PERIODIC MAINTENANCE AND LUBRICATION CHART

Sr. Operation No.

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. Servicing Engine idling speed / CO% Valve tappet clearance Engine oil* - Bajaj DTS-i 10000 Oil strainer / Centrifugal filter Spark plug functioning / Gap (if applicable) Air cleaner element Clean / Replace Air filter cover O Ring Fuel cock sediment bowl cleaning Carburettor float bowl cleaning Carburettor rubber duct Fuel pipes Battery electrolyte level Clutch lever free play Throttle grip play Rear brake pedal free play Brake lining or pad wear Brake fluid level / Top up / Replace (If applicable) Master cylinder cup and dust seal (If applicable) Caliper piston seal and dust seal (If applicable) Brake hose pipe (If applicable) Brake cam & pedal pivot pin Steering play Steering stem bearing All fasteners tightness Rear sprocket fasteners Rear wheel rubber shock damper Silencer drain hole cleaning Cylinder head de-carbonising, valve lapping & Replace valve oil seals Engine air breather tube Drive chain slackness adjustment & lubrication Drive chain remove, clean, insp. & lubricate (O/H) Drive chain link lock Drive chain O ring type (if applicable)
VV

RECOMMENDED FREQUENCY
Servicing Kms 1st 750 2nd 3rd 4th 5th 6th 7th 5000 10000 15000 20000 25000 30000

3 A A R CL C, A, R CL, R R CL CL C, R C, R C, A C, A C, A C, A CL, R C, A, R R R C, R L C, A C, L, R C, T C, T C, R CL CL R C, A, L CL, L R L L CL C, T C, T C, A C, A C C C, A C, A C, A C, A A A R CL C, A CL

3 A A

3 A A R CL

3 A A

3 A A R CL

3 A A

3 A A R CL

1st - 750 Kms / 30 Days 2nd onward @5000 Kms

Replace at 10000 Kms* Clean at 10000 Kms Replace at every 15000 Kms Clean at every 5000 Kms Replace at every 15000 Kms Replace at every 20000 Kms

C, A CL

C, A CL

R R

C, A CL R

C, A CL

R R

CL

CL CL

CL

CL CL

CL

CL CL Clean at every 10000 Kms Replace at every 20000 kms Replace at every 20000 kms

C C C, A C, A C, A C, A CL C, A

C C C, A C, A C, A C, A CL C, A

C C C, A C, A C, A C, A CL, R C, A

R R C, A C, A C, A C, A CL C, A

C C C, A C, A C, A C, A CL C, A

C C C, A C, A C, A C, A CL, R R R R C, R

Replace at every 15000 kms Replace at every 30000 kms Replace at every 30000 kms Replace at every 30000 kms Replace at every 30000 kms

L C, A C, A C,L,R C, T C, T C, T C, T C, R CL CL CL CL R C, T C, T C, A C, A C,L,R C, T C, T C, R CL CL C, T C, T C, A

L C, A C,L,R C, T C, T C, R CL CL Replace at every 10000 kms Clean at every 5000 Kms Clean at every 15000 Kms Replace at every 20000 Kms Lubricate at every 500 kms. A- slackness whenever reqd. At every 10000 Kms Replace at every 10000 Kms At every 500 Kms

C,A,L C,A,L C,A,L C,A,L C,A,L C,A,L C,A,L CL, L R L L L CL, L R L L CL, L R L

PERIODIC MAINTENANCE AND LUBRICATION CHART

Sr. Operation No.

35. 36. Wheel bearing (for non sealed bearings only) Tyre tread wear (replace if worn out till TWI limit)

RECOMMENDED FREQUENCY
Servicing Kms 1st 750 2nd 3rd 4th 5th 6th 7th 5000 10000 15000 20000 25000 30000

C, L C, R C, R C, R

C, L C, R C, R C, R

At every 20000 Kms At every 5000 kms i.e. at every service after 2nd service

37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47

Front fork oil Thermal sensor & Auto choke functioning (If applicable) TPS (If applicable) Rear shock absorber- Check gas pressure (If applicable) Starter clutch bush kit for dry type Clutch switch cleaning General lubrication Swing arm bush greasing through grease nipple Engine foundation silent bush Lubrication of gear starter clutch Clutch, Accelerator cable

R C, A C, A C, A CL, R CL L L R L R L L L L L L CL L L L L R L CL, R C, A C, A C, A C, A C, A C, A C, A C, A

R C, A C, A C, A CL, R CL L L L L CL L L R L L L C, A C, A C, A C, A

Replace at every 20000 Kms At every 5000 Kms At every 5000 Kms At every 20000 Kms.

Lubricate at every 5000 Kms Replace at every 15000 Kms Lubricate at every 5,000 Kms Replace at every two years

:More frequent cleaning may be required when driving in dusty condition. A - Adjust C - Check CL - Clean L - Lubricate T - Tighten R - Replace Note : Parts / Lubricants to be replaced as per Periodic Maintenance & Lubrication Chart are mandatory and the same are chargeable to customer.

Recommended Oil :

Bajaj DTS-i 10000 a high performance engine oil developed by Bajaj auto.. Bajaj Auto recommends Bajaj DTS-i 10000 engine oil for 10,000 kms drain interval, better performance of engine components & warranty benefits.

Bajaj DTS-i 10000 Replacement Frequency* Recommended Quantity

SAE 20W50 of API SL, JASO MA Grade. 1st replacement at 750 Kms. / 1st service. Thereafter at every 10,000 Kms. Drain & Refill 1150 ml., Engine Overhaul 1300 ml.

*For any other branded oil of equivalent grade replacement frequency will be 5000 Kms. CAUTION : It is most important to adhere to recommended grade & frequency of oil change for the purpose of long life of critical engine components. Do not reuse drained oil. 2