NAGSIM.

2D Material Database Units of Displayed Results Settings

Date: March 8, 2007.

A: Material Database
Material Database Location: Program Files -> mfsi -> nagsim2d -> Support -> nagsimmatl.db The material database in NAGSIM.2D has been updated. A number of materials including some tools steels, carbides, nonferrous materials and ferrous materials have been added. In addition, materials properties in metric units are included Unit Systems: English: Length: inch Modulus of Elasticity: psi ( lb/in2) Poissons ratio: Dimensionless Yield stress: psi Strain Hardening Coeff: K psi Strain Hardening Exponent, n: Dimensionless Metric: Length: mm Modulus of Elasticity: N/mm2 (mpa) Poissons ratio: Dimensionless Yield stress: N/mm2 Strain Hardening Coeff: K N/mm2 Strain Hardening Exponent, n: Dimensionless Materials: English Units Carbon and Alloy Steels AISI standard: 1006A 1008A 1010A 1006Amm 1008Amm 1010Amm (A for annealed, mm for metric units) Metric Units

1020A 1030AEst 1035A 1045A 1050A 1060A 5115A 5120A 5140A D2annealed L2annelaed DIN Standard St38_DIN St42_DIN St60_DIN C10_DIN Ck10_DIN Ck35_DIN 15Cr3_DIN 16MnCr5_DIN 20MnCr5_DIN 100Cr6_DIN Aluminum Alloys 1100AL 2024AL 5052AL 5056AL 5083AL 5454AL 6062AL 2017AL DIN Standard Al99.5_DIN AlMg3_DIN Copper Alloys CDA110 CDA230 CDA260 CDA272

1020Amm 1030AEstmm 1035Amm 1045Amm 1050Amm 1060Amm 5115Amm 5120Amm 5140Amm D2annealedmm L2annealedmm St38_DINmm St42_DINmm St60_DINmm C10_DINmm Ck10_DINmm Ck35_DINmm 15Cr3_DINmm 16MnCr5_DINmm 20MnCr5_DINmm 100Cr6_DINmm

(Estimated)

1100ALmm 2024ALmm 5052ALmm 5056ALmm 5083ALmm 5454ALmm 6062ALmm 2017ALmm Al99.6_DINmm AlMg3_DINmm

CDA110mm CDA230mm CDA260mm CDA272mm

CDA373 CDA521 CDA647 CDA757 CDA794 DIN Standard CuZn40_DIN Tool Steels And Carbides H13_RC48 O1_RC59 M2_RC60 M4_RC63 CarbideND20 CarbideND25 CarbideK3109

CDA373mm CDA521mm CDA647mm CDA757mm CDA794mm CuZn40_DINmm

H13_RC48mm O1_RC59mm M2_RC60mm M4_RC63mm CarbideND20mm CarbideND25mm CarbideK3109mm

(H13 steel, RC 46-49) (O1 tool steel, Rc 58-60) (M2 tool steel, RC 59-61) (M4 tool steel, RC 62-64) (Carbide 20 %Co) (Carbide 25%Co) (Kenna 3109)

B: Units of Results Displayed

Results are based on following unit systems: Unit Systems: English: Length: inch Modulus of Elasticity: psi ( lb/in2) Poissons ratio: Dimensionless Yield stress: psi Strain Hardening Coeff: K psi Strain Hardening Exponent, n: Dimensionless Metric: Length: mm Modulus of Elasticity: N/mm2 (mpa) Poissons ratio: Dimensionless Yield stress: N/mm2 Strain Hardening Coeff: K N/mm2 Strain Hardening Exponent, n: Dimensionless

Results:
Note: 3

Results on stresses and loads are shown after dividing by 1000. So stresses are shown in ksi in English Units and KN/mm2 in Metric Units. The loads are shown in klb ( 1000 lb) in English Units and KN ( 1000 Newton) in Metric units.

English Unit System Displayed Stresses: S11, S22, S33, S23, S_EFF, SP1, SP2 Displayed Strains: E11,E22,E33,E23, E_EFF, EP1, EP2 Displayed Strain Rates: ER11,ER22,ER23, ER_EFF, ERP1, ERP2 Load Stroke Curve Damage Factor per sec Dimensionless (dl/l) ksi ( 1000 psi)

Metric Unit System

KN/mm2 ( 1000 N/mm2)

Dimensionless (dl/l)

per sec. KN mm ( 1000 N mm) Dimensionless

klb inch ( 1000 lb inch) Dimensionless

Note: Critical Values ( Part/Tool may crack) 1. Part: Effective strain exceeding 2.5 for Carbon Steels 2. Part: Tensile Damage Factor exceeding .55 for Carbon Steels 3. Tool: E_EFF, EP1 exceeding yield strength of tool material (Tensile yield strength of carbides is much less ( or less) than their compressive yield strength. Published Yield Strength of Tool Steel and Carbides H13_RC48 O1_RC59 M2_RC60 M4_RC63 CarbideND20 262.8 ksi ( 1812 N/mm2) 350.0 ksi ( 2415 N/mm2) 336.0 ksi ( 2317 N /mm2) 485.0 ksi ( 3350 N/mm2) 391.0 ksi ( 2694 N/mm2) Compressive ( Tensile YS = .448 * Comp. YS)

CarbideND25 CarbideK3109

355.0 ksi ( 2447 N/mm2) Compressive (Tensile YS = .53 * Comp. YS) 560.0 ksi ( 3859 N/mm2) Compressive (Tensile YS = .357 * Comp. YS)

Theoretically tool life (due to fatigue failure) is infinite if the maximum cyclic stresses is less than half the yield stress.

C: Settings in NAGSIM.2D
Default Settings: English Units Setting Dialog Box Geometric Error: Allowed Penetration: Allowed Air Gap: .000001 (inch) .005 ( inch) .020 ( inch) .000026 ( mm) .125 ( mm) .5 ( mm) Metric Units

Process Simulation Dialog Box Time Step .010 ( sec / inc) With punch speed of 1.0 inch /sec .01 ( sec / inc) With punch speed of 25 mm / sec

Notes: Geometric error should not be set less than .000026 mm for Metric units and .000001 for English Units otherwise you would get repeated remeshes. Time step should not be too large otherwise the part moves into the tool during the increment causing remesh or crash. Vijay Nagpal Email: nagsim3d@yahoo.com Tel: (734) 981-8342 ( USA) Tel: (734) 981-4438 ( USA)