APPLICATION NOTE

26kV/30W High Voltage Generator with TEA1601 Resonic controller

AN00013

Philips Semiconductors

Philips Semiconductors

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Abstract 8LMW VITSVX HIWGVMFIW E ,MKL :SPXEKI +IRIVEXSV ; VIWSRERX 7147 JSV QSRMXSV ERH XIPIZMWMSR ETTPMGEXMSR FEWIH YTSR XLI 8)% 6IWSRMG GSRXVSPPIV 8LI KIRIVEXSV MW FEWIH SR XLI LEPJ FVMHKI ('XS(' VIWSRERX 00'' GSRZIVXIV [MXL ^IVS ZSPXEKI W[MXGLMRK 8LI 8)% YWIW GYVVIRX HVMZIR JVIUYIRG] GSRXVSP % HIWGVMTXMSR SJ XLI 8)% ERH TLIVMJIVEPW EW [IPP EW XLI TS[IV GMVGYMXV] MW KMZIR

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

Philips Semiconductors

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Application Note AN00013

APPLICATION NOTE

26kV/30 W High Voltage Generator with TEA1601 Resonic controller

ETV00001

Author(s): T.G Zijlman Philips Semiconductors Systems Laboratory Eindhoven, The Netherlands Approved by: E. Derckx R. Jonkman H.Maas T. Mobers

/I][SVHW
TEA1601 Resonant Zero-voltage switching High Voltage

Number of pages: 26
Date: 99-12-05

Philips Semiconductors

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7YQQEV]

8LI 8)% GSRXVSPPIV MW E QSRSPMXMG GMVGYMX MQTPIQIRXIH SR XLI : &'( TS[IV PSKMG TVSGIWW 8LI -' TVSZMHIW XLI HVMZI JYRGXMSR JSV X[S HMWGVIXI 137*)8W MR E LEPJ FVMHKI GSRJMKYVEXMSR ERH MW E LMKL ZSPXEKI GSRXVSPPIV JSV E ^IVS ZSPXEKI W[MXGLMRK VIWSRERX GSRZIVXIV 8LI ETTPMGEXMSR FVMIJP] HIWGVMFIW E ,MKL :SPXEKI +IRIVEXSV O:; JSV E X]TMGEP 8: SV QSRMXSV ETTPMGEXMSR FEWIH YTSR XLMW 8)% GSRXVSPPIV 8LI GSRZIVXIV MW FEWIH YTSR E VIWSRERX 00'' GMVGYMX 8LMW KIRIVEXSV RIIHW RS W]RGLVSRMWEXMSR FIX[IIR LSVM^SRXEP HIJPIGXMSR ERH XLI ),8 LMKL ZSPXEKI 8LI WMRKPI QSHYPI GSZIVW EPP HIJPIGXMSR WGER JVIUYIRGMIW 8LMW ETTPMGEXMSR RSXI GSZIVW EPWS E HIWGVMTXMSR SJ XLI 8)% GSRXVSP -' ERH MRXIVJEGMRK XS XLI TS[IV GMVGYMXV] 6ITSVX )8: MW JSGYWIH SR XLI MRXIVJEGMRK SJ XLI ,MKL :SPXEKI 9RMX MR E X]TMGEP QSRMXSV ETTPMGEXMSR

Philips Semiconductors

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Application Note AN00013

'328)287

1. 2. 3. 4. 5.

INTRODUCTION......................................................................................................................................................... 6 FEATURES................................................................................................................................................................. 7 QUICK REFERENCE DATA ....................................................................................................................................... 8 FUNCTIONAL BLOCK DIAGRAM ............................................................................................................................. 9 CIRCUIT DESCRIPTION .......................................................................................................................................... 10 5.1 BASIC CIRCUIT .................................................................................................................................................. 10 5.2 HALF BRIDGE RESONANT LLCC CONVERTER .............................................................................................. 11 5.3 TEA 1601 CONTROLLER ................................................................................................................................... 12 5.4 MODES OF OPERATION .................................................................................................................................. 14 5.4.1 ON/OFF........................................................................................................................................................ 14 5.4.2 OVER-VOLTAGE PROTECTION (OVP) ..................................................................................................... 14 5.4.3 OVERLOAD AND NO LOAD PROTECTION ............................................................................................... 14

6.

MEASUREMENTS.................................................................................................................................................... 15 6.1 STATIC PERFORMANCE................................................................................................................................... 15 6.2 DYNAMIC PERFORMANCE ............................................................................................................................... 17 6.3 BODE DIAGRAMS .............................................................................................................................................. 18

7. 8. 9. 10.

CIRCUIT DIAGRAM.................................................................................................................................................. 20 LAYOUT CONSIDERATIONS .................................................................................................................................. 21 PARTS LIST HVG30 PCB........................................................................................................................................ 24 REFERENCES ......................................................................................................................................................... 25

APPENDIX 1 LLCC CIRCUIT DESIGN............................................................................................................................... 26

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1. INTRODUCTION
8LI 8: ERH QSRMXSV QEVOIX HIQERHW QSVI ERH QSVI LMKL UYEPMX] VIPMEFPI WQEPP PMKLX[IMKLX ERH IJJMGMIRX TS[IV WYTTPMIW [MXL MRXIKVEXIH JYRGXMSREPMX] 8VEHMXMSREP PMRI SYXTYX XVERWJSVQIVW EVI FEWIH SR XLI DJP]FEGO TVMRGMTPI
 8LI JP]FEGO TYPWIW EVI VIGXMJMIH XS KIRIVEXI XLI ),8 ZSPXEKI YWIH JSV IPIGXVSR EGGIPIVEXMSR MR QSRMXSVW ERH '68 TMGXYVI XYFIW %PXLSYKL XLI ),8 ERH WGER ZSPXEKI KIRIVEXMSR EVI YWYEPP] HIGSYTPIH XS QEMRXEMR LMKL MQEKI WXEFMPMX] XLIMV JVIUYIRGMIW EVI W]RGLVSRMWIH XS TVIZIRX TMGXYVI MRXIVJIVIRGI HYI XS WXVE] JMIPHW KIRIVEXIH F] XLI JP]FEGO W]WXIQ 1EMRXEMRMRK XLMW W]RGLVSRMWEXMSR EX XLI LMKL WGERRMRK JVIUYIRGMIW SJ QSHIVR QSRMXSVW YT XS  O,^ GER GEYWI WIVMSYW PSWWIW MR XLI XVERWJSVQIVW YWIH MR XLI LMKL ZSPXEKI JP]FEGO KIRIVEXSVW 8LIVIJSVI XLI RI[ ),8 KIRIVEXSV ,:+ WII JMKYVI 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

Philips Semiconductors

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Application Note AN00013

2. FEATURES

*MKYVI 

-RXIKVEXIH ,:+ YRMX

-RTYX ZSPXEKI VERKI  :HG >IVS ZSPXEKI W[MXGLMRK 3ZIV:SPXEKI 4VSXIGXMSR 3:4 3ZIVPSEH ERH RS PSEH HIXIGXMSR %RSHI ),8 ZSPXEKI SYXTYX GYVVIRX FIEQ GYVVIRX YT XS  Q% %RSHI ),8 ZSPXEKILMKL EHNYWXEFPI SYXTYX ZSPXEKI FIX[IIR  ERH  O: (%* MRTYX +VMH  +VMH  *SGYW  ERH  ZSPXEKIW PS[ )1WQEPP EZEMPEFPI EW SRI WMRKPI YRMX IJJMGMIRG] YT XS  RS W]RGLVSRMWEXMSR RIIHIH

Philips Semiconductors

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Application Note AN00013

3. QUICK REFERENCE DATA

7=1&30 -2498 7)'8-32 4S[IV WYTTP] ZSPXEKI 4S[IV WYTTP] GYVVIRX %Y\MPMEV] WYTTP] ZSPXEKI (%* MRTYX 398498 7)'8-32 %RSHI ZSPXEKI 8SPIVERGI 7XEXMG VIKYPEXMSR (]REQMG VIKYPEXMSR 6MTTPI ZSPXEKI (VMJX 7SJX WXEVX XMQI -FIEQ PSRKXIVQ EZIVEKI *SGYW  ZSPXEKI WXEXMG EHNYWXEFPI *SGYW  ZSPXEKI H]REQMG EHNYWXEFPI +VMH  ZSPXEKI EHNYWXEFPI +VMH  'ETEGMXMZI PSEH +VMH  ZSPXEKI 6X JSGYWTEGO +VMH  GYVVIRX '328630 7)'8-32 32PIZIP 3**PIZIP 4638)'8-32 7)'8-32 8EQFMIRX )JJMGMIRG] 3ZIVZSPXEKI 4VSXIGXMSR 4%6%1)8)6 :& -& : (%* ),8 -FIEQ!  XS  % -FIEQ!  % ),8! XS  ),8RSQ *SG *SG :K :K -ZK!Q% -FIEQ!Q%        '32(-8-327 -FIEQ!% 1-2   8=4                          3:4 -FIEQ! SV  Q%   1%<    92-8 :HG Q% :HG :TT O: HG :T :T :TT 7 % ),8 ),8 ),8 R* :HG 1 Q% :HG :HG ' O: HG

323** 323**

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Application Note AN00013

4. FUNCTIONAL BLOCK DIAGRAM

*MKYVI  WLS[W XLI JYRGXMSREP FPSGO HMEKVEQ SJ XLI ,MKL :SPXEKI +IRIVEXSV ETTPMGEXMSR -RTYX ERH SYXTYX TEVEQIXIVW EVI EGGSVHMRK XS XLI W]QFSPW MR TEVX 59-'/ 6)*)6)2') (%8% &IX[IIR XLI HEWLIH PMRIW MW XLI EGXYEP ,:+ QSHYPI 8LI XSTSPSK] YWIH MW XLI LEPJFVMHKI VIWSRERX 00'' GSRZIVXIV 8S VIHYGI )1- EW [IPP EW W[MXGLMRK PSWWIW ^IVS ZSPXEKI W[MXGLMRK >:7 SJ XLI 137*)87 MW ETTPMIH 8LI (' MRTYX ZSPXEKI MW GSRZIVXIH F] XLI LEPJ FVMHKI W[MXGLIW MRXS E FPSGO ZSPXEKI [MXL E HYX]G]GPI SJ   8LI 00'' GMVGYMX LEPJFVMHKI GMVGYMX ERH XVERWJSVQIV GSRZIVXW XLMW FPSGO ZSPXEKI MRXS E WMRYWSMHEP GYVVIRX XLVSYKL MXW GSQTSRIRXW ERH XLYW E WMRYWSMHEP ZSPXEKI EGVSWW XLI XVERWJSVQIVW TVMQEV] 0T 8LMW ZSPXEKI MW VIJPIGXIH XS XLI WIGSRHEV] SJ XLI XVERWJSVQIV [LIVI XLI LMKL ZSPXEKI MW VIGXMJMIH ERH WQSSXLIH SYXTYX WIGXMSR

-RTYX WYTTP] :&

,EPJ &VMHKI GMVGYMX

8VERWJSVQIV

3YXTYX WIGXMSR

%&0 :K ),8:K :*SG:*SG

3:4 GMVGYMX 3:4 8)% 'SRXVSPPIV *IIHFEGO

(%*

),8 EHNYWX 6ILX

323**

3RSJJ GMVGYMX ,:+ QSHYPI

*MKYVI  *YRGXMSREP FPSGO HMEKVEQ 8LI SYXTYX ZSPXEKI MW QIEWYVIH EX ER EY\MPMEV] [MRHMRK SJ XLI XVERWJSVQIV 3:4 ;LIR XLMW ZSPXEKI FIGSQIW XSS LMKL <VE] [MPP SGGYV ERH XLI GSRZIVXIV QYWX FI W[MXGLIH SJJ 8LMW MW GEPPIH 3ZIV :SPXEKI 4VSXIGXMSR 3:4 (YI XS XLI XVERWJIV GLEVEGXIVMWXMG SJ XLI 00'' GSRZIVXIV ERH PMQMXEXMSR SJ W[MXGLMRK JVIUYIRG] RS PSEH STIVEXMSR MW TSWWMFPI (YI XS XLI QMRMQEP W[MXGLMRK JVIUYIRG] XLIVI MW EPWS SZIV TS[IV TVSXIGXMSR ),8 ZSPXEKI JIIHFEGO MW YWIH JSV WXEFMPMWEXMSR ),8 ZSPXEKI GER FI EHNYWXIH FIX[IIR  ERH  O: 7II JMKYVI  ERH XEFPI FIPS[ ),8 ZSPXEKI     6ILX XS KVSYRH / / 1

Philips Semiconductors

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Application Note AN00013

5.


CIRCUIT DESCRIPTION
&EWMG GMVGYMX

*MKYVI  WLS[W XLI FEWMG GSRJMKYVEXMSR SJ XLI 00'' GSRZIVXIV YWIH MR XLI ,:+ QSHYPI 8LMW VITVIWIRXW XLI FPSGOW D,EPJ FVMHKI GMVYMX
 D8VERWJSVQIV
ERH D3YXTYX WIGXMSR
SJ JMKYVI 
VB+

),8 'S\ XVERWJSVQIV ERH VIGXMJMIV

high side gatedrive

Q1 EHT

,EPJFVMHKI MRZIVXIV
Q2 low side gatedrive

T1 L1

C2 1:N C1 Cdv C3 Rload

*MKYVI  &EWMG 00'' GMVGYMX -RZIVXIV WIGXMSR

'68  XYFI 

7II JMKYVI  5 ERH 5 EVI XLI LEPJFVMHKI W[MXGLIW SJ XLI MRZIVXIV 'ETEGMXSV ' ERH ' MR TEVEPPIP JSVQ XLI (' FPSGOMRK GETEGMXSV 8SKIXLIV [MXL 0 ERH XLI QEKRIXMWMRK MRHYGXERGI SJ XLI LMKL ZSPXEKI XVERWJSVQIV 8 XLI] JSVQ XLI JMVWX 0' WIVMIW VIWSRERGI GMVGYMX 8LI TVMQEV] QEKRIXMWMRK MRHYGXERGI SJ XLI LMKL ZSPXEKI XVERWJSVQIV 8 MR TEVEPPIP [MXL XLI WIVMIW MRHYGXERGI 0 XSKIXLIV [MXL XLI VIJPIGXIH TEVEWMXMG WIGSRHEV] XVERWJSVQIV GETEGMXERGI JSVQ XLI WIGSRH 0' TEVEPPIP VIWSRERGI GMVGYMX 8LI GETEGMXSV 'HZ MW XLI HZHX PMQMXMRK GSQTSRIRX [LMGL VIHYGIW XLI 7;-8', 3** PSWWIW ERH XLIVIJSVI )1- F] E TVSTIV HZHX 8LI GMVGYMX MW HIWMKRIH XS [SVO MR XLI MRHYGXMZI QSHI [MXL ^IVSZSPXEKI W[MXGLMRK 3YXTYX WIGXMSR 8LI VIWSRERX GYVVIRX XLVSYKL XLI XVERWJSVQIV 8 TVSHYGIW E ZSPXEKI XLEX MW VIJPIGXIH EW E LMKL ZSPXEKI EGVSWW XLI WIGSRHEV] WMHI SJ 8 8LMW ZSPXEKI MW VIGXMJMIH ERH WQSSXLIH F] XLI XVERWJSVQIVW TEVEWMXMG GETEGMXSVW 'S\ ,MKL :SPXEKI 6IGXMJMIV 6PSEH ERH ' VITVIWIRX XLI XYFI PSEH &RQWURO VHFWLRQ 'SRXVSP MW HSRI [MXL XLI 8)% VIWSRERX GSRXVSPPIV 7II TEVEKVETL  JSV QSVI HIXEMPW

10

Philips Semiconductors

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Application Note AN00013

0' TEVEPPIP VIWSRERGI JS!  O,^ RS PSEH

),8 PIZIP  O:

RSQMREP PSEH  % JYPP PSEH  %

JQMR

JRSQ

JQE\

*MKYVI  8VERWJIVJYRGXMSR SJ XLI 00'' GSRZIVXIV ),8 ZSPXEKI XVERWJIV *MKYVI  KMZIW XLI X]TMGEP XVERWJIVJYRGXMSR MR H&
W SJ XLI 00'' GSRZIVXIV FIX[IIR SYXTYXZSPXEKI VIJPIGXIH XS XLI TVMQEV] SJ XLI LMKL ZSPXEKI XVERWJSVQIV ERH MRTYX ZSPXEKI RSQMREP $: EX RSQMREP %$O:$JRSQ JYPP % ERH RS PSEH 8LI TEVEPPIP VIWSRERGI TSMRX MW GPIEVP] ZMWMFPI *SV ^IVS ZSPXEKI W[MXGLMRK XLI [SVOMRK TSMRXW SJ XLI GSRZIVXIV QYWX PMI EFSZI FYX JSV LMKL IJJMGMIRG] GPSWI XS XLI WIGSRH XST MRHYGXMZI STIVEXMSR SJ XLI XVERWJIV JYRGXMSR *MKYVI  MR GLETXIV  KMZIW XLI IJJMGMIRG] EW E JYRGXMSR SJ XLI SYXTYX TS[IV %X JYPP PSEH XLI GSRZIVXIV
W SYXTYXZSPXEKI LEW HIGVIEWIH [MXL VIWTIGX XS XLI SYXTYX ZSPXEKI EX RSQMREP PSEH FIGEYWI SJ XLI XVERWJIVJYRGXMSR 8LI W[MXGLMRK JVIUYIRG] QYWX HIGVIEWI XS JQMR MR SVHIV XS QEMRXEMR XLI WEQI SYXTYX ZSPXEKI HMJJIVIRGI % %X RS PSEH XLI [SVOMRK TSMRX W[MXGLIW XS[EVHW JQE\ LMKLIV JVIUYIRG] MR SVHIV XS QEMRXEMR XLI WEQI SYXTYX ZSPXEKI 8LI JSPPS[MRK ETTVS\MQEXIH HIWMKR JSVQYPEW GER FI YWIH

11

Philips Semiconductors

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Application Note AN00013

;LIR YWMRK SYXTYX TIEOTIEO VIGXMJMGEXMSR XLI JSPPS[MRK ETTVS\MQEXIH JSVQYPE JSV XLI XVERWJSVQIV VEXMS 2 MW ZEPMH

N=

2.VEHT  [LIVI 1 MW XLI XVERWJIVJYRGXMSR WII ETTIRHM\  ERH :& XLI MRTYX WYTTP]ZSPXEKI SJ XLI QSHYPI (VB + ).M

;LIR XLI QE\MQYQ SYXTYX TS[IV SJ XLI GSRZIVXIV MW ORS[R XLI QMRMQYQ KEMR 1 GER FI HIVMZIH [MXL LIPT SJ XLI IUYMZEPIRX PSEH VIWMWXERGI JSVQYPE Rload =

2S[ XLI QMRMQYQ 2 GER FI GLSWIR JSV XLI ,MKL :SPXEKI XVERWJSVQIV MR SVHIV XS KIX XLI VIUYMVIH ZEPYI SJ XLI LMKL ZSPXEKI  O: RSQMREP 8LI HIWMKR TVSGIHYVI EW [IPP EW XLI JSVQYPEW EVI KMZIR MR ETTIRHM\  7XEVXYT 3YXTYX ZSPXEKI %X JMVWX WXEVXYT XLI SYXTYX GETEGMXSVW LEZI XS FI GLEVKIH 8LI GSRZIVXIV STIVEXIW EX XLI QMRMQYQ JVIUYIRG] 8LI QE\MQYQ GLEVKI GYVVIRX MW HIXIVQMRIH F] XLI ETTVS\MQEXMSR SJ I =

2 (VB + ) 2 . .M 2 ERH XLI JSVQYPE JSV XLI XVERWJIVJYRGXMSR 1 2 Pout

JMKYVI  WPSTI  SJ XLI WIGSRHEV] KIRIVEXIH LMKL ZSPXEKI GER RS[ FI GEPGYPEXIH YWMRK XLI XSXEP SYXTYX GETEGMXERGI *MKYVI  ERH  KMZI XLI KIRIVEXMSR SJ XLI ),8 HYVMRK XLI WXEVXYT TLEWI 8LI WIGSRH WPSTI  MW HIXIVQMRIH F] XLI XMQI GSRWXERX SJ XLI JIIHFEGO GETEGMXSV ERH JIIHFEGO VIWMWXSV SJ XLI ),8 XS XLI 8)% 'SRXVSP PSST 8LI ,:+ YRMX YWIW LMKL MQTIHERGI ZSPXEKI JIIHFEGO JSVQIH F] E JVIUYIRG] MRHITIRHIRX HMZMHIV ' 6 ERH ' 6 *SV E PS[ WXEXMG IVVSV   XLI STIR PSST KEMR QYWX FI LMKL :SPXEKI SZIVWLSSX HYI XS E PSEH WXIT MW LEVHP] EPPS[IH 8LI ,:+
W GSRXVSP PSST MW STXMQEP HIWMKRIH XS QEXGL XLIWI VIUYMVIQIRXW &SHI TPSXW SJ XLI GSRXVSP PSST GER FI JSYRH MR GLETXIV  *MKYVI  KMZIW XLI ZSPXEKI VIWTSRWI XS E PSEH WXIT SJ   % &ERH[MHXL MW PMQMXIH XS ETTVS\MQEXIP]  O,^  8)% GSRXVSPPIV

Vb +  8LI JMVWX ZSPXEKI WPSTI WII 2.N . min .L1

8LI VIEHIV MW VIJIVVIH XS XLI HEXE WLIIXW SJ XLI 8)% VIWSRERX GSRXVSPPIV IWTIGMEPP] JMKYVI  8LI 8)% MW E LMKL ZSPXEKI GSRXVSPPIV YWIH JSV GSRXVSP SJ XLI ,:+ ^IVS ZSPXEKI W[MXGLMRK VIWSRERX GSRZIVXIV &IWMHIW XLI HVMZI JYRGXMSR XLI -' EPWS MRGPYHIW XLI PIZIPWLMJX GMVGYMX XLI GYVVIRX GSRXVSPPIH SWGMPPEXSV E PEXGLIH WLYX HS[R JYRGXMSR TMR  'T YWIH JSV SZIVZSPXEKI TVSXIGXMSR ERH E XVERWGSRHYGXERGI IVVSV EQTPMJMIV YWIH JSV GSRXVSP SJ XLI ),8 8LI GSRXVSPPIV MW MQTPIQIRXIH MR : &'( TS[IV PSKMG TVSGIWW (YI XS HIPE] MR XLI GMVGYMX EX LMKLIV SWGMPPEXSV JVIUYIRGMIW "  O,^ JMKYVI  SJ XLI HEXE WLIIXW QYWX FI YWIH JSV HIXIVQMREXMSR SJ XLI VIWMWXSV ZEPYIW JSV GSRJMKYVEXMSR SJ XLI 8)% GSRXVSPPIV 8LI QMRMQEP JVIUYIRG] MW JMVWX GLSWIR -R XLI ,:+ ETTPMGEXMSR XLI QMRMQEP LEPJFVMHKI JVIUYIRG] MW  O,^ 8LI SWGMPPEXSVJVIUYIRG] MW XLYW  O,^ 8LI HIWMKR TVSGIHYVI MW EW JSPPS[W
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Application Note AN00013

qvius

*MKYVI  SJ XLI 8)% HEXEWLIIX KMZIW JSV XLI QIEWYVIH JVIUYIRG] SJ  O,^ E GLEVKI GYVVIRX SJ  % *SV E GETEGMXSV 'J SJ  T* EX TMR 'J MRWXIEH SJ  T* E HS[RWGEPIH GYVVIRX SJ  % MW HIXIVQMRIH  8LMW

GYVVIRX MW HIXIVQMRIH F] XLI JSPPS[MRK JSVQYPE I rs1 = !

2.4  8LMW KMZIW E VIWMWXSV 6 FIX[IIR TMR : R f min

t

st

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2.4  8LI HMWGLEVKI GYVVIRX MW WGEPIH F] JMKYVI  SJ XLI HEXEWLIIX SJ XLI 8)% GSRXVSPPIV Rdt

-X JSPPS[W RS[ XLEX JSV E HIEHXMQI JVSQ LMKL XS PS[ LEPJFVMHKI ZSPXEKI EX QE\MQEP LEPJFVMHKI JVIUYIRG] SJ  RW -JW MW HS[RWGEPIH XS  Q%   Q% 8LMW KMZIW E 6HX SJ ETTVS\MQEXIP] O 8LI WXEVXYT TLEWI KYEVERXIIW XLI TVSTIV GLEVKMRK SJ XLI FSSXWXVET GETEGMXSV F] W[MXGLMRK XLI PS[WMHI 137*)8 SR ERH LMKLWMHI 137*)8 SJJ [LIR IRXIVMRK : WYTTP] ZSPXEKI SJ XLI GSRXVSPPIV X]TMGEP 8LI SYXTYX ZSPXEKI SJ XLI IVVSV EQTPMJMIV MW OITX EX E ZSPXEKI SJ  : XS WXEVX W[MXGLMRK EX EFSYX  SJ XLI QE\MQEP JVIUYIRG] 8LMW WXEXI MW QEMRXEMRIH YRXMP XLI WXEVXPIZIP SJ : X]TMGEP SJ XLI WYTTP] ZSPXEKI :HH MW VIEGLIH &IPS[ : X]TMGEP EX TMR 7( XLI GSRXVSPPIV IRXIVW XLI WLYXHS[R WXEXI 8LMW WXEXI MW YWIH JSV SZIVZSPXEKI TVSXIXMSR 8LI SRP] [E] XS PIEZI XLMW WXEXI MW XS PS[IV XLI :HH VIWIX WYTTP] XS  : X]TMGEP &IPS[  ZSPX SR XLI :HH TMR XLI GSRXVSPPIV WXSTW SWGMPPEXMRK YRHIV ZSPXEKI PSGOSYX

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Application Note AN00013

8LI SRSJJ GMVGYMX SJ JMKYVI  GPEQTW XLI :HH ZSPXEKI FIPS[ XLI WXEVXYT ZSPXEKI : QMRMQEP  SJ XLI 8)%  [LIR XLI SRSJJ ZSPXEKI MW FIPS[  : 3** 78%8) ;LIR  : MW ETTPMIH XS XLI SRSJJ GMVGYMX ERH XLI MRTYX ZSPXEKI SJ XLI YRMX MW : XLI 8)% IRXIVW XLI 32 78%8) ERH XLI GYVVIRX JSV XLI :(( TMR MW HIPMZIVIH F] XLI HZHX WYTTP] GSRRIGXIH XS LEPJFVMHKI QMHTSMRX  3ZIVZSPXEKI TVSXIGXMSR 3:4
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8LI ),8 ZSPXEKI MW QIEWYVIH XLVSYKL ER EY\MPMEV] [MRHMRK :  SR XLI LMKL ZSPXEKI XVERWJSVQIV 8LMW ZSPXEKI MW TIEO VIGXMJMIH ERH WQSSXLIH %X E RSQMREP ),8 SJ  O: XLI ZSPXEKI SR XLI EY\MPMEV] [MRHMRK MW : -R XLMW GEWI XLI ZSPXEKI SR TMR 'T TMR  SJ XLI 8)% MW PS[  ZSPX ;LIR ),8 FIGSQIW "  O: HERKIV SJ <VE] XLI ZSPXEKI SR XLI WLYX HS[R TMR FIGSQIW  : ERH XLI GSRXVSPPIV WLYXW HS[R 8LMW ZSPXEKI MW HIXIVQMRIH EW JSPPS[W WII GLETXIV  'MVGYMX (MEKVEQ

Vaux (max) = (
[MXL

(Vz + Vbe ) (V + Vbe ) + (h fe + 1) I b ) R3111 + (V z + Vbe ) + ( z + I b )( R3106 + R3112 ) R3110 R3110

:^! ^IRIVZSPXEKI SJ > :FI!FEWIIQMXXIV ZSPXEKI SJ 86 ,JI!('GYVVIRX KEMR SJ 86 &EWIGYVVIRX -F MW ^IVS MR RSQMREP GSRHMXMSR  O: ERH GER FI GEPGYPEXIH MR TVSXIGXMSR WXEXI " O: [LIR ZSPXEKI EGVSWW 6 MW  ZSPX *SV WEJIX] VIEWSRW <VE] XLI SRP] [E] XS VIWIX XLMW QSHI MW XS YRTPYK XLI WIX  3ZIVPSEH ERH RS PSEH TVSXIGXMSR

;LIR SYXTYX GYVVIRX MRGVIEWIW XLI GSRZIVXIV XVMIW XS QEMRXEMR E GSRWXERX SYXTYX ZSPXEKI F] HIGVIEWMRK XLI LEPJ FVMHKI JVIUYIRG] ,S[IZIV XLI QMRMQYQ JVIUYIRG] MW JM\IH 8LIVIJSVI XLI QE\MQYQ SYXTYX TS[IV MW EPWS JM\IH ;LIR GYVVIRX MRGVIEWIW XLI SYXTYX ZSPXEKI HVSTW EYXSQEXMGEPP] EGGSVHMRK XS JMKYVI  [MXL E JEGXSV % ;LIR XLI PSEH MW VIQSZIH XLI GSRZIVXIV XVMIW EKEMR XS QEMRXEMR E GSRWXERX SYXTYX ZSPXEKI F] MRGVIEWMRK XLI LEPJ FVMHKI JVIUYIRG] %KEMR LS[IZIV XLIVI MW E QE\MQEP JM\IH JVIUYIRG] 8LIVIJSVI XLI GSRZIVXIVW QMRMQYQ TS[IV MW EPWS JM\IH *MKYVI  KMZIW WGLIQEXMGEPP] XLI XVERWMXMSRW FIX[IIR XLI TVSXIGXMSR WXEKIW

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Application Note AN00013

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Application Note AN00013

0 .9 0 .8 0 .7 Efficiency 0 .6 0 .5 0 .4 0 .3 0 .2 0 .1 0 0 10 20 P ow er [W ] 30 40

*MKYVI  )JJMGMIRG] EW E JYRGXMSR SJ XLI SYXTYX TS[IV JSV RSQMREP MRTYX ZSPXEKI SJ : 8IQTIVEXYVI QIEWYVIQIRXW $ 8EQFMIRX !  ' $ 4MRTYX!; $ 4SYXTYX!; XMQI  LSYVW 8GSVI r,: XVERWJSVQIV !  ' " 8 !  ' 8GSVI r0W !  ' " 8 !  ' 8MG 8)%  !  ' " 8 !  ' 8QSWJIX WSPH NSMRXW !  ' " 8 !  ' 8QSWJIX FSH] !  ' " 8 !  '

*MKYVI E 8]TMGEP [EZIJSVQW :MRTYX$: -PSEH$% :LEPJFVMHKI  -XVERWJSQIV 

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Application Note AN00013

:  QW

*MKYVI  0SEH WXIT VIWTSRWI :MRTYX$: -PSEH$ %%  :SYXTYX$O: 

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Application Note AN00013

*MKYVI  &SHI TPSX GSRXVSP PSST [MXL -PSEH$% EX :MRTYX$:

*MKYVI  &SHI TPSX GSRXVSP PSST [MXL -PSEH$% EX :MRTYX$:

18

Philips Semiconductors

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Application Note AN00013

*MKYVI  &SHI TPSX GSRXVSP PSST [MXL -PSEH$Q% EX :MRTYX$:

19

Philips Semiconductors

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Application Note AN00013

7.

CIRCUIT DIAGRAM

*MKYVI  7GLIQEXMG SJ XLI ,:+ YRMX

20

Philips Semiconductors

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Application Note AN00013

8. LAYOUT CONSIDERATIONS
% VIJIVIRGI MW QEHI XS  8LI KVSYRH PE]SYX WLEPP GSRWMWX SJ SRI XVEGO -X WXEVXW EX XLI I\XIVREP GSRRIGXSV < ERH WXSTW EX XLI 8)% (YI XS LMKL H:HX MR XLI GMVGYMX ' ERH XLIVIJSVI XLI VMWO SJ GETEGMXMZI GSYTPMRK XS[EVHW LMKL MQTIHERGIW XLI EVIE GEVV]MRK XLMW WPSTI MW VIHYGIH ERH PEMH EW JEV EW TSWWMFPI JVSQ XLI 8)% ERH WIRWMXMZI XVEGIW 8LI GYVVIRX JVSQ XLI TS[IV GSQTSRIRXW *)8 H:HX GETEGMXSV 0'FVMHKI WLEPP FI GSPPIGXIH ERH WLSVXIH HMVIGXP] XS MXW HIGSYTPMRK GETEGMXSVW 8LI SRP] GSRRIGXMSR XS KVSYRH TMR  4+2( WLEPP FI EW GPSWI EW TSWWMFPI XS XLI 8)% %HH WIVMIW VIWMWXERGI MR XLI WYTTP] PMRIW 0 XS TVIZIRX VIWSRERGI GYVVIRXW VYRRMRK XLVSYKL XLI ),8 SYXTYX SV KVSYRH [MVMRK +MZIR XLI LMKL EXXIRYEXMSR JVSQ ),8SYXTYX XS JIIHFEGO EHHMXMSREP 6*JMPXIVMRK GPSWI XS XLI 8)% SR TMRW  - IVVSV EQTPMJMIV  - IVVSV EQTPMJMIV ERH  7( MW EHZMWIH 'SRRIGX [MVMRK EX SRI WMHI SJ XLI 4'& %W E VIWYPX RS SV ZIV] WQEPP GSQQSR QSHI GYVVIRXW [MPP JPS[ XLVSYKL XLI 4'& KVSYRH %HH 6' JMPXIVMRK MR JVSRX SJ WIRWMXMZI TMRW 'SRWMHIV XLEX SJXIR GSRXVSP FERH[MHXL GER FI VIPEXMZIP] WQEPP %HH WIVMIW VIWMWXSVW MJ XLI JSVQIV JMPXIVMRK MW RSX WYJJMGMIRX 8LIWI VIWMWXSVW JMPXIV EPSRK [MXL XLI SRGLMT MRTYX GETEGMXERGI 8LI GSTTIV TEXXIVR JMKYVI  SJ XLI 4'& ERH 4'&GSQTSRIRX ZMI[ JMKYVI  ERH  LEZI FIIR EHHIH XS XLMW ETTPMGEXMSR RSXI EW E VIGSQQIRHIH PE]SYX +MZI GMVGYMX PSSTW XLIMV S[R VIXYVR TEXL 1EOI WYVI XLEX SXLIV GYVVIRXW GERRSX JPS[ XLVSYKL XLEX TEXL

21

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Application Note AN00013

*MKYVI 

'SQTSRIRX ZMI[ SJ WSPHIV WMHI 4'&

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Application Note AN00013

*MKYVI  'SQTSRIRX ZMI[ SJ GSQTSRIRX WMHI 4'&

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Application Note AN00013



2#465 .+56 *8)

Component C2001 C2003 C2004 C2006 C2007 C2008 C2011 C2014 C2016 C2017 C2022 C2023 C2024 C2025 C2026 C2030 C2100 C2101 C2102 D6001 D6002 D6006 D6007 IC7001 J1 J2 J4 L5001 L5003 R3002 R3004 R3005 R3009

Shape C1206 MKP418 C1206 C1206 MKP418 C0805 C1206 C1206 C0805 C0805 C1206 C1210 C1210 C1210 C1210 C0805 C0805 C0805 C0805 SOT23 SOD87 SOD91M SOD91M SOT109A J10MM J10MM J10MM TDKCHOKE EF20 R0805 R0805 R0805 R0805

Type 220NF/25V 12NF/250V 1UF/25V 1NF/500V 12NF/250V 47PF/50V 1NF/500V 1NF/500V 1UF/16V 33NF/25V 330PF/50V 220NF/50V 220NF/50V 220NF/50V 220NF/50V 4N7/50V-X7 10PF/50V-N 100PF/50V 100NF/25V BAS16 BYD57J BYD33J BYD33J IC-RESONIC jumper jumper jumper 470UH-TAIO EF20V-150UH 0E-RC11-5 82K-RC11-5 68K-RC11-5 0E-RC11-5

Component R3011 R3012 R3014 R3015 R3016 R3017 R3018 R3019 R3020 R3021 R3022 R3023 R3025 R3026 R3027 R3028 R3029 R3100 R3104 R3105 R3106 R3107 R3108 R3109 R3110 R3111 R3112 R3113 R3114 TR7101 TR7102 TR7103 TR7105 TR7106 Z6101 Z6102

Shape R0805 R0805 R0805 POTM R0805 R1206 R0805 R0805 R0805 R1206 R0805 R1206 R0805 R0805 R0805 R0805 R0805 R0805 R0805 R0805 R1206 R0805 R0805 R1206 R0805 R0805 R1206 R0805 R1206 TO220 TO220 SOT23 SOT23 SOT23 SOT23 SOT23

Type 0E-RC11-5 56K-RC11-5 0E-RC11-5 5K-3362P-1 22K-RC11-5 0E-RC11-5 820K-RC11 39K-RC11-5 0E-RC11-5 120K-RC11-5 9K1K-RC01 120K-RC11-5 9K1-RC11-5 100K-RC11-5 12K-RC11-5 12K-RC11-5 470K-RC11-5 12K-RC11-5 100K-RC11-5 12K-RC11-5 210K-RC02 15K-RC11-5 330K-RC11 0E-RC01-5 18K-RC12-1 2K7-RC12-1 210K-RC02 22E-RC11-5 47E-RC01-5 2SK2810/ST 2SK2810/ST BC848 BC848 BC848C BZX84C6V8 BZX84B6V2

24

Philips Semiconductors

O:; ,-+, :308%+) +)2)6%836 ;-8, 8)% 6)732-' '3286300)6

Application Note AN00013

10.
    

REFERENCES
8IRX + %TTPMGEXMSR MRJSVQEXMSR JSV 8)%8 6IWSRMG ,:+ 470) RS )-)'' 8STW; 8LI ,MKL :SPXEKI +IRIVEXSV -RTEGX :60 ,SWXIXXIV+, 7EZERX '. 7XIJERM 68 (IWMKR SJ *IIHFEGO 'SRXVSP 7]WXIQW  -7&2 1SLER 6SFMRW 9RHIPERH 4S[IV )PIGXVSRMGW -7&20 4VSHYGX 7TIGMJMGEXMSR 8)%  8 4LMPMTW 7IQMGSRHYGXSVW

25

Philips Semiconductors

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Application Note AN00013

APPENDIX 1.

LLCC CIRCUIT DESIGN

8LI VIEHIV MW VIJIVVIH XS JMKYVI  SJ XLMW RSXI &IGEYWI XLI MRTYX SJ XLI GSRZIVXIV MW E ZSPXEKI WSYVGI ERH XLI PSEH FILEZIW PMOI E ZSPXEKI WSYVGI XLI GSRZIVXIV XSTSPSK] QYWX LEZI E ZSPXEKI XS ZSPXEKI GLEVEGXIVMWXMG 8LI 00' XSTSPSK] MW WYMXEFPI JSV XLMW TYVTSWI &IGEYWI E WQEPP XVERWJSVQIV MW TVIJIVVIH XLI W[MXGLMRK JVIUYIRG] QYWX FI LMKL 8LI LMKL ZSPXEKI XVERWJSVQIV MW TSXXIH ERH LIRGI XLI TEVEWMXMG XVERWJSVQIV GETEGMXERGI 'T MW VIPEXMZIP] LMKL %GXYEPP] XLI GSRZIVXIV WLSYPH FI GEPPIH 00'' GSRZIVXIV 8S EGLMIZI ^IVSZSPXEKI W[MXGLMRK YRHIV EPP GMVGYQWXERGIW [MXLSYX I\XIVREP GETEGMXMZI QSHI TVSXIGXMSR XLI [SVOMRK JVIUYIRG] SJ XLI GSRZIVXIV MW GLSWIR EFSZI XLI TEVEPPIP VIWSRERGI JVIUYIRG] 00T ERH 'T 8LI W[MXGLMRK JVIUYIRG] MW WIX XS ETTVS\MQEXIP]  O,^ 8LI TEVEPPIP VIWSRERGI JVIUYIRG] MW WIX XS  O,^ XS KMZI ^IVS ZSPXEKI W[MXGLMRK 8LI WIVMIW VIWSRERGI JVIUYIRG] MW GLSWIR FIPS[ XLI TEVEPPIP JVIUYIRG] EX ETTVS\MQEXIP]  O,^ 8LI JSPPS[MRK JSVQYPEW GER FI YWIH JSV 00'' GSRZIVXIV HIWMKR ERH GSRXVSP PSST HIWMKR 8LI JSVQYPE JSV XLI XVERWJIVJYRGXMSR 1 

M = (1 +

1 Cp (C 2 // C 3) .(1 ( f switch 2 f f f L1 ) )+ .(1 ( 0 ) 2 )) 2 + Q 2 .( switch 0 ) 2 f0 Lp f switch f0 f switch

0 .L1 1 1 . ERH f 0 =  C p MW XLI LMKLZSPXEKI XVERWJSVQIVW VIJPIGXIH Rload 2. L1.(C 2 // C 3) TEVEWMXMG GETEGMXERGI L p MW LMKL ZSPXEKI XVERWJSVQIVW TVMQEV] MRHYGXERGI 0 MW XLI WIVMIW MRHYGXSV f switch MW XLI
-R XLMW JSVQYPE Q = GSRZIVXIVW W[MXGLMRK JVIUYIRG] ERH GSRXVSP TEVEQIXIV JSV XLI 8)%  ' ERH ' EVI XLI (' FPSGOMRK GETEGMXSVW 0 MW XLI WIVMIW MRHYGXSV ;LIR YWMRK SYXTYX TIEOTIEO VIGXMJMGEXMSR XLI JSPPS[MRK ETTVS\MQEXIH JSVQYPE JSV XLI XVERWJSVQIV VEXMS 2 MW ZEPMH N =

ZSPXEKI XVERWJSVQIV ERH MW VIJPIGXIH XS XLI TVMQEV]  R* %X XLI WIVMIW VIWSRERGI f 0 = EVI  R* IEGL

2.VEHT  2 MW ETTVS\MQEXIP]   O: ),8 8LI TEVEWMXMG GETEGMXERGI MW HIXIVQMRIH F] XLI LMKL (VB + ).M

1 1 . !  O,^ ERH 0!, XLI ZEPYIW JSV XLI FPSGOMRK GETEGMXSVW 2. L1.(C 2 // C 3)

8LI VIJPIGXIH PSEH MQTIHERGI XS XLI TVMQEV] SJ XLI XVERWJSVQIV MW ETTVS\MQEXIP] Rload

2 (VB + ) 2 = 2. .M 2 Pout

Pout MW XLI SYXTYX TS[IV SJ XLI LMKL ZSPXEKI KIRIVEXSV 1 MW YWYEPP] GLSWIR GPSWI XS  -R XLI ,:+ 1 MW WIX XS  %X ER SYXTYX TS[IV SJ ; ERH E WYTTP] ZSPXEKI SJ  ZSPX XLI IUYMZEPIRX XVERWJSVQIH PSEH SJ  SLQ GER FI GEPGYPEXIH 5 ERH 0T [MXL JSVQYPE JSV 1 GER RS[ FI HIVMZIH ERH EVI ETTVS\MQEXIP]  ERH , 8LMW MW ER MXIVEXMZI GEPGYPEXMSR
26

Philips Semiconductors

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Application Note AN00013

27