Title: Project: RUDRAPUR Site:

TECHNICAL DATA SHEET For ISOLATED PHASE BUSDUCT MATRISHI USHA JAYASWAL MEGA POWER PLANT (2 X 270 MW TPP PHASE-I & PHASE-II) Chandwa, Vill. Bana, Distt: Latehar Jharkhand (India) GENERATOR BUS DUCT

REF No. S/090071A1 -72A1 /kV/IPB REV NO: 03 Issue dt: 11.05.2011 Page 1 of 7

1.00 1.01 1.02 1.03 1.04 1.05 1.06

ISOLATED PHASE BUSDUCT FOR TPS MANUFACTURER & MANUFACTURING COUNTRY TYPE DESIGNATION APPLICABLE STANDARD RATED VOLTAGE MAX. VOLTAGE INSULATION LEVEL One minute power frequency dry withstand voltage ( KV rms ) Basic Impulse level ( KV Peak , 1.2/50 micro sec wave) RATED CONTINUOUS CURRENT AT AMBIENT AIR TEMP OF MAIN RUN ( AMP ) TAP-OFF RUN ( AMP ) FOR UAT AND ST

BHEL INDIA ISOLATED PHASE BUSDUCT OUTDOOR/INDOOR IS-8084 16.5 KV 16.5KV10%

a b
1.07

55 125 50 C 12500 2000

a b
1.08

RATED SHORT TIME SYMM. FOR MOMENTARY CURRENT *3 SEC (KA rms) ( KAP ) MAIN RUN 92 255 a TAP-OFF RUN 172 480 b *We shall submit available Test Reports of short circuit test with 1 sec duration, however, the design offered is suitable for withstanding the fault current for 3 sec. It may also be noted that mechanical shock is encountered in part of 1st sec. after wards only heating effect occurs. In our offered design, the temp. rise during the short circuit current shall be 88oC and 94oC resp. for main run and tap-off run which is far below than the softening temp. of Al. alloy (i.e. 250oC ) BOLTED JOINT ENCLOSURE (SILVER PLATED) 1.09 55 DEG C 30 DEG C* *The max. temp. rise limits are in line with IS: 8084 (table 2 cl. 4.1 and 7.1..2). Although as per the standard design practices in line with IS: 8084, the max. allowable temp. rise over ambient has been taken as 30 oC, yet it is confirmed that the actual rise in enclosure temp. shall be less than the prescribed limit i.e. 20oC. our clasim is supported with the type test results wherein for the same current and identical sections as offered the max. temp. rise has reached only upto 16oC in case of Mair run and even lesser for Tp-off run. *MAX TEMP RISE OVER 50 DEG AMB

BUSDUCT ENGINEERING DIVISION BHEL, RUDRAPUR

R K SAXENA MANAGER (Engg.)

Title :

TECHNICAL DATA SHEET For ISOLATED PHASE BUSDUCT MATRISHI USHA JAYASWAL MEGA POWER PLANT (2 X 270 MW TPP PHASE-I & PHASE-II) Chandwa, Vill. Bana, Distt: Latehar Jharkhand (India)

Project: RUDRAPUR Site:

REF No. DS/090071A1 -72A1 /kV/IPB REV NO : 03 Issue dt: 11.05.2011 Page 2 of 7

1.10

a b
1.11

TOTAL LOSSES IN ENCLOSURE WATT/METER/PHASE(SOLAR LOSS INCLUDED) MAIN RUN 188.8679 TAP OFF 24.20915

a b
1.12

CONDUCTOR LOSS IN WATTS MAIN RUN 279.0295 TAP OFF 12.88471 SKIN EFFECT RATIO MAIN TAP OFF CAPACITIVE REACTANCE(XC) DC RESISTANCE AT 20 DEGREE MAIN TAP OFF MATERIAL CONDUCTOR ENCLOSURE CONDUCTOR DATA MAIN BUS TAP-OFF BUS CONDUCTOR 1.13 1.1 MAIN RUN 4.025244E+07 OHMS/P/M ENCLOSURE 1.002 1.003 TAP-OFF RUN 6.322867E+07 OHMS/P/M

a b
1.13

1.14

CONDUCTOR 1.177121 4.201985 MAIN RUN Al ALLOY Gr19501 IS: 5082 Al ALLOY Gr19501 Is: 5082 SHAPE CIRCULAR (530 O/D,16TK) SQUARE BOX (2 X 203, 11.8 TK. Channel) PHASE SPACING (mm) 1300 1000

ENCLOSURE 1.076395 2.92063 TAP-OFF RUN Al ALLOY Gr 63401Wp R-2 IS: 5082 Al ALLOY Gr 31000 H2 IS:737 CROSS SECTION 242.36 sq cm 74.56 sq cm

a b
1.15

a b
1.16

a b

1.17

ENCLOSURE DATA MAIN DUCT TAP-OFF DUCT

a b
1.18

OUTSIDE DIAMETER (mm) 1070 780 220 mm

THICKNESS (mm) 8 4.78

PHASE TO EARTH CLEARANCE ( mm )

BUSDUCT ENGINEERING DIVISION BHEL, RUDRAPUR

R K SAXENA MANAGER (Engg.)

Title :

TECHNICAL DATA SHEET For ISOLATED PHASE BUSDUCT MATRISHI USHA JAYASWAL MEGA POWER PLANT (2 X 270 MW TPP PHASE-I & PHASE-II) Chandwa, Vill. Bana, Distt: Latehar Jharkhand (India)

Project: RUDRAPUR Site:

REF No. DS/090071A1 -72A1 /kV/IPB REV NO : 03 Issue dt: 11.05.2011 Page 3 of 7

1.19

DEGREE OF PROTECTION (IPBD)

Outdoor Indoor

IP55 IP54

TYPE TESTING FOR AIR/WATER TIGHTNESS SHALL BE DONE AS PER APPENDIX-F OF IS: 8084

1.20

COLOUR/ FINISH CONDUCTOR INSIDE OUTSIDE NATURAL MATT BLACK

INSIDE MATT BLACK

ENCLOSURE OUTSIDE INSIDE TG HALL OUTSIDE TG HALL RAL 7032 RAL 7032

2.00

SUPPORTING STEEL STRUCTURE HOT DIP GALVANISED YES (COATING 610 Gms./m2)

3.00 3.01 3.02 3.03 3.04 3.05 3.06 3.07 3.08 3.09 3.10 3.11 4.00 4.01 4.02 4.03 4.04 4.04 4.05 4.06

BUS INSULATOR MANUFACTURER NO. OF INSULATOR PER PHASE CREEPAGE DISTANCE INSULATOR HIEGHT COMPRESSION STRENGTH CANTILEVER STRENGTH MATERIAL SPAN OF INSULATOR(MAIN) SPAN OF INSULATOR(TAP OFF) VOLTAGE CLASS KV REF. STANDARD SEAL OFF BUSHINGS MANUFACTURER REF. STANDARD MATERIAL REFERENCE DRAWING CREEPAGE DISTANCE VOLTAGE CLASS LOCATION

AS PER APPROVED SUB-VENDOR LIST 3 430 mm(Min) 230mm 11000kgf 1200kgf Epoxy Resin Cast / Porcelain 4500mm(MAX) 2500mm(MAX) 24 KV (RATED)/ 55KVrms for 1 Minute 125 KVp ( IMPULSE WITHSATND VOLTAGE) IS: 9431 / IS: 2544

AS PER APPROVED SUB-VENDOR LIST IS: 2099/ IS: 9431 EPOXY CAST RESIN AS PER BHEL 430 mm (MIN) 24 KV (RATED)/ 55KVrms for 1 Minute 125 KVp ( IMPULSE WITHSATND VOLTAGE) a) IN IP BUSDUCT (MAIN RUN) AT WALL INTERSECTION b) INSIDE SPVT CUBICLE AND NG CUBICLE R K SAXENA MANAGER (Engg.)

BUSDUCT ENGINEERING DIVISION BHEL, RUDRAPUR

Title :

TECHNICAL DATA SHEET For ISOLATED PHASE BUSDUCT MATRISHI USHA JAYASWAL MEGA POWER PLANT (2 X 270 MW TPP PHASE-I & PHASE-II) Chandwa, Vill. Bana, Distt: Latehar Jharkhand (India)

Project: RUDRAPUR Site: 5.00 5.01 5.02 5.03 5.04 5.05 5.06 5.07 5.08 5.09

REF No. DS/090071A1 -72A1 /kV/IPB REV NO : 03 Issue dt: 11.05.2011 Page 4 of 7

CURRENT TRANSFORMER MANUFACTURER TYPE DESIGNATION INSULATION CLASS VOLTAGE CLASS AMBIENT TEMPERETURE APPLICABLE STANDARD CT RATING INSULATION LAVEL SHORT TIME RATING a) MAIN b) TAP OFF VOLTAGE TRANSFORMER MANUFACTURER TYPE DESIGNATION SERVICE CLASS APPLICABLE STANDARD V.T RATING OVER VOLTAGE FACTOR A. CONTINUOUS B. 30 SEC INSULATION CLASS BASIC INSULATION LEVEL LIGHTING ARRESTOR MANUFACTURER TYPE DESIGNATION SERVICE CLASS APPLICABLE STANDARD RATED VOLTAGE NOMINAL DISCHARGE CURRENT SURGE CAPACITOR MANUFACTURER TYPE DESIGNATION SERVICE CLASS

AS PER APPROVED SUB-VENDOR LIST RING TYPE CAST RESIN CLASS B 24 KV 90 DEG C(AVG. TEMP INSIDE DUCT) IS: 2705 AS PER GENERATOR PROTECTION SLD 55KVrms FOR 1 MIN, 125KVpeak SYMM ( KA) FOR 3 SEC MOMENTARY (KAP) 92 255 172 480

6.00 6.01 6.02 6.03 6.04 6.05 6.06

AS PER APPROVED SUB-VENDOR LIST EPOXY RESIN CAST TYPE INDOOR (DRAW OUT TYPE) IS : 3156 AS PER GENERATOR PROTECTION SLD 1.2 1.9 CLASS B 55KV rms, FOR 1 MINUTE 125KV Peak

6.07 6.08 7.00 7.01 7.02 7.03 7.04 7. 05 7.06

AS PER APPROVED SUB-VENDOR LIST STATION CLASS HEAVY DUTY ZINC OXIDE, GAPLESS INDOOR IEC 99 4 18 KV 10KA

8.00 8.01 8.02 8.03

AS PER APPROVED SUB-VENDOR LIST

BOX/TANK TYPE SYNTHETIC LIQUID (NON INFLAMMABLE) IMPREGNATED NON PCB

INDOOR R K SAXENA MANAGER (Engg.)

BUSDUCT ENGINEERING DIVISION BHEL, RUDRAPUR

Title :

TECHNICAL DATA SHEET For ISOLATED PHASE BUSDUCT MATRISHI USHA JAYASWAL MEGA POWER PLANT (2 X 270 MW TPP PHASE-I & PHASE-II) Chandwa, Vill. Bana, Distt: Latehar Jharkhand (India) IS : 11548 18 KV 0.25F

Project: RUDRAPUR Site: 8.04 8.05 8.06

REF No. DS/090071A1 -72A1 /kV/IPB REV NO : 03 Issue dt: 11.05.2011 Page 5 of 7

APPLICABLE STANDARD VOLTAGE RATING CAPACITANCE

9.00 9.01 9.02 9.03 9.04 9.05 9.06 9.07 9.08

LAVT/ SPVT CUBICLE DETAILS SHEET THICKNESS OF CUBICLE TYPE OF SHEETS NO OF TIERS TOTAL NO. OF VTS ELMECH TERMINAL RATING RATINGS OF HV FUSE PAINTING DEGREE OF PROTECTION 2.0 MM TK HRS SHEET 1 3 CATD M-4 AFINF TYPE Cooper Bussman make 3 AMP INSIDE WHITE ENAMEL RAL 7032 OUTSIDE
IP 52

10.00 10.01 10.02 10.03 10.04 10.05 10.06 10.07

NEUTRAL GROUNDING TRANSFORMER MANUFACTURER TYPE DESIGNATION APPLICABLE STANDARD SERVICE CLASS CLASS OF INSULATION RATED VOLTAGE TRANSFORMER RATING a. OUTPUT KVA b. PRIMARY VOLTAGE (KV) c. SECONDARY VOLTAGE d. PHASES e. FREQUENCY AS PER APPROVED SUB-VENDOR LIST EPOXY RESIN CAST, DRY TYPE IS 11171 INDOOR B 16.5 KV 75 KVA FOR 5 MIN 16.5 240 V SINGLE 50 Hz

11.00 11.01 11.02 11.03 11.04 11.05 11.06

NEUTRAL GROUNDING RESISTOR MANUFACTURER TYPE DESIGNATION APPLICABLE STANDARD SERVICE CLASS MATERIAL MAX TEMPERATURE RISE OVER 50 DEG C AMBIENT AS PER APPROVED SUB-VENDOR LIST S S PUNCHED GRID TYPE IEEE-32 INDOOR STAINLESS STEEL (AISI -304) 300 Deg C. R K SAXENA MANAGER (Engg.)

BUSDUCT ENGINEERING DIVISION BHEL, RUDRAPUR

Title :

TECHNICAL DATA SHEET For ISOLATED PHASE BUSDUCT MATRISHI USHA JAYASWAL MEGA POWER PLANT (2 X 270 MW TPP PHASE-I & PHASE-II) Chandwa, Vill. Bana, Distt: Latehar Jharkhand (India)

Project: RUDRAPUR Site: 11.07

REF No. DS/090071A1 -72A1 /kV/IPB REV NO : 03 Issue dt: 11.05.2011 Page 6 of 7

N.G RESISTOR RATING a. RESISTANCE ( OHMS ) b. CURRENT RATING c. VOLTAGE d. TIME RATING

0.278 WITH TAPS AT 0.236 & 0.208 650A for 5 min 240 VOLT 5 MINUTES DUTY

12.00 12.01 12.02 12.03 12.04

NEUTRAL GROUNDING CUBICLE SHEET THICKNESS OF CUBICLE PAINTING OVERALL DIM DEGREE OF PROTECTION
(NGR ENCLOSURE)

2.0 MM INSIDE WHITE ENAMEL OUTSIDE RAL 7032 2000(L)X1250(W)X1790(H) MM APPROX

IP 23

13.00 13.01 13.02 14.00 14.01 15.00 15.01 15.02

BUSDUCT GROUNDING MATERIAL OF GROUND BUS NUMBER OF GROUND PADS PROVIDED

GALVANIZED STEEL FLAT (SIZE 65mm X 10mm) GROUNDING ONLY AT SHUNT LOCATIONS

GASKET METERIAL (FLANGE JOINT) GAS KET NB CORK FASTNERS FOR CONDUCTOR(Bolted joint) FOR OTHER

STAINLESS STEEL Zn/Cd Plated & Passivated

16.00 16.01

CONDUCTOR FLEXIBLE JOINTS AT TERMINATIONS COPPER FLEXIBLE CONNECTIONS GENERATOR ,GT END AND ( CURRENT DENSITY Max. 1 A/ sq mm) UAT END (Bolted jointS)

17.00 17.01 17.02 17.03 17.04

HOT AIR BLOWING (HAB) EQUIPMENT ( Common for unit#1 & 2) TYPE MOTOR POWER AIR FLOW DEG. OF PROTECTION ( CONTROL PANEL) PORTABLE (TROLLEY MOUNTED) 5 HP 6000 CU. MTR/ HR IP 52

BUSDUCT ENGINEERING DIVISION BHEL, RUDRAPUR

R K SAXENA MANAGER (Engg.)

Title :

TECHNICAL DATA SHEET For ISOLATED PHASE BUSDUCT MATRISHI USHA JAYASWAL MEGA POWER PLANT (2 X 270 MW TPP PHASE-I & PHASE-II) Chandwa, Vill. Bana, Distt: Latehar Jharkhand (India)

Project: RUDRAPUR Site: 18.00 18.01 18.02 18.03 18.04 18.05

REF No. DS/090071A1 -72A1 /kV/IPB REV NO : 03 Issue dt: 11.05.2011 Page 7 of 7

DATA SHEET FOR MISC. ITEMS SPACE HEATER ( TO BE USED IN NG & SPVT CUBICLES) ILLUMINATION/ INDICATIONS ( IN NG & SPVT CUBICLES) GROUNDING ( OF CUBICLES) WIRING ( OF CUBICLES) 1 PH. 220 V, 100 W CFL / NEON LAMP COPPER STRIP/ FLAT PVC INSULATED MULTI STRAND FRLS TYPE COPPER CABLE OF 2.5 SQ MM PROVIDED

NAME PLATE & DANGER PLATE

BUSDUCT ENGINEERING DIVISION BHEL, RUDRAPUR

R K SAXENA MANAGER (Engg.)