E&C Division

3 Critical Point T 221 bar

SC Steam generator Boiler Steam Pressure above the critical point

Simple Supercritical cycle E&C Division

Pressure range Sub critical Super critical

: Below 221 bar : 221 and above

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I ) Higher cycle efficiency means Primarily less fuel consumption less per MW infrastructure investments, also less emission less auxiliary power consumption less water consumption II ) Operational flexibility Better temp. control and load change flexibility Shorter start-up time Suitable for variable pressure operation
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Typical Parameters
SH Outlet Steam Temp. Drum Type 3% per minute (30%-100% load) 5% per minute (50% - 100% load) Supercritical 3% per minute (30% - 100% load) 5% per minute (50% - 100% load) +/- 6 oC +/- 19 oC +/- 6 oC +/- 6 oC RH Outlet Steam Temp. +/- 8 oC +/- 22 oC +/- 6 oC +/- 7 oC

Note: Above values are based on sliding pressure mode and a 5 minute load ramp.

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Supercritical
First Fire to Turbine Synch, Minute without Bypass System 40 65 130 First Fire to Turbine Synch, Minute with Bypass System 30 45 90

Hot Start Up, after 2 hr shutdown Warm Start Up, after 8 hr shutdown Cold Start Up, after 36 hr shutdown

Drum
First Fire to Turbine Synch, Minute without Bypass System 40 65 - 90 180 - 260 First Fire to Turbine Synch, Minute with Bypass System 30 45 - 70 140 - 220

Hot Start Up, after 2 hr shutdown Warm Start Up, after 8 hr shutdown Cold Start Up, after 36 hr shutdown

E&C Division

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Pressure (bar) Temperature (C) (SH/RH) Emission levels Plant efficiency (HHV basis) Boiler efficiency Size Reheat

Sub critical ~ 130 - 180 560/560 37 - 39% Same Upto 700 MWe Single reheat

Super critical ~ 225 300 ~ 620/630 Less 40 45 % Same Upto 1300 MWe Single reheat

E&C Division

Sub critical Drum Circulation ratio Furnace Furnace Tubes Furnace arrangement/ Supporting Engineering Natural, Forced, (~10) , (~3) Vertical Smooth Simple Comparatively simple

Super critical r Once through (1) Spiral wound, Vertical Smooth, Internally Rifled Complex (Spiral) Simple ( Vertical) Complex

E&C Division

Sub critical Water Chemistry SH steam temp. control range Sliding pressure operation Response time Same 50 100% Limited 3%(MCR) /min

Super critical Same with tighter control 35 100% Always 5% (MCR)/min

E&C Division

E&C Division

CONTENTS
1. Mitsubishis Boilers Capability 2. Supercritical Sliding pressure Boiler Water Wall Design (Comparison between SV and SS) SV : Supercritical Vertical Water Wall SS : Supercritical Spiral Water Wall 3. Mitsubishi Low Nox Firing System 4. MHI Vertical Coal Mill 5. MHI Supercrtitcal Boilers Reference list
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1980 E&C Division

1990 2000

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Sliding Pressure Supercritical Operation

Pressure Operation Mode at Boiler Outlet

1. 2. 3.

Constant Pressure Operation Modified Sliding Pressure Operation Pure Sliding Pressure Operation

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GA OF TYPICAL SUPERCRITICAL BOILER - ELEVATION

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GA OF TYPICAL SUPERCRITICAL BOILER PLAN

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TYPICAL HEAT RELEASE RATES

Furnace Cooling Factor 185,000 kcal/hr-m2

Heat Liberation Rate 84,000 kcal/hr-m3

Net Heat Input/PA 4.75 x 106 kcal/hr-m2

Burner Zone Heat Release Rate 1.20 x 106 kcal/hrm2

E&C Division

Vertical Wall Sliding Pressure Supercritical Design

FRONT WALL SMOOTH TUBING SIDE WALL SMOOTH TUBING

HANGER TUBES SMOOTH TUBING ARCH SMOOTH TUBING

1 1/8 (28.6 mm)O.D. Tubing

1 1/8 (28.6 mm)O.D. Tubing

SIDE WALL RIFLED TUBING

REAR WALL RIFLED TUBING FRONT WALL RIFLED TUBING

SMOOTH TUBING FROM THIS ELEVATION ALL WALLS

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Only a Few Bends at the Top and Bottom

Straight tubes

Vertical wall
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Spiral wall

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E&C Division

(SA213T122)

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MHI VERTICAL MILLS

E&C Division

MHI VERTICAL MILL

Features
Extremely high fineness Effectively classification of coarse particle Higher combustion efficiency Lower NOx emission and lower unburnt carbon High capacity and lower power consumption

E&C Division

MHI VERTICAL MILL

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MHI MILL TYPES FOR VARIOUS COALS

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MHI VERTICAL MILL - MODELS

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MHI SUPER CRITICAL BOILERS REFERENCE LIST

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MHI SLIDING PRESSURE SC BOILER OPERATING INSTALLATIONS

Country Company Nos. Capacity (MW)
1000 1000 1000 900 700 700 700 700 700 600 600 600

Steam pressure (kg/cm2)

246 250 250 250 246 246 246 246 246 263 263 250

SH Steam temp (Deg C)

538 566 600 595 538 538 593 538 593 538 538 538

RH Steam temp (Deg C)

566 593 600 595 566 566 593 566 593 566 566 566

Fuel

Year of operation
1995 1997 1998 2004 1989 1991 2000 2002 2002 1998 1998 1999

JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN TAIWAN TAIWAN TAIWAN

SOMA KOYODO POWER CO. TOHOKU ELEC. POWER CO. CHUGOKU ELEC. POWER CO. KANSAI ELEC. POWER CO. KYUSHU ELEC. POWER CO. CHUBU ELEC. POWER CO. HOKURIKU ELEC. POWER CO. KOBE STEEL LTD. KYUSHU ELEC. POWER CO. FORMOSA PETROCHEMICAL FORMOSA PETROCHEMICAL FORMOSA PETROCHEMICAL

1 1 1 1 1 1 1 1 1 1 1 1

COAL COAL COAL COAL COAL COAL COAL COAL COAL COAL COAL COAL

E&C Division

MHI SLIDING PRESSURE SC BOILER OPERATING INSTALLATIONS

Country Company Nos. Capacity (MW)
600 600 600

Steam pressure (kg/cm2)

250 263 250

SH Steam temp (Deg C)

538 538 538

RH Steam temp (Deg C)

566 566 566

Fuel

Year of operation
1999 1999 1999

CHINA TAIWAN CHINA

IPP FORMOSA PETROCHEMICAL IPP

1 1 1

COAL COAL COAL

TAIWAN

FORMOSA PETROCHEMICAL IPP IPP TOKYO ELEC. POWER CO. HOKURIKU ELEC. POWER CO.

600

250

538

566

COAL

2000

CHINA CHINA JAPAN JAPAN

1 1 1 1

600 600 600 500

250 250 250 246

538 538 600 566

566 566 600 566

COAL COAL COAL COAL

2000 2000 2004 1991

E&C Division

MHI SLIDING PRESSURE SC BOILER OPERATING INSTALLATIONS

Country

Company

Nos.

Capacity (MW)

Steam press ure (kg/c m2)

246 246 246 246 246 316 316 246 246 246 246 246 246 246 246

SH Steam temp (Deg C)

RH Steam temp (Deg C)

Fuel

Date in op era tio n

1989-6 2000-6 2000-10 1981-5 1981-6 1989-6 1990-6 1983-7 1983-9 1984-9 1985-3 1987-9 1990-10 1989-8 1983-12

JAPAN THAILAND THAILAND JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN

TOKYO ELEC. POWER CO. EGAT EGAT CHUBU ELEC. POWER CO. CHUBU ELEC. POWER CO. CHUBU ELEC. POWER CO. CHUBU ELEC. POWER CO. KYUSHU ELEC. POWER CO. JOBAN JOINT ELEC. CO. KANSAI ELEC. POWER CO. KANSAI ELEC. POWER CO. KANSAI ELEC. POWER CO. KANSAI ELEC. POWER CO. KANSAI ELEC. POWER CO. HOKKAIDO ELEC. POWER CO.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1000 735 735 700 700 700 700 600 600 600 600 600 600 375 350

538 538 538 538 538 566 566 538 538 538 538 538 538 566 566

566 566 566 566 566 566 566 566 566 538 538 566 566 566 566

OIL,NG OIL,NG OIL,NG OIL OIL LNG LNG LNG OIL,COA L OIL OIL OIL LNG OIL OIL

E&C Division

MHI CONSTANT PRESSURE SC BOILER OPERATING INSTALLATIONS

Country Company Nos. Rated Capacity (MW)
1000 1000 1000 700 600 600 600 600 600 600 600 600 600 600 600 600

Steam pressure( (kg/cm2)

246 246 246 246 246 246 246 246 246 246 246 246 246 246 246 246

SH Steam temp (Deg C)

538 538 538 538 538 538 538 538 538 538 538 538 538 538 538 538

RH Steam temp (Deg C)

566 566 566 538 566 566 566 552 552 566 566 566 552 538 538 566

Fuel

Date in operation
1974 1975 1979 1974 1971 1972 1973 1973 1974 1974 1977 1977 1977 1978 1979 1980

JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN

TOKYO ELEC. POWER CO. TOKYO ELEC. POWER CO. TOKYO ELEC. POWER CO. CHUBU ELEC. POWER CO. TOKYO ELEC. POWER CO. TOKYO ELEC. POWER CO. TOKYO ELEC. POWER CO. KANSAI ELEC. POWER CO. KANSAI ELEC. POWER CO. TOKYO ELEC. POWER CO. TOHOKU ELEC. POWER CO. TOKYO ELEC. POWER CO. KANSAI ELEC. POWER CO. KYUSHU ELEC. POWER CO. KYUSHU ELEC. POWER CO. TOHOKU ELEC. POWER CO.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

OIL LNG, NAPTHA LNG, NAPTHA OIL,LNG OIL OIL OIL OIL,LNG OIL OIL,LNG OIL,NG LNG,LPG OIL LNG LNG OIL

E&C Division

MHI CONSTANT PRESSURE SC BOILER OPERATING INSTALLATIONS

Country Company Nos. Rated Capacity (MW) 500 500 500 500 500 500 500 500 500 450 450 450 450 350 350 Steam pressure((k g/cm2) 246 246 246 246 246 246 246 246 246 246 246 246 246 246 246 SH Steam temp (Deg C) 538 538 538 538 538 538 538 538 538 538 538 538 538 538 538 HP-RH Steam temp(Deg C) 538 538 538 538 538 538 538 538 538 552 552 566 566 566 566 Fuel Date in operation 1968 1971 1971 1973 1974 1976 1981 1982 1981 1971 1971 1973 1975 1972 1974

JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN

CHUBU ELEC. POWER CO. CHUBU ELEC. POWER CO. CHUBU ELEC. POWER CO. KYUSHU ELEC. POWER CO. CHUBU ELEC. POWER CO. KYUSHU ELEC. POWER CO. ELECTRIC POWER DEVELOPMENT CO. CHUGOKU ELEC. POWER CO. ELECTRIC POWER DEVELOPMENT CO. KANSAI ELEC. POWER CO. KANSAI ELEC. POWER CO. SHIKOKU ELEC. POWER CO. SHIKOKU ELEC. POWER CO. SHIKOKU ELEC. POWER CO. SHIKOKU ELEC. POWER CO.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

OIL,NG OIL OIL OIL OIL OIL COAL OIL,LPG COAL OIL OIL OIL,CO G OIL OIL,CO G OIL,CO G

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Thank You

E&C Division