7BL70XX_E

DATE : 11/04/2006

REV. 4.0

CONTROLLER FOR PMDC BRUSHLESS MOTORS. (2 QUADRANTS)

7BL70XX

- USERS GUIDE -

11/04/2006

7BL70XX_E

- CONTENTS -

INTRODUCTION FEATURES SAFETY CALIBRATION, INSTALLATION MODELS WIRING DIAGRAM I/O CONNECTOR APPENDIX ( IF PRESENT )

Page 2 Page 2 Page 2 Page 3 Page 3 Page 4 Page 5 Page 6

11/04/2006

7BL70XX_E

- INTRODUCTION Series of brushless PM motor controllers for speed regulation in two directions realized with analog integrated circuits and power MOSFETS . The speed regulation is obtained setting an external potentiometer . The feedback from the motor must be Hall-effect sensors for the three phases. The controller limits the maximum current supplied to the motor and is equipped with an ammeter protection to avoid long overloads of the motor. The safety speed reverse is enabled only with the motor stopped. The chopper is designed in accordance with the most important EC standards.

- FEATURES POWER SUPPLY: 10 15 VDC (7BL7012) 18 30 VDC (7BL7024) 18 50 VDC (7BL7050) 30 80 VDC (7BL7080) 15Arms (12-24V) 8Arms (50-80V) 50A (12-24-50V) 25A (80V) 18 KHz 80 C -10 C / 40 C Potentiometer 2,2 K 117x117x72(h) mm

RATED CURRENT: MAX CURRENT( Ta = 25 C): FREQUENCY: MAX TEMPERATURE: OPERATING TEMPERATURE: SPEED REFERENCE: SIZE:

SAFETY:

THERMAL PROTECTION THERMAL MOTOR PROTECTION (THERMAL SENSOR INPUT) OVERVOLTAGE PROTECTION OVERCURRENT PROTECTION RED LED ON FOR EACH TYPE OF PROTECTION. TO RESET THE ALARM SWITCH-OFF THE POWER AND ON AGAIN. WHEN HAPPENS THERMAL PROTECTION WAIT SOME MINUTES TILL THE TEMPERATURE DROPS DOWN.

ALARM:

IF THE WORKING TIME ISNT ENOUGH LONG EMPLOY A LITTLE FAN NEAR THE HEATHSINK.

11/04/2006

7BL70XX_E

CALIBRATION:
Vmin (MINIMUM SPEED): Vmax (MAXIMUM SPEED): Imax (MAXIMUM CURRENT): POTENTIOMETER ANGLE

- INSTALLATION ATTENTION: THE CONTROLLER IS NOT PROTECTED AGAINST INVERTED POLES ON BATTERY CONNECTION.

- MODELSCODE 7BL7012 7BL7024 7BL7050 7BL7080 DESCRIPTION BRUSHLESS CONTROLLER 12V-50A BRUSHLESS CONTROLLER 24V-50A BRUSHLESS CONTROLLER 50V-50A BRUSHLESS CONTROLLER 80V-25A SUPPLY VOLTAGE 10-15 VDC 18-30 VDC 18-50 VDC 30-80 VDC MAX CURRENT 50A 50A 50A 25A

11/04/2006

7BL70XX_E

- WIRING DIAGRAM -

11/04/2006

7BL70XX_E

- I/O CONNECTORS I/O CONNECTOR (J2): PIN 1 2 3 4 5 6 7 8 FUNCTION KEY INHIBIT INPUT HI POT. INPUT C-POT.INPUT LO-POT.INPUT ENABLE INPUT DIRECTION INPUT GND DESCRIPTION KEY-SWICTH INPUT +VDC CONNECT TO GND(-V) TO STOP THE MOTOR POTENTIOMETER SUPPLY CENTRAL POTENTIOMETER REFERENCE NEGATIVE POTENTIOMETER CONNECT TO GND (-V) OPEN (CW ) CLOSED TO GND (CCW) - V (COMMON POWER SUPPLY)

POWER CONNECTIONS (FASTON 6,3 mm): NAME +VDC(F5) 0VDC(F3) U (F1) V (F2) W (F4) DESCRIPTION + BATTERY OR POWER SUPPLY - BATTERY OR COMMON POWER SUPPLY MOTOR PHASE U OR 1 MOTOR PHASE V OR 2 MOTOR PHASE W OR3

MOTOR HALL-EFFECT SENSORS(J3): PIN 1 2 3 4 5 DESCRIPTION SUPPLY HALL-EFFECT SENSORS 5V OR 15V HALL SENSOR PHASE U HALL SENSOR PHASE V HALL SENSOR PHASE W GND OR COMMON POWER SUPPLY WIRE COLOR RED BLUE VIOLET BROWN BLACK

POWER WIRES:

RATED CURRENT 6A 10 A 16 A 25 A
SIGNAL WIRES: 0,5 1 mm

WIRE SECTION 0,75 mm 1 mm 1,5 mm 2,5 mm