INTERACTIVE SCHEMATIC

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Component Table Tap Table Fluid Power Symbols Electrical Symbols

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RENR7759-02 December 2010

TH580B Telehandler Hydraulic System

SLH1-UP

2010 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Description
Accumulator Hydraulic (Charged) Cooler And Mtg Gp Hydraulic Oil (Xmsn) (Option) Cylinder Gp - Boom (Raise) Cylinder Gp - Brake (Master) Cylinder Gp - Coupler Cylinder Gp Tilt Cylinder Gp Frame Leveling Cylinder Gp Hydraulic (Compensating) Cylinder Gp - Stabilizer Cylinder Gp - Telescoping Filter Gp - Oil (Power Train) Pump Gp Lower (Dead Engine Lower) (Emergency Lower) Pump Gp - Metering (Steering - HMU) Pump Gp Piston (Main) Strainer - (Tank Filter) Tank As - Hydraulic Valve And Mtg Gp - Diverter (Dual Auxiliary) Valve As - (Tilt Cylinder Lock) (Cartridge) Valve Gp - Bank 4 (Implement) Valve Gp - Check (Xmsn) Valve Gp - Check (Emergency Lower) Valve Gp - Check (Back Pressure) Valve Gp Check (Coupler Cylinder Check) Valve Gp - Control (Aux) Valve Gp Control (Boom Extend, Retract) Valve Gp - Control (Boom Raise, Lower) Valve Gp - Control (Quick Coupler Tilt) Valve Gp - Diverter (Single Auxiliary) Valve Gp - Electronic Pilot Valve Gp Load Control (Boom Raise Lock) Valve Gp - Load Control (Frame Level) Valve Gp Load Control (Stabilizer Cylinder Lock) Valve Gp - Load Control (Tele Cylinder) Valve Gp - Manifold (Inlet) Valve Gp - Manifold (Outlet) Valve Gp - Pilot (Anti Kick) Valve Gp Pilot (Boom Raise Damping) Valve Gp - Solenoid (Frame Level Arctic) (Option) Valve Gp Solenoid (Sequence) (Emergency Lower) Valve Gp - Solendoid (Steer Mode Select) Valve Gp Stabilizer Control XMSN Gp (Option)

Part Number
247-7558 (12kW) 206-5502 (20kW) 194-0952 226-9938 217-6130 216-2406 211-1322 211-1327 207-5070 263-9955 241-3161 191-1060 264-0616 237-4154 257-6254 202-5350 248-4000 222-4662 188-3214 242-7958 257-4830 270-4157 225-1912 236-4441 227-1207 227-1206 227-1209 227-1208 226-6494 247-7829 249-4837 265-0884 204-6924 252-5652 227-1203 227-1205 216-4237 253-2565 262-1178 270-3593 210-7217 265-0881 (4spPsy) 206-4387 (4spPsh) 206-4388

Machine Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

Schematic Location
D-3 A-4 E-3 A-1 E-4 D-4 F-3 D-3 E-1 E-5 A-4 F-7 D-7 B-7 A-6 A-6 F-5 D-4 B-5 A-4 F-7 B-6 E-4 C-4 C-5 C-3 C-4 F-5 B-3 D-3 F-3 E-1 D-5 C-6 C-3 E-4 D-3 B-7 F-7 C-7 D-1 A-4

TAP LOCATION
Tap Number
AA BB CC DD

Description
Main Pump Pressure Load Sensor Pressure Implement Pilot Pressure SOS Oil Sample Port

Schematic Location
B-6 B-6 B-2 B-4

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX.

PUMP or MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED

ATTACHMENT

VALVE ENVELOPES

VALVES

VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO-WAY

THREE-WAY

FOUR-WAY

CONTROL VALVES
AB AB

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

SHUTTLE

PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED UNIDIRECTIONAL

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW ALLOWED IN EITHER DIRECTION

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer (Fluid) Transducer (Gas / Air) Generator

M
Electric Motor

Pressure Switch

Pressure Switch (Adjustable)

Temperature Switch

Electrical Wire

Electrical Symbols (Electrical)

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Wire Number Identification Codes

Electrical Schematic Example

Current Standard
Harness identification code This example indicates wire 135 in harness "AG". Wire

Hydraulic Schematic Example

Current Standard

Circuit Number Identification

Wire Color

325-AG135 PK-14 325-PK

Circuit Identification Number Wire Color Wire Gauge

Previous Standard
Wire Wire Color

325-PK-14
B
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)

7
SEE LOC E-3 SEE LOC E-7

4
SEE LOC E-6

(39) VALVE GP SOLENOID (SEQUENCE) (EMERGENCY LOWER) 270-3593

LA1

TF1
(21) VALVE GP CHECK (EMERGENCY LOWER) 270-4157

SEE LOC E-6

A B
SEE LOC E-6

S1
SEE LOC E-7

S1

TF1 LF1

LF1
SEE LOC E-3

(17) VALVE AND MTG GP DIVERTER (DUAL AUXILIARY) 222-4662 (28) VALVE GP DIVERTER (SINGLE AUXILLARY) 226-6494
AUX 2 A2 B2

A B
SEE LOC E-6

B
(7) CYLINDER GP FRAME LEVELING 211-1327 (31) VALVE GP LOAD CONTROL (FRAME LEVEL) 265-0884

(9) CYLINDER GP STABILIZER 263-9955

P1

TK1

A1 B1

FRAME LEVEL

AUX 1

EMERGENCY LOWER
(OPTION)

(12) PUMP GP LOWER (DEAD ENGINE LOWER) (EMERGENCY LOWER) 264-0616

A1 B1

(23) VALVE GP CHECK (COUPLER CYLINDER CHECK) 236-4441

(32) VALVE GP LOAD CONTROL (STABILIZER CYLINDER LOCK) 204-6924

(3) CYLINDER GP BOOM (RAISE) 226-9938

AUX 1, AUX QC, & AUX 2

(OPTION)

AUX 1 & AUX QC

(OPTION)

E
(5) CYLINDER GP COUPLER 216-2406 (10) CYLINDER GP TELESCOPING 241-3161 (36) VALVE GP PILOT (ANTI KICK) 216-4237 (6) CYLINDER GP TILT 211-1322 (8) CYLINDER GP HYDRAULIC (COMPENSATING) 207-5070 (37) VALVE GP PILOT (BOOM RAISE DAMPING) 253-2565

(13) PUMP GP METERING (STEERING - HMU) 237-4154

LEFT

RIGHT

BOOM

BOOM

TELE
HMU
D
SEE LOC I-9

(33) VALVE GP LOAD CONTROL (TELE CYLINDER) 252-5652 (18) VALVE AS (TILT CYLINDER LOCK) (CATRIDGE) 188-3214

TILT

(41) VALVE GP STABILIZER CONTROL 265-0881

STABILIZER
SEE LOC I-8 or I-6

(1) ACCUMULATOR HYDRAULIC (CHARGED) 247-7558

SEE LOC I-10

(OPTION)

LS L T P R

STEER

FRONT

TF1 S1
SEE LOC I-10

A B
(24) VALVE GP CONTROL (AUX) 227-1207
SEE LOC I-8 or I-6

LA1
(30) VALVE GP LOAD CONTROL (BOOM RAISE LOCK) 249-4837 (26) VALVE GP CONTROL (BOOM RAISE, LOWER) 227-1209

LF1
SEE LOC H-9

REAR C1 C2 C4 C3

(34) VALVE GP MANIFOLD (INLET) 227-1203

(25) VALVE GP CONTROL (BOOM EXTEND, RETRACT) 227-1206

A B

A B

(27) VALVE GP CONTROL (QUICK COUPLER TILT) 227-1208

(35) VALVE GP MANIFOLD (OUTLET) 227-1205

LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group

A B

A B

T LS
YY

Attachment Air Line

CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter)

(40) VALVE GP SOLENOID (STEER MODE SELECT) 210-7217 (38) VALVE GP SOLENOID (FRAME LEVEL ARCTIC) (OPTION) 262-1178

P STEER LS
AA
STEER

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

PILOT PUMP OUTPUT MAIN PUMP OUTPUT AUXILIARY CONTROL CIRCUIT SCAVENGE PUMP OUTPUT XMSN CHARGE PUMP OUTPUT STEERING CIRCUIT SCAVENGE PUMP SUPPLY LINE EMERGENCY LOWER SYSTEM BOOM CONTROL CIRCUIT TELE CONTROL CIRCUIT DRAIN / RETURN LINE RIGHT STABILIZER CONTROL CIRCUIT LOAD SENSE CIRCUIT QUICK COUPLER TILT CONTROL CIRCUIT MASTER BRAKE CYLINDER CIRCUIT FRAME LEVEL CONTROL CIRCUIT LEFT STABILIZER CONTROL CIRCUIT

P LS

P GAUGE

P P PIL
P PIL GAUGE

LS GAUGE

(14) PUMP GP PISTON (MAIN) 257-6254

BB
PILOT SHUT-OFF

CC

T
(22) VALVE GP CHECK (BACK PRESSURE) 225-1912 (20) VALVE GP CHECK (XMSN) 257-4830
SOS

T PIL T BRAKES P BRAKES

VALVE TRAVEL

(19) VALVE GP BANK 4 (IMPLEMENT) 242-7958

DIFF LOCK ON/OFF CHARGE PUMP

DD

(29) VALVE GP ELECTRONIC PILOT 247-7829

REG 16 Bar CLUTCH PACKS/ SYNC'S R/V 10 Bar TORQUE CONV'T

VENT LINE

SPEEDS AS IMPL. PUMP SCAVENGE PUMP

LUBE

(11) FILTER GP OIL (POWER TRAIN) 191-1060

ECM

(4) CYLINDER GP BRAKE (MASTER) 217-6130

FILL

(15) STRAINER (TANK FILTER) 202-5350 (16) TANK AS HYDRAULIC 248-4000 (42) XMSN GP (OPTION) 206-4387 (4spPsy) 206-4388 (4spPsh) (2) COOLER AND MTG GP HYDRAULIC OIL (XMSN) (OPTION) 206-5502 (12kW) 194-0952 (20kW)

A
JOYSTICK HANDLE

BOOSTED BRAKE ACTUATION

THIS SCHEMATIC IS FOR THE TH580B TELEHANDLER PART NUMBER: 207-2710, CHANGE: 11, VERSION: S

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

MACHINE COMPONENT LOCATIONS

1 22 8 10 33 3 30 12 21 39 15 16 5 23

VIEW ALL CALLOUTS

24 25 26

27

35 34 36 37

33 10

30

20

15

16

11

DD

14

38

42

13

40

31

41

32

18

22 24 25 26

27

34

35

36 37

30

12

21

39

32

23

CYLINDER GP - FRAME LEVELING

The frame leveling cylinder is located at the front of the machine on the right side. The head end of the cylinder is attached to the machine frame, and the rod end is attached to the front axle. The frame leveling cylinder allows the machine frame to be levelled in order to improve the stability of the machine during operation.

STABILIZER CYLINDERS

The stabilizer cylinders are located on the stabilizers at the front of the machine. The head end of the cylinder is attached to the stabilizer frame and the rod end is attached to the stabilizer leg. The cylinders extend in order to lower the stabilizers and the cylinders retract in order to raise the stabilizers.

STABILIZER SYSTEM

Stabilizers are used to increase the stability of the machine during stationary lifting operations. The stabilizers are used when the machine is lifting heavy loads or when an access platform is installed on the machine. Independent operation of the stabilizers allows the machine to be leveled when the machine is operating on uneven ground. Stabilizers are installed as optional equipment on TH360, TH460 and TH560 machines only. Stabilizers are not available on TH350 machines.
Valve Group (Stabilizer) (1) Flow control valve (stabilizer) (2) Control valve (left stabilizer) (3) Control valve (right stabilizer)

The valve group (stabilizer) is located in the center of the stabilizer frame at the front of the machine.

VALVE AND MOUNTING GP DIVERTER (DUAL AUXILIARY)

Auxiliary Diverter Sol.

A
17

VIEW OF AREA A

Quick Coulper Sol.

VALVE GP - BANK (IMPLEMENT)

Outlet Manifold
VIEW ALL CALLOUTS

Inlet Manifold

BB

AA
Inlet Manifold Tele Auxiliary Tilt Boom

BB

Outlet Manifold

19

29
Location of Implement Disable Sol.

CC

Valve Gp - Implement Asy 4-Bank (15), Main Pump Pressure Port (AA), Load Sensor Pressure Port (BB, Implement Pilot Pressure Port (CC)

VALVE GP - DIVERTER (SINGLE AUXILIARY)

Quick Coulper Sol.

28

B
VIEW B-B

VALVE GP - LOAD CONTROL (STABILIZER CYLINDERS) (LOCK)

The load control valves are attached to the casings of the stabilizer cylinders. The load control valves lock oil into both sides of the cylinders in order to hold the cylinders in position when the cylinders are stationary. The valves also prevent the stabilizer legs from collapsing if a hydraulic hose bursts.

VALVE GP - STABILIZER CONTROL

(1) Flow control valve (stabilizer) (2) Control valve (left stabilizer) (3) Control valve (right stabilizer)

The valve group (stabilizer) is installed in the center of the stabilizer frame at the front of the machine. The valve group (stabilizer) consists of the flow control valve (stabilizer) (1), the control valve (left stabilizer) (2) and the control valve (right stabilizer) (3). The flow control valve (1) controls the flow of oil into the stabilizer cylinders and out of the stabilizer cylinders. Stabilizers are used in order to improve the stability of the machine.