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SHAPER MACHINE
A SHAPER IS A MACHINE TOOL THAT USES RECIPROCATING LINE MOTION OF THE TOOL AND A PERPENDICULAR FEED OF THE JOB OR THE TOOL.
Horizontal Shapers
Vertical Shapers
Push cut
Draw cut
Gear shapers
TOOL HEAD
HYDRAULIC DRIVE
V=
1+
60 1000
1+
m/s
Putting
V= N=
60000 60000
FEED F, IN PLANING, SHAPING AND SLOTTING IS RELATIVE MOVEMENT OF THE TOOL IN A DIRECTION PERPENDICULAR TO PRIMARY CUTTING MOTION PER FULL STROKE , MM/STROKE DEPTH OF CUT D, IS THE THICKNESS OF LAYER REMOVED IN ONE CUT
EXAMPLE
ESTIMATE THE TIME REQUIRED TO MACHINE A CAST IRON SURFACE 275 MM LONG AND 100 MM WIDE IN ONE CUT USING A CUTTING SPEED OF 0.33 M/S AND A FEED RATE OF 0.25MM PER STROKE ON A SHAPER WITH A CUTTING-TORETURN TIME RATIO OF 3/2. THE AVAILABLE RAM STROKE ON THE MACHINE ARE 28,40,60 AND 90 STROKES/MIN. L = 300 MM C = 3/5
N = 39.6 STROKE/MIN
NO. OF STROKE NEEDED = 400 STROKES T = 10 MIN
EXAMPLE
THE 350X200 MM FACE OF A C. I. BLOCK 350X200X100 MM IS TO BE ROUGH MACHINED USING H. S. S. TOOL ON A CONVENTIONAL CRANK SHAPER. ESTIMATE THE MACHINING TIME ASSUMING AN AVERAGE CUTTING SPEED OF 0.33 M/S AND A FEED RATE OF 0.5 MM/STROKE. THE CUTTING TIME TO RETURN TIME RATIO IS 3:2 AND THE RAM CYCLES AVAILABLE ON THE SHAPER ARE 28, 40, 60 AND 90 CYCLES PER MINUTE.
APPLICATION OF SHAPER
EXTERNAL AND INTERNAL KEY WAYS HELICAL GROOVES GEARS RACKS DOVETAILS T-SLOTS OTHER MISCELLANEOUS SHAPES
SLOTTING MACHINE
A SLOTTER SHAPER. IS NOTHING BUT VERTICAL
THE MAIN DIFFERENCE IS RAM MOVEMENT, WHICH IS IN VERTICAL DIRECTION, WHEREAS IN SHAPER IT IS HORIZONTAL.
TOOL HOLDER
TYPES OF SLOTTERS
CAM MACHINING
MACHINING SLOTS, KEYWAYS AND GROOVES
SHAPER ATTACHMENTS
SLOTTER ATTACHMENTS
SUCH SIMPLE AND LOW COST ATTACHMENT IS MOUNTED ON THE HORIZONTAL SPINDLE FOR PRODUCING KEYWAYS AND CONTOURED SURFACE REQUIRING LINEAR TRAVEL OF SINGLE POINT TOOL IN MILLING MACHINE WHERE SLOTTING MACHINE AND BROACHING MACHINE ARE NOT AVAILABLE. THERE ARE SEVERAL OTHER POSSIBLE ATTACHMENTS WHICH CAN BE USED FOR SOME SPECIFIC APPLICATION NOT INCLUDED IN THE BASIC RANGE OF A PARTICULAR MACHINE TOOL.
NEW
ATTACHMENTS
CAN
ALSO
BE
PLANER MACHINE
A COMMON PLANER IS A MACHINE TOOL DESIGNED TO MACHINE METAL BY COMBINING THE LINE MOTION OF A JOB AND THE PERPENDICULAR FEED OF THE TOOL.
DRIVE MECHANISM
HYDRAULIC DRIVE
PLANER ATTACHMENTS
Contour forming attachment Other attachments Rotary tool driver attachments Hydraulic tracer control type attachments Milling and grinding attachments