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Operation Breakdown and SMVs of a Basic Jeans

Operation breakdown of a 5 Pocket Basic Jeans has been listed in this article. SMVs mentioned here against each operation are just for your reference. SMVs may vary according to machine types, workstation layout and equipment used. Some of operations are done by automatic machines, like auto pocket hemming (APH), auto pocket attaching (APS) etc. Machines that are used for the operations have been mentioned in third column (M/c type) of the following table. This Operation Breakdown has been taken from a Jeans manufacturing company in Vietnam. Product: Full Sleeve Mens Formal Shirt. Brand: Arrow Sl. no. Operations Back 1 pocket hemming 2 pocket o/l 3 pocket creasing 4 pocket attaching 5 second stitch @ back pocket 6 back yoke attach 7 back rise join 8 size label attach Front Section 9 coin pocket hemming 10 coin pocket attach @ jet piece (right) 11 pocket bag attach with jet piece 12 o/l @ pocket bag 13 top stitch @ pocket bag 14 o/l @ zipper fly 15 o/l front panels @ crotch 16 zipper attach @ left fly 17 left fly attach @ front panel (inseam & top stitch) 18 J-stitch @ left fly 19 front pocket mouth hemming 20 pocket bag stitch to front panel @side & top (wt w/c label@lt.) 21 right fly attach with zipper & crotch join Assembly 22 loop preparation 23 main label attach @ waist band, & w/b joining in chain 24 top stitch @ inseam 25 side seam join (attach front & back panels) 26 top stitch @ side seam 27 waist band stitch 28 waist band corners finish 29 loop attach 30 bottom hemming

M/C Type APH 3T O/L ADPC APS SNLS FOA FOA SNLS APH SNLS 5T F/L 3T O/L SNLS 4T O/L 3T O/L DNLS SNLS APJ DNFPH SNLS SNLS 3T F/L SNLS FOA 5T O/L SNLS WBAM SNLS ABLA BHM

e against each operation are just for

t attaching (APS) etc. Machines that

SMV 0.07 0.3 0.4 0.74 0.65 0.41 0.24 0.2 0.015 0.2 0.42 0.68 0.4 0.3 0.26 0.32 0.34 0.58 0.3 0.46 0.25 0.15 0.3 0.55 0.65 0.38 0.38 0.72 0.65 0.33 11.645

Operation Breakdown and SAM of the Full Sleeve Formal Mens Shirt
Prior to defining SAM of the garment, detailed operation break-down is made by engineer. Both manual and machine operations are included in the operation list. Then a skilled operator is given to do operations one by one. 5 to 10 samples are studied. All operations are studied by GSD expert for motion analysis. At the same time all operations are videoed for future reference. Calculated SAM of the operations for a Formal Shirt has been shown in the following table. This has been defined by a GSD practitioner of a large size Indian garment export company using GSD software. The following SAM of each individual operation will help to understand how a shirts SAM reach up to a certain value. The SAM of the operation may vary according to the changes styling of the shirts, seam length, attachment and work aids used, motion sequence used by the operator and machine type. Product: Full Sleeve Mens Formal Shirt. Brand: Arrow SL. Operation List 1 Pinning to profile 2 Run stitch collar 3 Trim collar 4 Clip and turn collar 5 Crease collar 6 Top stitch collar 7 Run stitch (R/s) collar band 8 Crease collar band 9 Insert collar in neck band 10 Turn and crease collar 11 Attach bias piece to cuff 12 Crease cuff 13 Hem cuff 14 R/s cuff 15 Trim cuff 16 Turn cuff 17 Crease cuff bottom 18 Attach placket to sleeve 19 Lock and make diamond 20 Sew pleats (4 no.) 21 Hem right front 22 Attach front placket 23 Crease pocket 24 Hem pocket mouth 25 Attach pocket to front 26 Attach brand label and tack loop 27 Crease patch pieces 28 Attach patch piece 29 Sew pleats 30 Attach yoke to back 31 Top stitch back yoke 32 Join shoulder 33 Top stitch shoulder 34 Attach collar 35 Close collar with size label 36 Sleeve attach 37 Top stitch armhole 38 Top stitch side seam

SAM 0.234 0.219 0.285 0.223 0.381 0.42 0.291 0.317 0.799 0.452 0.874 0.458 0.501 0.565 0.36 0.527 0.566 0.795 1.026 0.389 0.494 0.603 0.542 0.28 0.861 0.589 0.236 0.333 0.278 0.475 0.365 0.64 0.656 0.535 1.01 0.862 0.678 1.036

39 40 41

Attach & close cuff Top stitch cuff Hem bottom Total SAM

0.696 0.524 0.947 22.322

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