition to lift curve methods and that the most conservative approach be adopted. differing correlations should not be used for different deviations. as the difference between the predicted pressure drops is generally greater than the effect of the deviation itself. this is never usually available at the time that the completions are designed. . critical flow occurs. Although any of the correlations can be used. the phase velocities dramatically increase. Effect Of Deviation Angle Nowadays most wells of interest to operators are directional or deviated wells.p. even in low liquid rates.

4.p. The most common points for erosion is where there are restrictions which cause increased velocities.T .. to determine the threshold velocities for erosion to occur in piping systems but the validity of this for all conditions is questionable. 2. be forecast and analysed for cost/benefit of the completion options.Combining IPR and TPC Curves . The API have published a method in API RP 14E. reservoir pressure. GLR.ARPO IDENTIFICATION CODE PAGE 55 OF 295 ENI S. Systematically varying the system parameters allows comparison of the incremental effects on production and these can.5. This section describes this analysis. will effect either or both the IPR and TPC and in consequence alters the production rate. they must be presented in the same plot from which the intersection of the lines can be used to predict the flow rate of a well at given set of stable flow conditions (Refer to figure 2. etc. Changing the system parameters like the tubing ID. in turn.t ). Flow Rate Prediction Following the establishment of both the IPR and TPC.A. Continuing in this manner provides information on which decisions can be made on optimum well configuration or optimum operating conditions. Agip Division STAP-P-1-M-7100 Effect Of Erosion 0 REVISION Erosion in completions occurs when there are high velocities and if there are solids particles in the flow stream. Figure 2.

the well will tend to head and flow at unstable conditions due to the cyclic build up of liquid and periodic slug lifting by accumulated pressure of the trapped gas. The optimum tubing size. will give an intersection well to the right of the pmin and out of the flat portion of the TCP curve. Figure 2.p. the hydrostatic component in the total pressure drop predominates.t.t through figure 2.A. the IPR and TPC curves intersect well to the right of the minimum and. The TCP. If the intersection is either close to or to the left of the minimum (Refer to Figure). Because of the inaccuracies of the two phase flow correlations and the difficulty in obtaining reliable data in this region. On the other hand. Agip Division STAP-P-1-M-7100 Natural Flow Point 0 REVISION The characteristic ‘J’ shape of the TPC means there can be several possible intersections with the IPR as shown in figure 2. the gas escapes from the well and the hydrostatic gradient approaches the static pressure of the liquid. slippage occurs.e. under these conditions. In figure 2. occurs due to the gas and liquid phase velocities differ at low flow rates. or GLR. but without incurring excessive friction losses.ARPO IDENTIFICATION CODE PAGE 56 OF 295 ENI S.v. As the usual aim is to keep to the right of Pmin. this is generally not a problem. Pmin. the hydrostatic component reduces due the gas lift effect while the friction component increases until the minimum is reached when the friction pressure drop exactly offsets the decrease in hydrostatic pressure drop. as the flow rate increases. the well will flow at a stable rate defined as the natural flow point. At low flow rates.Combined IPR and TPC Curves Under Unstable Conditions . i. As liquid velocities tend toward zero. the start of unstable flow conditions is rarely known especially with large size tubing.U.

v).p. Using smaller tubing may result in higher frictional pressure drops and if this reduces flow rates to below uneconomic levels. whereas small tubing may sustain unsteady flow until the IPR and TPC curves become almost tangential. the intersection point to the left is always unstable and the well will either die or progressively produce more fluid until it reaches the stable flow point.V . Figure 2.ARPO IDENTIFICATION CODE PAGE 57 OF 295 ENI S.IPR and TPC Curves with Two Apparent Intersection Points .A. or to the left of the minimum. Agip Division STAP-P-1-M-7100 0 REVISION If the natural flow point is in the unstable region. the flow will become increasingly unstable and wells with large size tubing will die quickly. To obtain flow at these conditions. Where the curves intersect at two rates (Refer to figure 2. it is necessary to kick the well off quickly. a tapered tubing string may be a consideration. Where the IPR and TCP curves intersect close to. a smaller size tubing or artificial lift system should be considered.

they can be used to compare the deliverability of the various methods.A. By generating an outflow performance curve for each potential system. An artificial lift system places an injection of energy into the flow system which displaces the TPC curve downwards. Figure 2.W. to consider the effect of downhole gas separation on pump outflow performance. velocity and flow regime in the tubing above the operating gas lift valve. In a pumping well.e.ARPO IDENTIFICATION CODE PAGE 58 OF 295 ENI S. Agip Division STAP-P-1-M-7100 Artificial Lift Effects 0 REVISION A well will not flow naturally if the IPR and TPC curves do not intersect and in this case artificial lift could be used to provide the pressure differential between the curves (Refer to figure 2.p.w. the displacement is dependent on the pump performance curve (i. It is necessary when carrying out this analysis. pump differential versus rate) which is plotted below the well performance curves as shown in figure 2. From this an economic cost analysis can be produced to analyse capital and operating cost differences.Combining Pump Performance and TCP Curves .w). the TPC is displaced as a result of the effect of the gas on the density. This results in a combined outflow performance curve termed the pump intake curve. In gas lifted wells.

Agip Division STAP-P-1-M-7100 0 REVISION As shown in the example (figure 2.x below).5std/d/psi) provided 2 7/8ins tubing is installed.0stb/d/psi) provided there is no drawdown limitation. while submersible pumping gives the maximum rate from the poorer zones (PI = 0.Artificial Lift Options for Deep Wells with 5 1/2ins Casing . Artificial lift is often widely used to improve flow stability and increase the production of existing producing wells.4 to 1. it is apparent that gas lift will maximise the deliverability of good wells (PI = 2. however the operating and capital costs of equipment must be justified against the incremental increase in production rate.A.X . Figure 2.p.ARPO IDENTIFICATION CODE PAGE 59 OF 295 ENI S.

The drawdown data should also be analysed using type curves. During a test where reservoir fluids do not flow to surface. However. 3. Production Test Many options of string design are available depending on the requirements of the test and the nature of the well. This was the original definition of a drill stem test or DST.1. packer and downhole test tools and a tubing or drill pipe string then introducing a low density fluid into the string in order to enable the well to flow through surface testing equipment which controls the flow rate.1. This is usually more applicable to gas wells but can be analysed using the Odeh-Jones plot for liquids or the Thomas-Essi plot for gas. analysis is still possible. separates the fluids and measures the flow rates and pressures.1.ARPO IDENTIFICATION CODE PAGE 60 OF 295 ENI S. There are two types of well test methods available: • Drill Stem Test (DST) Where Drillpipe/Tubing in combination with downhole tools is used as a short term test to evaluate the reservoir. Agip Division STAP-P-1-M-7100 0 REVISION 3. • Many designs of well testing strings are possible depending on the requirements of the test and the nature of the well and the type of flow test to be conducted but basically it consists of installing a packer tailpipe. 3. It is not usual to conduct solely a drawdown test on an exploration well as it is impossible to maintain a constant production rate throughout the test period as the well must first cleanup. it is not normal nowadays to plan a test on this basis. This is termed drawdown.A.p. Multi-Rate Drawdown A multi-rate drawdown test may be run when flow rates are unstable or there are mechanical difficulties with the surface equipment. . It is normal to conduct a build-up test after a drawdown test. The normal method of investigating the reservoir is to conduct a well test. Types of Tests Drawdown A drawdown test entails flowing the well and analysing the pressure response as the reservoir pressure is reduced below its original pressure. WELL TESTING INTRODUCTION The main objective when drilling an exploration well is to test and evaluate the target formation. in conjunction with the build up test.

and the near wellbore skin can be analysed. Modified Isochronal The modified isochronal test is used on tight reservoirs where it takes a long time for the shut-in pressure to stabilise. The durations of each flow period are equal. This is the simplest form of deliverability test described below. where there is a flow rate dependant skin. Agip Division STAP-P-1-M-7100 Build-Up 0 REVISION A build-up test requires the reservoir to be flowed to cause a drawdown then the well is closed in to allow the pressure to increase back to. From these the permeability-height product.p. This calculated rate is only of importance in certain countries where government bodies set the maximum rate at which the well may be produced as a proportion of this flow rate. . Flow-on-Flow Conducting a flow-on-flow test entails flowing the well until the flowing pressure stabilises and then repeating this at several different rates. and in the case of gas wells the Absolute Open Flow Potential. This type of test is applicable to high rate gas well testing and is followed by a single pressure build up period. The final flow period is extended to achieve a stabilised flowing pressure for defining the IPR.ARPO IDENTIFICATION CODE PAGE 61 OF 295 ENI S. the original pressure which is termed the pressure build-up or PBU. and the rate dependant skin coefficient. This is the normal type of test conducted on an oil well and can be analysed using the classic Horner Plot or superposition. Deliverability A deliverability test is conducted to determine the well’s Inflow Performance Relation. On low production rate gas wells. Usually the rate is increased at each step ensuring that stabilised flow is achievable. D. each rate of equal duration and separated by a pressure build-up long enough to reach the stabilised reservoir pressure. Isochronal An isochronal test consist of a similar series of flow rates as the flow-on-flow test.A. The AOFP is the theoretical fluid rate at which the well would produce if the reservoir sand face was reduced to atmospheric pressure. The flow rate again is increased at each step. is to conduct a second flow and PBU at a different rate to the first flow and PBU. There are three types of deliverability test: • • • Flow on Flow Test Isochronal Test The Modified Isochronal Test. or near to. AOFP. kh. except the final flow period which is extended similar to the isochronal test. IPR. D. The flow and shut-in periods are of the same length. a simple form of test to evaluate the rate dependant skin coefficient.

It is common practice to follow the extended drawdown with a pressure build-up. Agip Division STAP-P-1-M-7100 Reservoir Limit 0 REVISION A reservoir limit test is an extended drawdown test which is conducted on closed reservoir systems to determine their volume. the pressure fall-off is measured. based on the maximum reservoir size. Surface readout pressure gauges should be used in this test. It may also be conducted on a single well to determine the vertical permeability between separate reservoir zones. biocide and oxygen scavenger. The analysis of this test is similar to a pressure build-up. is the depletion. and the pressure to which it returns. if required. Very high surface injection pressures may be required in order to fracture the formation. is sometimes used to overcome the background reservoir pressure behaviour when it is a problem. but is complicated by the cold water bank. where the flowrate at one of the wells is varied in a series of steps. The difference between the initial reservoir pressure. It is only applicable where there is no regional aquifer support. The reservoir volume may be estimated directly from the depletion. Injectivity In these tests a fluid. these must therefore be of the high accuracy electronic type gauges with negligible drift.p. is achieved.ARPO IDENTIFICATION CODE PAGE 62 OF 295 ENI S.A. The volume produced must be sufficient. linear with time. which can be determined by conducting a step rate test. a short term injection test will generally not provide a good measure of the long term injectivity performance. also the volume of produced fluid and the effective isothermal compressibility of the system. Pulse testing. The well is produced at a constant rate until an observed pressure drop. The water can be filtered and treated with scale inhibitor. . which may also be caused by the thermal shock of the cold injection water reaching the sandface. A well-to-well interference test is not carried out offshore at the exploration or appraisal stage as it is more applicable to developed fields. to provide a measurable pressure difference on the pressure gauges. After the injectivity test. usually seawater offshore is injected to establish the formation’s injection potential and also its fracture pressure. Interference An interference test is conducted to investigate the average reservoir properties and connectivity between two or more wells. Once a well is fractured.

Such inter-disciplinary discussions should be formalised by holding a meeting (or meetings) at which these objectives are agreed and fixed. analysis can provide good data to help evaluate the productivity of the zone. They should select the easiest means of obtaining data. Agip Division STAP-P-1-M-7100 3. avoiding any operations which entail higher risk.4) and. if the flowing pressure gradient in the tubing can be estimated. actual well production rates can be accurately predicted from DST data as it shows what the well will produce against a gradually increasing back-pressure. therefore. should only be conducted for essential data. From this a Productivity Index (PI) or Inflow Performance Relationship (IPR) can be established (Refer to Section 2. such as running wireline or coil tubing through the testing string.p. if testing is warranted. such as coring. .ARPO IDENTIFICATION CODE PAGE 63 OF 295 ENI S. Testing is an expensive and high risk operation and. DST OBJECTIVE 0 REVISION A DST is conducted to determine the productivity characteristics of one specific zone. The test objectives must be agreed by those who will use the results and those who will conduct the test before the test programme is prepared. By adopting this position. completion practices. which the company needs rather than that which is nice to have. In many cases. if possible. extent of formation damage and if there is a requirement for stimulation. The starting premise should be that testing is not required unless it is clearly justified. The second premise is that. The Petroleum Engineer should discuss with the geologists and reservoir engineers about the information required and make them aware of the costs and risks involved with each method.A. The objectives of an exploration well test are to: • • • • • • • • Conduct the testing in a safe and efficient manner Determine the nature of the formation fluids Measure reservoir pressure and temperature Interpret reservoir permeability-height product (kh) and skin value Obtain representative formation fluid samples for laboratory analysis Define well productivity and/or injectivity investigate formation characteristics Evaluate boundary effects. Currently. it should be done in the simplest possible manner. in the most cost-effective manner.2. the Petroleum Engineer should not appear to be negative but work towards obtaining essential data. then actual producing rates can also be determined.

For more detailed information on well test strings and tooling. If conditions allow.25ins ID. the tools should be full opening to allow production logging across perforated intervals. smaller test tools will be required. temperature and the stimulation programme.A. prognosed production fluids. Some generic test strings used for testing from various installations are shown overleaf. the test string should be kept as simple as possible to reduce the risk of mechanical failure. the bottom of the test string should be 100ft above the top perforation to allow production logging of the interval. tools which are required both in production tests and conventional tests are included. The list of tools is not exhaustive.ARPO IDENTIFICATION CODE PAGE 64 OF 295 ENI S. In larger production casing sizes the same tools will be used with a larger packer. test location and relevant planning will dictate which is the most suitable test string configuration to be used. but similarly. DST STRING 0 REVISION The well testing objectives. conventional test tools will usually be used with a packer set inside the 9 /8ins casing. well tests are performed inside a 7ins production liner. Agip Division STAP-P-1-M-7100 3. In the following description.p. However. refer to the Company ‘Well Test Manual’. In smaller casing sizes. In general. The tools should be dressed with elastomers suitable for the operating environment. considering packer fluids. . and other tools may be included. using full opening test tools with a 2. For a 5 barefoot test.3. if applicable.

ARPO IDENTIFICATION CODE PAGE 65 OF 295 ENI S. Agip Division STAP-P-1-M-7100 0 REVISION Figure 3.Typical Jack Up Test String With TCP Guns On Permanent Packer .A.A.p.

Typical Test String With TCP Guns Stabbed Through Production Packer .p. Agip Division STAP-P-1-M-7100 0 REVISION Figure 3.B .A.ARPO IDENTIFICATION CODE PAGE 66 OF 295 ENI S.

C . Agip Division STAP-P-1-M-7100 0 REVISION Figure 3.ARPO IDENTIFICATION CODE PAGE 67 OF 295 ENI S.p.A.Typical Jack Up Test String With Retrievable Packer .

D .p.A.Typical Semi-Submersible Test String .ARPO IDENTIFICATION CODE PAGE 68 OF 295 ENI S. Agip Division STAP-P-1-M-7100 0 REVISION Figure 3.Retrievable Packer .

Pressure Build-Up Analysis Horner Equation Transient pressure analysis is based on the Horner pressure build-up equation which describes the re-pressuring of the wellbore area during the shut-in period as the formation fluids moves into the ‘pressure sink’ created by the flowing portion of the test: p ws =p i − 162.4. cp Formation volume factor. This may be better than core permeability since much greater volume is averaged. mins Shut-in time.6qµB  t ′−∆t ′  log10   kh  ∆t ′  Eq. mins Shut-in reservoir pressure. ft .A.1. Reservoir Pressure.p.A where: pws t’ ∆t’ pi q µ B k h = = = = = + = = = Measured pressure in the wellbore during the build-up. Agip Division STAP-P-1-M-7100 3. Barriers/Permeability Changes/Fluid Contacts. Can be detected if the reservoir is small and the test is conducted properly. Also effective permeability rather than absolute permeability is obtained. Radius Of Investigation. 3. Wellbore Damage. reservoir bbl/stb/day Formation permeability. psig Rate of flow. the DST if properly applied is an essential tool for the Completions Engineer. Damage ratio method permits estimation of what the well should make without damage. An estimate of how far away. md Formation thickness. Depletion. In summary.4. 3. the DST can ‘see’. These reservoir anomalies affect the slope of the pressure build-up plot. RESERVOIR CHARACTERISTICS 0 REVISION Reservoir characteristics that may be estimated from DST analysis include: • • • • • • Average Effective Permeability. or calculated if not. from the wellbore. Measured if shut-in time is adequate.ARPO IDENTIFICATION CODE PAGE 69 OF 295 ENI S. stb/day Fluid viscosity. psig Flowing time. They usually require substantiating data to differentiate one from the other.

A.the slope m of the straight line is numerically the difference between the t’p  t ′ + ∆t ′   t ′ +∆t ′  p  =0 and at log10  p pressure value at log10   ∆t ′   ∆t ′ =1. figure 3. however little error is caused by assuming that t’p is the time of the flowing period immediately before the particular shut-in period. An important issue is the time required to approach steady state or straight line conditions.e. 3. then a plot of pws versus log10   ∆t ′  should yield a   straight line and the slope (m) of the straight line should be: m= 162. four points are the fewest to determine a straight line. . The ideal plot is where all the points align up in a straight line but is seldom found in actuality. As a rule of thumb. m is the change in pressure over one log cycle. Usually pws is determined at 5min intervals along the shut-in pressure curve. One of these is that generally the shut-in pressure must reach at least 65% of the static pressure.B The constant m is representative of a given fluid having physical properties µB flowing at a rate q through a formation having physical properties kh. selecting a value for t’p creates some problem mathematically.ARPO IDENTIFICATION CODE PAGE 70 OF 295 ENI S.a to be strictly correct are: • • • • • Radial flow Homogenous formation Steady state conditions Infinite reservoir Single phase flow. With equal flow periods on a multiple flow period DST. 3. . t’p can be assumed to be the total of the flowing times with very little error.e shows an idealised Horner Plot with the pressure chart showing very simply how t’p and formation pressure pws at varied shut-in times ∆t’ are picked from the chart and related to the Horner plot. Most of these conditions are met on a typical DST although steady state flow is the condition which may cause most concern particularly at early shut-in time. Horner Build-Up Plot  t ′ + ∆t ′  p  Assuming these conditions are met. this is usually done. Experience has formulated some certain rules of thumb to help determine the shut-in time.p. With a very short initial flow period. In a multi-phase flow period DST. depends on reservoir and fluid characteristics. Agip Division STAP-P-1-M-7100 0 REVISION Conditions which must be assumed during the build-up period for eq.6qµB kh Eq.0     If the points are plotted on semi-log paper. since ‘after-flow’ or wellbore storage effects cause deviation from the straight line in the early region. In figure 3. and flow conditions.

3. B.6qµB m Eq. however. Figure 3. no analysis of the plot was possible unless the straight line was achieved.p. can be estimated from available correlations if the gravity of the crude oil and the gas-oil ratio are determined by measurement. determined from electric log analysis.D .C Parameters.ARPO IDENTIFICATION CODE PAGE 71 OF 295 ENI S.Idealised Horner Build-Up Plot Reservoir Parameters Obtained By Build-Up Analysis Average permeability.E . k.6qµB mh Eq. 3.A. Formation thickness. Agip Division STAP-P-1-M-7100 0 REVISION Prior to type curve matching methods. µ. If the net thickness is not available then kh or formation capacity is determined: kh= 162. sometimes reasonable estimates of formation parameters could be made. and formation volume. viscosity. can be calculated:: k= 162. must be the net thickness of the productive zone. h.

3. vol/vol/psi Formation porosity. 3. s.0 . skin factor: kt ′  p −p  p +2. them depletion may have occurred. for calculation of DR based on the skin factor relation of Hurst and van Everdingen. transmissibility kh 162. q. both the 1 build-up and 2 build-up plots extrapolate to the same static pressure lending confidence to the analysis.151 i ff −log  m  φµcrw   Eq. cp Well bore radius. is: DR=    m log  φµcr 2 w −2. pi. md Flowing time. This was carried on a stage further introducing the concept of damage ratio.E Static reservoir pressure. psi (final flowing pressure) Fluid compressibility. is presented by the empirical equation for the dimensionless value. Wellbore damage. 3. which compares the flow rate observed. to the theoretical flow rate without damage: DR= qt qa An another equation.ARPO IDENTIFICATION CODE PAGE 72 OF 295 ENI S. fraction Viscosity of reservoir pressure.A. psi Formation pressure at flow time T.e.p.  t ′ + ∆t ′  t ′ + ∆t ′ p  = 1. log10   ∆t ′  = 0 . Agip Division STAP-P-1-M-7100 If all the parameters are unknown. mins .0. or as shown in figure 3. is obtained by extrapolating the Horner straight line to an ‘infinite’ shut-in time: At infinite shut-in time.85  s=1. ins Effective permeability. DR.6q = m µB 0 kh is determined: µB REVISION Eq.F However. If the second build-up pressure was lower than st the 1 . ′ ∆t   st nd In figure 3.85    p i −p ff kt′ p Eq.G where: pi pff c Φ µ rw k t’p = = = = = = = = Shut-in reservoir pressure. this factor cannot be readily applied to specific formations to obtain to show the potential of the zone would be if there was no damage.e.

can cause a change in the slope of the Horner plot. seeing a gas-liquid contact from a down-structure well is a much more likely possibility.A. leaves open the question of what caused the anomaly. In summary. This must be resolved through other geologic or reservoir information. then permeability k or fluid viscosity µ are likely suspects for change as the wave of increasing pressure travels towards the wellbore.p. Permeability may change due to natural lensing or formation damage but it is doubtful that formation damage would affect sufficient volume of formation to be detected as a change of slope on the build-up plot. then the build-up slope will change by a factor of 2. Agip Division STAP-P-1-M-7100 Reservoir And Fluid Anomaly Indications 0 REVISION Many times the Horner build-up equation does not hold up under actual case. Figure 3.f . a change in permeability. If changes occur within the radius of investigation of the DST. ‘Seeing’ a gas-liquid contact from an up-structure well would be difficult due to the normally short radius of investigation through a gas column. Alternatively.A’ in figure 3.Effect of a Fault .F . viscosity. or existence of a barrier. they can be detected by a change in shape of the slope of the of the line.ARPO IDENTIFICATION CODE PAGE 73 OF 295 ENI S. If the barrier is a straight line as A . therefore the fact that a change of slope appears on the build-up plot. A sealing barrier such as a fault or permeability pinchout can cause a change of slope m. If it is seen that the rate of flow q remains constant. Fluid viscosities change by phase change or type of fluid.

This effect is termed supercharged which may be caused by leak off of filtrate over-pressuring the formation. whether it be a barrier. 3.ARPO IDENTIFICATION CODE PAGE 74 OF 295 ENI S.76×10 φµc 4 Eq.H Radius Of Investigation The following equation from Van Poollen may be used to estimate the radius of investigation of any particular DST in an infinite radial flow system: ri = where: ri tp = = Radius of investigation Flow time. ra. ft Flow time. hrs Exponential integral value. 3.303ln p − E  ∆t   kt p a    where: ra Tp ∆ta -E = = = = Distance to anomaly. however there is plenty of field examples to prove that it occurs.p. a reservoir would need to be extremely small for this to occur.I Needless to point out. Depletion As explained previously. Agip Division STAP-P-1-M-7100 0 REVISION The distance to the anomaly. mins kt i 5. Obviously. . the deeper the radius of investigation. can be calculated:  − 3.     Eq. if the extrapolated pressure from a second build-up is lower than the initial pressure of the first build-up. Another reason that a recorded initial shut-in pressure may be higher than true shut-in pressure.793r 2 a φµc   t + ∆t a =2.A. This effect needs to be diagnosed to confirm supercharging. then depletion may be the cause. change of permeability. the longer the flowing time. or a fluid contact. hrs Shut-in time at the point of slope change.

  If the SG of the gas is known.Typical Horner Plot .p. during the build-up is  t ′ + ∆t ′  p  plotted versus   ∆t ′  as shown in figure 3. R.A. For the Horner build-up plot. the square of the formation pressure. This involves correcting for deviation of the reservoir gas from the o perfect gas law using the gas deviation factor. estimated wellbore AOFP for a gas zone are: Permeability: k= where: Z Qg Tf mg = = = = Gas deviation factor Rate of flow.J . R = ( F + 460) Horner build-up slope for gas well 1637 q g Tf µZ mg h Eq. flow rate is calculated in scf/day or if in large quantities mscf/d. Z. and the absolute temperature factor.Gaseous System 0 REVISION When conducting DSTs of gas zones.g. Agip Division STAP-P-1-M-7100 Reservoir Parameters . 3. Figure 3. pws. mscf/day o o Formation temperature.Gas well Equations for permeability.G . the values of Z and µ can be found from standard testing literature.ARPO IDENTIFICATION CODE PAGE 75 OF 295 ENI S.

p.L 2 n i −p i ) If n=1.0Max AOF= Eq.0 qg p 2 i p 2 i −p 2 ff 0 REVISION Eq.M If n=0. Although these methods are generally used on longer term production tests. McKinley and Earlougher-Kersch methods have applications with McKinley being the easiest to use but the others perhaps more accurate. they can be used on DST analysis to salvage some information from a test where sufficient data not available to obtain a straight line.5 and 1.K (p qg p 2 i 2 ( ) n Eq. 3. 3.A.N Type Curve Methods There are several type curve methods are available for analysing early time DST data from pressure transient tests. 3. It should be iterated that the Horner should be used whenever possible and type curves used to in picking correct straight line by indicating when wellbore storage effects have ended. Ramey.65    p   Absolute Open Flow Potential Using the single point back-pressure test method: AOF= where: n is an exponent varying between 0. .ARPO IDENTIFICATION CODE PAGE 76 OF 295 ENI S. 3. Agip Division STAP-P-1-M-7100 Wellbore Damage: 2 2 p −p i ff EDR = 1   m g  log t + 2.5Max AOF= qg p i p 2 i −p 2 ff Eq.

the tester valve is then closed to allow the formation fluids to build-up back up to reservoir pressure which is recorded on pressure recorders or gauges. 1 A description of the tools used in DST test strings are outlined in the next section. Figure 3.4.3). Common Test Tools Description Refer to the Company ‘Well Test Manual’.p. a DST is carried out by running test tools in a BHA on a test string in the hole (Refer to previous Section 3. When the string is successfully installed and all pressure and function testing is completed. .4. Agip Division STAP-P-1-M-7100 3. the tester valve is then reopened to conduct the planned flow and shut-in periods in accordance to the programme requirements to obtain other additional data and verification.2. a fluid is circulated into the tubing to provide an underbalance to allow the well to flow after perforating. the mule shoe allows entry into the packer bore.DST Typical Sequence of Events 3. Bevelled Mule Shoe If the test is being conducted in a liner the mule shoe makes it easier to enter the liner top. After a suitable time (usually 1 /2 times the flow period). figure 3. Basics Of DST Operations 0 REVISION In simple terms. If testing with a permanent packer.3. The downhole tester valve is opened to flow the well to clean up perforating debris and invasive fluids from the formation.A.H .h shows a typical schematic of a simple single flow operational sequence. The bevelled mule shoe also facilities pulling wireline tools back into the test string.ARPO IDENTIFICATION CODE PAGE 77 OF 295 ENI S.

a large incremental pressure. Gauge Case (Bundle Carrier) The carrier allows pressure and temperature recorders to be run below or above the packer and sense either annulus or tubing pressures and temperatures. Retrievable Test Packer The packer isolates the interval to be tested from the fluid in the annulus. This item may also be used if wireline retrievable gauges are run below the packer. . it allows the test string above this tool to be recovered in the event the packer becomes stuck in the hole.A.ARPO IDENTIFICATION CODE PAGE 78 OF 295 ENI S. Pipe Tester Valve A pipe tester valve is used in conjunction with a tester valve which can be run in the open position in order to allow the string to self fill as it is installed. The valve usually has a flapper type closure mechanism which opens to allow fluid bypass but closes when applying tubing pressure for testing purposes. Circulating Valve (Bypass Valve) This tool is run in conjunction with retrievable packers to allow fluid bypass while running in and pulling out of hole. It is automatically closed when sufficient weight is set down on the packer. rather than the static bottom-hole pressure. It can also be used to equalise differential pressures across packers at the end of the test. It should be set by turning to the right and includes a hydraulic hold-down mechanism to prevent the tool from being pumped up the hole under the influence of differential pressure from below the packer. The DST tools can then be laid out and the upper part of the safety joint run back in the hole with fishing jar to allow more powerful jarring action. It operates by manipulating the string (usually a combination of reciprocation and rotation) to unscrew and the upper part of the string retrieved. If the valve does not have a delay on closing. to prevent pressuring up of the closed sump below the packer during packer setting. hence reducing the risk of excessive pressure surges or swabbing. This feature is important when running tubing conveyed perforating guns which are actuated by pressure. Agip Division STAP-P-1-M-7100 Perforated Joint/Ported Sub 0 REVISION The perforated joint or ported sub allows wellbore fluids to enter the test string if the tubing conveyed perforating system is used. The valve is locked open on the first application of annulus pressure which is during the first cycling of the tester valve. This valve should ideally contain a time delay on closing.p. should be chosen for firing the guns Safety Joint Installed above a retrievable packer.

It also has a secondary function as a safety valve. Normally two stands of 4 /4 ins drill collars (46. This reversing sub can also be used in combination with a test valve module if a further safety valve is required.8 lbs/ft) should be sufficient weight on the packer. Downhole Tester Valve The downhole tester valve provides a seal from pressure from above and below. 3 . It is actuated by applying a pre-set annulus pressure which shears a disc or pins allowing a mandrel to move and expose the circulating ports.p. Multiple Operation Circulating Valve This tool enables the circulation of fluids closer to the tester valve whenever necessary as it can be opened or closed on demand and is generally used to install an underbalance fluid for brining in the well. The valve is operated by pressuring up on the annulus. The tubing operated versions require several pressure cycles before the valve is shifted into the circulating position. The jar allows an overpull to be taken on the string which is then suddenly released. They are non-rotating to allow torque for setting packers or operating the safety joint. Slip Joint These allow the tubing string to expand and contract in the longitudinal axis due to changes in temperature and pressure. Drill Collar Drill collars are required to provide a weight to set the packer. Agip Division STAP-P-1-M-7100 Hydraulic Jar 0 REVISION The jar is run to aid in freeing the packer if it becomes stuck. Single Operation Reversing Sub Produced fluids may be reversed out of the test string and the well killed using this tool. This enables the tubing to be pressure tested several times while running in hole. delivering an impact to the stuck tools. This tool is available in either annulus or tubing pressure operated versions. but should be regarded as the minimum.A. providing better pressure data.ARPO IDENTIFICATION CODE PAGE 79 OF 295 ENI S. Once the tool has been operated it cannot be reset. One example of this is a system where the reversing sub is combined with two ball valves to make a single shot sampler/safety valve. and therefore must only be used at the end of the test. The downhole test valve allows downhole shut in of the well so that after-flow effects are minimised. Eni-Agip’s preference is the annulus operated version.

In addition. 3.ARPO IDENTIFICATION CODE PAGE 80 OF 295 ENI S. Sub-Surface Safety Valve A subsurface safety valve is often run for safety being placed at least 100 ft below the mud line. they must be checked with each mating item of equipment before use. 3. Pressure Operated Bypass Valve This allows the test string to be stabbed into the packer in an un-performed well.A. A control line is run to the valve through a conventional tubing hanger/spool arrangement. If crossovers have to be manufactured. and sub-sea test tree. Tools Utilised With Permanent Packer Systems A permanent or permanent retrievable packer arrangement is used on a Jack-up or Land Rig test utilising a production Xmas tree. Fluted Hanger The fluted hanger lands off and sits in the wear bushing of the wellhead and is adjustable to allow the SSTT assembly to be correctly positioned in the BOP stack so that when the SSTT is disconnected the shear rams can close above the disconnect point. If the tester valve can be run in the open position then this valve is not required. they need to be tested and fully certified.4. The tool equalises pressure between the sump and the annulus when the tester valve is closed. they are of the utmost importance as they connect every piece of equipment in the test string which have differing threads. The valve is very similar to the circulating valve (bypass valve) except it is closed by annulus pressure instead of weight.4. .5.p. preventing the sump from being pressured up due to the volume of the seal assembly entering the packer.4. Sub-Sea Test Tools Used On Semi-Submersibles The sub-sea test tree (SSTT) assembly includes a fluted hanger. The designs can be like a modified lubricator valve or a completion type subsurface safety valve. Tubing Hanger This will be spaced out to position the packer seal assembly into the packer and land off in the tubing hanger spool. slick joint. Agip Division STAP-P-1-M-7100 Crossovers 0 REVISION Crossovers warrant special attention. Some versions required by other operators are installed in the string immediately below a surface test tree in the BOP stack arrangement but this does not provide safety in the ultimate catastrophic situation when there is a collision by another vessel.

The latch contains the control ports for the hydraulic actuation of the valves and the latch head. allowing safe killing of the well without hydraulic control if unlatched.ARPO IDENTIFICATION CODE PAGE 81 OF 295 ENI S. This valve eliminates the need to have a long lubricator to accommodate wireline tools above the surface test tree swab valve. the valve assembly consisting of two fail safe closed valves and. disconnection of the landing string from the test string due to an emergency situation or for bad weather. Agip Division STAP-P-1-M-7100 Slick Joint (Polished Joint) 0 REVISION The slick joint (usually 5ins OD) is installed above the fluted hanger and has a smooth (slick) outside diameter around which the BOP pipe rams can close and sustain annulus pressure for DST tool operation or. The valves hold pressure from below. the shut off of pressure in the test string and. but open when a differential pressure is applied from above. . under most circumstances be reconnected. The lubricator valve is hydraulic operated through a second umbilical line and should be either a fail closed or.A. It is usually run in conjunction with a deep water SSTT described below. regaining control without killing the well. it can prevent the full unloading of the contents in the landing string after closing of the SSTT. It is hydraulic operated and must be a fail-open or fail-in-position valve. The control umbilical is connected to the top of the latch which can. The slick joint should be positioned to allow the two bottom sets of pipe rams to be closed on it and also allow the blind rams to close above the disconnect point of the SSTT. a latch assembly. contain annulus pressure. fail-in-position valve. When closed it will contain pressure from both above and below.4. in the event of a gas escape at surface. if in an emergency disconnection.6. Deep Water Tools Retainer Valve The retainer valve is installed immediately above the SSTT on tests in extremely deep waters to prevent large volumes of well fluids leaking into the sea in the event of a disconnect. It also acts as a safety device when.p. Sub-Sea Test Tree The SSTT is a fail-safe sea floor master valve which provides two functions. Lubricator Valve The lubricator valve is run one stand of tubing below the surface test tree. The SSTT is constructed in two parts. When closed it will contain pressure from both above and below 3.

A. Agip Division STAP-P-1-M-7100 Deep Water SSTT 0 REVISION As exploration moves into deeper and remote Subsea locations. However. The slow actuation is due to hydraulic lag time when bleeding off the control line against friction and the hydrostatic head of the control fluid. Other gauges. with the modern type gauges. this is not necessary as they have sufficient memory to record at fast intervals throughout even long term tests without running out of memory. the tool operating procedures would be included in the test programme. .ARPO IDENTIFICATION CODE PAGE 82 OF 295 ENI S.p. The gauges record the events from initial running of the test string to well kill and retrieval procedures although. termed ‘smart’ gauges can be programmed to collect data at moderate time intervals until they detect a quick pressure change. with the large memory electronic gauges on the market today. Downhole Pressure Recording The complete sequence of events are recorded by bottom-hole pressure gauges and some flow data may also be recorded on surface read-out systems. This is overcome by use of the deepwater SSTT which has an Electro-Hydraulic control system.7. the use of dynamic positioning vessels require much faster SSTT unlatching than that available with the normal hydraulic system on an SSTT. The Hydraulic Deep Water Actuator is a fast response controller for the deepwater SSTT and retainer valve. The problem then is to dump or ignore data points which are not relevant to data gathering. they may be programmed to ‘sleep’ while the string is being installed as it wastes memory.4. The fluid is vented into the annulus or an atmospheric tank to reduce the lag time and reducing closure time to seconds. This system uses hydraulic power from accumulators on the tree controlled electrically from surface (MUX). 3. such as opening or shutting in the well. If a programme required deepwater test tools. when they change to very short time intervals where this facility is required.

casing pressure. gas and water produced under normal producing conditions. Accuracy in measurement. Gas production is reported as well as condensate and water. Abnormal production declines may also indicate artificial lift problems. 3. Potential production problems should be recognised in order that they can be properly handled such as emulsions. or recompletion. Transient pressure tests require a higher degree of sophistication and are used to determine formation damage or stimulation related to an individual well. results are reported as oil production rate. tubing pressures. well tests are tools which can be used to help establish the condition of production or injection wells. Agip Division STAP-P-1-M-7100 3. It is important that the well is produced at its normal conditions as flow rate will vary the relative quantities of oil. or reservoir parameters such as permeability. scale build-up in perforations. They serve as an aid in well and reservoir operation and meeting legal and regulatory requirements. Periodic production tests have the purpose of determining the relative quantities of oil. Periodic Tests Production tests are carried out routinely to physically measure oil. Similar to oil wells. gas-oil ratio and water oil ratio as a percentage of water in the total liquid stream. Descriptions of some of these tests are described earlier in this section.5. etc. On oil wells. with careful recording of the conditions is essential.1. security of power fluid or gas lift gas supply.p. details of artificial lift system operation and all other effects on the well producing capability should be recorded. Well production tests may be classified as follows: • • • Periodic Productivity or Deliverability Transient Pressure. the wells must be produced at the normal rates. Productivity or deliverability tests are usually performed on initial completion. gas and water produced by individual wells under normal producing conditions. From the well and reservoir viewpoint. routine are less common as each well normally has individual measuring capability.A. etc.ARPO IDENTIFICATION CODE PAGE 83 OF 295 ENI S. On gas wells. Engineers need to make themselves familiar with the various test procedures and know their advantages and limitations in order for them to fully utilise them to optimise the design of completions. volume and hetrogenities.5. WELL PRODUCTION TEST OBJECTIVES 0 REVISION The main objective of well production varies from simple determination of the amount and type of fluids produced to sophisticated transient pressure determinations of reservoir parameters and hetrogenities. aid in selections of well completion methods and design of artificial lift systems and production facilities. . to determine the capability of the well under various degrees of pressure drawdown. Choke size. In short. Results may set production allowables. they provide periodic physical well conditions where unexpected changes such as extraneous water or gas production may highlight well or reservoir problems. pressure. sand build-up. gas and water.

During this the production conditions at the wellbore change rapidly and the BHPF.1 or in Section 3.4. They do not permit calculation of formation permeability or the degree of abnormal flow restrictions (formation damage) near the wellbore. 3. pseudo-steady state or steady state flow.4.A.4. they can be classified as: • • Flow-After-Flow Isochronal. depending on whether the pressure response initiated by opening the well had reached the drainage area boundary and on the type of boundary. Transient Tests Radial Flow Characteristics Flow from reservoirs are characterised as transient. They do.5. decreases exponentially with time.5.2. Termed multi-point backpressure tests. These tests are described in Section 2. Most DSTs and many production tests are conducted under transient flow conditions and consequently the observed productivity will often appear greater than that seen in long term production. These tests are described in Section 2. .3. Productivity Or Deliverability Tests 0 REVISION This test is different from the periodic test in that the liquid flow performance can be determined empirically using measured flow rates at varying bottom-hole pressure drawdowns and they do not rely on mathematical descriptions of the flow process.1 or in Section 3.1 above.ARPO IDENTIFICATION CODE PAGE 84 OF 295 ENI S. This means that corrections need to made to compensate for transient flow behaviour as well as for skin effects. therefore can be used as an indicator of well flow conditions or a basis for simple comparison of completion effectiveness among wells in a particular reservoir. Gas well deliverability tests are designed to establish AOFP. Agip Division STAP-P-1-M-7100 3.1) and are successfully applied to non-Darcy conditions. Commonly used deliverability tests for oil wells may be classified as: • • • • Productivity Index Inflow Performance Flow-After-Flow Isochronal.1 above. and is a result of the pressure disturbance moving out towards the outer boundary of the drainage area. With a limited number of measurements. they permit prediction of what a well could produce at other pressure drawdowns. Transient flow occurs when the well is initially opened or has a significant rate change.4. pwf. This is then used to predict the PI (Refer to Section 2.p. however include the effects of formation damage.4.

Each type presents certain advantages and limitations and factors which are important for reasonable results. Multiple rate tests have the advantage of providing transient test data without the need for well shut-in. Multiple Rate Testing Pressure build-up or drawdown tests require a constant flow rate which is sometimes difficult to achieve over a long period of time. The analysis procedure is direct and simple but computations are more troublesome and are often conducted by computer software. If the boundary is a constant pressure boundary.1 . .steady state. production continues as the test is being carried out. Multiple rate analysis can be applied to several flow situations. then PR will not alter with time and is termed steady state. a series of constant rates or constant bottom-hole pressure with continually changing flow rate. When the BHFP appears to be constant or declining slowly proportionally with time.ARPO IDENTIFICATION CODE PAGE 85 OF 295 ENI S.g.Advances in Well Test Analysis. Accurate flow rate and pressure measurement is essential and more critical than on buildup or drawdown tests.DST tests. Pressure Drawdown Testing Pressure drawdown tests have advantages over pressure build-up tests. and an estimate can be made of the reservoir volume in communication with the wellbore. flow becomes steady state or pseudo. The rate changes must be significant enough to effect the transient pressure behaviour. 5 . the well is stabilised and pseudo-steady state flow equations can be used to predict the long term deliverability of a well.A. Transient pressure tests are classified as: • • • • • Pressure Build-up Pressure Drawdown Multiple Rate Injectivity or Fall-off Multiple Well Interference. e.4. Transient pressure testing and calculation procedures for oil wells are particularly well covered in SPE Monograph No.p. the ‘Reservoir Limit Test’ can be used to estimate if there is sufficient hydrocarbons in place to justify additional wells in a new reservoir. Therefore. then PR will decline purely as a result of depletion and the flow is then termed pseudo-steady state. However if it is a no-flow boundary. uncontrolled variable rates. Agip Division STAP-P-1-M-7100 0 REVISION When the flow reaches the outer boundary. Pressure Build-Up Tests Pressure build-up tests are described earlier in Section 3. They minimise wellbore storage effects and phase segregation effects so provide good results where build-up or drawdown tests would not.

A. Calculation of reservoir characteristics is similar. a long duration rate change in one well creates a pressure change in an observation well that is related to reservoir characteristics. The responses may be very small. Agip Division STAP-P-1-M-7100 Injection Well Tests 0 REVISION Injection well transient testing is basically simple provide the mobility of the injected fluids is similar to the in-situ fluids. Vertical pulse testing may indicate vertical formation continuity. Orientation and length of vertical fractures may be estimated through pulse testing and reservoir simulation techniques. The injectivity parallels the drawdown test and a pressure fall-off test parallels the build-up test.ARPO IDENTIFICATION CODE PAGE 86 OF 295 ENI S. . A stepped rate injectivity test can be carried out to estimate fracture pressure in an injection well which is useful in tertiary flood applications to avoid accidental injection of expensive fluid into uncontrolled fractures. Using computers the data can be analysed to give a description of the variation in reservoir properties according to location. Interference Tests (multiple well testing) In interference testing. therefore.p. accurate pressure monitoring devices are required. A pulse test is an interference test that provides data by changing production rate in a cyclic manner to produce short term pressure pulses which are measured in the observation well(s).

. However today. 4. 9 /8ins and 7ins are the common sizes (Refer to the Casing Design Manual). which may have required a workover in previous times. where a large size tubing mates to a similar size liner utilising a PBR or similar type system. TRSSV’s with control line) near surface or a hot string of isolated pipe. The decision whether to run a liner or not primarily lies with the drilling engineer however the impact of the completion needs to thoroughly considered. or combination of strings. the production casing size may be swedged to accommodate larger tubing and completion equipment (i. and/or artificial lift systems. e. The production casing is usually: • • A full string of pipe cemented at TD. it is a completion design parameter. A drilled through casing and liner. In highly productive wells. anchor the completion equipment and act as a safety barrier to the uncontrolled emission of hydrocarbons.1. DRILLING CONSIDERATIONS These are primarily the responsibility of drilling engineering. plugging back.A. etc. These manuals provide the policies and design procedures for both exploration and development wells. the popularity of the mono-bore completion. The production casing and its cement isolates the producing intervals to facilitate reservoir control. This gives live well interventions much more scope to conduct stimulation. production casing sizes are typically 7ins or 1 3 5 5 /2ins. The size of the production casing is primarily dictated to accommodate the optimum size of completion tubing and equipment. 10 /4ins.a shows these various casing profile options. This is a design which provides the greatest flexibility to live well intervention operations as the completion is full bore allowing regular tools to be run and used in the sump area eliminating the use of through-tubing devices.p. there is a limit to the size of production casing which can be provided. The production casing is the string. 4. through which the well will be completed and controlled throughout its life. If there were a choice. Casing Profile The surface and intermediate casings are designed to provide well control and borehole stability during the drilling operation.g. straddle packing-off gassed out zones.1. offshore. In high rate and offshore wells.1. figure 4. In low rate and deep land wells. This larger tubing reduces friction losses. however the production department provide the design parameters to the drilling engineers. workovers and re-completions with artificial lift.ARPO IDENTIFICATION CODE PAGE 87 OF 295 ENI S. as is obvious in deep high pressure wells. Agip Division STAP-P-1-M-7100 0 REVISION 4. the completions engineer would always prefer the largest casing possible to provide the flexibility in well interventions. etc.e. However. CASING DESIGN Refer to the Drilling Design and Casing Design Manuals for all casing design policies and criteria.

will have similar specification to the tubing in order to combat corrosion from produced fluids. Casing exposed to H2S will have a specification in accordance to NACE MR01-75. Casing above the packer is exposed to the completion or packer fluid which must be chemically dosed to prevent any corrosion although. The crossover between the two different materials must be selected in order that there is no localised erosion.Casing Schemes and Terminology 4. Specifically with regard to metallurgy.A .2. in general. only a biocide and possibly corrosion inhibitor needs to be added.A. production casing or liner below the production packer or liner hanger PBR system. Casing Specifications Design criteria and casing specifications are fully described in the ‘Casing Design Manual’. it is Eni-Agip’s policy to use standard service production casing where there is a casing tubing annulus as the tubing is designed for the well environment and isolates the production casing. .ARPO IDENTIFICATION CODE PAGE 88 OF 295 ENI S.1. However.p. Agip Division STAP-P-1-M-7100 0 REVISION Figure 4.

For instance.250psi. Agip Division STAP-P-1-M-7100 4. cementing. Although the drilling of highly deviated and horizontal wells is now commonplace it should o be noted that in wells above 70 deviation. many operators drill ‘S’ shaped profiles with drop off through the pay zone for critical wells.3.p.000psi. Completion tools or equipment operated by different methods must be adopted. To help overcome these problems. Refer to the ‘Directional Control and Surveying Procedures Manual’ and the ‘Casing Design Manual’. The main problem in casing design of producing wells over exploration wells is the increased temperature. An overpull is often required especially if the casing is not cemented into the previous shoe. a premium thread connection should be used to reduce the risk of leakage especially if the pressure is above circa 1. 4. The method of drilling horizontal wells also needs to be considered by the drilling engineer as the turning radius will be dependant upon the completion method employed. there are problems with logging.1. Some operators specify premium connections if the wellhead pressure is to be above 5. Usually production casing is held in tension but this may not be adequate enough in high temperature and thermal wells to prevent buckling. . however this does not satisfy all situations.2.A. gravel packing and the completion process as wireline cannot be used above this limit. injection or gas lift supply. Any anomalies found in the deviation survey needs to be communicated to the completion engineer to ensure that all potential problems are analysed and will not impede the completion of the well.ARPO IDENTIFICATION CODE PAGE 89 OF 295 ENI S. This is due to the poor performance of the API Buttress Thread. the turning radius for an open hole or liner may be short but a long radius is required for gravel packing or installation of pre-packed screens. Casing Connections 0 REVISION Where an annulus is to be used as a production conduit for gas production. WELL DEVIATION SURVEYS A well directional survey must be carried out to ensure the tolerances for well deviation and doglegs have not been exceeded as the installation of the completion is sensitive to angle and getting fairly large diameter tubing through casing doglegs as well as placing extreme bending loads on the tubing.

3. Use a 500ft low viscosity spacer with surfactant if required. fluid properties and pressures. excessive movement due to pressure or temperature and external corrosion. The cement column should extend well past (circa 500m) above the highest pay zone but also cover aquifers or any other potential producing zones. operating conditions. Dissolution of evaporites by the cement.ARPO IDENTIFICATION CODE PAGE 90 OF 295 ENI S. Use the highest practical displacement velocities. A minimum lap of 100m is normal. and to isolate higher weaker formations from well pressures. Agip Division STAP-P-1-M-7100 4. therefore is allowed to bleed off at the casing shoe. Many operators prefer to cement up inside the previous casing shoe to provide even greater support and protection. Condition the mud correctly. 4. and bonding between the cement and the formation. if there is poor bonding between the outside of the pipe and the cement. temperatures. A cement job which does not successfully flush out the drilling fluid in front of the cement and. The cement also acts to support and protect the casing from buckling. Poor cement procedure leading to gas entry or cross flow. This problem can be alleviated by thorough planning. . Production Casing Cementing The minimum cement column height requirements will depend upon local regulations. eccentric loading. the list of recommendations given below will help improve the success of zonal isolation: • • • • • • Drill the hole within gauge. Cement dehydration opposite high temperature zones. Failure to cement washouts. Use a thin slurry at the front end. channelling and micro-annuli may be formed which are paths through which the formation fluids can flow. Poor formation bonding due to lack of mud cake removal. prevent movement of formation fluids along the well path for reservoir control.1. o Cement strength loss due to high temperatures (<230 F) when using normal Portland cement. In general. formation properties.p.A. Thermal wells are normally cemented to surface to avoid this problem. using a good fluids programme and adopting good operating procedures. The main problems associated with primary cementing are: • • • • • • • Channelling of the cement and bypassing of mud due to pipe eccentricity and poor fluid rheology. CASING CEMENTING CONSIDERATIONS 0 REVISION The primary function of the cement around the production casing is to isolate individual formations to provide selectivity. however this is not possible in high rate offshore wells where temperature increase in the casing/tubing annulus on the trapped fluids causes pressure which cannot be bled off at surface. Use cement with an API high temperature/high pressure fluid loss of less than 3 3 200cm /30 min for high permeability oil wells and 50cm /30min for gas wells.3.

ARPO IDENTIFICATION CODE PAGE 91 OF 295 ENI S. the quality of the cement should be evaluated. the tool averages the condition around the circumference of the casing and sometimes fails to detect small channels.A. However. Pipe reciprocation should be used or otherwise rotation. Production Casing Cement Evaluation To ensure that the cement programme has been successfully isolated the formation/casing. Use batch mixing whenever possible.p. The cement column should extend 1.200ft above the top of the pay zone.2. This is carried out by running a cement bond log (CBL-VDL) which is an acoustic device that looks for channelling.3. A more recent tool is the Schlumberger CET. Generally there is ambivalence shown towards the results of cement bond evaluation logs and unless they show extremely poor conditions. Centralise the casing in the pay zone. Ensure quality control of the cement formulation is strict. . 0 REVISION Design the programme so as the cement has a minimum contact time of 4 mins at all points where zonal isolation is needed. formation/liner or casing/liner annulus. which uses eight helically mounted sensors to scan the cement and provides a measurement of the compressive strength which should in theory give a better detection. Agip Division STAP-P-1-M-7100 • • • • • • 4. they tend to be ignored especially as repair of cement jobs is very difficult to conduct successfully.

To enable this process. Agip Division STAP-P-1-M-7100 0 REVISION 5. it is necessary to describe the basic architectural components of a completion.ARPO IDENTIFICATION CODE PAGE 92 OF 295 ENI S. Refer to figure 5. particularly: • • • Reservoir and wellbore interface. location. that satisfy the above. anticipated well problems and cost. The completion structure and procedures. the conceptual designs have been developed and the optimum well performance determined.a The solutions adopted will vary according on the well objectives.A. Although the tools are available to provide the most complex completions to solve severe production or mechanical problems and meet the specific objectives. artificial lift method (if applicable). it should never be forgotten that. Tubing and wellhead interface. . environment. in principle. This means that the SOR must be established. completions should be kept as simple in design as possible to minimise the installation risks and costs. now need to be developed.p. WELL COMPLETION DESIGN The aim of this section is now to develop the structure of the completion based on the work carried out according to the previous sections. However this cannot be carried out in isolation as well servicing and workover philosophies as well as the completion installation process need to be considered. Casing and tubing interface.

Completion Design Interface Classification Options .ARPO IDENTIFICATION CODE PAGE 93 OF 295 ENI S.A .A. Agip Division STAP-P-1-M-7100 0 REVISION Figure 5.p.

Special attention must be given to layers with great in permeability variations to determine differential depletion. 5. Wells with gas cap or water drive reservoirs which need to be produced at controlled rates may also be candidates for a multiple completion. The effect of bridge plug setting and completion equipment lengths on zonal isolation must be considered as they may demand longer separation intervals. It is obviously economically attractive to perforate high permeable sections close to fluid contacts. then it may be more economic to segregate production. The downside of using multiple completions is there complexity. they may be inadvertently isolated behind a liner lap or shoe track. Minimum Zone Separation The main cementing service companies are able to provide information on the minimum separation by good cement between zones for effective hydraulic under differential depletion conditions. e.A. Secondary Targets Potential secondary or re-completion targets need to be identified and included in the SOR because if they are not considered.1. With zones of have significant different inflow performance characteristics. A guideline chart for recommended isolation depth is shown in Fig figure 5. etc. Agip Division STAP-P-1-M-7100 5.1. Distance From Fluid Contacts The distance of producing interval from fluid contacts may influence the offtake rate and the perforating policy. The effects of partial peforating need to be considered on the well IPR. . This can be achieved by drilling a well into each zone which is extremely costly.1.b below. or as more likely. They should be treated as a normal pay zone which will be left unperforated. cost and installation. If fracture stimulation is planned the separation distance is approximately three times greater.p. by using a multiple-string completion.ARPO IDENTIFICATION CODE PAGE 94 OF 295 ENI S. FACTORS INFLUENCING COMPLETION DESIGN Reservoir Considerations Production Zone Isolation 0 REVISION Consideration of reservoir management and regulatory requirements will determine the zonal isolation in thick pay zones (<30m) or multiple-zone completions. however for the short term gain there may be increased penalties later with increased gas or water production which may need to be plugged off by a well intervention. These aspects need to be considered as does perforating the lower sections in downdip wells in flank and bottom water drive reservoirs.g. between production packers.

B . This is particularly useful on perforated horizontal wells.p. Wireline guns are run and fired sequentially therefore only the first perforations can be carried out with a static underbalance. and underbalanced if desired. 10 and 15ft and through tubing guns 20. however one (or more sections) can be partially loaded. Agip Division STAP-P-1-M-7100 0 REVISION Figure 5. 30 and 40ft. The use of tubing conveyed means that great lengths can be installed and fired simultaneously.ARPO IDENTIFICATION CODE PAGE 95 OF 295 ENI S.A.Guideline for Length of Cemented Interval Required for Zonal Isolation Interval Length The interval length should be determined by reservoir requirements as perforating lengths can be adjusted to suit. although deploying and retrieving these long lengths may impact on safety and needs use of a safe deployment method. . To create an underbalance for other runs. Casing guns standard perforating lengths are 5. the well needs to flowed which carries a risk of the guns being ‘blown’ up the hole.

1 for the Eni-Agip Company policy on the use of packers. Safety Considerations Safety of the personnel and well site installation are paramount in completion design and the completion procedures.ARPO IDENTIFICATION CODE PAGE 96 OF 295 ENI S. 5.1.2. etc. It is essential that sufficient clearance is available to allow the completion to fit comfortably inside the casing profile. To this end it is important to carry out the procedures to prepare the well by cleaning it and displacing to clean completion fluids and checking the internal drift. Refer to section 8. this may mean running of a tapered casing string to accommodate the TRSV and control line.p. Entry into liner laps in high angles are also problematic. is a mechanical barrier which is safer for BOP removal. perforated completions should be used over open hole for well control as the casing. Agip Division STAP-P-1-M-7100 5. Downhole packers in the completion string which anchor the tubing are barriers used to protect the annulus from well pressures and corrosion from well fluids although operationally they also isolate gas lift gas or pump power fluids from formation pressures in gas lift and pump completions. Whenever possible and economical. The type of production packer selected is dependent upon its application and installation method due to hole angle. whether it is single trip.3. With completions large tubing sizes. Modern compact or high performance wellheads are preferred over the traditional spool systems as the completion may be installed with out BOP removal (Refer to the ‘Drilling Design Manual’).1.2. once it is tested.2.1 and 4. .A. especially when running the completion from a moving floater so consideration needs to be given to the procedure or by using an automatic mule shoe. Mechanical Considerations 0 REVISION The main mechanical influence on completion design is the casing profile and deviation discussed previously in sections 4.1. Downhole safety valves are installed as per the En-Agip company policy given in section 8.

An open hole completions can subsequently be converted to a liner completion to overcome the selectivity problem.2. RESERVOIR-WELLBORE INTERFACE 0 REVISION There are three reservoir-wellbore interface options which can be further classified into seven major alternatives in completion architecture (Refer to figure 5. Agip Division STAP-P-1-M-7100 5. Standard perforated Fracture Stimulation Cased hole gravel packs • 5.2.p. Often referred to as a ‘barefoot’ completions. A hole is now drilled through the formation exposing it to the wellbore.1. the method of completion entails drilling down to a depth just above the producing formation and setting the production casing. Slotted pipe Wire wrapped screens Open hole gravel packs Perforated completions. The well is now completed with no casing set across the formation (Refer to figure 5. Open Hole Completions Their use is predominately in thick carbonate or hard sandstone reservoirs that produce from fracture systems or thin permeable streaks which are difficult to identify on logs and are easily damaged by drilling and cementing operations.a): • • Open hole completions Uncemented liner completions. However they provide little or no selectivity in reservoir management to reduce unwanted water or gas production.c). They maximise the fracture intersections and inflow potential due to the large surface area if drilling and completion damage is avoided.ARPO IDENTIFICATION CODE PAGE 97 OF 295 ENI S. The decision process depends on four key issues: • • • • Is there a risk of causing damage to well productivity with a cased and perforated completion ? Is zonal selectivity required ? Is fracture stimulation required ? Is there any potential sand production ? .A.

ARPO IDENTIFICATION CODE PAGE 98 OF 295 ENI S. The selection process depends on four key issues is the same as for open hole completions: • • • • Is there a risk of causing damage to well productivity with a cased and perforated completion ? Is zonal selectivity required ? Is fracture stimulation required ? Is there any potential sand production ? . Agip Division STAP-P-1-M-7100 0 REVISION Figure 5. The formation is supported by a either a slotted liner.2. Uncemented Liner Completions Uncemented liners are used to overcome production problems associated with open hole completions and to extend their application to other types of formations.p.c).C . sand screen or is gravel packed (Refer to figure 5.Open Hole and Uncemented Liner Interface Options 5.A. Although they have some advantages over open hole.2. they still have the same selectivity and undesired fluid problems.

length of blank pipe. . The location of the packer and packer tailpipe. External Gravel pack An open hole gravel pack is used where the sands are too fine or abrasive for a plain screen. Is gravel packing more suitable alternative ? • • • For open hole gravel packs. fluid viscosity and control objectives. a designer must also consider: • • Whether to use the more expensive and finer wire wrapped screen or slotted pipe. A slotted liner is used where there is a risk of wellbore instability to maintain a bore through the formation which otherwise might collapse and plug off all production.p. Clearance required for washover (1 . and how the LCM can be subsequently removed before gravel packing. The stability of the hole during under-reaming and the limitations this may impose on hole angle and screen length. When properly installed. it is the most effective sand control measure for weak sandstones and unconsolidated rocks. Gravel pack design with regard to grain size. however carries more risk than a cased hole gravel pack. reserve volume. or millable. volumes. Wire Wrapped Screen A plain wire wrapped screen is used either as a simple filter to strain out small amounts of intermittently produced sand from a relatively stable formation or as a sand retention screen where high permeability.5ins on OD) and whether centralisers should be expandable. and finer slots or pre-packed screens for filtering and for uniform sized sands. The slot widths can range between 0. the following additional issues need to be considered: • • • • Loss circulation control during under-reaming and tripping. Slot width requirement which is dependent on the sand size and stability.1.254 . The open hole is under-reamed to remove drilling damage and to create a larger annulus for the filter sized gravel to pack against the formation wall.ARPO IDENTIFICATION CODE PAGE 99 OF 295 ENI S. Type of gravel packer and will it double as the production packer ? Slotted Liner This type of completion entails a liner with flow slots machined throughout its length installed below the production casing.016mm. coarse sands would readily flow onto the screen forming a rubble zone. solid type.A.1. Agip Division STAP-P-1-M-7100 0 REVISION If a slotted liner or plain screen is to be used. It also helps in liquid lift due to the smaller flow area. A slot width that would retain the coarsest 10% of the sand is common practice in heavy oil wells with coarser slots for light oil wells. etc.

Completion fluids programme selection with regard to fluid quality and formation damage. and perforating method. Agip Division STAP-P-1-M-7100 5. casing guns. a large flow area must be achieved by using ‘big hole’ charges with the maximum shot density (dependent on gun size). Fracture Stimulation Fracture stimulation is used to increase the effective sandface area and to provide a high permeability flow path to the wellbore increasing the IPR from low permeability rocks (<25md). through tubing guns or TCP.A. flexibility.g. the cased hole gravel is placed between the cased hole and the sand screen. with the shot density dependent upon the vertical permeability and layer frequency. shot density. gun type. increased safety and convenience that they provide. underbalance or overbalance. There are three subdivisions.p. Deep penetrating perforating charges are generally used especially in hard rock. would need to be designed with the additional loading of the stimulation operation. high shot density. with the gravel forced into the perforations holding the formation sand in place. Type of formation and if special perforating techniques are required. Unlike the open hole gravel pack. fracture stimulation and cased hole gravel pack (Refer to figure 5. e.3. Standard Perforated Casing Completions These are used when the rock is reasonably stable and permeable. ideally. The deep penetrating charges are desired to perforate through the damage zone cause by the drilling or completing process. The key issues in cased hole completion design are: • • • • Perforated interval selection.d).2.e. Perforated Completions 0 REVISION This type of completions are the most common world-wide due to the selectivity. Since the gravel has an finite permeability. etc. . the deliverability requirements and method of perforating.ARPO IDENTIFICATION CODE PAGE 100 OF 295 ENI S. Effective zonal isolation due to cement quality and distance between zones. ultra deep penetration or stimulation treatments. Perforating underbalance may also improved perforation clean-up. Cased Hole Gravel Pack Cased hole gravel pack completions are used to control sand production in perforated completions. lower costs. The risk in fracture stimulation is that the fractures will more than likely not be contained within the pay zone and the casing cementing programme completion equipment rating. standard. i.

4.p. Multi-Zone Completions There are four main methods of completing multi-zone wells (Refer to figure 5. Agip Division STAP-P-1-M-7100 0 REVISION Figure 5. Sequential zonal production through live well intervention methods by re-completion. • • .ARPO IDENTIFICATION CODE PAGE 101 OF 295 ENI S.D . Single string multi-zone segregated production by initial (or eventual) commingling by sequential (or alternating) production.e): • • Commingled production allowing all zones to produce together.A.2.Perforated Casing Interface Options 5. Multi-string (dual) multi-zone segregated production using parallel strings using concentric strings.

but generally they are not economic as they are too restrictive of well capacity. Agip Division STAP-P-1-M-7100 Commingled Production 0 REVISION Commingled production is only allowable is limited instances where there are no reservoir management problems and regulatory rules allow. etc. Dual String Multi-Zone Production Dual string multi-zone completions are often used offshore or on stacked reservoirs where the production rate is per zone is limited by inflow performance and the previous methods described above would be uneconomic. Either parallel strings or concentric strings can be used. reservoir management and regulatory requirements. They may also be used for reservoir management.ARPO IDENTIFICATION CODE PAGE 102 OF 295 ENI S. If zones are close together. by allowing commingling or individual section production at different stages in the wells life in order to maximise the full potential of the reservoir. the zones are depleted from the bottom upwards and temporarily suspended or abandoned sequentially and then the next higher zone completed. Sequential Zonal Production Due to its simplicity and ease of installation. In this method. Single String Multi-Zone Production These provide easy methods of bring on other fresh zones when the first zone experiences production problems. They can often double an individual wells productivity for a reasonably low cost increment. Some operators use the casing tubing annulus as another flow conduit but this is subject to individual operator philosophy and regulatory rules dictating. Downhole chokes or regulators can be installed to control flow from each zone when commingling to prevent cross-flow. An option is to conduct a workover pulling the tubing and re-completing by moving the packer depth upwards. completion designers prefer to use single string/single zone completion methods for mutli-zone situations. Concentric strings may yield higher flow capability but obviously no downhole safety valve can be installed in the outer tubing. This preference is subject.p. however there is a trade off in that flow efficiency of the deeper zones and depth access for artificial lift and well killing will be compromised.A. however. the initial completion can be installed to allow plugging and perforating of each zone by well intervention methods. to economics. . Triple strings and indeed quadruple string have been used in the past. reduce excessive gas. If artificial lift is required parallel strings would normally be needed.

p.ARPO IDENTIFICATION CODE PAGE 103 OF 295 ENI S.E .A.Multi-Zone Completions . Agip Division STAP-P-1-M-7100 0 REVISION Figure 5.

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STAP-P-1-M-7100 5.3. CASING-TUBING INTERFACE 0

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There are three main casing-tubing interface options which have six sub-divisions (Refer to figure 5.f): • Packerless completions Anchored Unanchored Tubingless. Packer Completions Shallow set Deep set. PBR Completions Liner hanger.

Packers and PBRs are required to provide a seal between the tubing and production casing or liner for the following reasons: • • • • • • • • • To isolate the casing-tubing annulus from well fluids and pressure acting as a barrier on the annulus side. To prevent heading in the annulus improving flow conditions. Prevent annulus corrosion from well fluids. To allow the annulus to be used for supplying artificial lift fluids or injection of inhibitors. To allow the annulus to be used for production (if permitted). To isolate liner laps or casing leaks. To anchor the tubing if no tubing movement is desired. To facilitate well operations through having wireline nipples in a tailpipe, e.g. well plugging, BHP gauge positioning, etc. To protect formations from damage from well intervention or workover fluids by plugging in the tailpipe.

Some onshore low pressure wells are completed without a packer or liner PBR as the risk of damage to the wellhead, hence the risk of injury to personnel and pollution of the environment, is low. This has both advantages and disadvantages. There is one barrier less on the annulus side and the casing may be exposed to corrosive well fluids and the well pressure even if it is low and some operators do not allow this practice. On the other hand, on pump completions it is useful for venting off gas. It is essential for plunger lift completions which uses annulus gas as its energy source for unloading liquids. Tubingless completions, i.e. wells which use a small diameter casing or a tubing as the production casing, offers serious well control problems as there is no downhole safety at all. These are used on low rate, low pressure wells but are not allowed by most operating companies.

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Anchored tubing completions are used on rod pumpers to keep the tubing in tension so that the reciprocation of the rods does not cause buckling on the upstroke and stretch on the downstroke unless the well is shallow and annulus clearance is small. Packer completions are the most popular due to their flexibility in the options in which they are available and their ability to be installed in an exact position at any desired depth compared to the liner PBR. The liner PBR completion offers a larger through bore than a packer option and, therefore are used in high rate wells and mono-bore completions where full bore access is gained to he formation. The liner PBR interface should not be confused with the packer PBR system which although is exactly the same in basic design, is used for packer-tubing sealing and catering for tubing movement.

Figure 5.F - Casing-Tubing Interfaces

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STAP-P-1-M-7100 5.3.1. Packer Applications 0

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Packer application with regard to completion design is addressed in this section as there are some basic features which affect the completion architecture. Although there are many varieties of packers available, there are three basic types used in completion designs: • • • Permanent Retrievable Permanent Retrievable.

Eni-Agip do not have any particular policy to the type of packer system to be used in a particular situation due to the wide range of packers available and changing technology but do operate a packer qualification system to ensure that any packer used meets with specific criteria. The packer qualification system is specified in STAP-M-1-M-5010. Retrievable Packer Systems The definition of a retrievable packer is that it is installed and retrieved on the completion tubing. They have advantages in that they can be installed in high angle wells although their operating differential pressure rating, temperature rating and bore size are less than equivalent permanent packers. It is important that designers fully consider the effects of pressure and tubing stresses on these packer systems and associated packer-tubing connections. Their packing element systems are also more sensitive to well fluids as they are more complex due to their ability to be retrieved but after redressing they can be reused. Retrievable packers tend to be used for the following applications: • • • • Completions which have relative short life span. Where there is likely to be workovers requiring full bore access. Multi-zone completions for zonal segregation. In relatively mild well conditions.

Retrievable packer setting mechanisms are by: • • • • Tubing tension Tubing compression Hydraulic pressure Tubing rotation.

Tension or compression set packers are very sensitive to tubing movement and are rarely used nowadays owing to the benefits and variety of other retrievable packers available.

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STAP-P-1-M-7100 Permanent Packer Systems 0

REVISION

The definition of a permanent packer is that it is retrieved from the well by milling. Permanent packers have high differential pressure and temperature ratings and larger bores. They have many options of both tailpipe and packer-tubing attachments to cater for a large range of applications such as: • • • • • Severe or hostile operating conditions with differential pressures > 5,000psi and o temperatures in excess of 300 F and high stresses. Long life completions. Where workovers are expected to be above the packer, hence not requiring its removal which is costly. Where workovers are expected to be above the packer and the packer tailpipe can be used for plugging the well and isolating foreign fluids from the formation. Providing large bore for high rate wells.

Permanent packer setting mechanisms are by: • • • • Wireline explosive charge setting tool. Tubing tension. Hydraulic pressure by workstring setting tool or on the completion string. Tubing rotation.

Permanent Retrievable Packer Systems Permanent retrievable packers are a hybrid of the permanent style packer designed to be retrieved on a workstring without milling. They offer similar performances as permanent packers but generally have smaller bores. All the packers above can be equipped with tailpipes to accommodate wireline downhole tools such as plugs, standing valves, BHP gauges, etc. 5.3.2. Packer-Tubing Interfaces Tubing can be interfaced with packers through three basic options: • Fixed By threaded connection to the packer mandrel as with retrievable packers. Snap latch requiring an overpull to release By an anchor latch system to a permanent packer. Free moving Seal unit in a packer bore. Seal unit in a PBR attached to the packer. Travel joint. ELTSR. Limited movement Seal unit set down in a packer bore allowing upward movement only. Closed PBR or ELTSR.

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STAP-P-1-M-7100 0

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Free movement or partial movement options are used when tubing movement must be catered for otherwise it may be over-stressed due to tubing forces found through the stress analysis (Refer to section 7). However, sometimes they suffer from premature seal failure due to being dynamic seals and if the material type has not been correctly selected for the environment and pressure differentials. To help prevent seal failure, seal units can be shear pinned in a mid open or closed position to prevent seal movement until the stresses in the tubing reach a predetermined level. The selected packer-tubing interface has a significant effect on the completion architecture especially with regard to installation procedure, well kill method, stimulation treatment and type of hanger system. The most popular packer systems are those which have ‘one trip’ installation saving extra trips by workstring or wireline to install the packer before running the completion tubing. 5.3.3. Annulus Circulation Communication between the tubing and annulus on packer type completions is consider to be beneficial to efficient well killing, maintaining a fluid barrier in the annulus, circulating kill fluid before workovers or circulating in underbalance fluids well kick off. This is the same reasons for installing kill strings in packerless completions. Circulating devices, typically sliding sleeves or sliding side doors (SSDs) installed above the top packers, are used for this purpose but they have traditionally been a weak link in design when seals material was not suited to the well conditions. This would require a workover to replace the sleeve so other devices such as SPMs are used as the seals can be recovered and replaced by wireline methods. Some operators recommend that no circulation device be used which limits the flexibility of the completion and requires a tubing punch to be used for circulation before workovers. If a circulating device is undesired but the option is to kill the well by circulation rather than bullheading, a single shot shear kill valve can be installed which is operated by annulus pressure. Annulus circulation is used for: • • • • • Displace completion fluids and Kick-Off wells. Isolation/opening of producing intervals in single selective or dual selective completions. Well killing in tight formations where bullheading might be difficult. Installation of hydraulic pumps The SSD type circulating valves are normally equipped with a landing nipple profile in the upper sub to allow installation of a straddle to stop leaks or for normal wireline nipple uses.

4.A .ARPO IDENTIFICATION CODE PAGE 109 OF 295 ENI S. The casing head and tubing hanger spools are now commonly replaced by compact or unitised wellheads (Refer to the ‘Drilling Design Manual’) to reduce height and improve safety as there are less BOP removals for spool installations.g. tubing hanger/spool and Xmas tree. Temperature operating range. . Retained fluid rating (Refer to section 6). Ram type tension hangers. Downhole tubing hangers (e.p.A. mates and seals with the Xmas tree and provides annulus access to all the annuli. It consists of an assembly made up of casing head spools. Wellhead specifications are laid out in API Specification 6A and are rated by: • • Maximum working pressure according to the maximum anticipated surface pressure. o Temperature Classification K L M P S T U PSL O Tubing Hanger Systems There are five common types of tubing hanger systems available: • • • • • Slip and seal assemblies. Direct attachment to the Xmas tree (threaded). It also isolates the top of the tubing-casing annulus. oF -75 to 180 -60 to 180 -40 to 180 -20 to 180 0 to 150 0 to 180 0 to 250 -20 to 250 Table 5. Agip Division STAP-P-1-M-7100 5. TUBING-WELLHEAD INTERFACE 0 REVISION The wellhead carries the casing and completion loads which is transferred to the ground through the surface casing. • • 5.4.1. Operating Range. Product specification level PSL (Refer to API spec 6A). annular safety system). Mandrel compression hangers.API Temperature Classifications Above 250 F the working pressure is de-rated against temperature (down to o 72% of rating at 650 F.

either wireline nipple profile or a back pressure thread for land wells.ARPO IDENTIFICATION CODE PAGE 110 OF 295 ENI S. Depending on the well location. downhole chemical injection lines.e. extended necks or annular ring seals. On subsea wells vertical annular access is usually required for well plugging which requires mandrel type hangers with orientation to the guide base and. subsea. Agip Division STAP-P-1-M-7100 0 REVISION The main consideration in hanger selection is whether the tubing is to be placed in compression or tension and/or the number of tubings. flow or supply. Dual hanger systems also need to be orientated to mate with the dual Xmas tree.p. well plugging for tree removal needs to be considered and that is usually satisfied by having a locking profile in the hanger bores. . platform or land.A. downhole electronic gauge cables and ESP cables which are terminated by stab seals. hence subsea tree. Other considerations are DHSV control lines. i.

ARPO IDENTIFICATION CODE PAGE 111 OF 295 ENI S.API Recommended Minimum PSL for Wellhead Equipment .A.G .p. Agip Division STAP-P-1-M-7100 0 REVISION Figure 5.

1 13 5/8 5000 13 5/8 5000 5.5 21 1/4 5000 13 5/8 5000 2.4 6.5 6.4 13 5/8 13 5/8 13 5/8 21 1/4 5000 13 5/8 5000 2. (psi) Btm Flange (in) Max.4 2. off-shore single and dual completion class -A and class -B (STAP -M-1-SS-5701E) AGIP CODE CASING HEAD SPOOL Ref.nr Top flange (in) Max.2 13 5/8 5000 13 5/8 10000 5. nr Btm Flange (in) Max.1 9 1. (psi) Top flange (in) Diam tbg (in) CASING HEAD SPOOL TUBING SPOOL TUBING HANGER CASING HEAD ENI S.2 9 13 5/8 5000 13 5/8 5000 5. nr Diam (in) Max.2 13 5/8 10000 9 10000 5000 5000 5000 10000 10000 21 1/4 5000 13 5/8 5000 2.1 2.4 13 5/8 5000 5000 10000 10000 21 1/4 5000 13 5/8 5000 2.A. W.P.P.4 2. W.3 13 5/8 5000 13 3/8 & 9 5/8 MSCL 3 1. W. W. W.6 6.5 21 1/4 5000 13 5/8 21 1/4 5000 13 5/8 10000 2.5 2.2 21 1/4 5000 20 & 18 5/8 DCSFSL 2 1.B. nr Btm flange (in) Max.3 9 9 9 11 7 1/16 7 1/16 7 1/16 9 13 5/8 5000 13 5/8 5000 5. Agip Division Ref.P.2 21 1/4 5000 20 & 18 5/8 SCSO 1 1.3 13 5/8 5000 13 3/8 & 9 5/8 DCSFSL 1 1. (psi) Ref.1 13 5/8 5000 9 5000 6. (psi) Ref.2 13 5/8 5000 13 5/8 10000 5.1 2.2 21 1/4 5000 20 & 18 5/8 STAP-P-1-M-7100 DCSO 2 1.8 13 5/8 5000 13 5/8 5000 5.9 6.P.3 13 5/8 10000 13 5/8 10000 10000 2.1 13 5/8 5000 9 5000 6.p.2 13 5/8 5000 13 5/8 10000 5. nr Max.1 13 5/8 5000 13 5/8 5000 5. W.1 13 5/8 5000 9 5000 6.2 21 1/4 5000 20 & 18 5/8 IDENTIFICATION CODE DCSO3 1.1 26 3/4 3000 0 Table 5.1 13 5/8 5000 13 5/8 5000 5.2 21 1/4 5000 20 & 18 5/8 DCSO 1 1.4 2.4 2.2 21 1/4 5000 20 & 18 5/8 10000 5000 5000 5000 10000 10000 2 x 2 3/8 2 x 3 1/2 3 1/2 2 x 2 3/8 2 x 2 3/8 2 x 2 3/8 DCSFSL 3 1. (psi) Ref.Eni-Agip Standard Wellhead Equipment Chart PAGE (*) Typical wellhead configuration for deep wells (po Valley) REVISION 112 OF 295 .3 13 5/8 21 1/4 5000 13 5/8 5000 2.P.6 26 3/4 3000 21 1/4 5000 2.4 2.1 13 5/8 5000 9 5000 6. (psi) Top flange (in) Max.2 21 1/4 5000 20 & 18 5/8 3° CASING HEAD SPOOL 10000 13 5/8 10000 1.P.P.4 2. W.Typical outlines for on-shore.2 21 1/4 5000 20 & 18 5/8 (*) 24 1/2 1. (psi) Btm (CSG) (in) ARPO MSCL 1 2.3 13 5/8 5000 11 7 1/16 7 1/16 7 1/16 9 21 1/4 5000 13 5/8 5000 2.4 2.3 13 5/8 5000 13 3/8 & 9 5/8 5000 5000 5000 5000 2 7/8 3 1/2 5 2 x 2 3/8 MSCL 2 1.1 2.P.1 13 5/8 5000 13 5/8 5000 5.7 6. W.8 6.2 21 1/4 5000 13 5/8 5000 2. (psi) Top flange (in) Max.

A. Agip Division STAP-P-1-M-7100 0 REVISION 4 3 2 1 20" 13 3/8" 9 5/8" 7" WP (psi) Section 1 Section 2 Section 3 Section 4 Section 5 3K (A) 470 620 472 - 3K (B) 470 620 472 - 5K (C) 470 625 472 - 5K (D) 470 690 670 581 - 10K (E) 470 690 660 700 - 10K (F) 510 850 700 700 -- 15K (G) 510 850 700 750 15K (H) 510 850 700 750 Figure 5.Typical Wellhead .p.ARPO IDENTIFICATION CODE PAGE 113 OF 295 ENI S.H .

Typical Unitised Wellhead and Xmas Tree .p.ARPO IDENTIFICATION CODE PAGE 114 OF 295 ENI S. Agip Division STAP-P-1-M-7100 0 REVISION Figure 5.I .A.

coiled tubing or snubbing services or for the BPV rod lubricator. The kill wing is often permanently connected up to the kill line to a permanent pump or to allow quick and easy connection of a portable pump. the control system should be designed to close the wing valve first a few seconds before the upper master to avoid erosion or damage over a period of time to the upper master gate and seats as they are more difficult to repair.2. Today it is normal to have to justify only a single master valve as the upper master is usually an ESD hydraulically operated valve which is at risk of undue wear and tear. . which is often a remote hydraulic operated valve.p.i. choke and flowline arrangement must be configured to meet with how the well is closed-in and opened up.4. Trees for sour service or high pressure will normally have two outlets. • • • • • A typical Xmas tree is shown in figure 5. 5. production and kill wing sides.3).A. Agip Division STAP-P-1-M-7100 5. Xmas Trees 0 REVISION The type of Xmas tree and construction are important as they have an effect on safety and cost.000psi) Eni-Agip normally installs an additional gate valve between the tubing spool and the Xmas tree to provide double barrier protection. Pressure losses of the offtake system must be considered in the well deliverability analysis (Refer to Section 2. Policy Metal-to-metal seals shall be used in the applications outlined in the following sections. In very high pressure wells (i. The production wing.4. The important pointers for the design engineer are: • • • Conventional composite flanged connection trees with a single master valve are the norm for land and low to moderate offshore wells. Chemical injection points are usually available at the tree or through the hanger system for downhole.ARPO IDENTIFICATION CODE PAGE 115 OF 295 ENI S. Metal-To-Metal Seals The purpose of metal-to-metal seals is to provide enhanced sealing where it is required in particular applications. A second master valve is normally required to enable repair to any of the other tree valves with two barriers in situ (the lower master valve and the tubing hanger plug). If the tree upper master valve and production wings are fully automated.e.4.3. A swab valve is an essential element to enable safe rig up of vertical well interventions by wireline. 15.

A. B. psi 5. C and D will be used in the tables in the tables below. psi 5.000 A B C D A B C D A B C D ' ' ' ' ' ' & & ' ' ' ' ' ' & ' & & ' ' ' ' & ' & & ' ' . Oil And Gas Producers These tables apply equally to onshore and offshore wells.ARPO IDENTIFICATION CODE PAGE 116 OF 295 ENI S.000 >10. Between tubing hanger and tubing spool. Agip Division STAP-P-1-M-7100 Application 0 REVISION The following criteria is applicable to the various conditions listed in the following tables: a) b) c) d) Between producing strings/casing/tubing hanger and tubing hanger seal flange. On control line connections. These designations A.000 10. psi 5.000 H2S Service Wells Sealing WP.000 10. psi 5.000 Gas Injectors Sealing WP.p.000 10.000 >10. Sweet Service Wells (with top hole temperature less than 100°C) ' = YES Sealing WP. On production casing or production liner.000 A B & = NO C D ' ' ' & ' ' & & & ' ' ' Sweet Service Wells (with top hole temperature exceeding 100°C) Sealing WP.000 10.

During this process future well servicing and maintenance will also have been planned. a design life for the completion will have been established. 5. . psi 5. Alternately.000 A B C 0 REVISION D ' ' & ' & & ' ' Artificial Lift Wells (both onshore and offshore wells) Sealing WP. height and weight are at a premium. Agip Division STAP-P-1-M-7100 Water Injectors Sealing WP. and may be problematic on platforms where space. FUTURE CONSIDERATIONS Built into the conceptual stage.000 10. on an easily accessible land wells where servicing and workover methods are relatively much less costly. Another example is on offshore subsea fields. This means well life should be planned for the life of the field or as long as feasible (typically 7-10 years) although some unplanned problems may occur. As an example of this is horizontal completions selected to maximise initial well productivity.ARPO IDENTIFICATION CODE PAGE 117 OF 295 ENI S. Well servicing or workover techniques also have an impact on the well area with regard to height and lateral space. This will have included identification of the potential reasons for well interventions or workover servicing. servicing can be conducted almost on demand. where the stand-off from the water or gas zones increases the risk of producing early unwanted fluids. psi 5.p. The well location and type of development has a large impact on the techniques available and cost of well servicing and maintenance optimising the completion design around the potential problems and remedial techniques is a balancing act between effectiveness and cost. This will have an impact of the completion architecture and establish a philosophy. due to the high cost of subsea well re-entrys.000 10.5. well servicing should be minimised as they require a floating vessel from which to deploy the re-entry system. This may lend to the selection of a wireline retrievable type safety valve rather than a tubing retrievable type as in the event of failure. In this case to the stand-off can be increased but there is a penalty in lower initial production rates.000 A B C D ' ' &(1) ' & & ' ' (1) If H2S is present it will be a YES.A. the valve can be replaced cheaply without requiring a workover.

p.g.2.A. Formation Management As the fluid interfaces move through time and unwanted fluids are produced. Also. The next production zone can then be perforated using through tubing perforating techniques (Refer to Section 9). if there are more than one zone to a string. 5.ARPO IDENTIFICATION CODE PAGE 118 OF 295 ENI S.4).2. the effects of the pressures causing additional stresses on the tubing and packer need to be input and catered for in the tubing design process (Refer to Section 7). If acid stimulations are planned. the surface pressure would demand a higher pressure rated Xmas tree than required for production only. are more flexible but have higher initial capital cost. Agip Division STAP-P-1-M-7100 5. etc. then straddles are sometimes utilised to keep pressure off the SCSSV and Xmas tree. Where this problem has not been planned into the completion design a complete workover to re-complete may be required.5.5. cement squeezes and reperforating techniques are required.1. Excessive water or gas production due to fingering which requires continuing production from lower zones can be isolated by cement squeezing or if using a monobore type completion by installing a straddle across the interval on wireline or coiled tubing methods. and need reperforating. If the well has been planned for these operations then the completion may have been designed to accomplish these operations without pulling of the tubing in a workover operation. producing zones are sometimes damaged by scale build up or movement of fines. the effects on the completion materials needs to be considered or alternatively to use coiled tubing for spotting of the acid before pumping to the formation. e. Stimulation 0 REVISION If future stimulation operations are required such as fracturing. . This can be conducted by coiled tubing or snubbing services without killing the well. If multi-zone multi-string completions are installed then the individual zones can simply be closed off by shutting in the well at surface or. If a multi-zone single string selective completion design has been installed then producing zones can be closed off or opened up by wireline techniques and hence. by opening and closing isolation sleeves. or as producing zones become depleted and require isolating before brining on other zones. A single string sequential completion may be employed where existing perforations can be isolated simply by installation of a bridge plug on wireline but often the perforations require to be squeezed off with cement (Refer to Section 5. If the costs of upgrading the well tubulars to resist these stresses are prohibitive. It could also increase the tubing movement and alter the choice of tubing movement device and spacing out.

chokes. Snubbing cannot be deployed from any floating installation. etc. Well Servicing Techniques 0 REVISION Well servicing includes live well intervention services or major workovers to pull the tubing. Coiled Tubing. standing valves.5. . Snubbing. A specialist subsea wireline technique has been developed for subsea well interventions without using the riser re-entry system which is much quicker and less costly. fishing electric line). Pumps.p.3.A. Workovers can be conducted by: • • • Workovers rigs Drilling rigs Hydraulic workover units. Braided Line Braided line is used for: • • Heavy duty wireline work (installing large heavy flow controls). Slickline Is probably the most widely used well servicing method and is used for: • • • • • • • • • • Mechanical well clean out (tubing and sump) Installation and retrieval of flow controls (plugs. Hydraulic workover cannot be deployed from any floating installation. gas lift valves. Live well interventions can be conducted by: • • • • Wireline (electric line or slickline).ARPO IDENTIFICATION CODE PAGE 119 OF 295 ENI S.) Tubing control (drifting) Calipering Swabbing BHP pressure and temperature monitoring Electronic memory logging Opening and closing of circulation devices Perforating Fishing. Fishing (when slickline has been unsuccessful. Agip Division STAP-P-1-M-7100 5.

Agip Division STAP-P-1-M-7100 Electric Line Electric line is used for: • • • • • • Logging (PLT. etc. Stimulation (acidising) Cementing Cleaning out tubing and sump Gas lifting Logging (stiff wireline) Installing flow controls (wireline type tools) Milling Drilling (underbalance side tracking. Snubbing has found a revival with platform horizontal wells where it is used to work in long horizontal sections where C/T may not be capable. multi-laterals).ARPO IDENTIFICATION CODE PAGE 120 OF 295 ENI S. 0 REVISION Coiled Tubing Coiled tubing (C/T) is used for: • • • • • • • • • Snubbing Snubbing is used for: • • • • • • • Stimulation (acidising) Cementing Cleaning out tubing and sump Gas lifting Installing flow controls (wireline type tools) Milling Drilling (underbalance side tracking.A. multi-laterals) Fishing (generally when wireline has been unsuccessful). Calipering Real time BHP surveys Perforating Packer setting Installing bridge plugs. .p.

the optimum tubing size will be a compromise maximising flow rate and having steady producing 1 conditions. at low rates. as tubing size increases. The example well #1 in figure 5. incurring early loss of potential production. However.6. the selection may be for an even longer period of time. This usually means at the maximum initial flow rate and maintaining it as long as possible.ARPO IDENTIFICATION CODE PAGE 121 OF 295 ENI S. therefore widening the flat uncertain portion around the minimum. the changing conditions over the life of the well must be considered when selecting tubing size. OPTIMISING TUBING SIZE 0 REVISION The optimum tubing size is selected to obtain the desired offtake rates at the lowest capital and operating costs. For example.j shows that the 4 /2” tubing size should be selected to ensure the offtake exceeds the target of 8. 1 . the maximum flow rate is obtained with /2” 7 tubing but only a slight reduction in flow rate is seen if the 2 /8” tubing is selected which gives steadier and regular flow. It is generally recommended to select a tubing size such that the flowing pressure. If the IPR curve intersects the TPCs in the region near the minimum. however. depending on the inflow capability (Refer to Section 2. using the IPR for well 2. These changes are normally declining reservoir pressure and increasing water cut which will reduce flow rates. This shifts the TPC minimum to a higher rate and. The optimum size of tubing is clearly the size which will be most cost effective over a number of years.000 to 9. This trend is downwards towards cessation of flow and .p. fluid velocities decrease and reduces the frictional effects. Where high costs workovers are involved such as on subsea wells. The following sub-sections describes the various factors and there effect on TPC. The net result should be higher production rates only if the IPR/TPC intercept remains to the right of the TPC minimum. it may be possible to accelerate offtake by the early installation of artificial lift.4). A fixed flow rate. replace the tubing with a smaller size or to implement artificial lift which will have associated costs. Whatever the case. The choice at that time will be to reduce wellhead pressure. the selection process inevitably involves analysis of the gross fluid deliverability and flow stability under changing reservoir conditions to confirm that the production forecast can be met and to determine when artificial lift or compression is required. Agip Division STAP-P-1-M-7100 5.000stb/d and perhaps even larger tubing could be investigated.A.obviously the tubing selected for the start of production will not be the optimum size after some period of time. pmin to ensure stability. If the PI was infinite. is greater than 1. Pwf. the reduced fluid velocities experienced in larger tubing increase the hydrostatic head because of slippage. typically 5-8 years. As previously mentioned.05 of pressure minimum. one increase in API tubing size would double the maximum theoretical capacity.

Example Tubing Sizes on Well Deliverability Figure 5.K.Effect of Reservoir Pressure on TPC .A.ARPO IDENTIFICATION CODE PAGE 122 OF 295 ENI S.p. Agip Division STAP-P-1-M-7100 0 REVISION Figure 5.J .

figure 5. it collapses towards the origin. Unstable flow conditions and eventually cessation will occur unless some other change in the system is made. The larger tubing sizes are more sensitive to changes in flowing wellhead pressure as the density factor dominates more than in smaller tubing. Agip Division STAP-P-1-M-7100 5. In these circumstances the frictional effects near surface become very dominant and can be alleviated by the use of a tapered tubing string.l shows the effect of increasing GLR.g.ARPO IDENTIFICATION CODE PAGE 123 OF 295 ENI S. Changes in wellhead pressure can be attributed to slugging in the flowline. This clearly shows how important the assumed wellhead pressure accuracy is in the well deliverability forecast and economics. . 5. etc. e. the effect on productivity must be considered during the completion design stage to find the most cost effective method of maximising productivity. However. In reservoirs where significant reductions in reservoir pressure are anticipated. where workover costs are high to complete with smaller size tubing to ensure stability through the economic life of the well. hence flow rates.2. Reservoir Pressure 0 REVISION As reservoir pressure declines over time.6. Gas-Liquid Ratio Increasing gas-liquid ratios cause a decrease in hydrostatic head and increase in frictional pressure drop which in the early stages may actually result in increased flow rates.1. Again this means that smaller tuning may need to be selected instead of the ideal larger tubing to cater for anticipated changes in wellhead pressure.3. build-up of wax. therefore reducing the potential drawdown.6.k. both which increase hydrostatic head. 5. as illustrated in figure 5. leading to decreasing natural flow rates.6.p. All of these reduce the natural flow rate of the well. Also high wellhead pressures reduces the amount of free gas and compresses the remaining free gas. wells being produced or closed in which use the same flowline.A. facility malfunctions. above a critical point there will be a net increase in the overall pressure drop. Flowing Wellhead Pressure Any flowing wellhead pressure is actually back-pressure transmitted downhole to the bottom-hole flowing pressure.

Effect of Increasing GLR 5. bottom-hole pressure. therefore.ARPO IDENTIFICATION CODE PAGE 124 OF 295 ENI S.A. Refer to section 10 for the applications and comparisons of the various methods of artificial lift. Agip Division STAP-P-1-M-7100 0 REVISION Figure 5. .6.4. This effectively shifts the TPC downwards bringing the intersection point further towards stable flowing conditions. Artificial Lift The intention of installing artificial lift is to reduce the hydrostatic head and. An example of rates which can be obtained by different artificial lift methods is illustrated in figure 5.m.p.L .

ARPO IDENTIFICATION CODE PAGE 125 OF 295 ENI S.M .p.A.Examples of Artificial Lift Performance . Agip Division STAP-P-1-M-7100 0 REVISION Figure 5.

The BOP stack and wellhead components must also be suitable for sour service. They should not be produced through the casing/tubing annulus.p. the production casing should be cathodically protected (either cathodically or by selecting a casing grade suitable for the expected corrosion environment). it is accepted that tubing leaks and pressured annuli are a fact of life and as such. However. there must be a generating or voltage source in a completed electrical circuit.A. Whether it may be present in large amounts or in extremely small quantities. DEVELOPMENT WELLS Casing corrosion considerations for development wells can be confined to the production casing only. Any part of the production casing that is likely to be exposed to the corrosive environment. production casing strings are considered to be subject to corrosive environments when designing casing for a well where hydrogen sulphide (H2S) or carbon dioxide (CO2) laden reservoir fluids can be expected. 6. Agip Division STAP-P-1-M-7100 0 REVISION 6. • Internal corrosion The well should be designed to contain any corrosive fluids (produced or injected) within the tubing string by using premium connections. 6. In the presence of water. it is necessary to the corrosion process. • External corrosion Where the likelihood of external corrosion due to electrochemical activity is high and the consequences of such corrosion are serious. To have a flow of current. CORROSION A production well design should attempt to contain produced corrosive fluids within tubing.1. consideration should be given to setting a sour service casing string before drilling into the reservoir. During the drilling phase. corrosion is an electrolytic process where electrical current flows during the corrosion process. if there is any likelihood of a sour corrosive influx occurring.2. . during routine completion/workover operations or in the event of a tubing or wellhead leak. should be designed to withstand such an environment. CONTRIBUTING FACTORS TO CORROSION Most corrosion problems which occur in oilfield production operations are due to the presence of water.ARPO IDENTIFICATION CODE PAGE 126 OF 295 ENI S.

0ppm.A. • Temperature Like most chemical reactions. It can cause severe corrosion at very low concentrations of less than 1. temperature and composition of the water. it forms carbonic acid. Agip Division STAP-P-1-M-7100 0 REVISION The existence. Using the partial pressure of carbon dioxide as a yardstick to predict corrosion. corrosion rates generally increase with increasing temperature. Partial pressure <3psi generally is considered non corrosive. temperature and chloride content. decreases the pH of the water and increase its corrosivity.ARPO IDENTIFICATION CODE PAGE 127 OF 295 ENI S. Oxygen usually causes pitting in steels.p. The combination of H2S and CO2 is more aggressive than H2S alone and is frequently found in oilfield environments. of the following conditions alone. but usually also results in pitting. • Hydrogen Sulphide (H2S) Hydrogen sulphide is very soluble in water and when dissolved behaves as a weak acid and usually causes pitting. Oxygen is less soluble in salt water than in fresh water. The solubility of oxygen in water is a function of pressure. The important factors governing the solubility of carbon dioxide are pressure. Partial pressure 3-30psi may indicates high corrosion risk. Corrosion primarily caused by dissolved carbon dioxide is commonly called ‘sweet’ corrosion. . It should be pointed out that H2S also can be generated by introduced microorganisms. It is not as corrosive as oxygen. Attack due to the presence of dissolved hydrogen sulphide is referred to as ‘sour’ corrosion. Pressure increases the solubility to lower the pH. the following relationships have been found: Partial pressure >30psi usually indicates high corrosion risk. Other serious problems which may result from H2S corrosion are hydrogen blistering and sulphide stress cracking. • Carbon Dioxide (CO2) When carbon dioxide dissolves in water. if any. or in any combination may be a contributing factor to the initiation and perpetuation of corrosion: • Oxygen (O2) Oxygen dissolved in water drastically increases its corrosivity potential. temperature decreases the solubility to raise the pH.

generally corrosion occurs only when the water cut becomes higher than 15% which is the ‘threshold’ or commonly defined as the ‘critical level’ and it is necessary to analyse the water cut profile throughout the producing life of the well. vertical and deviated wells: a) In vertical oil wells. impingement or cavitation. Higher temperatures. the primary importance of pressure is its effect on dissolved gases. In oilfield systems. CO2 and ClCorrosion in injection wells and the effects of pH and souring are not included. two separate cases need to be considered. Agip Division STAP-P-1-M-7100 • 0 REVISION Pressure Pressure affects the rates of chemical reactions and corrosion reactions are no exception. More gas goes into solution as the pressure is increased this may in turn increase the corrosivity of the solution. The procedure adopted to evaluate the corrosivity of the produced fluid and the methodology used to calculate the partial pressures of H2S and CO2 will be illustrated in the following sub-sections.3.ARPO IDENTIFICATION CODE PAGE 128 OF 295 ENI S.g.1. therefore knowledge of temperature gradients is very useful in the choice of the tubular materials since differing materials can be chosen for various depths. In gas wells. FORMS OF CORROSION The following forms of corrosion are addressed in this manual: Corrosion caused by H2S (SSC) Corrosion caused by CO2 and Cl - Corrosion caused by combinations of H2S.A.3. Sulphide Stress Cracking (SSC) The SSC phenomenon is occurs usually at temperatures of below 80°C and with the presence of stress in the material. High velocities and/or the presence of suspended solids or gas bubbles can lead to erosion. • Velocity of fluids within the environment Stagnant or low velocity fluids usually give low corrosion rates. In oil wells. . e. above 80°C inhibit the SSC phenomenon. but pitting is more likely. Evaluation of the SSC problem depends on the type of well being investigated. 6.p. Corrosion rates usually increase with velocity as the corrosion scale is removed from the casing exposing fresh metal for further corrosion. The H2S comes into contact with H2O which is an + essential element in this form of corrosion by freeing the H ion. gas saturation with water will produce condensate water and therefore create the conditions for SSC. corrosion. 6.

e. even if in very small quantities. the risk of corrosion by H2S is higher since the water. 6. deposits on the surface of the tubulars and so the problem can be likened to the gas well case where the critical threshold for the water cut drops to 1% (WC <1%). If the quantity of H2S in gas at the bubble point pressure [mole fraction = Y(H2S)]. Otherwise the basic method is used. is termed undersaturated.e. Undersaturated Oil In an oil in which the gas remains dissolved. Material balance method. because the wellhead and bottom-hole pressures are higher than the bubble point pressure (Pb) at reservoir temperature. the pH2S is calculated using both methods and the higher of the two results is taken as the a reliable value. Gas Or Condensate Gas Well H2S partial pressure is calculated by: pH2S = SBHP x Y(H2S)/100 where: SBHP = Y(H2S) = = pH2S Static bottom-hole pressure [atm] Mole fraction of H2S Partial H2S pressure [atm] Eq. If the conditions specified above are verified then the pH2S can be calculated. Oil Bearing Well The problem of SSC exists when there is wetting water. is not known or the values obtained are not reliable.: Water cut >15% for vertical wells o Water cut >1% for horizontal or highly deviated wells (>80 ) 3 3 or if the GOR >800 Nm /m The pH2S calculation is different for undersaturated and oversaturated oil.ARPO IDENTIFICATION CODE PAGE 129 OF 295 ENI S. the potential for SSC occurring is evaluated by studying the water cut values combined with the type of well and deviation profile. .p. In this case the pH2S is calculated in two ways: • • Basic method. Firstly. The following formulae are used to calculate the value of pH2S (partial pressure of H2S) in both the cases of gas (or condensate gas) wells or oil wells.A SSC is triggered at pH2S >0. deviations >80 ). Agip Division STAP-P-1-M-7100 b) o REVISION 0 In highly deviated wells (i.0035 atm and SBHP >4.A.5 atm. i.

when the H2S value in the separated gas at bubble point conditions is known and is reliable or if Y(H2S). 6.B Material Balance Method This method is used when data from production testing is available and/or when the quantity of H2S is very small (<2. 6. molar fraction in the separated gas at bubble point pressure (Pb) is higher than 2%. Note: H2S sampled in short production tests.D where: PM Ci Mi d = = = =  n   mean molecular weight of the reservoir oil =  Ci × Mi  / 100     i =l     Mole % of the ith component of the reservoir oil Molecular weight of the ith component of the reservoir oil Density of the gas at separator conditions referred to air =1 ∑ .p. is generally lower than the actual value under stabilised conditions. without comparison with the other method.ARPO IDENTIFICATION CODE PAGE 130 OF 295 ENI S. PM : PM = γ × 1000 GOR γ × 1000 + × (d × 29 ) GOR 23. The following algorithm is used to calculate the pH2S: Step 1 pH2S is calculated at the separator (pH2Ssep): pH2Ssep = (Psep x H2Ssep)/106 where: Psep H2Ssep = = Absolute mean pressure at which the separator works (from tests) in atm Mean H2S value in the separator gas (generally measured in ppm) Eq.A. The value of H2S in ppm to be used in the calculation must also be from stable flowing conditions. 6.C The mean molecular weight of the produced oil.6 − 23. The pH2S is calculated by: pH2S = Pb x Y(H2S)/100 where: Pb = Y(H2S) = pH2S = Bubble point pressure at reservoir temperature [atm] Mole fraction in the separated gas at bubble point (from PVT data if extrapolated) Partial H2S pressure [atm] Eq. Agip Division STAP-P-1-M-7100 Basic Method 0 REVISION This method is used.000ppm) and the water cut value from is lower than 5% (this method cannot be used when the WC values are higher).6 PM giac Eq.

Given the diagram in figure 6.6 x H2Ssep/10 ) where: GOR 23.0035 atm and STHP >18.6 = = Gas oil ratio Nm /m (from production tests) Conversion factor 3 3 6 Eq.G (γ x 1000/ PM + GOR/23. H2S corrosion can occur at either the wellhead or bottom-hole without distinction.A.E The quantity of H2S in the gas in equilibrium is calculated (per litre of oil): [H2S]gas = (GOR/23.p. Agip Division STAP-P-1-M-7100 0 REVISION The quantity of H2S in moles/litre dissolved in the separator oil is calculated: [H2S]oil = (pH2Ssep/H1 x (γ x 1000)/ PM ) where: H1 PM γ = = = Henry constant of the produced oil at separator temperature (atm/Mole fraction).6) total number of moles of the liquid phase in the reservoir Henry constant for the reservoir temperature and reservoir oil (see procedure for calculating Henry constant) In general.ARPO IDENTIFICATION CODE PAGE 131 OF 295 ENI S. Procedure For Calculating Henry Constant The value of the Henry constant is a function of the temperature measured at the separator. (See Procedure for calculating Henry constant) Mean molecular weight of the produced oil Specific weight g/l of the produced oil Eq.a which represents the functions H(t) for the three types of oils: • • • Heptane PM N-propyl benzene PM Methylnaphthalene PM =100 = 120 =142 .F The pH2S is calculated at reservoir conditions: pH2S = (([H2S]oil + [H2S]gas)/K ) x H2 where: K H2 = = Eq.63 atm. 6. 6. There is SSC potential if pH2S >0. The mapping method can be applied for temperatures at the separator of between 20°C and 200°C. 6.

the H(t) curve of heptane is used. For this purpose the temperature values immediately before and after the temperature studied are taken into consideration.p. the H1 value is interpolated linearly on the chosen curve(s). the reference curve is chosen (given by points) to calculate the Henry constant on the basis of the following value thresholds: • • • • • • If PM > 142. the H(t) curve of propyl benzene is used. If PM > 120.ARPO IDENTIFICATION CODE PAGE 132 OF 295 ENI S. . the mean value is calculated using the H(t) curve of propyl benzene and the H(t) curve of methylnaphthalene. Comments On The H2 Calculation Having calculated the molecular weight of the reservoir oil PM res. wellhead flowing temperature.d. Agip Division STAP-P-1-M-7100 Remarks On The H1 Calculation 0 REVISION Having calculated the molecular weight of the produced oil PM using the formula in eq. H2 is measured in a similar way as H1. If 120 < PM < 142 the mean value is calculated using the H(t) curve of heptane and the H(t) curve of propyl benzene. If 100 < PM < 120. If PM > 100. 6.A. Given FTHT. the H(t) curve of methylnaphthalene is used. using temperature measured at the separator.

A.ARPO IDENTIFICATION CODE PAGE 133 OF 295 ENI S.H(t) Reference Curves Oversaturated Oil Oil is considered oversaturated when the gas in the fluid separates because the pressure of the system is lower than the bubble point pressure.p.A . Two situations can arise: Case A FTHP < Pb FBHP > Pb Case B FTHP < Pb FBHP < Pb . Agip Division STAP-P-1-M-7100 0 REVISION 130 Henry atm/Y[H2S] 120 110 100 90 methylnaphthalene PM = 142 80 N-propylbenzene PM = 120 heptane PM = 100 70 60 50 40 30 20 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 T C° Figure 6.

when FTHP <Pb: The data result from the production conditions and only the basic method is used. Calculation Of Partial Pressure At Wellhead The calculation method is that used for case A (FTHP <Pb) 2 If the percentage (ppm) of H2S in the gas under static conditions is not known. Basic Method pH2S = STHP x Y(H2S)/100 where: STHP = Y(H2S) = pH2S = Static tubing head pressure [atm] Mole fraction in separated gas at STHP pressure and wellhead temperature Partial H2S pressure [atm] The SSC phenomenon is triggered off at the wellhead if pH2S >0. FBHP <Pb.2%.63 atm. the material balance method can be used as in the case of undersaturated oil.p. Agip Division STAP-P-1-M-7100 Calculation Of Partial Pressure In Case A: 1) 2) 0 REVISION Calculation is of the partial pressure in the reservoir: In this case pH2S is calculated in the way described for undersaturated oil.A.0035 atm and STHP >18. Y(H2S) >0. The error made can be high when Pb > FBHP. calculation of pH2S can be approximated on the basis of the following: • The PVTs are reliable. Calculation Of Partial Pressure In Case B: Calculation of partial pressure in the reservoir: In the reservoir the gas is already separated. 1 . the partial pressure is calculated as: pH2S = Y(H2S) x FBHP 1 where: Y(H2S) = Molar fraction in gas separated at FBHP and at reservoir temperature (from PVT) • The PVTs are not reliable. 2 If the percentage (ppm) of H S in the separated gas under static conditions is not known. the 2 corresponding value in reservoir conditions is assumed as being partial pressure at the wellhead.ARPO IDENTIFICATION CODE PAGE 134 OF 295 ENI S. Calculation is of the partial pressure at the wellhead. i. the corresponding value in reservoir conditions is assumed as being partial pressure at the wellhead. these are the worst conditions.e.

Corrosion Caused By CO2 And Cl0 REVISION In the presence of water. . i. Oil Bearing Wells The problem exists where there is wetting water.2 atm.3.e.1 exist. pCO2 at wellhead is assumed as corresponding to reservoir conditions. then the pCO2 is then calculated. If the conditions described in section 6.ARPO IDENTIFICATION CODE PAGE 135 OF 295 ENI S. Agip Division STAP-P-1-M-7100 6.e. Water cut >1% for horizontal or highly deviated wells (> 80 degrees).2. the possibility that corrosions exist in water cut values combined with the type of well and deviation profile is evaluated. It also occurs only if the partial pressure of CO2 exceeds a particular threshold.p. CO2 gives rise to a corrosion form which is different to those caused by the presence of H2S. As in the case of SSC.2 atm.: • • Water cut >15% for vertical wells. Gas Or Condensate Gas Wells The partial pressure is calculated: pCO2 = SBHP x Y(CO2)/100 where: SBHP = Y(CO2) = pCO2 = Static bottom-hole pressure [atm] Mole fraction of CO2 Partial pressure of CO2 [atm] Corrosion occurs if pCO2 >0. Undersaturated Oil Wells The partial pressure of CO2 is calculated: pCO2 = Pb x Y(CO2)/100 where: Pb = Y(CO2) = pCO2 = Bubble point pressure at reservoir temperature Mole fraction of CO2 in separated gas at bubble point pressure (from the PVTs) Partial pressure of CO2 [atm] Corrosion occurs if pCO2 >0.3.A. i. The pCO2 values calculated in this way are used to evaluate the corrosion at bottom hole and wellhead.

2 atm. pCO2 = Pb x Y(CO2)/100 where: Pb = Y(CO2) = pCO2 = Bubble point pressure at reservoir temperature Mole fraction in separated gas at bubble point pressure (from the PVTs) Partial pressure of CO2 [atm] Corrosion occurs if pCO2 >0. the corresponding value in reservoir conditions is assumed as being partial pressure at the wellhead 3 .p.A.ARPO IDENTIFICATION CODE PAGE 136 OF 295 ENI S. Calculation Of pCO2 At Wellhead: pCO2 = STHP x Y(CO2)/100 where: Y(CO2) = STHP = Mole fraction in separated gas at STHP3 Static tubing head pressure [atm] Corrosion occurs if pCO2 >0. Two situations may arise: Case A FTHP <Pb FBHP >Pb Case B FTHP <Pb FBHP <Pb Calculation Of Partial Pressure In Case A: Calculation of pCO2 in reservoir conditions: FBHP >Pb pCO2 is calculated in the same way as undersaturated oil wells earlier in this section. Agip Division STAP-P-1-M-7100 Oversaturated Oil 0 REVISION The oil is considered oversaturated when the gas separates in the fluid because the pressure of the system is lower than bubble point pressure.2 atm. If the percentage (ppm) of CO2 in the gas under static conditions is not known.

6. Agip Division STAP-P-1-M-7100 Calculation Of Partial Pressure In Case B: Calculation of pCO2 at reservoir conditions: pCO2 = FBHP x Y(CO2)/100 where: Y(CO2) = 0 REVISION Mole fraction in separated gas at pressure FBHP (from the PVTs) Calculation Of pCO2 At Wellhead: The calculation method is the same as the one used in the wellhead conditions in case A: pCO2 = STHP x Y(CO2)/100 where: Y(CO2) = Mole fraction in separated gas at STHP4 There is corrosion if pCO2 >0. The phenomenon is diagnosed by calculating the partial pressures of H2S and CO2 and comparing them with the respective thresholds.3. the corresponding value in reservoir conditions is assumed as being partial pressure at the wellhead.ARPO IDENTIFICATION CODE PAGE 137 OF 295 ENI S. In this case the problem is much more complex and the choice of suitable material is more delicate.3.p. 4 . - If the percentage (ppm) of CO2 in the gas under flowing/static conditions is not known.2 atm. CO2 And ClIt is possible to encounter H2S and CO2 besides Cl . Corrosion Caused By H2S.A.

Agip Division STAP-P-1-M-7100 6. CORROSION CONTROL MEASURES 0 REVISION Corrosion control measures may involve the use of one or more of the following: • • • • • • • • • • • • • • • • • Cathodic protection Chemical inhibition Chemical control Oxygen scavengers Chemical sulphide scavengers pH adjustment Deposit control Coatings Non metallic materials or metallurgical Control Stress reduction Elimination of sharp bends Elimination of shock loads and vibration Improved handling procedures Corrosion allowances in design Improved welding procedures Organisation of repair operations.Counter Measures to Prevent Corrosion .ARPO IDENTIFICATION CODE PAGE 138 OF 295 ENI S. Measure Control of the environment • • • • • • • • • Means pH Temperature Pressure Chloride concentration CO2 concentration 2 H S concentration 2 H O concentration Flow rate Inhibitors Surface treatment • Plastic coating • Plating the alloying elements micro Improvement of the corrosion resistivity of the Addition of steel structure Table 6.A.4.p.A .a below. Refer to table 6.

CORROSION RESISTANCE OF STAINLESS STEELS Stainless steel is usually used in applications for production tubing. metallurgical structure and mechanical properties these are: 6.p.1. Martensitic Stainless Steels The martensitic stainless steels contain chromium as their principal alloying element. Thus. Stainless steels may be divided into four distinct classes on the basis of their chemical content.ARPO IDENTIFICATION CODE PAGE 139 OF 295 ENI S. The most common types contain around 12% chromium. As their name indicates. silicon. Batch treatment (tubing displacement. an iron alloy usually must contain at least 12% chromium in volume. columbium. The only grade of oilfield tubular used in this category is 13Cr. The martensitic stainless steels are included in the ‘400’ series of stainless steels. a corrosion inhibitor is a substance which. To be classed as a stainless steel. The main reason for the development of stainless steel is its resistance to corrosion.08% to 1.weighted liquids Capsules Sticks. Agip Division STAP-P-1-M-7100 6. Corrosion inhibitors are commonly added in small amounts to acids. however it is occasionally used for production casing or tubing below the packer depth. The carbon content ranges from 0. cooling waters. extended batch) Continuous treatment Squeeze treatment Atomised inhibitor squeeze . CORROSION INHIBITORS 0 REVISION An inhibitor is a substance which retards or slows down a chemical reaction.5. The most commonly used of the martensitic stainless steels is AISI Type 410.6. when added to an environment. standard batch. The martensitic stainless steels are hardened by the same heat treatment procedures used to harden carbon and alloy steels. decreases the rate of attack by the environmental on a metal. selenium.6.10% and other elements such as nickel. either continuously or intermittently to prevent serious corrosion. Stainless steels are strongly magnetic whatever the heat treatment condition. The most important characteristic that distinguishes these steels from other grades is their response to heat treatment. molybdenum. although some chromium content may be as high as 18%. steam or other environments. The corrosion resistance of stainless steels is due to the ability of the chromium to passivate the surface of the alloy. and sulphur are added in small amounts for other properties in some grades. There are many techniques used to apply corrosion inhibitors in oil and gas wells: • • • • • • 6. .A. the microstructure of these steels is martensitic.

b for the various compositions of stainless steels.4. Austenitic stainless steels generally have the highest corrosion resistance of any of the stainless steels. These steels are widely used in the oilfield for fittings and control lines. Ferritic Stainless Steels 0 REVISION The second class of stainless steels. The chromium content ranges between 13% to 27% but are not able to be hardened by heat treatment. and may range up to as high as 25% chromium and 20% nickel. Others commonly used are 303 free machining. They are used principally for their temperature properties. Ferrite is simply body cantered cubic iron or an alloy based on this structure. Precipitation Hardening Stainless Steels The most recent development in stainless steel is a general class known as ‘precipitation hardened stainless steels’.6. Most were developed as proprietary alloys. the steels can be hardened to varying strength levels.A.ARPO IDENTIFICATION CODE PAGE 140 OF 295 ENI S. 430.6.2. The microstructure of the ferritic stainless steels consists of ferrite. These are most commonly used for component parts in downhole and surface tools and not as oilfield tubulars. but their strength is lower than martensitic and ferritic stainless steels. and the carbon content is generally lower. chromium and nickel. Their micro-structure consists essentially of austenite which is face cantered cubic iron or an iron alloy based on this structure. They are not able to be hardened by heat treatment although they are hardenable to some extent by cold working and are generally non-magnetic. and 436. which are similar to the martensitic stainless steels in that they have chromium as the principal alloying element. and there is a wide variety of compositions available. They combine the high strength of the martensitic stainless steels with the good corrosion resistance properties of the austenitic stainless steels. with other elements added for particular reasons. the most common being 304. The chromium contents of ferritic stainless steels is normally higher than that of the martensitic. and 347 stabilised for welding and corrosion resistance. stainless steel. The distinguishing characteristic of the precipitation hardened stainless steel is that through specific heat treatments at relatively low temperatures. 6. Precipitation in alloys is analogous to precipitation as rain or snow. but due to its low strength is not used for well tubulars. Ferritic stainless steels are also part of the ‘400’ series. . They contain a minimum of 18% chromium and 8% nickel. Agip Division STAP-P-1-M-7100 6. Refer to figure 6. Austenitic stainless steels are grouped in the ‘300’ series. Most can be formed and machined before the final heat treatment and the finished product being hardened. the principal types being 405.6. is the ferritic stainless steels. which contain various amounts of chromium and nickel. Austenitic Stainless Steels The austenitic stainless steels have two principal alloying elements. 6. which are also strongly magnetic.3. 316 high Cr and Ni which may include Mo.p.

Stainless Steel Compositions .ARPO IDENTIFICATION CODE PAGE 141 OF 295 ENI S.A. Agip Division STAP-P-1-M-7100 0 REVISION Figure 6.B.p.

p.c and figure 6.5. there is a large gap between the 13Cr and Duplex Stainless Steels used as tubulars for their good anti-corrosion properties. the presence of CO2 may lead to corrosion on those parts coming in contact with CO2 which normally means the production tubing and part of the production casing below the packer. .1.2. where there is H2S. wells producing CO2 partial pressure higher than 20psi requires inhibition to limit corrosion. COMPANY DESIGN PROCEDURE CO2 Corrosion In producing wells. consideration should be given to limit casing and wellhead yield strength according to API 5CT and ‘NACE’ standard MR-01-75.7.ARPO IDENTIFICATION CODE PAGE 142 OF 295 ENI S. H2S Corrosion In wells. Agip Division STAP-P-1-M-7100 6. 6. The resulting steel has properties that are normally found in both phases: the ferrite promotes increased yield strength and resistance to chloride and hydrogen sulphide corrosion cracking. resistant to corrosion.5% Ni-3% Mo-0. while the austenite phase improves workability and weldability. 6.14% N. if using carbon steel casing.A. As a general note. Refer to figure 6. Generally. This material is used extensively for tubulars used in severe CO2 and H2S conditions. Casing and tubing material will be selected according to the amount of H2S and other corrosive media present.7. This gap is attempted to be filled with ‘Super 13Cr’ tubing being developed. 6. Inhibitor injection. Duplex Stainless Steel 0 REVISION In general. Corrosion may be limited by: • • The selection of high alloy chromium steels.6.7.d for partial pressure limits. ferritic-austenitic (duplex) stainless steel consists of between 40-70% ferrite and has a typical composition of 22% Cr-5.

Agip Division STAP-P-1-M-7100 0 REVISION Figure 6.Sour Multiphase Systems .D .Sour Gas Systems Figure 6.A.C .ARPO IDENTIFICATION CODE PAGE 143 OF 295 ENI S.p.

e and figure 6. MATERIAL SELECTION 0 REVISION The choice of material is based on the application of engineering diagrams supplied by manufacturers of tubing and.p. all materials in class C-steel/L-A-steel can be used. .f. OCTG. Materials are sub-divided into three categories. In the partial pressures of H2S and CO2 are below the critical thresholds established in the previous section. These give the rules used by Eni-Agip sectioned on the basis of the conditions as listed above and the use in the well. hence the use of the modified SMI has been adopted. DHE materials and wellhead materials.ARPO IDENTIFICATION CODE PAGE 144 OF 295 ENI S. Agip Division STAP-P-1-M-7100 6. otherwise the following combinations of conditions may exist: • • • • Solely H2S in oil wells Solely H2S in gas or gas condensate wells Solely CO2 and Cl Both H2S and CO2. refer to figure 6. The choice of materials proposed is conservatively as recent develop materials such as 13%Cr and Super Duplex class have not been considered because experiments on these materials are not completed.A. The tables regarding the choice of materials are shown below.8.

1 0. K55.0035< pH2S max < 0.1 0. T95-1 L80-Mod.2< pCO2S max <100e 0.1.000 Cl* <20. C90-1.1 FBHT >80 C o FBHT <80 C o Material J55. N80 L80 L80 Mod. OCTG Materials For Corrosion By H2S Only In Oil Wells Conditions 0.1 0.b below.2< pCO2S max <100e pH2S max <0.0035< pH2S max < 0. K55.000 13% Cr 22% Cr 25% Cr-SA Alternately 25% Cr OCTG Materials For Corrosion By CO2 .0035< pH2S max <0.0035< pH2S max < 0.OCTG Materials for Sour Service .0035< pH2S max <0.2< pCO2S max <100e 0.2< pCO2S max <100 0.2< pCO2S max <100 FBHT <150 C o o 150 C< FBHT <200 C o o 200 C< FBHT <250 C o Material Cl* <50.1 0.2< pCO2S max <100e 0.000 Cl* <50.005< pH2S max <0.1 pCO2S max <100e 0. T95-1 OCTG Materials For Corrosion By CO2 And Cl* Conditions 0.ARPO IDENTIFICATION CODE PAGE 145 OF 295 ENI S.0035< pH2S max < 0.000 Cl* >50.1< pH2S max <1 0.1 FBHT >80 C o o 60 C< FBHT >80 C o FBHT >80 C o REVISION 0 Material J55. N80.1< pH2S max <1 0.1< pH2S max <1 0.005 0. C90-1.B .005 0.005 0.0035< pH2S max <0.2< pCO2S max <100e pH2S max >1 FBHT <150 C o Material Cl* <50.2< pCO2S max <100e 0.000 22% Cr.005< pH2S max <0.000 13% Cr-80KSI Max 22% Cr CW 25% Cr CW 22% Cr 25% Cr 25% Cr 25% Cr CW 25% Cr 25% Cr CW 28% Cr 22% Cr SA 25% Cr SA 28% Cr 28% Cr Alternately 22% Cr 25% Cr FBHT <200 C 150 C< FBHT <200 C 200 C< FBHT <250 C 200 C< FBHT <250 C FBHT <250 C FBHT <250 C 200 C< FBHT <250 C FBHT <200 C FBHT <250 C FBHT <200 C o o o o o o o o o o o o o o Cl* >50. T95-1 L80-Mod. T95-1 L80-Mod.000 Cl* <50. T95-1 OCTG Materials For Corrosion By H2S Only In Gas Wells Conditions 0.000 Cl* <50. C90-1. C90-1. H2S And Cl* Conditions 0. P110 J55.000 Cl* <50.8.2< pCO2S max <100e 0.2< pCO2S max <100e 0.2< pCO2S max <100 0. OCTG Specifications Refer to table 6.p.000 Cl* <50.000 Cl* >50. C90-1.1 pH2S max < 0. T95-1 Alternately L80-Mod.000 Cl* <50. N80-2. 25% Cr Incoloy 825 28% Cr Incoloy 825 Incoloy 825 Incoloy 825 Table 6.0035< pH2S max < 0. Agip Division STAP-P-1-M-7100 6.2< pCO2S max <100e 0.1 0. C90-1. C95 L80 Alternately L80-Mod.005 0.2< pCO2S max <100e 0.005< pH2S max <0. K55.2< pCO2S max <100e 0.005 0.A.0035< pH2S max < 0. C95.

c below.000 Cl* <50.000 Cl* <50.005 pCO2S max <100e pH2S max < 0.000 Cl* >50.ARPO IDENTIFICATION CODE PAGE 146 OF 295 ENI S.C.005 pCO2S max <100e pH2S max <0. Inconel 718 Incoloy 825 Inconel 718 Incoloy 825 Inconel 718 Incoloy 825 Table 6.000 9% Cr-1Moly 13%-Cr-80KSIMAX 22% Cr 25% Cr 25% Cr Inconel 718 Incoloy 825 22% Cr CW 25% Cr CW 25% Cr CW 25% Cr 28% Cr 22% Cr SA 25% Cr SA 25% Cr SA 28% Cr 28% Cr Alter Or 22% Cr 25% Cr Inconel 718 Incoloy 825 Inconel 718 Incoloy 825 100 C< FBHT <150 C 150 C< FBHT <250 C 200 C< FBHT <250 C 200 C< FBHT <250 C FBHT <200 C o o o o o o o o o Cl* >50.000 Cl* >50.000 28% Cr Alternately Inconel 718 Incoloy 825 Materials For DHE Corrosion By CO2 .1 pH2S max < 0.000 Cl* <50. Agip Division STAP-P-1-M-7100 6.005 pCO2S max <100e pH2S max < 0.005 pCO2S max <100e pH2S max <0. DHE Specifications Refer to table 6. Materials For DHE Corrosion By H2S Only In Oil Wells Conditions pH2S max < 0.8.A.1 pH2S max < 0.000 Cl* <50.000 FBHT <250 C FBHT <250 C o o Cl* <50.1 pH2S max > 0.1 FBHT >80 C FBHT <80 C o o Material AISI-41XX-80KSI-MAX AISI-41XX-HRC-22-MAX AISI-41XX-HRC-22-MAX Alternately Materials For DHE Corrosion By CO2 And Cl* Conditions pCO2S max <100 pCO2S max <100 pCO2S max <100 FBHT <100 C o o 100 C< FBHT <150 C o o 150 C< FBHT <250 C o Material Cl* <50.2.000 Inconel 718 Incoloy 825 Inconel 718 Incoloy 825 Inconel 718 Incoloy 825 Inconel 718 Incoloy 825 22% Cr.000 Cl* >50.1 pCO2S max <100e pH2S max <0.1 FBHT >80 C o FBHT >80 C o FBHT <65 C o FBHT <65 C o REVISION 0 Material AISI-41XX-110KSI-MAX AISI-41XX-80KSI-MAX AISI-41XX-HRC-22-MAX AISI-41XX-HRC-22-MAX Alternately Materials For DHE Corrosion By H2S Only In Gas Wells Conditions pH2S max < 0. H2S And Cl* Conditions pCO2S max <100e pH2S max < 0.1 pCO2S max <100e pH2S max <1 pCO2S max <100e pH2S max <1 pCO2S max <100e pH2S max <1 FBHT <100 C 100 C< FBHT <150 C 150 C< FBHT <250 C 200 C< FBHT <250 C o o o o o o o Material Cl* <50.p.000 Cl* <50.000 Cl* <50.005 pCO2S max <100e pH2S max <0.DHE Material for Sour Service .1 pH2S max < 0.005 pCO2S max <100e pH2S max < 0.

2 < pCO2-Max < 100e FTHT < 150e Cl < 50000 pCO2-Max <100e 150<FTHT< 200e Cl < 50000 - Manual Master-Valve Steam Body Bonnet Flanges 13%-Cr80ksi-Max F6NM AISI-4135-IC Inconel-625 Inconel-718 Gate & Seats 13%-Cr80ksi-Max Steam Monel-K500 17-4-PH Inconel-718 Body Bonnet Flanges 13%-Cr-80ksiMax F6NM AISI-4135-IC Inconel-625 Gate & Seats 13%-Cr-80ksiMax Monel-K500 17-4-PH Inconel -718 Inconel -718 . Wellhead Specifications Refer to below.< 50000 - Tubing Hanger 13%-Cr80ksi-Max F6NM Monel-K500 Inconel-718 Tbg Head Adapter 13%-Cr80ksi-Max F6NM AISI-4135-IC Inconel-625 Tubing Spool AISI-4135 Cross 13%-Cr80ksi-Max F6NM AISI-4135IC Inconel 625 MonelK500 Top Adapter 13%-Cr80ksi-Max F6NM AISI-4135-IC Inconel -625 Monel-K500 Casing Spool Carbon-Steel AISI-41XX AISI-4135 Stud ASTMA193-B7 ASTMA193-B7 Nut ASTMA194-2H ASTMA194-2H AISI-4135 Automatic-Master-Valve Conditions 0.035 pH2S-MAX < 0.ARPO IDENTIFICATION CODE PAGE 147 OF 295 ENI S.3.A. Agip Division STAP-P-1-M-7100 6.p.035 Body Bonnet Flanges AISI-4135HRC-22-MAX AISI-4135 Gate & Seats AISI-4140HRC-22-MAX AISI-4140 Steam AISI-4140HRC-22-MAX AISI-4140 Manual Master-Valve Body Bonnet Flanges AISI-4135HRC-22-MAX AISI-4135 Gate & Seats AISI-4140HRC-22-MAX AISI-4140 Steam AISI-4140 HRC-22-MAX AISI-4140 Wellhead Materials For Corrosion Caused By CO2 and ClConditions 0. Wellhead Materials For Corrosion Caused By H2S Conditions pH2S-MAX > 0.035 Tubing Hanger AISI-4140 HRC-22MAX AISI-4140 Tbg Head Adapter AISI-4135 HRC-22MAX AISI-4135 Tubing Spool AISI-4135 HRC-22MAX AISI-4135 Cross AISI-4135 HRC-22MAX AISI-4135 Top Adapter AISI-4135 HRC-22MAX AISI-4135 Casing Spool AISI-4135 HRC-22MAX AISI-4135 REVISION 0 Stud ASTMA193-B7M ASTMA193-B7M Nut ASTMA194-2M ASTMA194-2H Automatic-Master-Valve Conditions pH2S-MAX> 0.8.2<pCO2 Max 100 FTHT < 150 Cl < 50000 pCO2-Max < 100 150 <FTHT <200 Cl.035 pH2S-MAX < 0.

8 Cl > Water 50000 pCO2-Max <100 pH2S-Max e > 0.AISI-4135 IC IC HRC-22-Max Inconel625 Inconel718 Inconel625 Inconel718 Inconel718 Inconel718 . CO2 and Cl Condition pCO2 -Max < 100 pH2S-Max < 0.005 FTHT < 150 Cl < 50000 - Tubing Hanger F6NM Tbg Head Adapter 13%-Cr 80ksi-Max F6NM Tubing Spool AISI-4135 HRC-22Max Cross 13%-Cr80ksi-Max F6NM Top Adapter 13%-Cr 80ksi-Max F6NM Casing Spool Stud Nut ASTMA194-2M AISI-4135 ASTMHRC-22-Max A193-B7M pCO2-Max < 100 pH2S-Max < 0.ARPO IDENTIFICATION CODE PAGE 148 OF 295 ENI S.A.AISI-4135.2 FTHT < 150 Cl < 50000 pCO2-Max < 100 pH2S-Max <0.8 FTHT< 150 Cl < 50000 - F6NM MonelK500 F6NM AISI-4135HRC-22MAX F6NM F6NM AISI-4135HRC-22MAX ASTMA193-B7M ASTMA194-2M MonelK500 ASTMA194-2M Inconel718 AISI-4135IC Inconel625 AISI-4135 HRC-22MAX AISI-4135.AISI-4135IC IC Inconel625 MonelK500 Inconel625 MonelK500 AISI-4135 HRC-22MAX MonelK500 pCO2-Max < 100 pH2S-Max <0. Agip Division STAP-P-1-M-7100 0 REVISION Wellhead Materials For Corrosion Caused By H2S.p.8 - Inconel718 AISI-4135IC Inconel625 AISI-4135 HRC-22Max AISI-4135.2 FTHT < 150 Cl < 50000 F6NM MonelK500 F6NM AISI-4135HRC-22Max F6NM F6NM AISI-4135 ASTMHRC-22-Max A193-B7M ASTMA194-2M ASTMA194-2M pCO2-Max < 100 pH2S-Max < 0.

Max Steam 17-4-PH F6NM pCO2 -Max < 100 13%-Cr-80KSIMax pH S.Max < 100 AISI-4135. Inconel-625 Inconel-718 Inconel-718 Inconel-625 Table 6.p.I.Max < 0.Max < 0.ARPO IDENTIFICATION CODE PAGE 149 OF 295 ENI S. Inconel-625 F6NM Inconel-718 Monel-K500 pCO2.C.005 FTHT < 150 Cl < 50000 F6NM pCO2. pH2S.8 FTHT< 150 Cl <50000 - F6NM 13%-Cr-80 KSIMax Stellite-6 Monel-K500 F6NM 13%-Cr80KSI.A.Max < 100 pH2S.Max < 0.C.Max < 100 pH2S.Wellhead Material for Sour Service .C.D.C.2 FTHT < 150 Cl < 50000 pCO2. Inconel-625 F6NM Inconel-718 Monel-K500 AISI-4135-I.Max < 100 pH2S.Max e > 0.8 Cl Water 50000 pCO2. Agip Division STAP-P-1-M-7100 0 REVISION Automatic-Master-Valve Conditions Body Bonnet Flanges Gate & Seats 13%-Cr-80 KSIMax Steam 17-4-PH F6NM Manual Master-Valve Body Bonnet Flanges 13%-Cr-80KSIMax F6NM Gate & Seats 13%-Cr80KSI.8 - Inconel-718 Inconel-718 AISI-4135-I.Max Stellite--6 Monel-K500 AISI-4135-I.Max < 2 0.

CW 25 % Cr -CW 150 < FBHT <= 200 C Cl.<= 20000 ppm 25% Cr-CW FBHT<=250 C and Cl.> 50000 ppm 28 % Cr INCOLOY.< 50000 ppm 25 % Cr-CW 200 < FBHT <= 250 Cl.C 90 T1 T 95 T1 10-2 C.<= 50000 ppm 13% Cr 150 > FBHT <= 200 C Cl.<= 50000 ppm 13 % Cr 80 Ksi max or 22 % Cr 25 % Cr FBHT <= 200 C Cl.STEEL J 55 N 80 P 110 FBHT >80 C J55 K55 N80-1 C95 P110-1 (only oil) or L80 mod C90 T1 LOW ALLOY STEEL L 80 mod C 90 T1 C 95 T1 10-3 65 < FBHT<= 80C J 55 K 55 N80-1 or L 80 mod C90 T1 T 95 T1 10-4 10-4 10-3 10-2 10-1 1 10 100 pH2S (atm) Figure 6.> 50000 ppm 22 % Cr.> 50000 ppm 28 % Cr or INCOLOY.<= 50000 ppm 25 % Cr-SA or 28 % Cr INCOLOY.ARPO IDENTIFICATION CODE PAGE 150 OF 295 ENI S.825 FBHT < 200 C 28 % Cr or INCOLOY-825 (*) FBHT<= 150 C Cl.825 FBHT <= 250 C Cl.E . Agip Division STAP-P-1-M-7100 0 REVISION 100 pCO2 (atm) FBHT <= 150 C and Cl.825 10 FBHT <= 200 C Cl-<=50000 ppm 22 % Cr-SA or 25 % Cr-SA 28 % Cr INCOLOY.825 FBHT<= 250 C Cl.> 50000 ppm 25 % Cr-CW (*) 1 10-1 FBHT < = 65 C L 80 or L 80 mod.p.<= 50000 ppm 22% Cr 200<FBHT<=250 C 25% Cr-SA or 25% Cr FBHT<= 250 C and Cl.<= 50000 ppm 25% Cr-CW 200<FBHT<=250 C and Cl.< 50000 ppm 22 % Cr 25 % Cr 200 < FBHT <= 250 C Cl.A.OCTG Material Selection Diagram .

<= 50000 ppm 9 Cr 1 Mo 100 < FBHT <= 150 C Cl.<= 50000 ppm 13 % Cr 80 ksi max 150 > FBHT<= 250 C 25% Cr-CW or 25% Cr INCONEL 718 INCOLOY 825 200 < FBHT<= 250 C Cl.> 50000 ppm 28 % Cr INCOLOY.F .p.DHE Material Selection Diagram .825 INCONEL 718 FBHT < 200 C 28 % Cr or INCOLOY 825 INCONEL 718 (*) 150 < FBHT <= 200 C Cl.> 50000 ppm 28 % Cr or INCONEL 718 INCOLOY 825 1 200 < FBHT <= 250 C Cl.ARPO IDENTIFICATION CODE PAGE 151 OF 295 ENI S.A.> 50000 ppm 25 % Cr INCONEL 718 INCOLOY 825 10-1 FBHT < = 65 C AISI 41XX 22 HRC max 10-2 C-STEEL or AISI 41XX 65 < FBHT <=80 C C-STEEL 80 Ksi max AISI 41XX FBHT > 80 C C-STEEL 110 Ksi max AISI 41XX 100 < FBHT <= 200 C Cl.> 50000 ppm 25 % Cr-CW INCONEL 718 INCOLOY 825 10-4 10-4 10-3 10-2 10-1 1 10 100 pH2S (atm) Figure 6. Agip Division STAP-P-1-M-7100 0 REVISION 100 pCO2 (atm) FBHT <= 100 C Cl.<= 50000 ppm 22 % Cr 25 % Cr INCONEL 718 INCOLOY 825 10 (*) 200 < FBHT<=250 C Cl.> 50000 ppm 22 % Cr-CW 25 % Cr-CW INCONEL 718 INCOLOY 825 AISI 41XX 22 HRC max 10-3 200 > FBHT <= 250 C Cl.<= 50000 ppm 25 % Cr-SA 28 % Cr INCOLOY 825 INCONEL 718 FBHT<= 250 C Cl.<= 50000 ppm 25 % Cr or INCONEL 718 INCOLOY 825 FBHT <= 200 C Cl-<=50000 ppm 22 % Cr-SA 25 % Cr-SA 28 % Cr INCOLOY 825 INCONEL 718 200 < FBHT <= 250 C Cl.

6) 7) Note: The casing should also meet the following criteria: • • The steel used in the manufacture of the casing should have been quenched and tempered.A. Cold die stamping is prohibited. (This treatment is superior to tubulars heated/treated by other methods. normalising and tempering). The couplings must have the same heat treatment as the pipe body. The pipe must be tested to the alternative test pressure (see API Bulletins 5A and 5AC).ARPO IDENTIFICATION CODE PAGE 152 OF 295 ENI S. Agip Division STAP-P-1-M-7100 6.9. Shell modified API thread compound must be used.g. Recommendations for casing to be used for sour service must be specified according to the API 5CT for restricted yield strength casings. All sour service casing should be inspected using non-destructive testing or impact tests only. 1) 2) 3) 4) 5) Downgraded grade N80. ORDERING SPECIFICATIONS 0 REVISION When ordering tubulars for sour service. e. . all markings must be paint stencilled or hot die stamped. together with all the check analyses performed. must be submitted. P105 or P110 tubulars are not acceptable for orders for J55 or K55 casing. the following specifications should be included.p. Three copies of the report providing the ladle analysis of each heat used in the manufacture of the goods shipped. as per API Specification 5CT. in addition to those given in the above table. Three copies of a report showing the physical properties of the goods supplied and the results of hardness tests (Refer to step 3 above) must be submitted.

2. All tubing strings should be designed for stress. refer to the criteria in section 7.6). . it is first necessary to understand the properties of steels used in the manufacture of tubing. Currently Eni-Agip Division and Affiliates recommended programme is the Enertech WS-Tube programme to the latest version. To fully understand these effects. If the stress SF is less than these limits. preferably using an appropriate up to date computer programme.10. either a heavier weight or. This relationship is fully explained in section 7. Agip Division STAP-P-1-M-7100 0 REVISION 7.1. A safety factor (SF) of 1. THEORY During completion tubing design process.10 Stress Calculations.A. When these have been determined it will confirm the suitability of the selected tubing. A safety factor (SF) of 1. TUBING DESIGN POLICIES All completion tubing strings will have tubing movement calculations conducted to ascertain the maximum load applied to the string and/or completion tubing movement to be catered for in the completion design. 7.p. a higher grade of pipe. the SFs may be reduced. Tubing movement upwards (contraction) is assumed to be negative and downwards (lengthening) is positive. Movement can only occur if the tubing is free to move.25 applies to the ratio of the calculated stress in a string to the minimum yield strength of the selected tubing in carbon steels. Under some special conditions. 7. the calculation should be run again substituting.ARPO IDENTIFICATION CODE PAGE 153 OF 295 ENI S.35 applies to the ratio of the calculated stress in a string to the minimum yield strength of the selected tubing of CRA materials. Tubing size shall be determined by the reservoir engineers using IPR curves and Nodal analysis (Refer to section 5. Tubing movement occurs due to only two reasons: • • Temperature changes Change in pressure induced forces. If the tubing is not free to move and is anchored to a packer then stress will be subjected to the tubing string and packer. it is necessary to calculate the variations in length for the stresses applied under load conditions.2.

such as by torsion.e. the shattering of glass). but the tension test is the most common and is qualitatively characteristic of all the other types of tests. i. and if fracture occurs with little or no plastic deformation. deformation takes place before any final fracture occurs.A . A typical curve for steel is shown in figure 7. Mechanical Properties of Steel 0 REVISION Failure of a material or of a structural part may occur by fracture (e. or permanent. With all solid materials.p. some deformation may be sustained without permanent deformation.A. yield. it is classed as a ductile material.b.g. Figure 7.. These failures are failures of the material. both are explained in figure 7. As load is applied. Agip Division STAP-P-1-M-7100 7. and the slope of this line. This gives rise to Poisson’s Ratio. Buckling may cause failure of the part without any fracture of the material. the material behaves elastically. the elastic deformation is accompanied by varying amounts of plastic. sometimes called Young's Modulus.1.a. compression and shear. In this. Tests of materials may be conducted in many different ways.2. is the modulus of elasticity E. the material is classed as brittle. Beyond the elastic limit. or the ratio of stress to strain within the elastic range. The action of a material under the gradually increasing extension in the tension test is usually represented by plotting apparent stress (the total load divided by the original cross-sectional area of the test piece) as ordinates against the apparent strain (elongation between two gauge points marked on the test piece divided by the original gauge length) as abscissae. wear. corrosion. deformation. the elastic deformation is approximately a straight line as called for by Hooke's Law. and other causes.ARPO IDENTIFICATION CODE PAGE 154 OF 295 ENI S. If a material sustains large amounts of plastic deformation before final fracture.Stress-Strain Curve for Tubing Steel .

Figure 7. see figure 7.a. leaving a permanent set.p.ARPO IDENTIFICATION CODE PAGE 155 OF 295 ENI S. the material will contract along a line generally nearly straight and parallel to the original elastic line.B . permanent or plastic strain occurs.Deformation Constants for Tubing Steel .A. Agip Division STAP-P-1-M-7100 0 REVISION Beyond the elastic limit. If the stress is released in the region between the elastic limit and the yield strength.

L-80 . The lines indicating equivalent hardness of 22 and 23 Rc indicates the tolerances for use of the materials in H2S conditions according to NACE which is fully described in section 7. 5CT which is a combination of former specs. the yielding phenomenon is less prominent and is correspondingly harder to measure. yield strength 55. This gives rise to a dip in the general curve followed by a period of deformation at approximately constant load.: H-40 . Others are shown in figure 7.A. Instead of determining the stress up to which there is no permanent set. Depending on the type or grade. it is customary to designate the end of the straight portion of the curve (by definition the proportional limit) as the elastic limit. minimum requirements are laid down for the mechanical properties. The denominations of the different grades are based on the minimum yield strength. This loss of area weakens the specimen so that the curve reaches a maximum and then falls off until final fracture occurs. Agip Division STAP-P-1-M-7100 0 REVISION In steels.min. In materials that do not exhibit a marked yield point. J-55 .5% to 0. tubing and drill pipe are laid down in API specification of further specs. In the harder and stronger steels.g. as required by definition. and under certain conditions of temperature. yield strength 40.min. it is customary to measure a yield strength. yield strength 80.000 psi. the material becomes stronger causing a rise of the curve.p. and in the case of the yield point even maximum requirements (except for H-40). .4. This is arbitrarily defined as the stress at which the material has a specified permanent set (the value of 0.ARPO IDENTIFICATION CODE PAGE 156 OF 295 ENI S. a curious phenomenon occurs after the elastic limit. The maximum stress reached in this region is called the upper yield point and the lower part of the yielding region the lower yield point. The mechanical and chemical properties of casing. For steels used in the manufacturing of tubular goods.000 psi.6% of the gauge length. Similar arbitrary rules are followed with regard to the elastic limit in commercial practice.Casing and Tubing requirements. e. API specifies the yield strength as the tensile strength required to produce a total elongation of 0. known as yielding. 5AC. 5A.c. The stress at the maximum point is called the tensile strength or the ultimate strength of the material and is its most often quoted property.000 psi. Careful practice qualifies this by designating it the proportional elastic limit. but at the same time the cross-sectional area of the specimen becomes less as it is drawn out. As extension continues beyond yielding. 5AX and 5AQ .2% is widely accepted in the industry).min.9.

Strengths of Various Grades of Steel .C .ARPO IDENTIFICATION CODE PAGE 157 OF 295 ENI S.A. Agip Division STAP-P-1-M-7100 0 REVISION Figure 7.p.

unless the movement was subsequently restricted as described in the next section.e. For a given volume. These devices are usually available in 10ft stroke lengths or multiples of 10ft. This may increase or decrease the stress already exerted to the tubing when it was installed. a) Free Movement The tubing is free to move fully upwards or downwards using the packer bore with a seal assembly.2. the packer -6 Further explanation of these three modes are explained below. with a calculated movement of + 6ft and . a PBR.3ft = total 9ft. Calculations must be conducted to establish the full tubing movement in order that the length of tubing movement device can be determined. i. 7. The movement determined by calculation should be used to select a device which accommodates this movement with a margin of error. in this case.9 x 10 in/in/F°.p. which is the ‘initial’ tubing condition. The co-efficient of liner expansion for tubular steels is usually 6. 20ft and 30ft. All metals have a particular expansion rate which is termed the ‘Coefficient of thermal expansion’.2.3. a PBR.A. There are three methods in which tubing is connected to the packer: a) b) c) Tubing is fully free to move either way.g. an object will expand or contract through temperature change by the Co-efficient of thermal expansion for the type of material. a TSR or travel joint (Refer to figure 7. a 20ft device should be selected as a 10ft device would not provide enough contingency for error. . The tubing is connected to the packer by being threaded to. If the tubing is attached to a packer. then the tubing is unable to move as it can in the free movement scenario and. Tubing Movement/Stress Relationship Steel tubing. e.ARPO IDENTIFICATION CODE PAGE 158 OF 295 ENI S.2. as seen in the previous section 7. Agip Division STAP-P-1-M-7100 7. or latched to.d below). 10ft. The tubing is positioned where it is fully free to move upwards but its downward movement is restricted and stress applied to the packer.2. Temperature 0 REVISION Temperature changes cause expansion and contraction in metals which is a significant factor in tubing strings. If the tubing is free to move then the calculations will determine the maximum expansion or contraction which needs to be catered for by the utilisation of a tubing movement compensation system such as a packer and seal unit. changes in tubing stress will be exerted. All subsequent changes in temperature or pressure induced forces are calculated form this initial condition. ELTSR or a travel joint depending on which type of packer system is utilised.2 will expand or contract due to changes in temperature or pressure induced forces.

f).Anchored Tubing . This restricted downward movement results in further stress applied to the bottom of the tubing and. This may be acceptable when temperature and pressure changes are not excessive. When the tubing is anchored to the packer and movement is eliminated.A.Limited Movement Figure 7. correspondingly to the packer. etc.F .Free Moving Figure 7. Figure 7.D . it will result in increased tensional and compressive forces.e). (Refer to figure 7. This additional stress will be calculated during the tubing movement calculations and must not exceed the stress limit for the tubing.ARPO IDENTIFICATION CODE PAGE 159 OF 295 ENI S. hence increased stress in the tubing. otherwise permanent deformation will occur.p. the calculations will determine that the tubing stress limit is not exceeded. Agip Division STAP-P-1-M-7100 b) Limited Downward Movement 0 REVISION In this case the tubing is fully free to move upwards but is restricted in its downward movement (Refer to figure 7. Similarly. c) Anchored Tubing In this case the tubing is anchored to the packer by being threaded to it (as in the case when using retrievable packers) or by using an anchoring device such as an Anchor Latch. Ratchet Latch.E .

The tubing movement/stress calculations will then determine the tubing weight or any change in grade required to meet with the applied SF for stress. straight pull or torque can be applied to the tubing downhole at the packer depth overcoming any frictional drag. is required and is the basis of all the calculations. Deviation tables are also required.3. 7. Tubing Data The optimum tubing size.4.3. selection of a tubing are: • • • • • • • • 7. Bottom-hole Pressure Accurate initial and prognosed future formation pressures both static and dynamic are fundamental to tubing movement/stress calculations. Temperatures (Static and Flowing) Accurate well temperature data are vital in tubing movement/stress analysis as the temperature effect is usually the effect which causes the greatest tubing movement. 0 REVISION The well data and parameters required (or already determined) to produce an accurate tubing movement/stress analysis and. weight and grade is confirmed then the appropriate rated completion components can be specified in order that the purchasing department can prepare tender documents. Agip Division STAP-P-1-M-7100 7.3.A.3.3. Each casing or liner weight and corresponding length of section must be known to enable calculation.2.1.p. Similar to the pressure data. Once the tubing size.3.ARPO IDENTIFICATION CODE PAGE 160 OF 295 ENI S. hence. These pressures can be obtained from previous well exploration test data or appraisal well test reports. The average temperature of each section of tubing and casing must be known or determined to input into the calculations. 7. The tubing grade is selected in accordance to the criteria listed in section 6 to combat the effects of any corrosion from the well conditions. temperature data may be found from previous well test results. either. The well deviation is also important to determine the type of packer/tubing seal device and/or tubing movement device to ensure that.1. Casing design profile Casing programme contingency profile Tubing size from optimisation analysis Pressure gradient Temperature gradient Reservoir fluids specific gravities Completion fluid specific gravities Production/injection or stimulation forecast. 7. . Casing Profile/Geometry The planned casing design and contingency plans are required as they affect the tubing movement calculations (Refer to 4.1). determined by nodal analysis conducted by the reservoir engineers. WELL DATA.

Reservoir Fluids 0 REVISION As described earlier. These effects are: a) b) c) Piston effect. This is subject to any corrosion inhibition methods which may be implemented. therefore it is essential that a detailed corrosion study is completed to enable the choice of materials and/or inhibition procedures. the material chosen should combat the effects of corrosion. 7. it will have completion fluid in both the tubing and the annulus.5.3. usually a brine.p. therefore the materials should be chosen to last the planned life of the completion. Completion Fluid The completion fluid. well tests carried out earlier and other sources which may be useful in the decision making process. It also must be selected for its stability over long time periods and not suffer from dehydration or deterioration. PRESSURE INDUCED FORCES When a well is completed. All subsequent conditions are calculated from this initial condition. Carbon Dioxide and Chloride levels. however if this choice is not economic and some corrosion inhibition process was suitable then this would be a fallback position. Ballooning effect. In the presence of water and under certain temperature conditions.6. Buckling effect. It should be selected to provide an overbalance at the top of the reservoir. it should be suitably dosed with corrosion inhibitors and oxygen scavenger to prevent corrosion to the exposed tubulars and elastomers. Particular importance should be paid to Hydrogen Sulphide. These are three pressure induced effects which produce forces that moves the tubing. As the completion fluid (sometimes referred to as the packer fluid) will be left in the annulus. this is referred to as the initial condition.ARPO IDENTIFICATION CODE PAGE 161 OF 295 ENI S. Each of these effects are addressed in this section. Agip Division STAP-P-1-M-7100 7. If justified economically. either with a tubing seal unit in a packer bore or a tubing movement device. these corrosive agents can cause serious problems. 7. Future parameters must also be considered as water may rise and the GOR will change.A.4. is chosen for its compatibility with the formation and its fluids so as not to cause any formation damage.3. the constituents of the produced reservoir fluids will initially determine the material required for the tubing. . The information required to make a considered selection may be obtained from the ADIS (Advanced Drilling Information System) database (which holds all the data regarding the drilling of the well).

A. 7.p.ARPO IDENTIFICATION CODE PAGE 162 OF 295 ENI S. The force (F) change is caused by the change in piston force from the initial conditions created by a change in pressure in the annulus or tubing at the packer. The change in length due to these alterations is calculated from Hooks Law: Where E is the modulus of elasticity (sometimes referred to as a Young’s Modulus formula).7 and figure 7. 7.1. Piston Effect 0 REVISION Tubing. The tubing is run into a completion fluid with equivalent fluid density inside and outside the tubing which results in a reduction of the load due to buoyancy.4. when run in a well must first withstand the load of its own weight which may be a significant factor especially in deep wells. tubing larger than the packer bore. The formula in each case is the same: ∆L1 = − L F EAs Eq. This tensile load is greatest in the joint immediately below the tubing hanger. This will alter the tensile load on the top and bottom of the tubing.B L E As Ap Ai Ao ∆Pi ∆Po = = = = = = = = Length of the tubing string to the packer depth (ins) Young’s Modulus of Elasticity (psi) 2 Cross sectional area of tubing (ins ) 2 Area of the packer bore (ins ) 2 Area of the tubing ID (ins ) 2 Area of the tubing OD (ins ) Change in tubing pressure at the packer (psi) Change in annulus pressure at the packer (psi) .h illustrate this piston force for two cases. Agip Division STAP-P-1-M-7100 7. If there is an alteration from this initial condition causing a change in pressure forces across the packer seal unit then a piston effect is caused. and tubing smaller than the packer bore. the equation becomes: ∆L1 = − where: L EAs [(Ap − A1) ∆P1 − (Ap − Ao ) ∆Po] Eq.A Substituting for F. 7.

The exact point between the buckled and straight sections is the ‘neutral point’ (Refer to figure 7.Wo Ai x Weight of fluid inside the tubing Ao x Weight of fluid outside the tubing Eq.4.i).i has a variable pitch as the compressive force is progressively lowered by the weight of the pipe hanging below.ARPO IDENTIFICATION CODE PAGE 163 OF 295 ENI S. The helix shown in figure 7.Packer Bore Smaller Than Tubing OD Helical buckling is initiated by compressive force acting on the bottom of the tubing and is the formation of helical spirals in the tubing string.A. Unless the tubing string is short or the compressive force is exceedingly high. The buckling effect is greater when pressure differential is applied across the pipe. Agip Division STAP-P-1-M-7100 0 REVISION Ao Ai Ao Ai r r Po Po Ap Pi Ap Pi Figure 7. 7.2. some of the tubing will be buckled and the rest straight.Packer Bore Larger Than Tubing OD 7. The neutral point can be calculated from the following: n= where: W Wi Wo = = = F w Ws + Wi .p.H .C . Buckling Effect Figure 7.G .

A.D I= π (D 4 − d 4 ) 64 . Agip Division STAP-P-1-M-7100 0 REVISION Figure 7. 7.Neutral Point When the neutral point is within the tubing length (and so the helix can fully develop).ARPO IDENTIFICATION CODE PAGE 164 OF 295 ENI S. the length reduction due to helical buckling (Refer to figure 7.i) can be calculated by the following formula: F2 r2 ∆L2 = − 8EI w where: Eq.p.I .

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∆L2

F Figure 7.J - Helical Buckling If the tubing is very short (as happens for example on selective type completions between two packer’s) all the string may be affected by buckling and there is no neutral point. In this case, the length reduction due to the buckling effect is dependant upon the entire length of the string and can be calculated by the following formula:

n>L

∆L2 = −

F 2 r 2  Lw  Lw   F  2 − F  8 EIw   

Eq. 7.E

As seen, the formulae for both piston effect and helicoidal buckling above has so far used F, i.e. the change in the piston force acting on the bottom of the tubing. However, in order to complete the understanding of the effects which lead to variations in length due to buckling, we must also consider the effect caused by pressure differential across a pipe. If the internal pressure in a pipe is greater than the external pressure, the tube remains straight only if it has an axially symmetric cross-section with no deformation to change its shape. This configuration is unstable and any distortion can lead immediately to a stable equilibrium condition which is helicoidal buckling. Helicoidal buckling is caused by the effect of the pressure which acts on the lateral surface of the pipe wall as the convex surface of the bend in a greater force is larger than the concave surface (Refer to figure 7.k). The internal pressure will therefore exert a greater force on the convex side of the helix, than that exerted on the concave section of the same bend. The resulting force will, therefore, create the helicoidal buckling configuration. The same occurs when the stable external pressure is greater than the internal pressure also resulting in helical buckling.

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Moreover, the effect of the external pressure on the tubing lateral surfaces is equivalent to a tensile force applied at the tubing bottom of:

F f = Ai Pi
I

Eq. 7.F

Ff

II

= − Ao Po

Eq. 7.G

R

R

Po

Po

Pi

Pi

Internal pressure

External pressure

Figure 7.K - Pressure Induced Helical Buckling Effect From this it can be concluded that the effect of the internal pressure on the tubing lateral surfaces is equivalent to a compressive force applied at the bottom of the tubing. Therefore the tubing will be buckled by the piston force and by the sum of Ff and Ff . The fictitious force Ff is obtained from the sum of the three elements:
I II

Ff = Ff + Ff
I

II

+ Fa

Eq. 7.H

by substitution:
F f = A p (Pi − Po )

Eq. 7.I

If Ff is greater than zero it will cause helical buckling and hence, if it is less than zero there is no deformation. It is however important to relate that the only force actually applied at the bottom of the tubing is the piston force, while the fictitious force is used only to calculate the buckling effect.

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It should be remembered that, to calculate the variations in length, the variations of the forces compared to initial conditions must be calculated. Therefore, to sum up: in the ∆L1 (Hooke’s law), the variation of the piston force Fa must be used; in the ∆L2 (buckling), the variation of the fictitious force Ff must be used when this is positive, otherwise, being a tensile force, it cannot buckle the string and ∆L2 = 0. The theory above was developed considering Pi = Po in the initial conditions, it thus follows that the Ff is equal to zero and that the variation of fictitious force ∆Ff is therefore equal to the final fictitious force. 7.4.3. Ballooning Effect The third element which changes the length of a string, due to the changes to internal and external pressure, is caused by ballooning. This effect occurs when ∆P = Pi - Po is positive and tends to swell the tubing which, contracts axially or shortens (Refer to figure 7.m). On the other hand, when ∆P = Pi - Po is negative, the tubing is squeezed and, expands axially or elongates. This is termed reverse ballooning (Refer to figure 7.l). The normally used simplified formula to calculate the ballooning or reverse ballooning effect is: • •

∆L3 = −

2ν ∆Pim − R 2 ∆Pom L E R2 −1

Eq. 7.J

In this the average internal and external pressure variations are defined by the formulae:

    +  Pi ( final ) − Pi (initial )   Pi ( final ) − Pi (initial )    tophole   bottomhole ∆Pim = 2
Eq. 7.K

    +  Po ( final ) − Po (initial )   Po ( final ) − Po (initial )    tophole   bottomhole ∆Pom = 2
Eq. 7.L Again this is developed from Hooke’s law using Young’s Modulus of elasticity (already used in the piston and buckling effect) and Poisson’ ratio. Poisson’s ratio v as earlier expressed is:

V=

∆t / t ∆L / L

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Figure 7.L - Reverse Ballooning 7.4.4. Temperature Effect

Figure 7.M - Ballooning

The final effect considered when calculating tubing length variations, is the temperature effect which usually induces the largest movement. During a well operation, e.g. stimulation, the temperature of the tubing may be much less than that in, either, the initial or flow rate conditions. During well stimulations, significant quantities of fluids are pumped through the tubing at ambient surface temperature which may change the temperature of the tubing by several degrees. The formula used to calculate the change of length due to temperature effect is:

∆L4 = α ∆TM L
Eq. 7.M where the average temperature variation in the string can be calculated as follows:

∆TM =

(T

final

− Tinitial )tophole + (T final − Tinitial )bottomhole 2

.
Eq. 7.N

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In the formula α represents the material’s coefficient of thermal expansion. For steel this value is: α = 6.9 x 10-6 in/in/°F. figure 7.n shows typical geothermal temperature gradients during both stimulation and production conditions. It can be seen that the temperature variations to which the tubing is subjected may cause considerable changes to its length.

0

100

200
PRODUCTION

300 T (°F)

2500

GEOTHERMAL

5000

INJECTION

7500 D (feet)
Figure 7.N - Typical Geothermal Gradients 7.5. EVALUATION OF TOTAL TUBING MOVEMENT The sum of the length changes obtained from the changes in pressure induced forces and temperature effects, gives the total shift of the bottom end of the string at the packer depth where it is free to move in the packer-bore. This sum is calculated:

∆Ltot = ∆L1 + ∆L2 + ∆L3 + ∆L4
Eq. 7.O With free moving packer/tubing seals systems, the calculations are made for the selection of an appropriate length of seal assembly, PBR or ELTSR with anchored packer/tubing systems, this same calculation can be made to select the length of tubing movement devices such as telescopic or expansion joints. However, if no movement is converted to stress in the tubing, the resultant is stress on the packer (Refer to section 7.6).

ARPO IDENTIFICATION CODE PAGE 170 OF 295 ENI S. Subsequently. Figure 7. once this force is known.O . 7. ANCHORED TUBING 0 REVISION In some completions the tubing is firmly fixed to the packer. Since no force is applied at the end of the tubing which could cause buckling. .6.p. all the movement is linear and to restore to the tubing’s real anchored position. it is possible to use a graphical approach. the load on the tubing can be calculated to check if the completion components have sufficient strength.o). Moreover. Agip Division STAP-P-1-M-7100 7. in general the problem of identifying the tubing/packer reaction is not linear due to the helical buckling effect and so.P However.p where it is presumed that the tubing can move away from its anchored condition while maintaining the seal with the packer and that the tubing undergoes only ∆L4 contraction caused by the temperature effect. preventing any movement of the string when well conditions vary (figure 7. In this situation the tubing-packer forces generated by the presence of the anchoring must be determined so as to be able to confirm if the tubing-packer anchoring system and the packer have sufficient strength to safely withstand all the forces exerted. the force needed to re-anchor the tubing to the packer can be determined. To understand this concept better.A. it is sufficient to impose a ∆L4 elongation by applying a force FP which is obtained from Hooke’s law: ∆L = − FL EAs ⇒ FP = − ∆L4 EAs L Eq. consider figure 7.Tubing Anchored To Packer The tubing-packer force can be calculated by initially assuming that the tubing is free to move in the packer seal-bore and it is possible to calculate the final total length change of the tubing under pressure and temperature variations of all conditions.

on the curve. On the curve given in figure 7. shown in figure 7.ARPO IDENTIFICATION CODE PAGE 171 OF 295 ENI S. was applied at the end of the tubing. if a force of Ff. Agip Division STAP-P-1-M-7100 0 REVISION The first step is to plot the characteristic strength/length variation of the system.q this condition is identified by intersection point (Ff.p is determined by the size of tubing.q the Fp force. Indeed. the tubing representative point in the well when it is subjected to the fictitious force. even when this is negative.P . The origin of the axis moves to the point found in this way (Ff . is then identified.∆Lf) and the diagram obtained has a total length variation of ∆LP = -∆ltot. transferred between the tubing and packer. on the material. As shown in figure 7. so to position the tubing in the packer after contracting the string must be elongated accordingly. 7.p. This curve.A. the cause of the buckling would be eliminated and the neutral point would return to the bottom in the tubing. This can be plotted using the following formulae: ∆L = − ∆L = − FL EAs FL F 2 r 2 − EAs 8 EIw ( for F < 0 ) ( for F > 0 ) Eq.Q The second step is to identify. ∆L4 Fp ∆L ∆L4 Fp F Figure 7. ∆Lf).Graphical Representation Of Movement . radial distance between the tubing OD and casing ID and on the fluids in the well.

A. after the packer is set.1. Agip Division STAP-P-1-M-7100 0 REVISION ∆Lp Fp ∆L Fp ∆Lf ∆Lp F Ff Figure 7. putting the tubing into compression or slackened-off (Refer to figure 7. Tubing Permitting Limited Motion Another method which may be used in some types of completions is that the tubing is fully or partially limited in downhole movement.Graphical Representation of Force 7.p.Q . .r). In this method.6.ARPO IDENTIFICATION CODE PAGE 172 OF 295 ENI S. some of the weight of the string is set down on the packer.

for example. Agip Division STAP-P-1-M-7100 0 REVISION Figure 7. therefore. i.A. If an anchored type constraint is considered then the tubing-packer force with respect to the anchored tubing can be reduced. In practice. possible to limit the movements of the tubing with respect to the packer and consequently the length of the packer seal-assembly. makes it possible to limit the length variations of the string. on the other hand. therefore. is decreased by ∆Lso. e.R . 7. The ∆Lso value is determined using the following formula: 2 Fso L Fso r 2 ∆Lso = − − E As 8 E I w Eq. With this type of anchoring it is. causing a force on the packer which would be equal to that of the slack-off amount. The same considerations can be made if ∆Ltot < 0 during the operation while. in an injection operation.R where: Fso = slack-off force released on the packer. during an injection operation.e.Limited Downward Movement The shortening of the string caused by this.g. compressing the string and thus causing part of the length variation which would occur in any case at a later stage due to the effects described above.p.ARPO IDENTIFICATION CODE PAGE 173 OF 295 ENI S. ∆Ltot. . applying slack-off is the same as moving the packer upwards by ∆Lso. any elongation of the string would be prevented. the total length variation calculated as the sum of the above described effects. ∆Pso.

A manual or computer programme is then used to calculate and then ascertain whether the given tubing is able to withstand the maximum load with an acceptable safety level. it is essential to identify exactly what operations will be carried out in future to determine the consequent loads and thus the associated load conditions. in any case. This stress needs to be taken into account to determine the total stress applied to the tubing.6. Packer Setting 0 REVISION A particular problem arises in tubing tied to packer completions when using hydraulic set packers. Agip Division STAP-P-1-M-7100 7. it changes the length of the tubing during the setting process. TUBING LOAD CONDITIONS The load conditions of the tubing string during the well’s life causes stresses through the pressure.p. the completion will have warmed up to ambient well conditions. This involves applying predetermined test pressures to both the tubing and annulus. 7. These should be seen only as an example of load conditions as each case must be addressed individually as planned operations may vary. The operations normally carried out on a well for which the string control is necessary are illustrated below. to analyse the characteristics of each operation in order to be able to identify the heavier loads which may be imposed. It is important. During the time taken to install the tubing. Pressure Testing The very first load condition experienced during and after the installation of the completion string is pressure testing.ARPO IDENTIFICATION CODE PAGE 174 OF 295 ENI S. This in turn places stress in the tubing after the packer is set and the pressure is bled off. Hydraulic packers are set by plugging the tubing below the packer either by dropping a setting ball onto a shear out ball seat. .1.7. as pressure is applied to the tubing to set the packer. This may be of particular concern when using large bore tubing movement devices as the forces generated by the test pressure are greater than packer tubing seal arrangements.2. These pressures may be applied more than once during the installation operation. temperature and mechanical loads for each condition imposed. when selecting the type of tubing for a completion. the designed test pressures should be equal to or greater than any other subsequent pressures applied to the completion so the magnitude is high. therefore the only load applied is the pressure induced forces of piston effect buckling and ballooning.A. The formulae for determine this tubing length change are: ∆Fa L EAs 2ν ∆Pim ∆L3 = − L E R2 −1 ∆L1 = − where: (Hooke’s law) (ballooning) ∆Fa = − Ai ∆Pi and ∆Pim=∆Pi 7. However. It is therefore obvious why.7. or by installing a plug with wireline.

.s shows the pressure and temperature trends required to be known so as to ensure stress control of the string. using computer programmes. 7.7. in order to exceed the fracturing gradient. With regard to the stresses on the string similar to acid stimulations. the maximum allowable pressure for some well head equipment may be reached. especially during the early injection stage. together with the temperature variations caused by the injection of colder fluid. are higher than that during acid jobs.A. Fracturing Fracturing involves the propagation of fractures in the formation for the improvement of productivity of hydrocarbons. From the point of view of the stresses exerted on the tubing string. It may be necessary in some cases. At times during these early stages. The pressures which can be attained. This equipment must therefore be protected using special isolating tools or protection sleeves.p.2. the pressure and temperature trends can be plotted as shown by the previous example of the acid stimulation (figure 7. Acid Stimulation 0 REVISION Acid jobs are carried out to remove formation damage caused during drilling by the invasion of fluids and cuttings or to stimulate the formation by improving permeability.7. to reduce the loads on the tubing by preheating the acid in order to limit the thermal expansion and pressurising the annulus to reduce the tubing ballooning effect. Other data are often needed for more complex calculations. To check the string design is suitable. and decreasing the bottom hole pressure thus reducing the load. which. To carry out fracturing.3. Friction reducers may also be used to increase flow at the same wellhead pressure. These fractures reach from the well bore deep into reservoir and allows better drainage.ARPO IDENTIFICATION CODE PAGE 175 OF 295 ENI S. is carried out at high flow rates even though of short duration. the formation must be pressurised until one (or more) fractures are created. in Eni-Agip Division and Affiliates case are in-house software which allows reproduction of the correct temperature trend. The calculated flow rate is applied during the operation and the pressure trend (which usually decreases when the fracture is created due to the reduction of load losses in the formation) is monitored. selecting the end of the operation as the final conditions but with a well head pressure equal to the maximum estimated. figure 7. the maximum pressure able to be applied at the well head must be considered in order to determine the rate of acid which can be applied. This operation is carried out by pumping a predetermined quantity of acid down the tubing to the formation at set pressures and flow rates. This may lead to greater cooling down of the tubing with reduced pressures. it is important to assess the drop in temperature caused by the injection of colder fluid which. according to the classical Lubinsky theory.s). Agip Division STAP-P-1-M-7100 7. It is important to monitor the pressure and temperature trends during the operation as the acid rate will probably increase due to the effect of the acid on the formation. This entails obtaining in advance the injection parameters from various injectivity tests with increasing flow rates.

FINAL CSG 2500 FINAL TBG 5000 7500 D (feet) 0 0 5000 FINAL CSG 10000 FINAL TBG 15000 P (psi) 2500 5000 INITIAL TBG INITIAL CSG 7500 D (feet) Figure 7.S . a significant break-down is forecast (by a marked reduction of pressure when the fracture is opened up in the formation). 0 0 100 200 300 T (°F) INITIAL CSG AND TBG .A.p. the first with high pressures without temperature variations. therefore two conditions should be checked. and the second with marked temperature variations and lower pressures. Agip Division STAP-P-1-M-7100 0 REVISION If during the initial stages of the operation. The latter condition may be too conservative.ARPO IDENTIFICATION CODE PAGE 176 OF 295 ENI S.Pressure and Temperature Trends During Fracturing .

As shown in the diagrams of figure 7.u.5. or at least approximate. making it necessary to ensure a collapse control of some sections.t and figure 7. It is therefore very important to establish. temperature differences between the beginning and end of the productive life or the need to increase or decrease the flow rate for reasons external to the well. .p. at the moment of shut-in. it is necessary to interrupt production for maintenance or in order to take some data measurements.7. e.7.u shows typical pressure and temperature trends after a shut-in. which give the pressure and temperature bottom hole trends as a function of the depth at production start up and when the reservoir is depleted. figure 7. Compared to the initial condition. The situation is now similar to that during production but with well head pressures which are greater and hence increase the stresses on the string.A.4. This shut-in operation involves closing the well during which the well head pressure increases because the reservoir pressure rises to static condition. the temperature of the string does not vary greatly due to the thermal inertia of the well. The resulting compressive forces may lead to the buckling phenomena and even cause the tubing to exceed its elastic limit.g. pressuring up the fluids in the tubing. Flowing 0 REVISION In this case it is not an operation carried out on the well but the normal flowing load conditions to which the string is being subjected. Shut-In Once a well is in production. external pressure may be greater than internal pressure. Agip Division STAP-P-1-M-7100 7. This load condition is considered critical as. the string undergoes temperature increases which cause elongation in the string. Different production situations will occur which cause changing load conditions. 7.ARPO IDENTIFICATION CODE PAGE 177 OF 295 ENI S. the pressure and temperature profiles during the life of the well.

p.T .ARPO IDENTIFICATION CODE PAGE 178 OF 295 ENI S.A.Pressure and Temperature Trends in Normal Production Conditions .FINAL CSG 7500 D (feet) Figure 7.FINAL CSG 7500 D (feet) 0 0 5000 10000 15000 P (psi) 2500 FINAL TBG INITIAL TBG 5000 INITIAL CSG . Agip Division STAP-P-1-M-7100 0 REVISION 0 0 100 200 300 T (°F) 2500 FINAL TBG 5000 INITIAL CSG E TBG .

A.FINAL CSG 7500 D (feet) .ARPO IDENTIFICATION CODE PAGE 179 OF 295 ENI S.FINAL CSG 7500 D (feet) 0 0 5000 FINAL TBG 10000 15000 P (psi) 2500 INITIAL TBG 5000 INITIAL CSG .U . Agip Division STAP-P-1-M-7100 0 REVISION Figure 7.p.Pressure and Temperature Trends in Depleted Reservoir Production Conditions 0 0 100 200 300 T (°F) 2500 FINAL TBG 5000 INITIAL CSG E TBG .

Pressure and Temperature Trends After Shut-In .p.A.FINAL CSG 7500 D (feet) Figure 7. Agip Division STAP-P-1-M-7100 0 REVISION 0 0 100 200 300 T (°F) 2500 FINAL TBG 5000 INITIAL CSG AND TBG .CSG FINAL 7500 D (feet) 0 0 5000 10000 15000 P (psi) FINAL TBG 2500 INITIAL TBG 5000 INITIAL CSG .V .ARPO IDENTIFICATION CODE PAGE 180 OF 295 ENI S.

Load Condition Summary 0 REVISION The operations described above were chosen because they are the most common and show which aspects of an operation must be known in order to determine which loads will have to be considered to verify string design. Alterations are then made to the draft completion until the ideal safety factor. i. it will be necessary during the control stage to know the pressure and temperature data of all the packers and of the tubing cross-section variations and is good practice to plot these data on diagrams. By using an iterative method. Using the above diagrams. in any case. avoiding future workovers or if it is more economical to use carbon steel with an inhibition system and scheduled workovers.p. can be obtained.8. If the string is tapered or has one. and knowing the completion configuration.7. which may differ depending on the local environmental conditions and on some parameters discussed below. intermediate packers. the relative loads on the sections of the string can be calculated. 7.ARPO IDENTIFICATION CODE PAGE 181 OF 295 ENI S. In both cases the problem of completing the well is solved but it is necessary to verify both cost and whether it is better to use on CRA.A.6. it is important to be able to plot the pressure and temperature trends of the casing and tubing on the two pressure/depth and temperature/ depth diagrams for the moment before the packer is set (initial conditions) and at the end of this operation (final condition) or. it is necessary to assess all the various possible solutions. TUBING SELECTION The tubing string selection procedure and subsequent stress analysis is fundamental to the completion design process as it is during these two stages. A typical example is that of wells with the presence of corrosive agents where either strings and down hole equipment can be made in Corrosion Resistant Alloy (CRA) or carbon steel with inhibitors injected downhole can be used. generally this is greatest in the section above the packer and below the well head. by choosing and verifying the various possibilities. is reached. As shown in the examples above. . The Eni-Agip Division and Affiliates approach to choosing the tubing string is similar to that followed when designing any other mechanical part. A draft design is considered based on the expected well conditions and then this design is checked to obtain the safety factor(s). the correct safety factor for all the calculated load conditions expected during the life of the well. during the stage considered most critical as regards the loads applied. or more.e. that the optimum solution is found through a sequence of approximations. Agip Division STAP-P-1-M-7100 7. Since the economic factor plays a primary role of importance when selecting a completion.

this method does not provide a solution to using carbon steel in conjunction with an inhibition system. Once the choice of materials has been identified. or for a quicker choice.2. CO2.8. to complete a well with the presence of corrosive agents (H2S and/or CO2) the use carbon steel with controlled hardness and/or martensitic steel.) must fit inside the production casing and/or liner.1. it is always necessary to determine. When CRA steels are used (which must be cold worked in order to obtain the required mechanical characteristics). Agip Division STAP-P-1-M-7100 7.8. wall thickness and grade of tubing which is optimum to requirements. it is essential to establish the size in order to find out if it impacts on the casing design. economics. frequency of workovers. landing nipples. Tubing Size And Weight One of the main elements of the completion string design process.p. chlorides and water from production tests and to enter these data into an expert system. Given that the dimensions of the tubing and components of the string (safety valves.ARPO IDENTIFICATION CODE PAGE 182 OF 295 ENI S. Materials The choice of material for the tubing string depends mainly on the well environment. In general. outlined below.A.g. etc. . In this case. The inside and outside diameter of the tubing. the length of each section needs to be determined at this point. the possibility of anisotropies must be checked into as they generally imply a lower compressive yield load than tensile yield load and corresponding reductions for their use at high temperatures. it is then possible to identify the optimum mechanical solutions. The presence of residual tension may induce stress corrosion and over-stressing problems which must also be taken into consideration. and if the string has more than one size of tubing as in a tapered string. the exact quantities of H2S. it will be necessary to take into consideration their mechanical properties to ensure that a suitable factor can be verified in the subsequent stress analysis stage. Note: It is vital that any detrimental impact caused by the casing programme is discussed with the drilling engineers to solve any problems. thickness of the corrosion product. Taking into consideration the well conditions. using the engineering diagrams supplied by manufacturers. in terms of all the mechanical stresses and corrosivity of the fluids. e. especially when the severity of the conditions suggest the use of expensive CRA materials (Refer to section 6). etc. 7. it is best to base the choice on an appropriate corrosion study which takes into account many other parameters. whether this entails changes to either the casing programme or the completion design. is the choice of the size. However. the ideal material is determined by the results of corrosion studies carried out prior to the tubing design stage. Indeed. Critical Factors 0 REVISION The main factors driving the choice of the string are described below. is often sufficient though these only reach a maximum grade of T95 (95 ksi yield) therefore do not always meet with stress requirements in high pressures and great depth. With regard to corrosion studies.

the loads resulting from the various load conditions (acid jobs. production.A. the new string (maximum thickness. should therefore have added thickness so as to have sufficient material to last until the scheduled workover. The above factors can often lead to a variety of solutions. In some particular situations non-traditional solutions must be chosen as some parameters. API standards for carbon steels define a 12. it may be necessary to increase the weight or grade because the string is too weak. Another reduction of thickness which must be taken into account on used tubing. Once this calculation has been made. or gas condensate wells. This value for CRA tubing’s is often only 10%. Wells in which hydrocarbons containing corrosive agents are produced are sometimes completed using carbon steel and it is accepted that a certain amount of the material will be lost through corrosion during the life of the well.p. it may be more appropriate to choose more structurally efficient solutions which use a tapered string with different diameters thus reducing the amount of material needed and therefore the cost. maximum weight) and the workover stage (minimum thickness.5% eccentricity tolerance which means one point on the tubing’s circumference probably has less thickness. In the case of a very expensive super austenitic steel string for example. the safety factor under these loads against the yield strength are calculated. faster wall thickness reduction. it is necessary to calculate the velocities in the string during production. which provides a better safety factor under similar conditions. etc. The most important value to be decided on the selected tubing is its mechanical strength.e.ARPO IDENTIFICATION CODE PAGE 183 OF 295 ENI S. hence. may be due to repairs.) applied to the selected string. These studies can generally be completed quickly using Eni-Agip Division and Affiliates software which directly provides the diameters of tubing for the expected flow rates and projected rates. by grinding. It is prudent in such cases to reduce through tubing interventions which knock off the corrosion exposing fresh material and. These threshold velocities can be found in API RP 14E. so it is necessary to evaluate each one in order to obtain the most suitable solution in terms of cost. which generally will be equipped with a corrosion inhibitor injection system. The strings of these wells. Calculation of the tubing inflow performance is very complicated and time consuming in most cases and is not covered in this manual. This rate must be lower than the rate at which erosion occurs. . carried out to remove tong marks. which take into account the type of fluid. limit the choices. When choosing the thickness of the tubing forming the string. As explained in the following section. it is useful to consider the thickness tolerance adopted by the manufacturer of the selected tubing. Once the projected size of the tubing is established for the required flow rate then in gas. i. surface pressures. such as cost. The two cases. Agip Division STAP-P-1-M-7100 0 REVISION The first indications of tubing size obtained is from tubing inflow performance analysis. mechanical strength and practical feasibility. bottom hole pressures and other parameters. minimum weight) must both be taken into consideration when calculating the string’s stress resistance.

W .ARPO IDENTIFICATION CODE PAGE 184 OF 295 ENI S. Another important problem of free tubing. Free Movement Limited Downward Movement Attached Figure 7. have some disadvantages which are often unacceptable such as dynamic seals. Anchoring Systems 0 REVISION As illustrated earlier. is systems to screw the tubing to the packer using a threaded connection on retrievable packer systems or to a tubing anchor (which allows the packer to be released when necessary) on permanent packer systems.w. Agip Division STAP-P-1-M-7100 7. This type of anchoring provides the solution to seal life. which shows the three most common types of packer/tubing systems. however.8. the free moving system is the first choice and if the loads it creates do not allow for a suitable safety factor during well operations are other systems considered. This will reduce movement of the packer seal assembly by eliminating downward movement and upward movement would only occur in certain limited lead conditions (stimulations or fracturing). In very deep wells. is the continuous movement of the seal elastomers which may become damaged due to wear or from the debris deposited in the annulus above the packer. due to the use of static seals. using a NoGo locator shoulder fitted above the seal assembly where it is positioned to prevent the elongation of the string while leaving it free to shorten.p. The best solution. In preference.A.e. with high pressures and temperatures the movements of the lower end of the tubing may reach several feet in magnitude and hence very long seal units would need to be used in the packer which brings related assembly and protection problems during running in.Tubing/Packer Systems The second preference is where downward tubing movement is restricted i. This will extend seal life. but leads to greater stressing of the tubing string. will generate different loads in the string will be generated. From figure 7. it is clear from this that the least severe system is where the tubing seal assembly is free to move in the packer bore. This system does.3. the operations carried out during the life of a well cause movement of the tubing string which can depend on the type of tubing/packer seal system used between the bottom of the tubing and the packer. .

9.p. . 7. Agip Division STAP-P-1-M-7100 7. TUBING CONNECTIONS 0 REVISION The Eni-Agip Division and Affiliates policy for tubing connections is that ‘the use of premium connections is mandatory’.5006 or API 5C5. termed Application Levels (AL). To date three tubing connections have been qualified for the most severe conditions ALI. Policy • • The use of premium connections for tubing is mandatory. The use of premium connections for production casing is advised but not mandatory. PJD Dalmine and Antares MS have not yet been subjected to the complete qualification programme as per STAP M-1-M. I and II. especially when the annulus is to be used for gas lift or an underbalance fluid is used as a completion fluid. They are : Coupled Connections AMS 28 ( manufacturer Dalmine) Vam ACE ( manufacturer Vallourec and Sumitomo) Integral Connections Eni-Agip Division and Affiliates A-DMS (Dual Metal Seal) Other connections like Hydril CS.A.9.9. Class of Service According to the specification STAP M-1-M 5006 ‘Connection Procedure Evaluation’. The connections to be used shall be qualified according to the requirements as set in the Eni-Agip Division and Affiliates procedure ‘Connection Procedure Evaluation’.2. In conjunction Eni-Agip Division and Affiliates also recommended that a premium connection be used for production casings and production liners. 7. They may be used for all service condition where an Application Level II connection is required. there are two service classes. They have however been used successfully for years with good results.1.ARPO IDENTIFICATION CODE PAGE 185 OF 295 ENI S. Application Level I applies to the most severe service conditions.

9.A.ARPO IDENTIFICATION CODE PAGE 186 OF 295 ENI S.B .p.8000 psi Differential WP over 8000 psi (*) For Gas Injection wells.A .3.8000 psi Table 7.Connection Specification Storage/Injection Gas Wells (TVD < 4500m) Criteria Differential WP 0 .4000 psi Differential WP 4000 . Selection Criteria 0 REVISION The following are the selection criteria for connections used in different types of wells and operating conditions.4000 psi Differential WP 4000 . Agip Division STAP-P-1-M-7100 7. Work string or well testing string: Integral AL1 connection shall be used Horizontal wells with Build up ≥ 20°/100 feet: Integral AL1 connection should be used Wells with TVD ≥ 4500m: Integral AL1 connection shall be used Producing Oil And Gas Wells (TVD < 4500m) Criteria NACE Close Proximity Differential WP 0 .Connection Specification Requirement AL I AL II . AL I no yes AL II AL I AL I no no AL II AL II (*) AL I Requirement yes yes AL I AL I AL I yes no AL II AL I AL I Table 7.

.C .x.4 explains the NACE and Close Proximity definitions.A.ARPO IDENTIFICATION CODE PAGE 187 OF 295 ENI S.Connection Specification A flow chart reaffirming the above is shown in figure 7.9. Note: Section 7. 0 REVISION Requirement AL II AL II Differential working pressure is the maximum differential pressure (internal and/or external) to which the production string is subjected during the life of the well.p.8000 psi Table 7.4000 psi Differential WP 4000 . Agip Division STAP-P-1-M-7100 Water Injection Wells (TVD < 4500m) Criteria Differential WP 0 .

Connection Application Level Selection Flow Chart .p. Agip Division STAP-P-1-M-7100 0 REVISION Figure 7.X .A.ARPO IDENTIFICATION CODE PAGE 188 OF 295 ENI S.

city limits. of a public road (lease road excluded). school. Well is located in state waters. place of business. Public road shall mean any federal. of an open flame or fired equipment. wildlife preserve. Other criteria for consideration should be included when necessary. NACE And Proximity Definitions NACE Requirement 0 REVISION This applies to the partial pressure of hydrogen sulphide (H2S) in the produced fluid as defined by NACE Standard MR 01-75. town. church. 500ppm ROE of H2S is greater than 50ft. It will be necessary to meet any other local regulatory requirements. government building. Well is located within 50ft.9. Close Proximity A proximity assessment should be prepared to consider the potential impact of an uncontrolled well flow condition on the life of personnel and the environment around the wellhead.p. county or municipal street or road owned or maintained for public access or use. a public road. 100ppm Radius of Exposure (ROE) of H2S is greater than 50ft. Agip Division STAP-P-1-M-7100 7. from the wellhead and includes any part of a public area including a public road. Public area shall mean a dwelling.ARPO IDENTIFICATION CODE PAGE 189 OF 295 ENI S. state. from the wellhead and includes any part of a public area except a public road. These conditions are recommended minimum considerations. • • • • • • • Well is located in any environmentally sensitive area such as parks.4546) (mole fraction H2S) (Q)] 0.6258 For determining the location of the 500ppm radius of exposure: X = [(0. all or any portion of a park. The following list of criteria can be used for determining this potential risk. etc.589) (mole fraction H2S) (Q)] 0. Well is located in or near inland navigable waters Well is located in or near surface domestic water supplies. Well is located within 150ft.4.A. Well is located within 350ft of any dwelling. city. Texas Railroad Commission Rules The following information is taken from Texas Railroad Commission Rule 36: For determining the location of the 100ppm radius of exposure: X = [(1. school bus stop. hospital.6258 . village. or other similar area that one can expect to be populated.

TUBING STRESS CALCULATIONS The final stage of the completion string design is the calculation of stress in areas under the highest loads. The escape rate used in determining the radius of exposure shall be corrected to standard o conditions of 14.8. Computer programmes are very useful in this phase as it is possible to make repeated calculations quickly with different parameters. it is possible to calculate the forces acting on the packer. During the verification stage it may be seen that the loads on the string are unacceptably high.ARPO IDENTIFICATION CODE PAGE 190 OF 295 ENI S. it is possible to determine how close the stresses are to the material’s yield strength.e. the escape rate shall be determined by using the current adjusted open-flow rate of offset wells. Mole fraction of hydrogen sulphide in the gaseous mixture which could escape. Connection Data Data on tubing connections are available from API specifications and tables in industry handbooks. 7.9. but where hydrogen sulphide may be expected. hence protection. the fictitious and piston forces in the string sections.g. a 100ppm radius of exposure equal to 3. .p. the type of tubing and materials to be used to meet the requirements outlined in section 6. i.10. whichever is the larger. or the field average current adjusted openflow rate. This requires special surface treatment in the connection’s pin and box.A. as is applicable: For the new wells in developed areas.5. CRA Connections For steels with a high chrome content (>13%). information about the load conditions.9. 7. The anti-galling treatments (e. The string or load conditions or the tubing strength must therefore be altered until the calculation produces an appropriate safety factor (SF). 7.6. there is a tendency to gall during make up. Fp. After these calculations are made. and consequently. At this point of the process all the possible elements needed for the design verification are available. When a well is in an area where insufficient data exists to calculate a radius of exposure. The volume used as the escape rate in determining the radius of exposure shall be that specified below.65psia and 60 F. Using the calculation theory illustrated previously. Agip Division STAP-P-1-M-7100 where: X = Radius of exposure in feet Q= H2S = 0 REVISION Maximum volume determined to be available for escape in cubic feet per day. Bakertron or copper plating) is always applied to the couplings to ensure the utmost coating.000ft shall be assumed.

Forces at Y-Y F f* = F f + F p Section X-X (Well Head) Tubing-Packer Mode Free tubing Tubing permitting limited motion and anchored Piston Forces Fictitious Forces Fa tp = Fa − w s L Fa*tp = Fa* − w s L Table 7. string design must be verified at all the appropriate sections where there are variations in diameter. have intermediate packers or other discontinuities. it is sufficient to use an intermediate length ‘l’ ( L > l > 0 ) measured from the packer. to calculate forces on intermediate sections between the well head and packer depth. Therefore. The asterix distinguishes the forces calculated in a completion with the string anchored to the packer verses those calculated for a string free to move in the seal bore. . the forces at the well head coincide with those at the packer depth if L = 0. instead of ‘L’ of the previous formulae. With reference to figure 7. the tables below summarise the forces acting on the sections of the string which will be used for the design verifications.E .p.A.y. Agip Division STAP-P-1-M-7100 7.10.y. the type of completion shown in figure 7. as an example.Forces at X-X F f tp = F f − wL F f*tp = F f* − wL As can be seen.1. Calculation Methods 0 REVISION Taking. For other types of completions. the sections where the string design must be verified are indicated by x-x at the well head and y-y at the downhole just above the packer. Section Y-Y (Packer) Tubing-Packer Mode Free tubing Tubing permitting limited motion and anchored Piston Forces Fictitious Forces Fa Ff Fa* = Fa + F p Table 7.ARPO IDENTIFICATION CODE PAGE 191 OF 295 ENI S.D .

ARPO IDENTIFICATION CODE PAGE 192 OF 295 ENI S.A. σb is calculated only if the section of the string to be verified is buckled. it is given by the expression: σb = Dr Ff 4I therefore.Example Completion #1 The piston forces obtained in this way are used to calculate the axial stress which is given by the expression: σa = Fa As The fictitious force is used to calculate the axial stress caused by the tubing bending when helically buckled.Y .p. Agip Division STAP-P-1-M-7100 0 REVISION X X Y Y Figure 7. .

2. both calculations must be made to determine the higher of the two values while. even if only slightly. Carbon and CRA Steels up to 13%Cr The acceptable SF for these types of materials is: 1.ARPO IDENTIFICATION CODE PAGE 193 OF 295 ENI S. It. by applying suitable criterion (for the materials used in the oil industry the most appropriate is Von Mises). if there is no buckling σb = 0 and the greater stress is that in the inside wall. provides a quick reference parameter to evaluate the magnitude of the stresses present in the tubing compared to the maximum acceptable.1 which gives the SF values to be used by Eni-Agip Division and Affiliates. 2   P − P   P − R Po σ o = 3 i 2 o  +  i 2 +σa ±σb    R −1   R −1   2 2  P − R 2 Po  R 2 (Pi − Po ) σ σ i = 3 + i 2 +σa ± b  2  R −1 R  R −1   2     2 As stated above.10. which gives the equivalent stresses in the outside and inside wall of the considered tubing section. σb. 7. therefore. its functionality.p. the equivalent stress is σeq = σi The higher of the stress values determined above will make it possible to obtain the SF of the string for the load conditions and the section considered: SF = σ sn σ eq The SF must be greater than the minimum dictated by policy and listed in section 7.25 . allows comparison of the stresses due to the different effects in a particular section of the string against the material yield stress rating.e.A. if the section to be calculated is buckled. Agip Division STAP-P-1-M-7100 0 REVISION Now all the factors needed to determine the equivalent stress σa. To calculate the SF the yield limit values of the material are taken into consideration so that there is no permanent corkscrewing of the string which could jeopardise. the stress which. calculated using the expression below. Po and Pi are available. Safety Factor A completion string’s safety factor is defined as the ratio between the yield stress and the maximum value of the stress obtained as described above. The Eni-Agip Division and Affiliates policy is to apply different types of material due to their different mechanical behaviours and resistance to corrosion. In this case the equivalent force will be the greater of the two. i.

the engineer may evaluate whether. It is. therefore. figure 7. This is a dangerous situation which occurs at the breaking point.Z . low pressure oil wells.A.). the cold worked materials retain residual stress so. Furthermore. for some particular operations and for specific well conditions. apart from the yielding the cold worked materials reach breaking point soon after the yield point while the carbon steels maintain a greater plastic deformation margin before the breaking point. Cold Worked (CW) CRA Steels The acceptable SF for these types of materials which include duplex.20. As stated previously. the SF should be slightly higher. super-austenitic and Incoloy is: 1. Figure 7.15 for some particular operations and for specific well conditions.35 Similarly. the SF is calculated using the yield point but also the collapse rating of the string. As can be seen.Stress/Strain Diagrams COLD WORKED CARBON STEEL σ σ σsn r σ σr σsn σr = breaking point σsn = yield point ε = elongation ε ε . economic decision not to use the next grade of tubing etc. clear that a higher SF for Cold Worked materials is required in order to maintain the same safety factor relevant to the breaking points for the two types of materials. (e.g. Agip Division STAP-P-1-M-7100 0 REVISION In each individual case the string design and stress analysis engineer may evaluate whether the acceptable SF can be lowered to 1.p.ARPO IDENTIFICATION CODE PAGE 194 OF 295 ENI S. the acceptable SF can be lowered to 1.z shows the stress/strain diagrams for the above two types of materials. from both the viewpoint of stress corrosion and mechanical strength. The different SF’s between the carbon and CRA steels can be attributed to the different behaviour of these materials for stress values above the yield point.

7.ARPO IDENTIFICATION CODE PAGE 195 OF 295 ENI S. By using diagrams supplied by the manufacturer. 7. For example. this diagram can be used to ascertain the suitability of the condition.4. If the force exerted by the tubing on the packer (Fp = set-down. cannot be compared in any way to those described in this manual because they take into consideration only one mode of loading. A typical diagram for packer force limits is shown in figure 7. if negative. Any other SFs. tension tubing.10. it is possible to calculate this value under various well conditions. if referred to only as in the condition of triaxial stress which. from which it is possible to make a comparison with the yield load. In fact the causes of collapse can range from material yield as in the case of pipes with a low D/t ratio. Po<Pi below). Another example is downhole pumps for artificial lifting and are operated by the power fluid pumped down the annulus. In order to comply with the specifications of the supplier. Agip Division STAP-P-1-M-7100 0 REVISION The SF discussed up to this point is valid.A.3. the tensile strength in this case is positive. is positive) and the differential pressure above and below the packer (Po>Pi above. . Packer Load Limits If the Fp force value transmitted by the string to the packer is known. can be determined. therefore. it is possible to check whether well conditions come within the limits set by the packer rating. the most suitable type of packer in relation to the completion type. to the section’s elastic limit which occurs in thin-walled pipes. which require substantial differential operating pressures. are known.p. it would be incorrect to use the SF for tension alone because during the life of the well it will be subjected to a combination of stresses. However. in a state of monoaxial stresses. As can be seen. the Yp value for use for calculations is adjusted using a special formula. If an axial force is applied to the pipe as well as external pressure.10. referred to. conditions may occur making it necessary to limit the external pressure on the string. In order to use the API Bul 5C3 formulae. By evaluating the magnitude of this force and considering other factors such as the possibility of future recovery. when the pressure in the annulus increases compared to that in the tubing. the type of formula is chosen then the maximum withstandable pressure calculated. if applied individually. Calculation of external pressure is carried out using the formulae supplied by API Bulletin 5C3 which identifies four types of collapse at external pressure in relation to the D/t ratio and the Yp yield stress of the material. One example is a well at the end of its productive life with less pressure in the tubing than in the annulus. External Pressure Limit During the productive life of a well. greater tensile loads can be applied and vice versa. takes into consideration all the stress components to determine the σeq. due to the depletion in reservoir pressure. Fp = tension. once D/t and Yp are known.aa. causes a state of monoaxial stress.

During a cement squeeze operation.542lb/in 4 I = 1.49in 2 As = 1. the analysis of the possible packer/tubing configurations available in this set-up is free tubing to packer and fully anchored.000psi ID = 6.178 ws = 0.68in 2 Ao = 6.3in L = 10. Example Manual Calculation As an example of applying the method detailed above.p. we can consider the single completion in the well shown in figure 7.10.81in R = 1. This allows calculation of the variations in length and thereafter the anchoring force in the packer.000ft = 120.5lb/ft : 7 2 Ai = 4.61in σsn = 80.61in Dpb = 3. Data: Tubing 2 /8in 6.5.000in Casing 7in 32lb/ft: Packer bore: Length of string: .AA .A.Typical Packer Force Limit Diagram 7. (below) Figure 7.094in r = 1.25in 2 Ap = 8.ARPO IDENTIFICATION CODE PAGE 196 OF 295 ENI S. Agip Division STAP-P-1-M-7100 0 REVISION 400 (tension) 300 200 (Thousands) FORCE 100 0 Safety zone (set-down) -100 -200 -20 -10 0 10 20 (Thousands) (above) PRESSURE DIFF.bb.

cc shows the pressure and temperature variations against depth.p. therefore.38 psi/ft.7795psi/ft).BB . Final Conditions Final conditions are cement displacement with a specific gravity of 15lb/gal.000psi. X X Y Y Figure 7.ARPO IDENTIFICATION CODE PAGE 197 OF 295 ENI S. while the temperature is 60°F at the well head and 200°F at the bottom hole.cc (15lb/gal corresponds to a specific gravity of 0. It should be noted that 30° API corresponds to a 3 specific gravity of 0. This operation causes the string to cool to 160°F at the bottom hole and creates the pressure and temperature trend 3 shown in figure 7.0317lb/in and. to a pressure gradient of 0. obtained by pressurising the tubing at 5.0649lb/in and to a pressure gradient of 0. Agip Division STAP-P-1-M-7100 Initial Conditions 0 REVISION Initially both the tubing and the annulus are filled with 30° API oil.Example Completion #2 . figure 7.000psi and the casing at 1.A.

Agip Division STAP-P-1-M-7100 0 REVISION O P (psi) O 60 T (°F) GEOTERMICO CSG e TBG 10000 3800 10000 200 D (feet) D (feet) FINAL CONDITIONS O 1000 5000 P (psi) O 60 T (°F) TBG SQUEEZE CSG 10000 4800 12795 10000 160 D (feet) D (feet) Figure 7.A.ARPO IDENTIFICATION CODE PAGE 198 OF 295 ENI S.3 − 4.p.9 lb .68) − 1000 (8.49) = 30751.Initial and Final Condition (Example #2) Calculation Method a) Calculation of variations in length The variation in the piston force between initial and final conditions is expressed by: ∆Fa = ∆Pi (Ap − Ai ) − ∆Po (Ap − Ao ) = 8995 (8.3 − 6.CC .

81 = − 67.5 = 0.5 ) 8×30000000×1.20567 = 0.A.9 x 120000 =− E As 30000000 x 1.2057 lb/in w = ws + w fi − w fo = 0. ∆L 2 = − =− F2 r 2 8Elw 2 −(1.3037 lb/in w fo = Ao γ fo = 6. then the string is buckled.3037 − 0.16 in As this distance is less than the length of the string.6×10. so it is necessary to determine the position of the neutral point in order to calculate the ∆L2.640 lb/in The neutral point from the bottom hole is therefore: n= Ff w 66358.49 x 0. not all the string is buckled.3 x (12795 − 4800 ) = 66358. Agip Division STAP-P-1-M-7100 0 REVISION so the variation in length according to Hooke’s Law (piston force) is given by: L1 = − Fa L 30751.5 lb As this value is positive. is given by: F f = A p (Pi − Po ) = 8.p.0649 = 0.68 x 0. which is initially zero because Pi = Po. The weight of string. The variation in length ∆L2.542 + 0.4. is calculated in the following way: w fi = Ai γ fi = 4. is calculated using the first of the two formulae in section 7.ARPO IDENTIFICATION CODE PAGE 199 OF 295 ENI S.16 .0317 = 0.64 = −46. fully immersed in fluids.2.640 = 103685. w.96 in The fictitious force.61×66358.

3 6997.4 in. = 6. the formula in section 7. is used to calculate the average variation in temperature along the string: ∆TM = (60 − 60 ) + (160 − 200) 2 = − 20 °F The variation in length is therefore: ∆L4 = α ∆TM L = − 16.5 psi ∆Pom = (1000 − 0 ) + (4800 − 3800) 2 = 1000 psi Therefore.4.3: ∆Pim = (5000 − 0) + (12795 − 3800 ) 2 = 6997.p.9 x 10 − 6 x (− 20 ) x 120000 The variation in total length of the tubing.178)2 − 1 = − 34.ARPO IDENTIFICATION CODE PAGE 200 OF 295 ENI S.4.5 − (1. . the variation in length caused by ballooning is as follows: ∆L3 = − 2ν E x ∆P − R2 x ∆P im om xL 2 R −1 2 =− 2 x 0.4. is therefore given by ∆Ltot = ∆L1 + ∆L2 + ∆L3 + ∆L4 1 = − 165. if the tubing can freely move in the packer-bore. the average variations in pressure along the string can be calculated using the formulae in section 7. Agip Division STAP-P-1-M-7100 0 REVISION As regards the variation in length due to ballooning.56 in. As regards the variation in length due to temperature.73 in.A.178) x 1000 x x 120000 30000000 (1.

as it would create seal assembly lengths which are not practicable for the planned type of completion. when there is a tubing permitting limited motion is given by: ∆Lso = ∆Ltot − ∆L so tot = − 165.68 x 0.48 lbs/in. One method for containing these elongations is to use a tubing permitting limited motion. n= from the bottom of the string.1483 lbs/in w = w s + w fi − w fo = 0. The slack-off operation modifies the variations in length the string will undergo during the subsequent cement squeeze stage as shown below. it makes it possible to use the formula in section 7.61 x 20000) 20000 x 120000 =− − 30000000 x 1. Agip Division STAP-P-1-M-7100 b) Tubing Permitting Limited Motion 0 REVISION The variation in length calculated above. this value is lower than that calculated for a free tubing.542 + 0. .1483 − 0.6 in order to obtain: 2 Fso L Fso r 2 ∆Lso = − − E As 8 E I w (1. Assuming that the slack-off force off loaded on the packer is 20. as it off-loads weight on the packer after it is set (slack-off) and compresses the string.81 8 x 30000000 x 1.20575 = 0. As this value is less than the total length of the string.A.73) = − 115. During initial conditions. may sometimes be unacceptable.73 in. the neutral point is located as: Fso w 20000 = 0.61 x 0.4 in. As can be seen.485 = 41266.68 in. 2 The variation in the length of the string during the cement squeeze job.41 − (− 49.000lb.ARPO IDENTIFICATION CODE PAGE 201 OF 295 ENI S. oil is the fluid inside the tubing and so: w fi = Ai γ fi = 4.0317 = 0.485 = − 49.p.

68 in.ARPO IDENTIFICATION CODE PAGE 202 OF 295 ENI S. Figure 8. are: Fa* = Fa + F p = 629 in. giving so ∆Ltot = -115.A. d) Tubing Stress Control If we consider a tubing anchored to the packer during a cement squeeze operation. calculated according to section 7. From this point. thus so setting the elongation ∆Lp =-∆Ltot =115.6. the formulae below are obtained (the diagram can be quickly plotted by entering any F values and calculating the corresponding ∆L): ∆L = − ∆L = − F 452. = Pi (A p − Ai ) − P0 (A p − Ao ) + F p F f* = F f + F p = 29358 lb . When the data of the example are replaced. it is possible to identify the point where the origin of the axes has moved to.5 F F2 − 452. so the string is subject to stress at its lower end which is equal to 37.cc shows. If the diagram is plotted with the value of the fictitious force calculated previously (66358. Fp = 37000lbs.000lbs.68 in . the fictitious and piston forces.p.5lbs). As figure 7. with a slack-off of 20.5 95403727 [in] for F<0 [in] for F >0 . This value may still be unacceptable so it is necessary to use anchoring in both directions.6 shows the diagram obtained using the formulae which supplies the force/elongation characteristic for tension and compression. movement in the direction of elongation by a ∆Lp value is made in order to locate the point which is distant from the curve by a Fp value. Agip Division STAP-P-1-M-7100 c) Anchored tubing 0 REVISION If we assume a condition obtained with a tubing which only permits limited motion.000lbs and the packer is forced upwards by the same amount. In this case as slack-off after setting the packer is present it is necessary to determine the force required to position the end of the tubing in the packer (Fp).

F f* tp = F f* − w x L = 29358 − 0.bb). the forces at the well head are: Fa*tp = Fa* − w s x L = 629 − 6.Anchored Tubing (Example #2) accorciamenti [in] .A. Agip Division STAP-P-1-M-7100 0 REVISION In the section above the packer (figure 7.ARPO IDENTIFICATION CODE PAGE 203 OF 295 ENI S.p.64 x 120000 = − 47442 in. 50 20 trazione [lbx1000] 40 60 allungamenti [in] 100 allungamenti [in] 80 100 compressione [lbx1000] -40 -20 -50 Fp -100 -150 ∆Lp -200 Ff 20 40 compressione [lbx1000] Figure 7.DD .5 x 10000 = − 64371 in.

61 x 29358 = 4 x 1. the result is σeq = σi. if we consider the highest value found as equivalent force.875 x 1.ARPO IDENTIFICATION CODE PAGE 204 OF 295 ENI S. the values below are obtained using the formulae in section 7. values. we can obtain the following bottom hole safety factor: SF = = σ sn σ eq 80000 60223 = 1. therefore.p.10: σo = 51688psi σi = 60223psi .33 Well Head * As Ff tp < 0 the string at the well head is not buckled. Agip Division STAP-P-1-M-7100 Bottom Hole The piston force generates an axial stress equal to: 0 REVISION Fa* σa = As 629 = 1.81 = − 35564 psi .A. along with Pi = 12795 psi e Po = 4800 psi.61 = 21095 psi If we replace the σa e σb. σb = 0 and the greatest amount of stress is generated on the inner wall of the tubing: σa = Fa*tp As − 64371 = 1.81 = 347 psi the deformation due to buckling generates an axial stress equal to: σb = Dr * Ff 4I 2.

. Therefore only a brief description has been given in Appendix D. The first example is the same as that dealt with by Lubinsky. The second is a case history.A.21 The safety factor for the cement squeeze operation results as the lowest of obtained values. the value below is obtained using the formula in section 7. the well head safety factor is: SF = = σ sn σ eq 80000 36117 = 2. For a description of the programme’s general functions. carried out using the Wellcat programme supplied by Enertech.000psi. analysed during completion studies for the Villafortuna-Trecate field. .6.10. Particular attention should be paid to data entry and presentation of results in order to obtain knowledge of how the programme handles these two cases.33 This value is acceptable because the lower limit for a carbon steel string is 1. 7. Agip Division STAP-P-1-M-7100 0 REVISION If we replace the σa value obtained and as pi = 5.10: σi = 36117 psi therefore as σeq = σi. Example Computation As an example we have included two cases of string calculations. For further information please refer to the user’s manual. please refer to the notes in Appendix D and the user’s manual available in the Company’s library. therefore: SF = 1. Examples done with the Vertubing programme.ARPO IDENTIFICATION CODE PAGE 205 OF 295 ENI S.000psi and po = 1.25. have been deliberately omitted as this programme is no longer used by Eni-Agip Division and Affiliates.p.

Packer Types .ARPO IDENTIFICATION CODE PAGE 206 OF 295 ENI S.a below.p. while still reflecting the needs which lead to selection of the most commonly used models. For this reason regarding permanent packers. The packers considered are listed in table 8. SUB-SURFACE EQUIPMENT PACKERS The types of packer systems and applications have already been described in section 5. This section defines the series of criteria for choosing packer characteristics to apply to single and selective completions. reference is made to the operating ‘Envelopes’. the next stage is establish its performance to meet with all the expected operating conditions (applied force and pressure differences).1.e. Type Of Packer Permanent Setting Method Mechanical Hydraulic Setting Tool • Hydraulic setting tool • Electric line N/A N/A N/A N/A N/A N/A Sealbore Features • Std/Large/Dual • Std/Large/Dual Std/Dual Std/Large/Dual Std/Dual Permanent/ Retrievable Retrievable Mechanical Hydraulic Hydraulic Hydrostatic Weight Table 8. The proposed criteria for the choice only take into consideration general technical aspects and do not cover the individual characteristics of particular models or tools.3. Once the packer type and model have been defined.A .1. 8. operating diagrams for the packers supplied by the manufacturer of the particular packer and to the pressure ratings for retrievable packers.A. i. Agip Division STAP-P-1-M-7100 0 REVISION 8.

Operational Data The following operational data are required: • • Stimulations (planned.).1. in particular: a) removal of the tubing by itself b) • • removal of the tubing and packer simultaneously Planned frequency of de-compression operations Potential damage to the formation caused by the workover fluid. deviation angle). . Selection Criteria Various representations can be used to describe the categories of criteria. off-shore under water) Pressures and temperatures Type of well (production. stress analysis is carried out to check the completion string (packer and tubing) under the stress to which they are exposed. unplanned) Type of de-compression operations.1. identifying the standard procedures for each stage (Refer to figure 8.a.1.2.ARPO IDENTIFICATION CODE PAGE 207 OF 295 ENI S. refer to section 7. The selection process includes the following categories of data: General Well Data This includes data which effects the configuration of the well to be completed. the most important being: • • • • • Location (on-shore/ off-shore platforms. Agip Division STAP-P-1-M-7100 8. This section illustrates the flow diagrams. etc. Selection Procedure Packer selection has three stages: 1) 2) 3) 0 REVISION Selection of type of packer Selection of setting mechanism Selection of main packer accessories including the tubing-packer connection In stage 3. These data also include type of packer chosen and setting. 8.5 which describes the iterative process of tubing weight/grade/stress calculations.p. injection) Type of fluid produced (oil. gas) Deviation (max.A. Completion Data This includes the following parameters such as: • • • Type and density of the completion fluid Perforation of the casing using tubing-conveyed or wireline techniques Use of a production liner. setting depth.

Selection Process Diagram .ARPO IDENTIFICATION CODE PAGE 208 OF 295 ENI S.A. Agip Division STAP-P-1-M-7100 0 REVISION Figure 8.p.A .

b).4. select a permanent packer. (Refer to figure 8. 8. 4) Non-critical well • • Depth of less than 3.1.ARPO IDENTIFICATION CODE PAGE 209 OF 295 ENI S.3.1. Agip Division STAP-P-1-M-7100 8.000psi. select a permanent/retrievable or permanent packer. To this end four classes of well have been identified which are used to analyse the various problems involved in the selection of the packer: 1) High corrosive wells • 2) The fluids have high corrosive problems. Temperatures below 100 °C. If the well is critical or non-critical.000m. ITHP above 3. .p. Gas injection well with pressures. SBHT > 130°C. Highly critical wells: • • • • • • Deep depths > 4500m. High pressures. Well Classification 0 REVISION An important parameter for defining the characteristics of a packer is the ‘degree of difficulty of the well to be completed’. Platform well having the risk of failure due to the potential collision from a vessel with the structure. SBHP > 700 atm.A. If the well has high corrosive.500m. Packer Selection For Single String Completion Type Of Packer Procedure The choice is mainly linked to the type of well: 1) 2) 3) In the case of a highly critical well. 3) Critical Well • • Temperatures between 100 and 130°C Depths between 3.000 and 4. with priority be given to the former. Subsea well-head well. The depths indicated are true vertical depths. High temperatures.

ARPO IDENTIFICATION CODE PAGE 210 OF 295 ENI S. (E) The workover fluid damages the formation.p.000psi.B .Type of Packer for Critical and Non-Critical Wells Explanation of figure 8.A. (C) Use of TCP drilling techniques. Agip Division STAP-P-1-M-7100 0 REVISION Figure 8. (G) Gas injection well with injection pressure > 3.b: (A) High frequency of tubing pullout. (F) The packer fluid is a high density mud (> 1.6 kg/l) with probable solid deposits on the packer. . (B) High frequency of tubing-packer pullout. (D) Measured well depth ≥ 3000 m.

Reference (A) is only true if one of the following conditions are relevant: • • • • SBHT > 150 °C (= 270 °F). Figure 8.6 kg/l. in particular. Is a deviated well.ARPO IDENTIFICATION CODE PAGE 211 OF 295 ENI S.c).Packer Setting Method for Critical and Non-Critical Wells For a mechanical type permanent packer. on its depth.C .p. Agip Division STAP-P-1-M-7100 0 REVISION At points A and B. The rectangle ‘Choose’ indicates the choice between the two alternatives. the setting is defined by the conditions detailed in (A). in the choice is made on the basis of point (D) then there are no particular constraints (no workovers. choose hydraulic setting. The same procedure will also be used later for packers of the type used in a selective type completion. the priority is indicated by a number (‘1’ corresponds to a higher priority than ‘2’). (Refer to figure 8. or requests due to the completion fluid characteristics). For example. Gas a production liner with inclination > 30°. . Packer Setting Method Permanent and Permanent/Retrievable Packers The selection is dependent mainly on the well characteristics: 1) 2) 3) If the well is corrosive or very critical. If the well is critical or not critical. The safety factor of using a retrievable packer or not depends on the criticality of the well and. The completion fluid = mud with density > 1.A. with a maximum deviation angle > 50°. high frequency of extraction corresponds to a completion life of less than five years.

p.D.Retrievable Packer Setting Method 1) Check (A) is only true if one of the following conditions are relevant: • • • • 2) The well is deviated with a maximum deviation angle of > 20°.6 kg/l) with the probability that it leaves solid deposits on the packer. Agip Division STAP-P-1-M-7100 Retrievable Packer Setting Method 0 REVISION The method of setting used for retrievable packers is made.A. following the diagram in figure 8. Stimulations are planned.000m (this is true to definitive and not test completions). .ARPO IDENTIFICATION CODE PAGE 212 OF 295 ENI S. The bottom-hole temperature (SBHT) is > 60 °C. The vertical depth of the packer setting is > 2. 4) Check (E): • Completion fluid and damage to the formation 5) Check (F): • The packer fluid is a high density mud (> 1. Check (B): • Using TCP shooting techniques.d: Figure 8. 3) Check (C): • There is high frequency of tubing pullout (life of the completion < 5 years).

If the stress analysis results are negative: • • If a shear release is needed. the anchor will be a ratchet type or.p. The maximum force is determined using stress analysis (to take into account the tolerance of the nominal shear value ± 5 to 10%). The type of anchor to be used can be defined during this first stage for an anchored completion (without shear release): • If the packer is set mechanically. Permanent And Permanent/Retrievable Packers Setting Method There are principally two aspects to analyse: • • The choice of the tubing-packer connection. gas injection wells where the IBHP is greater than the packer fluid pressure and SBHP is lower than the packer fluid pressure. an anchor seal assembly is used.g. a configuration which fulfils the stress analysis requirements must be considered for the packer-tubing connection5. If anchor is needed. the corresponding setting procedure will have to be adopted (see permanent packers above).A. set is left to the engineer. The main consideration is the required setting pressure (lower for hydrostatic packers) which influences the wellhead pressure rating.ARPO IDENTIFICATION CODE PAGE 213 OF 295 ENI S. To integrate this choice with the stress analysis procedures. a permanent/retrievable packer will be utilised and consequently. alternatively. Highly Critical Well: Anchored Completion For a highly critical well. defines the type of anchoring on the basis of the conditions for (A). The shear value is checked for the stress conditions at the wellhead section during the packer release stage. or hydrostatic.d). Agip Division STAP-P-1-M-7100 0 REVISION The decision of whether to use a hydraulic. the approach is the same as that for an anchored tubing-packer. Tubing-packer connections seal assembly elements will be of the moulded seal type when subjected to alternating pressure cycles. in particular the choice is made between a shear release or anchor seal assembly. The shear ring value is generally set by increasing the maximum force applied to the packer by 25%. If these are outwith the capacity of the retrievable packer. The conditions at the moment of packer setting decides whether to use a retrievable packer. e.Veritas is the UNIX version of the VERTBG package. If during the application of the stress analyses of the string gives negative results. 5 If the failure of the stress analysis is due to the tension caused by the tubing-packer connection. At present the stress analysis procedure is developed using the “Veritas “ software package . fixed. . a dynamic seal is used (Refer to figure 8.

an anchor will be used and the check will be carried out again. Figure 8.A.3).Anchored Completion Option Check (A): Deviated well: • if it is an injection well it cannot be critical (see section 8. Agip Division STAP-P-1-M-7100 0 REVISION Figure 8.E .ARPO IDENTIFICATION CODE PAGE 214 OF 295 ENI S. For an anchor with shear release: • If the stress analysis upon releasing is negative.Dynamic Seal Check (A) .p. In this case a dynamic seal is used (Refer to figure 8. Highly Critical Well: Dynamic Seal This stage considers an anchored completion which fails the stress analysis calculation because of problems associated with the tubing-packer connection.F .1.f).

Non-Critical Well The easiest solution in these cases is to choose a Standard Seal Locator.G . run on the tubing. Critical. no other rules are apply as. in general.ARPO IDENTIFICATION CODE PAGE 215 OF 295 ENI S.p. If these conditions do not apply. This is only possible with hydraulically packers. Figure 8. This is the case with the following conditions: • • • No stimulations are planned.6 kg/l) which may leave solid deposits on the packer. Seal Element . following any failure of the stress analysis.e. i.A. Here. The packer is not set hydraulically. the stress analysis results are corrected using factors other than the seal element.f gives a general description of the criteria behind the choice of dynamic seal to be adopted. Agip Division STAP-P-1-M-7100 • Check (B): • 0 REVISION The packer fluid is a high density mud (> 1. when using dynamic seals. The well is not an injection well. the procedure illustrated in figure 8.Critical and Non-Critical Wells. The packer is one trip installation. The procedure illustrated in figure 8.g is followed. Reference will be made to this later and also for cases which are different to those described in highly critical wells above.

g. (B): • (C): • (D): • the packer is set mechanically. Agip Division STAP-P-1-M-7100 Check (A): • 0 REVISION the packer fluid is a high density mud (> 1. the need to use the packing setting procedure specified. Particular conditions raise questions over which type of retrievable packer to use. or a dynamic seal whenever feasible. deviation angle > 20. In these cases. deviated well with max. anchored completion is not recommended. . a permanent/retrievable packer is the priority or a permanent should be used and consequently the associated setting procedure and seal assembly selected. No additional adaptation of the seal element is foreseen as a consequence of any stress analysis. In the case of a deviated well.A. expected life of the completion < 5 years. besides the choice of tubing-packer connection.ARPO IDENTIFICATION CODE PAGE 216 OF 295 ENI S.p. the outlet conditions included in the rectangle indicate. It is better to use a completion with a shear element which is more easily releasable. Retrievable Packer Tubing-Packer Connections The choice of the tubing-packer connection for retrievable packers (hydraulic and set down weight) is made on the basis of that in figure 8.h. Again in figure 8.6 kg/l) which may leave solid deposits on the packer.

A. Packer Selection The first case classifies the well on the basis of depth characteristics (≥ 4.000m) but more on the basis of its complexity.p. Single Selective Completion Packers The criteria illustrated here are valid for selective completions with 2 or 3 producing zones.Tubing-Packer Connections for Retrievable Packers 8.1.ARPO IDENTIFICATION CODE PAGE 217 OF 295 ENI S. Agip Division STAP-P-1-M-7100 0 REVISION Figure 8.5. . The solutions given are for a case with only 2 zones and if a third zone is to be taken into consideration it is assumed that the selection made for the upper zone of the two zone scenario applies.H .

these cases are classified by well depth: . the engineer has a certain degree of freedom of choice but is.p.Single Selective Packer For Complex Wells if several different configurations are available.ARPO IDENTIFICATION CODE PAGE 218 OF 295 ENI S.A. are not applicable.i.i. governed by the order of priority specified along with the choices. however.I . Agip Division STAP-P-1-M-7100 0 REVISION Figure 8. If the conditions as of figure 8. as for example in figure 8.

Agip Division STAP-P-1-M-7100 0 REVISION Figure 8.000m .K .000 and 4.ARPO IDENTIFICATION CODE PAGE 219 OF 295 ENI S.000m Figure 8.p.J .500 and 3.A.Selective Single Well with Depths Between 1.Selective Single Well with Depths Between 3.

in the case of multiple choices. Application of the criteria illustrated in figure 8.l is common with the only exception. . and a permanent or permanent/retrievable packer are in the list of possible choices.L .A. then the permanent/retrievable should be selected over of the retrievable. and a retrievable packer is one in the list of possible choices.i through figure 8.500m in a well not considered complex.p. being that the order of priority for the lower zone can be changed by applying the following rules: • • If workovers are planned with removal of the tubing and packer.ARPO IDENTIFICATION CODE PAGE 220 OF 295 ENI S. then it should be selected. it is strongly recommend that a retrievable type packer be used. Agip Division STAP-P-1-M-7100 0 REVISION Figure 8.500m In the case of depths less than 1. If the completion fluid is a mud with deposition problems.Selective Single Well with Depths Less Than 1.

i with all permanent packers. It is essential to check with manufacturers that the distance between the packers is sufficient for the packers to be set.ARPO IDENTIFICATION CODE PAGE 221 OF 295 ENI S. Lower Permanent Packer With Upper Retrievable: Refer to figure 8. All packers are Retrievable Refer to figure 8.A. hydraulic setting should be used for this type of packer. Due to this. The setting criteria of a mechanical permanent packer (on a workstring.l. intermediate. in these cases the reference packer is permanent and the other packers are the retrievable or permanent/retrievable type. hydraulic type setting should be used or else the packers can be set mechanically. Permanent Stacked Packers: Refer to figure 8. if the completion fluid is a brine. With these type of packers.4. the results of the stress analysis specifically identifies the packers with releasing problems. i. choose hydraulic setting for all the packers or else mechanical setting.e. modifications are be made only to those packers which have the problems.k and figure 8. figure 8. If the reference packer is set by a workstring.k and figure 8. Generally. . Mechanical setting is preferred for the reference packer and the setting should be by electric line when the distance between the packers is < 500 m.1.j. a depth control procedure is necessary to verify the depth of the packer setting to ensure positioning of the blast joint across the upper zone which is open to production. three zones are assumed (upper. lower). In cases where there is no specific mention of an Intermediate zone.l where all packers are retrievable. or wireline) are those already defined for the single completion described in section 8. In some cases.p. Tubing-Packer Connection Selection The criteria continues by classifying the packers by type and setting with the zones treated separately. the zones are be treated separately. it is treated with the same criteria used for the upper zone. It is recommended in any case to re-check the completion after having made the modifications. Agip Division STAP-P-1-M-7100 Packer Setting Method 0 REVISION The type of setting method proposed depends on the following factors: • • Type of packer Setting distance between the packers. if the setting distance between the packers is > 500m (check with the packer manufacturer).

The lower zone packer is a permanent with mechanical setting.1.ARPO IDENTIFICATION CODE PAGE 222 OF 295 ENI S. Agip Division STAP-P-1-M-7100 Upper packer 0 REVISION The rules described for the single completion are applied to the upper packer (Refer to 8.A. The lower zone packer is a retrievable. a telescopic joint should be used when there is failure in the stress analysis. In the case of failure of the stress analysis. a dynamic seal will be used (anchor with PBR or telescopic joint). a standard length locator. for the intermediate packer. 2) 3) For the intermediate zone in the case of three zones. Lower or Intermediate Packer There are three possible ways of treating the lower zones: 1) All the packers are of the permanent or permanent/retrievable types with hydraulic setting. For the intermediate zone in the three zone case.4). A dynamic seal should be used. Initially an anchor with shear release should be selected.p. a longer locator with seal bore extension should be used. In the case of failure in the stress analysis a dynamic seal with telescopic joint will be used. . an anchor or retrievable type packer will be used. In the case of failure of the stress analysis on this packer. in particular.

2. Wireline Retrievable Safety Valves Wireline retrievable valves may be. Applications The applications for SSSV’s are given in section 8. e. Agip Division STAP-P-1-M-7100 8. when there is a leak of insufficient rate. 8. sub-surface controlled sub-surface safety valves (SSCSSV) otherwise known as direct acting valves or surface controlled sub-surface safety valves (SCSSV). Any variation to this policy and selection procedures herein. Policy All Eni-Agip Division and Affiliates completions shall incorporate a SSSV in the completion string to provide safety in the event of an uncontrolled well flow. flow erosion of the valve internals may alter the closure settings. a flowline rupture. Surface controlled sub-surface safety valves (SCSSV’s) shall be used accordingly to the criteria listed below in section 8.5. the valve may fail to close.2. .2.1. The use of these valves should be avoided as they are set up to operate on predetermined conditions representing a major leak at surface.g. SUB-SURFACE SAFETY VALVES 0 REVISION This section provides the Eni-Agip Division and Affiliates policy and guidelines for the application and selection of Sub-Surface Safety Valves (SSSV).2. either.A. 8. Both types are generally referred to as ‘storm chokes’.2.ARPO IDENTIFICATION CODE PAGE 223 OF 295 ENI S. The choice of SSSV for a particular development will depend on: • • • • Well location Fluid properties Required flow area Well intervention capabilities. but under some circumstances.2. The policy defined shall be applied to all Eni-Agip Division and Affiliates completion designs world-wide. A derivative of the storm choke is the injection valve which is held open by water or gas injection and closes when injection ceases.2. In conjunction. This will determine whether the selected SSSV is Wireline Retrievable (WRSV) or Tubing Retrievable (TRSV). SSCSSV’s are either pressure differential or ambient pressure operated valves. shall only be sanctioned by the Eni-Agip Division and Affiliates Head Office. 8.p.3.4.

Valve Type/Closure Mechanism Selection This section gives recommendations on the choice of valve with the corresponding type of closure mechanism.A. • All wells onshore which can sustain natural flow. • All new offshore development. Gas producer Gas storage Gas injection Water injection Artificial lift H2S in produced fluids Table 8. Surface Controlled Sub-Surface Safety Valves 0 REVISION These are designed for tubing retrievable. These valve systems are fail safe and are preferred to SSCSSV’s. wireline retrievable or annulus safety valve systems. Agip Division STAP-P-1-M-7100 8.2. • All wells. • All old wells in above categories which are to be recompleted. • All wells. Hydraulic pressure opens and then retains the valve open. • All old wells being recompleted.B .ARPO IDENTIFICATION CODE PAGE 224 OF 295 ENI S. The guidelines given in section 8. • All isolated wells.Criteria For Use of SCSSV's 8.5. • Electrical submersible pump. tubing and only annulus if used for gas venting.b specifies when SCSSV’s shall be used.4. • All wells on gas lift. Well Type Oil Producer Criteria • All new offshore development. . tubing and annulus. • All wells. • All wells. The following table 8.2. They are controlled normally by surface applied hydraulic pressure through a control line clamped to the outside of the tubing string.2. Note: All valves with ball type closure mechanisms are not recommended for use as they are less reliable than flapper valves.p.5 indicate in which applications WRSV’s and TRSV’s should be used. Removal of the pressure allows the valves to close.

• Wells with shut-in surface. Injection Lines Tube used as ‘injection lines’ to inject chemical products such as corrosion or scale inhibitors down hole or as deep as possible in the well.3. Set in the next lowest wireline nipple. Wells with the presence of H2S or CO2.1.A. are also installed with the tubing string. • Jet pump wells. These two different cases will be considered separately below. CONTROL/INJECTION LINE SELECTION The purpose of this sub-section is to define the basic criteria for the selection and the use of small diameter tubes for SCSSV control line and injection line applications. • Gas lift wells. 8. • All waste wells.p. SCSSV’s are usually set at shallow depths and. 8.3.SSSV Closure Mechanism Applications Gas or water injection wells may have either a tubing retrievable or wireline retrievable SCSSV. • As a backup to the WRSV above when there is a control line failure. Control Lines Tube used as ‘control line’ to operate downhole safety valves are installed along with the production string.C .2. Wells with surface flowing temperature greater than 130°C.ARPO IDENTIFICATION CODE PAGE 225 OF 295 ENI S. • As on insert valve for tubing retrievable SCSSV’s.3. 8. under the pump. . the length of line required is generally relatively short. will be considerably longer. Agip Division STAP-P-1-M-7100 0 REVISION Type of Valve Tubing Retrievable Flapper Valve • • • • Applications Offshore platform wells. In this case. Subsea wells. • ESP wells with gas venting. therefore. The line length required in this case. Wireline Retrievable Surface Controlled Flapper Valve Storm Chokes Annular Safety Systems Wireline Retrievable Injection Valves Table 8.

The working pressure (WP) is defined as follows: WP = Safety Valve WP + Valve Opening Pressure Safety Valve WP is as specified by the manufacturer. Agip Division STAP-P-1-M-7100 8. which are then reduced to the desired diameter and wall thickness by a cold drawing operation.A. .3. Both types of lines comply with ASTM specification A269 ‘Seamless and Welded Austenitic Stainless Steel Tubing for General Service’ and ASTM-B751 specification ‘General requirement for Ni and Ni alloy Seamless and Welded Tube’. provided by the manufacturer.ARPO IDENTIFICATION CODE PAGE 226 OF 295 ENI S. the raw material comes in the form of extruded hollows.p. is /4” OD and the wall thickness chosen from among the following sizes according to the pressure requirements: • • • 1 1 1 /4” OD x 0. Welded tubes are considered the norm as opposed to seamless which are considerably more expensive and limited in length (usually a max.000psi depending on the manufacturer. of 1000 ft in length). For this reason the configuration of the control line is not effected by the well deviation.500 to 2.049” wall thickness 1 /4” OD x 0. is the pressure required to overcome the closing force of the spring plus resistance due to friction effects. therefore in most cases external encapsulation it is not recommended. Usually it ranges between 1. Tube Specifications Size 0 REVISION Small diameter tubes for control or injection line applications are manufactured either as seamless or seam-welded and sunk.d for the selection of the size which most suits the requirements. the raw material comes in strips which are first rolled into tube form which is fed through a welding head to perform a fusion weld. Valve Opening Pressure.065” wall thickness. In the seamless tube manufacturing process. Control Line Working Pressures A down hole safety valve is usually set at a relatively shallow depth.3.035” wall thickness /4” OD x 0. They are usually available in a full range of materials and sizes. ranging about 30m to 50m from well head for on-shore installations or from sub sea level in case of off-shore activity. Welded tubes can be produced in extra long coils more than 3200 ft by butt welding lengths of tubings together. The standard size for both applications. The cycles of cold drawing with a floating plug drawing method is preferred and annealing operations performed to reach the desired dimensions and produce a weld zone homogeneous with the rest of the tube material. Once the working pressure has been defined as explained in the following paragraph. In the case of welded tube process. refer to table 8. control and injection line.

A where: WP = BHSP= Pfr = Phd = BHSP + Pfr . Injection fluid characteristics such as density and viscosity. 8.B Variables are defined as: P Ys Ys WP OD ID = = = = = = computed pressure (psi) ultimate tensile strength to compute ‘Burst Pressure’ (psi) yield strength (2% offset) to compute ‘Test Pressure’ (psi) 80% of test pressure (psi) outside diameter (in) inside diameter (in) . Once the working pressure has been defined as explained below.n shows the graphs of pressure losses per 100m versus flow rate plotted for various internal diameters and various values of fluid viscosity. Friction losses (see figure 8. Agip Division STAP-P-1-M-7100 Chemical Injection Line Working Pressures 0 REVISION Chemical injection lines are run to injection mandrels which are installed as close as possible to the bottom of the tubing. Total pressure required to inject chemicals through the line.p.f and they are rated to temperatures between -20 and 100°F. Injection rates referred to in this application are always low. Once the friction losses for laminar flow have been calculated then the diameter size can be determined accordingly.Phd Bottom hole static pressure. The pressures given in the table are computed with ultimate and yield tensile strength values given in table 8. (Refer to table 8. therefore the flow profile can be assumed to be laminar. The definition of working pressure is based on the following considerations: • • • • Well configuration. 8. Hydrostatic pressure of injection fluid. figure 8.n).d). Working pressure is defined as follows: WP = BHSP + Pfr − Phd Eq. therefore total vertical depth.ARPO IDENTIFICATION CODE PAGE 227 OF 295 ENI S. Injection rates to choose the correct diameter and evaluate friction losses.A. the selection of the tubing size to meet with requirements can be made. Values obtained are based on the Lamè’s formula for thick section pipes using internal pressure only and stress defined at the internal diameter face. combining radial and tangential stress to determine an equivalent resultant using the Von Mises Theory of Distortion Energy:  OD  2  Ys   − 1  ID     P= 4  OD  3x  +1  ID  Eq.

390 8.250 0.914 30.786 17.035 0.049 0.049 0.646 24.ARPO IDENTIFICATION CODE PAGE 228 OF 295 ENI S. the most commonly used for control or injection line applications are listed in table 8.375 Wall (inch) 0.049 0.416 6.914 30.983 21.250 0.780 17.065 0.965 12.e together with their relative characteristics.049 0.328 7.006 9.250 0.065 0.252 37.4.035 0.459 9.118 8.605 7.035 0.268 31.250 0.250 0. Bursting and Testing Procedures (for welded stainless steel tubing at between -20°F to 100°F) 8.3.p.250 0.035 0.709 52.112 7.355 26.564 6.375 Table 8.438 15.049 0.035 0.651 5.954 15.250 0.866 4.035 0.427 10.375 Inconel 625 0.049 0.250 0.967 7.025 Test (psi) 6.659 8.323 12.809 3.f shows the mechanical properties of these materials in the annealed condition.965 42.757 15.D .780 17.333 5. table 8.250 0.375 0.089 5.A.006 12.035 0.084 21.831 12.898 11.049 WP (psi) 5.Theoretical Working.763 12.972 9.831 12.457 15.004 5.065 0.142 8.965 12.010 Burst (psi) 18. Compatibility of packer or completion fluid with the selected material must be confirmed by means of condition specific laboratory testing.375 0.250 0.515 22. Agip Division STAP-P-1-M-7100 0 REVISION Type of alloy AISI 316 L OD (inch) 0. Material Selection Among the stainless steels and nickel alloys available.854 21.112 7.250 0.049 0.646 24.255 7.908 30. .375 Incoloy 825 0.011 4.515 18.065 0.013 Monel K400 0.375 0.642 30.375 0.333 5.518 21.035 0.250 0.459 9.

000 35. Control or Injection line made of the above material shall comply with the following ASTM specifications: AISI 316L Monel K400 Incoloy 825 Inconel 625 In accordance with ASTM specification A269 (TP316L). Tensile Strength (psi) 70.000 Type of Alloy AISI 316 L Monel K400 Incoloy 825 Inconel 625 Table 8.ARPO IDENTIFICATION CODE PAGE 229 OF 295 ENI S. the corrosion department should be consulted to confirm compatibility with the packer fluids.000 60. In accordance with ASTM specification B704.E .F . It is susceptible to chloride stress cracking when the presence of stress is combined with a packer fluid containing chlorides.2% Offset (psi) 25.000 Yield Strength at 0.A.Nominal Mechanical Properties in Annealed Conditions (For temperatures between -20 to 100°F) .000 120.p. Agip Division STAP-P-1-M-7100 0 REVISION Type of Alloy AISI 316 L Main Characteristics Is an austenitic stainless steel with reduced carbon content. based on pressure ratings and working environment. Is an austenitic nickel-base alloy with good resistance to pitting in chloride solutions and to stress corrosion has improved resistance to corrosion by many acids.000 28. Has good resistance to grain boundary attack and improved resistance to pitting and crevice attack.000 85. Is a Nickel-base alloy with a higher percentage of molybdenum to give the highest resistance to chloride attack. Monel K400 Incoloy 825 Inconel 625 Table 8. In accordance with ASTM specification B165.Stainless Steels and Nickel Alloys Most Commonly Used Once the type of material to be used has been defined. Is a nickel-copper alloy resistant to corrosion and stress corrosion over a wide range of conditions.000 70. In accordance with ASTM specification B423.

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Connections for either SCSSV control lines or chemical injection lines shall be performed as follows: In case of pressure rating < 5000 psi, line connections shall be of the ‘Swagelok’ type. • In case of pressure rating > 5000 psi, line connections shall be of the ‘Autoclave’ type as recommended by API Spec. 6A (Wellhead & Christmas Tree Equipment) at the paragraph ‘Equipment specification requirement’ under ‘test and gauge connections’. It is suggested to avoid, as far as possible, any intermediate connections to reduce potential leak paths. 8.3.6. Protectors Control line protectors are designed to support and avoid (bare or encapsulated) crushing at where it is most exposed, e.g. where it crosses large offsets like couplings, downhole safety valves or gas lift mandrels. Protectors shall be designed for small annular clearances allowing sufficient annulus flow area. They should be of the “one piece” type without loose parts and designed so as to be quickly installed and removed. ‘Across coupling tubing protectors’ are recommended for use with both SCSSV control and injection lines applications. For control lines used on SCSSV’s installed at shallow depth (less than 250m), other types of protectors may be used. In general, ‘steel banding’ or ‘banding straps’, ‘rubber based’ and ‘mid joint protectors’ shall be avoided at all costs. The following technical requirements will identify protector performance: • • • • • Material shall be of all metal construction. No structural welding shall be allowed. Lab corrosion tests shall be run to verify compatibility with annular environment. Capable of firmly supporting bare or encapsulated lines when performing completions and recovery during workover allowing control line and protector reuse. Force indicated in ‘l’ or ‘tons’ that the protector will support against axial displacement without failing or damaging the supported line. Force stated in ‘lb’ or ‘Kg’ that protector will resist as a direct pull on supported line without any slippage. Maximum load expressed in ‘lb’ or ‘kg’ that protector will withstand when contacting the casing wall without damage. •

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STAP-P-1-M-7100 8.3.7. Encapsulation 0

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Encapsulation of this line is recommended only for chemical injection lines applications. Encapsulation increases crush resistance during installation, protects line against abrasion, pinching and improves clamping profile. Several encapsulation materials are available, covering a wide range of environmental conditions. table 8.g indicates the compatibility of the main encapsulation materials with the most commonly used packer/completion fluids. In some cases, braided wire is placed alongside the injection line and bonded together by the encapsulation material, to further enhance resistance and strength avoiding any rolling and twisting tendencies (Refer to table 8.h). The following laboratory tests are suggested to confirm the lines mechanical characteristics and compatibility of the encapsulation material with the packer fluid used: • • • • • • Immersion test of the encapsulated line in downhole conditions for a defined period of time. No evidence of a change in physical appearance should be observable. Gas impregnation tests at various temperatures, pressures and with various gasses for a fixed period of time. No evidence of cracking, blistering or embrittlement should be observable. Combined brine/sour gas exposure tests according to the operating conditions, as above. Combined crude oil/sour gas exposure tests according to operating conditions as above. Abrasion resistance test to compare the resistance against abrasion between bare and encapsulated lines. Crush resistance test by loading the tube laterally, across the diameter, simulating various loading levels, until tube collapse is evident. Encapsulated line results should be compared to bare line tests.

The following table 8.g shows the main properties of the most common types of encapsulation material available. The choice of material, is mainly based on type of packer fluid, well deviation and working temperatures to be experienced and shall be confirmed by laboratory tests for compatibility.

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Encapsulation Material Nylon

Main properties Compatible with diesel packer fluids containing high gas percentages. Nylon should not be used with completion fluids that contain calcium chlorides, calcium bromides or zinc bromides at high temperatures. Its maximum temperature rating is 250°F. Compatible with most packer fluids with the exception of diesel or fluid at high gas concentration. Maximum operating temperature rating is 275°F - 300°F. Chemically resistant to almost all downhole fluids. Excellent mechanical strength and abrasion resistance. Compatible with high gas content environments. Recommended for highly deviated wells. Maximum operating temperature is 400°F. Chemically resistant to almost all downhole fluids. Excellent mechanical strength and abrasion resistance. Compatible with high gas content environments. Recommended for highly deviated wells. Maximum operating temperature is 212°F. Chemically resistant to almost all downhole fluids. Excellent mechanical strength and abrasion resistance. Compatible with high gas content environments. Recommended for highly deviated wells. Maximum operating temperature is 302°F.

Santroprene

Halar

Rislan II

Foraflon PVDF

Table 8.G - Compatibility and Characteristics of Encapsulation Materials Halar (fluoropolymers) is a registered trademark of Ausimont USA Santoprene (thermoplastics rubber) is a registered trademark of Monsanto Rilsan II (polyamide thermoplastic) Foraflon PVDF (polyvinylidine fluoride thermoplastic material) Samples of different types of encapsulated tubes have been tested under compressive, laterally applied, loading simulating possible damage arising during installation to determine the tube crushing resistance and extend of polymer damage, (see Table below).

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Sample Size

Applied load in metric tons (no damage detected) 2.45 2.65 7.0

100mm - 1/4” OD x 0.049” Alloy 825 bare line 100mm - 1/4” OD x 0.049” Alloy 625 bare line 100mm - 1/4” OD x 0.049” Alloy 825 encapsulated with Foraflon: size 15mm x 12mm

Applied load in metric tons (line partially crushed, fluid flow not interrupted) 3.5 3.8 9.0

Table 8.H - Crush Resistance Test For Encapsulated Injection Lines 8.3.8. SCSSV Hydraulic Control fluid The criteria in this section is for SCSSV control line applications only. Today hydraulic fluids are almost exclusively based on mineral oils. Other types of synthetic based oils, are employed only when operating temperatures are very low and special thermal standby properties are required. Most of the synthetic based oils used are of the flash fire resistant category as they have a very low pour floc point combined with a good performance at higher temperatures. With regard to subsea completions, the control fluid is the same fluid as used for the Xmas tree controls. table 8.i shows the main properties of the recommended oils for control line applications. 8.13 and figure 8.n below shows typical friction losses of control line fluids.

Injected fluid viscosity = 5cP
100 90 80 70 60 50 40 30 20 10 0 0 1 2 3 4 5 6 7 8 9 10 Q injection - liters/hr

Fri c. los ses psi /10 0m

O.D = 0,25 inches

w.t.= 0,035 w.t.= 0,049 w.t.= 0,065

Figure 8.M - Fluid Friction Loss with 5cP Fluid

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Injected fluid viscosity = 1cP
20 18 16 Fric. losses psi/100m 14 12 10 8 6 4 2 0 0 1 2 3 4 5 6 7 8 9 10 O.D = 0,25 inches

w.t.=0,035 w.t.=0,049 w.t.=0,065

Q injection - liters/hr

Figure 8.N - Fluid Friction Loss with 1cP Fluid The above graphs are based on the following formula:

Pf =

Q x L xµ 612.95 Di 4
Eq. 8.C

where:

Pf = Friction losses (kPa) Di = Internal diameter (inches) L = Length (meters) µ = Viscosity (cP) Q = Flow rate (lt / min)
kPa X 0.145 = psi

865 - 30 5.875 - 29. testing and running procedure must be carefully programmed and hydraulic fluid may have to be flushed through a filtration unit. Agip Division STAP-P-1-M-7100 0 REVISION Oil Name/Properties Viscosity at 40° C cSt Viscosity at 100° C cSt Viscosity index Pour Point °C Flash point °C Density at 15° kg/l Floc point °C Agip Arnica 32 (Petroleum based) Agip OSO 32 (Paraffinic based) Agip Betula S 32 (Synthetic based) 32 6.3 110 -30 204 0.1 98 -55 206 0. . In order to avoid plugging of the control line while running in hole.4 5.00065 (kg/l) / °C For standard applications Agip Arnica 32 is recommended as it has better theological properties than OSO 32. Agip Betula 32 should be employed only when operating temperatures are very low as in Siberia where temperatures may reach -50°C.Properties of Recommended SCSSV Hydraulic Oils * cSt x Density = cp **Density variation = 0.841 -60 Table 8.A.I . if required (usually 5 micron absolute).ARPO IDENTIFICATION CODE PAGE 235 OF 295 ENI S.p.4 163 -39 202 0.

ARPO IDENTIFICATION CODE PAGE 236 OF 295 ENI S.p. Control/Injection Line Selection Procedure Flow Chart 0 REVISION Figure 8. Agip Division STAP-P-1-M-7100 8.3.Control/Injection Line Selection Flow Chart .O .A.9.

XN.000 psi) VF. SCSSV or wellhead).p. Like the case in selective nipples. The aim of this section is to determine the type (selective or tapered) and configuration of the diameters in order to optimise access to the sump and prevent friction pressure drop. and include the following models: Selective: • Halliburton (previously Otis) X. The nipples are selected based on those most commonly used by the company. Data on all of these nipples can be found in the manufacturer’s current catalogue.ARPO IDENTIFICATION CODE PAGE 237 OF 295 ENI S.000 psi. HR (WP between 10. R. if applicable Lock mandrel OD (LMOD). RN The choice of the type of nipple is subject to the working pressure which characterises the completion (e. WIRELINE NIPPLE SELECTION 0 REVISION The nipples required for completion purposes are based on the results of the previous design stages.g. while R and RN types are used on all higher pressures.4.A.000 psi). Agip Division STAP-P-1-M-7100 8. the choice depends on the working pressure of the string configuration AF. AR (WP < 10. Tapered: • Baker F top no-go (AF-HF-VF) and R bottom no-go (AR-HR-VR). X and XN nipples are used for working pressure < 10.000 psi) HF. . The principal physical characteristics of a nipple are: • • • Seal bore diameter No-go diameter. Do not rely on data produced elsewhere or use old catalogues as changes to the nipple systems may have been made resulting in incompatibility. VR (WP > 15.000 and 15. This must take into consideration all the diameter constraints imposed by the casing profile and completion characteristics.

is always a Baker type F and is chosen with the maximum diameter available for the size of the completion tubing below the hanger.042ins for tubing OD < 3. an approximation of 1/100ins for SB is acceptable.4.050ins for tubing OD < 5ins 0.RB > NGD + RC) then: LMOD = RA . and the only one used. the minimum top and bottom restriction dimensions are determined by the following procedure: 1) The top restriction (RA) is the minimum upper diameter of the nipple. or: RB > RA or (RA . chosen from one of the following: • • • • • 2) ID of the packer Drift of the tubing ID of the safety valve Vertical access of the wellhead Sealbore diameter (top) or no-go ID (bottom) of the upper nipple. Agip Division STAP-P-1-M-7100 8. To select the nipples to be as compatible as possible with the available options in the suppliers catalogues.p.RC SB = LMOD .NGD 3) In other cases.050ins for tubing OD < 3. Tapered Nipple Configuration 0 REVISION The configuration of the nipples begins at the top of the string and moves downwards towards the bottom or packer tailpipe.ARPO IDENTIFICATION CODE PAGE 238 OF 295 ENI S. generally in the tubing hanger. 4) The data obtained are then used to match the nipple.080ins otherwise The first nipple. . The minimum values which can be reached by the NGD are: • • • 0.313ins = 0.1.070ins otherwise.060ins for tubing OD < 5ins = 0. decreasing the NGD to adjust the calculations. For the lower nipples. the previous conditions are re-applied. The bottom restriction (RB) is determined by the ID of the SCSSV tubing-retrievable.A. At this stage a hypothesis of seal bore diameter of the nipple (SB) is determined by analysing the following conditions: If RB is not defined.313ins 0.050ins No-go dimension (NGD) = 0. The following physical dimensional values are required: • • Running clearance (RC) = 0.

i. the nipple is compared with the data from the catalogue. 2) The type of nipple (e.ARPO IDENTIFICATION CODE PAGE 239 OF 295 ENI S. . there are two options: • • Produce a new nipple size Select the maximum nipple diameter from the catalogue < SB. F) is obtained from the previous selection.2.g. 8. a tapered nipple will be used. Agip Division STAP-P-1-M-7100 0 REVISION 1) In the event of achieving a good match.A. For the subsequent nipples. After this it is necessary to reduce the diameter again.050 < no-go ID(R). If F is chosen. Selective Nipple Configuration Criteria similar to those detailed in the tapered nipple procedure are used to choose the tubing hanger nipple. It is a rule that if the spacing between two successive nipples is < 30m. the previous size is selected but only for a maximum of three nipples in series. the maximum diameter nipple which is compatible with the rated pressure of the Christmas tree is selected.e.4.p. If there is no nipple with the characteristics required. it is then possible to use an R type nipple if the following conditions exist: • • The nipple in question is not required for the installation of a W/L retrievable backup SCSSV The subsequent nipple must be type F with the following characteristics: SB(F) < SB(R) LMOD(F) + 0.

To optimise perforating efficiency. PERFORATING The objective of perforating a well is to establish communication between the wellbore and the formation by making holes through the casing. The detonating cord.3 and offers selectivity. HNS or PYX is used. gun selection. The explosives for use in most shaped charges up to 300 F is RDX (cyclonite) and above this temperature and depending on time exposed to the temperature. The advantages of perforated casing wells is already described in section 5. HMX. and perforating orientation. The important issues for the completion engineer are the charge selection to meet with the conditions and provide the maximum perforating efficiency. PS. which couples all the charges to the detonator in the firing head. To this end it is necessary to obtain an adequate shot density with a sufficiently deep enough penetration to pass through the drilling damage and maximise flow through each tunnel. well clean-up. it is not solely down to the perforating technique but relies extensively on the planning and execution of the well completion which includes selection of the perforated interval. If this is not effective.ARPO IDENTIFICATION CODE PAGE 240 OF 295 ENI S.2. therefore perforation damage is an extremely important aspect. which has been proven to significantly help to achieve a post-perforating flow rate to effectively flush out gun debris and remove the crushed zone which surrounds every perforating tunnel. Agip Division STAP-P-1-M-7100 0 REVISION 9.a). SHAPED CHARGE PERFORATING The principle of shaped charge perforating is available in any service providers sales and technical literature (Refer to figure 9. however the perforated volume in the pay is relatively small compared to open hole (+/. applied pressure differential or underbalance. The performance of each is available from the suppliers. increased perforating skin can reduce production rates. must match the explosive selected.1. One of the important aspects is the underbalance. cement and into formation in such a manner so as not to inhibit the inflow capacity of the reservoir. fluid selection.p. o .A. The detonator is triggered by electrical heating when deployed on wireline systems or by a firing pin in mechanically or hydraulically operated firing head systems employed on tubing conveyed perforating (TCP) systems.25%). 9.

GUN TYPES There are four main types of perforating guns: • • • • 9.ARPO IDENTIFICATION CODE PAGE 241 OF 295 ENI S.2.A.p. instant shot detection. speed and accurate positioning using CCL/Gamma Ray. . highest temperature and pressure rating.A. The advantage of casing guns over the other wireline guns are. high charge performance. multi-phasing. variable shot densities of 1-12spf.1. therefore no underbalance can normally be applied although in large size monobore type completions some sizes can be run similar to through-tubing guns using an underbalance.2.Perforation Process 9. minimal casing damage. low cost. minimal debris. high mechanical and electrical reliability. Wireline Conveyed Casing Guns These types of guns are generally run in the well before installing the tubing. Agip Division STAP-P-1-M-7100 0 REVISION Figure 9. Wireline Conveyed Casing Guns Through-tubing Hollow Carrier Guns Through-tubing Strip Guns Tubing Conveyed Perforating Guns.

A.B .p. Agip Division STAP-P-1-M-7100 0 REVISION Figure 9.Types of Guns .ARPO IDENTIFICATION CODE PAGE 242 OF 295 ENI S.

they must have a safety release connection so they can be left in the well. Normally the completion is displaced to an underbalance fluid. casing damage and have less o o mechanical and electrical reliability. however they also cause more debris.ARPO IDENTIFICATION CODE PAGE 243 OF 295 ENI S. They have a particular application for perforating through DST strings and reperforating completed wells.000ft are possible (and especially useful for horizontal wells) and perforating under exceedingly high drawdowns is possible with no risk to the guns being blown up the hole. Through-Tubing Strip Guns These are semi-expendable type guns and consist of a metal strip into which the charges are mounted. underbalance perforating can possibly be adopted but only for the first shot.p.2. Through-Tubing Hollow Carrier Guns 0 REVISION These are smaller versions of casing guns which can be run through tubing. Impact by a wireline deployed tool. A new version called the ‘pivot gun’ has even larger charges for deep penetration which pivot out from a vertical controlled OD to the firing position. 9. Lengths of over 1.A. allowing much longer lengths to be installed.2. of 4spf on the 2 /8” OD gun and 6spf on the 2 /8” OD gun. Alternately they can be run in long lengths for overbalance perforating before completion string installation. than all other guns. run on the bottom of the completion packer or run through the tubing on coiled tubing. normally used on well tests. In completion operations. 9. hence have o lower charge sizes and. . then the guns detonated by either: • • • • A bar dropped from surface Hydraulic pressure applied from surface then subsequently reduced to the planned underbalance pressure during a time delay. Hydrostatic pressure reduction. They also provide 0 or 180 phasing. Agip Division STAP-P-1-M-7100 9.2. By being able to be run through the tubing. is where a differential is applied between the annulus and the sump via porting through the test packer.4. Due to the stand-off from the casing which these guns may have. Tubing Conveyed Perforating TCP guns are a variant of the casing gun which can be run on tubing.3. they may be deployed and hung-off in position before installation of the completion string. therefore performance. therefore. Subsequent runs would need the well to be flowed to cause a differential pressure. Another version available. The charges have higher performance and are much cheaper than throughtubing carriers guns. Due to the potential of becoming stuck through strip deformation. they are usually fitted with decentralising/orientation devices.2. They only offer 0 or o 1 7 180 phasing with a max.

A.3.p. moisture contamination. Agip Division STAP-P-1-M-7100 The main problems associated with TCP are: • • • • 0 REVISION Gun positioning is more difficult The sump needs to be drilled deeper to accommodate the gun length if it is dropped after firing A misfire is extremely expensive Shot detection is more unreliable. . however the performance in actual use may differ due to differences in rock strength. API RP 43. Ageing of explosives.3. the thickness of casing and cement or if multiple casings are to be perforated also has an impact on the gun performance.1. 9. which includes performance data produced by the suppliers. Due to the longer exposure time because of the deployment. The performances are listed in two sections I and II.ARPO IDENTIFICATION CODE PAGE 244 OF 295 ENI S. higher grade charges may also be required. GUN PERFORMANCE API And Performance Data For most completion applications. The API tests are also unreliable as the targets have had differing strengths and porosities and there is no consistent quality control standard for production of the charges. Entrance hole. can be used as a qualitative comparison of charge performance. The variations for these reasons is non-linear and depends on the type of charge. penetration and flow efficiency in a Berea sandstone target at elevated temperatures and an estimated 800psi effective stress. Section II is normally used for comparisons. charge alignment. overburden stress and wellbore pressure and temperatures. gun stand-off. It is necessary for engineers to obtain as much accurate data from the suppliers and use Eni-Agip historic data in order to be able to make the best choice of gun. This provides under two specific tests: • • Entrance hole size and penetration length into a 5ft diameter concrete target. 9.

The use of these relatively smaller guns require contact with the casing wall.ARPO IDENTIFICATION CODE PAGE 245 OF 295 ENI S. underbalanced perforation can be carried out with through tubing systems. Shot phasing. This is affected by the gun weight.A. Shot density to achieve adequate flow area. This in conjunction with correct gravel pack procedures is essential for to prevent high skin factors. type of fluid.1. There is a risk of sand production. orientation at o o o 90 with 180 phased guns or in line with the contact point if 0 phased. Underbalanced Perforating With Through-Tubing Guns If TCP costs cannot be justified and if formation perforated skin factor is acceptable. the important factors are: • • • • • Hole diameter to achieve adequate flow area. On the first run a high overbalance can be used but on subsequent runs the only means of producing a differential is to flow the well at a rate governed not to blow the gun up the hole.p. o Minimum 90 phasing. Debris removal. A shot density greater than this is required where: • • • • Vertical permeability is low. High Underbalanced TCP Perforating High drawdowns over 500psi for production wells require. A gravel pack is be conducted.4. There is a risk of high velocities and hence turbulence. . if possible: • • • • TCP methods Deep penetrating charges. High shot density over 8spf. bypass area and expected flow rate. isotropic formations should be a minimum of 8spf but must exceed the frequency of shale laminations. Shot Density Shot density in homogeneous. Agip Division STAP-P-1-M-7100 Guidelines Gravel Pack Completions 0 REVISION Due to the problem of flow restriction discussed earlier in section 2. this will require multiple runs. If perforating with through-tubing guns. Penetration.

high density shots are preferred then TCP and casing guns should be used. In unconsolidated sands. These guidelines should be used to select the appropriate drawdown for consolidated completions. Between 8mm and 12mm if fracturing is to be carried out and where ball sealers are to be used. to obtain high shot density. Agip Division STAP-P-1-M-7100 Penetration 0 REVISION In general. If low phase angle. but at the least it should exceed the drilling damage area by 75mm.2. 120 . Hole Size The hole size obtained is a function of the casing grade and should be as follows: • • • Between 6mm and 12mm for natural completions. King et al developed a recommended minimum level of drawdown based on a number of field studies where TCP perforating had been employed. As a general rule stand-off should never be more than 50mm. an underbalance should be used. Between 15mm and 25mm in gravel packed completions. If the smallest charges are being used then the stand-off should not be more than 25mm. Phasing Providing the stand-off is less than 50mm. the guns may be limited to the charge size which can physically be installed which will impact penetration. formation fluids and must also be clean to prevent formation damage. Gun Stand-Off Gun stand-off should be minimised for improved performance. However.90 . This requires that less drawdown is exerted during the well clean up. The optimum clean up period is subjective and opinions range from 1gall to 5gall per perforation.3. 60 is preferable.ARPO IDENTIFICATION CODE PAGE 246 OF 295 ENI S. the deeper the shot the better. (Refer to the Figures below).A. 180 or less. 9. The best method of clean up is to flow the well continually for several hours after perforating at normal offtake rates. the intention is to cause perforation enlargement to remove the crushed zone without collapsing the cavity or sanding in the guns. then strict control over the fluid used to ensure it is compatible with the reservoir formation. If o fracturing is to be carried out then 90 and lower will help initiate fractures. .p. especially at high pressures. o o o o Overbalanced Perforating If a well is to be perforated overbalanced. Underbalanced Perforating To optimise the perforating clean up.

3. However.ARPO IDENTIFICATION CODE PAGE 247 OF 295 ENI S. Obviously. 9.3. for if there is a firing head fault.p. bar drop. Agip Division STAP-P-1-M-7100 9. Wireline perforating systems are normally electrically trigger by passing an electrical signal down the cable to the guns.A. This provides full safety during gun deployment. Redundancy This is an important aspect. gun recovery would be very costly. in TCP systems there are a wide variety including pressure operated.3. there are a number of different firing heads for various applications. It is good practice to use a bar drop firing mechanism (deployed on wireline if possible as dropping the bar from surface may damage sensitive completion items) or wireline installed firing heads which can be installed after the completion is set and tested. . Protecting the firing head from test pressure is a dangerous procedure as a plug may leak will also cause premature detonation. Perforating Procedures Refer to the ‘Completion Procedures Manual. There are other side-by-side systems available which provide a tubing installed pressure activated firer with a secondary receptacle for a wireline installed firer. Using wireline installed firing heads provides some redundancy in that the first head can be retrieved and a second head deployed.4. Two very important considerations are safety during installation of TCP systems and redundancy in the event of a fault occurring in the primary firing system. Firing Heads 0 REVISION As described earlier. Safety The use of tubing installed hydraulic actuated systems has the problem of how to conduct pressure integrity tests on the completion with sufficient margin between the gun activation pressure and the highest test pressure applied. etc. . wireline activated. it is undesirable to have a gun actuation pressure higher than the test pressure as a leak may occur while trying to trigger the guns.

ARPO IDENTIFICATION CODE PAGE 248 OF 295 ENI S.C .p.Recommended Underbalance for Perforating Gas Zones in Stable Sandstones Figure 9. Agip Division STAP-P-1-M-7100 0 REVISION Figure 9.A.D .Recommended Underbalance for Perforating Gas Zones in Stable Sandstones .

A.Recommended Underbalance for Perforating Shallow Unconsolidated Gas Sands Figure 9.p.ARPO IDENTIFICATION CODE PAGE 249 OF 295 ENI S. Agip Division STAP-P-1-M-7100 0 REVISION Figure 9.Recommended Underbalance for Perforating Shallow Unconsolidated Oil Sands .E .F .

To summarise the reasons for the installation of artificial lift are to: • • • • • Reduce the effects of declining bottom-hole pressures. etc. In some fields. Overcome high friction effects of heavy viscous or waxy crudes. e. These early decisions can save much expense later. Meet with targeted high offtake rates. design considerations. such as casing size. Some systems are able to cope better with production problems than others which will obviously affect the choice. the artificial lift injects energy into the system. Consideration of future artificial lift requirements must be taken during the planning stage. Offset the effects of increasing water production. Energy can also be introduced by reservoir pressure maintenance. . GLR and lack of particular experience with the system. artificial lift from the outset is necessary to achieve the production and economic targets. their applications. both pressure maintenance and artificial lift are used which defers the installation. In simple terms.ARPO IDENTIFICATION CODE PAGE 250 OF 295 ENI S.g. Reservoir development optimisations studies are necessary to determine the relative technical and economic benefits of the options and the timing of the investments.A.7 lists all the systems. Kick off high GLR wells that die when shut-in. liner top setting.p. Section 10. solids production. low pressure wells. ESP life can vary between days and five years depending on temperature. System life is difficult to predict as it is a function of operating conditions.4. limitations and comparisons. Selection of the method is also based upon operating costs and workover frequency costs. Agip Division STAP-P-1-M-7100 0 REVISION 10. ARTIFICIAL LIFT The benefits and most commonly used artificial lift were described previously in section 5. In other cases. Just as tubing size is critical to high PI wells. such as: • • • • • • • • Casing ID Casing connection in on gas lift Size and positioning of liners Provision of a sump for rod pumpers Pre-positioning of gas lift mandrels for gas lift and ASV system Pre-installation of conduits for hydraulic pumps Parallel bore for plunger lift etc. then minimisation of the FBHP is critical to low PI.6. The application of artificial lift simply displaces the TPC curve downwards so that a lower bottom-hole flowing pressure is achieved. The selection of the most appropriate artificial lift system involves a number of factors but mainly on specific well performance.

most gas lift systems are based on available gas supply volumes. As the fluid gradient changes. As can be seen the gas is injected down the annulus and into the tubing through the topmost valve lightening the fluid column in accordance with the total GLR curve shown. During this process the well BHP will drop to the point where the well will flow. it is desirable to position the lower gas injection point as deep as possible in the well. . Agip Division STAP-P-1-M-7100 10. As described in section 2. Production is determined by: • • • • reservoir pressure PI water cut gas injection rate Once the well reaches a stabilised rate.1. the first unloading valve closes so that all the gas passes through the second valve. This continues in sequence for all other valves until reaching the operating valve where the casing pressure will drop below the initial kick-off pressure. GAS LIFT 0 REVISION The continuous gas lift method adds gas into the producing fluids which reduces the hydrostatic head and.b illustrates the fundamental principle of a gas lift design and operation. The lift gas is normally pumped into the annulus and into the tubing through gas lift valves installed in Side Pocket Mandrels (SPMs).1psi/ft). it must be produced in slugs by intermittently gas injection through a motorised valve. The injection gas is supplied in a closed loop system in which it is taken from the separators and then compressed.a.A.a). the gas moves down to the next valve unloading the casing fluid and as the reaches the second valve and lightens the fluid gradient from that point. Due to the low liquid production. dried if necessary and then delivered to the well (Refer to figure 10. A standing valve is sometimes necessary to prevent the gas from flowing into the formation. Another less common application is Intermittent Gas Lift.3. In continuous gas lift.ARPO IDENTIFICATION CODE PAGE 251 OF 295 ENI S.4. however this is limited by: • • • • available gas lift pressure the flowing tubing pressure at the intended offtake rate the depth of the packer and deepest gas lift mandrel the differential required to close the upper valves closed (+/-20psi) and to ensure that injection at the operating GLV is stable (between 50 and 500psi) figure 10. also shown in figure 10. the injection is optimised to maximise production. hence the back-pressure on the formation.p. increasing GLR initially decreases the bottom-hole pressure on the TPC. As GLR requirements are subject to diminishing returns. There is an optimum GLR to produce stabilised flow for a particular tubing size and a minimum BHFP. Qi. or either the near optimum GLR which provides a BHFP within 20-50psi of the minimum. Occasionally the gas is pumped into the tubing and the production taken up the annulus or in the annular space in a concentric completion. which is used to produce low volumes of liquid (<350stb/d) from wells with low BHFP (<0.

q. Agip Division STAP-P-1-M-7100 From this it is seen: • • • 0 REVISION Liquid rate. IGLR = Qi/q Figure 10.p. is dependent on the IPR and attainable BHFP.A. Total GLR = Producing GLR + Injection GLR </= optimum GLR.Typical Gas Lift System .A .ARPO IDENTIFICATION CODE PAGE 252 OF 295 ENI S.

As the mandrels at deeper depths become increasingly closer. This increased pressure. This may again impact on the casing design.p. Impact On Completion Design In recent times. . these are not reliable and as the annuli contain quite a considerable inventory of gas. much higher gas supply pressures have been used to enable deeper valves to be reached or reduce the number of mandrels and valves required. Agip Division STAP-P-1-M-7100 0 REVISION Figure 10.1.ARPO IDENTIFICATION CODE PAGE 253 OF 295 ENI S. however.Example Gas lift design 10.1. an annulus safety system is installed for platform safety. the spacing of them is much more critical.B . All mandrel depths are taken of the design as TVDs and these must be converted to MD. hence gas tight or premium connections are generally selected. Modern gas lift systems usually now use SPMs with wireline GLVs to reduce servicing costs. SPMs have relatively large ODs and this needs to be considered in the casing design. applies more pressure on the annulus casing. Although gas lift valves incorporate check valves to prevent back flow.A.

Their main limitation is gas production but improved downhole separators and procedures can now handle GORs up to 1.500 rpm at 60 Hertz and 2. Common Problems 0 REVISION The worst problem that can arise is that the pressure losses in the gas injection system and slugging have been underestimated and that the valve spacing is too far apart.2. Versions with variable frequency drives (VFD) are available or the use of surface chokes can be used to increase the band of rate (50-190%) but incur higher capital and operating costs. . The differential pressure or total dynamic head (TDH) developed by the pump is a function of the pump flow rate which is relative to the head developed by each stage and obtainable from manufacturers publishing’s. gas production up the annulus may be a significant problem. Surface equipment usually includes a three phase transformer. TDH=Ns Hs where: NS HS = = number of stages head per stage Eq.915 at 50 Hertz.p.000scf/stb. high water cut wells and water supply wells.2. motor controller and a wellhead pack-off for the cable.A. ESPs performance is best at stable conditions within +/-25% of the optimum rate.ARPO IDENTIFICATION CODE PAGE 254 OF 295 ENI S. To prevent sand production it is sometimes necessary to install a gravel pack or pre-packed screen for pump protection.1.A The pump characteristics are based on constant rotational speed which is dependent on the AC supply frequency. ELECTRICAL SUBMERISBLE PUMPS ESPs greatest application is in moving large volume of low GOR (<100scf/stb) fluids. The construction of the ESP is a multi-staged centrifugal connected through a short shaft to the downhole electric motor. Each stage consists of a rotating impeller and stationary diffuser. The ESP delivery capacity will vary according to: • • • • Well IPR Reservoir pressure Surface back-pressure Electrical supply frequency figure 10. Due to these high speeds and pump construction it is obvious that sand production is very detrimental and that emulsions are easily formed. 3. 10. 10. They are particularly popular for high rate undersaturated oil wells. If possible. the problems are usually inefficiency through upper gas lift valve or tubing leaks. Operationally. Agip Division STAP-P-1-M-7100 10. the installation should be designed to facilitate downhole separation of free gas and vented up the annulus which is necessary when the gas volume exceeds the pump operating limit (typically +/-10% of the total fluid volume). On offshore installations.c shows the most common types of ESP installations and the pump components.

The motor is situated at the bottom of the assembly so that the well flow around the motor will dissipate the heat generated. a shroud is used to draw the produced fluid down past the motor. Agip Division STAP-P-1-M-7100 0 REVISION As can be seen from the schematic. Figure 10.ARPO IDENTIFICATION CODE PAGE 255 OF 295 ENI S.A.Typical ESP Installations .p. most pump installations are on the end of tubing and positioned above the perforations or open hole. Bottom discharge pumps are used in powered dump flood wells. If the pump has to be positioned below the interval.C.

000 5. ins Motor OD.000 1.j below.500 Table 10.000 2.A.500 5.000 12.ARPO IDENTIFICATION CODE PAGE 256 OF 295 ENI S.000-26. Small casing or liners will obviously limit the pump size selection.437 7.625 6.000-100.000 50-125 100-300 200-650 400-850 500-1020 500-1030 5. A recent development with the later is in Norway where downhole safety is satisfied by the installation of shear seal capability below the coiled tubing hanger.000-10.750 4. This often carried out by plotting the pressure traverses above and below the pump (Refer to figure 10. ft 4 /2 5 /2 7 8 /8 10 /4 13 /8 3 3 5 1 1 3.000 4. or number of stages. HP TDH. ESP sizes and capacities are shown in table 10.000-33.000-16.000-12. An example this to optimise the number of stages for a maximum pump HP is shown in figure 10. stb/d Power.ESP Capacity Ranges Two approaches are commonly used to evaluate an ESP system: 1) Pre-select the production target and corresponding BHFP and determine the TDH and pump size and depth required to meet this rate.2.750 8. Agip Division STAP-P-1-M-7100 Other less common deployment methods are: • • 0 REVISION Suspended on the cable and latched into a downhole receptacle.J . On coiled tubing with the cable through the coil which is terminated with a special wellhead arrangement.p.000 500-3.000-12.d). and determine the attainable pump rate with: • • a fixed IPR and various tubing sizes a fixed tubing size and various IPR options 2) In this approach the pump performance curve is often plotted below the system performance curves.e. downhole safety systems if the well can flow naturally).000 24.e. ins Rate. Pre-select the maximum pump horsepower. ins Pump OD.375 4.000-12. Casing Size.000 3. .1.000-5.375 N/A N/A 100-1.625 11. 10. Both of these suffer from some problems such as cable failures with the cable suspension method and well control issues with the C/T mounted method (i.250 3.000 5.000 5.900 200-5. ESP Performance It is normal procedure to select the largest pump that will fit into the production casing (especially if this was catered for in the planning stage).

A.p.D .Example ESP Design for a Pre-selected Rate . Agip Division STAP-P-1-M-7100 0 REVISION Figure 10.ARPO IDENTIFICATION CODE PAGE 257 OF 295 ENI S.

p.ARPO IDENTIFICATION CODE PAGE 258 OF 295 ENI S.E. Agip Division STAP-P-1-M-7100 0 REVISION Figure 10.Example ESP Design for a Pre-selected HP .A.

Centralisation and crush resistant clamps should be installed across doglegs. In large casings. Poor voltage supply stability.2. Inadequate system analysis leading to the system operating outside the range. The pump should be set in a straight section of casing to avoid bending and the cable needs to firmly attached to the tubing for support by cable clamps (two per joint).2. Tubing hanger and penetration systems for packers have been well developed now for fast easy installation with the testing of the connections carried beforehand in the workshop.A. Scaling up of the impellers. The completion design is also affected if downhole separation is required in conjunction with downhole safety.3. Unsuitable cable insulation material for the conditions. The clearance between the pump and the casing should be small enough that a flow velocity of a minimum of 1ft/sec is achieved. Impact On Completion Design 0 REVISION The key to an efficient ESP design is heat removal and insulation material selection for the actual operating temperatures and environment.2. vice versa. Common Problems The biggest problem with ESP completions is short running time before failure with the cost impact for re-completion. ESP systems are becoming evermore reliable. especially when temperatures are in the o region of 250 F. Too many frequent start ups when there is no soft start facilities. The most common problems are due to: • • • • • • • • Bad installation procedures.ARPO IDENTIFICATION CODE PAGE 259 OF 295 ENI S. Agip Division STAP-P-1-M-7100 10. When re-completing a ESP well the pump should be moved slightly from the original position to help minimise any casing corrosion due to eddy currents. Too much free gas and no enlarged intakes stages. Casing design is obviously has a large impact on the completion design or in the case of an ESP completion. If properly planned an ESP completion only requires one onsite termination. 10. a shroud must be used to provide this rate. However. Centralisation of the pump is also critical. Also consideration must be given to the optimum tubing size and cable dimensions to ensure they can be accommodated in the casing. Sand production. .p.

however this exposes the annulus to potential corrosion so. maintaining a clean solids free power fluid and the high capital and operating costs. Pump performance is a complex function of GOR. The two simplest and common systems are the Jet Pump and the Piston Pump which are interchangeable in most instances which provides great flexibility in coping with changeable well conditions. The maximum attainable performance have been summarised in table 10. The size of the these can be varied to pump volumes of 1 100-15. The conduits for the power fluid and returns can be the annulus with a single tubing. hence providing lower servicing costs. It is also popular where there is insufficient gas for a gas lift system and is a viable alternative to rod pumps for deep (>8. deviation or severe operating environments. As there is no moving parts.000ft although high surface power fluid pressures are required below 12. .000scf/stb. Agip Division STAP-P-1-M-7100 10.ARPO IDENTIFICATION CODE PAGE 260 OF 295 ENI S.A. or restricted offtake target wells.000ft. Piston Pump The piston pump is a reciprocating pump operated with a drive piston which automatically shuttles backwards and forwards exhausting the spent power fluid into the returns. supply pressure and rate. if this is a problem.000stb/d. throat and diffuser.p. However pump efficiency is low at 33-66% and large production rates can only be achieved in high rate installations. To prevent cavitation. HYDRAULIC PUMPING SYSTEMS 0 REVISION Hydraulic pumping systems are attractive alternative to ESP systems where there is high temperatures. the pump is not as sensitive to damage and lower quality power fluids can be used and can be used in higher GOR wells up to 3. In effect the piston pump is equivalent to the rod pump except that the pump drive is subsurface but can produce up to 8. A preliminary calculation of the pump intake or output curve can be made by hand.k below. dual tubing strings can be used either parallel or concentric. it is recommended to submerge the pump by at least 20% of the TDH so is better suited to respectfully productive.000stb/d although it is normally used to produce <2. Optimisation is generally through using supplier’s computer software.000ft) wells. There is flexibility in the system as pump rates are controlled by controlling the power fluid supply rate. The downside is the requirement for two reasonably large conduits to minimise fluid pressure losses. The pumps can be installed and retrieved by wireline or pumping method using swab cups. pump intake pressure. Jet Pump The jet pump uses no moving parts and imparts momentum into the fluid using the venturi effect with a jet. There is a large selection of pump sizes/stroke length available for a wide range of operating conditions.3.000stb/d with 4 /2” tubing. Their application is commonly for deviated wells between 8.000stb/d although free pump systems are limited to 8. depth.000-18. The annulus is sometimes required for gas venting and in this case a dual string is required.

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Head Ratio 0.45 0.25 0.17 0.10

Flow Ratio 0.5 1.0 1.5 2.0

Table 10.K- Jet Pump Maximum Performance In table 10.k above: Head Ratio = pump output pressure − pump inlet pressure downhole power fluid pressure − pump output pressure reservoir production rate Flow Ratio = power fluid rate

Often the maximum power fluid supply pressure and rate is fixed by surface equipment rating, e.g. p<5,000psi, qPF <4,500stb/d. When calculating bottom hole pressures, the completion configuration and power fluid rate to the production to obtain the total discharge rate. The pump intake curve (PIC) can then be generated using table 10.k above plotted against well IPR (Refer to figure 10.f).

Figure 10.F- Example Jet Pump Design Curve

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The hydraulic turbine pump developed by Weir Pumps is an alternative to the ESP for producing very large volumes of fluid, 2,000-100,000stb/d. It has the same principle of operation as the ESP but the motor is replaced by a hydraulic turbine which rotate the shaft at 5,000-10,000rpm. This provides higher lift capacities (head and volume) per stage, therefore the units are much shorter approximately 10% of the ESP. The operating range is much greater as the pump can be controlled by varying the supply pressure giving 10-100% rate and 20-50% TDH at reduced rates. Their reliability is still suspect due to the high rotating speed and metallurgy problems. 10.3.1. Impact On Completion Design The casing size is obviously important here to accommodate the pump size and perhaps two tubing strings. Sometimes concentric completions are preferred or the annulus is used but consideration must be given to potential corrosion due to oxygen in the power fluid. Like the piston pump solids free power fluid is essential. Like the ESP, gas venting may be necessary which would require a third conduit (generally the annulus). Occasionally the DHSV is controlled by pressure from the pump. 10.4. ROD PUMPS The most common pumping system on low rate land wells is the rod or beam pumping. It is usually limited to shallow wells (<8,000ft) producing less than 500stb/d although they can produce up to 2,000stb/d. The system consists of three elements, the downhole pump assembly, the sucker rod and the surface pumping unit. The annulus is usually left open and used to vent any free gas that is separated downhole. Tubing is used as the production conduit and contains the rods preventing wear and corrosion to the annulus. The tubing is usually anchored to the casing and pulled into tension to reduce tubing movement, buckling and, hence rod wear. There are two versions of bottom-hole pump, the tubing retrievable barrel and the rod retrievable barrel. The tubing pump requires the tubing to be pulled to retrieve the barrel and the rod pump barrel is retrieved when pulling the rods. The tubing pump has the largest capacity but is more costly to repair than the rod pump which is the most common. The pump displacement, PD, is defined by the plunger stroke, SP, and the pump speed, N, the plunger diameter, D and the amount of liquid fillage and/or slippage past the plunger, EP = 0.7 to 9.5. PD = Ct x Sp x N x D x Ep Eq. 10.B where: EP Ct = = Pump efficiency 2 Correction factor 0.1166 for oilfield units, (in, spm, in , stb/d)
2

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Figure 10.G- Typical Rod Pumping System

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As the rod suffers from stretch and dynamic forces, SP will not be the same as the stroke at surface, S, therefore load-displacement plot forms the basis for pump design and analysis. The fluid load, Fo, carried by the rods on the upstroke is dependent on the net lift, H, which is the vertical distance from the operating fluid level (OFL) in the annulus to surface plus the equivalent head of any surface back-pressure. It also depends on fluid SG or density. API recommends ignoring the area of the rods when calculating this load: Fo = Ct x SG x D x H where: Ct = 0.340 in oilfield units (SG, in , ft, lbs)
2 2

This load can be estimated from dynamometer surveys, which measure the rod load versus displacement at the surface and serves the most effective means of diagnosing pump problems. As the loads on the polished rod includes fluid load, dynamic forces and rod weight, the rod weights may be relatively large in deep wells and in these cases a tapered rod string is preferred where the rod diameter is larger with increasing load. Buoyancy varies throughout the cycle but it is generally taken on the downstroke when the travelling valve is open. Acceleration and friction are also factors in dynamic loading with the peak polished rod load on the upstroke will be significantly higher than the sum of the rod and fluid loads. Similarly, on the downstroke, the minimum will be less than the buoyant weight of the rods. Pump stroke efficiency is a function of pump speed and rod loading. The dynamics also cause the rods to oscillate harmonically like a stiff spring. Typical pumping speeds are 8 to 15spm which amounts to 4.2 to 7.9 million cycles per year, therefore the rod design must focus on minimising fatigue failures which is exacerbated by corrosion in the operating environment. The surface pump unit is usually a beam type although other concepts have been developed. The surface prime mover and gearbox have been developed over the years to cater for the rod pump to reduce failures. System design is very complex and is an iterative process normally carried out by computer software. API have produced a programme to generate a set of design curves published in API RP11L and provided some general results in Bulletins 11L3 and 11L4 which are a useful starting point for design. However, in 11L4, API used 100% efficiency and pump rates which are higher than those generally found in the field, therefore, it is advisable to enter a curve which is 100 to 200% of the intended target for scoping out the required o equipment capacity. It is also not reliable for heavy oil wells (<20 API) unless correction factors are applied for fluid vicosities and lack of rod weight on the downstroke. Rod fall problems often cut restrict pump rates to 1.5 to 2.5spm which lead the use of long stroke pumps. Sand problems are often a problem with high viscous crudes which increase wear of the pump parts.

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If free gas is expected then a packer should not be installed to allow the gas to vent up the annulus if it is planned to convert a completion to rod pump lift within a few years unless required for zonal isolation. If a well has to be pumped which is below the bubble point, it is advised to set the pump below the producing interval to aid gas separation, maximise drawdown and minimise perforation blocking by fill. If a well is fractured, the pump must be set above the perforations as frac sand can damage the pump. The casing geometry must be sufficient enough to enable the gas to percolate through the fluid column against the down-flow. 10.5. SCREW PUMP SYSTEMS Screw or progressive cavity pump is a rotary positive displacement pump consisting of a rubber stator and stainless steel rotor. The rotary drive to the downhole pump is through sucker rods from a prime mover through a gearbox. They rates of between 5 to 500stb/d, although in some circumstances capacities of 1,500stb/d is possible, on heavy oil wells or viscous emulsions where conventional rod pumps are hindered by rod fall. They have an advantage in that they can handle some sand production and less costly. The production rate is proportional to the rotary speed and are determined from manufacturers charts, generally between 50-100rpm in heavy oil and 500rpm in light oils. The selection of the material for the rubber stator is the key for operational life in the well environment. 10.6. PLUNGER LIFT Plunger lift are used on high GLR wells that produce liquids at relatively low rates (<500stb/d). The tubing/casing annulus is used to store gas energy provided to the tubing when the well is opened up. This energy is used to drive the plunger up to surface carrying a small slug of liquid. After production of the following tail gas when the liquid begins to kill the well the plunger is dropped again and the cycle repeated. It is particularly useful for de-watering gas wells. Operating requirements are: • • • GLR >500scf/stb PI <1stb/d/psi Plunger velocity 700 to 1,000ft/min

Efficiency of this system decreases with depth and PI but increases with tubing size. It is essential that the completion tubing is parallel and drifted to ensure correct operation of the plunger.

Typical Screw Pump Installation . Agip Division STAP-P-1-M-7100 0 REVISION Figure 10.ARPO IDENTIFICATION CODE PAGE 266 OF 295 ENI S.H.p.A.

p.A.Typical Plunger Lift Installation . Agip Division STAP-P-1-M-7100 0 REVISION Figure 10.I .ARPO IDENTIFICATION CODE PAGE 267 OF 295 ENI S.

Moderate cost for well equipment (valves and mandrels). etc. requires powerful conductor. Costs increase as horsepower rises. maintaining steady gas show often causes injection gas measurement and operating problems. Plunger hangup or sticking may be a major problem. 200ppm of 25µm particle size acceptable. May have problems with selection of appropriate stator elastomer. Choice of wireline retrievable or conventional valves. Dilutents may be added if required. Typical lift efficiency is 1050% improved with plungers. seats. Fair increases for wells that require small injection GLRs. Good design and operating practices needed. Labour intensive to keep time tuned otherwise poor performance.A. Continuous Gas Lift Low well equipment costs but lines and compression costs may be high. Requires careful sizing. Fair to poor. not as good as rod pumping owing to GLR. Good for low volume wells. Can vary power fluid rate and pressure adjusts the production rate and lift capacity. Must add surfactant to a water power fluid for lubrication. More tolerant of power fluid solids. Fair. field knowledge and experience are limited. Good valve design and spacing essential. SUMMARY ARTIFICIAL LIFT SELECTION CHARTS 0 REVISION 10. Numerous pump sizes and pump/engine ratios adapt to production and depth needs. Efficiency (output hydraulic HP divided by input HP) Excellent. Poor. Data bank of rod and pump failures beneficial. operating and repair practices needed rods and pump. Good for high rate wells but decreases significantly for <1. Table 10. Excellent for flowing wells. Excellent total system efficiency. Cost increases with higher horsepower. Tubing needs to be sized correctly. central systems reduce cost per well but is more complicated. Requires a highly reliable electric power system. Good selection. Miscellaneous problems Stuffing box leakage may be messy and a potential hazard. Good even when small supplementary gas is added. No moving parts in pump. Good. Poor. A highly reliable compressor with 95+% run time required. Reported system efficiency 5070%. Can adjust ingestion time and frequency.ARPO IDENTIFICATION CODE PAGE 268 OF 295 ENI S.p. Multiple well.1. pumps. Operating practices have to be tailored to each well for optimisation. Method sensitive to rate changes. Low increase with depth and larger rates. Selection of throat and nozzle sizes extend range of volume and capacity. to avoid excessive engine wear. Excellent. can alter speed. must adjust injection time and cycles frequently. Free pump and choose powerful option. Relatively low capital cost if commercial electric power available. Triplex plunger leakage control required. tolerant to moderate solids in power fluid. Unload to bottom with gas lift valves. Requires proper cable in addition to motor. Anti-pollution stuffing boxes are available. Intermittent Gas Lift Same as continuous flow gas lift. Because this a newer method. can alter stroke speed. Very low. length. Power fluid rate and speed of downhole pump. Good to excellent. Plunger Lift Capital Cost Low to moderate increase with depth and larger units. Hydraulic unit provides additional flexibility but at added cost. No input energy required because it uses the well. produced or seawater) acceptable. Flexibility Excellent. Full pump fillage efficiency typically about 50-60% feasible if well is not over-pumped. Requires computer design programme for sizing. Typically operating efficiencies of 10-20%. Pumps usually run at a fixed speed. May be higher with lower GLR. Downhole Equipment Reasonably good rod design and operating practices needed. normally requires a high injection gas volume/bbl fluid. Good to excellent.L . May exceed rod pumps for ideal cases. Design Considerations And Comparisons Consideration Rod Pumping Screw Pumping ESP Hydraulic Piston Pumping Varies but often competitive with rod pumps.7. Time cycling normally avoided. Long service life and simple repair procedures.Design Considerations and Overall Comparisons (pg1) . Low wells for wells requiring high GLRs.7. Typically total system efficiency is about 50% for high rate well but for <1. Power water (fresh. Must size pump properly. VSD provides more flexibility but added costs. Good design plus good operating practices essential. Typical efficiencies at 20% but range from 5-30%. Consider chamber or high PI and low BHP wells. Some problems with sticking plungers. Need 15ppm of 15µm particle size max. Fair to good.000 BID. Central compression system reduces cost per well. only low cost well equipment if no compressor required. Agip Division STAP-P-1-M-7100 10. friction and pump wear. Gas must be dehydrated properly to avoid gas freezing. May have limited service in some areas. Power fluid solids control essential. Efficiencies range from 3040% with GLR >100. Maximum efficiency only 30%. plunger size and run time to control production rate. Hydraulic Jet Pumping Competitive with rod pump. Heavily influenced by power fluid plus production gradient. Proper design plus good operating practices essential.000 BFPD. Gas injection rate varied to change rates. More operating data needed. efficiency typically is 40%.

The normal standard artificial lift method. Fair to poor. Varies. Free pump easily retrieved for servicing. High pulling costs result from short run life.A. Downhole jet often requires trial and error to arrive at best/optimum jet.5% of US lifted wells. Low back-pressure beneficial. etc. installation and operating specifications Each well needs an individual system. dry non-corrosive and clean gas supply source is needed throughout the entire life. Normally over-pumping and lack of experience decreases run time. Typically each well is an individual producer using a common electric system. Good with a correctly designed and operated system. Problems or changing well conditions reduce downhole pump reliability. System must be designed for the unstable gas flow rates. Low pump maintenance cost typical with properly sized throat and nose. high volume. Same as continuous flow gas lift. deviations. high rate artificial lift system for wells with high bottom-hole pressures.500ft) and locations with low production (. Simple to design. Run time efficiency >95% if good operating practices are adopted and corrosion.000BFPD rates. System will tolerate wide depth ranges. Fairly simple to design but requires good rate data. usually results in test and treatment problems. wide rate range suitable for relatively deep.000psig. Can be used for extending flow life or improving efficiency. Hydraulic Jet Pumping High cost owing to HP requirement. Must avoid operating in cavitation range of jet pump throat. Some market for good used compressors and some trade in value for mandrels and valves. high pressure. typically used. An excellent high rate artificial lift system. energy costs are high. Fair. Very sensitive to operating temperatures and electrical malfunctions. Good with proper throat and nose sizing for the operating conditions. Ample gas volume and/or pressure needed for successful operation. Some trade in value. Compression costs vary on fuel cost and compressor maintenance. Continuous Gas Lift Well costs low. Used on <1% of US lifted wells. Poor open market values. Best suited for <200oF and >1. Used on less than 0. high temperatures. easily moved and good market for used equipment. Other repair costs are high. Easily moved. Intermittent Gas Lift Same as continuous flow gas lift. Short run life increases total operating costs. Excellent if there is an adequate supply of ingestion gas and adequate low pressure storage volume for injection gas. System not forgiving. Excellent for ideal gas lift cases.400BFPD). Agip Division STAP-P-1-M-7100 0 REVISION Consideration Rod Pumping Screw Pumping ESP Hydraulic Piston Pumping Often higher than rod pump even for free systems.Design Considerations and Overall Comparisons (Pg2) . good value for wellsite system that crane can move easily. GOR try higher volume wells requiring flexible operation. testing and operation. install and operates following API specifications and recommended practices. Same as continuous flow gas lift. Essentially a low liquid rate. Requires excellent operating practices. Flexible operation. Table 10. Usage/ Outlook Excellent. An adequate volume. Used on about 85% of US artificial lift wells. Good if well production is stable. Good. flexible. related to pump intake pressure. Reliability Excellent. System approach needed. solids. high temperature deviated oil wells. Some trade in value. Free pump easily retrieved for onsite repair or replacement. Easily moved and some current market for used equipment Fair.M . Usually very low. Basic operating procedures needed for downhole pump and wellsite unit. Most like a flowing well. Each well needs an individual system. are controlled. mostly offshore. poor for problem areas. wax asphaltenes. Used on <2% of US lifted wells. Requires adjusting and plunger maintenance. Varies. Frequent downtime results from operational problems. Excellent if compression system is properly designed and maintained. Requires attention. Limited to relatively shallow wells with low rates. Computer programme typically used for design. API specifications and design/operatin g recommended practices should be followed. Some trade in value. install and operate. Also a default for low bottom-hole pressure wells on continuous gas lift. if HP is high. high GLR lift method.ARPO IDENTIFICATION CODE PAGE 269 OF 295 ENI S. Salvage Value Excellent. Key is to inject as deeply as possible with optimum GLR. Used primarily on gas well dewatering. More problems if pressures >4. Good. Often used as a default artificial lift method in lieu of sucker rod pumps. Central plant more complex. Sometimes used to test wells that will not flow offshore. Good. Limited proven design.. Plunger Lift Operating Costs Very low for shallow to medium depth (<7. Good data needed for valve design and spacing. Used on <1% of US lifted wells. Simple to install and operate. Poor open market value.p. Fair market for triplex pumps. procedures to design. Individual well or system. Follow API recommended practices in design. Potentially low but short run life on stator or rotor frequently reported. Fair. Most often used on high water cut wells. Often used as a default artificial lift system. Simple manual or computer design. System (total) Straightforward and basic. Used on about 10% of US lifted wells. Fair market for triplex pump. corrosive fluids. Individual well unit very flexible but extra cost. Used on <1% of US lifted wells. high GOR and significant sand production.

Fair to good wellhead equipment has low profile. Same as piston pump. Practical depth about 10. high GLR wells. rods of structure may limit rate at depth.2.p. high lift head pumps operating at depths to 17.5ins casing. Good when used with chamber. Continuous Gas Lift The use of 4. Fair when used without chambers. Typically about 50 to 100psig. Depth limits Good. Typical design targets 25% submergence. Good low well noise. Can be analysed easily. Fair but not as good as rod pumping. Same as piston pump. fluid levels. limited by power fluid pressure (5. Small casing size (4. Agip Division STAP-P-1-M-7100 10. Casing size will limit use of large motor and pumps.000ft.000psi) or HP. Same as continuous flow. Prime mover flexibility Good. Often preferred in urban areas if production rate is high. Thus the backpressure on 10. PIP >250psi for 10.000ft. Typically <10.000ft with low GLR. Prime mover can be electric motor.000ft. Good.000ft. limited to relatively shallow depths. if little free gas (i. Good low profile but requires transformer bank. both engines or motors can be used easily. Controlled by system injection pressure and fluid rates. Plunger Lift Casing size limits (restricts tubing size) Problems only in high rate wells requiring large plunger pumps. Fair. Good low profile but must provide for compressor. Avoid 4.5ins nominal tubing. gas or diesel fired engines or motors. speed and producing rate. Excellent. engines.000ft for low rate. Practical depth of 20.5ins tubing needed. Poor restricted by the gradient of the gas lifted fluid.000ft. Same as continuous flow. Good. analysis can be based on production and fluid levels only. Excellent. Good. Higher voltages can reduce I2R losses Fair based on electrical checks but special equipment needed otherwise.500ft and 150stb/d at 15.N . Noise Level Fair. can be easily analysed based on well test. Bottom-hole pressure obtained with free pumps.000ft well. REVISION 0 Intermittent Gas Lift Small casing (4. Low at well but noisy at compressor. Excellent. both engines or motors can be used. Low volume.000stb/d. Same as piston pump. Bottomhole pressure and production log surveys easily obtained. Good to fair. Surveillance Fair. Typically moderate rate is limited to about 100psi/1.000ft. For rates >5. Optimisation and computer control being tried. Effectively about 500stb/d at 7. Poor if must handle >5% free gas. Intake Capability Excellent.7. 1. Good to excellent. Small casing (4. None normally required. Low. Low.440psi lift system and lift system and 1. Excellent with low noise. >250psi pump intake pressure).5 and 5.000stb/d with 2.000stb/d use >7ins casing and >3. Usually limited to motor HP or temperature.5ins casing depending on depth and rate. Analysis improved by use of dynamometers and computers. Fair but complicated by standing valve and fallback.000ft well may be >1. Table 10. possibly 5. Special low profile units are available.5ins) mat result in excessive friction losses and limits production rate.e. similar limits as reciprocating pump. Operating Conditions Summary Consideration Rod Pumping Screw Pumping ESP Hydraulic Piston Pumping Larger casing required for parallel free or closed systems. Good but depends on good well test and pressure charts.5ins) may limit free gas separation.5ins casing and larger but gas separation may be limited. Same as piston pump.A. Good with the surface prime mover causing the only noise.5ins) normally is not a problem for this relatively low volume lift.000ft.000psig. Safety precautions must be taken for high pressure gas lines. Not possible to use dynamometers and pump-off cards. Annulus must have adequate gas storage volume. Fair. Usually limited by fallback. moderately high for urban areas.5 and 5.ARPO IDENTIFICATION CODE PAGE 270 OF 295 ENI S. Requires surface treating and high pressure pumping equipment. Transformer may cause problems in urban areas. Downhole pump performance can be analysed from surface power fluid rate and pressure. Wellsite power fluid units can be sound proofed. etc. few wells >10. Small casing suitable for this low volume lift. Normally no problem for 4. Obtrusiveness Size and operation are drawbacks in populated and farming areas.Operating Conditions Summary .5 and 5. Good low profile surface equipment. has an injection depth of about 10.000ft. <25psig feasible provided adequate displacement and gas venting. PIP of <250psi feasible at 10. >350psig to 5. Motors are more reliable and flexible. Excellent.5ins casing with 2ins nominal tubing normally limits rates to <1. bottomhole pressures <150psi at 10.5 and 5.. Intake pressure <100psig usually results in frequent pump repairs.000 GLR.000ft injected depth. Free gas reduces efficiency and service life. Poor.000ft Hydraulic Jet Pumping Small casing size often limits producing rate owing to high (unacceptable) friction losses. Reduced performance inside 5. <100psi provided adequate displacement and gas venting. turbines or motors can be used for compression. Typically for 1. Poor to fair. Same as continuous flow. Larger casing may be required if dual strings run. Good. requires a good power source without spikes or interruptions.

A. same as rod pumping. Formation GLR obtained by subtracting injected gas from total produced gas. Not applicable. Well testing with a central system is more complex requiring accurate power fluid measurement.. A pressure recorder must be used to monitor intake pressures. Continuous Gas Lift Fair. Hydraulic Jet Pumping Same as piston pump. Good.O . Time cycle and pump-off controller’s application Excellent if well can be pumpedoff. Poor. Three stage production tests can be conducted by adjusting production step rates. Poor. Good. Table 10. Usually controlled only by displacement checks. Gas measurement errors are common. Well testing complicated by injection gas volume/rate. Good. Well testing complicated by injection gas volume/rate. Well testing is simple with few problems using standard available equipment and procedures. Does not appear applicable owing to intake pressure requirement higher than pump-off. High water cut and high rate wells may require a free water knock-out. Well testing with standard individual well units presents few problems. Poor. Poor.ARPO IDENTIFICATION CODE PAGE 271 OF 295 ENI S. Cycle must be periodically adjusted. Intermittent Gas Lift Poor. Measurement of both input and outflow gas is a problem. Labour intensive Plunger Lift Testing Good. Well testing is simple with few problems.Operating Conditions Summary (Pg2) .p. Well testing is simple with few problems. Not applicable. is possible but not normally used. Soft start and improved seals and protectors recommended. Pumpoff control not developed. Intermittent flow can cause operating problems with separators. Avoid shutdown in high viscosity/sand producers. Agip Division STAP-P-1-M-7100 0 REVISION Consideration Rod Pumping Screw Pumping ESP Hydraulic Piston Pumping Fair.

Few problems. Fair. Offshore application Poor. Table 10. weight and pulling unit space. Batch treat down annulus is feasible. Good. Agip Division STAP-P-1-M-7100 10. Same as piston pump. Good. Excellent and is the most common method if adequate injection gas available. however a pulling unit is needed. Gas handling ability Good if can vent and use natural gas anchor with properly designed pump. Same as piston pump except it can possibly handle higher GLRs but at reduced efficiency. Limited experience in horizontal wells.ARPO IDENTIFICATION CODE PAGE 272 OF 295 ENI S. Poor in wells needing sand control. Heading causes operating problems. Feasible operation in horizontal wells.Artificial Lift Considerations (Pg1) . Requires deck space for treatment tanks and pumps. Hydraulic Jet Pumping Good to excellent. Good to excellent. Poor if must pump >50% free gas. Gas is a problem for lower zone. Poor if it must pump any free gas. Must provide electrical power and service pulling unit. Tubing may require treatment. Steps must be taken to avoid corrosion in injection gas lines. Excellent. Excellent. Produced gas reduces need for injection gas. Fair. frequently for both corrosion and scale control. Good to fair. Power oil a fire and safety problem. Batch inhibition treatment only to intake unless shroud is used. Fair. Free gas reduces efficiency but helps lift. Limited to low GLRs and moderate rates. Poor to fair. Paraffin handling capacity Fair to good. Fair. Good mechanical cutting sometimes required. Increased mechanical problems. Free pump retrieved without pulling tubing. Same as continuous flow. High angle deviated holes (>70o) and horizontal wells are being produced. Parallel 2x2ins nominal tubing inside 7ins casing and 3x3ins tubing inside 95/8ins casing feasible. Parallel 2x2ins low rate dual feasible inside 7ins casing. Hot water/oil treating and/or use of scrapers possible but they increase operating problems and costs. No none installations. Fair. Poor. Must design for unit size. Feasible operation in highly deviated wells. Fair to good. Currently very few known installations. Same as continuous flow Excellent. Use of standing valves risky. Some success in pumping 15o/100ft using rod guides. Excellent if tubing can be run in the well.3.p. Same as continuous flow. Similar to piston pump. Excellent. batch inhibition possible. Excellent for correct application. Dual inside 5ins casing currently not in favour. No known installations. Water power fluid can be used. Possible running and pulling problems. Dual application No known installations.7. Same condition as hydraulic piston pump. increased load and wear problems. Mechanical cutting and inhibition possible. Free pumps can be surfaced on a schedule. Dual gas lift is common but good operating of dual lift is complicated and inefficient resulting in reduced rates. May have some special application offshore. Fair. Excellent. Artificial Lift Considerations Consideration Rod Pumping Screw Pumping ESP Hydraulic Piston Pumping Good to excellent. Rod scrapers not used. Larger casing would be needed. Fair. Crooked/ deviated holes Fair. Inhibitor mixed with power fluid mixes with produced fluids at entry of jet pump throat. Good. Three string nonvented applications have been achieved with complete isolation of production and power fluid from each zone. mechanical cutting. REVISION 0 Intermittent Gas Lift Same as continuous flow.P . Possible to unseat pump and circulate hot fluids. Poor for free gas >5% through pump. Concentric fixed pump or parallel free permits gas venting with suitable downhole gas separator below pump intake. Inhibitor in the injection gas and/or batch inhibiting down tubing feasible. Use a gas anchor. Plunger Lift Corrosion/ scale handling ability Good to excellent.. Pump will normally pass through the tubing. Hot water/oil treatments. Few wireline problems up to 70o deviation for wireline retrievable valves. Same as continuous flow gas lift.A. Produced water or seawater may be used as a power fluid with wellsite type system or power fluid separation before production treating system. Soluble plugs available. Most wells are deviated and typically produce sand. Circulate heat to downhole pump to minimise build-up. Requires long radius wellbore bends to get through. Injection gas may aggravate existing problem. Increased load and wear problems. Batch treatment inhibitor used down annulus feasible. Casing free pump limited to low GLRs. Batch or continuous inhibition treatment can be circulated with power fluid for effective control. Rotary gas separators helpful if solids not produced. Normal production cycle must be interrupted to batch treat the well. Excellent as it cuts paraffin and removes small deposits. short pump can pass through doglegs up to 24o/100ft in 2ins nominal tubing. Good. Continuous Gas Lift Good. Vent free gas if possible.

Possibly 2. Limited by tubular and HP. Same as continuous flow. tubular size and HP.000ft and 1. Also produced fluids must have low solids <200ppm of 15µm particles for reasonable life. Avoid unstable flow range. Restricted to relatively small rates.000.000ft.000stb/d from 10. Plunger Lift Slim-hole completions (27/8ins production casing string) Feasible for low rates <100stb/d and low GOR <250. Good. Few problems for >16 o API. Excellent. Typically 3. Poor. 400stb/d for 2. Potential solution is to use ‘core flow’ with 20% water.000ft. Excellent.5 to 4stb/cycle with up to 48 cycles/d Excellent for low flow rates of 1 to 2stb/d with high GLRs.1% sand with special pumps.000ft with <250psi pump intake pressure. Limited by number of cycles. Standard materials up to 300oF+ and to 500oF+ feasible with special materials. Fair. rates of 5. Lower efficiency and high operating costs for <400stb/d. Fresh water treatment for salt formations. low GORs and shallow depths but no known installations. Limit is inflow and surface problems.000stb/d from 4. Suitable for low rates and low GLRs.500psi system. Not as good as rod pumping. Improved performance for high viscosity >200cP cases. Typical limit is 0. Temperature limitation Excellent and currently used in thermal operations. Table 10. limited by needed HP and can be restricted by casing size. Power fluid can be used to dilute low gravity production. Most commonly used method for wells producing <100stb/d. limited to about 200cP.1% sand for inflow and outflow problems. or below 20cP viscosity. Depending on reservoir pressure and PI with 4ins nominal tubing. No known installations.000ft. Limited to about <250oF for standard and <325oF with special motors and cables. Requires <200ppm solids.ARPO IDENTIFICATION CODE PAGE 273 OF 295 ENI S. Typically about 200stb/d from 10. Typically are used with 1. Typically lower limit is 200stb/d for 2ins tubing without heading. rate about 4.5ins tubing. Increases HP and reduces head.000ft feasible with 1. Fair but limited by stator elastomer. Typically a maximum of about 350oF. Excellent. Jet pumps are operating with 3% sand in produced fluids.50cP viscosity or water power fluid reduces friction losses. Poor to fair for low viscosity <10cP production. Same as continuous flow Normally not applicable. Limited by cycle volume and number of possible injection cycles. Poor.000ft with 240 HP. Similar to casing lift but must have adequate formation gas. Good. Solids/sand handling ability Poor. >75stb/d from 12. Excellent. Fair.000 to 10. Fair but restricted to shallow depths using large plungers . Fair. Intermittent Gas Lift Same as continuous flow. Higher rates may required dilutent to lower viscosity. Need to know temperatures to design bellows charged valves. Excellent.000ft and 200stb/d from 5.440psi injection gas and GLR of 1. Production with up to 800cP possible. Excellent for high viscosity fluids with no stator/rotor problems. Hydraulic Jet Pumping Same as piston pump.000stb/d with adequate flowing bottomhole pressure.Artificial Lift Considerations (Pg2) . Limited by efficiency and economic limit. In 5. max. At present normally below 250oF. Fair to good. Typically 0. Same as continuous flow. May be able to handle up to 0. Good.Q . Fair.000ft with 3. High volume lift capacity Poor. Continuous Gas Lift Feasible but can be troublesome and inefficient. Excellent for high water cut lift even with high viscosity oil. High viscosity fluid handling capability Good for <200cP fluids and low rates 400stb/d. Generally poor.000stb/d from 2. Low volume lift capabilities Excellent.p. Decreases to <10% sand for water producers.000ft.000ft and 1. Excellent.5ins casing can produce 4.000stb/d from 10. Up to 15. Requires <10ppm solids power fluid for good run life.000stb/d from 5. >200stb/d from 4. Improved wear resistant materials available at premium cost. Excellent and possible to operate to 500oF with special materials. Rod fall problems for high rates. Excellent for <100stb/d shallow wells that do not pump-off. Poor.000ft.5ins nominal tubing. Excellent up to 50% sand with high viscosity >200cP crude.000stb/d from 1. Typically 100 to 300stb/d from 4. Agip Division STAP-P-1-M-7100 0 REVISION Consideration Rod Pumping Screw Pumping ESP Hydraulic Piston Pumping Possible but may have high friction losses or gas problems.000stb/d from 4. Fair. Excellent. Good in >8o API production with <500cP possible. Good to excellent. Limited by heading and slippage. however it wipes tubing clean. Sand can stick plunger.5ins and 700stb/d for 3. Fair but standing valve may cause problems. Feasible if low rates. Power oil of oil >24o API and .000ft possible. Power fluid to jet pump can tolerate 200ppm of 25µm particle size. 550oF. Possibly 200stb/d from 10. Restricted by tubing size and injection gas rate and depth. Tandem motors can be used but will increase costs. Use fresh water injection for salt build-up formations.A.

p. 11.e. however tubing leaks and deterioration of the fluid cannot be guaranteed. This policy does not refer to gradients below 1. The main reasons are: • The integrity of the annulus. A hydrostatic overbalance fluid can only be considered a barrier on a long term basis if it is fully maintained. i.3. therefore. cannot be considered as a barrier. high pressure and high temperature (HP/HT) wells. regardless of the density. through tubing perforation after packer setting.30kg/Lt/10m.e. APPLICATION The use of non-kill weight packer fluid will be considered in the following situations: • • • When a brine with a gradient lower than the formation gradient has already been used as completion fluid. with regard to double barrier protection is mechanically obtained by means of the wellhead. some completion types such as High Rate liners using a liner PBR may be some considerable distance from the formation. The re-use of the completion fluid is envisaged when it is opportune or cost effective. This being the case. The use of non-kill weight packer fluid has been thoroughly evaluated and is permitted for the wells which have pressure gradients above 1. USE OF UNDERBALANCE COMPLETION FLUIDS POLICY The purpose of this section is to provide the basic criteria when ‘non-kill weight packer fluids’ can be used in completion design. therefore is not a practical barrier. the tubulars (tubing and casing) and packer system and.ARPO IDENTIFICATION CODE PAGE 274 OF 295 ENI S. does not require the presence of an overbalance fluid.30kg/Lt/10m where it is still considered good practice to use overbalance completion fluids.e. 11. When it is necessary to replace a completion fluid containing solids in suspension. Agip Division STAP-P-1-M-7100 0 REVISION 11. i. . • • 11. Over and above this. it should not be classified as a barrier. i.A. high density oil mud. BARRIER PRINCIPLES Eni-Agip Division and Affiliates has determined that a packer fluid.1.2.

in order to identify and evaluate the operative risks associated with downhole equipment functionality.4. 11. the casing design must be able to withstand full well pressure in conjunction with the completion fluid hydrostatic pressure at respective depth. Well Testing For exploration wells. RISK ASSESSMENT 0 REVISION 11.p. Completions Similar to above.1.A. a risk assessment should be carried out to ensure. The worst possible case being immediately above the packer. a risk analysis evaluation (HAZOP) must be carried out by the District Drilling & Completion Engineering Department. However. if an underbalance completion fluid is to be used. Agip Division STAP-P-1-M-7100 11. that the completion design will keep the formation pressure off the production casing.4.2.4.ARPO IDENTIFICATION CODE PAGE 275 OF 295 ENI S. . prior to commencing a well test using non-kill weight packer fluid. as contingency against a tubing/packer envelope leak.

Agip Division STAP-P-1-M-7100 0 REVISION APPENDIX A .A. To this end a feed-back reporting system is in use which satisfies this requirement. workover and well testing operations are available and must be filled in and returned to head office for distribution to the relevant responsible departments as soon as possible as per instructions. Feed-back reports for drilling. it is essential that ENI .REPORT FORMS To enable the contents of this completion manual and other operating procedures manuals to be improved. completion.p.ARPO IDENTIFICATION CODE PAGE 276 OF 295 ENI S. .Agip Division and Affiliates obtain feed-back from the field. As the first section is generic to all the forms it is only shown in ARPO 01 instructions. The forms relevant to completion operations are: • • • • • • • • • • ARPO 01 ARPO 02 ARPO 06 ARPO 07 ARPO 08 ARPO 09 ARPO 11 ARPO 12 ARPO 13 ARPO 20 Initial Activity Report Daily Report Waste Disposal Management Report Perforating Report Gravel Pack Report Matrix Stimulation/Hydraulic fracturing Report Wireline Report Pressure/Temperature Survey Report Well Problem Report Well Situation Report Behind each report form are instructions on how to fill in the forms.

[m] First Flange[m] Top housing [m] Reference Rig Ref. Fluids Cementation Waste treatment Operating Time Moving Positioning Anchorage Rig-up Delay Lost-time Accidents Company Contract N° Type of Service Company Contract N° Jack-up leg Penetration [gg:hh] [hh:min] [hh:min] [hh:min] [hh:min] [hh:min] Rig Anchorage Leg N° Air gap [m] Penetration [m] N° Supply Vessel for Positioning Name Horse Power Bollard pull [t] Anchor Bow N° 1 2 3 4 5 6 7 8 9 10 11 12 Note: Angle Type & Manufacturer Weight [t] Mooring Line Length Cable [m] Chain [m] Piggy Back Weight N° [t] Length [m] Mooring Line Chain Ø [mm] Cable Length [m] Ø [mm] Tension Operative [Tested] [t] Tension [t] Total Time [hh:min] Supervisor Superintendent . INITIAL ACTIVITY REPORT (ARPO 01) 0 REVISION District/Affiliate Company DATE: Permit/Concession N° General Data On shore Latitude: Longitude Reference Rig Name Rig Type Contractor Rig Heading [°] Offset FROM the proposed location Distance [m] Direction [°] Off shore INITIAL ACTIVITY REPORT ARPO 01 Well Code Depth Above S.L .ARPO IDENTIFICATION CODE PAGE 277 OF 295 ENI S. Ground Level[m] Water Depth [m] Rotary Table Elev. & C. Agip Division STAP-P-1-M-7100 A.1st Flange Cellar Pit Depth [m] Length [m] Width [m]: Manufacturer Type Liner avaible [in] Major Contractors WELL NAME FIELD NAME Cost center Joint venture AGIP: % % % Type of Operation % % % Program TD (Measured) Program TD (Vertical) Rig Pump [m] [m] Type of Service Mud Logging D.1.p. Rig RKB .A.

hours Ø Description Part.V. Agip Division STAP-P-1-M-7100 A.B. Gel 10"/10' Water Loss HP/HT Press. Hrs. L Progr.D.A. [psi] Lithology Shows From (hr) To (hr) Op.ARPO IDENTIFICATION CODE PAGE 278 OF 295 ENI S. vel.P.V.M.D.O. Nozzle/TFA From [m] To [m] Drilled [m] Rot. ClSalt pH/ES MBT Solid Oil/water Ratio.[in] Top [m] Bottom [m] Top of Cmt [m] Last Survey [°] LOT .1st flange / Top Housing BOP Stack Diverter Annular Annular Upper Rams Middle Rams Middle Rams Middle Rams Lower Rams Last Test Type Ø ARPO 02 [m] [m] [m] WELL NAME FIELD NAME Cost center Well Code Report N° Permit / Concession N° M. HHP Bit HSI I [m 3] [m 3] B N° Run N° N° Run N° Bottom Hole Assembly N° __________ Rot.P. [psi] Reduce Pump Strockes Pressure Pump N° Liner [in] Strokes Press. Supervisor: . Y. R. Progressive Rot. Temp. Sand pm/pom pf mf Daily Losses Progr. DAILY REPORT (ARPO 02) 0 REVISION DAILY REPORT Drilling District/Affiliate Company DATE: Rig Name Type of Rig Contractor Well Ø nom.[t] Flow Rate Pressure Ann.p. Code OPERATION DESCRIPTION Operation at 07:00 Mud type Density Viscosity P. W. (24:00) T. (24:00) Total Drilled Rotating Hrs R. Type Serial No.IFT [kg/l] 1 2 at m at m 3 Last casing Next Casing RT Elevation Ground Lelel / Water Depth RT .2.L Partial Progr. Jet vel. Stock Quantity UM Supply vessel Total Cost O G D O L R I B O G D O L R Daily Progr. hrs Back reaming Hrs Personnel Agip Rig Others Total Agip Rig Other Total [m] [m] [m] [hh:mm] [m / h] [hh:mm] [hh:mm] Injured of w.O. Losses [kg/l] [s/l] [cP] [g/100cm2] / [cc/30"] [cc/30"] [kg/cm2] [°C] [g/l] [g/l] [kg/m3] [%] [%] Bit Data Manuf. IADC Diam.p.P.

p.ARPO IDENTIFICATION CODE PAGE 279 OF 295 ENI S.A. Agip Division STAP-P-1-M-7100 A. WASTE DISPOSAL MANAGEMENT REPORT (ARPO 06) 0 REVISION WASTE DISPOSAL Management Report District/Affiliate Company DATE: Report N° From [m] To [m] Phase size [in] Water consumption Usage Mixing Mud Others Total Readings / Truck Mud Volume [m ] Mixed Lost Dumped Transported IN Trans orted OUT Waste Disposal Water base cuttings Oil base cuttings Dried Water base cuttings Dried oil base cuttings Water base mud Oil base mud transported IN Oil base mud transported OUT Drill potable water Dehidrated water base mud Dehidrated oil base mud Sewage water Transported Brine Period [t] [t] [t] [t] [t] [t] [t] [t] [t] [t] [t] [t] Cumulative 3 WELL NAME FIELD NAME ARPO-06 Cost center Depth (m) Interval Drilled (m) 3 Drilled Volume [m ] Cumulative volume [m ] Phase /Period [m ] Fresh water Recycled Total Fresh water 3 3 Mud Type Density (kg/l) Cl.concentration (g/l ) Cumulative [m ] Recycled Total 3 Fresh water [m ] Phase Cumulative Service Mud Company Waste Disposal Transportation 3 Recycled [m ] Company Contract N° 3 Remarks Remarks Supervisor Superintendent .3.

[m] T.Sea Bottom Thickness [lb/ft] Measured Depth Top [m] Bottom [m] st st Final Completion Report [date] Final Workover Report [date] Reference Logs: Recorded on: Vertical Depth Top [m] Bottom [m] Cement Top M.V.D. Gun Ø Charge Type S.F 2 Completion fluid Fluid in front of Perforation Fluid Losses after Perforation Measured Depth Top [m] Bottom [m] Vertical Depth Top [m] Density Density [kg/l] [kg/l] [m3] Pool Remarks Bottom [m] Note: Supervisor Superintendent . [m] Steel Grade Service Company Perforation System Wireline TCP Thru Tubing Data Gun Type Overbalance Underbalance Differential Pressure [kg/cm ] Gun Specific.1 Flange [°] [m] Workover Rig RKB . Max.1 Flange Workover Rig RKB .D.Sea Level Workover Rig RKB .A.ARPO IDENTIFICATION CODE PAGE 280 OF 295 ENI S.p.P. Agip Division STAP-P-1-M-7100 A. PERFORATING REPORT (ARPO 07) 0 REVISION District/Affiliate Company DATE: Well location Onshore Offshore Total Depth Well Type Vertical Deviated Horizontal Well Situation Liner Casing Casing Tubing Packer Tubing shoe Size [Ø] M. T.V.3.D.D. inclination at Formation name: Lithology PERFORATING REPORT ARPO-07 WELL NAME FIELD NAME Cost center Pool: [m] Rotary Table Measurement [m] Drilling Rig RKB .

4.ARPO IDENTIFICATION CODE PAGE 281 OF 295 ENI S. GRAVEL PACK REPORT (ARPO 08) 0 REVISION Cannot Load File form supplied Eni-Agip Excel . Agip Division STAP-P-1-M-7100 A.p.A.

D. [psi] Final Press. 0 REVISION MATRIX STIMULATION/HYDRAULIC FRACTURE REPORT (APRO 09) MATRIX STIMULATION HYDRAULIC FRACTURING District/Affiliate Company DATE: Well Location Onshore Offshore Well Type Vertical Deviated Horizontal Treatment Type Matrix stimulation Acid Solvent Other Hydraulic Fracturing Foam Water base Oil base Other Acid Fracturing Acid Gelled acid Acid + Gel Other Main Frac Treatment Proppant type: API Mesh Size Amount of Propant [t] 3 Total Frac Fluid Vol.D.V. [psi] Notes Notes / Remarks: Supervisor Superintendent . injection pressure [psi] Pumping time [min] Pumping time [min] Equipment Coiled Tubing [Y / N] Ø Stimulation vessel / Other equipment Operation Description Fluid Ref.Vol. Starting Time Pumping Rate [bbl/1'] [m ] 3 Fluid Type Fluid Schedule Fluid Composition Density [kg/l] Mixed Volume [m3 ] Volume Progr.5. injection rate [bpm] Max. interval Slotted liner From [m] To [m] ARPO . 1 2 3 4 5 6 7 8 9 10 Injected Circulated N° Fluid Ref. Agip Division STAP-P-1-M-7100 A. [m] T. [m ] General Data M.A.: Formation name: Pool: Lithology: Completion Data Bottom hole gauge [Y / N] Type Wellhead type Packer type Packer fluid Density Fluid in well at operation beginning String O.09 WELL NAME FIELD NAME Cost center Interval to be Treated Tot. net perf. [in] String capacity [l] Packer .Top perforation Volume [l] Treatment Data Service Company HHP avaible Initial Shut-in pressure [psi] Annulus pressure [psi] Pressure test [psi] Max. [lb/gal] Press. [m] Top liner [m] Reservoir Parameters Reservoir fluid Density [Kg/l] 2 Gradient [Kg/cm /10 m. casing / liner Ø Shoe M.D.] Fracturing gradient [calculated] Fracturing gradient [tested] Porosity % SBHT [°C] 2 SBHP [kg/cm ] at m at m Open hole Perfor.D. Proppant Initial Entering in Formation Concentr. [m] Open hole Ø Prod.p. Volume [m ] 3 Pumping Parameter Progr. [psi] Injection Index [bbl/day/psi] Casing Press.ARPO IDENTIFICATION CODE PAGE 282 OF 295 ENI S.

@ m. Tubing Size OD Tubing Size OD Tubing Shoe Ø Packer data Minimum I. String Previous Bottom Hole Request Operation @ m.6. @ m. @ m.p. Weight [lb/ft] Weight [lb/ft] SELECTIVE SHORT STRING LONG STRING Well Code Flanges Base Flange @ m. Tbg Spool Top Flange Ø Flowing Flange Ø Kill Line Flange Ø BPV Type Psi Psi Psi Ø Wellhead Pressure Check [Kg/cm2] CHP / / / P P P THP Annulus Annulus Annulus POOL Perforated Zones [Kg/cm 2] [Kg/cm 2] [Kg/cm 2] [Kg/cm 2] Open Hole To [m] From [m] Note Operation Description Situation After the Job NO TOOLS IN HOLE TSV Note BPV SCSSV PLUG OTHER TOOLS Actual Bottom Hole: Max Size Run in Hole Ø Supervisor Superintendent @m . WIRELINE REPORT (ARPO 11) 0 REVISION WIRE LINE REPORT District/Affiliate Company DATE: ARPO . Agip Division STAP-P-1-M-7100 A.D.A.ARPO IDENTIFICATION CODE PAGE 283 OF 295 ENI S. @ m.11 WELL NAME FIELD NAME Cost center SINGLE COMPLETION DUAL COMPLETION General Data RKB Elevation @ m.

A.7. 0 REVISION PRESSURE/TEMPERATURE SURVEY REPORT (ARPO 12) Cannot Load File form supplied Eni-Agip Excel .ARPO IDENTIFICATION CODE PAGE 284 OF 295 ENI S.p. Agip Division STAP-P-1-M-7100 A.

WELL PROBLEM REPORT (ARPO 13) 0 REVISION District/Affiliate Company WELL PROBLEM REPORT DATE: ARPO -13 Top [m] Bottom [m] FIELD NAME WELL NAME Cost center Start date End date Problem Code Well Situation Open hole Last casing Well problem Description Ø Measured Depth Top [m] Bottom [m] Vertical Depth Top [m] Bottom [m] KOP [m] Type Mud in hole Max inclination [°] @m DROP OFF [m] Dens.[kg/l]: Solutions Applied: Results Obtained: Solutions Applied: Results Obtained: Solutions Applied: Results Obtained: Solutions Applied: Results Obtained: Supervisor Supervisor Supervisor Remarks at District level: Superintendent Lost Time Remarks at HQ level hh:mm Loss value [in currency] Pag.A.p. Agip Division STAP-P-1-M-7100 A.ARPO IDENTIFICATION CODE PAGE 285 OF 295 ENI S. Of .8.

Agip Division STAP-P-1-M-7100 A.: of: .9. m SHORT STRING Note Joint n° m LONG STRING Progr.A.p. WELL SITUATION REPORT (ARPO 20) 0 REVISION WELL SITUATION (COMPLETION TALLY) District/Affiliate Company DATE: ARPO 20 / E FIELD NAME WELL NAME Cost center SINGLE COMPLETION Joint n° m Progr.ARPO IDENTIFICATION CODE PAGE 286 OF 295 ENI S. m Note Remarks: Supervisor Superintendent pag. m DUAL COMPLETION Note Joint n° m Progr.

Ai) External diameter of tubing Internal diameter of tubing Packer-bore diameter 7 Young’s module (3⋅10 psi for steel) Generic force applied to the tubing end Piston force at the packer depth Piston force above the packer with anchored tubing Piston force at well head conditions Piston force at well head conditions with anchored tubing Fictitious force Fictitious force above the packer with anchored tubing Fictitious force due to the effect of internal pressure Fictitious force due to the effect of external pressure Fictitious force at well head conditions Fictitious force at well head conditions with anchored tubing Tubing-packer force Slack-off force Moment of inertia of the resistant tubing section Tubing length Distance between the lower end of the tubing and the neutral point Pressure inside the tubing at packer depth / well head Pressure outside the tubing at packer depth / well head Ratio between the external and internal diameters of the tubing Tubing-casing radial distance (Douter casing -D)/2 Tubing wall thickness Final temperature of tubing Initial temperature of tubing Linear weight of the tubing immersed in fluid Linear weight of the tubing in air Linear weight of fluid inside the tubing Linear weight of fluid outside the tubing -6 Coefficient of thermal expansion (6. Agip Division STAP-P-1-M-7100 0 REVISION APPENDIX B .NOMENCLATURE FOR TUBING CALCULATIONS Ai Ao Ap As D d Dpb E F Fa * Fa Fa tp * Fa tp Ff * Ff I Ff II Ff Ff tp * Ff tp Fp Fso I L n Pi /pi Po /po R r t Tfinal Tinitial w ws wfi wfo α γfi γfo ∆Fa ∆Ff ∆L ∆L1 ∆L2 ∆L3 ∆L4 = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = Area inside tubing Area outside tubing Packer-bore area Resistant tubing area (Ao .A.p.9⋅ 10 in/in/°F for steel) Specific gravity of fluid inside the tubing Specific gravity of fluid outside the tubing Variation in the piston force Variation in the fictitious force Generic variation in the tubing length Variation in length due to Hooke’s Law Variation in length due to buckling Variation in length due to ballooning Variation in length due to thermal effects .ARPO IDENTIFICATION CODE PAGE 287 OF 295 ENI S.

ARPO IDENTIFICATION CODE PAGE 288 OF 295 ENI S.p.A. Agip Division STAP-P-1-M-7100 ∆Lp ∆Lf ∆lso ∆ltot ∆Pi ∆pim ∆pom ∆TM ν σa σb σeq σi σo σsn Yp = = = = = = = = = = = = = = = = 0 REVISION Total variation in length prevented by the packer Variation in length generated by fictitious force Variation in length generated by slack-off force Total variation in length of the tubing (= .∆Lp) Variation in pressure inside the tubing Average variation in pressure inside the tubing Average variation in pressure outside the tubing Average variation in tubing temperature Poisson’s coefficient (0.3 for steel) Axial stress in the tubing section Axial stress in the tubing section due to buckling Equivalent axial stress Equivalent axial stress on the inner wall of the tubing Equivalent axial stress on the outer wall of the tubing Material yield axial stress σsn .

Agip Division STAP-P-1-M-7100 0 REVISION APPENDIX C .A.ABBREVIATIONS API BHA BHP BHT BOP BPD BPM BPV BSW BUR C/L CBL CCL CET CGR CRA C/T DC DE DHSV D&CM DP DST E/L ECD ECP EMW ESD ESP ETA FBHP FBHT FTHP FTHT GLR GOC GOR GP GPM GPS GR HAZOP HP/HT IADC ID American Petroleum Institute Bottom Hole Assembly Bottom Hole Pressure Bottom hole temperature Blow Out Preventer Barrel Per Day Barrels Per Minute Back Pressure Valve Base Sediment & Water Build Up Rate Control Line Cement Bond Log Casing Collar Locator Cement Evaluation Tool Condensate Gas Ratio Corrosion Resistant Alloy Coiled Tubing Drill Collar Diatomaceous Earth Down Hole Safety Valve Drilling & Completion Manager Drill Pipe Drill Stem Test Electric Line Equivalent Circulation Density External Casing Packer Equivalent Mud Weight Electric Shut-Down System Electrical Submersible Pump Expected Arrival Time Flowing Bottom Hole Pressure Flowing Bottom Hole Temperature Flowing Tubing Head Pressure Flowing Tubing Head Temperature Gas Liquid Ratio Gas Oil Contact Gas Oil Ratio Gravel Pack Gallon (US) per Minute Global Positioning System Gamma Ray Hazard and Operability High Pressure .p.ARPO IDENTIFICATION CODE PAGE 289 OF 295 ENI S.High Temperature International Drilling Contractor Inside Diameter .

Quality Control Repeat Formation Test Rotary Kelly Bushing Radius of Exposure Rate Of Penetration Radios Of Uncertainty Remote Operated Vehicle 0 REVISION .ARPO IDENTIFICATION CODE PAGE 290 OF 295 ENI S.A.p. Agip Division STAP-P-1-M-7100 IPR JAM KOP LAT LCM LMRP LOT LWD MAASP MD MLH MLS MMS MODU MPI MSL MSS MWD NACE NDT NSG NTU OBM OD OIM ORP OWC P&A PBR PDC PDM PGB PI PLT POB PPB ppg ppm PVT Q Q/AQ RFT RKB ROE ROP ROU ROV Inflow Performance Relationship Joint Make-up Torque Analyser Kick Off Point Lowest Astronomical Tide Lost Circulation Materials Low Marine Riser Package Leak Off Test Log While Drilling Max Allowable Annular Surface Pressure Measured Depth Mud Line Hanger Mud Line Suspension Magnetic Multi Shot Mobile Offshore Drilling Unit Magnetic Particle Inspection Mean Sea Level Magnetic Single Shot Measurement While Drilling National Association of Corrosion Engineers Non Destructive Test North Seeking Gyro Nephelometric Turbidity Unit Oil Base Mud Outside Diameter Offshore Installation Manager Origin Reference Point Oil Water Contact Plugged & Abandoned Polished Bore Receptacle Polycrystalline Diamond Cutter Positive Displacement Motor Permanent Guide Base Productivity Index Production Logging Tool Personnel On Board Pounds per Barrel Pounds per Gallon Part Per Million Pressure Volume Temperature Flow Rate Quality Assurance.

A.ARPO IDENTIFICATION CODE PAGE 291 OF 295 ENI S. Agip Division STAP-P-1-M-7100 RPM RT S/N SAFE SBHP SBHT SCC SCSSV SDE SF SG SICP SIDPP SPM SSC SSD SSSV STHP STHT TCP TD TOC TOL TRSV TVD UHF VBR VDL VHF VSP W/L WBM WC WHP WHSIP WOB WOC WOW WP YP Revolutions Per Minute Rotary Table Serial Number Slapper Activated Firing Equipment Static Bottom Hole Pressure Static Bottom Hole Temperature Stress Corrosion Cracking Surface Controlled Subsurface Safety Valve Senior Drilling Engineer Safety Factor Specific Gravity Shut-in Casing Pressure Shut-in Drill Pipe Pressure Stroke per Minute Sulfide Stress Cracking Sliding Sleeve Door Valve Sub Surface Safety Valve Static Tubing Head Pressure Static Tubing Head Temperature Tubing Conveyed Perforations Total Depth Top of Cement Top of Liner Tubing Retrievable Safety Valve True Vertical Depth Ultra High Frequency Variable Bore Rams (BOP) Variable Density Log Very High Frequency Velocity Seismic Profile Wire Line Water Base Mud Water Cut Well Head Pressure Well Head Shut-in Pressure Weight On Bit Wait On Cement Wait On Weather Working Pressure Yield Point 0 REVISION .p.

Tulsa. 1961. P . R C JR and Kersch K M : ‘ Analysis of short-time transient test data by typecurve matching’ (July 1974) 793 Eickmeier. 126 Golan. 36th Annual Fall Meeting of SPE. 3 edition (Dec 1981) API RP 14E Fourth Edition: ‘Recommended Practice for Design and Installation of Offshore Production Platform Piping System’. Journal of Petroleum Technology. K. 1977 Bruist. April 15. 1978. E M. October 8-11. Hammerlind: ‘Basic Fluid and Pressure Forces on Oilwell Tubulars’. 1984.P ‘ Wasserbewegung Durch Boden’ (1901) 45. J R : ‘ How To Accurately Predict Future Well Productivities’ ( May 1968) 99-106 Fetkovich. A ‘ A Comprehensive Mechanistic Model For Multiphase Flow In Wells’. W. 1781-1788 (in german) Gilbert. Boston. M J : ‘ The Isochronal Testing Oil Wells’ (1973) Forcheimer. O H : ‘Use of short term multirate flow tests to predict performance of wells having turbulence’ (1976) Brown. C H: Well Performance. October 1.E: ‘Flowing and Gas-Lift Well Performance’ API Drill and Prod Pract (1954). OK. 1994. API RP 14E ‘Recommended Practices For Design And Installation Of Offshore Production rd Platform Piping Systems. H D and Brill. Hammerlind: ‘Movement. Houston.A. GW and Fogarasi. M and Whiston. and Line Pipe Properties’.ARPO IDENTIFICATION CODE PAGE 292 OF 295 ENI S. International Human Resource Development Corporation. Ponwell Publishing Company. M : ‘ Pressure drop in wells producing oil and gas’ (July Sept 1972). Jones. 53th annual Fall Technical Conference and Exhibition. Dallas. October 1-4. Agip Division STAP-P-1-M-7100 0 REVISION APPENDIX D . D. J.p. NY (1986) STAP Number STAP P-1-M-6100 STAP M-1-M 5006 .BIBLIOGRAPHY Document: Drilling Design Manual Connection Procedures Manuals. MS Thesis. E HY : ‘ Better performance of Gulf Coast wells’( 1974) D. Other References: Ansari. Vols 1 And 4. The University Of Tulsa (1988) API BUL 5C3 Sixth Edition: ‘Formulas and Calculations for Casing Tubing Drill Pipe. Aziz. 451 Earlougher. N C J : ‘ Vertical flow of gas and liquid mixtures in wells’ (1963). Arthur Lubinsky: ‘Helical Buckling of Tubing Sealed in Packers’. H JR and Ros. J. L G and Glaze. K E : The Technology Of Artificial Lift Methods. 1977. Duns. February. 38-48 Beggs. J P : ‘ A study of two-phase flow in inclined pipes’ (May 1973). 607617 Blount. Covier. Forces and Stresses Associated With Combination Tubing Strings Sealed in Packers’.

API 14B. SSCSSV Sizing Computer Program. H K : ‘ Radius-Of-Drainage And Stabilisation Time Equations’ (Sept 1964) Vol 62. (Jan 1970) 97 Rawlins. J V : ‘ Inflow Performance Relationships For Solution Gas Drive Wells’. E L and Schellhardt. Hagedoorn. Tulsa. 38-40 H. Agip Division STAP-P-1-M-7100 0 REVISION Gray. R J and Hueni. K E: ‘ Experimental study of pressure gradients occurring during continuous two-phase flow in small diameter vertical conduits’ ( April 1965) 475-484 Hagedorn and Brown (1967) Horner. Hubard. Beggs: ‘Production Optimisation Using NODAL Analysis’.A. 829838 Ramey. H J JR : ‘ Short-Time Well Test Data Interpretation In The Presence Of Skin Effect And Wellbore Storage. K M. No 37 Vogel. OGCI. D R : ‘ Pressure build up in wells’ (1951) Hurst. R G. 1972) Orkiszewski. F : ‘ The Skin Effect And Its Influence On The Productive Capacity Of A Well’ (Oct 1953) Van Poollen. (Jan 1968) 83-93 . E E and Warren D A JR : ‘ Drill stem test analysis utilising McKinley system of after flow dominated pressure build up’ (Oct. Remer. J F JR and Tighe. 1991. H E : ‘ Vertical Flow Correlation-Gas Wells’ API Man 14BM. R J : ‘ Gravel pack design consideration’ (Feb 1974) Standing. A R and Bingham. J : ‘ Predicting Two-Phase Pressure Drops In Vertical Pipes’ (June 1967). (1936) Reinicke. D. M D ‘ A field study of underbalance pressure necessary to obtain clean perforations using tubing-conveyed perforating’ ( June 1986) 662 Lea. M G and Duckler. M B : ‘ Concerning The Calculation Of Inflow Performance Of Wells Producing From Solution Gas Drive Reservoirs’ (Sept 1971) 1141-1142 Texas Railroad Commission Rule 36 Turner. G E. Anderson. R E : ‘ Gas Well Operations With Liquid Production’ ( 1983) Milner. A R and Brown.p. G : ‘ Comparison Of Measured And Predicted Pressure Drops In Tubing For High-Water-Cut Gas Wells’ (Aug 1987) 165-177 Saucier.ARPO IDENTIFICATION CODE PAGE 293 OF 295 ENI S. W : ‘ Establishment of skin effect and its impediment to fluid flow into a wellbore’ (Oct 1953) King. M A : ‘ Back-Pressure Data On Natural Gas Wells And Their Application To Production Practices’ US Bureau Of Mines. A E : ‘ Analysis And Predictions Of Minimum Flow Rate For The Continuous Removal Of Liquid From Gas Wells’ (Nov 1969) Van Everdingen.

caused by temperature increases. . possible to take into account the reduction in the performance of some CRA type steels. which results in extremely accurate results.A. It is also possible to check stress tubing’s with varying diameters (tapered string) and to consider materials with anisotropic characteristics. The application carries out all functions for tubing control in vertical or deviated wells. ‘VERTUBING’ PROGRAMME The need to fast computing to carry out tubing movement/stress calculations led AGIP to produce the ‘Vertubing’ programme in 1989. Agip Division STAP-P-1-M-7100 0 REVISION APPENDIX E . The programme is generally considered to be reliable because the results of three years use have consistently matched actual well applications. It is not. The ‘Vertubing’ programme provided a calculation tool which significantly reduced times for engineers involved in string calculations. The application does not enable the user to independently assess dynamic situations such as with production or injection operations.1. with a string and a high number of packer’s as well (multiple zone completions) and takes into account the fact that packer setting can be mechanical or hydraulic. ‘Vertubing’ produces the results as numerical files. without any graphic display. The programme also enabled users to find an optimal solution by means of the iterative process using a number of approximations and producing results which were more reliable.TUBING MOVEMENT/STRESS COMPUTER PROGRAMMES E.ARPO IDENTIFICATION CODE PAGE 294 OF 295 ENI S. It is necessary to calculate load losses during the relative operation and obtain the resulting fictitious hydrostatic gradient which then lets the user obtain the correct pressures for the various string sections. The programme is supported by VAX/VMS computer systems and is currently available at Head Office and in the Districts on the Company computer network. This application was based on a previous version designed by a company named ‘Tubmov’ which was run on Hewlett Packard 41CV computers. however. The programme’s architecture defines a rigid sequence for data entry. which would enable users to design the string starting from an existing material. The programme does not incorporate a library or collection of data on commonly used tubing material.p.

The need to use an in-house company programme which was more complex compared to ‘Vertubing’. is due to this application’s limitations in terms of obtaining the trend of temperatures the string is subject to during various well operations. to completion and other various well operations. Agip Division STAP-P-1-M-7100 E. and the inability to analyse dual completions. ‘Wellcat’ can be used for single completions. During testing the results were compared to actual field data and a good match was obtained. which can be read. selective completions with a maximum of five packers. Gray.p. As ‘Vertubing’ had to be integrated with software in ENI-Agip Division and Affiliates expert system (Welcome) it seemed more appropriate to use a modern design programme such as ‘Wellcat’. printed or exported as graphic files.ARPO IDENTIFICATION CODE PAGE 295 OF 295 ENI S. while the Govier-Aziz formula is used for single stage fluids. The WT-Drill module lets the user evaluate the temperatures and pressures during drilling and the casing installation stages. The brief description below only describes the parts of the application concerning tubing. The programme incorporates five modules. The most interesting feature of the programme is its capability to evaluate temperatures during and after well operations. VAX Mainframe and UNIX versions. The ‘Wellcat’ programme was initially tested with the most typical cases (discussed in publications) and appropriate comparisons were made with data previously obtained using the ‘Vertubing’ programme with reasonable results. Hagedorn & Brown. while the resulting stresses the casing is subject to are calculated using the WS-Casing module. dual completions with a maximum of two packer’s and dual selective completions. once the temperature profile and lithology of the formations are known. The programme is now used in the company for completion string design and at present available in PC. ranging from drilling. The WT-Circ and WT-Prod modules let the user evaluate the temperatures during standard production and circulation operations and the WS-Tube module lets the user calculate tubing movement and stress. Orkiszewski.2. It is possible to evaluate the reduction in material rating due to temperature and any anistropy of materials. During processing it is also possible to display and print a simple drawing of the well and the completion. The calculation of load losses and the hydraulic conditions can be carried out using different correlations which are valid for two-stage flow (Beggs & Brill. .A. Duns & Ross). The programme also assesses the installation of a hanger in the completion as well as hydraulic or mechanical packer setting. ‘WELLCAT’ PROGRAMME 0 REVISION Eni-Agip Division and Affiliates recently acquired Enertech’s (1994) ‘Wellcat’ programme which is an application integrating the most specialised software. It is also possible to calibrate the average coefficients for thermal exchange and specific heat. ‘Wellcat’ produces results in ASCII format.

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