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Product Manual
A320i
A420i
(2)
(3)
ACCURACY,
AND
EFFORT
(INCLUDING
LACK
OF
Note on Java Support. The SOFTWARE may contain support for programs written in Java.
Java technology is not fault tolerant and is not designed, manufactured, or intended for use or
resale as online control equipment in hazardous environments requiring fail-safe performance,
such as in the operation of nuclear facilities, aircraft navigation or communication systems, air
traffic control, direct life support machines, or weapons systems, in which the failure of Java
technology could lead directly to death, personal injury, or severe physical or environmental
damage. Sun Microsystems, Inc. has contractually obligated MS to make this disclaimer.
(4)
(5)
CONTENTS OF
EC DECLARATION OF CONFORMITY
(in accordance with ISO/IEC 17050-1:2010)
No. EDP002568/4
Issuers name:
Domino UK Ltd.
(6)
EC DECLARATION OF CONFORMITY
(in accordance with ISO/IEC 17050-1:2010)
No. EDP002568/4
Issuers name:
Domino UK Ltd.
Nick Plaister
CIJ Product Director
(7)
FCC Notice
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference when
the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user
will be required to correct the interference at his own expense.
Any changes or modifications not expressly approved by the manufacturer
could void the user's authority to operate the equipment.
TV SD Certification
This product has been designed for maximum safety, and has been certified as
such by TV SD Product Services Ltd.
For the continued safe use of this product use only Domino approved spares
and consumables.
(8)
CONTENTS
Part 1
Part 2
Part 3
Part 4
Part 5
Part 6
Part 7
Part 8
Part 9
(9)
AMENDMENT RECORD
Amendment
All Parts at Issue 1
All Parts at Issue 2
(10)
Date
March 2011
October 2011
1-3
1-3
1-4
1-4
1-5
1-6
1-1
1-2
INTRODUCTION
Domino supplies Safety Data Sheets (SDS) giving specific safety information
with each of its ink, make-up and wash fluids. There are also warnings on
each container. The following notes are for general guidance only.
Basic Requirements
When used correctly, printing inks do not cause problems. However,
everybody using them should be familiar with the appropriate safety standards
and be aware of the precautions that should be taken. The following are basic
requirements:
Proper standards of industrial practice relating to cleanliness and tidiness
must be maintained.
Inks and their containers must be stored and handled with care.
Do not smoke or allow naked flames (or other sources of ignition) in the
vicinity of any inks or solvents as this is highly dangerous.
All who come into contact with inks must be properly instructed in their
use.
Directions for safe working practices vary according to the environment. The
following are broad principles so that necessary precautions may be taken:
Contact with the mouth must be avoided. Therefore eating, drinking or
smoking, or any personal habits or actions which may transfer ink to the
mouth, must be avoided.
Contact with the eyes must be avoided. Suitable eye protection must
always be worn whenever there is any risk of splashing or misting. If ink
does get into the eyes, first aid treatment is to flood the affected eye for
15 minutes with saline solution, (or clean water if saline solution is not
available), taking care not to allow the water to run into an unaffected
eye. Medical aid must be obtained immediately.
Most inks contain solvents which may injure the skin. Good working
practice must always be employed and risk assessments carried out. Safety
Data Sheets are available that give advice on personal protective
equipment. Most gloves only offer limited and short term exposure
protection and must be changed after any splashing and on a frequent
basis.
Many inks contain materials which vaporise easily and can be inhaled.
Good ventilation and extraction is necessary.
Any used cleaning materials, e.g. rags, paper wipes, are a potential fire
hazard. They must be collected for safe disposal after use.
After exposure to ink, all possible traces must be washed off as soon as
possible at the nearest washing facility.
1-3
Storage
Printing inks must be stored in well-ventilated buildings, in areas set aside for
the purpose, chosen for safety in case of fire. Materials based on volatile,
flammable solvents must be stored in accordance with local regulations.
Fire Risk
For an electrical fire, do not use water. If water must be used, such as in the
case of a Nitro-cellulose ink fire (see below) the power MUST BE
REMOVED first.
Many inks contain Nitro-cellulose as the binder and remain highly flammable
when dry. Observe all warnings given on the machine and the following
safety instructions:
If there has been an accumulation of dried ink, do not use metal scrapers
to remove it, as they can produce sparks.
If dry Nitro-cellulose based ink ignites, it will generate its own oxygen
and can only be extinguished by lowering the temperature with water.
If a Nitro-cellulose fire occurs, ENSURE THAT THE ELECTRICAL
POWER IS IMMEDIATELY REMOVED FROM THE PRINTER
BEFORE water is used to extinguish the fire.
Fire risk is a most important consideration where printing inks are stored and
used. The degree of fire hazard will vary considerably from one type of ink or
wash to another.
Water-based inks will not burn, although inks based on water-alcohol
mixtures may burn if there is sufficient alcohol present. Prolonged exposure
of water-based systems to high temperatures may evaporate the water to give a
flammable residue.
Solvent-based inks offer a greater degree of hazard depending on the
particular solvent or solvent combination. When there is a particular hazard
the appropriate information is given on the SDS.
1-4
The printers place small electrostatic charges on the ink drops used for
printing. In most circumstances, such as when they arrive at the print surface,
these electrostatic charges are either conducted away or cannot accumulate.
However, during maintenance, print drops may be collected in a container,
such as a beaker. It is essential that this container is made of conducting
material and is securely connected to ground/earth. The electrostatic charges
will then be safely conducted to ground/earth.
If there is a fire, there is a likelihood that dangerous fumes will arise from
printing inks. For this reason ink must be stored where it can be reached
quickly by the fire fighting service, and where it will not spread beyond the
store.
1-5
SYMBOLS
The following symbols are used in this manual. Where they appear next to a
procedure or instruction, they have the significance and importance of
written warnings and cautions.
Eye protection must be worn.
Protective clothing must be worn. Use adequate protective gloves. Consult
the relevant Safety Data Sheet (SDS)
The equipment must be switched off and power removed.
Only trained personnel should carry out this procedure.
Beware of Electrostatic Discharge (ESD). Electrostatic precautions must be
used.
Switch off machine first
Wear a wristband connected to the ESD connector provided
Avoid wearing clothing which can build up electrostatic voltages
Use ESD protective bags to transport PCBs
Only place PCBs on a mat made from a material which will dissipate
electrostatic voltages and which is connected to ground.
1-6
DESCRIPTION
PART 2 : DESCRIPTION
CONTENTS
INTRODUCTION ..........................................................................
General ..........................................................................................
About the A320i Printer ................................................................
About the A420i Printer ................................................................
PRINTER SPECIFICATION ...........................................................
Print Head .....................................................................................
Cabinet ..........................................................................................
External Connections .....................................................................
Ink System .....................................................................................
Environment ..................................................................................
PRINT HEAD ..................................................................................
General Principles ..........................................................................
CABINET .........................................................................................
START-UP PROCEDURE ...............................................................
Printer Off .....................................................................................
Standby ..........................................................................................
Ready to Print ...............................................................................
I-TECH INK SYSTEM .....................................................................
General ..........................................................................................
Intelligent Ink Life .........................................................................
Ink and Make-Up Filters ................................................................
Venting ......................................................................................
Wake-up Mode .........................................................................
Page
2-3
2-3
2-3
2-3
2-6
2-6
2-6
2-7
2-8
2-8
2-10
2-10
2-11
2-14
2-14
2-14
2-14
2-15
2-15
2-15
2-15
2-16
2-16
2-19
2-19
2-19
2-22
Start/Stop................................................................................... 2-25
Topic Buttons ............................................................................ 2-25
General Purpose Buttons ............................................................ 2-26
Help Button ............................................................................. 2-28
Currency Button ...................................................................... 2-28
Lockout ..................................................................................... 2-29
2-1
DESCRIPTION
2-30
2-30
2-30
2-30
2-2
DESCRIPTION
INTRODUCTION
General
This manual provides:
A basic introduction to the printer and how to use the front panel, with
procedures that demonstrate how to manage the printer safely
Reference sections describing the functions and messages presented
through the front panel
A description of the ink and electronics systems
Repair procedures.
2-3
DESCRIPTION
AM_0004.eps
QVGA Cabinet
2-4
DESCRIPTION
2-5
DESCRIPTION
PRINTER SPECIFICATION
Print Head
Standard Finish:
Nozzle size:
3m conduit: 1m
6m conduit: 3m
A320i: 3m (10ft)
A420i: 3m (10ft), 6m (20ft)
Dimensions:
Cabinet
Standard Finish:
IP Rating:
Dimensions:
Weight:
2-6
DESCRIPTION
External Connections
Product detector (sensor)/
Shaft encoder connectors:
Shaft Encoder Input:
Beacon Connector:
Alarms Connector:
TCP/IP:
Data Transfer:
Power connector:
Options:
User Port SK1:
User Port SK2:
Serial (RS232) Port:
8-Way socket
NPN or PNP Open collector or 24V PushPull encoder, Single or Quadrature input.
5-Way socket
7-Way plug
RJ-45
USB Type A
3-way plug, cable supplied
25-Way D-Sub socket
37-Way D-Sub socket
8-Way socket
2-7
DESCRIPTION
Ink System
Ink Capacity (Qube):
Ink Capacity (Cartridge):
Make-up Capacity
(Reservoir):
Make-up Capacity
(Cartridge):
Ink Viscosity Control:
Ink Bleed Control:
Environment
Temperature Range
+5 to +45C (42F to 112F)
(working)*
Temperature Range (Storage) -20 to +60C (-4F to +140F) (machine dry
- storage, wet dependent upon fluids)
Humidity
10 - 90% RH (non-condensing)
Electrical Supply
100-240V 50-60Hz (nominal), single phase
Auto ranging, 200VA, internal fuse rating 4A
Acoustic Noise Level
Not more than 70 dBA
*Model dependent.
2-8
DESCRIPTION
Conduit Nut
Wire box
Holster
Retaining Clip
Internal cover
Holster
Head
Valve
Drop
Generator
Charge
Electrode
Deflector
Plates
Lens
Gutter
Chassis
i-Tech-0003.eps
Drop
Generator
Charge
Electrode
Deflector
Plates
Gutter
AD_0001.eps
2-9
DESCRIPTION
PRINT HEAD
General Principles
Ink
Drops
Unused
Positions
Stroke
AM_0008.tif
Deflector
Plates
Gutter
AM_0009.tif
The print head components are mounted on a rigid chassis, with a fully
enclosed wire box containing the connections between the print head and
conduit wiring.
The print head slides into a protective holster and is locked into place by two
holster retaining clips. The holster is mounted in the printing position and
contains precision guide rails to ensure that the print head always returns to
exactly the same position when removed and replaced.
2-10
DESCRIPTION
CABINET
The cabinet structure is made substantially of moulded glass filled nylon with
doors to two separate compartments.
The front facing door gives access to the ink system. The door opens
downwards and has retainers to allow the door to open fully and be
unsupported. Operations such as replacing cartridges and the Qube are
carried out in this area.
At the rear of the printer is a stainless steel door which gives access to the
electrical components of the printer. These include the power supply, ink
interface PCB, SBC, PEC and the pump and cooling fan. The door opens via
side mounted hinges and is secured by a screw catch.
The top of the cabinet is angled and contains the printer control panel.
For maximum stability the cabinet should be mounted on a a stand. Domino
can provide a choice of two dedicated models - a standard stand and one with
cabinet storage (see PART 8 : Options and Accessories).
The conduit serving the print head is located at the base at the back of the
cabinet and all external connections are located on the rear door.
The cabinet is fan cooled by filtered air drawn into the electronics
compartment through a vent in the left hand (when viewed from the front)
handling recess. This air is then circulated to the ink compartment and exits
through a vent situated in the right hand handling recess. It is important that
these areas are not obstructed.
2-11
DESCRIPTION
Viscometer
Peltier
Make-up
Cartridge
Ink Management
Block
Make-up
Reservoir
Qube
Ink Cartridge
2-12
DESCRIPTION
Ink Cooler
Power Supply
Pump
Fan
Air Filter
i-Tech_0068.eps
2-13
DESCRIPTION
START-UP PROCEDURE
The Start-up procedure uses the same buttons on the QVGA and SVGA
Front panels; as shown below:
Printer Off
(2 secs)
(2 secs)
Standby
Power applied - printer initialised
- pump not running
(2 secs)
Ready to Print
Start-up Procedure
2-14
DESCRIPTION
The printer contains a reservoir of printing ink located in the Qube. As ink is
used for printing, it is replaced by fresh ink from a disposable cartridge.
The ink has a solvent base which (like all solvents) is subject to evaporation,
and this, in turn, affects ink viscosity. The electronic system, therefore, checks
the viscosity regularly and keeps it within carefully controlled limits by adding
make-up, supplied from a reservoir, which is also supplied by a disposable
cartridge.
The ink and make-up levels are monitored by level sensors. If the ink
cartridge is not replaced and the ink falls below a defined level, the printer
switches off. However, if the make-up reservoir is empty the machine can still
be used, but the start-stop performance will be impaired. If make-up is not
replaced it will cause the ink viscosity to increase, and print quality to
deteriorate.
The printer also indicates when the ink or make-up levels are too high.
When the ink jet is switched off the printer automatically flushes make-up
through the print head to prevent the print head becoming dirty with ink
residue.
CAUTION:
2-15
DESCRIPTION
Venting
The ink reservoir in the Qube and make-up reservoir are connected to a vent
which allows for variations in the ink level and for air drawn in by the ink and
make-up cartridges. It also allows air drawn in through the gutter to be
released. These air movements can result in the emission of solvent fumes and
an evaporation loss. To reduce the evaporation loss a peltier is fitted to cool
and condense any escaping vapour. The resulting liquid is passed back into the
make-up reservoir.
Wake-up Mode
Note:
When the jet is switched off, the software controls the printer in a wake-up
mode. This operates the printer (pump) for approximately 2-3 minutes after a
selected interval (between 10 and 720 minutes), to stir the pigment in the ink
and to maintain the correct viscosity.
2-16
Feed #6
Visc #5
Bleed #3
Wash #4
Flush #1
Make-up #2
Temperature
Transducer
Pressure
Transducer
Ink Block
Pump
Ink Cooler
Bleed Valve
(#3)
Wash Valve
(#4)
Feed Valve
(#6)
Viscometer
Valve (#5)
Feed Filter
1 PSI PRV
Nozzle
Valve
Make-up
Valve
(#2)
Viscometer
Print Head
9
Make-up
Cartridge
Ink
Cartridge
Damper
Direction of flow
Make-Up
Filter
Peltier
Make-Up
Recovery
Make-Up
Reservoir
Main Ink
Filter
Qube
2-17
Vent
i-Tech_0032.eps
Solenoid valve
DESCRIPTION
Flush
Valve
(#1)
Feed #6
Visc #5
Bleed #3
Wash #4
Flush #1
Make-up #2
2-18
Temperature
Transducer
Pressure
Transducer
Ink Block
Pump
Ink Cooler
Bleed Valve
(#3)
Wash Valve
(#4)
Feed Valve
(#6)
Viscometer
Valve (#5)
Feed Filter
1 PSI PRV
Nozzle
Valve
Make-up
Valve
(#2)
Restrictor
Viscometer
Print Head
Make-up
Cartridge
Ink
Cartridge
Damper
Direction of flow
Low drip valve
Make-Up
Filter
Peltier
Make-Up
Recovery
Make-Up
Reservoir
Gutter Filter
Main Ink
Filter
Qube
Vent
i-Tech_0032a.eps
Solenoid valve
DESCRIPTION
Flush
Valve
(#1)
DESCRIPTION
PRINTER CONTROL
The printer is switched on by pressing the power button on the front of the
cabinet for 2 seconds. This supplies power to the whole printer and after a
short period, control of the printer is transferred to the front panel.
Alternatively the start/stop button can be used, which will initialise the
printer to a ready to print status.
Control Panel
There are two types of interface available, the SVGA (Touchscreen) or
QVGA. The functionality and layout of these are the same, however the
operation differs, please refer below for details.
SVGA (Touchscreen)
There are three permanent buttons on the membrane of an SVGA printer,
these are the Power, Start/Stop and Alert buttons. These are shown below.
All other functions and buttons are available on the Touchscreen.
Display
Power
Button
Start/
Stop
Button
Alerts
i-Tech_0005.eps
The Topic buttons are contained in a pull down menu bar at the top left of
the Touchscreen area. The keyboard is displayed using the tab in the lower
right.
The Function buttons are displayed to the left of the screen. Touch the screen
in the relevant place to access these menus.
2-19
DESCRIPTION
Where relevant, the Select button will display to enable options or selection of
a currently highlighted object.
The Touchscreen display is as shown below and on the following page:
Note:
Topic Button
Menu
Keyboard
Tab
Help Button
Title Bar
Enable/
Disable Print*
Topic
Button Tab
Print and
Operating
Symbols
Qube Life
Hours and
Time to Next
Inspection
Note:
2-20
*Button function
differs, refer to
"general purpose
buttons" table on
page 2-26 for
function
DESCRIPTION
Send to
Print*
Connectivity
Symbols
Working Area
Function
Buttons
Status/Alert
Bar
Zoom
Topic Button
Tab
Outline
Screen Number
Cursor and
Select
buttons
Keyboard
Tab
Keyboard
Keyboard Displayed
*Button function
differs, refer to
"general purpose
buttons" table on
page 2-26 for
function
Function buttons will appear automatically when required, such as the select
buttons, back-up button, softkey buttons, menu and keyboard tabs, etc. As
shown in the second screen above, buttons such as Outline and Zoom will
appear in the relevant menu (in this case Message Editor). The cursor buttons
allow the cursor to be positioned within the message, either per component,
per page or to the end/beginning of the message.
2-21
DESCRIPTION
OSK Setting The OSK (On Screen Keyboard) can be changed in the
SVGA printer. There are seven keyboard layouts to select from: Latin
(Roman), Greek, Cyrillic, Arabic, Chinese, Japanese and Korean.
To set the OSK, within the Machine Set-up menu
select: Configuration
> Regional Settings >Keyboard Options> OSK Set-up. Select the required OSK
from the list and press OK.
The keyboard should now automatically display in the selected OSK type.
QVGA
The printer is controlled through the front panel. There are two types of
buttons:
Permanent buttons with fixed functions (these form the majority of
buttons)
Function buttons (softkeys) with functions that can change under
software control.
The main areas of the QVGA front panel are identified in the diagram below.
Function Buttons
(Softkeys)
Display
Cursor Buttons
Power
Button
Select
Button
Start/
Stop
Button
Help
Send to
Print
Character
Set Buttons
i-Tech_0004.eps
Currency Button
Topic Button
2-22
DESCRIPTION
Softkeys
Status/Alert
Bar
Working Area
Print and
Operating
Symbols
2-23
DESCRIPTION
QVGA
Icon
SVGA
Icon
Description
Jet On
Jet Off
Printer is printing
Transitional status (i.e. printer is going from Jet On to
Jet Off)
The printer software is communicating with the front
panel (normal operation)
N/A
N/A
2-24
DESCRIPTION
Start/Stop
The start/stop button is pressed to enable the printer to enter a ready to print
status. It is necessary to press the switch for at least 2-3 seconds as a
precaution against accidental use. The switch also carries a blue indicator.
Red Alert Indicator shows that the printer has a fault which prevents
printing. The indicator flashes (the beacon, if fitted, is steady state) while the
alert is unacknowledged and is extinguished when the fault is cleared.
Amber Alert Indicator shows that the printer has a fault that requires
attention. The indicator flashes (the beacon, if fitted, is steady state) while the
alert is unacknowledged and is extinguished when the fault is cleared.
Topic Buttons
Each topic button opens sets of screen options. The location of the topic
buttons are shown in diagrams on page 2-22 (QVGA) and page 2-20 (SVGA)
and are described in detail in PART 3 : Screen Descriptions.
Message Editor
Message Store
Print Parameters
Machine Setup
and Service
Lockout
Home
2-25
DESCRIPTION
Start/Stop
Cursor
Buttons
Select Button
Function
Buttons
(QVGA only)
Back
Send to Print
(Enable/
Disable Print)
Delete Button
+3
2-26
Outline
Button (SVGA
only). Button
combination
for QVGA
DESCRIPTION
Alternative
Character Set Top Left
(Blue)
Alternative
Character Set Top Right
(Green)
Alternative
Character Set lower Right Red (QVGA
Arabic only )
Numeric
Keyboard
SVGA
Unicode Entry
SVGA
Alphabetic or
Qwerty
Keyboard
SVGA
Shift Lock
Button
Shift Button
(QVGA only)
2-27
DESCRIPTION
Shift Button/
Alternative
Character Set
button
(QVGA
Arabic only)
Alert Button
(Membrane
Button)
Help Button
Help Button
Currency
Button
Currency Button
2-28
DESCRIPTION
Lockout
Pressing the Lockout button prevents unauthorised changes through the front
panel or interference with the printer while it is unattended. With Lockout
selected, control of the printer is restricted to switching on, switching off and
inspecting the message being printed. Access to all other functions requires
the use of the appropriate password, provided this has been set, users can log
in and have access according to their access rights. An administrator can setup new users, see page 3-58. Only administrators have access to the security
setup area of the printer.
To enable the lockout function, security must be enabled within the Machine
Setup area (see page 3-53).
Lockout Screen
Password System
Entry to the Lockout area of printer control is unrestricted, all other areas can,
if required, be protected by password. It is advisable to create a new
administrator with a unique name and password to allow the default
administrator and password to remain unchanged, therefore in the event of the
password being forgotten it will still be possible to log in as an administrator
using these default settings.
A user can change their password using this screen (see above).
2-29
DESCRIPTION
, showing
To exit the Unicode mode, press both alternative character set buttons again.
SVGA
A unicode symbol
on the numeric keyboard of the SVGA printers allows
unicode to be entered directly. Press the unicode button located within the
numeric buttons on the keyboard, then enter the unicode value.
20AA
Shekel (Israel)
0024
20AB
Dong (Vietnam)
20A2
Cruzerio (Brazil)
20A6
Naira (Nigeria)
20AC Euro
20A8
Rupee
20A9
Dollar (US)
2-30
DESCRIPTION
Connectivity
Connectivity allows remote browsing of the printer and can be used to assist
engineers in diagnosing any issue with the printer, using a direct cable
connection or LAN connection to a web browser.
The Ethernet settings in the printer need to be set (normally this will involve
the local network administrator). In the Machine Set-up menu, navigate to
the Ethernet screen: Configuration > Comms > Ethernet to display the
following screens:
Set the Ethernet port to Enable. Then set the configuration to either DHCP
or Static (depending on your network configuration).
If set to Static, enter the details on the second screen as required (obtain these
from your local network administrator).
Note:
The printer must be restarted in order for these settings to take effect.
To view the printer details using a connected PC, the Web Server must be
enabled on the printer. Within the Machine Set-up menu, select the
following: Configuration > Comms > Web Server. Set the Web Server to be
Enabled.
Once the printer has been configured, it can be viewed via a PC running
Microsoft Internet Explorer (minimum Version 6.0), connected either
directly or on the same network (see examples of connecting on following
pages).
In the address bar, enter the IP address (or host name (only with DNS)) of the
printer, e.g. http://192.0.201.204 or Domino and the home screen (as shown
below) should display.
2-31
DESCRIPTION
Email Alerts
Certain alerts can be set so that an email is sent to the specified email address
when they are raised and can also be sent when the alert is acknowledged.
Refer to page 3-76.
2-32
DESCRIPTION
Connectivity Diagrams
Cat.5 UTP RJ45 Cross Cable
IP Address Fixed
(192.168.1.b)
Network card 2
IP Address Fixed or
dynamic
Cat.5 UTP RJ45
Cable
Cat.5 UTP
RJ45 Cable
Network
IP Address Fixed
(192.168.1.b)
Cat.5 UTP
RJ45 Cable
Cat.5 UTP RJ45 Cable
Cat.5 UTP
RJ45 Cable
Standard PC IP Address
IP Address Fixed
10/100 Ethernet
2-33
DESCRIPTION
DHCP network
server
IP Address Fixed
(192.168.1.d)
IP Address Fixed
Standard PC
Network
Cat.5 UTP
Cat.5 UTP RJ45 Cable
IP Address Fixed
2-34
3-5
3-5
3-5
3-6
3-6
3-6
3-11
3-11
3-11
3-13
3-17
3-17
3-18
3-1
Screen Descriptions
Logo........................................................................................... 3-34
Prompted/Text Field/Password .................................................. 3-36
Save Current Message ....................................................................
Clear Message ................................................................................
PRINT PARAMETERS ...................................................................
Print Offset ....................................................................................
Print Delay .....................................................................................
Print Width/Height .......................................................................
Print Height ..............................................................................
Print Width ...............................................................................
3-39
3-40
3-41
3-41
3-41
3-42
3-42
3-42
3-43
3-44
3-45
3-45
3-46
3-48
3-49
3-49
3-50
3-50
3-51
3-52
3-52
3-53
3-53
3-53
3-53
Statistics...................................................................................... 3-54
Reset Counter ........................................................................... 3-54
Interval Management .................................................................. 3-55
Service ........................................................................................... 3-56
Install Option ............................................................................ 3-56
System Configuration ................................................................ 3-56
3-2
Screen Descriptions
3-68
3-68
3-70
3-72
3-77
3-77
3-77
3-77
3-78
3-3
Screen Descriptions
3-4
Screen Descriptions
Introduction
For customers looking for increased productivity from their industrial coders
and printers, Domino has developed QuickStep - the most intuitive user
interface on the market. With QuickStep, training, set up times and coding
errors are all reduced.
Customer Benefits
Less operator training and supervision. All buttons in QuickStep are
clearly labelled, eliminating doubt when operating and helping to
eliminate errors.
Increased performance. QuickStep is simple and intuitive to use and is
structured so all main functions can be accessed with just 2 button
presses.
QuickStep will limit functionality depending on the level of the user.
Operator Level
QuickStep has a dedicated Operator Level that streamlines the functions
available and eliminates opportunities for human error
At Operator Level, QuickStep will allow:
The viewing of messages and their transfer to the printer
The entering of variable data into the messages (if authorised)
The viewing and acknowledging of alerts
The viewing of printer and job data
Changing consumables.
In addition the "Breadcrumb" trail allows easy navigation and the ability to
backtrack through the software options.
3-5
Screen Descriptions
Status Bar
The Status Bar displays the printers current status. When an alert is raised, it
displays the alert information. Press the Status Bar to view the alert details.
When the alert condition is cleared, the alert message on the Status Bar is also
cleared (and the printer status will be displayed). If two or more alerts exist
simultaneously, the highest priority alert is displayed; if both are the same
priority then the most recent will be displayed. Display messages are detailed
in PART 5 : DISPLAY MESSAGES AND FAULT FINDING.
Start\Stop Button
The start/stop button is pressed to enable the printer to enter a ready to print
status. It is necessary to press the switch for at least 2-3 seconds as a
precaution against accidental use. The switch also carries a blue indicator.
Select Message
Use the left hand side of the screen to navigate through message stores and
lists of available graphics.
Select a message by clicking on it and preview. Use the Zoom buttons to view
details. Return to the Message store to select an alternative message.
Use the Send to Print button to print the message.
3-6
Screen Descriptions
Job Data
Statistics
View print details such as the current message being printed, and print and
stroke rates.
Counters
Two counters are provided. These can be enabled or disabled and also set to
user defined values.
Printer Data
Ink Data
Provides useful ink data including ink and make-up type, ink and make-up
levels, machine and jet hours run, remaining Qube life and time to next
inspection.
Allows replacement of ink and make-up cartridges and also the replacement
of the Qube.
3-7
Screen Descriptions
3-8
Note:
Home
Screen
Start\Stop
Button
View
communication
port\USB
connectivity and
security status
3-9
Job Data
Printer Data
Information on:
Information on:
Statistics
Printer
User Interface
Refer to Machine Setup
on page 3-53 and Standard
Interface - Menu Structure
on page 3-11.
Information on:
Ink Data
Viewing Message
Stores.
Information on:
Qube
Replacement procedures
Refer to Machine Setup on page
3-53 and Cartridge and Qube
Replacement on page 4-5.
Printing a message
Refer to To Print the
Message on page 4-13.
QuickStep User Interface - Main Buttons
3-10
Screen Descriptions
QVGA
To move the cursor to the next line, use the
(up/down) buttons. For
multi-page dialogues, using the
(shift+down) and
+
+
(shift+up) will move the whole dialogue down or up a screen at a time.
The contrast/brightness of the screen can be adjusted for comfort. To enter
into the adjust mode, use the following button combination
. Both
+
the red and amber LEDs on the membrane will illuminate, then use the
(left/right) buttons to increase or decrease the brightness and
(up/down) buttons to increase or decrease the contrast.
Pressing the Select
button will save these settings, exiting using shift and
printer setup again will temporarily use these settings but will revert back to
the original settings on restart of the printer. Use the same button
combination ( +
) to exit the adjust mode.
SVGA (Touchscreen)
The software layout and functions of the SVGA are the same as the QVGA
screen, the major difference being that all but three buttons appear on the
touchscreen itself. Refer also to page 2-19 for details of the screen structure.
The topic buttons are all contained within a pull down bar at the top left of
the screen using the
tab. The keyboard facilities are accessed via the
tab at the bottom right of the screen. The various keyboard layouts can
be switched using the following buttons
. By default, the
keyboards in both QVGA and SVGA have the shift lock on (uppercase). To
change to lowercase in the SVGA, use the shift lock
, it will change as
follows to show shift lock off
.
3-11
Screen Descriptions
In certain multi-page screens, a scroll tab will appear to the right of the screen,
press below the tab to move to the next screen or above to move back to the
previous screen.
Due to the limitations of touchscreen technology, button combinations are
not possible with SVGA. These functions, such as the LCD brightness are
accessed via the menu structure:
LCD Brightness
The brightness of the SVGA screen can be adjusted via the Machine Set-up
menu
. Select Config
> User Config > Editor View >
. The
brightness can be adjusted in real time in this screen.
3-12
MESSAGE EDITOR
Font Options
Insert Clock
Options
page 3-18
page 3-20
Insert Special
Field
page 3-27
Save/Clear
Current Message
page 3-39
INSERT SPECIAL FIELD
Insert Serial #
page 3-27
Date
Clock Offset
Time
Prompted/Text
Field/Password
page 3-36
Logo
page 3-34
Prompted/Text Field/Password
Shift Code
page 3-26
Custom Script
or Barcode
page 3-29
page 3-26
Insert
Text Field
Insert
Prompted Field
LOGO
Edit
CLOCK OFFSET
New
Insert
Password Field
Delete
Change
BARCODE/SCRIPT
page 3-34
page 3-26
INSERT TIME FIELD
New
Properties Edit
page 3-24
INSERT DATE FIELD
New
Properties Edit
page 3-21
Custom
Scripts
Alpha
Hours
Barcode
2D Code
Insert 2D Code
Edit
New
page 3-25
Date
Names
page 3-22
DATE NAMES
Month
Day
Names Names
page 3-23
Delete
NEW/EDIT 2D CODE
Special
Field
New
SPECIAL FIELD
Date Time
Serial
Number
page 3-27
Barcode
New
Edit
Other
Delete
FONT OPTIONS
page 3-28
Height
Bold
page 3-19
page 3-19
Inter Character
Gap
page 3-20
Message
Format
page 3-20
Other
NEW/EDIT BARCODE
Advanced
Special
Field
SPECIAL FIELD
Date Time
Serial
Number
Insert
ASCII
Insert
Text Field
Custom
Scripts
Other
3-13
PRINT PARAMETERS
Note:
Machine Counters
/ Print Size
Print
Offset
page 3-41
Message
Orientation
Machine Print
Settings
page 3-48
page 3-43
page 3-42
See Machine Set-up > Configuration > Machine Print Settings, on next page
MESSAGE ORIENTATION
Inverse
Invert
Reverse
Video
Repeat
Serial Number
Control
page 3-29
Default Print
Height
Print Width
page 3-42
page 3-42
Forward
Offset
page 3-41
Reverse
Offset
page 3-41
MESSAGE STORE
Search
page 3-48
Store
Manager
page 3-50
Save
Message
page 3-52
Message
Details
page 3-49
User
Port
page 3-52
STORE MANAGER
New
Edit
Store
Convert
Message
Store
Storage
Details
IMPORT/EXPORT
Import
Export
From
To
Folder
Options
page
3-51
FOLDER OPTIONS
Delete
3-14
Create
Folder
IMPORT MESSAGES
EDIT STORE
Rename
Empty
EXPORT MESSAGES
Export
Select All
Message
Message Details
Store
Import As
New Store
Export
Message
Details
Select All
Delete
Folder
Rename
Folder
Import
MACHINE SET-UP
Production
page 3-53
PRODUCTION DATA
Interval
Fluid
Fluids Statistics
Management
Management Info
page 3-53
Service
page 3-56
BACKUP
Backup to Restore Configure Software
Options Upgrade Upgrade
USB
Backup
page 3-77
Configuration
page 3-68
CONFIGURATION
Regional
User
Settings
Config
page 3-53
PRODUCTION STATISTICS
Ink
Reset
View
Log
Count
Logs
INTERVAL MANAGEMENT
Service Inspection Custom Ink
Key
Change
Interval
Options
Alerts
page 3-69
page 3-69
page 3-69
CONFIGURE ALERTS
Change
MASTER CLOCK
Date Format
ADJUSTMENT
Modulation Pressure
Hardware
External
I/F
Advanced
MODULATION/PRESSURE
Print
Print
Reset
Once Continuous
Duo Models
Only
Service Key
Required
SVGA
Printer Only
INK SYSTEM
View
Change
TCNs
Ink
View
Notes
EMAIL ALERTS
Select
Email
Alerts
Settings
page 3-69
EDITOR VIEW
Clock
LCD
Logo
DEFAULT MACHINE SETTINGS
Clock
Set Clock Dep Print
Repeat Options Offsets Inserts
page 3-68
MACHINE
Ink
Details
SERVICE PORT
Advanced
Web server
Model
Image
MESSAGE VIEWS
Message
Message
Preview
Monitor
Text Field
Barcode /
2D Codes
page 3-68
ETHERNET
Advanced
Email
Alerts
page 3-69
page 3-64
ADVANCED
Print
Print
Once Continuous
Reset
Backlash
Count
HOME SCREEN
Printer Contact
Serial
Details
Number
Advanced
I/F
KEYBOARD OPTIONS
IME Setup OSK Setup
Serial
Port
page 3-76
page 3-57
page 3-74
COMMS
Ethernet
SOFTWARE CONFIGURATION
Printer Behavioural Advanced
Message
Version
Config
Format
Encoder
Comms
REGIONAL SETTINGS
Currency
Master
Prompt
Keyboard
Clock
Language Options
SERVICE
Install System Diagnostics Adjustment
Options Config
SYSTEM CONFIGURATION
External
Security
Software
I/F
Access
Config
EXTERNAL I/F
User Port Product
Detect
Machine
Print
Settings
page 3-72
page 3-56
page 3-56
Configure
Alerts
page 3-68
page 3-54
INSTALL OPTIONS
Air
Peltier
Dryer
USER CONFIGURATION
Message
Home
Editor
Views
Screen
View
page 3-78
page 3-77
Clock Offsets
MANUAL MODE
Flush
Printer
Shift Codes
DEFAULT PRINT OFFSET
CLOCK INSERTS
Date
Time
page 3-68
Shift Code
Region
Offset
Forward
Offset
Reverse
Offset
CLOCK INSERTS
Day
Month
Names Names
Alpha
Hours
3-15
3-16
Screen Descriptions
SCREEN DESCRIPTIONS
The following descriptions are shown using the standard screen, however the
layout and functions are the same unless otherwise stated.
As shown on the menu maps on the previous pages, settings in the Message
Editor and Print Parameters (unless otherwise stated) are saved with the
individual messages. To alter the (default) settings for the printer, use the
Print Setup menu. The Print Setup menu affects all messages.
HOME SCREEN
At Start-up or when the Home button is
pressed, the printer will display the home
screen. The home screen is configurable as
described in the Machine Setup area of the
printer (refer to page 3-53).
The Home screen may display two icons in
the lower left part of the screen.
Time to next inspection. This feature can be configured as part of the
Alerts configuration as described page 3-68.
Estimated remaining Qube life. This icon only appears after the printer
has been running for 30 days. After this period the i-Tech ink system has
collected sufficient data to extrapolate a Qube replacement date. This
date can change depending on further print usage rates.
The Home screen also displays the print status, which by displaying the
message name that is to be printed or other indications of status, such as:
"Waiting to print: Message from Editor" because a message has been put
online from within the Message Editor
"Waiting to print: Message from Ext Source" when a message has been
sent from an external source
"<User Port Control>" when the messages are being sent via the user
port.
When the printer receives a print signal, and the message monitor is enabled,
an example of the message will display rather than just the message name.
With this screen displayed the "Send to Print" button acts to disable and enable
the printing.
3-17
Screen Descriptions
MESSAGE EDITOR
Note:This area is configurable, therefore some
buttons may not appear. These are set in the
Machine Setup area, see page 3-68.
Access to Message Editor can be controlled
by password (see page 3-58).
The Message Editor is used to build or
modify the message content, all settings are
saved with the message.
Enter text using the keyboard. Beneath the text is a graphic showing the type
of information highlighted (in this instance it is a text field that is
highlighted). Alongside these graphics are representations of the message
format type (in this instance 7 drop mixed, twin line, high quality 75 micron)
and the direction and orientation of the text (left to right in this example).
If an entry, such as a serial number, is highlighted, it is possible to press the
select
button to display the properties that can be edited for that
selection.
In QVGA screens, if a long message is entered into the message editor, it is
possible to jump to the end of the message by using the green alternative
+
character button and the left scroll button combination (
), or jump
+
back to the beginning by using the left arrow instead of the right(
).
It is also possible to jump a screen at a time using the shift and the left or right
scroll button.
Other entries, such as dates (see page 3-21), logos (see page 3-34), etc. can be
included in the message.
If the message has been saved, the saved name will appear above the message.
The zoom ratio is also displayed (2:1 in this example). Refer to page 3-68 to
set this zoom ratio. This will zoom in or out of the message when viewed in
the message editor screen.
Font Options
It is possible to format the message. This
menu allows access to: Font Height, Bold,
Inter Character Gap and Message Format
Set.
Select the option required from the softkeys
on the left of the screen.
Note:These will affect subsequent entries into the
message editor and not any previous entries.
3-18
Screen Descriptions
Font Height
The print (font) height (number of drops
high) can be changed. This is dependant on
which rasters (message formats) are available
on the printer. Use either the
buttons to change, or press the
button
to show the list of options available, use the
buttons to move to the required
setting, then press select again. Press OK to
accept changes and return to the message editor where the cursor will now be
the required height, or Cancel to return to the previous screen without
accepting changes.
To move the cursor between lines, use the
buttons. Note that the
text anchors from the top line, therefore the cursor must be on the top line to
move from a smaller font to a larger font within the message.
Bold
The message can be printed in bold.
Bold Width (Strokes): The number of extra
strokes can be set. This means that instead of
1 line of (vertical) drops, the printer will
print the extra selected number. Use the
cursor buttons
to select the
number of extra strokes in the range 0 (no
extra strokes) to 3 (3 extra strokes).
A suggested amount would be 1.
To remove the bold option set the Bold Width (Strokes) to zero.
Press OK to accept the changes.
3-19
Screen Descriptions
InterChar Gap
The distance between each character in the
message can be increased or decreased. If set
to on, enter the distance required (gap
count) between characters. Press OK to
accept the changes.
Clock
Allows for the insertion of clock options.
Opens menu for Date related options
Opens menu for Time related options
Opens menu for Clock Offset options.
Opens menu for Shift Code options.
3-20
Screen Descriptions
Properties
3-21
Screen Descriptions
Edit
Allows the currently highlighted date format
to be edited. An example is shown at the
bottom.
Name: Change the name of the format if
required.
Format: Change the date format. Use the
following codes:
Edit
Date Codes:
%A
%B
%C
%D
%G
%J
%K
%L
Month Name
Day Name
Week Number (01 to 53)
Day Number (1 to 7)
%E
%F
%P
New
Allows creation of a new date format. An
example is shown at the bottom of the
screen.
Name: Enter required name.
Format: Enter date format - see table above
for date codes.
New
Date Names
Allows the day or month names used within
the message to be changed.
Defaults for these are set within the Machine
Set-up menu, which as standard are: Jan,
Feb, Mar, etc. and Mon, Tue, Wed, etc.
Day Names: Change the day names for use in
the message
Month Names: Change the month names
Date
Names
3-22
Screen Descriptions
Day Names
Date
Names
Day
Names
Month Names
Date
Names
Month
Names
3-23
Screen Descriptions
Edit
Time Codes:
%H
%I
%M
3-24
%N
%O
Seconds (0 to 59)
Alpha Hours
Screen Descriptions
New
Allows creation of a new time format. An
example is shown at the bottom.
Name: Enter required name.
Format: Enter time format - see above for
time codes.
New
Alpha Hours
Allows the alpha hours to be changed for use
within the current message. Defaults for
these are set within the Service menus,
which as standard are: A, B, C, etc.
To change the defaults for the printer, refer
to Default Machine Settings On page 3-73
Alpha
Hours
3-25
Screen Descriptions
Clock Offsets
Allows offsets to be entered into four clocks,
derived from the master clock. These clock
offsets can then be used by the date and time
fields.
Highlight required offset and press change to
change the clock offsets for the current
message, see below.
Change
Set the required offset(s) for the current
message. This can be in years, months,
weeks, days, hours or minutes. The month
can also be set to roll forward or back, this
means that if the following month has less
days it will either roll forward to the 1st of
the next month or back to the end of the last
month. i.e 31st Jan with 1 month offset
should be 31st Feb, so a forward month roll
will result in 1st March and a back month
roll will result in 28th Feb.
Name: Enter the name required for the
offset. Up to 15 alphanumeric characters.
Year Offset: Enter number of years offset,
0-99.
Month Offset: Enter number of months
offset, 0-36.
Change
Shift Code
Allows entry of a shift code into a message, it
is also possible to view the details of each
shift using the
scroll buttons. Shift
codes are set within the Machine Set-up
menu, refer also to page 4-18.
Use the
select button to insert a shift
code into the message.
The font size can also be adjusted, this
changes the size of the shift code entered into the message (depends on the
message format selected).
3-26
Screen Descriptions
Special Field
Special Fields, such as text fields, serial
numbers, and logos are inserted via this
menu.
Open menu for Prompted/Text Field/
Password.
Open menu for Serial Numbers.
Opens access to import Custom Scripts
or Barcodes.
Open menu for Logos.
Serial Number
Permits creation of a serial numbering
system and inserts it into the message.
Numbers can be numeric, alpha or
alphanumeric. Either select the required
serial number from the list and press the
Select button to insert into the message.
Function buttons:
Properties:
Edit:
New:
Counter Control:
Properties
Allows the properties of the serial number to
be changed.
Font: Select the required font height for the
serial number.
Note:Pressing delete will immediately delete the
selected serial number.
Properties
3-27
Screen Descriptions
Edit/New
Edit or
New
Language:
Advanced
Edit or
New
Advanced
3-28
Screen Descriptions
Custom Scripts
Custom scripts are special custom clocks and
serial numbers which are not available in the
printer. These are created externally and can
be imported via a USB memory device into
a message (please contact local Domino
office for details of creating custom scripts).
To import scripts, refer to page 3-77, note
that custom scripts must be contained within
the following folder structure on the USB
device: usb_updates\user\data\scripts.
Once imported, available scripts are
displayed, as shown. Below the list is a
description of the highlighted script. Select
the required script and press Select to insert
into the message.
3-29
Screen Descriptions
Barcodes
With no barcodes created, this screen will
only display the New softkey. Use this to
create a new barcode.
3-30
Screen Descriptions
2/5 Interleaved Bars = numeric only, has no restriction on length but has
bearer bars (one above and one below the barcode).
ITF 14 = 14 numeric digits using Interleaved Code 25 symbology
Note:
3-31
Screen Descriptions
2D Codes
With no 2D Codes created, this screen will
only display the New softkey. Use this to
create a new 2D Code.
3-32
Screen Descriptions
32x32 (steps of 4 modules per side). Six rectangular symbol size versions (not
including quiet zones): 8x18 and 12x26 modules (1 data region), 8x32 and
12x36 modules (2 data regions) and 16x36 and 16x48 modules (2 data
regions).
QR Code
Square two-dimensional machine readable codes. Model 1 or 2. Error
correction level L, M, H or Q. Dimensions are 21x21, 25x25 or 29x29.
Payload (1-64): Any character in the range 0x000 - 0xFFFF: Characters in the
range 0xNN40 - 0xNNFC, where NN=0x81 - 0x9F or 0xE0 - 0xEA and
characters of the form 0xEBNN where NN= 0x00 - 0xBF, will be encoded
as Kanji (Shift JIS System).
Notes: (1) The printer can currently print 10x10, 12x12, 14x14, 16x16,
18x18, 20x20, 22x22, 24x24, 26x26, 32x32, 8x18, 8x32,
12x26, 12x36, 16x36, and 16x48 data matrix symbols. The amount
of data that can be contained within a data matrix symbol is dependant on
the data matrix size.
(2) The printer applies a limit of 64 characters to unrestricted codes.
If applicable, use Special Fields to insert a
date, time or serial number field or to insert
ASCII characters within the 2D Code.
3-33
Screen Descriptions
Logo
Initially, when no logos are saved, this screen
will be empty and only display the New
button. If there are logos saved in the store,
a list of these saved logos is displayed, and
further options are available. An example of
the logo is displayed at the bottom of the
screen.
Edit: Select the required logo and press
to open it in the logo editor.
New: Create a new logo.
Delete: Delete the highlighted logo.
Edit
This will open the selected logo in the logo
editor. Once edited, the logo can either be
saved over the existing logo or saved as a new
logo.
Dot Cont.: Turn on the pen continuously
(while using the cursor buttons to move)
Save As: Saves the logo as a new name.
Save: Save the changes made to the logo.
Edit
3-34
Screen Descriptions
New
Select the required width and height of the
logo area in pixels.
Width: Select the width required for the
logo.
Height: Select the height required for the
logo.
New
Logo Editor
New
Logo
Editor
3-35
Screen Descriptions
Logo
Editor
Prompted/Text Field/Password
Permits the insertion of a variable user
defined area into the message. This can be
either a prompted or text field. It also allows
access to the password control for the
message.
Prompted Field
Allows the insertion of a user prompted
field. Initially, the only option on this screen
will be New.
When a message containing a prompted field
is sent to print, the user will be prompted to
enter the data.
Pressing the New button will open the screen
to create a new prompted field.
The Type of prompted field can be either
Time, Date or Text.
Enter the name required - this is as it will
appear in the list to Insert.
The Input is the format of the data and offers
the following set formats:
3-36
Screen Descriptions
Input
Prompted Field
Type
Text
Text
Text
Text
Text
Text
Text
Text
.,/:-
Description
Text
&
Text
DD
Date
MM
Date
YY
Date
YYYY
Date
HH
Time
MM
Time
SS
Time
3-37
Screen Descriptions
3-38
Screen Descriptions
Password Field
This allows a password to be applied to a
message and can be set to specify password
protection to the individual lines within the
message.
Password: Enter the password required.
Message Line: Select whether to apply the
password to individual lines or all lines
within the message.
Apply: Set to Yes or No to apply the password
to each Message Line selected above.
Note:
3-39
Screen Descriptions
Clear Message
It is possible to clear the current message by
pressing the Save/Clear Message button. This
will then return to the previous (Message
Editor) screen with a blank message.
If the message currently in the Message
Editor is already saved then pressing the
button will clear the message.
3-40
Screen Descriptions
PRINT PARAMETERS
Where the Message Editor is used to create
the content of the message, the Print
Parameters are used to control how the
message is printed. As with the Message
Editor, the Print Parameter settings are saved
with the message (except the Print Height /
Width and Machine Print Settings). These
settings are over and above the defaults set
within the Service area of the printer that
affect all messages.
Open menu for Print Offset.
Open menu for Print Height and Width.
Opens menu for Orientation
Opens the Machine Print Settings (see page 3-72).
These are described in more detail as follows:
Print Offset
or
The forward and reverse offsets can be set (Reverse offset is shown here), this
inserts an offset between the normal start of print position and the required
print position. The reverse offset is mostly used when traversing the print
head.
Increment or decrement the required offset
and press OK to accept.
Print Delay
It is also possible to change the print delay within this menu. This is the
distance between the product sensor and the print head. Refer to page 3-72
for details on setting the print delay.
Note:
3-41
Screen Descriptions
Print Width/Height
The print width and height can be set, select the required button at the side to
open a screen similar to the one shown below. The print width will only be
affected if using an internal stroke rate.
Note:
Print height and width are machine settings and are not saved with
individual messages.
Access the Print Height
Access the Print Width
Print Height
Use the increment or decrement buttons to
alter the height as a percentage of the full
height. Press OK to accept.
Note:The print height settings are not saved with
the message.
Print Width
Use the increment or decrement buttons to
alter the print width, measured in stroke
rates.
Notes: (1) This will only be effective when using an internally generated stroke rate.
(2) The print width settings are not saved with the message.
3-42
Screen Descriptions
Counter Control
Each message can contain up to 2 serial
numbers, either of these can be reset back to
the original settings using the counter
control. The first serial number in the
message will relate to counter 1 and the
second will relate to counter 2.
If a User Port is fitted, it is also possible to
control the serial number externally using
this. Therefore this screen allows the Internal
Updates to be Enabled (so the serial number is controlled by the printer) or
Disabled (so the serial number is controlled via the User Port).
Internal Updates:
Counter 1: Switch control of counter 1 (first serial number in the message) to
the user port (when set to Disabled).
Counter 2: Switch control of counter 2 (second serial number in the message)
to the user port (when set to Disabled).
Reset:
Counter 1: Reset the first serial number in the message.
Counter 2: Reset the second serial number in the message.
Message Orientation
It is possible to set the orientation of the
message so that it prints either in reverse
and/or inverted, it is also possible to print in
inverse video. Select the required option.
Note:Reverse and Invert apply to the whole
message. If using Inverse Video, this will only
apply to the subsequent input of text, etc.
3-43
Screen Descriptions
Reverse Printing
Reverse
Reverse
Reverse
3-44
Screen Descriptions
Invert Printing
Select the invert printing orientation for the
current message. This can be useful when
using a traverser.
Select from Counted, Continuous, Printer
Setting or Flip. If selecting Counted or
Continuous, another screen will display
prompting the required settings to be
entered (see below). Refer also to page 4-12
Invert
Invert (Counted)
Invert
Invert
3-45
Screen Descriptions
Inverse Video
Allows a message to be printed in inverse
video (e.g. white text on a black
background). When changed to On the
next entry in the message editor will be in
inverse video.
Inverse Video: On, Off.
Inverse
Video
Example:
The text "Inverse Video" in this example is
shown in inverse video.
Note:This does not apply to the whole message,
just for the subsequent entries.
Repeat Printing
Select the Repeat for the current message.
Select from Counted, Continuous or Off. If
selecting Counted or Continuous, another
screen will display prompting the required
settings to be entered (see below).
Dynamic Pitch - This allows the user to alter
the pitch of the message (distance from the
start of one message to the start of the next)
dynamically.
Repeat
3-46
Screen Descriptions
Repeat Counted
Repeat
Repeat Continuous
Repeat
3-47
Screen Descriptions
(1) Complete. If end of product is detected between prints, one more repeat
message will be printed. If end of product is detected while printing a
repeat, the print will complete and no further repeats will be printed.
(2) Cancel. If end of product is detected between prints, no further repeats
will be printed (and the pending print will be cancelled). If end of
product is detected while printing a repeat, the print will complete.
Repeat
Dynamic
Pitch
Control
3-48
Screen Descriptions
MESSAGE STORE
Messages created in the Message Editor can
be saved, they will be saved to the message
store.
A list of all the messages currently saved in
the message store is displayed. Use the
cursor buttons to scroll through the list, press
the
Send to Print button to select the
highlighted message as active and set it
online. If Message Store Previews is activated, an example of the highlighted
message is displayed at the bottom of the screen.
Note:
Message Details
Displays the details of the highlighted
message. An example of the message is
displayed at the top.
Message - Name of the selected message
Slot ID - Allocated Slot number to each
message. Refer to page 4-20.
Message Format - This is the message format
used for the printer.
Current Store - Name of the currently loaded
message store.
The screens also details if the following have
been set for the message:
3-49
Screen Descriptions
Delete Message: Deletes the currently highlighted message from the store.
Store Manager: Opens details of the message store and enables it to be deleted.
Import/Export: Allows individual or groups of messages to be imported or
exported via a USB memory device.
User Port: This is only visible with a User Port fitted. This allows valid
messages to be made available for message selection via the user port.
Store Manager
Displays a list of all the message stores. A
new store can be created via this screen.
New: Allows a new message store to be
created.
Edit Store: Allows the highlighted store to be
renamed, deleted or cleared (emptied).
Convert Msg Store: Converts the messages in
the active store to the current nozzle type.
Storage Details: Shows the space remaining on the compact flash card.
3-50
Screen Descriptions
Import/Export
Allows individual or groups of messages to
be imported or exported via a USB memory
device.
If no folders are available on the USB device,
the only option available will be Folder
Options that provides access to create a
folder. Otherwise a list of available folders
will be shown that messages can be exported
to or imported from.
Refer to page 4-15 for details.
Import/
Export
3-51
Screen Descriptions
User Port
This option is only available when the
printer is fitted with a User Port.
Change Slot: This allows a specific message to
be allocated to a specific slot, when using the
user port to select messages.
Put Messages On Line: Selects all valid
(compatible with current print formats)
messages online, meaning that they are then
available for printing via the user port.
Take Messages Off Line: Takes all the messages
off line.
User
Port
Save Message
This enables the message currently in the
Message Editor to be named and saved.
Search
Search the message store. Enter all or part of
the message name and press Search.
Found shows each message in the store that
matches the search criteria, keep pressing
Search until the required message is found,
then press Select to open the message in the
Message Editor.
3-52
Screen Descriptions
MACHINE SETUP
Some areas of the machine setup can be password controlled. All servicing,
setup and configuration activities are performed via the machine setup area.
Access to changing the Qube,
machine data and statistics.
Access to all aspects of machine
servicing.
Controls the look of the menu screens,
etc.
Access to back-up and restore options
and upgrades.
Production Data
Provides access to changing the Qube, fluids
information, production statistics and
inspection interval information.
Change Qube
Permits entry of the quality code when a
new Qube needs to be fitted. Only the code
from the new Qube will be accepted. If the
wrong code is entered a prompt will appear
to re-enter the correct code.
Function button options:
Submit Code: Enter the correct quality code,
then press Submit Code to accept.
Fluid
Management
Change
Qube
Fluids Information
Displays fluids information, such as the ink/
make-up cartridge and Qube numbers, ink
life and remaining ink life.
Fluids
Info
3-53
Screen Descriptions
Statistics
Statistics
Reset Counter
Two counters are available. Counter 1 is
resettable and counter 2 can be configured to
be either resettable or to record the count
since power up.
Function Buttons:
Reset: Resets to zero the resettable counter
selected.
Statistics
Counter
Options
Note:
In this example both counters are configured as resettable and therefore can
be selected to be reset to zero.
Counter 2 can be configured to either
Resettable or Since Power Up.
Function Buttons:
Configure Counter 2: Select between the two
count options and press OK.
Configure
Counter 2
3-54
Screen Descriptions
Interval Management
Interval
Management
3-55
Screen Descriptions
Service
General system information is displayed in
this screen and access to Service menus.
Install Options: Allows options to be
installed, such as airdryer, Peltier.
System Config: Displays the current printer
configuration,
such
as
modulation
frequency, nozzle size, etc. and provides
access to further configuration screens and
the security menu.
Diagnostics: Provides access to test routines, wizards and service jet options.
Adjustment: Displays current operational setting for the printer, such as
Modulation set point, pressure set point, head temperature, etc. and allows
access to further screens to alter such settings.
Install Option
Details of the hardware options fitted to the
printer are displayed.
Peltier: This is to show if a Peltier is fitted or
not. It will then be displayed in relevant
configuration reports.
Airdryer: This option is only available when
the Service Key is fitted. It is used to install
or remove an airdryer.
Install
Options
System Configuration
System
Config
3-56
Screen Descriptions
Software Configuration
The current message format is displayed
along with the other message formats loaded
onto the printer.
Message Format: Allows message formats to
be changed.
Printer Version: Shows details of the hardware
and software.
Behavioural Config:
Allows access to
behavioural configuration scripts that can be
used. These are scripts that can change
certain behaviours of the printer, for
example using extra inputs to change when
a print is triggered. These are written to suit
each case. Contact local office for more
details on behavioural configuration.
Advanced: Provides access to the advanced
settings such as auto message convert and
start-up update options such as PCB update
information.
System
Config
Software
Config
Message Format
System
Config
Software
Config
Message
Format
Note:
Printer needs to be restarted in order for changes to take effect.
Swap Formats
Select the format to swap from the list, press
Swap to select the new format. Show Details
will show details of the highlighted message
format.
Reset will return all the formats to those
previously saved
System
Config
Software
Config
Message
Format
Swap
Formats
3-57
Screen Descriptions
Swap
This is a list of all the message formats on the
printer, any of these formats can be selected
as one of the 8 (switchable) stored message
formats. Select the required format from the
list, note that "------" is also an option and
this will leave the format blank, press OK to
accept this format. Show Details will display
the details of the highlighted message
format.
System
Config
Software
Config
Message
Format
Swap
Formats
Swap
Security Access
Note:Only Administrators have access to the
security screens when the security is on.
System
Config
Security
Access
3-58
Screen Descriptions
Admin
System
Config
Security
Access
Admin
3-59
Screen Descriptions
System
Config
Security
Access
New User
System
Config
Security
Access
Change
Permissions
3-60
Screen Descriptions
Change Password
Security
Access
Change
Password
External Interface
System
Config
External
I/F
3-61
Screen Descriptions
User Port
System
Config
External
I/F
User
Port
Setup
3-62
Screen Descriptions
Product Detect
System
Config
External
I/F
Product
Detect
Encoder
System
Config
External
I/F
Encoder
3-63
Screen Descriptions
System
Config
Hardware
Diagnostics
Provides a list of available self-test options,
either select from the list and press Run Test,
or select Wizards or Jet Options for access to
the following menus:
Diagnostics
3-64
Screen Descriptions
Wizards
Provides access to the Print Set-up wizard.
Install
On/Off:
Disable/Enable
the
installation wizard to appear on start up.
This will allow the Print Set-up, Installation
and/or Initial printer set-up wizards to then be
run.
Diagnostics
Wizards
Jet Options
It is possible to switch the jet only on in this
screen. It is also possible to skip the flush
routine the next time the jet is turned off/
On. This can be useful when adjusting the
jet.
Also provides access to a manual mode when
the Service Key is fitted.
Diagnostics
Jet Options
Sequence To: Turn on the jet to the level set in Sequence To.
Sequence Off: Turn off the jet. When using Sequence Off make sure the Skip
next flush is set to No.
Note:
3-65
Screen Descriptions
Adjustment
Displays ink system and print head settings
and provides access to Modulation and
Pressure screens to alter these settings.
External I/F provides access to Shaft encoder
and product sensor settings. An Advanced
screen is also available with the Service Key
fitted, this allows more options to be
adjusted (such as Charge level).
Adjustment
Modulation
Allows modulation settings to be changed:
Modn Mode: Set to Auto Set or Fixed.
Modn Level: Displays the actual modulation
value.
Modn Setpoint: This is the target
modulation. If automatic modulation is set,
this will only be used if the printer cannot
achieve a satisfactory modulation point
when it will revert (fallback) to this value.
Adjustment
Modulation
Function Buttons:
Reset: Will perform an auto modulation routine to reset the modulation.
Print Once: Will print the current message once.
Print Continuous: Allows the online message to be printed at the rate set
within the screen.
3-66
Screen Descriptions
Pressure
Adjustment
Pressure
Adjustment
Advanced
3-67
Screen Descriptions
Configuration
Provides access to configuration settings:
User Config: Access to configure the look of
the printer - access to turn on or off various
functions so they do not appear in the
message editor, enable the message monitor,
configure the home screen and configure
alerts.
Regional Settings: Access to Master Clock, Currency and Prompt Language.
Machine Print Settings: Change the defaults for machine print settings.
Comms: Set Ethernet Port, Serial Port, email alerts and Web server.
User Configuration
Enable or disable functions to appear in the
message editor, enable the message monitor,
configure the home screen and configure
alerts.
User Config
Editor View
User Config
Editor View
3-68
Screen Descriptions
Message Views
Access to enable or disable the message
monitor and also to enable or disable the
message store preview.
Message Monitor: Turn on or off the message
monitor, this displays the current message in
the home screen, it automatically updates
with variable information. This shows what
was printed the last time a print trigger
occurred.
Message Preview: Within the message store,
will show a preview of the highlighted
message.
User
Config
Message
Views
Home Screen
Configure the look of the home screen:
Printer Serial Number: Change the serial
number of the printer.
Contact Details: Up to 3 lines of text can be
entered here, for example contact name and
phone number for the printer.
Model Image: Change the printer model
image that appears on the home screen (in
this example A200+).
User
Config
Home
Screen
Note:
Printer Serial Number and Model Image buttons only available with a
Service Key fitted.
Configure Alerts
With the Service Key, certain alerts can have
their severity configured. A list of these
alerts is displayed. With a Service Key fitted,
select the required alert and press Change to
open the Change Alert Config screen.
User
Config
Configure
Alerts
3-69
Screen Descriptions
Regional Settings
Allows access to set the Master Clock,
Currency, Prompt Language and setting of the
OSK (On Screen Keyboard) (OSK only
available in SVGA).
Function Buttons:
Master Clock: Set the master clock for the
printer.
Currency: Set the major and minor currency
units. These will be entered into the
message when pressing the
buttons.
Prompt Language: Select the language
required for the printer.
Keyboard Options: Access to the Input
Method Editor (IME) set-up - this allows
the IME to be set (for Simplified Chinese,
Japanese, Korean and Traditional Chinese).
Also provides access to the OSK set-up in
SVGA printers, allowing the keyboard
language to be changed.
Regional
Settings
Master Clock
Set the master clock for the printer. Be
aware that this will affect any clock offsets.
Function Buttons:
Date Format: The date format can be
changed, e.g. dd/mm/yy.
Regional
Settings
Master
Clock
Regional
Settings
Currency
3-70
Screen Descriptions
Prompt Language
Allows the prompt (display) language to be
changed for the printer. Select the required
language from the list and press OK.
Regional
Settings
Prompt
Language
Keyboard Options
Allows the keyboard options to be set. Input
Method Editor can be set to allow Simplified
Chinese, Japanese, Traditional Chinese and
Korean text to be entered into messages.
For SVGA, the OSK can also be set for use
with either Roman (Western), Cyrillic,
Greek, Arabic, Chinese or Japanese
languages.
Regional
Settings
Keyboard
Options
3-71
Screen Descriptions
Machine
Print
Settings
Orientation/Bold/I-Char Gap: Change the default for print Orientation (Reverse, Invert), Bold and Inter Character Gap.
Default Machine Settings: Change the default settings for repeat print, clock
options, print offsets and clock inserts.
Print Delay
Change the print delay for the printer. This
is the distance between the product
detector/sensor and the print head.
Machine
Print
Settings
Print
Delay
Print Height/Width
Change the default print height or width.
Function Buttons:
Allows the default print height to be
changed.
Allows the default print width to be
changed.
Machine
Print
Settings
Print
Height/Width
3-72
Screen Descriptions
Machine
Print
Settings
Orientation
/Bold/
IChar Gap
Machine
Print
Settings
Default
Machine
Settings
Clock Dep Options: Set the shift codes and default clock offsets for the printer.
Print Offsets: Set the required default forward or reverse offset.
Clock Inserts: Set the default month names, day names and alpha hours for the
printer.
3-73
Screen Descriptions
Communications
Displays the current default settings for the
Ethernet Port, Email Alerts and Web server.
Comms
Function Buttons:
Ethernet: Enable and set the Ethernet port.
Serial Port: Enable and set the Serial Port.
Email Alerts: Set-up the email settings and
select alerts to be emailed.
Web Server: Enable or disable the web server function.
Refer also to page 2-31.
Ethernet
Set the ethernet port for the printer.
When Ethernet port is set to Enable the
screen changes to show further options (as
shown).
Protocol: Select from either Intercom,
Codenet, External or ZPL.
Comms
Ethernet
Note:
3-74
Screen Descriptions
Configure
Comms
Ethernet
Configure
3-75
Screen Descriptions
Serial Port
Set the Serial Port for the printer.
Note:A User/Serial Port Kit must be fitted to the
printer to utilise this function.
The serial port can be used to send
information to the printer, such as messages
and variable information, from a control
system. Information can also be sent to the
control system from the printer. Basic
printer control can also be performed using
the serial port.
Comms
Serial
Port
Email Alerts
Set-up the email settings to allow available
alerts to be emailed.
Function Buttons:
Email Settings: Set the email addresses
Select Alerts: Select the alerts, that if raised,
will be emailed in accordance with the email
settings.
Comms
Email
Alerts
Web Server
The Web server function allows a printer to
be viewed remotely via a PC. It allows
messages to be changed and settings to be
viewed. Refer to page 2-31 or contact local
Domino office for further details.
Comms
Web
Server
3-76
Screen Descriptions
Back-up
Allows access to back-up, restore and
upgrade functions of the printer.
Back-up to USB
Select either a Full, Message or Service backup. These will be copied to the USB
connection at the side of the printer.
Back-up
to USB
Restore Options
To restore a back-up copied to a USB
device.
Select the location of the back-up file(s) and
the type of back-up (Full or Msgs) and press
Recover Back-up to begin.
If more than one back-up is detected a
prompt will display asking for confirmation
of which back-up to restore.
Restore
Options
Configure Upgrade
In the event of upgrades to the software,
logos or custom scripts this screen allows for
certain upgrades to be copied from a USB
memory device connected to the printer.
Select from the list of available upgrades (e.g.
Language) and press Start Configuration
Upgrade to begin. The printer will then
search for this type of upgrade on the USB.
Configure
Upgrade
Note:
3-77
Screen Descriptions
Software Upgrade
In the event of software upgrades, this screen
allows the upgrades to be copied into the
printer.
The printer will display a list of all upgrades,
select the upgrade required.
Press Select to begin, the printer will verify if
this upgrade is available on the USB device.
If it is not, a warning will display.
Software
Upgrade
3-78
PART 4 : OPERATION
CONTENTS
Page
START-UP .......................................................................................
SHUT DOWN ..................................................................................
4-3
4-3
4-4
4-5
4-5
4-7
4-7
4-8
4-9
4-10
4-10
4-10
4-10
4-13
4-14
4-14
4-14
4-15
4-16
4-17
4-18
4-19
4-20
4-20
4-21
4-1
OPERATION
4-24
4-25
4-27
4-27
4-27
SVGA......................................................................................... 4-29
BACK-UP PRINTER ...................................................................... 4-35
To Create a Back-up .................................................................. 4-35
To Restore from the USB Device .............................................. 4-36
4-2
OPERATION
START-UP
Press and hold the Start/Stop button on the membrane.
The printer will now Sequence On. This may take several minutes.
The blue indicator on the power and start/stop buttons flash.
A progress bar and the Domino logo displays on the screen.
The status bar displays defaults/printer status.
If the Install Wizard is enabled:
The language screen displays. Select the required language.
The printer model screen displays. Highlight and select the required
model.
The wizard screen displays. Select the required Initial Printer Set-up/
Installation/Print setup option and then select Finish.
The printer is now ready to print messages.
It is also possible to power the printer to a standby state. This is done by
pressing the power button on the membrane. Non-printing functions (such
as creating messages) can be performed whilst the printer is in this state.
SHUT DOWN
To shut down the printer in a controlled manner, press and hold the Power
button for approximately 3 seconds.
To shut down the printer in an uncontrolled manner (emergency), press and
hold the Power button for approximately 10 seconds.
To switch the printer between Ready to Print and Standby, use the Start/Stop
button. From the Ready to Print state, this will take the printer to the
Standby state and from the Standby state it will take the printer to the Ready
to Print state.
4-3
OPERATION
4-4
OPERATION
If only small amounts of ink are being used by the printer, it may not be
necessary to fit an ink cartridge. Leave the ink manifold seal in place and
only fit an ink cartridge when a request appears on the display.
Messages Add Ink Cartridge or Add Make-up Cartridge will appear on the
front panel display when the ink or make-up cartridges need replacing, and
the amber alert will illuminate. Enter the relevant cartridge codes if prompted.
(1) Remove the old cartridge by rotating the ink cartridge anti-clockwise
and the make-up cartridge clockwise to free it and lifting it away.
Note:
This mechanism ensures that the cartridges cannot be fitted onto the wrong
manifold.
(2) Insert a 6mm hex key into the top of the ink or make-up cartridge and
twist to break the sealing tab. Remove the sealing tab.
(3) Push the cartridge onto the Qube or make-up reservoir manifold.
Ensure the label is facing forwards.
4-5
OPERATION
i-Tech_0016.eps
Remove the
sealing tab
using a
6mm hex
key
i-Tech_0017.eps
Press cartridges
firmly down to fit
with label facing
forwards
i-Tech_0020.eps
i-Tech_0015.eps
Note:
If the make-up cartridge is not replaced, the make-up reservoir will empty
and the ink viscosity will eventually go outside its operating limits. Also, head
flushing will not be carried out when the printer is shut down and ink may be
deposited on the print head components. Thus, although the printer can still
be used, head faults may occur.
4-6
OPERATION
Qube Replacement
The main ink and gutter filters are situated in the Qube and are an integral
part of Dominos i-Tech ink system. Replacement of these filters therefore
occurs automatically during scheduled Qube replacement.
(1) Switch the printer to a standby state using the proper procedure, i.e
ensure the jet is off.
(2) Press the Machine Setup button and enter the password if required.
Fluid
Management
Change
Qube
Submit
Code
(3) Press the Production Data button and then the function buttons Fluid
Management>Change Qube and the screen will change to show a prompt
requesting input of the Quality Code printed on the label of the new
Qube.
(4) Type in the Qube quality code.
(5) Type in the existing or new ink cartridge code.
(6) Press the function button marked Submit Code.
If the correct code is typed in, the information bar will display "Install Qube"
and the Qube run time will then be reset and the alarms cancelled. The
printer will then automatically shut down. Proceed to "Replacing the Qube"
on page 4-8.
If the number is typed inaccurately, it can be corrected by typing in again. If
an invalid code number is typed, the number will not be accepted and
messages in the information bar will indicate the problem, e.g. Incorrect ink
type - do not fit, Ink out of date - do not fit, or The Qube Data Code inserted has
already been used. Please insert a new valid code (an old Qube number has been
used).
4-7
OPERATION
i-Tech_0019.eps
Qube Retaining
Clips
Note:
(5) Pull the Qube backwards, withdrawing the connecting manifold pipes
from the ink block and remove the old Qube.
Notes: (1) If the Qube does not withdraw with moderate pressure, push the Qube
fully forward (which will break any seal caused by dry ink) and try again.
(2)
The manifold pipes will contain residual ink. Take care when removing
the Qube to avoid spillage.
(6) Unpack the new Qube and remove the sealing strip that protects the
Qube manifold
4-8
OPERATION
(7) Re-use the sealing strip to seal the manifold on the old Qube.
i-Tech_0018.eps
(8) Place paper towel or similar on top of the level sensor modules to catch
excess fluid and using wash, remove any dried residual ink from the ink
block valve face.
(9) Place paper towel or similar under the Qube manifold pipes and
lubricate the pipes with wash.
(10)Insert the Qube between the retaining clips and firmly push the
manifold pipes into the ink block.
(11)Continue pushing until the retaining clips engage with a click.
(12)Attach a new ink cartridge to the Qube (existing one may be re-used).
When the printer is next switched on, it will display "Bleeding Ink System Please Wait..."
Note:
Residual ink can be removed from the old Qube by inserting a 6mm hex
key into the draining tab on the base of the Qube and snapping it off.
Ensure the Qube is angled such that residual ink is not over the draining
tab during this process.
4-9
OPERATION
CREATING A MESSAGE
All of the screens presented on the display are fully described in "Screen
Descriptions".
Display Contrast
QVGA screen
The display contrast can be adjusted by pressing the shift
and printer setup
buttons together to enter the adjustment mode, then use the
buttons to increase/decrease the contrast and the
buttons to increase/
decrease the brightness. Pressing the Select
button will save these settings.
Note:
Exiting using shift and printer setup again will temporarily use these
settings but will revert back to the original settings on restart of the printer.
SVGA screen
The display contrast can be adjusted by selecting Machine Setup.
Then pressing the Configuration button.
User
Config
Editor
View
4-10
OPERATION
Note:
Print Properties can be applied using the Print Parameters menu. These
properties affect the current message only and will be saved with the
message (except print height, width, delay and items changed via the
Machine Print Settings). Default parameters affecting all messages are set
within the Print Setup menu.
4-11
OPERATION
The number of counted repeats is extra to the initial print, i.e. 6 will print
6 extra prints (7 in total).
If the Use print go to end? is set to No then the repeat print will continue to the
end of the specified amount, if set to Yes, then the repeat printing will stop if
the product detect signal becomes inactive.
Repeat Continuous will repeat the same message continuously while the
product detect signal is active. As with the Repeat Counted, both the Repeat
Pitch and Update Each Print can be set.
There are four possible options for these settings: Printer Setting, Flip, Counted
or Continuous. Printer Setting is effectively Off as it does not apply any
reverse/invert settings over and above the printer settings. Flip is effectively
On as it will set the reverse/invert settings to the opposite of the printer
settings.
Continuous, with the Count set to the required number (e.g. 2), the
message will print in the orientation specified in initial state (either printer
setting or flip) for the next 2 product detects, then print inverted (or reversed)
for the next 2 product detects, etc.
Note:
4-12
Message reverse and invert can also be controlled externally via a user
port. Please refer to page 4-20 for further details.
OPERATION
ABC
ABC
ABC
CBA
CBA
CBA
ABC
Reverse count of 3 gives 3 in the initial orientation then 3 reverse prints, etc.
ABC
CBA
CBA
ABC
CBA
CBA
= Product Detect
CBA
ABC
ABC
CBA
CBA
ABC
and
CBA
CBA
CBA
ABC
ABC
ABC
ABC
CBA
ABC
4-13
OPERATION
If the message in the Message Editor has already been saved, pressing the
Save/Clear button will Clear the Editor.
Press the Message Store topic button to open the message store.
Press the Save button.
Type in the name of the message (e.g. "Example").
Select OK from the button options.
It is possible to assign any stored message as the currently printing
message by highlighting it and pressing the Send to Print button.
(2) Highlight the message to be deleted and select Store Manager then Delete
Message.
Delete
Message
4-14
OPERATION
To Import/Export a Message(s)
(1) Select the Message Store, then navigate to Store Manager > Import/
Export.
Import/
Export
(2) If the USB device does not contain any appropriate folders, the only
option available will be Create Folder, select this to create a folder.
Press Folder
Options, then
Create Folder to
open this screen.
Name the folder
and press Create.
If no folders
are present
on the USB
device, this
is the only
option.
(3) If several folders already exist on the device then these will be displayed
in a list. Highlight the required folder to import from or export to.
Select the
required folder
and press either
Import From or
Export To.
(4) To export messages saved on the printer to the USB device, select
Export to. A list of the currently saved messages will display, either use
the select
button to select the required message (this will add a
next to the name) or Select All to mark all messages for export. Select
Export to begin the export to the USB device. It is also possible to
export an entire message store to the USB device.
Either use the select
button to select
individual messages (note the next to
the name in this example) or press Select
All to select all of the messages, then press
Export to export to the USB device. Export
Message Store will export the entire
message store to the USB device.
(5) To import messages saved in a folder on the USB device, select the
folder from the list and press Import From. A list of the messages
contained in this folder will be displayed, as for the export process
above, either mark individual messages to import or select Select All. It
is also possible to import a new message store.
4-15
OPERATION
Or
(3)
Note:
Ensure that the clocks are enabled via the Machine Set-up menu, see page
3-68.
Enter the Message Editor and select Clock from the function buttons.
Select the required clock format from the function buttons - either Date
or Time.
A list of these formats will display. Either select from one of these or
choose to edit or create a new one.
An example of the highlighted format will display at the bottom of the
screen.
It is also possible to hide clock formats that are not used, this is done in
the Machine Set-up menu, see page 3-68.
(4) Press the Select button to enter the highlighted format into the current
message.
New
(5) To create a new format, select New from the function buttons, using the
following date/time codes, create the required format. Again, an
example will be shown at the bottom of the screen.
4-16
OPERATION
Note:
%A
%B
%C
%D
%E
%F
%G
%J
%K
%L
%P
Properties
Save
Edit
Save As
Time Codes:
%H
%I
%M
%N
%O
Note:
Only enter date codes into date formats and time codes into time formats.
(6) Select Properties to set the properties of the clock format. It is possible
to assign a clock offset (see next), set the language or drop height.
(7) Press Save to save this new format.
(8) To edit an existing format, select the required format from the list and
press Edit. Make the required changes and either select Save to
overwrite using the same name, or use Save As to save as a new name.
Clock Offsets
Change
Change
OK
OK
It is possible to apply offsets to the master (real time) clock. This means that
frequently used offsets can be saved and used with date/time fields.
There are four offsets that can be used with the clock. It is advisable to leave
one of these as zero to enable the master (real time) clock to also be entered.
The offsets available are: years, months, weeks, days, hours or minutes.
To set the offsets:
(1) In the Message Editor, select Clock then Clock Offsets.
(2) A list of the available clock offsets is displayed. Highlight the offset to
be changed and press Change. This will open the properties for the
offset.
(3) Set the required offset e.g. one month. Press OK to accept the
changes. Repeat for the other offsets as required.
(4) The offsets are now set and can be applied to clock formats.
Note:
Changing the clock offsets via the Message Editor will only affect the
offsets for the current message. To change the default clock offsets, refer to
the Machine Setup menu, see page 3-73.
4-17
OPERATION
Machine
Print
Settings
Default
Machine
Settings
(1) With the Machine Set-up selected, press the Configuration button, then
select Machine Print Settings > Clock Dep. Options > Shift Codes.
(2) Use the up/down cursor arrows to navigate to the start and end time,
then use the left/right arrow to increment/decrement the time for the
first shift.
Clock
Dep.
Options
Shift
Codes
Four shifts
(3) Enter a shift code label - this will display in the message if the shift is
inserted.
Note:
Reset Shift
The Message Editor will space the message to allow for the longest of the
shift code labels.
(4) Press Reset Shift to reset the current shift back to zero.
(5) Use the up/down arrow to return to the top line "Shift Code" then use
the right cursor button to page to the next shift.
(6) Repeat the process for all required shifts. There is a total of 24 shifts
available.
OK
4-18
OPERATION
New
Advanced
The screen will change to show the parameters controlling the serial
numbering. These include the start number (first limit), finish number
(second limit) and the change between messages (step size). If the start
number is below the finish number the change (step) will be incremental, i.e.
positive. If the start number is above the finish number, the change (step) will
automatically be decremental, i.e. negative. If required, the same serial
number can be entered into a selected number of messages before it is
changed (Repeat Count). Also, the language for the serial number can be
either English (default), Arabic or Farsi.
More advanced serial numbers can be set up, to include a letter-type prefix or
suffix and batch linking between two serial numbers. In the case of
alphanumeric serial numbers, the order (precedence) in which the alpha and
numeric parts are updated can be selected. In the following steps, the example
entries will create a serial number AA0000, AA0001 . . . through AX0000 . .
up to KK1000, increasing at each step by 1.
(3) Use down and up cursor buttons to move the highlight bar and select
the details of the serial number, and type in the required values. For
example:
First Limit: ............................0
Second Limit: .........................1000
Start Value: ............................0
Leading Zeros:........................Yes
Step Size: ..............................1
Repeat Count: ........................0
Language: ..............................English
The serial number is displayed at the bottom of the screen.
(4) If a more complex serial number is required, select Advanced.
(5) Use down and up cursor buttons to move the highlight bar and select
the details of the serial number, and enter the required values. For
example:
Alpha: ...................................Prefix
Batch Link:............................No (A300+/A200+ only)
Precedence: .............................Numeric
First Limit: ............................AA
Second Limit: .........................KK
Lower Character:.....................A
Upper Character:.....................X
Start Value: ............................AA
4-19
OPERATION
OK
User Port
Note:
This requires the optional User Port Option Kit (includes RS232)
EAS002846SP to be fitted. Refer to page 8-8.
Ensure the messages required for external selection are created and saved
within the printer.
The printer will allocate slot numbers to each message, slot 1 being the first.
Therefore, the first message created and saved will be saved to slot 1, the
second will be in slot 2, etc. The user port will select from these slot numbers
to select the messages via SK2. SK2 is a 37-way connector. Message select
can use 8 of these pins to allow between 1 and 255 messages (relating to slots
1 to 255) to be selected.
Note:
With the required messages created and saved in the correct slot numbers (see
below to change a slots number), it is then necessary to put the messages
"online".
User
Port
To select all messages to be online, meaning that they are all ready to print and
therefore available for external selection, enter the Message Store, then select
Message Store Manager>User Port>Put Messages Online. When viewed in the
message store, notice that all messages will now have a tick next to them.
The peripheral device can now be used to select the message, using SK2 pins
1 to 8 as a binary reference, connecting to Pin 13 (GND) to select slots 1 to
255.
4-20
OPERATION
Notes: (1) If using external invert, reverse and/or CSR data in conjunction with
external message select, this will reduce the number of messages that can be
selected, as it will reduce the number of pins available. Select the range of
pins for external message select accordingly, for example use pin 8 for
external invert and select pins 1-7 for message select.
(2) External Reverse/Invert works in conjunction with the internal Reverse/
Invert.
Additional Functions
Inputs
CSR Data: This input is for the custom shift register feature mainly used in
special applications.
Outputs
Rollover (Counter 1): This output will be switched when the rollover of
Counter 2 occurs.
Rollover (Counter 2): This output will be switched when the rollover of
Counter 2 occurs.
4-21
OPERATION
Print Reject: This output will be switched when a print related alert occurs
that could affect the printer printing the right message on the right product.
The type of alerts that will output the print reject signal are Print Max Speed
Limit in Force, Long print, check print quality, Detected too Many Products, Some
Ignored, Print Trigger Occurred Too Early, and Print GO occurred While Printing.
Interrupts
Print Counter (1) Reset: This interrupt will reset the statistics menu
Resettable Counter 1.
Print Counter (2) Reset: This interrupt will reset the statistics menu
Resettable Counter 2.
Reset (Counter 1): This interrupt will reset Counter 1 after the current
committed message prints. The message is committed to print at the time of
an active print trigger. Counter 1 will be reset to the start value that is
specified in the counter setup.
Instant Reset (Counter 1): This interrupt will instantly reset Counter 1
even if the message has already been sent to print. Counter 1 will be reset to
the start value that is specified in the counter setup.
Reset (Counter 2): This interrupt will reset counter 2 after the current
committed message prints. The message is committed to print at the time of
an active print trigger. Counter 2 will be reset to the start value that is
specified in the counter setup.
Instant Reset (Counter 2): This interrupt will instantly reset counter 2
even if the message has already sent to print. Counter 2 will be reset to the
start value that is specified in the counter setup.
Update (Counter 1): This interrupt will update Counter 1 by the step size
that has been specified in the counter setup. The printer can be configured in
the Print Parameters > Machine Counters and Print Size > Serial Number Control
menu to disable Internal Updates. This will prevent the printer updating
Counter 1 on each active print trigger and so only allowing the user port to
update.
Instant Update (Counter 1): This interrupt will instantly update Counter
1 by the step size that has been specified in the counter setup even if the
message has already been sent to print. The printer can be configured in the
Print Parameters > Machine Counters and Print Size > Serial Number Control
menu to disable Internal Updates. This will prevent the printer updating the
Counter 1 on each active print trigger and so only allowing the user port to
update.
4-22
OPERATION
Update (Counter 2): This interrupt will update Counter 2 by the step size
that has been specified in the counter setup. The printer can be configured in
the Print Parameters > Machine Counters and Print Size > Serial Number Control
menu to disable Internal Updates. This will prevent the printer updating
Counter 2 on each active print trigger and so only allowing the user port to
update.
Instant Update (Counter 2): This interrupt will instantly update Counter
2 by the step size that has been specified in the counter setup even if the
message has already been sent to print. The printer can be configured in the
Print Parameters > Machine Counters and Print Size > Serial Number Control
menu to disable Internal Updates. This will prevent the printer updating
Counter 2 on each active print trigger and so only allowing the user port to
update.
CSR Clock: This interrupt is for the custom shift register feature used in
conjunction with the CSR Data Input. This is mainly used in special
applications.
Print Enable: This interrupt will enable or disable the printing.
Print Abort: This interrupt will abort the current committed and printing
message at the end of the current stroke.
Backlash: This interrupt resets the backlash counter/memory which can be
viewed in the Spanner > Spanner > System Config > External I_F menu.
Inst. Script Reset: This interrupt will instantly reset a script even if the
message has already been sent to print. The script will be reset if a persistent
variable has been encoded in the script.
Script Reset: This interrupt will reset a script after the current committed
message prints. The message is committed to print at the time of an active
print trigger. The script will be reset if a persistent variable has been encoded
in the script.
4-23
OPERATION
4-24
OPERATION
To Enter a Barcode
The printer currently supports the following barcodes:
1D or Linear Barcodes
UPC A
UPC E
Code 39
Code 93
Code 128
Alphanumeric, can encode the full ASCII set Code sets A and B
and compresses double numeric digits Code set C, has no
restriction on length.
EAN 128
As Code 128, except that after the start code there will be a
FUNC1 code, also () are not included in the coding.
EAN 13
EAN 8
2/5
Industrial
2/5
Numeric only, has no restriction on length.
Interleaved
2/5
Standard
2/5
Numeric only, has no restriction on length but has bearer bars
Interleaved (one above and one below the barcode).
Bars
ITF 14
4-25
OPERATION
2D Barcodes
Data
ASCII values 0 to 255 (extended ASCII 128 to 255). 1-64
Matrix
characters (excluding check digits). Reed-Solomon check digit
(ECC 200) algorithm (error correction).
Twenty-four square symbols with even number of rows and
columns in sizes (not including quiet zones): 10x10 to 26x26
modules (steps of 2 modules per side), 32x32 to 52x52 modules
(steps of 4 modules per side), 64x64 to 104x104 modules (steps
of 8 modules per side), 120x120 to 144x144 modules (steps of
16 modules per side).
Six rectangular symbol size versions (not including quiet zones):
8x18 and 12x26 modules (1 data region), 8x32 and 12x36
modules (2 data regions) and 16x36 and 16x48 modules (2 data
regions).
QR Code
Notes: (1) The printer can currently print 10x10, 12x12, 14x14, 16x16,
18x18, 20x20, 22x22, 24x24, 26x26, 32x32, 8x18, 8x32,
12x26, 12x36, 16x36, and 16x48 data matrix symbols. The amount
of data that can be contained within a data matrix symbol is dependant on
the data matrix size.
(2) The printers applies a limit of 64 characters to unrestricted codes
Enter the Barcode menu of the Message Editor, here barcodes can be created
and saved. Once saved, a list of the barcodes will be displayed, to insert the
barcode into the message, simply highlight the required barcode and press the
select button. A graphic representation will then be shown as part of the
message.
For further information on creating barcodes, refer to page 3-30.
4-26
OPERATION
To Import Logos
Logos are imported using a USB device:
Configure
Upgrade
Notes: (1) The following path is required on a USB device when importing logos:
usb_updates/user/data/logos (see graphic below). Enter the logo to
import in the "logos" folder.
(2) Logos must be monochrome Windows bitmap files. They are also
restricted by the size of the logo grid.
(1) With the required logo saved to the USB device, plug it into the USB
slot on the left side of the printer.
(2) Enter the Configure Upgrade menu. Select from the Upgrade list Logos,
and press Start Config Upgrade.
Select Logos
from List
To Create a Logo
Logos are created and stored in the Logo Store before use in a message. The
procedure consists of creating a matrix representing the possible drop positions
and marking the positions of drops making up the logo. During the
procedure, the following will be required:
(a) The logo name
(b) The approximate width of the logo - in strokes
(c) The approximate height of the logo - in drops.
Space around the logo (padding) is part of the logo and provision must be
included in the matrix size.
QVGA
(1) Within the Message Editor, select Insert Special Field, then Logo.
Initially, this area will be blank, but as logos are imported or saved, a list
of available logos will be shown here. To insert a logo from the list into
the message, press the Select button.
New
(2) To create a new logo, open the logo editor by selecting New. Enter the
width and height of the logo (in drops), to create a grid and press OK.
4-27
OPERATION
Note:
(3) A grid of this height and width will now display. Use the cursor
buttons to navigate the drop position, and use the Select button to toggle
the drop position on or off.
(4) Use Dot Continuous to turn on the drop position, without the need to
press the Select button for every square.
Note:
A square will display in the toolbar at the bottom of the screen to show if
the Dot Continuous function is enabled. The grid reference is also
displayed.
Current Drop
Position
Horizontal Grid
Position
Vertical Grid
Position
Dot Continuous
Function (enabled)
Logo Editor
(5) When the logo is complete, press Save As to save the message. Enter the
required name and press OK. This logo should now appear in the list of
saved logos.
(6) To edit a logo, highlight the logo to be edited from the list and select
Edit. This will open the logo in the Logo Editor. Once the changes
have been made, it is possible to overwrite using Save or save this edited
logo under a new name using Save As.
Note:
4-28
OPERATION
SVGA
(1) Within the Message Editor, select Insert Special Field, then Logo.
Initially, this area will be blank, but as logos are imported or saved, a list
of available logos will be shown here. To insert a logo from the list into
the message, press the Select button.
New
(2) To create a new logo, open the logo editor by selecting New. Enter the
width and height of the logo (in drops), to create a grid and press OK.
Note:
Grid
Logo Editor
Use arrows to
move cursor
around grid
Dot Continuous
Function (enabled)
With Dot
Continuous Off,
use the dot
button to enter a
dot on the grid
Dot Continuous
4-29
OPERATION
(4) There are several functions across the top of the screen:
Basic line entry with dot continuous option.
Enables shapes to be cut, copied and pasted.
Create shapes such as lines, squares and circles, etc.
Create text and apply formatting (italic, bold or underline).
Import existing logos and apply formatting (flip
horizontal/vertical).
Zoom
(5) To enter a basic shape into the logo, select the Shapes button. The
screen will change as follows:
Circles
Shapes
Overlap
Boldness
Dot
Line
Arrows
Squares
Move
Size
Shapes Screen
4-30
Two grid references will be shown beneath the grid at either end. These
reference from the top left edge to show the grid points of the top left edge
and the bottom right edge of the red bounding box.
Select the shape required (square for this example).
Select the boldness of the shape
This should now fill the specified area with a blue square of the
specified shape and size.
While the square is blue it is still active so can be moved and edited
(sized or shape changed).
OPERATION
(7) With the square at the required setting, press the dot button to confirm
and the shape will change to black (as displayed)
(8) This is the same process for the circle or line shapes.
(9) To copy the shape, either move the red bounding box to the required
position and repeat the creation process in step (6) to step (7).
(10)It is possible to overlap the shapes and display them as clear or filled, as
follows:
Initially the shapes, if overlapped,
will display as shown.
Overlap
Note:
Use the Overlap button before confirming the selection with the dot
button.
Insert Text
Button
Italic
Underline
Dot
Insert
Text
Repeat
Bold
Move
Text
Size
Text Screen
4-31
OPERATION
(12)Press the Insert Text button, a text entry screen will display as follows.
Enter the required text here using the keyboard. Press OK to insert
text.
(13)This text will now be shown in the logo grid. Using the Text Size
buttons, size the text as required.
text now
in Grid
Repeat
Move
Text Size
4-32
OPERATION
Inverse
Video
Fill
Dot
Open
Scroll
Copy
Flip
Move
Size
(18)Press the open button and select the logo to import from the list. Press
OK insert the logo.
Note:
Be aware that when importing other logos the grid will be included. This
can be seen in the example shown below.
(19)This logo will appear in blue on the grid (notice that the red bounding
box surrounds the grid size of the imported logo). Use the move and
size buttons to position and size the area to occupy.
(20)It is possible to flip the image horizontally and/or vertically using the
flip buttons or create a negative of the image using the inverse video
button. Press the dot button to confirm the settings.
4-33
OPERATION
(22)Use the
below).
(23)Use the
is long.
(24)The displayed logo can be zoomed in or out using the zoom buttons.
Inverse Video
Preview Logo
(26)The grid can be resized at anytime using the Resize button, but be
aware that if reducing the grid size to less than the current logo size, the
logo will be cropped.
(27)Press Save As to save the logo, then use the select button to insert into
the message.
4-34
OPERATION
BACK-UP PRINTER
There are 4 types of file information that can be saved to a USB device, these
are: Full, Messages, Service and Production. These will save different
information to a USB memory device: a Full back-up will copy the entire
printer configuration; a Message back-up will copy all the messages in the
current message store. Both the Full and Message back-ups can also be
copied (restored) to other printers or retained to restore the original printer
settings.
The Service and Production files can be copied from the printers software
files, and this provides information for a service engineer, such as log files, jet
characterisation information and email information. These file types cannot
be copied back to the printer as they are for information only.
To Create a Back-up
(1) Insert the USB memory stick into the USB slot inside the ink
compartment (refer to the diagram on the inside of the ink
compartment door for the USB port location).
(2) In the Machine Set-up menu, select Back-up then Back-up to USB.
Backup
to USB
Note:
(4) Press Start Back-up to begin. The screen will change to show the
progress of the back-up.
(5) A prompt will display when the back-up is complete and will inform if
successful, "Full back-up to USB successful".
(6) The file has now been copied to the USB device and can be used to
restore to either the same printer or another printer, or used for
information.
4-35
OPERATION
CAUTION:
Only the Full or Message back-ups can be used to restore to a printer. The
information will be used to override the current settings in the printer.
Note:
Full back-ups and larger message files may take a few minutes to
complete.
(4) A progress bar will display. Once complete, a prompt such as "Messages
restored to printer successfully" will display to show whether the restore
was successful.
(5) Press OK to exit the screen
4-36
5-3
5-3
5-3
5-3
5-3
5-3
5-3
5-4
5-4
5-5
5-5
5-5
5-6
5-6
5-6
5-7
5-1
5-2
INTRODUCTION
Red Alerts
Red alerts are shown by a flashing red LED indicator on the alert switch and a
corresponding message displaying in the status/alert bar. They show the
presence of faults and stop the printer printing or prevent an unsafe condition
occurring. There are two types:
Non-recoverable
The jet will shut off (without following the normal sequencing). If the fault
condition is still present when acknowledged, the red LED will remain on and
the alert bar message will continue to show. If the fault condition has cleared
when acknowledged, the red LED will extinguish and the message will be
removed.
Recoverable
The printer attempts to recover - the red LED and the green LED on Start/
Stop button will flash. If the printer does manage to recover, the amber LED
will illuminate to inform the user of the status and the printer will be ready to
print. If the recovery was unsuccessful, the printer will switch to jet on only
with the red alert still raised. The red LED will only extinguish when the
alert is cleared.
Amber Alerts
Amber alerts are used to inform the operator that the printer is in need of
attention or that there are message handling errors.
If the fault condition is still present when acknowledged, the amber LED will
remain on and the alert bar message will show. If the fault condition has
cleared, the amber LED will extinguish and the alert bar message will be
removed.
Configurable Alerts
Some amber alerts can have their severity changed, or be switched off. To
configure alerts, please contact Domino Service.
Fault Acknowledgement
Depending on the alert, some messages are automatically cleared when the
condition is cleared although they will remain in the fault log list until the
user has acknowledged them (if the alert does not disappear from the list
when acknowledged, it means the problem still exists). If two or more alerts
exist simultaneously, the highest priority alert is displayed.
All reports are recorded in the error log, together with times of
acknowledgement and repair.
5-3
Alert/Status Bar
PRINTER STATES
Shown below are some of the more common printer states, these will be
shown in the status/alert bar at the bottom of the screen:
Status: Standby
The printer is in a standby state - the ink system is inactive but the user
interface can still be used to enter information.
Status: Getting ready to print
The printer is getting ready to print. Once this process has complete, the
printer should be in the Ready to Print status.
Status: Ready to Print
The printer is ready to print - as long as a message is on-line, the message will
print on receiving a product detect signal.
Status: Not Ready to Print
The printer is going from the Ready to Print status to either Jet on only or
Standby status.
Status: Heating
The printer is heating the print head to the optimum temperature for the ink
Status: Ink System Standby
The ink system is pressurised and active, but the jet is off.
Wake-up Mode Cycle Running
The Wake-up software is active. This will run the pump for 3 minutes in
every 20 minutes to stir the ink.
5-4
PRINTER FAULTS
The following problems can have the suggested causes and remedies.
No Indicators Showing
Possible Cause
Possible Remedy
Power failure.
Restore power.
Fuse failure.
Possible Remedy
Message faulty.
Check sensor.
Possible Cause
Possible Remedy
5-5
Possible Remedy
Re-align detector.
Possible Remedy
Possible Remedy
Adjust pressure.
5-6
TP3060_1
TP3061_1
TP3062_1
TP3063_1
Incorrect break-up - satellites can be seen in the viewer and break- up is not
in correct position relative to charge electrode.
TP3064_1
TP3066_1
5-7
5-8
PART 6 : REPAIR
CONTENTS
INK SYSTEM REPAIRS ..................................................................
Access ............................................................................................
Ink Compartment Cover Removal .................................................
Make-Up Filter Replacement ........................................................
Feed Filter Replacement ................................................................
Level Sensor Module Replacement ................................................
Damper Replacement ....................................................................
Low Drip Valve Assembly Replacement .........................................
Pressure Window Adjustment .........................................................
Modulation Window Adjustment ...................................................
Pump Speed Check ........................................................................
Pump Assembly Replacement ........................................................
Solenoid Valve Replacement ..........................................................
Pressure Sensor Replacement .........................................................
Peltier Assembly Replacement ........................................................
Ink Temperature Sensor Replacement ............................................
Pressure Relief Valve (1psi) Refurbishment .....................................
Viscometer Replacement ...............................................................
Bleed and Gutter Jet Pump Refurbishment ....................................
PRINT HEAD REPAIR ...................................................................
Print Head Cleaning ......................................................................
Jet Alignment .................................................................................
Jet Alignment Check .................................................................
Jet Alignment Procedure ............................................................
Page
6-3
6-3
6-4
6-5
6-6
6-8
6-9
6-11
6-13
6-13
6-14
6-15
6-17
6-19
6-20
6-21
6-22
6-24
6-26
6-28
6-28
6-30
6-30
6-32
6-1
REPAIR
6-46
6-48
6-50
6-52
6-53
6-53
6-54
6-55
6-56
6-57
6-59
6-60
6-62
6-63
6-64
6-65
6-66
6-66
6-2
REPAIR
(1)
(2)
(3)
The i-Tech ink system is located in the main body of the printer and is
accessed by a door at the front of the cabinet. The door is released by rotating
the catch anti-clockwise. The door then folds downwards. A restraining
mechanism allows the door to be unsupported during maintenance
procedures.
6-3
REPAIR
(4) Starting in a corner, gently ease the cover out from the cabinet and
continue around the edge of the cover until it is free from the ink
compartment.
(5) Replacement of the cover is the reverse of the above.
(6) Re-fit the ink and make-up cartridges by pushing them onto the Qube
and make-up reservoir (ensure the labels are facing forwards).
6-4
REPAIR
Filter
Make-Up
Reservoir
i-Tech_0035.eps
6-5
REPAIR
6-6
REPAIR
Feed Filter
i-Tech_0027.eps
6-7
REPAIR
6-8
REPAIR
Damper Replacement
Notes: (1) Tools required: Lint-free tissue to catch any escaping ink, 11mm spanner,
4mm spanner. Protective clothing (especially safety glasses).
(2) Damper must not be re-used.
(3) Cleanliness is of extreme importance. Ensure debris does not enter the
Qube or ink block during this process. Observe good cleanliness procedures
at all times.
The printer must be shut down and ink and make-up cartridges (if fitted)
removed.
(1) Shut down the printer.
(2) Remove the ink compartment cover as described on page 6-4 to gain
sufficient access. This removes the ink and make-up cartridges, Qube
and the make-up reservoir.
(3) Release the level sensor module spring plate by lifting the two securing
clips on each side until they disengage from the spring plate. Gently pull
the assembly away.
(4) Place the level sensor module spring plate to the left side. The damper is
now visible to the right under the ink block.
(5) Make a note of the pipe connections (see diagram below).
(6) Remove the bungs from the new damper and retain for use on the old
damper.
(7) Using the 11mm spanner, undo the screw connections to the old
damper and remove it by pulling gently downwards.
(8) Remove the old pipes from the ink block by using the 4mm spanner (or
equivalent) to press the John Guest fitting inwards to allow the pipes to
be withdrawn.
(9) Loosely fit the screw connectors to the new damper and attach to the
new replacement pipes.rep
(10)Tighten the screw connectors finger tight, then tightened 1.5 turns
with a spanner.
(11)Replace the damper into the ink block, noting the orientation of the
pipes noted in step (5)).
(12)Fit the bungs removed in step (6) to the old damper.
(13)Refit the level sensor module spring plate.
(14)Refit the ink compartment cover, make-up reservoir, Qube and the ink
and make-up cartridges.
6-9
REPAIR
(15) The damper will now require bleeding at low pressure as follows:
(a) Enter the Machine Set-up area and select the Service button.
(b) Select Diagnostics.
(c) A list of test routine options will be displayed, use the up/down
cursors to scroll to the Bleed Filter option and select Run Test.
(d) The printer will now automatically run the printer at a low pressure
to bleed any air from the ink system. Allow this routine to
complete, following any on-screen instructions.
Diagnostics
Test
Routines
Outlet
Screw
Connectors
i-Tech_0034.eps
6-10
Damper Replacement
REPAIR
Lip seal
Retainer plate
gasket
Screws (X11)
Retainer plate
i-Tech_0027.eps
6-11
REPAIR
The printer must be shut down and ink and make-up cartridges (if fitted)
removed.
(1) Shut down the printer.
(2) Remove the ink compartment cover as described on page 6-4 to gain
sufficient access. This removes the ink and make-up cartridges and the
make-up reservoir.
(3) Gently pull the two Qube retaining clips away from the Qube.
(4) Pull the Qube backwards, withdrawing the connecting pipework from
the ink block and remove the Qube.
(5) Remove the left side Qube securing clip by undoing the two retaining
bolts using the 3mm hex key.
(6) Referring to the diagram, remove the 11 securing screws and remove
the securing plate and gasket.
(7) The low drip valve assemblies can now be removed by hooking out the
securing O-rings and allowing the spring pressure to release the valves
from the ink block.
(8) The low drip valve assembly consists of the ring retaining valve (with lip
seal and O-ring), plunger seal cage (with valve plunger seal) and spring.
Note:
Make a note of the order in which the component parts fit in the old valves
and use this to assemble the new valve assemblies.
(9) Replace the valve assemblies. The securing O-ring holds the valves in
position within the block.
(10)Replace the securing plate and gasket.
Note:
Use the two guide posts to hold the gasket and securing plate in position
when replacing the screws.
6-12
REPAIR
Adjustment
Pressure
(2) This screen will show details of the current pressure information. Note
that the original pressure setpoint is displayed at the bottom of the
screen.
(3) Increment the pressure by 25mbar increments using the + button,
taking a print sample each time using the Print Once button. Continue
until print quality becomes unacceptable, it is then possible to reduce
the pressure in 25mbar steps using the - button to get a more accurate
window.
(4) Return the pressure to the original setpoint, then do the same process
but decrementing the pressure.
(5) The pressure should now be set to the midpoint of the pressure window.
Note:
Modulation
(3) Increment the modulation voltage by 10V at a time using the + button,
taking a print sample each time using the Print Once button. Continue
until print quality becomes unacceptable, it is then possible to reduce
the modulation voltage in 1V steps to get a more accurate window.
(4) Return the modulation to the original setpoint, then do the same
process but decrementing the modulation.
(5) If there is no issue with the print quality, then it is advisable to set the
Modulation setpoint to the Modulation Level.
6-13
REPAIR
Diagnostics
(1) Enter the Jet Option screen (Machine Set-up > Service > Diagnostics > Jet
Options) Set Jet Running by selecting Sequence to - Jet Running and press
the Sequence to button.
Jet
Options
Sequence
to
(2) Once the jet has established itself in the gutter, make a note of the pump
speed, this can be found in the Adjustment screen:
Machine Set-up > Service > Adjustment. If the speed is 3500rpm or
above it would be advisable to contact Domino.
Adjustment
6-14
REPAIR
The printer must be shut down and the ink and make-up cartridges (if fitted)
removed.
(1) Disconnect the pump electrical connector at the ink interface board.
(2) Remove the two fixing screws and pull the pump from its mounting.
Notes: (1) The motor controller section may separate from the main pump body.
Should this occur, pull on the remaining part of the pump body.
(2) Ensure the sealing O-rings on the pump spigots are also removed.
(3) Clear any escaping ink.
(4) Fit the new pump in the same orientation as the old pump and secure
with the two screws. Ensure the sealing o-rings are located correctly on
the pump spigots.
(5) Fit the pump electrical connector into the ink system interface PCB.
(6) Check the pump by running the printer and checking the pump
pressure.
6-15
REPAIR
i-Tech_0068.eps
Pump
Fixing Screws
Pump Replacement
6-16
REPAIR
Flush Make-up
Solenoid Solenoid
i-Tech_0029.eps
Bleed
Solenoid
Wash
Solenoid
Viscometer
Solenoid
Feed
Solenoid
Solenoid Valves
6-17
REPAIR
(6) Fit the new solenoid valve, ensuring that the O-rings are fitted
correctly. Do not over-tighten the fixing screws.
(7) Fit the electrical connections.
(8) Refit the ink compartment cover, make-up reservoir, Qube and the ink
and make-up cartridges.
(9) Check the block for leaks when the printer is started up.
6-18
REPAIR
Tools required: 3mm hex key (see step (5)), lint-free tissue to catch any
escaping ink, protective clothing (especially safety glasses).
i-Tech_0027.eps
Clamp bolt
Pressure Sensor
Unit
6-19
REPAIR
To Vent
To Make-up
Reservoir
Bracket
Fixing
screws
i-Tech_0030.eps
Peltier Replacement
6-20
REPAIR
Tools required: Lint-free tissue to catch any escaping ink, 19mm (3/4")
spanner (see step (4)), protective clothing (especially safety glasses).
Temperature Sensor
Ink Management
Block
i-Tech_0027.eps
6-21
REPAIR
Tools required: Lint-free tissue to catch any escaping ink, 5mm hex key
(see step (4)), 6mm hex key (see step (5)), protective clothing (especially
safety glasses).
6-22
REPAIR
Ball
Spring
Seal
PRV Assembly
End Cap
i-Tech_0028.eps
6-23
REPAIR
Viscometer Replacement
Note:
Viscometer
Clips
Tube Connector
Tube Connector
i-Tech_0031.eps
Viscometer Replacement
Note:
6-24
REPAIR
(7) Refit the ink compartment cover, make-up reservoir, Qube and the ink
and make-up cartridges.
(8) Check the system for leaks when the printer is started up.
The replacement is now complete. Check for leaks when the printer is next
started up. If a viscometer fault is shown, ensure that the viscometer has been
fitted correctly.
6-25
REPAIR
Lower gutter jet pump has a groove for correct identification and
orientation in the ink block
6-26
REPAIR
Bleed Jet
Pump Nozzle
Inner O-ring
Outer O-rings
Cover
Block O-ring
Gutter Jet Pump Nozzle
(with groove)
Inner O-ring
Securing Screws
i-Tech_0033
Note:
6-27
REPAIR
Charge
Electrode
Deflector
Plates
i-Tech-0003.eps
Gutter
(4) Wash down the gutter. Dry the wet areas with lint-free tissue.
(5) If required, also wash down the deflector plates, avoiding wetting the
Charge Electrode.
If the Charge Electrode needs cleaning:
(6) Undo the securing screw and pull the electrode gently away from its
mounting.
6-28
REPAIR
(7) Wet a piece of paper with wash and draw it through the slot in the
Charge Electrode. Any ink residue in the slot will stain the paper.
Wash the rest of the electrode.
(8) Draw some dry paper through the slot and dry the rest of the electrode.
Ensure that no traces of paper remain in the slot.
(9) Refit the Charge Electrode and tighten the securing screw.
Refit the print head into its holster.
6-29
REPAIR
Jet Alignment
Note:
6-30
REPAIR
Jet Alignment
in Charge
Electrode
Jet Alignment
with Deflector
Plates
1 mm
Jet Alignment
in Gutter
75%
Note:
Jet Alignment
6-31
REPAIR
Alignment
Cam
Locking
Screw
AM_0043.tif
AM_0042.tif
Alignment
Screw (rear of
locking screw)
Gutter
Jet
AM_0044.tif
i-Tech_0036.eps
(1) From the Machine Set-up menu, select Service > Diagnostics > Jet
Options. Set to Jet Running and press the Sequence On button.
(2) Loosen the locking screw.
Diagnostics
Jet
Options
(3) Adjust the screw at the print head rear so that the jet is in the centre of
the gutter, when viewed from the side.
(4) Adjust the cam so that the jet is just inside the left side of the gutter
when viewed from the front, tighten the locking screw when finished.
6-32
REPAIR
Charge Electrode
Replacement
To replace the charge electrode:
(1) Shut down the printer.
(2) Isolate the printer from mains power.
(3) Remove the holster from the print head by pressing in the two holster
retaining clips and withdrawing the holster.
(4) Remove the moulded cover over the internal pipework and wiring by
gently squeezing the sides of the cover inwards and withdrawing away
from the print head.
(5) Remove the wire box cover by removing the 4 securing screws accessed
from the back of the print head.
(6) Trace the wires from the charge electrode to their connections at the
conduit wiring in the upper part of the head (see page 6-42).
(7) Cut the heatshrink sleeving around the connections and disconnect the
electrode wires.
CAUTION:
(8) Trace the wires to their cable gland in the bulkhead seal. Carefully push
the cable gland out of the bulkhead seal in the direction of the charge
electrode.
(9) Remove the single screw in the charge electrode and pull off the charge
electrode.
(10)Fit the new charge electrode onto the mounting pillars and secure with
the fixing screw. Ensure the charge electrode is correct for the printer
(see page 7-7).
(11)Pass the charge electrode wiring along the print head chassis and
through the hole in the bulkhead seal (see step (8)) into the upper part
of the head. Carefully push the cable gland on the wiring into the
bulkhead seal.
(12)Fit heatshrink sleeving onto the charge electrode wires and connect the
wires into the conduit wiring (see step (6)). Use a heat gun to tighten
the heatshrink sleeving around the connectors.
(13)Re-pack the wiring into the wire box.
(14)Ensure the wire box seal is located correctly and refit the wire box cover
using the four screws.
6-33
REPAIR
Note:
When replacing the screws use a tight fitting magnetic screwdriver with the
screws attached pointing upwards. Insert the screws with the holes facing
downwards. "Lost" screws can be retrieved by removing the back wire box
moulding by undoing the four screws that attach it to the chassis.
(15)Replace the moulded cover over the internal pipework and wiring and
replace the holster.
CAUTION:
6-34
REPAIR
Alignment
The printer must be shut down, but ready to run. A 1.5mm ball driver or hex
key will be required.
The charge electrode must be adjusted so that the ink jet is in the centre of
the charge electrode slot and runs parallel with the slot. Adjustment should
only be necessary when a charge electrode or the charge electrode mounting
is replaced. To correct a slight misalignment of the jet in the charge electrode
slot, it should only be necessary to start from step (8).
(1) Remove the holster from the print head by pressing in the two holster
retaining clips and withdrawing the holster.
(2) Fit the print head into the maintenance bracket.
(3) Remove the moulded cover over the internal pipework and wiring by
gently squeezing the sides of the cover inwards and withdrawing away
from the print head.
(4) Loosen the charge electrode fixing screw and lift the electrode off its
mounting pillars, clear of the jet position.
(5) Start the ink jets only (see page 3-65).
i-Tech_0037.eps
(6) Carefully slide the charge electrode onto its mounting pillars, watching
the ink jet and its position in the charge electrode slot. If the ink jet
collides with the charge electrode, pull off the electrode and adjust the
position of the mount as in the next step.
Note:
If at any time ink loss is sufficient to cause a gutter fault, the jet will stop
automatically. Clean the print head and restart the jet. This procedure can
be carried out as instructed in the Jet Alignment Option which stops the
gutter fault occurring. Refer to page 6-30 .
(7)
6-35
REPAIR
(8) At the rear of the print head, slacken the screws securing the charge
electrode mount. Move the charge electrode to a position where it is
possible to slide the charge electrode onto its mounting pillars without
contact with the ink jet. Tighten the mount securing screws
sufficiently to secure the charge electrode.
(9) Inspect the position of the ink jet in the charge electrode slot. With the
mounting plate fixing screws sufficiently loose to allow movement of
the charge electrode, adjust the electrode until the ink jet is in the
correct position in the slot.
(10)At the rear of the print head, tighten the mounting plate fixing screws.
Re-check the position of the jet in the charge electrode slot.
The adjustment is now complete. If necessary clean the print head.
6-36
REPAIR
Deflector Plates
Replacement
The printer must be shut down.
To replace the deflector plate:
(1) Shut down the printer.
(2) Remove the holster from the print head by pressing in the two holster
retaining clips and withdrawing the holster.
(3) Remove the moulded cover over the upper internal pipework and
wiring by gently squeezing the sides of the cover inwards and
withdrawing away from the print head.
(4) Remove the wire box cover by removing the 4 securing screws accessed
from the back of the print head.
Pinpoint
NEW ILLUSTRATION.eps
Deflector Plate
Standard
i-Tech_0038.eps
Note:
(5) Trace the wires from the deflector plates to their connections at the
conduit wiring in the upper part of the head (see page 6-42).
(6) Cut the heatshrink sleeving around the connections and disconnect the
deflector plate wires.
(7) Trace the wires to their cable gland in the bulkhead seal. Carefully push
the cable gland out of the bulkhead seal in the direction of the deflector
plates.
(8) Remove the screws securing the deflector plates to the chassis and
remove the plates from the head.
6-37
REPAIR
(9) Insert the new deflector plates and wiring into the head.
(10)Fit each deflector plate to the chassis and fit and tighten its securing
screws.
(11)Pass the deflector plate wiring along the print head chassis and up
through the hole in the bulkhead seal (see step (7))) into the upper part
of the head. Carefully push the cable gland on the wiring into the
bulkhead seal.
(12)Fit heatshrink sleeving onto the deflector plate wires and connect the
wires into the conduit wiring (see step (5)). Use a heat gun to tighten
the heatshrink sleeving around the connectors.
(13)Ensure seal is located correctly and refit the cover over the upper part of
the head.
(14)Check the alignment of the plates to the ink jet and adjust if necessary
as follows as described Alignment on page 6-39.
6-38
REPAIR
Alignment
Note:
A special tool, Domino part number JT0215 should be used to align the
deflector plates, however, if this is not available carry out the alignment as
follows.
6-39
REPAIR
(2)
CAUTION:
(1)
Captive Screws
Drop Generator
Chassis
O-ring
Nozzle Plate
i-Tech_0042.eps
6-40
REPAIR
(5) Pull the drop generator gently away from the chassis sufficiently to allow
access to the nozzle plate screws. Avoid pulling on the wiring.
(6) Remove the four screws securing the nozzle plate. Pull the nozzle plate
off its locating pins and remove.
To clean the nozzle, put the nozzle plate into a clean beaker filled with the
appropriate wash. Stand the beaker in an ultrasonic bath filled with water.
Switch on the ultrasonic bath and clean the nozzle plate for not more than 10
minutes. If the nozzle is to be changed, ensure that the new nozzle is the
correct type. Replace the nozzle plate as follows:
(7) Wash the face of the drop generator and the tip of the head valve
plunger where it projects from the drop generator. Gently press the tip
of the plunger into the drop generator to ensure that it moves freely.
(8) Ensure that the O-ring is in place on the face of the drop generator,
then fit the nozzle plate to the drop generator. The plate must be the
correct way round so that the screw holes correspond and the plate fits
onto the locating pins. Tighten the screws as far as possible.
(9) Refit the drop generator onto its mounting, ensuring that it is correctly
fitted onto the locating pins. At the rear of the head, tighten the two
securing screws.
(10)Replace the moulded cover over the internal pipework and wiring and
replace the holster.
6-41
REPAIR
Special drive rod clamp nut and drop generator spanners will be required
(see page 7-2, Tools).
Connector
Sleeving
Connector
Securing Screw
i-Tech_0039.eps
6-42
REPAIR
(6) Cut the heatshrink sleeving around the connection and disconnect the
drive rod wire.
(7) Cut off the connector on the drive rod wire. Pull the wire back
through the cable gland (which it shares with other wires) to the drive
rod.
CAUTION:
(8) Carefully pull off the drive rod cap and, using drive rod and drop
generator spanners, remove the drive rod nut from the drop generator
and pull out the drive rod. Retrieve the cap and clamp nut for future
use.
Drive Rod
O-ring
i-Tech_0041.eps
(9) Clean the recess in the drop generator and replace the drive rod O-ring.
(10)Fit the drive rod clamp nut and cap over the drive rod wire. Fit the
drive rod into the drop generator and tighten the clamp nut firmly but
not excessively. Refit the drive rod cap.
(11)Pass the drive rod wire through the cable gland (see step (7)) into the
upper part of the head.
(12)Fit a new connector to the drive rod wire and fit a new piece of
heatshrink sleeving onto the drive rod wire.
6-43
REPAIR
(13)Connect the drive rod wire into the conduit wiring and use a heat gun
to tighten the sleeving over the connectors.
(14)Re-pack the wiring into the wire box.
(15)Ensure the wire box seal is located correctly and refit the wire box cover
using the four screws.
Note:
When replacing the screws use a tight fitting magnetic screwdriver with the
screws attached pointing upwards. Insert the screws with the holes facing
downwards. "Lost" screws can be retrieved by removing the back moulding
by undoing the four screws that attach it to the chassis.
(16)Replace the moulded cover over the internal pipework and wiring and
replace the holster.
6-44
REPAIR
Captive Screws
(Rear of Chassis)
Drop Generator
i-Tech_0043.eps
Thermal Sensor
(6) Cut the heatshrink sleeving around the connections and disconnect the
wires.
(7) Trace the wires to their cable glands in the bulkhead seal. Carefully
push the cable glands out of the bulkhead seal in the direction of the
drop generator.
6-45
REPAIR
(8) At the rear of the print head, unscrew the two screws securing the drop
generator. These screws are captive and will remain in place. When the
drop generator is free, remove it from the print head.
Note:
Before removing the pipes in the following step, ensure that enough pipe
will remain after trimming.
(9) Carefully cut along the length of the barbs on the drop generator to
remove the pipes.
(10)On the drop generator, remove the four screws securing the nozzle
plate. Pull the nozzle plate off its locating pins and remove to a clean,
safe place.
(11)Cut off the connector on the drive rod wire. Pull the wire back
through the cable gland (which it shares with other wires) to the drive
rod.
CAUTION:
(12)Carefully pull off the drive rod cap and, using drive rod and drop
generator spanners, remove the drive rod nut from the drop generator
and pull out the drive rod. Retrieve the cap and clamp nut for future
use.
(13)Fit the drive rod clamp nut and cap over the drive rod wire. Fit the
drive rod into the replacement drop generator and tighten the clamp
nut firmly but not excessively. Refit the drive rod cap.
(14)Pass the drive rod wire through the cable gland and fit a new connector.
(15)Fit the drop generator into the print head (but do not secure with the
fixing screws) and pass the wires up through the bulkhead seal into the
upper part of the head. Carefully push the cable glands on the wiring
into the bulkhead seal.
Note:
In the following step, ensure that the pipes cover both of the barbs.
(16)Using pipe cutters to ensure a clean square cut, trim the pipes removed
in step (9) and push over the barbs, for pipe positions see diagram on
page 6-45.
(17)Clean the nozzle and replace.
(18)Fit the drop generator into position and secure with the fixing screws.
(19)Fit heatshrink sleeving over the wires in the wire box and connect the
wires to the conduit wiring. Use a heat gun to tighten the heatshrink
over the connectors.
(20)Re-pack the wiring into the wire box.
(21)Ensure the wire box seal is located correctly and refit the wire box cover
using the four screws.
6-46
REPAIR
Note:
When replacing the screws use a tight fitting magnetic screwdriver with the
screws attached pointing upwards. Insert the screws with the holes facing
downwards. "Lost" screws can be retrieved by removing the back moulding
by undoing the four screws that attach it to the chassis.
(22)Replace the moulded cover over the internal pipework and wiring and
replace the holster.
The drop generator replacement is now complete. Check the jet alignment
(see page 6-30) when the printer is next started up.
6-47
REPAIR
Securing Screw
i-Tech_0040.eps
(7) Cut off the connector on the thermal sensor wire. Pull the wire back
through the cable gland (which it shares with other wires) to the
thermal sensor.
(8) Unscrew the sensor and remove from the drop generator.
(9) Screw the replacement thermal sensor into the drop generator.
(10)Pass the thermal sensor wire through the cable gland (see step (7)) into
the wire box.
6-48
REPAIR
(11)Fit a new connector to the thermal sensor wire and fit a new piece of
heatshrink sleeving onto the wire.
(12)Connect the thermal sensor wire into the conduit wiring and use a heat
gun to tighten the sleeving over the connectors.
(13)Re-pack the wiring into the wire box.
(14)Ensure the wire box seal is located correctly and refit the wire box cover
using the four screws.
Note:
When replacing the screws use a tight fitting magnetic screwdriver with the
screws attached pointing upwards. Insert the screws with the holes facing
downwards. "Lost" screws can be retrieved by removing the back moulding
by undoing the four screws that attach it to the chassis.
(15)Replace the moulded cover over the internal pipework and wiring and
replace the holster.
6-49
REPAIR
Screw
Strobe Assembly
Strobe Assembly
Fixing Screws
Pivot
i-Tech_0044.eps
Strobe Removal
(10)Unscrew the screws securing the drop generator and lift the drop
generator away from the head.
(11)Remove the screw at the rear of the print head.
6-50
REPAIR
When replacing the screws use a tight fitting magnetic screwdriver with the
screws attached pointing upwards. Insert the screws with the holes facing
downwards. "Lost" screws can be retrieved by removing the back moulding
by undoing the four screws that attach it to the chassis.
(20)Replace the moulded cover over the internal pipework and wiring and
replace the holster.
(21)Charge electrode alignment will need to checked. Refer to page 6-35.
6-51
REPAIR
Gutter Clamp
Gutter Pipe and
Sensor
Screws
i-Tech_0045.eps
(7) Remove the outer heatshrink from the gutter sensor pipe, near the
bulkhead seal.
(8) Remove the two screws securing the gutter clamp, and remove the
gutter clamp.
Note:
6-52
The gutter pipe may come out with the gutter clamp.
REPAIR
(9) Disconnect the gutter sensor pipe at its connection to the conduit
gutter tube and remove the gutter pipe and gutter sensor from the print
head as a single assembly. Once removed, the gutter pipe and the sensor
can be split and either can be replaced as follows.
(10)Remove the outer heatshrink and separate the sensor from the gutter
pipe at its junction with the gutter pipe.
(11)Remake the assembly with a replacement gutter block or gutter sensor
as required.
(12)Push the gutter pipe into the sensor tube up to the start of the bend.
Ensure that the gap X between the ends of the gutter and sensor tubes is
51mm (0.20"0.04") . Check that there is no damage to the insulation
covering the gutter sensor.
Gutter
Pipe
AM_0057.eps
Heatshrink
Gap
X
Sensor
(13)Refit the assembly into the print head by reversing step (6) to step (9)).
(14)Fit a new connector and heatshrink sleeving onto the gutter sensor
wires and connect the wires into the conduit wiring (see step (6)). Use
a heat gun to tighten the heatshrink sleeving around the connectors.
(15)Ensure seal is located correctly and refit the cover over the upper part of
the head.
The replacement is now complete. Note that to work correctly, the gutter
sensor must be completely electrically isolated except for its wiring
connections. Check the sensor to ensure that at no point does the metal inner
tube of the sensor make electrical contact with the chassis, etc.
Carry out the jet alignment with the gutter procedure (see page 6-30), and if
necessary the deflector plate alignment (see page 6-39).
6-53
REPAIR
Securing
screws
Wire box
dovetail
Holster
retaining clip
i-Tech_0047.eps
6-54
REPAIR
CAUTION:
Access
The electronics compartment is accessed from a hinged door at the back of
the printer. To open the door use a large Posidrive screwdriver to release the
securing latch.
The electronics compartment contains the following:
Power supply*
Sub rack containing the Main PEC and SBC*
Standard Interface Board*
Fan
Ink interface PCB
Ink Pump with motor controller
* Mounted on rear door.
6-55
REPAIR
Retaining Nuts
i-Tech-0068.eps
Note:
6-56
Power Supply
Ensure the +ve and ve 4.2kV wires are routed away from all ribbon
cables as the high voltages can interfere with information carrying cables.
REPAIR
Fuse Replacement
The power must be removed and the
electronics compartment open.
This fuse serves the Alarm Port and can
be found on the Standard Interface PCB.
Fuse F1 is a T1A H 240V, 20mm fuse.
Each fuse is protected by a small cover.
(1) Pull off the fuse cover.
(2) Pull the fuse out of the fuse holder.
(3) Push a replacement fuse into the
fuseholder and replace the cover.
i-Tech_0057.eps
Fuse F1
Fuse Replacement
6-57
REPAIR
Standard
Interface
PCB
The power must be removed and the electronics compartment door open.
(1) From the standard interface, remove the ribbon cable to the backplane
and the USB cable to the USB connector.
(2) At the outside of the door, remove the four retaining rings that secure
the beacon, alarm and the 2 product detector connectors. Take care not
to lose the rubber seals around the connectors.
(3) Pull the PCB away from the locating studs and away from the door.
Replacement is the reverse procedure.
6-58
REPAIR
EMC Cover
(4) Remove the 5 securing screws that attach the EMC cover to the front
panel and move the cover away.
(5) Disconnect the retaining cables from the Front Panel PCB.
(6) Lift the front panel off the printer.
6-59
REPAIR
i-Tech_0060.eps
i-Tech_0060.eps
(7) Remove the four screws securing the Front Panel PCB.
(8) Carefully lift away the PCB.
Replacement is the reverse procedure.
6-60
REPAIR
LCD Assembly
Fixing Screws x 4
i-Tech_0061.eps
(3) Remove the 4 screws securing the LCD and pull out the LCD.
Replacement is the reverse procedure.
6-61
REPAIR
i-Tech_0062.eps
(5) Remove the cable from the User Interface PCB assembly that connects
it to the main PCB rack.
(6) Lift the front panel off the printer.
(7) Remove the Overlay Touchscreen ribbon cable connector from the
User Interface PCB.
(8) Peel the old Overlay Touchscreen from the front panel. Note the
routing of the ribbon cable. Clean any residue of old adhesive from the
front panel.
Note:
6-62
Ensure the area where the Touchscreen adheres to the front panel is clean
and free from residue of old adhesive and is free of oil and grease.
REPAIR
6-63
REPAIR
Inverter Interface
Cable
i-Tech_0063.eps
Inverter PCB
Fixing Screws
i-Tech_0064.eps
(4) Remove the securing screws, then remove the Inverter PCB.
Replacement is the reverse procedure.
6-64
REPAIR
i-Tech_0066.eps
i-Tech_0065.eps
(4) Remove the securing screws and remove the User Interface PCB.
(5) If the SVGA Display Lead is to be replaced, unplug it from the SVGA
screen assembly.
Replacement is the reverse procedure.
6-65
REPAIR
Ink System
Interface
PCB
Fixing Screws
i-Tech_0067.eps
The power must be removed and the ink and electronics compartments open.
In the ink cabinet:
(1) Remove the ink compartment cover as described on page 6-4 to gain
sufficient access. This removes the ink and make-up cartridges, Qube
and the make-up reservoir.
(2) Note the relative positions of the cables on the Ink Interface PCB.
(3) Disconnect the cables from the ink system interface PCB.
In the electronics cabinet:
(1) Note the relative positions of the cables on the Ink Interface PCB.
(1) Disconnect the cables from the ink system interface PCB.
(2) Remove the four securing screws (including the earth strap) and lift
away the ink system interface PCB.
Replacement is the reverse procedure.
6-66
REPAIR
i-Tech_0068.eps
Ribbon cable
Note:
SW_0051
Ensure the +ve and ve 4.2kV wires are routed away from all ribbon
cables as the high voltages can interfere with information carrying cables.
Refer to page 6-56.
6-67
REPAIR
6-68
REPAIR
Fan Replacement
Fan
i-Tech_0068.eps
Note:
The power must be removed and the electronics compartment door open.
(1) Remove the side EMC shield by undoing the two Earth strap securing
screws.
Note:
The Earth straps must be replaced when replacing the EMC shield.
(2) Remove the subrack by turning the securing the clip a 1/4 turn and
lifting the subrack clear of the retaining clips.
(3) Disconnect the fan connector from the back plane connector at the
base. Make a note of the connector position.
(4) Loosen the two securing screws and remove the fan unit.
Replacement is the reverse procedure.
Note:
When replacing the back plane, take care to hook the relevant slots over
the clips and ensure all are engaged before placing moderate pressure
downwards on the backplane and turning the securing clip.
6-69
REPAIR
6-70
7-2
7-2
7-3
7-3
7-3
7-3
7-4
Kits ................................................................................................
Individual Items .............................................................................
PRINT HEAD ASSEMBLY ..............................................................
PRINT HEAD GENERAL DETAIL ................................................
INK SYSTEM - GENERAL .............................................................
INK MANAGEMENT BLOCK ........................................................
CONTROL ASSEMBLY - QVGA ...................................................
CONTROL ASSEMBLY - TOUCHSCREEN .................................
ELECTRONICS CABINET .............................................................
7-4
7-5
7-7
7-9
7-11
7-13
7-15
7-17
7-19
7-1
TOOLS
Kits
(1) 26134
7-2
Description
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Individual Items
10700
14484
14377
26886
14547
26083
14562
14584
14549
14563
Consumables
99199
99192
99119
99289
99291
99292
99116
26046
Qube
1-0360015SP
Air Filter
37940
Feed Filter
26743
26828
01210
7-3
Description
Qty
(1) 5-0160503
Note:
(1) EPP003010
7-4
Description
Qty
120
20
10
10
10
10
10
Note:
1m
1
1
1m
1
Description
Qty
10
30
20
10
10
10
10
10
40
10
15
10
10
10
10
10
10
Individual Items
3-0130037SP
Blue Backplane
45411
3-0166086SP
36703
EPP000978SP
Fan Assembly
14780*
EAS003214SP
EAS002582SP
EAS002986SP
EAS002747SP**
EAS002583SP
EAS000789SP
3-0130025SP
3-0130050SP
3-0160036SP
4-0160310SP
14735*
3-0130024SP
EAS000081SP
Standard Interface PCB Assembly
1
* May vary depending on model and ink type. Please contact Domino.
** Contains pump, adapter, pump seal, spigot seals and fixing screws.
May vary depending on model and ink type. Please contact Domino.
7-5
1
29
2
3
4
28
27
26
5
25
6
24
8
7
9
19
8
10
23
11
13
12
14
22
21
17
20
16
19
15
18
i-Tech_0046.eps
7-6
Part No.
(1)
26898
(2)
26868
(3)
26747
(4)
06035
(5)
45462
(6)
06024
(7)
26828
or,
26743
(8)
04368**
(9)
36720*
(10)
36722*
(11)
36721*
(12)
36718
(13)
45411
(14)
26871
(15)
36703
(16)
36726
(17)
36828
(18)
04201*
(19)
04566**
(20)
67617
(21)
36706
(22)
36715
(23)
04833**
(24)
36727*
(25)
36719*
(26)
36820
(27)
45191
(28)
36994
(29)
14735***
Not shown:
EAS003008SP
Description
Qty
1
1
1
1
1
1
1
1
9
1
1
1
1
1
1
1
1
1
2
8
1
1
1
1
2
1
1
1
1
1
7-7
10/17
12
4
11
9/16
8
7
14
13
6
15
i-Tech_0047.eps
7-8
Part No.
Description
Qty
EAS001659
(1)
EAS001944SP
or EAS002895SP
(2)
EAS002344
(3)
36836SP
(4)
14741
(5)
2-0110167
(6)
EAS002345SP
(7)
26798
(8)
EAS001745
(9)
EDP001526
(10) EPP002342
1
1
1
1
1
1
1
1
1
1
1
1
EAS003006SP
(11)
(12)
(13)
(14)
(15)
(16)
(17)
1
1
1
1
2
8
Not shown:
EAS000863
36991
1
1
7-9
Note:
6
1
i-Tech-0054.eps
7-10
Description
Qty
(1)
EAS001598SP
(2)
EAS002747SP*
1
1
2
2
(3)
(4)
(5)
(6)
(7)
(8)
EAS002994SP
QUBE01
EAS000042SP
EAS004276SP**
37733
37751
Not shown:
EAS002582SP
EAS002583SP
EAS000789SP
Note:
1
1
1
1
1
1
4
1
1
1
1
1
* May vary depending on model and ink type. Please contact Domino.
** A420i 6m conduit variants only.
7-11
8
6
1
7
3
5
4
2
2
2
i-Tech-0027.eps
7-12
Part No.
Description
Qty
(1)
EAS001598SP
(2)
EAS002949SP
9
9
9
9
9
9
1
1
11
(3)
(4)
(5)
(6)
(7)
(8)
Not shown:
EAS002994SP
Note:
1
1
2
2
1
1
1
2
1
1
2
1
7-13
1/2
i-Tech_0059.eps
7-14
(1)
(2)
(3)
(4)
Part No.
EAS002724SP
EAS000817SP
1-0140001SP
3-0130025SP
Description
Qty
1
1
1
1
7-15
3
4
i-Tech_0062.eps
7-16
Part No.
EAS003793SP
(1)
(2)
(3)
(4)
(5)
(6)
EAS000825SP
3-0140057SP
3-0130026SP
3-0160032SP
3-0160035SP
3-0140150SP
Description
Touchscreen Kit*
SureTouch Overlay Touchscreen
Touchscreen LCD 10.4" Type 1 - Spare
UI PCB Assembly**
SVGA Display Lead
Invertor Interface Cable Assembly
Invertor PCB Assembly***
Qty
1
1
1
1
1
1
7-17
10
11
6
5
i-Tech_0068.eps
Electronics Cabinet
7-18
ELECTRONICS CABINET
Item
Part No.
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
EAS003214SP
EPP000978SP
3-0130024SP
3-0130037SP
3-0160036SP
EAS003251SP
EAS000081SP
01210
3-0130050SP
3-0160022SP
3-0140019SP
Description
Not shown:
3-0160020SP Backplane to Standard Interface PCB Cable
Assembly
3-0166086SP Pre-Programmed Compact Flash Card
37722
Mains Cable Assembly
67668
Mains Lead Assembly (UK)
67653
Mains Lead Assembly (France)
67685
Mains Lead Assembly (USA)
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7-19
7-20
8-3
8-4
8-5
8-6
8-6
8-7
8-7
8-8
8-8
8-8
8-8
Settings.......................................................................................
8-9
8-13
8-13
8-14
8-15
8-19
8-20
8-20
8-20
8-1
8-23
8-24
8-24
8-26
8-27
8-27
8-27
8-28
8-28
8-2
Description
L014934
EPP003225SP
EAS002846SP
EPP003231SP
EPP003233SP
EPP002929SP
L014933
EPP002908SP
EPP003295
EPP003296
EPP003297
37763
EAS002900
37424
37425
37426
37421
37422
37423
37427
37748
EAS002951
5-0161140
5-0161142
5-0161141
5-0161143
EAS002943
EAS002944
Page No.
8-6
8-7
8-12
8-12
8-12
8-12
8-15
8-15,20
8-16
8-17
8-18
8-18
8-18,20
8-20
8-20
8-20
8-21
8-21
8-22
8-22
8-23
8-28
8-29
8-29
8-30
8-30
8-31
8-31
8-3
GENERAL
WARNING:
CAUTION:
The Domino printer has the power connector, USB, Ethernet, Alarm and
Product Detect/Shaft Encoder connectors fitted as standard on the rear door.
Other connections are only fitted as optional extras.
Where connectors are not fitted, a blanking plug is fitted.
The following diagrams illustrate where each option is fitted.
Alarm Port
Connector
Beacon
Connector
Product Detector/
Shaft Encoder
Connectors
i-Tech_0050.eps
External Connections
8-4
ALARM BEACON
1
2
3
4
i-Tech_0056.eps
WARNING:
Number
Note:
Led Colour
1
Green
2
Red
3
Amber
4
Blue
The above listing describes the default position of the LED colours as
supplied. The LED colours can be moved into different positions by
removing the centre screw at the top of the beacon. The LEDs are
fitted into four individual keyed sections. Once the screw is removed,
the sections can be reassembled into any user specific order.
8-5
Electrical Installation
Fit the beacon cable connector into the beacon connector on the rear
electronics compartment door. The connector pin assignments are shown
below.
PINS
Blue
Amber
Green
Red
STATUS
2
5
i-Tech_0025.eps
Option Details
Description
Part Number
L014934
8-6
Green NO
Red NC
Red NO
Amber NC
Amber NO
Common
Green NC
STATUS
6
i-Tech_0024.eps
Option Details
Description
Part Number
EPP003225SP
8-7
Installation
Applications Interface PCB and RS232 Connector
WARNING:
CAUTION:
(1) Remove the 3 blanking plugs in the rear electronics compartment door
at the back of the cabinet.
(2) Unscrew the retaining ring from the RS232 connector.
(3) Position the Applications Interface PCB over the 5 stand-offs on the
rear of the cabinet door.
(4) Secure the Applications Interface PCB with the 5 nuts. Do not
overtighten.
(5) Fit the RS232 connector with its PCB into position and secure with
the retaining ring.
(6) Fit the User Port Application Interface cable connector to the front
connector of the Applications Interface PCB.
(7) Slide the User Port PCB into the middle position in the subrack and fit
the User Port Application Interface cable into the front connector. Push
the PCB into position.Connect the RS232 PCB to the Applications
Interface PCB using the Serial Interface Cable.
8-8
Settings
Settings for the User Port can now be found by selecting:
>
N/C
Transmit Data
STATUS
Receive Data
N/C
N/C
Clear To Send
Request To Send
Ground
6
8
i-Tech_0026.eps
8-9
Status
Pin
Status
DO NOT USE
14
DO NOT USE
SEQ_OFF
15
DO NOT USE
INV_PRINT
16
DO NOT USE
REV_PRINT
17
DO NOT USE
PRINT_REJ
18
OUT_COMMON
End of Stroke
19
Isolated +12V
End of Label
20
Isolated +12V
21
DO NOT USE
DO NOT USE
22
DO NOT USE
10
DO NOT USE
23
Isolated GND
11
DO NOT USE
24
DO NOT USE
12
DO NOT USE
25
Not Connected
13
ISOLated GND
13
14
25
8-10
i-Tech_0023.eps
SK2
Pin
Status
Pin
Status
Input 1
14
Input 2
15
Input 3
16
Input 4
17
Input 5
18
OUTPUT COMMON
Input 6
19
Isolated +12V
Input 7
20
Isolated +12V
Input 8
21
DO NOT USE
Input 9 Int 1
22
DO NOT USE
10
Input 10 Int 2
23
Isolated Gnd
11
Input 11 Int 3
24
DO NOT USE
12
Input 12 Int 4
25
DO NOT USE
13
ISOLated GND
26-37
Not Connected
20
19
37
i-Tech_0022.eps
8-11
Option Details
Description
Part Number
EAS002846SP
Kit contains:
User Port PCB
User Port Application Interface cable
Application interface PCB Type 2
Serial Connector PCB Assembly including
Interface Cable
Protective cap for RS232 connector
60 Way ribbon cable
25 Way Connector with housing
RS232 Plug
Available separately:
37 Way Connector with housing 3m cable
25 Way Connector with housing
RS232 Plug
8-12
EPP003231SP
EPP003233SP
EPP002929SP
Description
24V Supply
GND
The printer provides a 24V DC supply for use by the shaft encoder and a
selectable 24V NPN (Default) or PNP input for signals from the encoder.
The NPN or PNP can be selected by moving jumper positions on the
Standard Interface PCB Assembly, see diagram. The printer also has an
internal digital gearbox which may be used to multiply or divide the encoder
output.
The selectable shaft encoder is a suitable installation. The quadrature encoder
allows the direction of the rotation to be detected, as well as the actual
rotation. This type of encoder is useful in ensuring that printing stops as soon
as the production line stops moving forward and is resumed when the
production line returns to its previous position. The quadrature encoder may
help eliminate false encoder pulses being generated and maintain good print
quality in high vibration environments.
To enable this feature, the quadrature encoder must be fitted and both
encoder signals need to be correctly wired to the printer. The software must
8-13
be enabled for the feature to function. In the software, navigate to Ext. I/F:
Shaft Encoder. Set Backlash to ON and Direction to FORWARD, see page 3-63.
Note:
The direction will depend upon the mounting of the encoder and the
wiring to the printer.
8-14
No. Of Strokes
6
7
12
14
24
28
12
14
24
28
48
56
i-Tech_0051.eps
Pin 2 =GND
Pin 5 =
Encoder
Channel A (+)
AM_0157
0P
00
PR
00
PP
12500 PPR
25
50
Pin
1=24V
Pin 7 =
Encoder
Channel B (+)
&
Pin 6 =
Encoder
Channel A (-)
Tel: +44
" $
+ -
2500 PPR
(0)1954 782551
TERMINATIONS
1
2
3
4
5
BROWN
WHITE
BLUE
BLACK
GREEN
Ser No.:-
VCC
ACHANNEL
0V
ZCHANNEL
BCHANNEL
MOD:-SPECW492-1
+V:-5-24V
14828
05431062
Remove blanking
plug and turn switch
to required PPR
Pin 8 =
Encoder
Channel B (-)
i-Tech_0021.eps
Cabinet Connectors
(external view)
Shaft Encoder
Option Details
Description
Part Number
L014933
EPP002908SP
8-15
i-Tech_0051.eps
Pin 2 =GND
Pin 4 Product
Dect (-)
Pin 3
Product
Dect (+)
Pin
1=24V
i-Tech_0021.eps
Cabinet Connectors
(External View)
AM_0161A
Option Details
Description
Part Number
EPP003295
8-16
i-Tech_0051.eps
Pin 2 =GND
Pin 4 Product
Dect (-)
Pin 3
Product
Dect (+)
Pin
1=24V
i-Tech_0021.eps
Cabinet Connectors
(External View)
AM_0165A
Option Details
Description
Part Number
EPP003296
8-17
Inductive Sensor
Two types of sensor/detector are available:
Inductive Sensor (18mm body), or
Inductive Sensor (30mm body).
The inductive sensor detects metal products. It is mounted close to the
products on the line and provides a signal to the printer when the product
comes within its detection range.
Connection details are given in the diagram below. Refer to the table on page
8-13 for full connector pin assignment details.
i-Tech_0051.eps
Pin 2 =GND
Pin 4 Product
Dect (-)
Pin 3
Product
Dect (+)
Pin
1=24V
i-Tech_0021.eps
Cabinet Connectors
(External View)
AM_0169A
Inductive Sensor
Option Details
Description
Part Number
EPP003297
37763*
8-18
i-Tech_0051.eps
Pin 2 =GND
AM_0173A
Pin 4 Product
Dect (-)
Pin 3
Product
Dect (+)
Through Beam
Sensor
Pin
1=24V
i-Tech_0021.eps
Cabinet Connectors
(External View)
Typical Proximity Sensor Set-up using
Through Beam Sensor
8-19
Option Details
Description
Part Number
37424
37425
37426
EAS002900
EPP002908SP
8-20
SPECIAL APPLICATIONS
Note:
Option Details
Description
Part Number
37421
Option Details
Description
Part Number
37422
8-21
Option Details
Description
Part Number
37423
Option Details
Fork (Fork Label Detector)
Sensor
8-22
37427
Although recommended as a factory fit, the integral airdryer can be retrofitted, but this must be carried out by a Domino Service Engineer.
8-23
REMOTE UI
It is possible to control the A320i printer via a remote control device. This
can be beneficial where access is limited, or several printers require control
from one location.
Connecting
WARNING:
The printer(s) and remote device must all be connected via the Ethernet port
to the same Local Area Network (LAN) and must all have the same subnet
mask.
Set the Ethernet settings of the printer in accordance with the LAN
connected to, see page 3-74 for Ethernet screens.
Once both the printer(s) and the remote device are connected switch on the
printer and then switch on the remote device.
The remote device will display the Network Browser Utility screen:
8-24
All printers connected to the network in the same subnet mask should now be
visible to the remote UI, this can be selected from the Possible printers on
Network list. If the printer has been given a host name, this will be shown
here, otherwise its IP Address will display.
Select the required printer and press OK.
It is also possible to manually enter the IP Address of a printer, this is done via
the second page of the screen, as shown above.
To refresh the list of available printers, press the Refresh List button.
The settings for the Remote UI are set via the Settings button. This provides
access to functions such as Ethernet Port, Regional Setting (Prompt language,
currency and keyboard options), it also provides access to configuration
upgrades (such as software upgrades).
Once connected, the printer can be controlled via the Remote UI device.
The remote UI runs on a touchscreen (SVGA) and the functions are the same
as on the printer.
Note the Remote connection icon at the bottom of the Remote UI, this will
also display on the connected printer (the remote UI will display the SVGA
version regardless of printer variant).
SVGA
QVGA
In addition to the function buttons for the printer, the membrane buttons are
also displayed on the screen: the Power On/Off button, Alert button and the
Start/Stop button.
Topic
Buttons
Alert Button
Start/Stop
Button
Power Off
Button
8-25
For safety reasons it is not possible to run the printer in manual mode or
power on the printer from the remote UI. It is also not possible to back-up/
restore, import/export files or upgrade the printer software via the Remote
UI.
Disconnecting
Pressing the Power On/Off button of the remote UI will switch the
connected printer off and disconnect that printer from the remote UI. It is
then possible to connect to another printer. Pressing the power button again
will reconnect to the previous printer (if all network connections remain
intact).
WARNINGS:
(1)
(2)
8-26
Fitting a Beacon
The beacon can be mounted anywhere within its 3m cable length. However
it is recommended to fit the beacon using the Ancillary Mounting Kit.
To fit the Beacon:
(1) Shut the printer down and remove power.
(2) Open the electronics compartment door.
(3) Locate the 5 fixing screws on the inside at the top of the cabinet
pointing upwards.
(4) Remove the two outer screws from each side and loosen the middle
screw.
(5) Remove the plastic trim below the top panel and replace it with the
upper mounting.
Note:
The correct orientation of the upper mounting is with the tube securing
screws on the top side.
8-27
(11)Once located, secure the tube by tightening the two locking screws
(one on each mounting).
(12)Fit the two covers over the two mountings.
(13)Feed the beacon cable through the tube.
(14)Screw the beacon into the mounting tube and lock in position by
tightening the locking nut.
(15)Plug the cable into the beacon connector on the rear of the printer.
The tube provided with the Ancillary Mounting Kit must be fitted as it
is integral in providing sufficient strength before fitting the Side Mount
Kit.
(2) Fit the Side Mount Kit by sliding the vertical pole into the vacant upper
and lower pole by tightening the two locking screws (one on each
mounting).
(3) Fit the two covers over the mountings.
Option Details
Description
8-28
Part Number
EAS002951
Mounting Kits
SW_0092
SW_0121_2
SW_0121_2
SW_0097
8-29
SW_0121_2
i-Tech_0049.eps
SW_0099
8-30
Printer Stand
A stand must be fitted to the printer if there is no suitable surface to which
printer can be bolted.
This stand provides a secure support for the printer, placing it at a convenient
height for the operator. An option is available with cabinet storage below.
The stand has four height adjustable feet that provide levelling on uneven
floors. The stand is available in standard form or with a cabinet.
Wheels are provided to enable the printer to be transported. To move the
printer on a stand, ensure the printer is not printing, retract the feet and
ensure all doors and external equipment (cables, print head conduit) are
secure and cannot cause a trip hazard.
Printer Stand
i-Tech_0052a.eps
Option Details
Description
Part Number
Printer Stand
EAS002943
EAS002944
8-31
8-32
PART 9 : INSTALLATION
CONTENTS
Page
INTRODUCTION ...........................................................................
INITIAL INSPECTION ...................................................................
PREPARING THE PRINTER FOR USE .......................................
Start-Up ........................................................................................
Installation Wizard .....................................................................
Initial Printer Set-up ..................................................................
Print Setup ................................................................................
9-3
9-4
9-5
9-6
9-6
9-7
9-9
9-10
9-12
9-12
9-13
9-13
9-14
9-14
9-14
9-15
9-16
9-17
9-18
9-18
9-18
9-21
9-22
9-23
9-23
9-1
INSTALLATION
9-2
INSTALLATION
INTRODUCTION
WARNINGS:
(1)
(2)
(3)
(4)
9-3
INSTALLATION
INITIAL INSPECTION
(1) Check that the equipment supplied conforms to the sales order and the
ink supplied conforms to the ink type identified on the machine test
result form. Copies of both sales order and test results should
accompany the printer on delivery.
Note:
9-4
INSTALLATION
(1)
(2)
(3)
The following procedures will require use of the control panel. Consult the
general rules for using the keyboard (see page 2-19 and on) with particular
reference to:
the screen areas such as the status bar and the working area
how to use the function and select buttons
meanings of terms such as "Select" (to press a function button, or to step
through the available options using the increment (<>) buttons) and
"Enter" (to type in a value with the number buttons)
the difference between entering values with the number buttons (effect
delayed until exiting the screen) and using the increment buttons
(effective immediately).
9-5
INSTALLATION
Start-Up
Note:
(1) At the printer cabinet, connect the power cable into the side of the
printer cabinet and plug the power cable into the supply.
(2) Press the power on/off button on the membrane.
(3) Wait approximately 2 minutes for the printer to power on. On initial
start up it is necessary to run through the installation wizard. Follow the
on screen prompts:
(4) The printer will now display a list of the wizards available to run. It is
advised to run through each wizard, especially on initial start-up and
installation:
Installation Wizard
9-6
INSTALLATION
9-7
INSTALLATION
9-8
INSTALLATION
Print Setup
(a) Initial screen of the Print setup wizard.
Follow the on screen instructions.
Check that, if used, the sensor and/or
shaft encoder are connected correctly.
9-9
INSTALLATION
(5) The printer will now set the printer in accordance with the elements set
in the wizards. Once complete the ink system will need preparing (see
next).
For details of the cabinet interior, see page 2-12 to page 2-13.
Firstly the ink quality code must be entered to ensure the validity of the
Qube. Do this as follows:
(1) Press the Machine Set-up button and select the Production
menu. Select Change Reservoir.
(2) At the prompt enter the 10 digit quality code - this is found on the label
on the front of the ink reservoir and press Submit Code.
(3) If the code is OK, a prompt will display requesting the printer to be
powered off. Press the Power On/Off button to switch the printer off.
(4) Fit the Qube as described on page 4-8, step (6) onwards.
(5) Fit the make-up reservoir as described on page 4-5, step (2) onwards.
(6) Fit the ink reservoir to the Qube as described in page 4-5, step (2)
onwards.
(7) At the print head, release the securing screw and remove the print head
from its holster and fit into a wash station.
Note:
For details of the print head see page 2-6 and page 2-10.
(8) Remove the silicone tube cap over the gutter. Check that the print
head is clean and dry.
(9) Press the power On/Off button to switch the printer on.
(10)The printer will now automatically bleed the ink system to remove any
air from the ink system.
9-10
INSTALLATION
Jet Alignment in
Charge Electrode
Drop
Generator
(Generic
shown)
1mm
Jet
print head1
75%
ID
Jet to be set 25% of
gutter diameter
from gutter wall
Head Alignment
9-11
INSTALLATION
OK
Machine
Print
Settings
Default
Machine
Settings
Clock
Dep
Options
Clock
Offset
(3) Then select the following buttons: Machine Print Settings > Default
Machine Settings > Clock Dep Options, then select Clock Offset.
(4) A list of the available clock offsets is displayed and a preview of the
highlighted offset is shown at the bottom of the screen. To change an
offset, select the offset required and press Change.
(5) A screen will then open with the name and the offsets available to set:
Year, Month, Week, Day, Hour and Minutes forward of the master
clock can all be set. The month rollover can also be set, this is for when
month offsets are used and the current month has a different number of
days to the offset month, i.e. if a one month offset is used on Jan 31st, as
there is no Feb 31st it is possible in this instance to roll forward to
March 1st or backwards to Feb 28th.
(6) When set, press OK to accept the changes.
9-12
INSTALLATION
Product Detection
To set the printer to use a product sensor:
(1) Press the Machine Setup button. Enter the password if required.
(2) Select the Service button.
System
Config
External
I/F
Product
Detect
(3) Select the following buttons: System Config > External I/F This screen
.
displays the current settings for both the product detect and encoder. If
the settings are incorrect, press Product Detect to alter these settings.
(4) Ensure the Source is set to Ext.
Set the active level required (High is leading edge, Low is trailing edge).
Encoder
To set the printer to use a shaft encoder:
(1) Press the Machine Setup button. Enter the password if required.
(2) Select the Service button.
System
Config
External
I/F
Product
Encoder
(3) Select the following buttons: System Config > External I/F This screen
.
displays the current settings for both the product detect and encoder. If
the settings are incorrect, press Encoder to alter these settings.
(4) Ensure the Stroke Source to Ext.
(5) If required, set the stroke multiply and/or divide ratio, this allows the
printer to match the output from the shaft encoder.
The Encoder Pulse Count verifies that the encoder signal is being received
by the printer.
(6) Use the increment buttons to select Internal or External (if a shaft
encoder is to be used).
Note:
(7) If the Stroke Source is External, use the highlight bar to select External
Stroke Divider Ratio and type in the value required.
(8) Use the scroll buttons to search through the button options along the
bottom of the screen and select OK.
For further information on the shaft encoder option, refer to page 8-11.
9-13
INSTALLATION
Print Delay
Note:
Each print format has a minimum print delay to which the printer is set
on delivery. This value should be recorded for future use. Entering any
value below this minimum will result in an error message when printing.
In the absence of a recorded minimum, increase the print delay until an
acceptable value is found. The product detector (sensor) or print head may
require re-positioning.
(3) Type in the number of strokes giving the change in position required to
print the message accurately on the product.
(4) To adjust the position of the print on the product, adjust the Print
Offset, See below.
(5) Select OK from the button options along the bottom of the screen.
Print Offsets
The print offset is used to adjust the position of the message on the product.
If using a traverser on the print head, the reverse offset can also be set.
(1) Press the Machine Setup button.
(2) Select the Configuration button.
Machine
Print
Settings
Default
Machine
Settings
Print
Offsets
Then select the following buttons: Machine Print Settings > Default Machine
Settings > Print Offsets.
Then select the offset required (normally forward
).
(3) Enter the offset required and press OK.
Machine
Print
Settings
Print
Height /
Width
9-14
INSTALLATION
The printer is now ready to print messages. It will be necessary to have the
jet running and a message ready to print. If required refer to message creation
and printing, on page 4-10.
(1) Press the Machine Setup button.
(2) Select System Config > External Interface > Product Detect
(3) Set the Source to Int. and press OK.
System
Config
External
Interface
(4) Select Encoder and set Stroke Source to Int. and set the stroke rate, a
suggested rate is around 500, press OK.
(5) Now, still within the Machine Setup menu, select Adjustment >
Modulation. From this screen it is possible to select Print Once or Print
Continuous.
Note:
9-15
INSTALLATION
Invert/Reverse Printing
Machine
Print
Settings
The default settings for the printer can be either On or Off (Off as standard).
Further to this, it is possible to set each message to print in inverted and or
reverse form, or with change-overs between normal and inverted/reverse
orientation after specific numbers of products or prints.
Message settings are saved with the message. Set the printer defaults as
follows:
(1) Press the Machine Setup button.
(2) Select Machine Print Settings > Machine Orientation. Then select either
Set Reverse or Set Invert.
(3) Set to be either On or Off.
Orientation
9-16
524 (20.63")
INSTALLATION
370 (14.57")
455 (17.91")
316 (12.5")
370 (14.5")
388 (15.3")
1074 (42.3")
i-Tech_0055.eps
Note:
Installation Dimensions
9-17
INSTALLATION
PRINTER INSTALLATION
The following is general information for installing the printer in a wide range
of working areas.
Printer cabinet and print head installation dimensions are given in the diagrams
opposite and on the next page.
Cabinet Positioning
The cabinet should be in a position where there is access to the front and left
side with clearances to open the doors as given in the diagram. The cabinet
must be level and electrically isolated from other equipment, except for a
normal data interface.
For total stability, the printer should be mounted on a Cabinet Stand (see
PART 8 Options and Accessories).
The printer should be sited in an area where the temperatures will remain
within +5C and +45C and the relative humidity will remain within 10% to
90% (non-condensing). The printer draws in and expels cooling air through
the handling recesses. These areas must not be obstructed.
75 micron
60 micron
The print head must be mounted perpendicular to the printing surface. The
distance between print head and print surface is optimised to the values given
above. Print quality will be maintained if the distance is between the limits
given, but will reduce outside these limits.
9-18
INSTALLATION
Note:
65mm (2.56")
Minimum bend
radius
135 (5.31")
221.5 (8.72")
21.5 (0.85")
50.3 (1.98")
50.3 (1.98")
i-Tech_0048.esp
9-19
INSTALLATION
184.8 (7.3")
134.6 (5.3")
21.5 (0.85")
Note:
139.2 (5.5")
50 (2.0")
A320i_0069.eps
139.4 (5.5")
148.8 (5.9")
98.8 (3.9")
21.5 (0.85")
50 (2.0")
A320i_0070.eps
9-20
INSTALLATION
Note:
20
(0.79")
42 (1.65")
20
(0.79")
50 (1.97")
50
(1.97")
10
(0.4")
5 (0.2")
20
(0.79")
47 (1.85")
20
(0.79")
73 (2.87")
AM_0186
9-21
INSTALLATION
Electrical Supply
WARNING:
9-22
INSTALLATION
EXTERNAL CONNECTIONS
Ethernet Connector
Alarms Port
Connector
Product
Detector/Shaft
Encoder
Connectors
Beacon
Connector
Power
Connector
Print Head
Bracket
i-Tech_0053.eps
External Connections
The printer requires the following a.c. single phase, three wire supply:
100V - 120V, 200VA, 50-60Hz (nominal), or
200V - 240V, 200VA, 50-60Hz (nominal).
9-23
INSTALLATION
SENSOR INSTALLATION
Details are given in PART 8 Options and Accessories of the following types of
sensor:
Sensor and Reflector Assembly
Sensor Assembly Proximity
Inductive Sensor
Sensor Assembly Fibre Optic.
The printer provides a 12V 100mA d.c. output for use by the sensor and a
12V NPN open-collector input for product detection signals back from the
sensor. The sensors are attached to a connector on the side of the printer
cabinet.
Sometimes the mode of operation and position of the sensor may be unique
to a particular application. Domino would be pleased to assist with any
problems.
Sensor Positioning
The sensor should be fitted at a position where it can detect the product
before the product reaches the print head. Either the leading or the trailing
edge of the product detect signal can be used. Once the product has been
detected, the print delay (in strokes) will then determine the message is
printed (a print trigger signal is given). Note also that each message can be
positioned further using a message offset.
Positioning the printed message on the product is, therefore, controlled by
two adjustments:
(a) Position of the sensor. The sensor should be as close as possible to
the print head and such that it avoids the next product being
detected prior to the current product being completed. The closest
distances may also be affected by the minimum print delay available
with the print format in use (see page 9-14).
(b) Adjustment of the Print delay through the printer control panel.
The aim should be to position the sensor and select a pulse edge which will
result in the minimum Print delay. A highly unsatisfactory condition,
normally to be avoided, is where one product triggers printing on the next.
This becomes increasingly possible at high print repetition rates, such as with
small products passing at high speed.
9-24
INSTALLATION
Print Head
Product Sensor
ABC
Direction
of Travel
Print Delay
(distance between Product
sensor and the print head)
9-25
INSTALLATION
9-26
PART 10 :
10-1
GLOSSARY OF TERMS
Alphanumeric
Attribute
Backlash
BUP
Compact Flash
cP
DHCP
DNS
Drop
Element
Email Client
Ethernet
Key options
Mode
PEC
PPR
Print Trigger
10-2
Product Detect
Quadrature
Quiet Zone
Range
Raster
SBC
SE
Sealed Environment
Select
Shaft Encoder
Sequencing
Soft Key
Status
10-3
Stroke
USB
Unicode
Web server
10-4
Print Definitions
Normal Print
Print Trigger
Product
Detect
Print Delay
Print Delay
Direction of print
Print Offset
Print Offset
Product
Detect
Forward/
Reverse
Offset
Product
Detect
Reverse
Offset
Forward
Offset
Print Delay
Direction of print
Print Delay
Direction of print
Invert Print
Reverse Print
10-5
INDEX
Numerics
2D Codes
type(s) available 3-32
A
A320i
about 2-3
A420i
about 2-3
Access
ink system 6-3
Alarm beacon 8-5
Alarm Port 8-7
Alert bar
messages 5-4
Alerts
acknowledgement 2-22, 3-6, 53
amber 2-24, 5-3
configurable 5-3
non-recoverable 5-3
recoverable 5-3
red 2-24, 5-3
Alpha Hours 3-25
B
Back-up 4-35
Barcodes 3-30
2D 3-32
supported types 3-30
Beacon
installation 8-27
Behavioural Config 3-57
Bracketry 8-27
base mount kit 8-30
floor mount kit 8-29
goal post kit 8-30
side mount kit 8-29
C
Cabinet
electronics
access 6-55
positioning 9-18
specification 2-6
Cartridge
capacity 2-8
10-6
make-up 2-15
replacement 4-5
Character size 9-14
Charge Electrode 2-10
alignment 6-35
replacement 6-33
Clear Message 3-40
Clock
add offsets 3-26
insert into message 3-20
master
setting 9-12
set master clock 3-70
setting 9-12
setting offsets 9-12
Clock Offsets 4-17
Conduit
length 2-6
positioning 9-18
Connectivity 2-30
Connectivity Symbols 2-22, 2-23
Connector
beacon 8-4
Ethernet 8-4
product detector 8-4
serial port 8-4
shaft encoder 8-4
user port 8-4
Consumables 7-3
Control panel 2-18
Currency 2-27
set 3-70
Custom Scripts 3-29
Custom scripts 3-27
D
Damper
replacement 6-9
Data
importing and exporting 2-29
Date
insert 3-21
Date Codes 3-22, 4-17
Day Names 3-23
Deflector plates 2-10
alignment 6-39
Delay (print)
adjustment 9-14
DHCP 2-30
Diagnostics 3-64
Dimensions 2-6
print head 9-19
90 degree 9-20
90 degree pinpoint 9-20
bracket 9-21
Display
contrast 4-10
QVGA 2-21
SVGA 2-20
DNS 2-30
Dot matrix 2-10
Drive rod 2-10
replacement 6-42
Drop generator
replacement 6-45
Dynamic Settings 3-11
E
Electrical supply 9-22, 9-23
Electronics Subrack
replacement 6-67
Electrostatic discharge 1-6
Email 2-31
alerts 3-76
Encoder 3-63, 8-13
Environment
temperature 2-8
Ethernet 2-30, 3-74
External connections 9-23
F
Fan
operation check 6-68
replacement 6-68
Faults
print quality 5-7
printer 5-5
Feed filter
replacement 6-6
Filter
replacement
air 6-68
feed 6-6
gutter 4-7
Fire 1-4
Fluid
levels 2-15
Font size
shift code 3-26
Front panel
LCD replacement 6-61
working area 2-22
Front Panel PCB
SVGA
replacement 6-65
Function keys 2-21
Fuse
replacement 6-57
G
Gap
between characters 3-20
Gutter
pipe/sensor replacement 6-52
sensor gap 6-53
H
Height
font 3-19
print 3-19, 3-42
Holster
Retaining clip repair 6-54
Home Screen 3-17
set-up 3-69
I
Import/Export
message(s) 3-51, 4-15
Importing data 2-29
Ink
circuit diagram 2-17
Qube 2-15
storage 1-4
system venting 2-16
Ink jet
alignment 6-32
alignment check 6-30
break-up 2-10
Ink jet modulation
adjustment 6-13
Ink pressure
adjustment 6-13
10-7
Ink System
preparation 9-10
specification 2-8
Inspection 9-4
Installation
printer 9-18
wizard 9-6
Inverse Video 3-46
Invert 4-12
printing 3-45
Invertor PCB
replacement 6-64
IP rating 2-6
J
jet
replacement 6-26
K
Keyboard
general 4-10
Keyboard and Bezel
SVGA
replacement 6-62
Keyboard Language 4-10
Keys
currency 2-27
general purpose
cursor 2-25
delete 2-25
help 2-27
increment 2-25, 2-26
shift 2-26, 2-27
shift lock 2-26
lockout 2-28
topic 2-24
L
Language
change the prompt language 371
printer 3-71
see also Upgrade
LCD
replacement 6-61
Level sensor module
replacement 6-8
Lockout 2-28
Logo 3-34
10-8
editor 3-35
Logos 3-27
create 4-27
import 4-27
message
inclusion 3-18
QVGA 4-27
SVGA 4-29
Low drip valves
replacement 6-11
M
Machine Setup 3-53
Make-up filter
replacement 6-5
Master Clock
set 3-70
Menu Map 3-13
Message
clock entry 4-16
creation 4-10, 4-11
general information 4-10
delete 4-14
editor 3-18
format
swap 3-57
formats 3-20
print 4-13
save 3-52, 4-14
search 3-52
select existing 4-14
serial number entry 4-19
shift code entry 4-18
store 3-49
Message Editor
change view 3-68
Message Monitor 3-69
Message Preview 3-69
Messages
alert bar 5-4
import/export 3-51, 4-15
Mobile Cabinet Stand 8-31
Modulation
check 6-13
Month Names 3-23
N
Negative Printing 3-46
Nozzle plate
removal/cleaning 6-40
Nozzle size 2-6
O
On Screen Keyboard 2-21
OSK 2-21, 3-71
P
Password 2-28
Password Field
insert into message 3-39
PCB
front panel
replacement 6-59
ink system interface
replacement 6-66
standard interface
replacement 6-58
Peltier
replacement 6-20
PPR
specifying 8-14
Pressure sensor
replacement 6-19
Print
bold 3-19
create a sample 9-15
delay 3-72, 9-14
height and width 3-72, 9-14
repeat 3-46
test 9-15
width and height 3-42
Print and operating symbols 2-22
Print Delay 3-41
Print Head
90 degree dimensions 9-20
alignment 6-30
bracket dimensions 9-21
cleaning 6-28
dimensions 2-6, 9-19
distance 9-18
distance above print surface 2-6
distance from substrate 9-18
pinpoint
90 degree dimensions 9-20
positioning 9-18
specification 2-6
10-9
Reverse 4-12
Reverse Printing 3-44
S
Safety
data sheets 1-3
fire 1-4
information 1-3
ink 1-3
ink spillage and disposal 1-5
symbols 1-6
Save Message 3-39
Saved Messages 3-49
Screen
brightness 4-10
Screen Brightness 3-12
Screen Number 2-22
Scroll Bar 2-22
Security 3-58
Send to Print 4-13
Sensor 9-24
fibre optic 8-19
inductive 8-18
installation 9-24
positioning 9-24
reflector 8-16
type 9-24
Serial Number 3-27, 4-19
batch linking 3-28
counter control 3-43
create 3-28
insert 3-27
Serial Port 3-76, 8-8
Shaft Encoder 8-13
Shift Code 4-18
insert 3-26
Shut Down 4-3, 4-4
long 4-4
Socket
25-Way 8-10
37-Way 8-11
Softkeys 2-22
Solenoid Valve
arrangement 6-17
replacement 6-17
Spares
first level 7-3
10-10
Time formats
new 3-25
Tools 7-2
Topic Keys 2-24
Touchscreen 2-18
replacement 6-62
U
Unicode 2-29, 10-4
common characters 2-29
Upgrade 3-77
USB 2-29
User Port 3-52, 8-8
connections
SK1 8-10
setup 3-62
10-11
10-12