Escolar Documentos
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Cultura Documentos
Section 5
Scania CV AB Sweden
DHA Section 5.
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DHA Section 5.
DI12 54A, order ref 10-70 1) DI12 56A, order ref 10-71 DI12 56A, order ref 10-72 2)
1)
Optimized for Clarks 36000 transmission 2) Optimized for Clarks 42000 transmission All engines comply with Stage 2 EURO exhaust emission regulations. Ratings IFN: Intermittent service
Standard equipment
Unit injectors and EMS Coordinator Main Supply Box Fuel filter cartridge Turbo charger Air-to-water charge air cooler (DI engines). Oil cleaner Oil filter Oil cooler Alternator: 1-pole, 65A, 28 V, incl. relay and connection for tachometer, see Equipment data Starter: 1-pole, 6.7 kW, 24 V, see Equipment data Flywheel, see Equipment data Silumin flywheel housing, SAE1 flange, see Equipment data Front mounted engine brackets, see Equipment data. Mainly for transportation purposes Operators manual
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DHA Section 5.
Basic data
General
Configuration and number of cylinders Working principle Bore x stroke Displacement Compression ratio Firing order Piston speed at 1500 r/min at 1800 r/min Rotation, seen from flywheel end Moment of inertia with flywheel for 14 coupling Number of teeths on flywheel ring gear Weight approx., with fan but excl. oil and coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 in-line . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 stroke mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 x 154 dm3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11,70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18:1 . . . . . . . . . . . . . . . . . . . . .1 - 5 - 3 - 6 - 2 - 4 m/s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7,70 m/s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9,24 . . . . . . . . . . . . . . . . . . . . Counter clockwise kgm2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2,74 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 995
Lubrication system
Oil capacity Oil consumption Oil change intervals Oil grade dm3, min max g/kWh h . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 0,3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400 . . . . . . . . . . . . . . . . . . CE or CF acc. to API CCMC D5 Acea E3-96
Oil Pressure Normal Minimum permitted Oil temperature Maximum permitted Oil cleaner Filtration Oil filter for turbo charger Oil cooler
bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 6 bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0,7 C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 . . . . . . . . . . . . . . . . . Paper and Centrifugal Micron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Paper . . . . . . . . . . . . . . . . .Water cooled/Full flow
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DHA Section 5.
Injection system
Type Governor Fuel filter . . . . . . . . . . . . . . . Electronic Unit Injectors Scania Engine Management System (EMS) . . . . . . . . . . . . . . . . . . . Paper filter element
Cooling system
Coolant volume, excl. radiator Coolant temperature Number of thermostats Opening temperature dm3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 - 85 ..................................1 C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Intake system
Permissible pressure drop in intake system with cleaned or new filter Permissible pressure drop in intake system with blocked (dirty) filter mmWc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 mmWc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
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DHA Section 5.
Technical data and cooling equipment recommendation DI12 54A, order ref. 10-70
Rating acc. to Gross power Gross torque Spec. fuel consumption full load 3/4 load 1/2 load Heat rejection to cooling water to exhaust gas to surrounding air Air consumption Exhaust flow Exhaust temperature kg/min kg/min
C
Engine speed, r/min 1200 187 (254) 1488 (152) 195 (143) 199 (146) 199 (146) 1500 237 (322) 1509 (154) 193 (142) 199 (146) 205 (151) 129 165 21 22 23 437 1800 240 (326) 1273 (130) 193 (142) 194 (143) 205 (151) 137 164 21 25 26 388 2100 243 (330) 1105 (113) 222 (163) 229 (168) 241 (177) 179 205 24 30 31 398
IFN IFN
kW 102 130 21 14 15 502 IFN, 2100 r/min Air-on temp. 35 C 50 C 1.0 55 420 Puller 787 21 1 1:1.08 9.8 30
Radiator front area weight Coolant pump flow Fan type power losses number of drive belts (poly-V) speed ratio Air flow free air flow pressure reserve
3
m2 kg dm /min
mm kW
787 21 1 1:1.08
m3/s mm Wc
9.8 35
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DHA Section 5.
280
380 hp 360
260 IFN 240 340 320 300 280 200 260 180 240 220
Max torque 1589 Nm/1400 r/min
220
160
TORQUE Nm
Nm --------- = kpm 9,81
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DHA Section 5.
Technical data and cooling equipment recommendation DI12 56A, order ref. 10-71
Rating acc. to Gross power Gross torque Spec. fuel consumption full load 3/4 load 1/2 load Heat rejection to cooling water to exhaust gas to surrounding air Air consumption Exhaust flow Exhaust temperature kg/min kg/min
C
Engine speed, r/min 1200 200 (272) 1592 (162) 197 (145) 202 (149) 207 (152) 1500 272 (370) 1732 (177) 190 (140) 200 (147) 206 (151) 138 186 24 22 23 464 1800 272 (370) 1443 (147) 192 (141) 197 (145) 207 (152) 145 186 23 27 28 401 2100 272 (370) 1237 (126) 214 (157) 224 (165) 238 (175) 180 222 26 33 34 393
IFN IFN
kW 109 143 23 14 15 549 IFN, 2100 r/min Air-on temp. 35 C 50 C 1.0 55 420 Puller 787 21 1 1:1.08 9.8 30
Radiator front area weight Coolant pump flow Fan type power losses number of drive belts (poly-V) speed ratio Air flow free air flow pressure reserve
3
m2 kg dm /min
mm kW
787 21 1 1:1.08
m3/s mm Wc
9.8 35
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DHA Section 5.
300 400 hp 280 IFN 380 360 260 340 240 320 300 280 200 260 180
Max torque 1780 Nm/1400 r/min
220
240
TORQUE Nm
Nm --------- = kpm 9,81
180 kpm 160 140 120 160 g/hph 150 140 1400 1600 1800 2000 2200 r/min
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DHA Section 5.
Technical data and cooling equipment recommendation DI12 56A, order ref. 10-72
Rating acc. to Gross power Gross torque Spec. fuel consumption full load 3/4 load 1/2 load Heat rejection to cooling water to exhaust gas to surrounding air Air consumption Exhaust flow Exhaust temperature kg/min kg/min
C
Engine speed, r/min 1200 224 (305) 1783 (182) 200 (147) 201 (148) 205 (151) 1500 294 (400) 1872 (191) 193 (142) 199 (146) 204 (150) 155 206 26 23 24 486 1800 294 (400) 1560 (159) 196 (144) 195 (143) 205 (151) 163 210 26 28 29 431 2100 280 (381) 1273 (130) 217 (160) 223 (164) 237 (174) 198 240 28 33 34 425
IFN IFN
kW 127 160 26 15 16 567 IFN, 2100 r/min Air-on temp. 35 C 50 C 1.0 55 420 Puller 787 21 1 1:1.08 9.8 20
Radiator front area weight Coolant pump flow Fan type power losses number of drive belts (poly-V) speed ratio Air flow free air flow pressure reserve
3
m2 kg dm /min
mm kW
787 21 1 1:1.08
m3/s mm Wc
9.8 25
10
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DHA Section 5.
300 400 hp 280 IFN 360 260 340 240 320 300 280 200 260
Max torque 1937 Nm/1400 r/min
380
220
2000 TORQUE Nm
Nm --------- = kpm 9,81
190 kpm 180 160 IFN 140 120 IFN 160 g/hph 150 140 2200 r/min
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DHA Section 5.
15 7 8 4 3
1
xx x+
10
x y z x y z x y z
z-
12
14 9
16
11
z-
z+
y-
y+
12
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DHA Section 5.
779
Drawing No. 1 520 626 This sketch is intended only as general sales information and must not be used for any installation purposes. See also General * The values for center of gravity applies for engines with standard equipment including coolant. Cooling equipment such as fan, fanring and protective grating are not included.
~ 0*
379
403
~ 210*
~ 610*
396
360
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DHA Section 5.
Equipment list
S = Standard equip., O = Optional equip. Technical descriptions of references, see Equipment data.
10
Ref -70 -71 -72
IFN, kW (hp)
Drw No.
36
MAIN SUPPLY BOX -02 S Cable harness, length 2 meter -03 O Cable harness, length 8 meter -04 O Cable harness, length 12 meter COORDINATOR -02 S With THROTTLE CONTROL -30 S Without -31 O Accelerator position sensor + cable harness 2 meter -32 O Accelerator position sensor + cable harness 8 meter FLYWHEEL -01 S For use with truck clutch -10 O SAE 14 -11 O For Clark 15/16 FLYWHEEL HOUSING -01 S Measurements according to SAE1 ENGINE SUSPENSION S Front mounting brackets O Fixed suspension, low O Fixed suspension, power pack type O Fixed suspension, power pack type O Stiff rubber suspension, low O Stiff rubber suspension, low O Stiff rubber suspension, power pack type O Stiff rubber suspension, power pack type
37
1 505 545
41
45
46
Material: Silumin
1 403 464
49
-01 -19 -21 -22 -25 -26 -27 -28
1 402 865 1 402 865 1 402 865 1 402 865 1 402 865 1 402 865 1 402 865 1 402 865
14
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DHA Section 5.
S = Standard equip., O = Optional equip. Technical descriptions of references, see Equipment data.
51
Ref -01 -25 -45
AIR CLEANER
Description Drw No.
S Without O Light duty, with paper insert. Filter area 10.6 m2 O Medium duty, with paper insert and precleaner. Filter area 16 m2
51A SAFETY CARTRIDGE FOR AIR CLEANER -00 S Without -01 O Safety cartridge for medium duty air Only for 51-45 cleaner 55 TURBO CHARGER -02 S Side mounted turbo charger, low -21 O Side mounted turbo charger, high EXHAUST PIPE -00 S Without -11 O Pointing rearwards -21 O 90 bend EXHAUST FITTINGS, shipped loose O Without S Flange O Flange O Flange O Flange O Flange and compensator O Flange and compensator O Flange and compensator O Compensator for exhaust brake SILENCER, shipped loose S Without O Truck type with clamps O Truck type with flanges O Truck type with flanges O Truck type with flanges O Industrial type, with flanges O Industrial type, with flanges
1 399 298
56
57
-00 -40 -41 -42 -43 -51 -52 -53 -54
89-102, not with 56-21 114, requires 56-21 130, requires 56-21 155, requires 56-21 114, requires 56-21 130, requires 56-21 155, requires 56-21 Requires 56-11
1 383 334 1 383 334 1 383 334 1 383 334 1 383 334 1 383 334 1 383 334 1 383 334
58
-00 -31 -32 -33 -34 -36 -37
115 115 130 155 130, straight outlet 155, straight outlet
1 331 676 1 331 676 1 331 676 1 331 676 1 379 683 1 379 683
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DHA Section 5.
S = Standard equip., O = Optional equip. Technical descriptions of references, see Equipment data.
60
Ref -05 -06
OIL SUMP
Description Drw No.
-07
Oil dipstick on left or right hand side. Drain plug on low left hand side. Oil dipstick on right hand side. Drain plug on low left hand side. Equipped for checking oil level with running engine. Oil dipstick on left or right hand side.
1 422 908
60A OIL DIPSTICK -01 S On right hand side (in oil sump) -02 O On left hand side in engine block. 61
-01 -02 -03 -03A
OIL FILLER S In valve cover O On left hand side (in engine block) O In valve cover and on left hand side (in engine block), 1:st cyl O In valve cover and on left hand side (in engine block), 5:th cyl OIL DRAINING S With magnetic drain plug O With hand pump O With hand pump O With hand pump
Not with 60A-02 or 60-07 Not with 60-07 Not with 60-07
62
-01 -10 -11 -12
Under Right hand side (delivered loose) Left hand side (delivered loose) With tap (delivered loose)
66
260 mm. For fan ratio 1:1,08 only 192 mm. For fan ratio 1:1,08 only 260 mm. Without fan only 260 mm. For fan ratio 1:1,08 only
16
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DHA Section 5.
S = Standard equip., O = Optional equip. Technical descriptions of references, see Equipment data.
72
Ref -01 -02 -03 -07 -08 -09 -10 -19 -20
FAN
Description Drw No.
S O O O O O O O O
Without fan Prepared for fan Prepared for fan Puller Pusher Puller Pusher Puller Pusher
Without radiator Ratio 1:1 Without radiator Ratio 1:1,08 Without radiator 711 mm, ratio 1:1,08 711 mm, ratio 1:1,08 787 mm, ratio 1:1,08. Not with 92A 787 mm, ratio 1:1,08. Not with 92A 787 mm, ratio 1:1. Req alternator 787 mm, ratio 1:1. Req alternator
1 385 758 1 385 757 1 385 760 1 385 759 1 385 760 1 385 759
75
-00 -21 -22 -25 -26 -35 -36
RADIATOR AND FAN COVER S Without O 0.75 m2 Not for DC engines O 0.75 m2 Not for DC engines O 1.0 m2 O 1.0 m2 O 1.2 m2 Not for DC engines O 1.2 m2 Not for DC engines
With fan cover for fan 711 mm With fan cover for fan 711 mm, frame and front grating With fan cover Not for fan 711 mm With fan cover, frame and front grating. Not for fan 711mm With fan cover, Not for fan 711 mm and 787 mm With fan cover, frame and front grating. Not for fan 711 mm and 787 mm
1 407 843 1 407 843 1 407 843 1 407 844 1 413 544 1 413 545
75A LEVEL MONITOR -00 S Without -13 O Level monitor in expansion tank 76 FAN RING -00 S Without -21 O Fan ring with sealing -22 O As 76-21 but with protective grating STARTER -05 O Without -11 S 1-pole -14 O 2-pole
1 342 316
80
6.7 kW 6.7 kW
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DHA Section 5.
S = Standard equip., O = Optional equip. Technical descriptions of references, see Equipment data.
81
Ref -03 -20 -22 -25
ALTERNATOR
Description Drw No.
O S O O
65 A 65 A 100 A
82
INSTRUMENT PANEL -01 S With connector kit -40 O Panel, 2-pole -41 O Panel, 2-pole with cupboard
89
Approved for use in Sweden, Norway, Finland, Germany and Austria Approved for use in Sweden, Norway, Denmark, Finland, Germany, Austria, Switzerland, Iceland, Holland and Belgium
90
FRONT MOUNTED POWER TAKE-OFF Important! Max. total torque capacity for front end of crankshaft is 1200 Nm. Total torque demands for coupling and drive must never exceed this value. -00 S Without -20 O Stub shaft for connection of flexible For engine without fan only coupling Not with 66-15 or -17 Max torque 635 Nm
1 404 875
91
SIDE MOUNTED POWER TAKE-OFF -00 S Without -13 O 1,19 x engine speed -13A O Prepared for side mounted PTO AIR COMPRESSOR -00 S Without -01 O 2-cylinder, liquid cooled, incl unloader valve
92
Capacity 380 - 600 l/min at 2100 r/min. Air inlet not connected
1 520 638
1 404 227
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DHA Section 5.
S = Standard equip., O = Optional equip. Technical descriptions of references, see Equipment data.
93
Ref -00 -12 -13
HYDRAULIC PUMP
Description Drw No.
S Without O Capacity: 16 l/min at 150 bar int., 25-30 bar cont. O Capacity: 22 l/min at 150 bar int., 25-30 bar cont.
95
PROTECTION COVERS -01 S Standard -04 O With covers for drive belts. -04 O With covers for drive belts.
with 81- (alternator), Not with 72without 81- (alternator), Not with 72-
98B CORRISION PROTECTION -00 S Without -01 O 10 litre corrosion inhibitor. 98C FUEL PRE-FILTER C-00 O Without fuel pre-filter
Requires a pre-filter from an external manufacturer. If no filter is mounted, the engine warranty is not valid. 1 407 701 1 407 701
C-01 C-02
S Fuel pre-filter with water separator O Fuel pre-filter with water separator and heater
98P CONVERTER OIL COOLER -01 S Without -02 O Connection for converter 99
A-01 L-31 L-36 L-38 N-01 Q-31 Q-32 Q-33
1 424 243
SPECIAL EQUIPMENT O Tool kit S Crankcase ventilation O Crankcase ventilation O Crankcase ventilation O Scania International Service O With parts catalogue x1 O With parts catalogue x2 O With parts catalogue x3
Open, direction downwards In valve cover, for external connection Internal ventilation
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DHA Section 5.
Mail to
Scania CV AB Industrial and Marine Engines Dept. IMS S-151 87 Sdertlje, Sweden
Telefax
031110