1000 Watts Class AB Audio Power Amplifier For 2Ohms Loudspeaker

(Schematic Diagrams) Version r2rlvase12012 Revision Number: 1 Created: Friday, May 18, 2012 19:20:16

Designed By: Heru Himawan Tejo Laksono Based MATRIX 1.4 Free Audio Power Amplifier Technology (R2 RLVASE1 2012) Base Technology Invention By Heru Himawan Tejo Laksono & Mujiono Irkhas URL: http://matrix14freeamp.sourceforge.net/ Technical Supports (Email): heru.htl@gmail.com

THIS SCHEMATIC IS LICENSED UNDER THE THERMS OF GNU GENERAL PUBLIC LICENSE V. 3. YOU MUST INCLUDE THIS SCHEMATIC WITHIN THE PRODUCT THAT BASED ON IT OR BASED THE MODIFIED VERSION OF THIS SCHEMATIC, PRESERVE THIS LICENSE NOTICE, PRESERVE THE GNU GENERAL PUBLIC LICENSE AS THE DEFAULT LICENSE, PRESERVE THE DESIGNER NAME, PRESERVE THE INVENTOR NAME AND PLATFORM NAME OF THE TECHNOLOGY AS BASES THIS SCHEMATIC. THIS IS FREE SCHEMATIC AS PROVIDED IN THE HOPE THAT IT WILL BE USEFUL, BUT WITH ABSOLUTELY NO WARRANTY. ATTENTION: THIS SCHEMATIC MUST BE COMPLETELY INCLUDED AS IN PART OF PRODUCT OVERVIEW LITERATURE, AS WITH THIS COVER PAGE AND ALL THE SCHEMATIC PAGES. SKEMATIK INI DILISENSIKAN DI BAWAH ATURANATURAN GNU GENERAL PUBLIC LICENSE V. 3. ANDA HARUS MENYERTAKAN SKEMATIK INI BERSAMA PRODUK YANG BERBASIS SKEMATIK INI ATAU BERBASIS VERSI MODIFIKASI DARI SKEMATIK INI, MENYERTAKAN CATATAN LISENSI INI, MENYATAKAN GNU GENERAL PUBLIC LICENSE SEBAGAI LISENSI ASLI, MENYERTAKAN NAMA PERANCANG, DAN MENYERTAKAN NAMA PENEMU SERTA NAMA PLATFORM TEKNOLOGI DASAR SKEMATIK INI. INI ADALAH SKEMATIK BEBAS, TERSEDIA DALAM HARAPAN DAPAT BERGUNA, NAMUN DENGAN JELAS TANPA JAMINAN. PERHATIAN PENTING: SKEMATIK INI HARUS DISERTAKAN SECARA LENGKAP SEBAGAI BAGIAN LITERATUR PENGANTAR PRODUK, MULAI DARI HALAMAN SAMPUL INI DAN SEMUA HALAMAN SKEMATIK.

CONVENTIONS (PART1)
THIS ADDITIONAL PAGE INTENDED TO CONFIRM THE COMPONENT SYMBOLS, ALPHABETICAL SYMBOLS, AND UNIT CONVENTIONS THESE ARE BEING USED WHITIN THE SCHEMATICS.

ALPHABETICAL SYMBOL C CNT D F J, XJ L Q R SW T XRV XU

COMPONENT/PART NAME CAPACITOR CONNECTORS & HEADERS DIODE FAMILY FUSE JUNGTION, JUMPER, JACK COIL BIPOLAR JUNCTION TRANSISTOR FIXED RESISTOR SWITCH & RELAY TRANSFORMER VARIABLE RESISTOR INTEGRATED CIRCUIT/SUBCIRCUIT

UNIT FARAD UNITLESS UNITLESS UNITLESS UNITLESS HENRY UNITLESS OHM UNITLESS UNITLESS OHM UNITLESS

INTERCONNECTION SYMBOL

DESCRIPTION SOLDERED WIRE POLE CURRENT/VOLTAGE SUPPLY NET CONNECTION OUT TO BIDIRECTION INPUT FROM POWER GROUND (0V) SYSTEM GROUND

NC

NONE CONNECTED

COMPONENT/PART SYMBOL

DESCRIPTION CAPACITOR POLARIZED ELECTROLYTE CAPACITOR JUNCTION DIODE

COMPONENT/PART SYMBOL 1
2
1+ 1 2 2+

DESCRIPTION

SPEAKON

BREAKDOWN/ZENER DIODE
1

LIGHT EMITTING DIODE FUSE

2 1 3 2 1

OUTPUT TO SPEAKER TERMINAL

2

SINGLE ENDED/LINE INPUT/OUTPUT SIGNAL SOCKET JACK

P E N

DUAL ENDED/LINE INPUT/OUTPUT SIGNAL SOCKET JACK

MAIN ENTRY CORD SOCKET JACK

GND
1 2

BALANCED INPUT/OUTPUT SIGNAL SOCKET JACK (MALE)

JUMPER

COIL

GND
2 1

BALANCED INPUT/OUTPUT SIGNAL SOCKET JACK (FEMALE)

TO BE CONTINUED, PLEASE REFER PART2

CONVENTIONS (PART2)
THIS ADDITIONAL PAGE INTENDED TO CONFIRM THE COMPONENT SYMBOLS, ALPHABETICAL SYMBOLS, AND UNIT CONVENTIONS THESE ARE BEING USED WHITIN THE SCHEMATICS.

COMPONENT/PART SYMBOL

DESCRIPTION

COMPONENT/PART SYMBOL
1 3

DESCRIPTION

HEATSINK UNMOUNTED NPN BIPOLAR JUNCTION TRANSISTOR TRANSFORMER

2 4

HEATSINK UNMOUNTED PNP BIPOLAR JUNCTION TRANSISTOR

VARIABLE RESISTOR HEATSINK MOUNTED NPN BIPOLAR JUNCTION TRANSISTOR

OPERATIONAL AMPLIFIER HEATSINK MOUNTED PNP BIPOLAR JUNCTION TRANSISTOR

FIXED RESISTOR

SAFETY INSTRUCTIONS SYMBOL

DESCRIPTION

SINGLE PAIR WITH TWO SELECTIONS SPDT SWITCH

Alerts you to the presence of insulated dangerous voltage, or indicates a live area on the circuit, that may be sufficient to constitute a risk of shock.

DUAL PAIR WITH TWO SELECTIONS SPDT SWITCH

Alerts you to important maintenance instructions in the accompanying literarture.

DUAL PAIR WITH THREE SELECTIONS SPDT SWITCH

Important: The designated circuits where implemented 2 (two) different ground connections:
4POS WITH 2COM ROTARY SWITCH

1. Power Ground The Power Ground by mean the common ending for all subcircuits with relative highcurrent voltage intensity and contains stream/signal that may be carrying the AC hum.

+ RELAY / VOLTAGE CONTROLLED SWITCH

2. System Ground The System Ground by mean the common ending for all highsensitive subcircuits and ending for those processes the small audio signal.

+63V VCC (+)

Q304 MJE350

Q303 MJE350

Q307 MJE350

Q306 MJE350 62.3V 62.4V

R3100 75 62.9V Q308 MJE350 1.05V Q314 TIP41C Q3161 MJ15024 Q3162 MJ15024 Q3163 MJ15024 Q3164 MJ15024 Q3165 MJ15024

Decrease R3011 & R3012 value to increase sensitivity. See Table 1. Kurangi nilai R3011 & R3012 guna tingkatkan kepekaan. Tinjau Tabel 1. 61.8V R3012 1500k R3011 68k INPUT R3020 1k S. GND R3021 56 R3031 68k R3032 1800k C3011 33uF 100V C3012 1uF 100V

C302 6.8pF 62.4V

Q305 MJE350

C306 6.8pF Q309 MJE340

PROTECT SENSING SOURCE P.T.C (+)

COMMON BIAS

0.55V R3160 120 0V R31810 0.33 5W R3161 6.8 R3162 120 0V R3171 6.8 R3172 120 R31910 0.33 5W R3170 120 0V R31920 0.33 5W 0V R31930 0.33 5W 0V R31940 0.33 5W 0V R31950 0.33 5W 0V 0V R31820 0.33 5W 0V R31830 0.33 5W 0V R31840 0.33 5W 0V R31850 0.33 5W

Q301 BC546B 0.03V 0.63V

Q302 BC546B 0.03V

R3061 33k

R3041 33k

0.50V

C305 6.8pF

OUT/LOUDSPEAKER 250 Watts @ 8Ohms 500 Watts @ 4Ohms 1000 Watts @ 2Ohms L.S. OUT (+) L.S. OUT ()

R3070 680 R3080 33k 22.6V

R3050 680

R3130 4.7k 3W 44.9V

R3110 390 0.38V

C308 8200pF

R3120 820

R3071 56 D301 1N4748 D302 1N4004 C304 470uF 100V

R3051 56 C303 470uF 100V D303 1N4746 R3141 8.2k 0.5W R3142 270k C307 6.8pF 62.2V

L901 implemented only on CHANNELA L901 hanya diterapkan pada KANALA 0V/P. GND L901 20uH

R3090 12k

Q310 \MJE350

COMMON BIAS 0.98V Q313 MJE340 62.8V Q315 TIP42C

0.49V

P.T.C () PROTECT SENSING SOURCE

Q312 62.4V MJE340 VCC () 63V TO CHANNELB S. GND KE S. GND KANALB Q311 MJE340

Q3171 MJ15025

Q3172 MJ15025

Q3173 MJ15025

Q3174 MJ15025

Q3175 MJ15025

R3150 75

1000 Watts Class AB Audio Power Amplifier for 2Ohms Loudspeaker Penguat Daya Audio Kelas AB 1000 Watt untuk Pengeras Suara 2Ohm Perancang (Designer): Heru Himawan Tejo Laksono Ver. r2rlvase12012 Rev. 1 (18/05/2012)
TABLE 1
MODIFIKASI KOMPLIANSI SENSITIVITAS SENSITIVITY COMPLIANCE MODIFICATION

Based MATRIX 1.4 Free & Open Audio Power Amplifier Technology MATRIX 1.4 is licensed under GNU General Public License, Version 3 of the license as published by Free Software Foundation. Berbasis MATRIX 1.4 Teknologi Penguat Daya Audio Bebas & Terbuka MATRIX 1.4 dilisensikan di bawah GNU General Public License, Versi 3 dari lisensi terbitan Free Software Foundation. MATRIX 1.4 Homepage: http://matrix14freeamp.sourceforge.net/

THIS SCHEMATIC IS LICENSED UNDER THE THERMS OF GNU GENERAL PUBLIC LICENSE V. 3. YOU MUST INCLUDE THIS SCHEMATIC WITHIN THE PRODUCT THAT BASED ON IT OR BASED THE MODIFIED VERSION OF THIS SCHEMATIC, PRESERVE THIS LICENSE NOTICE, PRESERVE THE GNU GENERAL PUBLIC LICENSE AS THE DEFAULT LICENSE, PRESERVE THE DESIGNER NAME, PRESERVE THE INVENTOR NAME AND PLATFORM NAME OF THE TECHNOLOGY AS BASES THIS SCHEMATIC. THIS IS FREE SCHEMATIC AS PROVIDED IN THE HOPE THAT IT WILL BE USEFUL, BUT WITH ABSOLUTELY NO WARRANTY. THE COPYLEFT OF LICENSE IS AVAILABLE AT: http://www.gnu.org/licenses/gpl.html SKEMATIK INI DILISENSIKAN DI BAWAH ATURANATURAN GNU GENERAL PUBLIC LICENSE V. 3. ANDA HARUS MENYERTAKAN SKEMATIK INI BERSAMA PRODUK BERBASIS SKEMATIK INI ATAU BERBASIS VERSI MODIFIKASI SKEMATIK INI, MENYERTAKAN CATATAN LISENSI INI, MENYATAKAN GNU GENERAL PUBLIC LICENSE SEBAGAI LISENSI ASLI, MENYERTAKAN NAMA PERANCANG, DAN MENYERTAKAN NAMA PENEMU SERTA NAMA PLATFORM TEKNOLOGI DASAR SKEMATIK INI. INI ADALAH SKEMATIK BEBAS, TERSEDIA DALAM HARAPAN DAPAT BERGUNA, NAMUN JELAS TANPA JAMINAN. CATATAN LISENSI TERSEDIA PADA SITUS: http://www.gnu.org/licenses/gpl.html

INPUT (APPROX.) DEFAULT (1.41V) 200mV 0.77V 1.44V

R3011 68k 12k 39K 68k

R3012 1.5M 82k 390k 5.6M

All resistor wattages within this circuit block are 0.25W, except which marked in other wattage values. The resistor values in 5% tolerance. Semua nilai daya resistor pada blok sirkit ini adalah 0.25W, terkecuali tertanda nilai daya lainnya. Nilai nilai resistor dalam toleransi 5%.

TITLE FILE: DATE PAGE

1000 Watts Class AB Audio Power Amplifier For 2Ohms Loudspeaker

(18/05/2012) 1
OF

REVISION: r2rlvase120121

DRAWN BY: Heru

Himawan Tejo Laksono

CHANNELA BALANCED INPUT AMPLIFIER

GND
1

J1
2

R1 15k D1 BZX55C15 C1 220pF

IC1A JRC4580
3 1

DESIGNED BY HERU HIMAWAN TEJO LAKSONO PURWOKERTO, CENTRAL JAVA INDONESIA MAY 16, 2012
IC4A JRC4580
3 7 1 2

C5 2.2uF 25V

R7 15k
3

IC2A JRC4580
1

R11 15k

IC2B JRC4580
5

TO POWER AMP. INPUT (A)

R3 2 10k

R9 15k

THIS SCHEMATIC IS PART OF MATRIX 1.4 PROJECT, WHICH IS DEVELOPED & DISTRIBUTED UNDER THE THERMS OF GNU GENERAL PUBLIC LICENSE, VERSION 3 OF THE LICENSE. THIS IS FREE SCHEMATIC, WHICH IS PROVIDED WITH ABSOLUTELY NO WARRANTY. YOU MAY INCLUDE THIS SCHEMATIC THEREWITH ANY SCHEMATIC PACKAGES, WHICH ARE LICENSED UNDER APPROPRIATE LICENSE AS GNU GPL, BSDL, COMMON CREATIVE LICENSE, ETC. INCLUDING THIS SCHEMATIC WITH ANY NONFREE SCHEMATIC PACKAGES IS VIOLATING THE GNU GENERAL PUBLIC LICENSE.

R12 15k R10 15k

BALANCED INPUT

D2 BZX55C15

C3 R4 10k 100uF 25V IC1B JRC4580

5 7

R17 15k R18 15k

5 7 7 6

J2
3 2 1

R2 15k D3 BZX55C15 C2 220pF D4 BZX55C15

C6 2.2uF 25V

R8 15k

IC3A JRC4580
3 1 2

IC3B JRC4580 5

R16 15k

IC4B JRC4580

R5 6 10k R13 7.5k R14 7.5k

R19 15k

POWER SUPPLY DISTRIBUTION FOR BALANCED INPUT AMPLIFIER (CHANNELA/B) R21 15k +15V PIN 8 of IC1 S. GND R20 15k 15V
15V REGULATED DUAL SUPPLY

C4 R6 10k 100uF 25V

R15 15k

VR1 B5k CHANNELA VOLUME

PIN 8 of IC2

PIN 8 of IC3

PIN 8 of IC4

PIN 4 of IC1

PIN 4 of IC2

PIN 4 of IC3

PIN 4 of IC4

SW1 SENSITIVITY 0.77V 1.44V 0.77V 1.44V SW2 OUTPUT MODES BRIDGE
+12V +12V 1

SIGNAL INDICATOR
STEREO FROM L.S. OUT (+) (A) +12V 0V/P. GND

+12V

R28 39k

R29 1.2M

PIN 4 of IC5
+12V 1

PIN 11 of IC5

R22 100k

IC5A LM324
3 1 2

LED1
2

CHANNELA SIGNAL (INPUT: 6 dBu) R25 560 C7 15uF 16V

R26 8.2k

LED2
10 8 9 2

CHANNELA PEAK (P. OUT REF: 33.2dBu @45V) (INPUT: @3dBu) R32 560 C8 15uF 16V

GND
1

J1
2

R1 15k

IC1A JRC4580
3 1

R24 6.8k

C5 2.2uF 25V

R7 15k
3

IC2A JRC4580
1

R12 15k
5

IC2B JRC4580
3 7

IC4A JRC4580
1 2

R31 IC5C 6.8k LM324

TO POWER AMP. INPUT (B)

R23 150

Q1 BC547

R27 1.2k

R30 1.2k

Q2 BC547

D1 BZX55C15 C1 220pF

R3 2 10k

R9 15k

R11 15k R10 15k

BALANCED INPUT

D2 BZX55C15

C3 R4 10k 100uF 25V IC1B JRC4580

5 7

R16 15k
+12V +12V 1

FROM L.S. OUT (+) (B)

+12V

J2
3 2 1

R2 15k

C6 2.2uF 25V

R8 15k

IC3A JRC4580
3 1 2 2 5

R15 15k
7

R39 39k

R40 1.2M

+12V 1

D3 BZX55C15 D4 BZX55C15 C2 220pF

R5 6 10k R13 7.5k

IC3B JRC4580

R33 100k

IC5B LM324
5 7 6

LED3
2

CHANNELB SIGNAL (INPUT: 6 dBu) R36 560 C9 15uF 16V

R37 8.2k

LED4
12 14 2

CHANNELB PEAK (P. OUT REF: 33.2dBu @45V) (INPUT: @3dBu) R43 560 C10 15uF 16V

C4 R6 10k 100uF 25V

R14 15k

VR1 B5k CHANNELB VOLUME R34 150

R35 6.8k

R42 IC5D 3.9k LM324 R38 1.2k R41 1.2k

Q3 BC547

Q4 BC547

CHANNELB BALANCED INPUT AMPLIFIER

TITLE

1000 Watts Class AB Audio Power Amplifier For 2Ohms Loudspeaker

BALANCED INPUT BUFFER AMPLIFIER & OPERATING MODE CONTROL

FILE: DATE PAGE

(18/05/2012) 2
OF

REVISION: r2rlvase120121

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Himawan Tejo Laksono

T901 ~220V/50Hz 20A

~220V C919 10000uF 100V C921 10000uF 100V

DESIGNED BY HERU HIMAWAN TEJO LAKSONO PURWOKERTO, CENTRAL JAVA INDONESIA MAY 18, 2012
+63V

~45V/20A

C915 0.01uF

C916 0.01uF

D909 MB3510W

THIS SCHEMATIC IS PART OF MATRIX 1.4 PROJECT, WHICH IS DEVELOPED & DISTRIBUTED UNDER THE THERMS OF GNU GENERAL PUBLIC LICENSE, VERSION 3 OF THE LICENSE. THIS IS FREE SCHEMATIC, WHICH IS PROVIDED WITH ABSOLUTELY NO WARRANTY. YOU MAY INCLUDE THIS SCHEMATIC THEREWITH ANY SCHEMATIC PACKAGES, WHICH ARE LICENSED UNDER APPROPRIATE LICENSE AS GNU GPL, BSDL, COMMON CREATIVE LICENSE, ETC. INCLUDING THIS SCHEMATIC WITH ANY NONFREE SCHEMATIC PACKAGES IS VIOLATING THE GNU GENERAL PUBLIC LICENSE.

0V/P. GND CT C917 0.01uF ~45V/20A C918 0.01uF C920 10000uF 100V C922 10000uF 100V

TO CASING

63V

~18V/0.5A ~12V/0.5A D901 1N4002 C901 0.022uF C902 0.022uF D902 1N4002 C905 1000uF 35V C906 1000uF 35V

IC901 7815
2

+15V C907 470uF 25V C908 470uF 25V 15V

CT ~12V/0.5A 0/N ~18V/0.5A D903 1N4002 C903 0.022uF C904 0.022uF D904 1N4002
1

IC902 7915
2

R901 33 10W +FAN D905 1N4002 C909 0.022uF C910 0.022uF D907 1N4002 C913 C914 1000uF 1000uF 35V 16V

D906 1N4002

C911 0.022uF

C912 0.022uF

D908 1N4002

Max. load for 2x 12V/0.12A cooler fans

FAN
P

F801 250V/5A SW801

MAINS ~220V/50Hz

E N

C802 0.1uF 400VAC D910 1N5400 C923 0.022uF C924 0.022uF D911 1N5400

IC903 7812
2

+12V

C801 0.0082uF 250VAC

IC904 7805
2

+5V C926 100uF 10V C927 1000uF 16V

C925 1000uF 25V

LIVE AREA

TITLE

1000 Watts Class AB Audio Power Amplifier For 2Ohms Loudspeaker

POWER SUPPLY UNIT

FILE: DATE PAGE

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OF

REVISION: r2rlvase120121

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LAMPIRAN IMPLEMENTASI TERAPAN

PANDUAN UNTUK DIY, INDUSTRI HANDMADE, OBSERVER, & PELAJAR

PETUNJUK INSTALASI PEMBUMIAN/GROUND

Jaringan pembumian ganda

Modus jaringan pembumian ganda diterapkan pada sirkit sebagai preventasi bocoran transien anonimous jaringan jalajala listrik terhadap jaringan penguatan sinyal. Pembumian tertanda 0V/P. GND sebagai akhir elemenelemen penguatan tenaga. Pembumian tertanda S. GND sebagai akhir elemenelemen penguatan sinyal.

INPUT

CHANNEL A CORE CIRCUIT

S. GND 0V/P. GND

L.S. OUTPUT (A)

Ke ground sirkitri penguat depan (contoh: penguat input balanced)

INPUT

PSRU (POWER SUPPLY RECTIFIER UNIT)

~45V 0.01uF CHANNEL B CORE CIRCUIT
S. GND 0V/P. GND L.S. OUTPUT (B)

MB3510W 0.01uF +63V

Ground sistem sirkit kanal A dan kanal B harus satu sambungan berakhir pada S. GND.

Ground output/speaker kanal A dan kanal B dimungkinkan satu sambungan ataupun terkawat secara terpisah, namun harus berakhir pada ground tertanda 0V/P. GND.

0.01uF CT

0.01uF

20000u 100V 0V/P. GND

20000u 100V 63V

VCC (+)

~
0

Ke kasis/box power amplifier POWER SUPPLY RECTIFIER UNIT (PSRU)

P. GND

~45V

Sumber PSRU: 45V AC ganda dengan CT

VCC ()

Pastikan tegangan sumber PSRU 45V AC pada toleransi 10%. Tegangan lebih tinggi menyebabkan kelebihan ruang gerak diferensiasi amplifikasi hingga turunnya nilai faktor redaman penguat terhadap beban dan meningkatkan resiko kerusakan transistortransistor penguat daya jika terjadi hubung singkat beban. ke TERMINAL SPEAKER Tegangan lebih rendah menyebabkan degradasi penguatan, degradasi faktor redaman riil, dan degradasi efektifitas fisik penguatan riil, hingga degradasi resolusi kualitas suara.

PREINIT RELAY (RELAY PRAINISIALISASI)

+5V
4 8 VCC DISC TRIG THRES CTRL 7 6 5

+12V R2 1M C2 4.7uF 10V R3 560 2W

SW1
RELAY 12VDC

D1 1N4148

R1 10K
2

RESET

R5 6.8K

D3 1N4002 D2 1N4148

+ Q2 TIP31

C1 1uF 10V
1 GND

Perkawatan arus kuat PSRU tanpa sikring

Pastikan jaringanjaringan perkawatan ataupun jalur papan sirkit PSRU tidak diterapi sikring ataupun sambungan tidak tetap (intermitten/nonsolidstate).

OUT

Q1 BC547 R4 6.8K dari OUTPUT

LM555

U101

Terapkan contoh sirkit Relay PraInisialisasi ini sebagai pemutus sesaat jaringan beban terhadap penguat daya audio, sebagai preventasi pulsa prainisial saat awal penguat daya audio dihidupkan.
TITLE FILE: DATE PAGE

1000 Watts Class AB Audio Power Amplifier For 2Ohms Loudspeaker

(18/05/2012) 4
OF

REVISION: r2rlvase120121

DRAWN BY: Heru

Himawan Tejo Laksono