Cryofuge 5500i Sorvall RC4 120 200 208 English

Cryofuge 5500i Sorvall RC-4
SERVICE MANUAL
P/N 12004481
208V 60 Hz, 230V 60 Hz, 200V 50/60 Hz, 120V 60Hz
TABLE OF CONTENTS
Section 1 2 2.1 2.2 2.3 2.4 2.4a 2.5 2.6 2.7 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 5 5.1 5.2 5.3 5.4 5.5 6 6.1 6.2 7 8 Title OPERATING INSTRUCTIONS (not part of this doc) SERVICE Servicing Schedule Trouble Shooting Error Code Test Points 200V 208V 230V version Test Points 120V version Imbalance Behavior Cleaning of Instrument Parts Electrical Safety Check FUNCTIONAL DESCRIPTION Block Functions Main Board Functions PFC Speed Detection Board Imbalance system Rotor indication Key and Indication board Cooling Plant DIAGRAMS Block Diagram 200/208/230V unit Wiring Diagrams 200/208/230V unit Wiring Connection Diagrams 200/208/230V unit Block Diagram 120V unit Wiring Diagrams 120V unit Wiring Connection Diagrams 120V unit Main Board, Component Plan Main Board, Wiring Diagram Display Board, Component Plan Speed detection, Component Plan Motor Cover Assy, Component Plan Assembly Instructions Temperature Sensor Function Diagram of Cooling Plant DISASSEMBLY OF INSTRUMENT PARTS Housing / Casing Parts Line voltage setting Electrical Components Drive Components Components of Cooling Plant SPARE PART FIGURES AND LISTS Spare Part Figures Spare Part Lists TECHNICAL BULLETINS Preventive maintenance checklist Calibration Certificate Doc.- No. Page
2-1/2 2-3/4 2-5/6/7 2-8+10 2-9/10 2-11 2-11 2-12 3-1 3-1/2/3 3-4 3-4 3-4 3-4 3-5/6 3-6 4-1 4-2/3/4/5 4-6/7/8/9 4-10 4-11/12/13/14 4-15/16/17/18 4-19/20 4-21 4-28 4-29 4-30 4-31 4-32 4-33/34 5-1 5-2 5-3 5-4 5-5 6-1 6-12
Service
2.1
Servicing Schedule (yearly procedure recommended)
2.1.1 Maintenance Routine without Dismantling the Centrifuge 2.1.1.1 Electrical Installation and Safety switch OFF the centrifuge and disconnect the unit from power, check voltage supply and mains fusing (20 Amps, slow blow characteristic) check condition of plug and wall socket - (let) replace defective parts check cord condition and fixing / connection - replace or refit it check condition of instrument socket and replace it in case of bad contacts 2.1.1.2 Location and Mechanical Installation check the base (ground, table, lorry with lockable wheels etc.) for resonance-free and stable conditions check for a well ventilated place and sufficient distances to walls or adjacent equipment, without exposition to direct sunlight check the levelling of the centrifuge drive with use of a spirit level 2.1.1.3 Lid Tumbler Mechanism and Safety Device connect the centrifuge to power and switch ON check for correct automatic lid closing and self-acting lid opening - if in disorder, readjust lid, swivel hinges, and/or locking devices check the rubber gasket for lids and bolts sealing and replace, if damaged for checking the electronically safety circuit: start the centrifuge, let it shortly run and stop it, the lid must not be unlocked by the microprocessor as long as the speed is more than 60 rpm - if safety circuit is out of function, replace main board
2.1.1.4 Cleanliness of Spin Chamber and Motor Casing open the lid and remove the rotor (for loosening turn the T-handle Allen key (5mm) in arrow direction - see rim of rotor chamber) clean the spin chamber with a dry and absorbent cloth (remove all dust and moisture - see also section for Cleaning) Check the cleanliness of the motor flange and take care of the annular slot around the motor shaft: penetrating fluids can damage the upper motor bearing or electronics, remove fluids with an injector and/or absorbent paper
2.1.1.5 Rotor and Accessories Condition and Sealing check the condition of rotors and accessory parts (especially all supporting or stressed partitions): the rotor and/or accessory parts must not be used any longer, if there are visible traces of mechanical damage or rust check the condition of rotor and/or accessory sealing and replace them in case of malfunction
Edition: 02 18.04.02He
Service Page: 2-1
Multifuge4 Cryofuge 5500i Sorvall RC4
Service
Servicing Schedule (cont.) 2.1.1.6 Rotor Fixing and Motor Cone check the perfect condition of the collet chuck and replace it in case of malfunction (thread is worn out, horizontal grooves etc.) check the condition of the motor cone: the centrifuge must not be used any longer, if the cone is the thread should be greased a little 2.1.1.7 Temperature Level check the gauze (behind the air inlet slots) underneath the front panel for free ventilation, insufficient air flow will lead to an inadmissible temperature rise of compressor, motor and electronic parts 2.1.1.8 Imbalance Behaviour install available and empty rotors and check the imbalance behaviour with rotor dependant cut off and run through weights (see 2.4) and replace worn out motor rubber mounts, motor or faulty main board
2.1.2
Maintenance Routine after Dismantling the Centrifuge Casing
2.1.2.1 Motor Supporting Elements check the supporting and damping elements of the drive motor and replace them in case of increased rubber abrasion or abundance of imbalance but at least every 3 years 2.1.2.2 Braking Circuit check the function of the braking circuit (warming up of brake resistor, even and noiseless brake effect) and replace defective parts in case of malfunction 2.1.2.3 Lead and Screwing Connections check the terminal and plug connections of all leads and on all boards and electrical components, tighten all loosen screwing connections, refit or replace defective parts check the screwing connections of all boards, mechanical and electrical components and retighten them if necessary (use screw locking lacquer for motor mounts and lid lock assembly) 2.1.2.4 Protection Earth Core and Grounding Connections check the protection earth core for continuity and all grounding plug connectors (see also 2.6 Electrical Safety Check) check isolation resistance and accessible current (see 2.6)
Service Page: 2-2
Service
2.2
Trouble Shooting Error Cause
Possible Error Corrective Procedure Source mains switch with switch on again, disconnect electric. integrated fuse or components success., search for other fuses on main board faults no mains mains fuse or circuit check fuse or circuit breaker and replace voltage supply breaker failed or switch on again faulty mains cord or check instrument cord and socket, instrument socket replace defective parts displays check connections on CPU, faulty connection from remain dark indication board and connecting no low voltage CPU to indication leads, replace defective parts board supply for indication board faulty indication or replace main board completely CPU board NV-RAM out of interrupted insert the valid NV-RAM and push it socket or not program correctly into socket correctly placed remedy the failure all display reduced voltage CPU program if the voltage drops often, use a voltage elements supply (<10%) reset may be stabiliser are shortly caused by EMI bad or missing check all ground connections and the illuminated ground connection ground connection of all boards constant interruption parameter NV-RAM no or defective NV-RAM wear out of motor replace motor rubber mounts (at least rubber mount every three years) mechanics spindle bearings replace spindle completely drive makes noises -no motor bearings replace motor completely good check voltage on motor terminal and defective terminal separation winding resistances -see test points on connection, faulty result electrical boards lead or motor winding faulty power replace main board electronic 24V supply Check voltage for drive motor locking drive is faulty relay K2 Check switch. after power ON Replace not supplied lid cannot faulty driving circuit the main board with voltage be opened imbalance NV-RAM No or defective NV-RAM by key at locking motor faulty motor winding Replace complete locking assy standstill Push lid centrally into lock and press the ->E-17 lid is not lid bolt is jamming key again correctly locked lid is deformed re-adjust the lid centrally
Error Indication
Service Page: 2-3
Service
Trouble Shooting Error Possible Error Error Cause Indication Source rotor in inadmissible speed wrong selection speed or rcf value was preof detected rotor display selected rotor not symmetrically loaded base is not sturdy enough and comes into vibrations imbalance run centrifuge drive is bAL not correctly levelled message appears in rotor itself has speed imbalance display drive shaft or rotor fixing is damaged imbalance NV-RAM imbalance sensor, signal fault sensor board circuits of main board imbalance NV-RAM imbalance no imbalance but no imbalance sensor bAL cut-off (see 2.4) circuits of main message board forbidden lid was opened intervention manually during emergency opening Lid device must only be run appears in used at standstill speed defective micro display protection circuit switch or leads or (15V) interrupted connectors to micro during run switch are interrupted loose plug OPEn connectors appears in 15V supply for interrupted leads to speed protection circuit micro switches display by is interrupted at supposedly standstill Defective micro closed lid switch Corrective Procedure Press start again (within 15s), else wait for rotor standstill, lid OPEN/CLOSE, set value, start Open lid, check rotor loading, close lid again and restart Change or reinforce the base (table, lorry with lockable wheels, etc.) level the drive correctly by means of units feet rotor must no longer be used, send back to Kendro centrifuge must no longer be used, replace chuck or spindle no or defective NV-RAM replace spindle inclusive sensor board replace the main board wrong NV-RAM data replace spindle inclusive sensor board replace the main board close lid immediately, turn power OFF/ON, press lid down for locking, press start key, press stop to finish run
check leads and connectors to micro switch, in case of a faulty micro switch, replace lid lock device completely check plug connectors XA1 and XA2 check leads to micro switches for continuity in case of faulty micro switch replace lid lock completely
Service Page: 2-4
Service
Error Code Error Indication Error Cause Possible Error Source rotor is jammed rotor didnt turn E-00 missing speed or signal test: turn E-03 rotor by hand, message then close the lid appears in speed display spindle or motor is jammed faulty plug or lead connection to speed detection board faulty processing circuit Corrective Procedure check for easy movement, remove any jamming objects remove spindle or drive, replace defective parts check plug contacts and leads, measure speed signal on XW1/3, replace defective parts replace main board
E-01 message E-02 message
E-04 message E-05 message E-06 message
E-07 message
check plug contacts and leads, measure Connections motor to speed signal on XW1/3, replace defective power electronics parts motor didnt start motor windings Replace motor driving circuit, FETs Replace mainboard After motor Wrong sense of replacement wrong Check wiring at terminals rotation wired bad ground connect. check all ground connections tighten loose program EMI troubles screws sequence was replace the CPU disturbed internal program error replace the main board resistance test at soll=20C: PT100 sensor, faulty measuring connecting lines or 100: -> display: (-11)C of temperature plug connection 120: -> display: (501)C values Defective circuit replace the main board Wrong speed of Interference on Check wiring the rotor tacho signal data lines or soldering check lines and soldering points, replace connections faulty parts data lines to key board were CPU is defective CPU exchange disturbed faulty key board replace the main board faulty main board replace the main board Compressor didnt check leads, terminals, start relay, capacitor, chamber work compressor overtemperature: display >50C faulty cooling cycle exp. valve, refrigerant loss
Service Page: 2-5
Service
Error Code Error Indication E-08 message E-09 message E-10 message E-11 message E-12 message Possible Error Source Defective leads or over-voltage of brake resistor intermediate driving and/or braking circuit circuits Motor Motor Overtemperature or Cooling plant overpressure NV-RAM is not Initialising of NV-RAM initialised is not valid no data transfer from NV-RAM is faulty NV-RAM to CPU faulty temp. frequency of U/F measuring converter out of limit a wrong rotor was installed Error Cause wrong or faulty mains voltage failure rotor detection wrong motor phase condition faulty detection circuit NV-RAM is wrong or checksum error defective program CPU disturbed or interruption defective lid is blocked or jammed micro switch does not open defective micro switch after pressing lid or lid lock faulty driving circuit Software rotor Wrong rotor selection recognition wrong NV-RAM wrong key board wrong key board indication (incl./without cooling) Corrective Procedure check leads and brake resistor, replace defective parts replace the main board Wait until unit is at ambient check motor Clean condenser check compressor system check NV-RAM and socket, insert the correct NV-RAM replace the NV-RAM check sensor (see E-04) replace the main board wait for standstill, open the lid and install a correct rotor press stop key, wait for standstill and restart check rotation direction, if necessary change 2 leads replace the main board replace NV-Ram and insert correctly into socket replace CPU and /or eliminate disturbance press lid centrally in front down again, re-adjust if necessary replace lid lock device replace the main board Check Set-values Replace the correct NV-RAM replace the correct key board
E-14 message
E-15 message E-16 message E-17 message, lid didnt open E-18 message E-19 message
Service Page: 2-6
Service
Error Code Error Possible Error Error Cause Indication Source E-20 NV RAM doesnt Wrong NV RAM or message match to EPROM EPROM E-21 Acceleration too Faulty motor or message low mainboard wrong NV-RAM NV-RAM and E-22 CPU didnt message wrong CPU match 15V-protection E-23 circuit is Open lid switch message disconnected E-24 2. NV-RAM is NV-RAM for curves is message missing not (correctly) in place no rotor or upside down installed E-25 pulsing fault of loose rotor screwing message rotor detection big imbalance on start faulty pulse detection E-26 message E-27 message Failure of CPU imbalance PFC failure Checksum error NV RAM Overvoltage/low voltage Corrective Procedure Replace NV RAM Replace EPROM Replace motor Replace mainboard Replace the correct NV-RAM Replace the correct CPU Check voltage at XA1 and XA2 insert the NV-RAM including acceleration/deceleration curves install rotor correctly tighten rotor sturdy rotor, spindle or motor bearing distance hall sensor, magnets Replace NV RAM Replace mainboard Monitor line voltage Replace PFC
Not all error codes may come up in Multifuge 4 KR/Cryofuge 5500i/Sorvall RC4. This is a general information of 8051 firmware
Service Page: 2-7
Service
2.4
Test Points - 208V/60Hz, 230V/60Hz, 200V/50-60Hz Unit Value 230V AC 176 Conditions all given values are related on 230V (10%) mains voltage for boards supply in each case measured inter 2 motor leads after reaching selected speed - no effective values! 4400rpm , swing-out rotor 75006475 10000min , Rotor LAC-250 75006483 (6 x 400ml) Split-core transformer and True RMS-Multimeter in store mode Maximum during acceleration rotor 75006475, set speed = 4400rpm rotor 75006483, set speed = 10000rpm maximum during braking phase Master power switch ON at standstill max. during braking phase (75006475, 80s) rotor 75006475, set speed = 4400rpm rotor 75006483, set speed = 10000rpm shortly at maximum acceleration 75006475, 75s) Max during accelartion with 75006475 controlled speed at 4400rpm -1 5000min , LAC-250 75006483 -1 8000min -1 10000min shortly at maximum acceleration LAC-250 (75006483) shortly at maximum braking (75006475) switch OFF unit, pull off motor plugs, measure inter R -> S, S -> T, T -> R resistance inter each phase and motor casing switch OFF unit, 2 resistors parallel connected, resistance at 20C condition at rest, resistance at 20C 3 -> 4 (red) in series: 2 (XC1) -> 1 (XC2) with open lid voltage drop across both serial connected switches by open lid
-1
Test Points Mains terminal L/N boards resistance Terminal XM motor voltage values must be the same between all 3 motor leads (R,S,T)
290V AC 300V AC
3 * 9,0A Motor current IM 3 * 5,7A cable (R,S,T) 3 * 2,3A 3 * 8,0A PFC Input 198V to X1/L; X1/N 254V 380V DC Intermediate 423V DC voltage UD 360V DC (Output PFC, 372V DC X3/+;X3/-) 340V DC 310mV DC Current ID of 150mV DC intermediate 17mV DC circuit, (measured 43mV DC as voltage drop 70mV DC across control resistor R47) 180mV DC UM = I D * R M -40mV DC motor winding resistance 20C -insulation value brake resistor terminal X2 plugs XC1/2 lid motor bolt switches lid micro switches plug XA1/2 3x2 > 10M 75 8 5V 28V DC
Service Page: 2-8
Service
2.4a
Test Points - 120V/60Hz Unit Value 230V AC 176 Conditions all given values are related on 230V (10%) mains voltage for boards supply in each case measured inter 2 motor leads after reaching selected speed - no effective values! 4400rpm , swing-out rotor 75006476 10000min , Rotor LAC-250 75006483 (6 x 400ml) Split-core transformer and True RMS-Multimeter. Maximum during acceleration rotor 75006476, set speed = 4400rpm rotor 75006483, set speed = 10000rpm maximum during braking phase Master power switch ON at standstill max. during braking phase (75006476, 80s) rotor 75006476, set speed = 4400rpm rotor 75006483, set speed = 10000rpm shortly at maximum acceleration 75006476, 75s) Max during accelartion with 75006476 controlled speed at 4400rpm -1 5000min , LAC-250 75006483 -1 8000min -1 10000min shortly at maximum acceleration LAC-250 (75006483) shortly at maximum braking (75006476) switch OFF unit, pull off motor plugs, measure inter R -> S, S -> T, T -> R resistance inter each phase and motor casing switch OFF unit, 2 resistors parallel connected, resistance at 20C condition at rest, resistance at 20C 3 -> 4 (red) in series: 2 (XC1) -> 1 (XC2) with open lid voltage drop across both serial connected switches by open lid
-1
Test Points Mains terminal L/N boards resistance Terminal XM motor voltage values must be the same between all 3 motor leads (R,S,T)
290V AC ???V AC
3 * ?,0A Motor current IM 3 * ?,3A cable (R,S,T) 3 * ?,3A 3 * ?,0A PFC Input 198V to X1/L; X1/N 254V ?V DC Intermediate ?V DC voltage UD ?V DC (Output PFC, ?V DC X3/+;X3/-) ?V DC ?mV DC Current ID of ?mV DC intermediate ?mV DC circuit, (measured ?mV DC as voltage drop ?mV DC across control resistor R47) ?mV DC UM = I D * R M ?mV DC motor winding resistance 20C -insulation value brake resistor terminal X2 plugs XC1/2 lid motor bolt switches lid micro switches plug XA1/2 3x2 > 10M 75 8 5V 28V DC
Service Page: 2-9
Service
Test Points Test Points Motor over-temp. >130C XR High pressure controll switch terminal XO Fan electronic/ condenser XF
Unit Value 20V DC
Conditions voltage drop by one disconnected lead (error case) and bypassed terminal XO
20V DC
voltage drop by one disconnected lead (error case) and bypassed terminal XR
170
switch OFF unit, resistance temperature 20C
Fan cooling plant/ condenser XK Compressor 208V terminal XG terminal box -insulation value Compressor 120V terminal XG terminal box -insulation value
170 Irun5,8 A 1,8 8,8 > 10M Irun ?? 1,4 4,7 > 10M
switch OFF unit, resistance temperature 20C After 10 minutes runtime switch OFF unit, compressor temp. 20C resistance of main coil C R resistance of auxiliary coil C - S resistance inter phase and motor casing After 10 minutes runtime switch OFF unit, compressor temp. 20C resistance of main coil C R resistance of auxiliary coil C - S resistance inter phase and motor casing Not used
Bowl heater XV Speed detection plug XW (1 ->3) (1 -> 2) speed: (n = f30) Temp. measuring plug XU (2 -> 3) Plug XW (5 -> 7) imbalance sensor (5 -> 9) Rotor detection plug XE (1 -> 7)
12V DC 10,7V 0,3V 115mV 103mV 125mV 12V DC a(t) 5V DC 0V DC
board with active filter circuit low voltage power supply light barrier is passed through (slot position) light barrier is out (turn cone a little by hand) when centrifuge is running chamber temperature 20C (PT100: 108) chamber temperature -10C (PT100: 96) chamber temperature 40C (PT100: 116) low voltage supply of sensor board amplitude of lateral acceleration is rotor and speed dependent, analyzed for n > 250 rpm per rotor revolution 2 different long pulses are separated from 2 different pulse pause lengths, this pulse mode is generated by 4 alternately polarized magnets
Service Page: 2-10
Service
2.5
Imbalance Behaviour Install in table available rotor(s) in unloaded condition
Rotor 75006475 with 75006477 75006476 with 75006477 75006435 75006444 75006480 75003046 75006483
Run through weight approx. 30g approx. 30g approx. 20g approx. 20g approx. 30g approx. 10g approx. 15g
Cut off weight approx. 80g approx. 80g approx. 50g approx. 50g approx. 70g approx. 25g approx. 40g
Insert rotor dependent cut-off weights and position them at angles of 90 to each other, the centrifuge must stop 4 times indicating bAL message - in case of false behaviour see trouble shooting: no bAL indication. Insert the admissible imbalance weights in the same manner, the centrifuge must run through 4 times to maximum rotor speed.
2.6
Cleaning of Instrument Parts
ATTENTION - WARNING! The electrical and electronic components must not be cleaned with moist detergents! For Cleaning the centrifuge housing or its accessories see Operating Instructions section 1 (maintenance and care). Electronic components Clean dusty components carefully with a dry and soft brush and remove loose dust with a vacuum cleaner. Fans Scratch off carefully with a knife or similar tool the crusted dirt from the fans blades. Resulting grooves or marks must be removed subsequently with a fine abrasive cloth. Loose dirt is to remove with an absorbent cloth or vacuum cleaner. Vent holes Remove dirt from the vent grid behind the front panel by using a brush and vacuum cleaner. Condensers of cooling plant The louvers between the condensers heat air deflectors have to be vacuum cleaned. In case of persistent dirt the unit must be carried to an appropriate place where the condensers can be cleaned with compressed air from inside to outside. Bent heat air deflectors have to be realigned correctly.
Service Page: 2-11
Service
2.7
Electrical Safety Check
ATTENTION! A final electrical safety check must be performed after each maintenance and/or repair! Resistance check of protective conductor The measuring value of the resistance between the mains plug's grounding pin and the grounding conductors of the motor, electronic chassis and the casing must not exceed 200 m. Insulation resistance Check Check also the insulation resistance between the poles of the mains plug and the grounding conductor; the resistance value must be more than 2 M. Accessible current measured to EN 61 010 The accessible current must not exceed 3.5 mAmps in single fault condition (interrupted protection earth wire)! In accordance with the EN61010, IEC1010 and UL3101 such a fault condition can be reproduced by the following measuring circuit.
Steckergehuse / plug-in casing Spezifaktionen fr Megert - TRMS, DC - 5kHz oder mehr - Eingangswiderstand > 1M - Toleranz 5% oder besser - Crest Faktor 5 oder besser V AC Specifaction for the meter - TRMS, DC - 5kHz or more - Input resistance > 1M - Tolerance 5% or better - Crest Factor 5 or better
0,22F 5%
10k 5%
0,022F 5% 500 1%
L (N) N (L) PE
Krperstrom: accessible current: I [mA] = U [mV] / 500: Umax = 1750mV Imax = 3,5mA
Service Page: 2-12
Service
Functional Description
3.1 Block Functions The MULTIFUGE 4, Cryofuge 5500i, Sorvall RC 4 is a refrigerated microprocessor controlled low speed laboratory centrifuge with noise reduced induction drive motor incorporating automatic rotor and imbalance detection and self-closing lid tumbler systems. The unit is equipped with following boards and components (block diagram 4-1): Instrument socket for mains cable on back side Two poles mains switch with integrated thermal over-current release F1 (20A) Step-up transformer for different line voltages Mainboard (230V) with microprocessor part and power electronics PFC-Module (Power Factor Correction) Key and indication board (program: EASYCONTROL with temp. display) Sensor board with rotor detection sensor 3 phase induction motor with integrated thermal over-temperature switch (C. O. 155C) Speed detection board with filter attached to the motors bottom by screws 2 self-closing lid tumbler systems with 3 integrated micro switches each (mechanical bolt keeper, motor dislocking) 2 parallel brake resistors mounted on the floor space Cooling plant with R134a compressor, expansion valve and pressure switch F2 2 equal axial-flow fans for power electronics, motor and cooling plant Connection (on back panel) for serial interface (option)
3.2 Main Board Functions The Main board is mounted on a folding metal plate behind the right side panel. The components on main board are arranged in following function blocks (see wiring diagram page 4-2 and 4-4). Noise filter in accordance with EN 55011 for motor and triac circuits Power pack for low voltage supply of microprocessor part and power electronics Triac driving circuits for compressor cut-in relay, for 2 independent fan wiring terminals DC intermediate circuit for supply of frequency converter equipped Power part inclusive physically separated driving stages Microprocessor part with 2 controllers (CPU, imbalance) and ASIC80 comp. Driving component for 2 self-closing lid lock devices Interface component for serial RS232 3 exchangeable NV-Rams containing specific data of the unit
Function description Page: 3-1
Multifuge 4 Cryofuge 5500i Sorvall RC4
Service
3.2.1 Power Pack The power pack consists of 2 transformers, 2 bridge rectifiers and 3 voltage regulators, it generates the following low voltage levels:
U1 = 5V:
by switched-mode regulator LM2575T-5.0 supplies all processors and its electronic components on main and indication board by fix voltage regulator 7812 supplies sensor circuits on the rotor indication plus the speed and imbalance detection board unregulated is used for the driving of both lid lock motors and relays K2, K3; the reference potential of U1,U2,U3 is A1: connected to protective conductor (GND) by 2. transformer, rectifier and fix voltage regulator 7815 serves for supply of driving of the power electronics via the protection circuit by closed lid switches reference potential: A2 (UD-) CAUTION - MAINS POTENTIAL!
U2 = 12V:
U3 = 24V:
U2 = 15V:
3.2.2 Intermediate Circuit The DC intermediate circuit serves as an energy store between the AC power input and the transmitted motor performance. The DC intermediate circuit consists of several reservoir capacitors which are softly charged across the power correction module (PFC) when ever the unit is switched on. When switching the unit off, the DC voltage of the intermediate circuit is discharged across a path of resistor and voltage monitoring LED H3.
3.2.3 Frequency Converter The motor is 3-phased, provided with chopped direct voltage blocks (chopped frequency approx. 20kHz, amplitude is height of DC intermediate voltage). These blocks are variable in frequency and pulse-width modulation, 120 out of phase. These 3 phases are controlled during acceleration, running at set speed and deceleration (e.g. for small speed: low frequency and small pulse-width length will be affected). The FC is protected against over current, over temperature and over-voltage which will be indicated by LED H2.
Service
3.2.4 Microcontroller (Central Processing Unit) Part The software identification No's of the CPU and 2 data storages (NV-RAMs) 9366 are sequentially displayed in speed and time fields: CPU: RAM 1 (parameters): RAM 2 (curves): XXX XXYY XXYY xx xx xx (second No.) (third No.) (fourth No.)
The actually indicated version No.'s (xx) are displayed in the time field and will be upgraded if program or data changes are necessary. The control program (ROM) is integrated in the controller component. The most important operating parameters (e.g. the maximum data for all rotors, the last operator settings, the basic values for speed and temperature controlling, data of acceleration and deceleration curves as well as 9 data sets of program places plus pre-temperation program) are stored in the non volatile (NV)-RAMs. The actual value of all centrifugation cycles (CYL) is also shown in the display (as fifth No.) when ever the unit is powered on, before the check routine for all program places puts an end to the initialisation time (approx. 18s). The CPU co-operates with the ASIC 80 component via the 8 bit data bus and some control lines. The ASIC 80 is a specially designed integrated circuit for the driving of Heraeus centrifuges (with induction motor), containing a pulse counting stage for speed measuring and some protecting functions for the power electronics. An other micro-controller (XXX) and NV-RAM (XXYY) are serving the tasks for automatic imbalance and lid release control. When the CPU (590) has identified the installed rotor type, the imbalance controller gets this code to read in a rotor and speed dependent imbalance limitation curve from a third NV-RAM (4434). The analogue imbalance signal is filtered, converted into digital form and continuously comperated with this specific limitation curve. If the actual imbalance signal will rise at any speed beyond the limit, the error signal for imbalance load bAL is switched over to the CPU. An additional task of the imbalance controller is the surveillance of the lids unlocked condition: Both lid motors can only be supplied with 24V by relay K2 if the speed is less than 60 rpm.
3.2.5 Temperature Measuring The temperature inside of the rotor chamber is measured by a PT100 sensor. The sensors head is inserted into a guide boring of the motor rubber flange. The signal is led across the plug connection (XU) to the main board where a voltage to frequency converter converts the PT100 resistance changes into a variable frequency. This frequency is processed by the ASIC80 and finally red in by the CPU over the data bus. The calibration of the F/U converter in the range of 0C to 50C is regularly controlled by 2 resistors of 0.1% tolerance.
Service
3.3 Power Factor Correction (PFC Module) An increasing number of loads in the public power supply networks do not as in the past take the required current from the mains power supply in form of sinus waves but in form of short and high current pulses. Mostly, these are electronically regulated loads (e.g. switched mode power supply units, electronic engine controls, dimming devices), which increasingly gain currency due to their low power loss ratios and the numerous advantages resulting therefrom The input current of switched mode power supplies and other electronic loads has the shape of a pulse wave Here, the problem is as follows: With the majority of loads, the current pulses occur approximately at the same time, i.e. nearby the peak voltage value. For a short period of time, the mains must cope with a current input which is larger than the loads actually require, whereas in the remaining time it is loaded to a much less extent. The consequence is: Due to the current spikes and the impedance typical of the power mains, the voltage curve also deviates from the sinus-wave form, which may cause problems with sensitive loads. Moreover, all components of the sup-ply network must strictly speaking quite unnecessarily be overdimensioned, if this imbalance proliferates. In order to prevent this from happening, the public mains power supply network operators initiated the EN61000-3-2, based on the preceding standard EN60555-2. In the Multifuge 4 it is used an active Power Factor correction. Here, the input capacitor is decoupled from the mains for example by means of a so-called set-up converter, so that the input current can now be controlled electronically. The power supply unit constantly determines how much energy is needed on the secondary side and draws an (almost) sinusoidal current to the necessary extent from A red LED shows that there is power at the components and it you shouldnt be touched until it is off.
3.4 Speed Detection Board On a small board, which is attached underneath the motor, the circuits for speed detection and signal shaping are arranged. The motor speed is optically detected by an infra-red light barrier. The motor axle has a slot at the same level as the light barrier. This effects that the light beam will be interrupted twice during one motor revolution. A following pulse shaping stage on board forms square-topped pulses which are led via XW2 to the main board where they are passed on to imbalance controller (see 3.5.3) and further to ASIC80 component. The speed pulses are counted by an integrated circuit stage of the ASIC80 component to give the CPU a hand with fast calculation of the exact motor speed. 3.5 Imbalance Detection (on speed detection board) On the speed detection board a piezoelectric acceleration detector is additional fixed. Dependent of the rotor imbalance this sensor generates an analogous voltage signal which is led via a following band-pass filter to plug connection XW1/2 to main board, where it is analysed by CPU. When the CPU) has identified the installed rotor type, the speed dependent imbalance limitation curve from EPROM The analogue imbalance signal is filtered, converted into digital form and continuously comperated with this specific limitation curve. If the actual imbalance signal will rise at any speed beyond the limit, the error signal for imbalance load bAL will be displayed and the unit slows down. 3.6 Rotor Indication In the rotors bottom 4 magnets are forced, being alternately arranged in polarity and positioned to each other to different distances on a constant circular ring (segment steps of 20). A Hall sensor is exactly fixed below to the sensor board. The magnets are switching a flip-flop stage by which different pulse lengths and pulse intermissions are generated during one rotor rotation. By this signal the CPU is able to detect up to 65 different rotors and the correct direction of rotation, too.
Service
3.7 Key and Indication Board The key and indication board is mounted behind the operating panel. The connection to the main board is done by a screened 6 polar cable by which the serial data transfer as well as the low voltage supply of 5V is verified. The 7-segment displays, the control LEDs and the operating keys are managed by an own controller unit (first identification No. 526) in multiplex processing. For the programming serves EASYCONTROL II (see Operating Instructions).
Functions of keys elements keys S18 designation arrow to right function(s) start, to set a centrifugal run in rotation terminates the time out when changing set values switches over to acceleration during braking phase stop, to terminate the centrifugal run manually switches off the buzzer when activated terminates time out when changing brake setting quick run, to start - keep the key pressed to open the lid (only possible at standstill) to increase the value of the set temperature to decrease the value of the set temperature steps on the setting temperature digit position to increase the value of the set time to decrease the value of the set time steps on the setting time digit position to switch over from speed to rcf value and back to increase the value of the set speed/rcf to decrease the value of the set speed/rcf steps on the setting speed/rcf digit position to select the bucket code brake curves - setting acceleration curves - setting selection of program No. storing of programs
S19 S16 S17 S14 S13 S13+S14 S12 S11 S11+S12 S10 S8 S7 S7+S8 S9 S6 S5 S1 S2
square symbol double arrow Lid symbol temp. arrow up temp. arrow down at the same time time arrow up time arrow down at the same time rcf arrow up/down speed arrow up speed arrow down at the same time Bucket brake arrow up accel. arrow up program arrow up programming key
Service
Functions of Indicating Elements indication H8 H2 H3 designation program digit accel. curve digit decel. curve digit function(s) 1-9 free selection of program storing places P program for pre-cooling or pre-heating - no stored program in process quick run in process selection of 1-9 defined acceleration curves selection of 1-9 defined deceleration curves (9 max speed in rpm (rounded to full 10 rpms) rotor not yet detected (xxx .) rcf-value (xg) or not yet possible to calculate ----- identifications no.s of controller and NV-Rams, lid open condition (OPEn") centrifuge run is terminated (End") wrong rotors max. speed (rotor) imbalance load (bAL) and error messages (Lid, E-xx) centrifugal time in h. min (count down process) count up process (hld) in h. min (count up process) actual version number (xx) sample temperature in C 2K when pre-cooling or pre-heating process is terminated for speed indication for rcf indication for bucket for running circle Acoustic signal at the end of a run or in case of error
H4-H7 H12
speed range
H13-H15 H16,H17 H18 H22 H23 H19,20,24,25 H1
time range temperature range allocation LED allocation LED allocation LED allocation LED Buzzer
3.7 Cooling plant The Multifuge 4 KR/Cryofuge 5500i/Sorvall RC4 is equipped with a high-grade cooling plant, to meet its requirements of driving power and compact design. The CFC free refrigerants R134A evaporate at low temperatures ( -20C) and absorbs through this the frictional heat from chamber produced by the fast spinning rotor. 2 fans serve for even air flow through condenser so that the refrigerants condensing temperature is kept on a low level A specially designed heat exchanger serves for essential undercooling of the condensed refrigerant to ensure an optimum evaporation and a perfect operation of the expansion valve. To maintain low evaporation and resultant condensation temperatures on one hand and to support the starting procedure of the compressor on other hand, a thermostatic expansion valve with 1.0bara MOP is used. The minimum achievable sample temperatures are depending on speed, rotor type and a little on ambient temperature. After a compensating time, given by the pre-cooling or pre-heating program as optimal result, the rotor has reached the selected set temperature within a tolerance of 2K. To reduce the power consumption during acceleration phase the compressor will not be switched on. After reaching the set temperature and low temperature selection the compressor will be activated. But during acceleration both fans will work. After run is completed the fans will go on running 15 seconds to blow out the heat. At standstill-cooling only the left fan will be activated
SCHALTBILDER SCHEMATIC DIAGRAMS

Gertestecker Unit's Plug
rpm
xg
Tasten-und Anzeigenplatte Key and Indication Board

Temperaturfhler Temperature Sensor V1 R1 R2
PT 100
XI
PFC Power Factor Correction ~ ~
Bremswiderstand Brake resistor
Rotorerkennung Rotor Detection
Ser. Schnittstelle Serial Interface RS 232
S1
F1
16A
Netzschalter mit berstromauslser Mains Switch with over-current release
~
+
X2 X5
X1
T1 T2
X3
Vorschalttrafo T1/T2 Netzspannungswahl Auto transformer T1/T2 Mains voltage selection

XI XN XP/N/~/~ XS XU XE XB CPU
S2
S3
NV-RAM
Hauptplatte Main Board

XC1 U XA1 XC2 XR V W XM XW XO
NV-RAMs
XV XG XF XK
S4 M5 S5 S6
S7 M6 S8 S9
F2
3~
a(t)
F3 p>
M1 Automatische Deckelverriegelung mit Zuhaltungsberwachung Automatic Lid Locking Device with closure supervisory bertemperatur Schalter Overtemperature Switch
V2 Drehzahlerfassung Speed Detection Board
M2 Pressostat Khlmaschine Pressure Switch Compressor
M4 Lfter Kondensator Fan for Condenser
Motor
Unwuchtsensor mit Beschleunigungsaufnehmer Imbalance Sensor with accelerating sensor
Kesselheizung Chamber Heating
Ausgabe / Edition: 01
02.10.01 AH
Blockschaltbild 200/208/230V Gerte / Block Diagram for 200/208/230V units

4-1 Cryofuge 5500i, RC-4
Nicht angeschlossen not used

R3

Gertestecker Socket
Werksseitig auf 208V eingestellt Factory set at 208V

PE
208V
A1 A3
N
200V 208V 230V
S2
A2
S1
F1 16A
Sule hinten Column at the back

L N
230V
B4 B6 B5
T1 208/230V
4 2 8 6 K2
3
Ansteuerung Compressor Driving of the compressor
Steckerleiste Terminal Board

KL1
208V
A1 A3
S3
A2
230V
B4 B6 B5
T2 208/230V
1
Zur Hauptplatte To the Mainboard
2
Spannungsumschaltung Schalterstellungen Schalter nach oben gebrckt A2-A1 u. B5-B4 Schalter nach unten gebrckt A2-A3 u. B5-B6
CS 88F L 2
Remove line plug before switching Line voltage setting: 208V 60Hz
200V 60Hz
Switch S2 Switch S3
Factory set at 208V Switch S2
S2 S3 208V/60Hz oben oben 200V/50Hz unten oben 230V/60Hz unten unten Voltage selection
a b
a b
Switch S2
FKompressor
230V 60Hz
13,0A 2,7kW Japan only
Switch position Switch to the top bridge A2-A1 a. B5-B4 Switch to the top bridge A2-A3 a. B5-B6
KStart S M
200V 50Hz
14,0A 2,55kW
S2 208V/60Hz top
S3 down
M2
200V/50Hz down top 230V/60Hz down down
Khlmaschine mit Motorschutz, Startrelais und Startkondensator Compressor with Overload Protector, Starting Relay and Starting Capacitor
02.10.01 AH
Schaltbild 200/208/230V Gerte / Wiring Diagram for 200/208/230V units


5 6
Funkentstrfilter ~ ~
HAUPTPLATTE MAIN BOARD

Noise Filter
L
1
+24V +5V (VCC) +12V

GND
LM2575T-5.0
2 GND GND
7812
PE
Ansteuerung IGBTs (Umrichter) Driving of IGBTs (Frequency Converter)
7815
UDUD-
+15V UDDeckel offen Lid open
K1 XV 1 2
XG
XF
XK
XA1
XA2
XR
XO
Pressostat Motortemp.
3 4
S5
S8
p>
M3
M4
S6 1
S9 2 Deckelschlo Lid Lock Brcke short cut connector
F2 130C
F3 c.o. 21bar
Lfter Kondensator Fan for Condenser
02.10.01 AH
Motorbertemp. Motor Overtemp.
Pressostat Overpressure Switch

POWER FACTOR CORRECTION

Eingangsspannung 198V - 254V AC Input Voltage 198V - 254V AC PFC - Regelung PFC - Control Zwischenkreis Intermediate Circuit Autom. Bremsschaltung Autom. Brake Control Ausgangsspannung 360V DC Output Voltage 360V DC X3/+
X1/L
Uin
6 X1/N
ELKO - Ladeschaltung DC Charging Circuit
X2/1 +18V X2/2
J
Ansteuerlogik Control Logic
Uout
1
X3/-
Strommewiderst. Current Control Restistor

Spannungsberwachung Voltage Monitoring
+18V 7818 18V~
XS/1
Status an P Status to P
XS/2
10
R1
R2
Bremswiderstand Brake Resistor
02.10.01 AH

9 10 7 8 +
TASTEN-U. ANZEIGENPLATTE KEY AND INDICATION BOARD

XS/1 XS/2 XI 5V GND
Serielle Schnittstelle Serial Interface RS232
6
XI
NV-RAM NV-RAM
5
XB MAX232 P - Teil P - Part
K1(M2) M3 M4 R3
5V
Zwischenkreis Intermediate Circuit
CPU
S2+S5
+15V
UD+ UDUmrichter Frequency Converter
6 IGBTs INHIBIT 6
ASIC 80
"n"
5 idyn
n<60min
-1
1s
K2 24V
"OPEn"
NV-RAM
Presostat Motortemp.
3 i dyn CPU
+5V +12V GND
F U
D A
12V
5V XU/1 XE/1 /2 /3
K2
XC1 1 2 XC2 1 2
K2
XM/
W
S
V
T
U
R
XU/2
XW/
Galvanische Trennung Physical Separation
n = 0: V1 PT100 M1 J Temperaturfhler Temperature Sensor Hall-Effekt-Sensor Hall Effective Sensor Drehzahlerfassung + Beschleunigungssensor Speed Detection Board Deckelschlsser 1 und 2 Lid Locking Devices 1 and 2 Motor X
a(t)
S4
n > 0:
M5
S7
M6
02.10.01 AH

+ -
+ -
"E-08"
Deckel offen Lid open
, , T
"n"
Unwucht C8051 Imbalance
"n"
Schlo-Steuerung Lid Lock Driving rein: + raus: -
24V
in: + out: -

Leitungen 1x durch die Ringkerne ziehen Wires 1x through the toroidal core Gertestecker in der Sule hinten rechts Units plug at the column right behind PE - Stecker an der Sule hinten rechts PE- Terminal at the column right behind
L T1 1 2 Netzschalter S1 Mains switch S1 3 4 br rt - 0V br - 200V bl - 225V rt rt br bl A 2 A1 A2 A3 br S2 bl B4 B5 B6 bl 6 8 B 5 2 4 K2 0 Kompressor Compressor N
L N
6 2 8 4 7 3
L N KL1 L Klemme Terminal board L N N Spannungsumschaltung 208V/60Hz 200V/50Hz 230V/60Hz S2 oben unten unten S3 oben oben unten
rt
rt
Kompressor-Relais Compressor-Relay
Transformator Auto transformer 200/225V
S1 / S2 Schalter fr Spannungsumschaltung Switches for voltage selection
G G
XG rt rt T2 br A1 rt - 0V br - 200V bl - 225V A 2 rt rt br bl A2 A3 S3 bl B4 B5 B6 B 5 L N Hauptplatte Mainboard L N
Voltage selection 208V/60Hz 200V/50Hz 230V/60Hz S2 top down down S3 down top down
02.10.01 AH
Klemmplan 200/208/230V Gerte / Wiring Connection Diagram for 200/208/230V units


Drehzahl- und Beschleunigungserfassung Speed- and Acceleration Sensor Board
Temperaturfhler Temperature Sensor
Rotorerkennung Rotor Indication Board
Tasten-u. Anzeigenplatte Key- and Indication Board
PFC - Modul ein PFC - Module on
RS 232 Interface
Deckelschalter Lid Lock Switches Presostat
Motor
P W W
XE
XW
XB XC1 Deckelschlo rechts Lid Lock right side Deckelschlo links Lid lock left side
Motorkabel 2x durch die drei weien Ringkerne und 1x durch den grauen Ringkern ziehen Motor lines 2x through the white toroidal core and 1x through the grey toroidal core
XU XS NV-Ram BAL C BAL CPU XI NV-Ram Parameter Kurven Curves XA1 XA2 XR XO _ Abschirmung Screening
N P W W
PFC - Modul PFC - Module
XC2 Leitungen 1x durch die Ringkerne ziehen Wires 1x through the toroidal core
XF XK

Brcke Short Cut
N P WW
~ ~ +
XV XG L N
Lfter Kondensator - Elektronik Fan Condenser - Electronic Lfter Kondensator - Kompressor Fan Condenser - Compressor Kesselheizung (nicht angeschlossen) Chamber Heating (not used) Kompressor-Relais K2 (siehe Blatt 4-6) Compressor-Relay K2 (see page 4-6) Spannungsumschaltung (siehe Blatt 4-6) Voltage selection (see page 4-6)
(W) S
(V) T
(U) R
02.10.01 AH


Aufbau Erder mounting of unit ground
Rckwand Back panel Gehuse Casing
D D
+
N P _ + X3 OUT
+
X5 PFC-ON
X2 Brake
1x PE Flachstecker 3pol. 1x PE terminal 3 pole 1x Schraube M4x10mm 1x screw M4x10mm 2x Fcherscheibe 4,3mm 2x fan washer 4,3mm
PE - Stecker Trger hinten rechts PE- Terminal at the support right behind Gertestecker Units plug Seitenwand rechts Side panel right side
PE - Stecker an der Sule hinten rechts PE- Terminal at the column right behind
Bremswiderstnde Brake resistor
Frontblende Front panel
Verdrahtung 2x durch den Ringkern ziehen Wires 2x through the toroidal core
Deckelschlo links Lid lock left side
Deckelschlo rechts Lid lock right side
PFC - MODUL PFC - MODULE
Lfter Verdichter & Kompressor Fan Condenser & Compressor Lfter Verdichter & Elektronik Fan Condenser & Electronic Hauptplatte Mainboard
P N W W Verdrahtung 2x durch den Ringkern ziehen Wires 2x through the toroidal core
W W
PE - Stecker Boden hinten links PE- Terminal at the ground left behind
02.10.01 AH

Kompressor Compressor
Hauptplatte Mainboard
Seitenwand links Side panel left side
LINE X1
PE - Stecker Trger vorne links PE- Terminal at the support left hand corner
PE - Stecker Trger vorne rechts PE- Terminal at the support right hand corner
Anschlussplan Kompressor + Startrelais Connection diagram Compressor + Start Relay
Anschlu Startrelais Anschlu 1 L S M 2 1 2 Verbindung Anlauf- Kondensator (88F) Anlauf- Kondensator (88F) Kompressor S, ws Kompressor R, rt Motorschutzschalter 1, sw Kompressor-Relais K2/8 Kompressor-Relais K2/6
Connectios Start Relay Terminal 1 L S M 2 1 2 Connection Starting Capacitor (88F) Starting Capacitor (88F) Compressor S, white Compressor R, red Overload Protector 1, black Compressor-Relay K2/8 Compressor-Relay K2/6
Anschlu Kompressor Anschlu C R S Verbindung Motorschutzschalter 3, sw Startrelais M, rt Startrelais S, ws
Connectios Compressor Terminal C R S Connection Overload Protector 3, black Starting Relay M, red Starting Relay S, white
Anschlu Motorschutzschalter Anschlu Verbindung 1 Startrelais 2, sw 3 Kompressor C, sw
Connections Overload Protector Terminal Connection 1 Starting Relay 2, black 3 Compressor C, black
1
Startrelais Start Relay
1 Motorschutzschalter Overload Protector
Anlaufkondensator, 88F Starting Capacitor, 88F
C S R Anschluss Kompressor Compressor Terminals
02.10.01 AH


Gertestecker Unit's Plug
rpm
xg
Tasten-und Anzeigenplatte Key and Indication Board

Temperaturfhler Temperature Sensor V1 R1 R2
PT 100
XI
PFC Power Factor Correction ~ ~
Bremswiderstand Brake resistor
Rotorerkennung Rotor Detection
Ser. Schnittstelle Serial Interface RS 232
S1
F1
20A
Netzschalter mit berstromauslser Mains Switch with over-current release
~
+
X2 X5
X1 Vorschalttrafo T1 120/225V Auto transformer T1 120/225V

XI XN
X3
T1
XP/N/~/~
XS
NV-RAM
XU
XE XB
Hauptplatte Main Board

XC1 U XA1 XC2 XR V W XM XW XO
CPU
NV-RAMs
XV XG XF XK
S4 M5 S5 S6
S7 M6 S8 S9
F2
3~
a(t)
F3 p>
M1 Automatische Deckelverriegelung mit Zuhaltungsberwachung Automatic Lid Locking Device with closure supervisory bertemperatur Schalter Overtemperature Switch
V2 Drehzahlerfassung Speed Detection Board
M2 Pressostat Khlmaschine Pressure Switch Compressor
Motor
Unwuchtsensor mit Beschleunigungsaufnehmer Imbalance Sensor with accelerating sensor
Kesselheizung Chamber Heating
02.10.01 AH
Blockschaltbild 120V Gerte / Block Diagram for 120V units

4 - 10 Cryofuge 5500i, RC-4
Nicht angeschlossen not used

R3

Gertestecker Socket
N
120V S1
PE
XKL/3 225V
F1 20A

XKL/1 XKL/1 R3 3R3 XKL/4 120V
3
4 2 8 K3 6
Ansteuerung Compressor Driving of the compressor
Bypass-Relais Bypass-Relay
4 2 K2
4
T1 120/225V
1
Zur Hauptplatte To the Mainboard
0V XKL/2 XKL/2 XKL/2
0V
2
14 10
M2
11 13 FKompressor
CS 240F
Khlmaschine mit Startrelais und Startkondensator Compressor with Starting Relay and Sart Capacitor
02.10.01 AH
Schaltbild 120V Gerte / Wiring Diagram for 120V units


5 6
Funkentstrfilter ~ ~

Noise Filter
L
1
+24V +5V (VCC) +12V

GND
LM2575T-5.0
2 GND GND
7812
PE
Ansteuerung IGBTs (Umrichter) Driving of IGBTs (Frequency Converter)
7815
UDUD-
+15V UDDeckel offen Lid open
K1 XV 1 2
XG
XF
XK
XA1
XA2
XR
XO
Pressostat Motortemp.
3 4
S5
S8
p>
M3
M4
S6 1
S9 2 Deckelschlo Lid Lock Brcke short cut connector
F2 130C
F3 c.o. 21bar
02.10.01 AH

4 - 12
Motorbertemp. Motor Overtemp.
Pressostat Overpressure Switch
Cryofuge 5500i, RC-4
POWER FACTOR CORRECTION

Eingangsspannung 198V - 254V AC Input Voltage 198V - 254V AC PFC - Regelung PFC - Control Zwischenkreis Intermediate Circuit Autom. Bremsschaltung Autom. Brake Control Ausgangsspannung 360V DC Output Voltage 360V DC X3/+
X1/L
Uin
6 X1/N
ELKO - Ladeschaltung DC Charging Circuit
X2/1 +18V X2/2
J
Ansteuerlogik Control Logic
Uout
1
X3/-

Spannungsberwachung Voltage Monitoring
+18V 7818 18V~
XS/1
Status an P Status to P
XS/2
10
R1
R2
Bremswiderstand Brake Resistor
02.10.01 AH

9 10 7 8 +
TASTEN-U. ANZEIGENPLATTE KEY AND INDICATION BOARD

XS/1 XS/2 XI 5V GND
Serielle Schnittstelle Serial Interface RS232
6
XI
NV-RAM NV-RAM
5
XB MAX232 P - Teil P - Part
K1(M2) M3 M4 R3
5V
Zwischenkreis Intermediate Circuit
CPU
S2+S5
+15V
UD+ UDUmrichter Frequency Converter
6 IGBTs INHIBIT 6
ASIC 80
"n"
5 idyn
n<60min
-1
1s
K2 24V
"OPEn"
NV-RAM
Presostat Motortemp.
3 i dyn CPU
+5V +12V GND
F U
D A
12V
5V XU/1 XE/1 /2 /3
K2
XC1 1 2 XC2 1 2
K2
XM/
W
S
V
T
U
R
XU/2
XW/
Galvanische Trennung Physical Separation
n = 0: V1 PT100 M1 J Temperaturfhler Temperature Sensor Hall-Effekt-Sensor Hall Effective Sensor Drehzahlerfassung + Beschleunigungssensor Speed Detection Board Deckelschlsser 1 und 2 Lid Locking Devices 1 and 2 Motor X
a(t)
S4
n > 0:
M5
S7
M6
02.10.01 AH

+ -
+ -
"E-08"
Deckel offen Lid open
, , T
"n"
Unwucht C8051 Imbalance
"n"
Schlo-Steuerung Lid Lock Driving rein: + raus: -
24V
in: + out: -
Leitungen 1x durch die Ringkerne ziehen Wires 1x through the toroidal core
Gertestecker in der Sule hinten rechts Units plug at the column right behind
L N
L N
Netzschalter S1 Mains switch S1
T1 Vorschalttrafo Auto transformer 115/225V 3 4 1 - 0V 2 - 115V 3 - 225V
8 Kompressor-Relais Compressor-Relay 6 8
6 8 7 2 4 3
Bypass-Relais Bypass-Relay 2 4
6 8 7 2 4 3
2 2 4 4 R3 1 0 2
1 2
L N 3 2
1 L L 1
L N
3R3
3 4
K3
1
K2
0 1 0
KL1 Klemme Terminal board Hauptplatte Mainboard
G G
XG
02.10.01 AH
Klemmplan 120V Gerte / Wiring Connection Diagram for 120V units


Drehzahl- und Beschleunigungserfassung Speed- and Acceleration Sensor Board
Temperaturfhler Temperature Sensor
Rotorerkennung Rotor Indication Board
Tasten-u. Anzeigenplatte Key- and Indication Board
PFC - Modul ein PFC - Module on
RS 232 Interface
Deckelschalter Lid Lock Switches Presostat
Motor
P W W
XE
XW
XB XC1 Deckelschlo rechts Lid Lock right side Deckelschlo links Lid lock left side
Motorkabel 2x durch die drei weien Ringkerne und 1x durch den grauen Ringkern ziehen Motor lines 2x through the white toroidal core and 1x through the grey toroidal core
XU XS NV-Ram BAL C BAL CPU XI NV-Ram Parameter Kurven Curves XA1 XA2 XR XO _ Abschirmung Screening
N P W W
PFC - Modul PFC - Module
XC2 Leitungen 1x durch die Ringkerne ziehen Wires 1x through the toroidal core
XF XK

Brcke Short Cut
N P WW
~ ~ +
XV XG L N
Lfter Kondensator - Elektronik Fan Condenser - Electronic Lfter Kondensator - Kompressor Fan Condenser - Compressor Kesselheizung (nicht angeschlossen) Chamber Heating (not used) Kompressor-Relais K2 (siehe Blatt 4-15) Compressor-Relay K2 (see page 4-15) Vorschalttrafo (siehe Blatt 4-8) Auto transformer (see page 4-8)
(W) S
(V) T
(U) R
02.10.01 AH


Aufbau Erder mounting of unit ground
Rckwand Back panel Gehuse Casing
D D
+
N P _ + X3 OUT
+
X5 PFC-ON
X2 Brake
1x PE Flachstecker 3pol. 1x PE terminal 3 pole 1x Schraube M4x10mm 1x screw M4x10mm 2x Fcherscheibe 4,3mm 2x fan washer 4,3mm
PE - Stecker Trger hinten rechts PE- Terminal at the support right behind Gertestecker Units plug Seitenwand rechts Side panel right side
Bremswiderstnde Brake resistor
Frontblende Front panel
Verdrahtung 2x durch den Ringkern ziehen Wires 2x through the toroidal core
Deckelschlo links Lid lock left side
Deckelschlo rechts Lid lock right side
PFC - MODUL PFC - MODULE
Lfter Verdichter & Kompressor Fan Condenser & Compressor Lfter Verdichter & Elektronik Fan Condenser & Electronic Hauptplatte Mainboard
P N W W Verdrahtung 2x durch den Ringkern ziehen Wires 2x through the toroidal core
W W
02.10.01 AH

Hauptplatte Mainboard
Seitenwand links Side panel left side
LINE X1
PE - Stecker Trger vorne links PE- Terminal at the support left hand corner
PE - Stecker Trger vorne rechts PE- Terminal at the support right hand corner
Anschlussplan Kompressor + Startrelais Connection diagram Compressor + Start Relay

Anschlu Kompressor Anschlu 10 11 13 14 Verbindung Kompressor-Relais K3/6 Anlauf Kondensator Anlauf Kondensator Kompressor-Relais K3/2
Anlauf Kondensator 240F Starting Capacitor 240F
Connection Compressor Terminal 10 11 13 14 Connection Compressor-Relay K3/6 Starting Capacitor Starting Capacitor Compressor-Relay K3/2
Kompressor Compressor Start Relais Starting Relay Start Relais Starting Relay
11 10
Anlauf Kondensator Starting Capacitor
10 12 13 14
11
12 14
13
Abdeckung Cover
gnge grn yel
Kompressor-Relais Compressor-Relay
sw black ws white
02.10.01 AH

02.10.01 AH
Bestckungsplan Hauptplatte / Component Plan Mainboard

02.10.01 AH
Bestckungsplan Hauptplatte / Component Plan Mainboard

Versorgung Power Supply
Strommessung Current Measuring
Leistungsteil Output Stage
XO
Presostat
XR
Motor Overtemp
UD+ UD1L1 N1 15V+ UD-
UD+ UD1L1 N1 15V+ UD/UEBERSTROM /UEBERSPG

Seite 4-14, page 4-14
UD+
XA
Deckelschalter
XG
Khlm.
15V+ UD-
XV
Aux
12V+
L N
Ansteuerungen Driver Stages
24V+
Controller
LAREL /UEBERSPG
PE
N* L* L PUMPE KM 24V+ /DECKEL_OFFEN /KLOBEN
Temperaturmessung Temperature Measuring
N*
/UEBERSTROM /DECKEL_OFFEN /SCHUETZ_ON /DECKEL_OFFEN /SCHUETZ_ON PHASE1_U PHASE2_U PHASE3_U PHASE1_U PHASE2_U PHASE3_U
L*
PUMPE
KM
W V U
/KLOBEN
INHIBIT
INHIBIT
XI
TEMP_IN PT100-2 PT100-1 TEMP_1 TEMP_0 TEMP_IN TEMP_1 TEMP_0
Unwucht / Drehzahl Imbalance / Speed
Tastenfeld
12V+ PT100-1 PT100-2 /DECKELFREIGABE
XS
PFC_ON
/DREHZAHL /UNWUCHT
XU XW XE
/DREHZAHL /UNWUCHT ROTORERK RESET ROTOR0 ROTOR1 ROTOR2 ROTOR3 ROTOR4

/DS_MOTOR KUEHLMASCHINE
/DS_MOTOR KUEHLMASCHINE /LUEFTER_KM /DECKELAUF /LUEFTER LAREL
ROTORERK RESET ROTOR0 ROTOR1 ROTOR2 ROTOR3 ROTOR4
XK XC XF
/LUEFTER_KM /DECKELAUF /LUEFTER
/DECKELFREIGABE /PUMPE
XB
/PUMPE
V24
02.10.01 AH
Schaltbild Hauptplatte Uebersicht / Wiring Diagram Mainboard Overview

VON DER DREHZAHL- UND UNWUCHTERFASSUNGSPLATTE FROM THE SPEED AND IMBALANCE RECOGNITION BOARD 1 2 3 4 Burndy 4pol abgew. GND
VCC
XW200
GND
C78 100n SMD
C79 100n SMD
GND
C82 22p SMD
VCC 35
D48 EA/VP X1 X2 RESET INT0 INT1 T0 T1 P1.0 P1.1 P1.2 P1.3 P1.4 P1.5 P1.6 P1.7 P0.0 P0.1 P0.2 P0.3 P0.4 P0.5 P0.6 P0.7 P2.0 P2.1 P2.2 P2.3 P2.4 P2.5 P2.6 P2.7 RD WR PSEN ALE/PALE/ TXD RXD
J3 J 11.0592 GND
21 20
R201 4k7 SMD 9 R63 22k SMD GND
D47D 74HC14 SMD 8
TP6 TESTPUNKT /DREHZAHL
C83 22p SMD
RESET
10 14 15 16 17 2 3 4 5 6 7 8 9
43 42 41 40 39 38 37 36 24 25 26 27 28 29 30 31 19 18 32 33 13 11
AUSLASTUNG TRIGGER FILTERFREQ. LEDROT LEDGELB
TP15 TESTPUNKT TP9 TESTPUNKT
VCC C81 100n SMD
VCC C80 100n SMD
GND
GND
C85 10n SMD GND
VCC GND
8 6 7 5
D31 VCC CS SK NC DI NC GND DO NMC93C66 TP10
TP14 TP13 TP12 1 2 3 4 TP11
ROTOR0 ROTOR1 ROTOR2 ROTOR3 ROTOR4
VCC 1 2 3 4 X1
VCC
R66 4k7 SMD
Tiefpass 7234Hz R200 1k 1% SMD
ERROR UNWUCHT
TESTPUNKT
80C51 PROG0592 PLCC
Burndy 4pol GND 9600 8 N 1
R148 47k SMD
GND TP5 TESTPUNKT 11
D47E 74HC14 SMD 10
Imbalance Signal /UNWUCHT /DECKELFREIGABE /DREHZAHL
V41 LL4148
TP7 TESTPUNKT
VCC 1 2 3 4 GND
D49 REF+ ANALOG IN REFGND TLC1549 VCC I/O CLOCK DATA OUT /CS
VCC 8 7 6 5
Speed Measure Signal
C84 22n SMD Tiefpass 450Hz GND GND
R62 10k SMD
0 at rpm <60 1 at rpm >60
XU200 PT100
2 1
2 1
PT100-1 PT100-2
PHOENIX 2POL MKDS1
VON DER ROTORERKENNUNG FROM THE ROTORRECOGNITION VCC 1 2 3 Burndy 3pol abgew. 1 2 3
TP8 TESTPUNKT R65 10k SMD
TP4 TESTPUNKT
Rotor Information to CPU C201 47p SMD GND C74 10n SMD
ROTORERK
XE200
GND
02.10.01 AH
Schaltbild Hauptplatte; Unwucht - Drehzahl / Wiring Diagram Mainboard; Imbalance - Speed

R92 47R SMD +
VCC
C90 100n SMD R84 22k SMD TEMP_0 0 0 1 1 TEMP_1 0 1 0 1 R 100R 120R PT100 PT100A D33A TLC272 SMD 1 R86 270k SMD
C93 100n SMD GND
C94 100n SMD GND
C95 100n SMD GND
C96 470u 16V
GND
R83 1k SMD
3 2
+ -
R82 120R 0.1%
C92 1n SMD
GND
12 14 15 11 1 5 2 4 6 10 9
D34 X0 X1 X2 X3 X Y
13 3 16 8 7
R85 22k SMD
D33B 5 6 + TLC272 SMD R87 100K SMD 7
PT100
PT100-1 PT100-2 R81 100R 0.1%
Y0 VDD Y1 Y2 VSS Y3 VEE INH A B 74HC4052 SMD
GND
C91 1u Fo C88 1u Fo R88 100K SMD GND
VS 8
D32 LM331 5
R89 39k SMD
R90 10k SMD
COMP IN
R/C
REF CUR
R91 330R SMD
GND
1 6
CURR IN
TEMP_1 TEMP_0
GND R100 1k SMD
GND
THRES
F OUT
TEMP_IN
1,8V +/-0,1V R101 12k SMD 1%
C89 220n Fo GND
R99 1k SMD
R102 2k7 SMD 1%
GND
02.10.01 AH
Schaltbild Hauptplatte; Temperaturmessung / Wiring Diagram Mainboard; Temperature Measuring


VCC Reset Controller D20 TLC7705 SMD CONTROL VCC RESIN SENSE CT RESET GND /RESET ROTOR0 ROTOR1 ROTOR2 ROTOR3 ROTOR4 19 18 17 16 15 14 13 12 D28 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 D1 D2 D3 D4 D5 D6 D7 D8 C OC 74HC573 SMD J 11.0592 VCC C53 22p SMD GND C54 22p SMD GND VCC 8 6 7 5 VCC GND VCC 8 6 7 5 GND TXD RXD VCC GND 100R R59 SMD 100R R60 SMD SMD 16V TA C87 + 1 C1+ 10u PFC_ON LL4148 GND + V39 3 4 5 11 10 12 9 C1C2+ C2T1IN T2IN R1OUT R2OUT VCC D27 V+ VT1OUT T2OUT R1IN R2IN GND 2 6 14 7 13 8 + 16 C64 10u SMD 16V TA SMD 16V TA GND 5 4 3 2 1 XB GND J 10.000 LL4148 V8 D22F LL4148 R2 4k7 SMD 13 12 74HC14 SMD GND C24 47p SMD Ueberspannungs- oder Hardware-Uberstrom Anzeige Overvoltage or Hardware-Overcurrent Indikator D22D 9 8 74HC14 SMD 1k R54 SMD Lid Control /DECKELAUF D22E 6 74HC14 SMD D21F ROTORERK VCC 4k7 13 12 74HC14 SMD D21E 11 10 74HC14 SMD GND SMD 16V TA Unconnected Parts / Power Supply C57 + 10u C58 + 10u C59 + 10u C60 + 10u C68 + 10u GND VCC /DREHZAHL Speed GND C69 100n SMD C70 100n SMD C48 100n SMD C50 100n SMD C51 100n SMD C52 100n SMD C55 100n SMD C61 100n SMD C62 100n SMD VCC 11 10 74HC14 SMD KUEHLMASCHINE Cooling Contol D24 NMC93C66 VCC CS SK NC DI NC GND DO 1 2 3 4 /DS_MOTOR HSI /KLOBEN D19 NMC93C66 VCC CS SK NC DI NC GND DO SMD R61 100R J2 31 19 18 9 12 13 14 15 1 2 3 4 5 6 7 8 EA/VP X1 X2 RESET INT0 INT1 T0 T1 P1.0/T2 P1.1/T2X P1.2 P1.3 P1.4 P1.5 P1.6 P1.7 D26 80C51 P0.0 P0.1 P0.2 P0.3 P0.4 P0.5 P0.6 P0.7 P2.0 P2.1 P2.2 P2.3 P2.4 P2.5 P2.6 P2.7 RD WR PSEN ALE/PALE/ TXD RXD 39 38 37 36 35 34 33 32 21 22 23 24 25 26 27 28 17 16 29 30 11 10 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 SCHUETZ_ON PFC_ON UEBERSTROM UNWUCHT /DECKEL_OFFEN /DECKEL DEFEKT /ROTORK /RD /WR VCC 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 D22A 2 3 4 5 6 7 8 9 11 1 RESET AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 SMD 1 2 D22B /RD /WR VCC AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 3 D22C 5 6 74HC14 SMD 9 74HC14 SMD 4 D21D 8 74HC14 SMD LAREL 74HC14 /LUEFTER_KM
/LUEFTER
1 2 3 4
8 7 6 5 RESET
GND
GND VDD WR RD TOUT TE TEMP5 TEMP4 TEMP3
C72 1u TA 35V SMD
R57 10k SMD
D5
D7 D6
D4 D3 D2 D1
9 8 7 6 5 4 3 2 1 68 67 66 65 64 63 62 61 0D
GND
R51 4k7 SMD BR1 and/exor 1 2 1 GND 8/9Bit BR4 2
Tasten- und Anzeigeplatine Panel Connection BURNDY 6POL
Q_OUT Q_IN TAKT_0 TAKT_1 RD_4X RD_5X TEMPERATUR INTERRUPT GND TEMP1 TEMP0 VDD FEHLER UEBERSP INH_O0 INH_O1 GND
GND VDD ALE A0 A1 A2 DREHZ_IN DREHZ_OUT VDD WR_6X WR_7X TEMP2 MODE RESET BIT9 INH_IN TEST
D25 ASIC80
GND PH1_O PH2_O PH3_O PH1_U PH2_U PH3_U GND VDD TAKT55_IN TAKT55_OUT TAKT11_IN PWM_IN PWM_OUT1 PWM_OUT0 F_IN F_OUT
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44
PHASE1_U PHASE2_U PHASE3_U
1 1 TP1
BR3
2 2
exor and
BR2
XI
6 5 4 3 2 1
R49 4k7 SMD 6 5 4 3 2 1
R50 4k7 SMD
27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
1 2 3 4
TESTPUNKT TP2 TESTPUNKT
Spannung
V7 GND
Frequenz /INHIBIT TEMP_0 TEMP_1 TEMP_IN /PUMPE
/KLOBEN /DS_MOTOR VCC C26 SMD 16V TA 10u GND (alt C200) C27 100n SMD GND (alt R202) R24 4k7 SMD D21A 1 VCC R56 470k SMD C73 /UEBERSTROM Overcurrent 3 R55 VCC 10k 100R SMD R58 SMD 100n SMD GND 5 2 74HC14 SMD D21B 4 74HC14 SMD D21C 1k R53 SMD H1
XS
VCC
1 2
C65 + 10u
J1
BURNDY 2POL PFC_ON
VCC
/DECKEL_OFFEN Lid open Signal /UNWUCHT Imbalance
BR5 SMD 16V TA C71 10u
GND
MAX232ECS SMD GND BURNDY 5POL abgew.
C67 22p SMD GND
C66 22p SMD GND
GND BR7
GND BR8
H2 LED RT SMD
LED RT SMD
GND UeberstromOvercurrent
Anzeige Indicator
/SCHUETZ_ON
R52 SMD C25 47p SMD
/UEBERSPG Overvoltage
02.10.01 AH
Schaltbild Hauptplatte; Controller / Wiring Diagram Mainboard; Controller

15
UD+
15V+ /UEBERSTROM R43 3k3 SMD R42 3k3 SMD
Software-Ueberstrom Software-Overcurrent
Hardware-Ueberstrom Hardware-Overcurrent
D14 SFH6156-3 SMD R29 220R SMD C43 22n SMD R32 220R SMD
D15 SFH6156-3 SMD V31 BC817
GND
V30 BC817
GND C44 22n SMD R31 22k SMD
R33 150R SMD
V29 BC817
R28 220R SMD C40 22n SMD
F1 Bimetall-Schalter Oeffner 90 Grad TYP P82 Montage am Kuehlkoerper von V13
R40 1k5 SMD
V34 P6KE440A
R41 1k5 SMD
R48 330R SMD D17 SFH6156-3 + SMD C46 100u 25V SMD GND
V38 LL4148
Uebertemperatur Overtemperature
GND
/UEBERSPG C152 330p SMD GND D16 SFH6156-3 SMD C39 100n SMD 4 1
GND
UD1-
R47 0R033 7W
UD-
UEBERSTROMERKENNUNG OVERCURRENT RECOGNITION
UEBERSPANNUNG OVERVOLTAGE
02.10.01 AH
Schaltbild Hauptplatte; Strommessung / Wiring Diagram Mainboard; Current Measuring

VCC C49 100n SMD GND GND C19 100n SMD GND C21 100n SMD + C56 10u SMD 16V TA GND 15V+ Montage mit Waermeleitpaste
INHIBIT 2
D1
V6 BA159 8 7 6 5 HCNW3120 C13 100n SMD C7 + 100u 35V SMD
UD+ STGW30NB60HD V21 R20 10R C30 470p SMD SMD SK409-50.8mm XM1 EV21 C35 1u5 X2
D7C 5 74HC14 SMD D7B PHASE1_U 3 74HC14 SMD D7A 1 74HC14 SMD 2 13 4 11 6 9
D7D 8 74HC14 SMD D7E 10 74HC14 SMD D7F 12 74HC14 SMD R1 4k7 SMD 5% SMD 10n C1 5% SMD 3n3 C4 5% SMD 0p C900
D2
V5 BA159 8 7 6 5 HCNW3120 V4 BA159 C14 100n SMD C8 + 100u 35V SMD C22 100n SMD
STGW30NB60HD V22 R19 10R C31 470p SMD SMD
EV22
PHOENIX 1POL GKDS/E
(S)
3 V9 BC817 GND 2 R5 220R SMD
SK409-50.8mm
Motor
D3
8 7 6 5 HCNW3120
C15 100n SMD
C9 + 100u 35V SMD
EV23
SK409-50.8mm XM2
D8A 1 74HC14 SMD D8B PHASE2_U 3 74HC14 SMD D8C 5 74HC14 SMD 6 13 4 11 2 9
D8D 8 74HC14 SMD D8E 10 74HC14 SMD D8F 12 74HC14 SMD
5% SMD 10n C2
5% SMD 3n3 C5
5% SMD 0p C901
D4
8 7 6 5 HCNW3120
C16 100n SMD
C10 + 100u 35V SMD
V3 BA159 C23 100n SMD
EV24
PHOENIX 1POL GKDS/E
(T)
3 R3 4k7 SMD V10 BC817 GND 2 R6 220R SMD
SK409-50.8mm
V2 BA159 D5 8 7 6 5 HCNW3120 C17 100n SMD C11 + 100u 35V SMD
EV25
C20 1u5 X2
SK409-50.8mm XM3
D9C 5 74HC14 SMD D9B PHASE3_U 3 74HC14 SMD D9A 1 74HC14 SMD 2 13 4 11 6 9
D9D 8 74HC14 SMD D9E 10 74HC14 SMD D9F 12 74HC14 SMD
5% SMD 10n C3
5% SMD 3n3 C6
5% SMD 0p C902
D6
V1 BA159 8 7 6 5 HCNW3120 C18 100n SMD C12 + 100u 35V SMD
STGW30NB60HD V26 R16 10R C34 470p SMD oder 6x SKW30N60 SMD
EV26
(R) PHOENIX 1POL GKDS/E
SK409-50.8mm
R4 4k7 SMD
V11 BC817 GND
UD-
R7 220R SMD
02.10.01 AH
Schaltbild Hauptplatte; Leistungsteil / Wiring Diagram Mainboard; Output Stage

Khlmaschiene
XG
1 2
KM
PHOENIX 2POL GMKDS3
XV
AUX (PUMPE, Heizung) 1 2
1 PUMPE BR200
L1
PHOENIX 2POL GMKDS3
L C118 10n Y 2x1.8mH 10A L2 2x1.8mH 10A L3 -
~ + ~ C115 10n Y
UD+
Power Connection C120 10n Y
C123 1u5 X2
C209 330u 450V
+ C211 330u 450V
C213 330u 450V
R67 100k 2W
3 C108 1u5 X2
L N
XN 2 1 C121 10n Y
C122 1u5 X2
R103 100k 2W C119 10n Y C116 10n Y
H3 LED RT SMD
VDR R107 PHOENIX 2POL GMKDS3 XPE V275LA40A
UD1N1 24V+
PE
ST 6.3mm
L5 2x5.6mH 2A stehend
HF-DROSSEL L7
V40 SM4007
2 1
ED38
FK224-TO220 1 FB OUT 4 2 V47 1N5822 L4 330uH
VCC
VDD
+VIN GND OFF
5V +/- 4% C130 100u 35V SMD + C126 100n SMD VSS
V48 1N5404 V51 1N5404 V50 1N5404 V49 1N5404
C128 470u 50V
C151 100n SMD
C129 470u 50V
C127 100n SMD
L* N*
D38
LM2575T-5.0 T2 T230V/18V BV30997 GASS
GND
T1 T230V/15V VR3115 BLOCK V14 SM4007 V15 SM4007 V16 SM4007 V17 SM4007
Deckelschalter Lid Switch XA2 XA1
V44 2 1 2 1 2 BURNDY 2POL BURNDY 2POL R105 3k3 SMD VI
7815 VO 3 + GND
2x5.6mH 2A stehend 1 C107 10u TA 25V SMD 2 L1 3 15V +/- 4% 4 /SCHUETZ_ON UD15V+
C102 100n SMD
C103 100n SMD
Pressostat
XO
2 1 D39 VCC D47F 13 12 74HC14 C134 10u TA 16V SMD SMD /DECKEL_OFFEN Lid Open Signal
PHOENIX 2POL GMKDS1.5 C132 470u + 50V XR Motor 1 Overtemp PHOENIX 2POL GMKDS1.5 2 R112 1k5 SMD V63 ZMM15 SMD
SFH6156-3 SMD
1u TA 35V SMD GND
C133
C101 100n SMD
R111 10k SMD
D37 SFH6156-3 SMD GND
D39(LED): 2mA bei 19V(C132), 13mA bei 35V
02.10.01 AH
Schaltbild Hauptplatte; Versorgung / Wiring Diagram Mainboard; Power Supply


L11 Schloss Links 1 2 3 4 L9 HF-DROSSEL HF-DROSSEL REL24V 2xU 30.22 FINDER K2 7 1 4 9 3 6 10 11 R23 24V+ PTC 6R B59840-C80-A70 R141 V60 BC817 LL4148 GND R138 L12 HF-DROSSEL R144 10k V59 LL4148 SMD + C150 10u SMD 25V TA 74HC14 SMD D47C 6 2 1 D23A 3 74HCT00 SMD D23D 11 74HCT00 SMD Mit Kloben drin solange 0 bis Deckel zu d.H. unter Sch. geschl. 1=stop/auffahren 0=zuziehen V62 LL4148 R147 100k SMD LL4148 V58 10 9 74HCT00 SMD D23C 8 C146 1n SMD 22R SMD R77 1R SMD R104 1R SMD R139 1R SMD R137 22R SMD 10k SMD 3 18 21 6 OUT1A OUT1B OUT2A OUT2B 24V+ C148 100n SMD RAUS REIN - + + + + GND 100n SMD C149 VCC D46 I10 I11 VREF1 PHASE1 /ENABLE1 I20 I21 VREF2 PHASE2 /ENABLE2 2 1 44 43 42 23 24 25 26 27
VBB 22
XC1
R134 VCC 330R SMD
AMP 4POL MODUII abgew. 4=RT 3=SW
SENSE2 E2
SENSE1 E1
GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND
VCC 40
Schloss Rechts
XC2
AMP 4POL MODUII abgew.
1 2 3 4
R143 10k SMD GND
GND
C147 1n GND SMD
39 38 37 36 35 34 33 32 31 30 29 17 16 15 14 13 12 11 10 9 8 7
20 19
GND
R140 1R SMD
R108 1R SMD
R109 1R SMD
C145 R136 47k GND 220p SMD SMD
28 41
HF-DROSSEL L10
V61
RC2 RC1
UDN2917EB
4 5
R135 47k SMD
C144 220p SMD
/KLOBEN /DECKEL_OFFEN
1=Kloben raus, 0=Kloben drin
13 12
R145 C139 2n2 250V R12 47R SMD R8 47R SMD PUMPE KM C143 2n2 250V R13 47R SMD R9 47R SMD REL240V 2xS T92S7D12-24 24V+
VCC
VCC
VCC
D45 S21ME4
330R
SMD C114 100n SMD t = 1,2s R133 120k SMD GND SMD 16V TA D50A 4538 RC CX +T -T +
R14 TIC236M V57 R127 1k SMD 47R SMD
R125
47R SMD
/PUMPE
t=1,5s R110 150k SMD C137 10u GND 14 15 SMD Q 6 12 11 VCC Q 7 GND
D50B 4538 RC CX +T -T
SMD
Q 10
SMD 16V TA
C142 10u GND
2 1 4 5
10
Q 9
R925 0R SMD
8 4
K1
V13 LL4148 V12 BC817 GND
R142 SMD KUEHLMASCHINE 4k7 R119 330R SMD /LUEFTER_KM VCC GND
VCC
6 2
13
/DS_MOTOR R924 0R SMD 6 D47B D23B 5 4 74HCT00 SMD 2 74HC14 SMD 4 74HC14 D47A 1 3 SMD /DECKELAUF /DECKELFREIGABE
N*
R114 47R SMD R11 47R SMD C135 2n2 250V TIC236M V54 R129 1k SMD
1 2
L*
R15 47R SMD
R118 47R SMD
D43 S21ME4
LuefterKuehlmaschine
XK
1 2
R121
VCC
PHOENIX 2POL GMKDS3
R113 47R SMD R10 47R SMD TIC236M V52 R130 1k SMD
R22 47R SMD
R120
D41 S21ME4
330R SMD /LUEFTER
Luefter
47R SMD
XF
1 2
C141 2n2 250V
PHOENIX 2POL GMKDS3
02.10.01 AH
Schaltbild Hauptplatte; Ansteuerungen / Wiring Diagram Mainboard; Driver Stages

02.10.01 AH
Tasten- und Anzeigenplatte / Key and Indication Board

Drehzahl- und Unwuchterkennung P/N 20150201 Speed and Imbalance Detection Board P/N 20150201
R70 R74 C55 +R73 D21 C52
R2
K R75
D35 C1 C58
R1 + R3 R64 R139 C71
V38
C64
02.10.01 AH
Bestckungsplan Drehzahl- und Unwuchterkennung / Component Plan Speed and Imbalance Detection Board
R71
V39
C57
Kendro
Laboratory Products 57951-2
Temperaturfhler auf dieser Seite Temperature sensor on this side Rotorerkennung (eingegossen) Rotorrecognition (cast with compund)
C B-C
Formtrennungsnaht Mold mark
Einzelteile der Motorabdeckung vollst. sind nicht lieferbar Single parts from the Motorcover assy are not available
02.10.01 AH
Aufbauplan Motorabdeckung vollst. / Component Plan Motorcover Assy

Abbildung A Figure A
20mm
Motorabdeckung vollst. Motorcover assy
Scheibe PA Schraube M4x10 PA Washer PA Screw M4x10 PA
Temperaturfhler Temperature sensor Sockel Support
20mm
02.10.01 AH
Montageanleitung Temperaturfhler / Assembly instructions Temperature sensor

Nur fr 200/208/230V Gerte Only for 200/208/230V units
Verdampferkessel Evaporator Chamber
25C
Verflssiger Condenser
Lfter Verflssiger Fans for Condenser
21bar c.o.
18bar c.i. Druckwchter >P Pressure Switch
Thermostatisches Expansionsventil MOP 1,0 bara (0C) Thermostatic Expansion Valve Interner Wrmetauscher Internally Heat Exchanger
TC
CPU
pC = 10 - 11bar
1000g R134A
Sammler + Trockner Liquid Collector + Dryer
Verdichter Compressor
p0 = 2,1 bar -7 / - 8C
02.10.01 AH
Funktionsschema Klteanlage 200&208V Gert / Function Diagram of the Cooling Plant for the 200/208V units
Nur fr 120V Gerte Only for 120V units
Verdampferkessel Evaporator Chamber
25C
Verflssiger Condenser
Lfter Verflssiger Fans for Condenser
21bar c.o.
18bar c.i. Druckwchter >P Pressure Switch
Tthermostatisches Expansionsventil MOP 0,4 bara (0C) Thermostatic Expansion Valve
TC
CPU
p C= 10 - 11bar
1000g R134A
Sammler + Trockner Liquid Collector + Dryer
Verdichter Compressor
p0 = 2,1 bar -7 / - 8C
02.10.01 AH
Funktionsschema Klteanlage 120V Gerte / Function Diagram of the Cooling Plant for the 120V units
Service
The index numbers stated in (xxx) reappear within the spare part figures (block diagram, schematic diagram of cooling plant) and the spare part lists. 5.1 Dismantling the Housing
5.1.1 Front Panel (230) Open the door, switch off the unit and pull out the mains plug Remove screws on top of the bench top and left and right side of the front-panel Remove white plug left and right side with the help of a knife and disconnect the string Remove the panel from the frame and hold it in place Disconnect wiring from display board, ground strip and master power switch Take the front panel away 5.1.2 Door (270) Open the door, switch off the unit and pull out the mains plug Knock carefully the joint bolts (186) for upper attaching of gas lid stays (185) out of joint blocks (157) with its three notches ahead by use of a hammer and pin punches (but press the bolts in with non notches ahead by use of pliers) Push an adequate screw driver into one bolts place to keep the gas lid stay in position to avoid lids slamming Remove the 9 Hex head screws for lids attaching on the hinges Take the screw driver out of joint blocks to separate lid from gas stay and remove the lid from casing When reassembling the lid take care that both bolt keepers (293) engage the lock entries concentric and stand out of the screw-in hollow exactly for 48 +/- 0,5mm When mounting lid with hinges the screws must be tighten with a force of 8 Nm 5.1.3 Lower Front panel (260) Remove 3 screws left and right edge down the side Remove front panel from the front 5.1.4 Left panel, right panel and rear panel Remove screw left, right and at the back panel Remove grounding wires and remove panels 5.1.4 Automatic Lid Locking System (200) Open the door, switch off the unit and pull out the mains plug Dismantle the front panel (230) - see 5.1.1 Disconnect 6-pole plug to the latch and open the ty-rap Remove the screws on top of the bench top Remove latch holder
Disassembling of instrument parts Page: 5-1
Multifuge 4 Cryofuge5500i Sorvall RC4
Service
5.1.5 Gas Lid Stays (185) Open the door, switch off the unit, pull out the mains plug Remove back panel Remove gas lid stay from top holder see 5.1.2 Remove screws at the lower end of the gas lid stay Take out the gas lid stay with attached joint block to the bottom Knock carefully the joint bolts (186) for lower attaching of gas lid stays (185) out of joint blocks (157) with its three notches ahead by use of hammer and pin punches (but press the bolt in with non notches ahead by use of pliers) Replace both worn out gas lid stays and reinstall the new gas lid stays analogously in reverse order and remount the unit completely.
5.1.5 Open Chassis Remove right side panel Remove the screws of the chassis fastening Pull the chassis up to the end to the top of the slotted holes and turn it down Take care that you do not bent the copper tube of the condenser
5.2 Line voltage setting Before each use of selection switches, the centrifuge has to be disconnected from the power supply! In need of adjustment to the existing mains voltage, a relevant switch combination adjusts the mains voltage. For this, mains switches S2 and S3 are brought into the desired position with a small screw driver.
Service
5.3 Replacement of Electrical Components 5.3.1 NV-RAM, E-PROM on the Main Board (211, 212, 213, 214) Notice old displayed identification and version numbers of CPU and NV-RAM, E-PROM when powering on (2./3. No. in sequence) Remove right side panel Remove screws from chassis, pull chassis to the top and turn it down ATTENTION - CMOS components! Discharge your body before handling! Pull E-PROM and/or NV-RAM carefully out of socket using chip removal tool Reinsert the new ICs correctly Put the chassis back into position 5.3.2 Main Board Replacement (210) Dismantle right side panel Remove screws from chassis, pull chassis to the top and turn it down Remove all wires from the terminals Touch a grounded receptacle to discharge your body before touching the sensitive CMOS components! Take the new CPU and/or NV-RAM out of box (or re-use the old ones when in perfect condition) and insert them into sockets of the new main board (if necessary, remove the placed but non-programmed NV-RAM before) Remount the new main board with all nuts and washers Do not mix up disconnected cables during re-connection! Reassemble the device in reverse order and perform a test run, making sure the drive turns in the right direction (see imprinted arrow on rim of rotor chamber)! Watch correct position of the ferrox cube rings 5.3.3 Key and Display Board (235) Remove the front panel (230) - see 5.1.1 Remove the attaching nuts and take out the indication board Unplug the connecting line to main board and transfer to new board Reassemble the indication board analogously in reverse order, check controller identification and refit the front panel.
5.3.4 Rotor recognition board (175) The sensor board is part of the plastic cover and rubber flange of the motor Remove right panel Remove plug XE from mainboard and open the tie-raps Remove three screws on top of the motor Remove cover flange with board to the top 5.3.5 Speed Detection Board (172) Remove the drive (170) Remove the screws and lock washers and take out the board Unplug the connecting line to main board and transfer to new detection board Remount the speed detection board, reassemble the unit analogously in reverse order and perform a test run
Service
5.3.6 Fans Condenser fan, left and right side: (125): Remove panels - left and right Remove screws from chassis, pull chassis to the top and turn it down Take fans apart to the side 5.3.7 Brake Resistor (115) Remove back panel - see 5.1.1 Remove the wiring from faulty resistor Remove resistor holder Replace faulty brake resistor Reassemble the device analogously in reverse order. Perform some short test runs with brake curve 9
5.4
Replacement of Drive Components
5.4.1 Drive Motor (170) Remove Motor cover with sensor and rubber flange with temperature sensor and place in the chamber Remove side and back panels Disconnect the leads for motor, over temperature switch Unplug wires from tacho-generator board Unplug the grounding wire PE from casings receptacle Unscrew the anti-vibration mounts underneath of the motor chassis Take out the motor with attached anti-vibration mounts to the top Remove the anti-vibration mounts from the motor Remove speed detection board and reinstall it at new motor All the nuts and screws at the anti-vibration mounts should be hand fasten (about 25 to 30 Nm) Install new motor with attached anti-vibration mounts. Then fasten the nuts underneath of the motor console It is not permitted to remove or unscrew the traverses of the motor-chassis
5.4.1 Motor rubber mounts (151) Remove motor see 5.3.1 Inspect the rubber mounts and if necessary replace them all at once Replace all sand paper washers All the nuts and screws at the anti-vibration mounts should be hand fasten (about 25 to 30 Nm)
Service
5.5 Replacement of Parts of the Cooling Plant First of all is to figure out that high ambient temperatures (U >35C), insufficient heat transfer (e.g. polluted condenser, de-heater, air gaps) or electrical errors (like defective fans, sensor or main board, starting relay or capacitor) can be excluded from the cooling problem (see function diagram of cooling plant 4-10: pressure / temperature ranges are valid for continuous cooling at max. speed, U=25C)! Procedure for replacing defective components of the cooling cycle: Dismantle the casing -see 5.1.and mount pierce valves onto the service lines When gauging too little static pressure perform a leakage test (N2 max. 25bars) Discharge the refrigerant with suction device into recycling bottle In case of compressor (130) fault, let the oil run out into a bowl to recycle it Unsolder defective component(s) and replace the dryer/collector assy (135), too Let a little amount of dry nitrogen gas stream through the tubes when soldering to avoid scaling on the tubes inner surface Do the evacuation and refill the system with the exact amount of liquid refrigerant on the pressure side via a new external dryer (check amount with a balance or filling cylinder, re-solder the service lines tight after finishing work) Reassemble the device and perform a cooling power test run Charging information 230V/50 Hz version: Multifuge 4 KR Charging information 208V/60Hz, 230V/60Hz, 200V/50/60Hz, 120V/60Hz version: Cryofuge 5500i; Sorvall RC 4 Refrigerant: R 134a Amount: 1000 grams (35 oz) Operating pressure with rotor 75006475 (75006476 at 120 V unit) and round buckets 75006477 Speed: 4400 rpm Ambient. 23C Time: 3 hours
Refrigerant: R 134a Amount: 930 to 950 grams (33 oz) Operating pressure with rotor 75006475 and round buckets 75006477
Speed: 4400 rpm Ambient: 23 C Time: 3 hours
Suction: about 2,1 bars (-8,5C) (30,5 psi) Suction: about 2,1 bars (-8,5C) (30,5 psi) Discharge: about 10 to 11 bars (42C) (159 psi) Discharge: about 10 to 11 bars (42C) (159 psi) Discharge 120V only: 8,4 bars (33C)(121,8psi)
208V
EXPLOSIONSZEICHNUNGEN BREAK DOWN DRAWINGS
208V
107
108
104
140 140
103 104 102 106
109
101
105
08.11.01 AH
Gestell / Chassis
6-1 Cryofuge 5500i / RC-4
208V
160
208V
142
126
125
143 143
144
145
127 130 135
120
136 115 121
133 130
131 132
08.11.01 AH
Gestell / Chassis
208V / 120V
208V / 120V
109
107
157
109 156 155
159
158 150
152 151 152
08.11.01 AH
Gestell / Chassis
208V / 120V
208V / 120V
176 173
181
170
175
184
182 183
20mm
171 180 170 185 174
186
172
152 151 152
157
08.11.01 AH
Gestell, Antrieb / Chassis, Drive

208V / 120V
208V / 120V
193
191 190
194
192
200
200
08.11.01 AH
Tischplatte, Deckelschlsser / Table top, Lid Lock

208V / 120V
208V / 120V
212 213
211 214
210
215 216
08.11.01 AH
Hauptplatte / Main Board

208V / 120V
208V / 120V
234 231 233 232

C
238 239
RY O
UG
55
00
rp m xg
230 237 235
236
0
rpm xg
RY O
UG
55
00
08.11.01 AH
Bedienpult / Front Panel

208V / 120V
208V / 120V
Deckel vollst. Index Nr. 270, Einzelteile nicht erhltlich Door complete Index No. 270, single parts are not available
08.11.01 AH
Deckel / Lid
208V / 120V
208V / 120V
270
262
0 0
253
rpm xg
RY O
254
G UG E 55 00 i
251
250 252
260
261
263
08.11.01 AH Cryofuge 5500i / RC-4
208V / 120V
208V / 120V
Libelle / Bubble
305
8/10mm
306
24mm
307
17/19mm
308
Sechskant-Schraubendreher / Screw Driver
Stromversorgungskable / Mains Cable

300
Spannzange / Collet Chuck
194 171
08.11.01 AH
Zubehr / Accessories
6 - 10 Cryofuge 5500i / RC-4
120V
120V
107
108
104
140
103 104 102 106
109
101
105
08.11.01 AH
Gestell / Chassis
6 - 10 Cryofuge 5500i / RC-4
120V
160
120V
132 131
126
125
136 127
120
130
135
115 121 142
144
143 145 145
08.11.01 AH
Gestell / Chassis
6 - 12 Cryofuge 5500i / RC-4
Spare-Part-List 75004475 - 01
from Serial-No. Index 00101 00102 00103 00104 00105 00106 00107 00108 00109 00115 00120 00121 00125 00126 00127 00130 00131 00132 00135 00136 00140 00142 00143 00144 00145 00150 00151 00152 00155 00156 00157 00158 00159 00160 00170 00171 00172 00173 Partno. 20907075 70054668 70060375 20420157 20280150 70060374 20420204 20180661 20420026 20160685 20057399 20240592 20210407 20210405 20210377 20240465 20130303 20540366 20240618 20240626 20170327 50070823 20160546 20220625 20130221 70057361 20038955 10104080 70907206 20220489 20023748 20430312 20220472 20150203 20210400 20904430 20150201 20057942
Kendro Laboratory Products

Plant Osterode
CRYOFUGE 5500i 120V 60HZ HERAEUS

to Serial-No. Text FOOT SCREW, ADJUSTABLE Holder NUT Castor movable Castor not movable Nut Cage M8 SOCKET NUT RESISTOR 150R 150W Condenser HIGH PRESSURE CONTROLL SWITC Fanmotor 10W fan blade ANGLE COMPRESSOR Start assy f 20240465 Startcapacitor f 20240465 Filter dryer Injection valve AUTO-TRANSFORMER 115/225V 7A RESISTOR 3R3 9W Terminal 4 pole RELAIS BASE ANTIVIBRATION MOUNT WASHER (SAND) Wiring RS 232 SCREW COMPLETE HINGE BRACKET Ear-screw PLASTIC RING Power Factor Correction Vers.03 Motor 3Ph COLLET CHUCK Speed and Imbalance recognition boar Damperring
Seite 1
Donnerstag, 8. November 2001

Plant Osterode

to Serial-No. Text Motorcover assy Screw M5x8 Evaporator SUPPORT WASHER SCREW, PLASTIC Temperature Sensor GAS LID STAY PIN BENCH TOP Slide Holder, ToolSEAL SCREW DRIVER Latch automatic Mainboard 230V CPU Multifuge 4 NV RAM Parameter 120V NV RAM Multi 4 Profile NV RAM Multi 4 Imbalance FERROXCUBE Ferroxcube ring CLIP FRONTPANEL Overlay Multi 4 Overlay Cryofuge 5500i Display board Overlay Multi 4 Overload switch 2pole 20A FRAME FOR 20180659 Label Warning Wiring Display board Spacer Panel rear Grill Grill Rivet Snap-Ring
Seite 2
from Serial-No. Index 00260 00261 00262 00263 00270 00300 00305 00306 00307 00308 Partno. 70904558 20290291 70060350 70060351 70907231 20190274 20280119 20360001 20360008 20034416

Plant Osterode

to Serial-No. Text Grill HOSE ARMAFLEX Panel left Panel right Lid complete POWER CORD 20A/125V WATER-LEVEL SPANNER 8MM SPANNER WRENCH
Seite 3

Plant Osterode
RC-4, 120V 60HZ SORVALL

to Serial-No. Text FOOT SCREW, ADJUSTABLE Holder NUT Castor movable Castor not movable Nut Cage M8 SOCKET NUT RESISTOR 150R 150W Condenser HIGH PRESSURE CONTROLL SWITC Fanmotor 10W fan blade ANGLE COMPRESSOR Start assy f 20240465 Startcapacitor f 20240465 Filter dryer Injection valve AUTO-TRANSFORMER 115/225V 7A RESISTOR 3R3 9W Terminal 4 pole RELAIS BASE ANTIVIBRATION MOUNT WASHER (SAND) Wiring RS 232 SCREW COMPLETE HINGE BRACKET Ear-screw PLASTIC RING Power Factor Correction Vers.03 Motor 3Ph COLLET CHUCK Speed and Imbalance recognition boar Damperring
Seite 1

Plant Osterode

to Serial-No. Text Motorcover assy Screw M5x8 Evaporator SUPPORT WASHER SCREW, PLASTIC Temperature Sensor GAS LID STAY PIN BENCH TOP Slide Holder, ToolSEAL SCREW DRIVER Latch automatic Mainboard 230V CPU Multifuge 4 NV RAM Parameter 120V NV RAM Multi 4 Profile NV RAM Multi 4 Imbalance FERROXCUBE Ferroxcube ring CLIP FRONTPANEL Overlay Multi 4 Overlay Sorvall RC-4 Display board Overlay Multi 4 Overload switch 2pole 20A FRAME FOR 20180659 Label Warning Wiring Display board Spacer Panel rear Grill Grill Rivet Snap-Ring
Seite 2
from Serial-No. Index 00260 00261 00262 00263 00270 00300 00305 00306 00307 00308 Partno. 70904558 20290291 70060350 70060351 70907231 20190274 20280119 20360001 20360008 20034416

Plant Osterode

to Serial-No. Text Grill HOSE ARMAFLEX Panel left Panel right Lid complete POWER CORD 20A/125V WATER-LEVEL SPANNER 8MM SPANNER WRENCH
Seite 3

Plant Osterode
CRYOFUGE 5500i, 200-230V 60 HZ HERAEUS

to Serial-No. Text FOOT SCREW, ADJUSTABLE Holder NUT Castor movable Castor not movable Nut Cage M8 SOCKET NUT RESISTOR 150R 150W Condenser HIGH PRESSURE CONTROLL SWIT Fanmotor 10W fan blade ANGLE Compressor J6220 208-230/1/60 Potential relay of 20240624 Start Capacitor of 20240624 Klixon of 20240624 Filter dryer Injection valve Transformer 200/225V Bracket Switch 2 pole 15A Terminal 4 pole RELAIS BASE ANTIVIBRATION MOUNT WASHER (SAND) Wiring RS 232 SCREW COMPLETE HINGE BRACKET Ear-screw PLASTIC RING Power Factor Correction Vers.03 Motor 3Ph COLLET CHUCK Speed and Imbalance recognition boar
Seite 1

Plant Osterode

to Serial-No. Text Damperring Motorcover assy Screw M5x8 Evaporator SUPPORT WASHER SCREW, PLASTIC Temperature Sensor GAS LID STAY PIN BENCH TOP Slide Holder, ToolSEAL SCREW DRIVER Latch automatic Mainboard 230V CPU Multifuge 4 NV RAM Multi 4 NV RAM Multi 4 Profile NV RAM Multi 4 Imbalance FERROXCUBE Ferroxcube ring CLIP FRONTPANEL Overlay Multi 4 Overlay Cryofuge 5500i Display board Overlay Multi 4 SWITCH W OVERLOADPROT. 16 A FRAME FOR 20180659 Label Warning Wiring Display board Spacer Back panel RC4 208V Grill Grill Rivet
Seite 2
from Serial-No. Index 00254 00260 00261 00262 00263 00270 00300 00305 00306 00307 00308 Partno. 20220617 70904558 20290291 70060350 70060351 70907231 20190309 20280119 20360001 20360008 20034416

Plant Osterode

to Serial-No. Text Snap-Ring Grill HOSE ARMAFLEX Panel left Panel right Lid complete Power Cord USA 2pole 250V 20A WATER-LEVEL SPANNER 8MM SPANNER WRENCH
Seite 3

Plant Osterode
RC-4 200-230V/60Hz, 200V/50HZ SORVALL

to Serial-No. Text FOOT SCREW, ADJUSTABLE Holder NUT Castor movable Castor not movable Nut Cage M8 SOCKET NUT RESISTOR 150R 150W Condenser HIGH PRESSURE CONTROLL SWITC Fanmotor 10W fan blade ANGLE Compressor J6220 208-230/1/60 Potential relay of 20240624 Start Capacitor of 20240624 Klixon of 20240624 Filter dryer Injection valve Transformer 200/225V Bracket Switch 2 pole 15A Terminal 4 pole RELAIS BASE ANTIVIBRATION MOUNT WASHER (SAND) Wiring RS 232 SCREW COMPLETE HINGE BRACKET Ear-screw PLASTIC RING Power Factor Correction Vers.03 Motor 3Ph COLLET CHUCK Speed and Imbalance recognition boar
Seite 1

Plant Osterode

to Serial-No. Text Damperring Motorcover assy Screw M5x8 Evaporator SUPPORT WASHER SCREW, PLASTIC Temperature Sensor GAS LID STAY PIN BENCH TOP Slide Holder, ToolSEAL SCREW DRIVER Latch automatic Mainboard 230V CPU Multifuge 4 NV RAM Multi 4 NV RAM Multi 4 Profile NV RAM Multi 4 Imbalance FERROXCUBE Ferroxcube ring CLIP FRONTPANEL Overlay Multi 4 Overlay Sorvall RC-4 Display board Overlay Multi 4 SWITCH W OVERLOADPROT. 16 A FRAME FOR 20180659 Label Warning Wiring Display board Spacer Back panel RC4 208V Grill Grill Rivet
Seite 2
from Serial-No. Index 00254 00260 00261 00262 00263 00270 00300 00305 00306 00307 00308 Partno. 20220617 70904558 20290291 70060350 70060351 70907231 20190309 20280119 20360001 20360008 20034416

Plant Osterode

to Serial-No. Text Snap-Ring Grill HOSE ARMAFLEX Panel left Panel right Lid complete Power Cord USA 2pole 250V 20A WATER-LEVEL SPANNER 8MM SPANNER WRENCH
Seite 3
Kendro service Information
Heraeus Centrifuges
PREVENTIVE MAINTENANCE CHECKLIST
Rotor Inspection
o o o Check for corrosion and wear Inspect rotor lid locking screw Inspect rotor magnets (rotor I.D.) Serial numbers: 75006475............... 75006476............... 75006435............... 75006444............... 75006480............... 75006483............... 75003046...............
Multifuge 4/Sorvall RC 4 Cryofuge 5500i
Type S/N
Performance Checks
o o o o o Acceleration time _________seconds instrument top speed _________rpm Deceleration time _________seconds Time (10 minute set) _________actual min:sec Temperature (4 set) _________actual (C)
Imbalance
o Centrifuge stable and level o Centrifuge shuts off w/proper weight
Preliminary Checks
o o o Clean inst. & condenser coils Rotor chamber (defrost) Inst. environment (level & clearance)
Safety test
o Accessible leakage current <3500A o Insulation resistance >10 Megaohm o Earth Conductor Resistance <0.2 Ohm
Pre-run Checks
o o o o o o Ground continuity Line voltage ________V AC Display segments on power-up Door interlock and latch Drive stop & Door unlatch (50 rpm) Fan operation (condenser & drive)
Mechanical
o o o o Motor bearings Microprocessor Initialization (if required) Refrigerant leaks (if required) Compressor current draw
Revised 27/07/01
1 of 2
Kendro service Information
Comments:
S.R. Signature ____________________ Date of Service ____________________
Revised 27/07/01
2 of 2
Calibration Certification Procedure Multifuge4 KR/Cryofuge5500i/Sorvall RC4

Revised - 27/07/2001 1. General Successfully completing the Preventive Maintenance Checklist and Calibration Certification Procedure as outlined will ensure that the instrument is properly maintained and calibrated to Kendro specifications. 2. Equipment Required Digital Multimeter Temperature Meter w/probe Stopwatch Photo Tachometer Safety Tester Multifuge/Cryofuge 5500i/Sorvall RC4 Service Manual Centrifuge Operating Manual
Note: Check calibration due date on all test equipment before starting certification. 3. Documentation Required Preventive Maintenance Procedure and Checklist (Service Manual) Calibration Certification Procedure and Form Certification Label Certificate of calibration for each piece of test equipment used to perform the certification Training Certificate Preventive Maintenance Check Perform Preventive Maintenance checks as outlined in the Kendro Service Manual to ensure the instrument is in good working order without performing any calibrations. Complete the Preventive Maintenance Checklist. (calibration data will be filled in after Certification) Calibration Certification SPEED
Install a rotor, set the speed control to 3000 rpm and start the centrifuge. When the speed has stabilized, measure the actual speed with an external tach(photo tach on multimeter where speed = frequency[no conversion]). Record measured speed and displayed speed in the speed section of the certification form. Set the speed control to max. rpm and after stabilization, record measured speed and displayed speed in the speed section of the certification form. Determine if the speeds recorded meet the specifications on the form. If the specifications are met, proceed to the next section. A recalibration of the instrument is not possible.
multi4cpr.doc 1 of 2
Calibration Certification Procedure Multifuge4 KR/Cryofuge5500i/Sorvall RC4

TEMPERATURE
Place water into the rotor or bucket. Select a temperature of +4C, maximum allowed speed of the rotor and time of minimum 3 hours. After that record the displayed temperature, measured temperature inside rotor or bucket after rotor has come to rest, in the temperature section of the certification form. Repeat the test at 15C. Record the values in the temperature section of the certification form. Determine if the temperature values recorded meet the specifications on the form. If the specifications are met, proceed to the next section. A recalibration of the instrument is not possible. Initial the temperature section. To pre-cool the rotor select pre-cooling program of the centrifuge. TIME
Using a stopwatch, check the timer by setting a 10 minute run. Start the centrifuge and measure from the time the start button is pushed until the timer switches to stop. Record the measured time in the time section of the form. Determine if the time value recorded meets the specifications in the form. If the specifications are met, proceed to the next section. A recalibration of the instrument is not possible. Initial the time section. SAFETY TEST
Using safety tester and connect the centrifuge to it. Measure Insulation resistance.. Select to Earth Conductor resistance and touch with probe all mechanical part of the centrifuge. Resistance must be <0.2 ohms at all points otherwise check for good grounding. Measure accessible current to procedure in the service manual. Documentation After filling in the certification information complete the following documentation: Log test equipment data on calibration certification form. Review P.M.checklist and calibration certification form to ensure that all data and required information has been recorded properly.(including your signature and date) Fill out a certification label and place it on the right side of the centrifuge where visible or at a location selected by the customer. Ask the customer to sign the calibration certification form and place a copy in the customers Certification Record Book for that centrifuge. Place copies of the P.M.checklist and Field Service Report in the same Record Book. Provide copies of your training certificate and test equipment calibration certificates if requested by the customer.
multi4cpr.doc
2 of 2
Calibration Certification
Zertifikat fr Kalibrierung
Preventive Maintenance Checklist Complete Vorbeugende Wartungsliste, vollstdg
Account Name: Instrument Model: Report Number:
Multifuge 4 KR Sorvall RC 4 Cryofuge 5500i Page/Seite 1
Repair and Calibration Recertification

Reparatur und Wiederholungskalibrierung
Account Address: Serial Number: Date:
Performance Certification / Durchfhrung

Standard Test Tolerance (whichever is greater) 10 rpm 10 rpm Custom Test 10 rpm 10 rpm SPEED / DREHZAHL Rotor Used: Measured Displayed Speed Speed (rpm) (rpm)
Set Speed
(rpm)
Meets Spec. (y/n)
Measured Speed after Cal.(rpm)
Passed (Initials)
4400 10000
Rotor Used:
Calibration Temp. (C) +4 +15
Standard Test Tolerance (K) +/- 2 +/- 2 Custom Test +/- 2 +/- 2 +/- 2
TEMPERATURE / TEMPERATUR Rotor Used: Displayed Measured Temp. Temp. (C) (C)
Meets Spec. (y/n)
Measured Temp.after Cal. (C)
Passed (Initials)
Rotor Used:
Standard Test Timer Set (min.) 10 Custom Test +2% +2% +2% Tolerance (sec.) +2%
TIME / ZEIT Rotor Used: Measured Time (m/s) Rotor Used:
Meets Spec. (y/n)
Measured Time after Cal (m/s)
Passed (Initials)
Type Stopwatch Temperature Meter Photo Tachometer Safety Tester
TEST EQUIPMENT / PRFMITTEL Model Serial Number
Date of Next Calibration
Insulations resistance >10 Megaohm
SAFETY TEST / SICHERHEITSTEST Earth Conductor Resistance Accessible Current <0.2 Ohm <3500A
Revised 24/7/01
Certified By:_____________________________ Reviewed By:________________________________ Expiration Date ______
Signature Page 1 of 1 Date Use ONLY Black permanent ink when filling out. Customer Signature Leave NO blank spaces. Date June, 1999
H:\SERVICE\SM\Ueberarb\Multifugen4\208V&120V\calibration.doc
Kendro Service & Support Service Bulletin

Produktlinie
Centrifuges - Heraeus
Gert
CF 5500i/RC-4
Bulletin
0406-OHA-CEN-341
Datum
11 Juni 2004
Schlsselschalter zur Programmverriegelung in CF 5500i, RC-4

1. nderungsgrund: Technische Weiterentwicklung 2. Betroffene Gerte: Werkseitige Einfhrung bei den Gerten ab: Gert Cryofuge 5500i RC - 4 Cryofuge 5500i RC - 4 Cryofuge 5500i RC - 4 Ausfhrung 230V 50Hz 230V 50Hz 120V 60 Hz 120V 60 Hz 208V 60Hz 200-230 60 Hz 200V 50 Hz Bestell-Nr. 75004471 75004473 75004475 75004477 75004479 75004481 Fabrik-Nr. 40260851 40274126 40307594 40267615 40279031 40260786
3. Geltungsbereich: Diese nderung ist bei den oben genannten Gerten dann zu beachten, wenn die Folie, die Anzeigeplatte oder der Schlsselschalter defekt sind. 4. nderungsdurchfhrung: Tauschen der Anzeigeplatte, siehe Service Manual Sektion 5 Bei einer kompletten Umrstung auf neue Frontblende mit Schlsselschalter muss die Frontblende getauscht werden. 5. Bentigte / auslaufende Teile
Teil Anzeigeplatte Folie Schlsselschalter Verdrahtung Verdrehschutz Frontblende Verdrahtung Schlsselschalter
hinzu 20150221 20058152 20180601 70907232 20054037 70907237
entfallen 20150198 20057362 n.n. n.n. n.n. 70907103
2 4
1 C
3 2 1
6. Lagerbestnde Entfallende Teile sind weiterhin fr Multifuge 4 KR verwendbar und lteren CF 5500i.
Autor
Heise
Korrektur
Kendro Service & Support Service Bulletin

Product Line
Centrifuges - Heraeus
Equipment
CF 5500i/RC-4
Bulletin
0406-OHA-CEN-341
Issue Date
11 June 2004
Key switch for locking program in CF 5500i, RC-4

1. Engineering Change: Technical Update 2. Reference to Units: This change is effective with the beginning of: Equipment Cryofuge 5500i RC - 4 Cryofuge 5500i RC - 4 Cryofuge 5500i RC - 4 Version 230V 50Hz 230V 50Hz 120V 60 Hz 120V 60 Hz 208V 60Hz 200-230 60 Hz 200V 50 Hz Cat. No. 75004471 75004473 75004475 75004477 75004479 75004481 Serial 40260851 40274126 40307594 40267615 40279031 40260786
3. Validity: This change is only to perform on units below the above-mentioned serials, if the overlay, display board or key switch failed. 4. Modification: Replace display board - see section 5 of service manual If older units shall be upgraded to key switch version - a total change of the front panel must be done. 5. Required / Outgoing Parts
Part Display Board Overlay Key switch Wiring Mounting bracket Frontpanel Wiring diagram key switch
add 20150221 20058152 20180601 70907232 20054037 70907237
delete 20150198 20057362 n.n. n.n. n.n. 70907103
2 4
1 C
3 2 1
6. Stocking/obsolete parts Deleted parts can be used further on in Multifuge 4 KR and older units.
Author
Heise
Korrektur

Cryofuge 5500i Sorvall RC4 120 200 208 English

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Cryofuge 5500i Sorvall RC-4

208V 60 Hz, 230V 60 Hz, 200V 50/60 Hz, 120V 60Hz

Servicing Schedule (yearly procedure recommended)

Service Page: 2-1

Multifuge4 Cryofuge 5500i Sorvall RC4

Maintenance Routine after Dismantling the Centrifuge Casing

Service Page: 2-2

Multifuge4 Cryofuge 5500i Sorvall RC4

Trouble Shooting Error Cause

Service Page: 2-3

Multifuge4 Cryofuge 5500i Sorvall RC4

Service Page: 2-4

Multifuge4 Cryofuge 5500i Sorvall RC4

E-01 message E-02 message

E-04 message E-05 message E-06 message

Service Page: 2-5

Multifuge4 Cryofuge 5500i Sorvall RC4

Service Page: 2-6

Multifuge4 Cryofuge 5500i Sorvall RC4

Service Page: 2-7

Multifuge4 Cryofuge 5500i Sorvall RC4

Service Page: 2-8

Multifuge4 Cryofuge 5500i Sorvall RC4

Service Page: 2-9

Multifuge4 Cryofuge 5500i Sorvall RC4

Unit Value 20V DC

switch OFF unit, resistance temperature 20C

12V DC 10,7V 0,3V 115mV 103mV 125mV 12V DC a(t) 5V DC 0V DC

Service Page: 2-10

Multifuge4 Cryofuge 5500i Sorvall RC4

Imbalance Behaviour Install in table available rotor(s) in unloaded condition

Cleaning of Instrument Parts

Service Page: 2-11

Multifuge4 Cryofuge 5500i Sorvall RC4

Electrical Safety Check

Service Page: 2-12

Multifuge4 Cryofuge 5500i Sorvall RC4

Function description Page: 3-1

Multifuge 4 Cryofuge 5500i Sorvall RC4

Function description Page: 3-2

Multifuge 4 Cryofuge 5500i Sorvall RC4

Function description Page: 3-3

Multifuge 4 Cryofuge 5500i Sorvall RC4

Function description Page: 3-4

Multifuge 4 Cryofuge 5500i Sorvall RC4

Function description Page: 3-5

Multifuge 4 Cryofuge 5500i Sorvall RC4

H13-H15 H16,H17 H18 H22 H23 H19,20,24,25 H1

Function description Page: 3-6

Multifuge 4 Cryofuge 5500i Sorvall RC4

SCHALTBILDER SCHEMATIC DIAGRAMS

Tasten-und Anzeigenplatte Key and Indication Board

PFC Power Factor Correction ~ ~

Bremswiderstand Brake resistor

Rotorerkennung Rotor Detection

Ser. Schnittstelle Serial Interface RS 232

Netzschalter mit berstromauslser Mains Switch with over-current release

Vorschalttrafo T1/T2 Netzspannungswahl Auto transformer T1/T2 Mains voltage selection

Hauptplatte Main Board

V2 Drehzahlerfassung Speed Detection Board

M2 Pressostat Khlmaschine Pressure Switch Compressor

M4 Lfter Kondensator Fan for Condenser

M3 Lfter Kondensator Fan for Condenser

Unwuchtsensor mit Beschleunigungsaufnehmer Imbalance Sensor with accelerating sensor