TOOL cost Estimation Sheet

Part Details Date: 11/08/08

Tool No : Caliper/001 Model *****

Part Description Pressing Fixture

Tool type Tool

Material cost Details (A) Conversion cost Details (Time in Hrs) (B)
Sl. Thick No. Rough Surface Coordinate Bench Heat
Item description Material Diameter Length Breath Wt.(Kgs) Rate/kg Material cost SG2 CG EDM WEDM Milling blackening Jig boring
No. ness off Machining grinding 1 drilling work treatment

1 Base Plate MS 705 330 35 1 63.50 80.00 5,080.00 5.0 2.5 1.5 1.0

2 Locating Block MS 225 170 130 1 39.00 80.00 3,120.00 4.0 2.0 1170.0 2.5

3 Plain Bush OHNS 35 75 2 1.12 85.00 95.20 2.0 1.0 33.6 3.0

4 Clamp Pin OHNS 90 135 2 13.40 85.00 1,139.00 4.0 0.5 402.0

5 Clamp Ring OHNS 6 33 1 1.02 85.00 86.70 2.5 30.6

6 Slide Piece OHNS 80 30 30 1 0.56 85.00 47.77 2.5 0.5 0.5 16.9 1.0

7 Guide Bush OHNS 110 65 1 4.80 85.00 408.00 2.0 2.0 144.0 3.0 1.0

8a V-Plate MS 405 105 25 1 8.35 80.00 668.00 3.0

8b Ribs MS 205 125 10 2 4.00 80.00 640.00 3.0

8C Plate MS 185 165 25 1 5.60 70.00 392.00 3.0

Standard Elements 25.0 9 2 2 1797 0 0.5 0 0 0 0 5

1 Fasteners

2 Springs & RUBBER Cost per hour

3 Dowels - 60 50 40 40 50 80 80 200 80 15 150

4 BEARING - Total cost

1,500.00 425.00 60.00 60.00 1,797.06 - 40.00 - - - - 675.00

Total Material Cost (A) 11,676.67 Total Conversion Cost (B) 4,557.06

Other Cost Details (C) Recovery cost Details (Applicable for obsolescence / Modification Tool) (D)

Sl.No Category Time in Hrs Cost per hr Cost Sl.No Category Cost

1 Design Cost 0 1 Recovery of RM Cost

2 Assembly Cost (Welding) 150 2 Recovery of other items

3 Trial cost 0

4 Blank Wirecut Cost 3

Total Other Cost (C) 150.00 Total Recovery Cost (D) 0

E Sub Total Cost (A+B+C-D) 16,383.73 Supplier Development Engineer

Prepared by: Saravanan P.G
F Profit 10% on E 1,638.37 Name:

G Forwarding Charges

Rejection @ 2%
Checked by:
Total Tool Cost (E+F+G) 18,022.10 Sign / Date Sign / Date
 TOOL cost Estimation Sheet
Part Details Date: 11/08/08

Tool No : Caliper/001 Model *****

Part Description Pressing Fixture

Tool type Tool

Material cost Details (A) Conversion cost Details (Time in Hrs) (B)
Sl. Thick No. Rough Surface Coordinate Bench Heat
Item description Material Diameter Length Breath Wt.(Kgs) Rate/kg Material cost SG2 CG EDM WEDM Milling blackening Jig boring
No. ness off Machining grinding 1 drilling work treatment

1 Base Plate MS 705 330 35 1 63.50 80.00 5,080.00 5.0 2.5 1.5 1.0

2 Locating Block MS 225 170 130 1 39.00 80.00 3,120.00 4.0 2.0 1170.0 2.5

3 Plain Bush OHNS 35 75 2 1.12 85.00 95.20 2.0 1.0 33.6 3.0

4 Clamp Pin OHNS 90 135 2 13.40 85.00 1,139.00 4.0 0.5 402.0

5 Clamp Ring OHNS 6 33 1 1.02 85.00 86.70 2.5 30.6

6 Slide Piece OHNS 80 30 30 1 0.56 85.00 47.77 2.5 0.5 0.5 16.9 1.0

7 Guide Bush OHNS 110 65 1 4.80 85.00 408.00 2.0 2.0 144.0 3.0 1.0

8a V-Plate MS 405 105 25 1 8.35 80.00 668.00 3.0

8b Ribs MS 205 125 10 2 4.00 80.00 640.00 3.0

8C Plate MS 185 165 25 1 5.60 70.00 392.00 3.0

Standard Elements 25.0 9 2 2 1797 0 0.5 0 0 0 0 5

1 Fasteners

2 Springs & RUBBER Cost per hour

3 Dowels - 60 50 40 40 50 80 80 200 80 15 150

4 BEARING - Total cost

1,500.00 425.00 60.00 60.00 1,797.06 - 40.00 - - - - 675.00

Total Material Cost (A) 11,676.67 Total Conversion Cost (B) 4,557.06

Other Cost Details (C) Recovery cost Details (Applicable for obsolescence / Modification Tool) (D)

Sl.No Category Time in Hrs Cost per hr Cost Sl.No Category Cost

1 Design Cost 0 1 Recovery of RM Cost

2 Assembly Cost (Welding) 150 2 Recovery of other items

3 Trial cost 0

4 Blank Wirecut Cost 3

Total Other Cost (C) 150.00 Total Recovery Cost (D) 0

E Sub Total Cost (A+B+C-D) 16,383.73 Supplier Development Engineer

Prepared by: Saravanan P.G
F Profit 10% on E 1,638.37 Name:

G Forwarding Charges

Rejection @ 2%
Checked by:
Total Tool Cost (E+F+G) 18,022.10 Sign / Date Sign / Date