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WWIgloA4_wtrRM_130315 1 3/18/13 10:33 AM
FLYING
HIGH
October-November 2013
Heathrows Reed Bed
Treatment Takes Off
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Colombia spearheads UV
changeover in Latin America
SWCC to make Saudi Arabia
king of solar desalination
Does China hold the answer to
Jamaicas leaky water assets?
1310WWI_C1 1 11/6/13 4:38 PM
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Power options include 115 or 230 VAC, 50/60 Hz.
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1310WWI_C2 2 11/6/13 3:15 PM
RAINWATER HARVESTING 20
With the right collection and treatment, rainwater is being
used to supplement potable supplies. Heres how.
ULTRAVIOLET TREATMENT (UV) 25
Tolu, Colombia is to take delivery of the countrys frst open
channel UV system for municipal wastewater treatment. Will
this be enough to change a region historially set on chemical
treatment?
INDUSTRIAL WATER MANAGEMENT 30
TOCs away for reed bed treatment: major UK airport
Heathrow demonstrates how upgrading its wetlands is
helping to treat challenging stormwater.
GROUNDWATER 33
Kenya made the headlines when over 200 billion cubic metres
of water was discovered using advanced mapping software.
What could this mean for water scarcity across Africa?
T E C H N O L O G Y R O U N D U P
PUMPS, MOTORS & DRIVE SYSTEMS 50
Clear bromine feeder from Neptune; repeat order for NOV
Monos EZstrip pump at AB Produce; Blue-White Industries
introduces single layer injection molded PVDF diaphragm
for metering pumps; updated MEC-MG pump range from
Caprari and single stage coupled process pump from Sulzer.
P R O D U C T R E V I E W
ION EXCHANGE & FILTRATION SYSTEMS 51
UF membranes from GE for SWRO pretreatment; RO/ion
exchange showcased by LANXESS in Amsterdam; hollow
fer product line launched by Koch Membrane Systems and
modular, pre-engineered UF membrane system launched by
Siemens Water Technologies.
R E G U L A R S
EDITORS NOTE 4
NEWS 6
TECHNOLOGY ROUNDUP 50
PRODUCT REVIEW 51
DIARY /AD INDEX/WEB PROMO 52
U P F R O N T
LEADER FOCUS 10
SWCCs governor, H.E. Dr Abdulrahman Al-Ibrahim speaks
exclusively to WWi magazine about the Kingdom of Saudi
Arabias plans to increase solar powered desalination.
THE BIG QUESTION 16
Following the launch of Canadas and Europes nutrient
recovery facilties, we ask a panel of experts: What operational
benefts and political motivation could help persuade utilities
to instal nutrient recovery systems?
R E G I O N A L S P O T L I G H T
JAMAICAS WATER - FAR FROM A RUNAWAY SUCCESS 36
Despite boasting some of the worlds top athletes, Jamaicas
water sector is far from record breaking. Heres why.
WIFIA: A BRIDGE OVER THE US FINANCIAL GAP? 40
With the US requiring billions of dollars to fx leaking
infrastructure, could WIFIA funds be the needed stimulus?
FRACKING: WASTEWATER CHALLENGES 44
With water heavy hydraulic fracking expanding across the
US, are centralised treatment sites the answer for treatment?
THE RESOURCE RECOVERY MOVEMENT 47
An EPA blueprint could help turn traditional wastewater
plants into a new generation of nutrient recovery centres.
CONTENTS OCTOBER-NOVEMBER 2013
10
25
30
OCTOBER-NOVEMBER 2013 WWINTERNATIONAL.COM 1
T E C H N O L O G Y C A S E S T U D I E S
1310WWI_1 1 11/6/13 3:25 PM
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1310WWI_2 2 11/6/13 3:25 PM
OCTOBER-NOVEMBER 2013 WWINTERNATIONAL.COM 3
Publisher Timm Dower
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Production Manager Rae Lynn Cooper
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1310WWI_3 3 11/6/13 3:25 PM
WWINTERNATIONAL.COM OCTOBER-NOVEMBER 2013 4
EDITORS NOTE
RESOURCE RECOVERY:
A REVOLUTION OR RISK?
Following Canada and the US in the summer, Europe is set to open its
frst resource recovery facility. What will it take for other utilities to
make the jump and turn water plants into fertilizer production centres?
Tom Freyberg, Chief Editor
Follow on
he start of the winter months here at WWi HQ has not only brought with it a furry
of customary terrible weather, but a manic travel schedule for most of our team.
From Bangkok, Thailand, to Tianjin, China and next Amsterdam in the Netherlands
the show season really has woken up and kicked in from its summer lull.
For those of you who attended the IDA World Congress in Tianjin, you may agree
that the event reaffrmed the potential opportunities in Asias economic dragon
but also highlighted the dangers. As you can read from the analysis (page eight),
membrane manufacturers are being cautious. The government has mandated
that within its planned network of desalination plants, 70% of the equipment
(membranes, pumps etc) used must be manufactured domestically.
Moving on quickly before we delve too deep into a China-based conversation,
WWi has reported on the use of reed beds in Hungary and an Oman installation
to treat oil-polluted water. The UK is not being left behind. As you can see from
the cover, in this issue we look at how Heathrow airport is seeing the benefts of
upgrading its existing wetland treatment systems (page 30).
Nutrient recovery is one phrase were hearing more of in the industry. At the
time of WWi going to print, what was being classed as Europes frst full nutrient
recovery plant was opened. Utility Thames Water is expected to save 200,000 a year
which it formerly spent on chemical dosing to clear struvite at the Slough site. The
announcement follows the opening of the Canadas frst nutrient recovery plant in
Saskatoon in the summer.
I believe that the understanding of a potential looming phosphorus crisis is
becoming wider known. A key ingredient in fertilizer, phosphorus, is crucial to grow
food. Yet forecasts suggest that mineable reserves of phosphorus, in countries like
Morocco, the US and China, could be depleted in 100 years. Some experts believe a
peak for phosphorus could occur as early as the mid-2030s.
Therefore the new nutrient recovery facilities in Canada and the UK are a
welcome relief to take nutrients such as phosphorus from the very wastewater
we produce. Yet they raise one question: if nutrient recovery saves utilities money,
and cuts expensive overseas supply of fertilizer to grow our crops, why arent more
doing it? If technically its possible, and fnancially worthwhile, whats the hold up?
WWi brought four experts together (page 16) for this issues Big Question to try
and fnd out more.
Ultimately, water supply and treatment is still a public service. Utilities be can
risk averse as they are dealing with public well-being. Robust, reliable technologies
are always going to be preferred. Yet, the City of Saskatoon and Thames Water will
hopefully show that risk is not always a bad thing and can pay off in the long-term.
T
IF TECHNICALLY
ITS POSSIBLE AND
FINANCIALLY
WORTHWHILE
WHATS THE
HOLD UP?
1310WWI_4 4 11/6/13 3:25 PM
For more information, enter 4 at wwi.hotims.com
1310WWI_5 5 11/6/13 3:25 PM
NEWS
WWINTERNATIONAL.COM OCTOBER-NOVEMBER 2013 6
GEORGIA, US
Siemens and Texas A&M AgriLife have signed agreements for research and
development into effcient and cost effective technology to remove heavy
metals from water and wastewater. A&M AgriLife is said to have developed
a single process unaffected by temperature or pH-levels which can remove
selenium, mercury, zinc, copper, chromium and other heavy metals, as well as
metalloids to meet National Pollutant Discharge Elimination System limits.
WORLD NEWS
INDIA
Xylem has won a contract for
the installation of a biological
wastewater treatment system
in the Indian state of Gujarat.
The company said that it
will be responsible for the
new installation as well
as providing on-going
service and maintenance
for the 700,000 m
3
/day
wastewater treatment plant
for the Jamnagar Municipal
Corporation.
CHILE
Black & Veatch has been selected for a major desalination project at
worlds largest copper mine in Chile. The $3.43 billion Escondida
Water Supply (EWS) project will provide water to support expansion
of mineral production. Black & Veatch explained that its role is
leading the engineering design, procurement, feld inspection and
pre-commissioning for the marine and desalination elements of
the EWS project. Once complete the project will deliver 2.5 m
3
/sec
of water to the mine, which majority-owned and operated by BHP
Billiton.
1
1
4
3
3
BANGLADESH
The Asian Development Bank (ADB)
has approved a $250 million loan to
expand the coverage and quality of
water supplies to nearly 11 million
people in Dhaka, Bangladeshs fast-
growing capital city. According to the
ADB, Dhaka has been drawing heavily
on groundwater, but the current rate of
extraction is no longer sustainable with
the water table falling by 2 to 3 metres
a year. In total the project is expected
to cost nearly $675 million and be
completed by December 2019.
5 ISRAEL
IDE Technologies has
completed work on the
624,000 m/day Sorek
seawater reverse osmosis
plant in Israel, which is now
fully operational. Located
to the south of Tel Aviv, IDE
said that the $400 million
plant is currently supplying
540,000 m/day to Israels
water distribution system.
6
NEW JERSEY
Work is underway to develop
a renewable energy facility at
Middlesex Water Companys
water pollution control plant in
the Village of Ridgewood, New
Jersey. The facility will feature
an anaerobic digester that will
produce biogas for energy
generation. There will also be
the potential to co-digest food
waste.
2
2
1310WWI_6 6 11/6/13 3:25 PM
NEWS
OCTOBER-NOVEMBER 2013 WWINTERNATIONAL.COM 7
CHINA
NanoH2O is to build a 10,000
m
2
manufacturing facility
in Liyang, China at a cost of
around $45 million.
The El Segundo, California
based manufacturer of RO
membranes for seawater
desalination, said that the
facility in China will allow
it to take advantage of the
growing domestic market.
The company added that
China represents 20% of the
worlds population but just
6% of the global fresh water
supply, and plans to increase
its SWRO capacity three-fold
by 2015.
PHILIPPINES
An upgraded wastewater
treatment facility has been
opened in Quezon City,
Philippines. The US$6.15
million facility was funded
by a US$1.32 million grant
under the World Banks
Global Environmental Fund.
The new facility is said to
be able to discharge up to
2,640 m
3
/day of treated
wastewater.
UNITED KINGDOM
In a recently published White Paper, analysts at Bloomberg New Energy
Finance claimed that increasing wastewater charges from 70 to 80 per
year, as proposed by Thames Water to pay for its new 4.1 billion super
sewer, could correspond to a 24% post-tax return on equity invested - more
than three times the average return in UK water assets. The analysts noted
that the project has been controversial environmentally and also because of
the need to raise water bills to fnance it.
BELGIUM
Water pollution caused by
nitrates has decreased in
Europe over the past two
decades, but agricultural
pressures are still putting
water resources under strain,
according to a new report on
the Nitrates Directive by the
European Commission.
However, the research went
on to caution that while the
overall trend is positive,
nitrates pollution and
eutrophication the excess
growth of weeds and algae
that suffocates life in rivers
and seas are still causing
problems in many Member
States.
4
9
9
5
6
VIETNAM
Municipal authorities in
Ho Chi Minh need to issue
policies encouraging private
investment in wastewater
recycling, delegates at a
recent seminar in the city
were told. According to a
report in the Vietnam News,
the city releases a total of
around 1.7 million m
3
/day
of domestic and industrial
wastewater directly into
rivers and canals, badly
polluting the environment.
7
7
SYDNEY
A$10.4 million upgrade to Smeaton
Grange wastewater system in Sydney,
Australia is almost complete. Utility
Sydney Water began construction in
October 2012 with the replacement of
wastewater pumps to increase pumping
capacity of the station. Additionally, a
large emergency wastewater storage
tank was fnished in June this year and
the installation of the new wastewater
pressure main is currently underway
and expected to be completed by the
end of this year.
8
8
12
12
10
10
11
11
1310WWI_7 7 11/6/13 3:25 PM
NEWS
WWINTERNATIONAL.COM OCTOBER-NOVEMBER 2013 8
ANALYSIS
MEMBRANES IN CHINA:
BOOM OR BUST FOR INTERNATIONAL
MANUFACTURERS?
A
head of the IDA World
Congress in Tianjin, there was
an air of excitement about the
desalination markets future growth in
China.
After all, in February 2012, Chinas
State Council announced its 12th Five-
Year Plan (FYP) for desalination. In this,
it established a higher than expected
target of 2.2 2.6 million m
3
/day of
online capacity by 2015. This compares
to less than 1 million m
3
/day today.
And such excitement continued
through the week, with multiple
suppliers and OEMs holding back key
news until the event in China.
Californias Nano H20 kicked
things off by announcing a $45 million
investment into a manufacturing
facility in Liyang, China a city in the
Yangtze River Delta, 250 km west of
Shanghai.
Yet caution continued to remain
over what could be a game-changing
footnote in the FYP. Despite the high
target set by the State Council, a goal
stipulating that 70% of all equipment
used in desalination plants should be
produced in the country is perhaps more
relevant to global suppliers. Potentially
all equipment such as membranes and
pumps in a Chinese desalination plant
will come from China.
Writing in WWi magazine, Khoo Teng
Chye, former CEO of Singapore utility
PUB, believes such a move does not
come as a surprise.
He said its a policy similar to that
used to build up the countrys wind
energy industry a few years ago. In fact,
besides the similarity to the wind energy
industry, the aim of the governments
plan for the Chinese desalination seems
similar to what was achieved in the
areas of rail and aviation.
Surprise or no surprise, the message
is clear: China wants its water produced
by Chinese equipment. By putting its
peg in Chinese soil and establishing a
local manufacturing presence, Nano
H20 has clearly responded to this strict
demand.
Other membrane companies remain
guarded on Chinas potential.
Brett Andrews, president and CEO
of Hydranautics, told WWi: I think
business in China will get more and
more competitive. There are many
Chinese manufacturers coming onto
the scene - some of them are going
international. There are literally
hundreds in China.
The Chinese latest Five Year
Plan calls for an increase in local
membrane technology. So this points
to local competitors and maybe even
shutting out the market in the future
for international players. This is a big
danger for us.
Speaking to WWi magazine, Dr
Graeme Pearce, membrane expert
said: Only one or two [Chinese
membrane manufacturers] have got
into exporting their products. But the
largest membrane makers of China are
quite substantial given the large size of
the Chinese market....I think the system
integrators should be pleased as it
creates another supplier for them.
Western suppliers will fnd that
the technology at these companies
is becoming on a par with the best
technology from the west that day
is fast approaching and has probably
dawned.
On the positive side, the remaining
30% market share for non-domestic
desalination equipment is still a
lucrative amount given the predicted
size of the Chinese market.
IP challenges and competition to
one side, the original intrigue and
skepticism of the Chinese desalination
market remain. And with Chinas
South-North Water Diversion Project
under construction utill potentially 2052;
clean, potable supplies provided by
desalination could be a faster solution to
Chinas water woes.
1310WWI_8 8 11/6/13 3:25 PM
INDUSTRY NEWS
EUROPES FIRST NUTRIENT
RECOVERY FROM WASTEWATER
PLANT OPENS IN UK
WAVE POWERED SWRO PILOT
MOVES FORWARD IN AUSTRALIA
IN BRIEF
Utility Thames Water in
collaboration with Canadian
frm Ostara has opened a 2
million nutrient-recovery
reactor at a wastewater
treatment plant (WWTP) in
Slough, Berkshire.
It is expected to produce
150 tonnes a year of Crystal
Green fertilizer from
effuent entering the works
rich in struvite, a nutrient
compound containing
ammonia and phosphorus.
If left unchecked struvite
settles as a rock-like scale
on pipes at the sewage
works until it clogs them
completely. The reactor forces
phosphorus to settle in the
form of struvite, turning
it into crystalline fertilizer
pellets.
Thames Water is expected
to save up to 200,000 a
year, which it has until now
spent on chemical dosing
to clear pipes of struvite at
Slough. The utility claimed
the operation could help
reduce the UKs reliance on
international imports.
All 138,000 tonnes a year
of the phosphate fertiliser
used in the UK is currently
imported from abroad,
Thames Water said.
Mineable reserves of
phosphorus, in countries
like Morocco, the US and
China, are predicted to be
completely depleted in 100
years, according to some
experts. Others say peak
phosphorus will occur
as early as the mid-2030s,
after which it is expected to
become increasingly scarce
and expensive. Struvite is
know to have scaled pipes as
far back as 300BC.
Wave energy developer,
Carnegie Wave Energy has
completed the Detailed
Design of its wave powered
desalination pilot plant.
The desalination pilot
plant will be integrated
into Carnegies Perth Wave
Energy Project on Garden
Island, Western Australia.
One of the aims of the
pilot is to demonstrate the
production of both power
and freshwater from the
ocean.
The detailed design of
the desalination plant has
been carried out by global
engineering frm GHD, local
Perth-based desalination
manufacturer Mak Water
Industrial and Carnegies
technical team.
The design integrates
operation of Carnegies
CETO technology offshore
with standard reverse
osmosis desalination
technology onshore.
The high pressure pump
of a standard containerised
reverse osmosis (RO) circuit
is driven by a variable
displacement hydraulic
motor installed within the
hydraulic system of the
wave energy facility. When
in operation, the mechanical
energy provided from the
hydraulic circuit of the
wave energy plant is hoped
to reduce or eliminate the
electrical power required for
the high pressure pump in
the RO circuit.
The desalination pilot
project is supported by
AUS$1.27 million in Federal
Government grant funding
from AusIndustrys Clean
Technology Innovation
Program of which $320,000 of
this grant funding has now
been received.
Modern Water partners
with Beijing Green
Beijing Green Science and
Technology will distribute
Modern Waters water trace/
heavy metal and toxicity
monitoring products across
mainland China, Hong Kong
and Macau.
Biosensors developed to
detect endocrine disruptors
A spin-off of the National
Museum of Natural History
in Paris, WatchFrog,
has developed a tool to
identify the presence
of endocrine disrupters
(such as thyroid, estrogen
and adrenocorticotropic
hormones) in wastewater.
Gates invests into FCC
Spanish water treatment
company Aqualias parent
frm, FCC, has had 6% of
its shares bought by a fund
linked to Bill Gates. FCC
is currently undergoing
a corporate revamp and
divestment of 2 billion euros
worth of assets under its new
CEO Juan Bejar.
Desalitech goes to the wire
Desalitech will supply its RO
system to Mid American Steel
and Wires Madill, Oklahoma
facility, to recycle 227 m
3
/day
of wastewater for reuse.
Dr Al-Alshaikh takes over as
new IDA president
Dr. Abdullah Al-Alshaikh,
Deputy Governor for
Planning and Development
of Saline Water Conversion
Corporation (SWCC) in Saudi
Arabia, has been named
President of the International
Desalination Association
(IDA) for the 2013-2015 term.
He has taken over from Dr
Corrado Sommariva from ILF
Consulting Engineers.
NEWS
WWINTERNATIONAL.COM 9
For more news visit us at wwinternational.com
1310WWI_9 9 11/6/13 3:25 PM
LEADER FOCUS
WWINTERNATIONAL.COM OCTOBER-NOVEMBER 2013 10
Saudi Arabia is responsible for 18% of the worlds desalination capacity. Behind this amount and 28
desalination plants is the Saline Water Conversion Corporation (SWCC). Governor of the organisation,
H.E. Dr Abdulrahman Al-Ibrahim, speaks exclusively to WWi magazine about plans to increase current solar
powered desalination capacity by ten times and privatisation progress.
Tom Freyberg reports.
SUN SHINES ON SAUDIS
RENEWABLE DESALINATION
SWCC Governor to Spearhead
Solar Energy Movement
T
ianjin, China may well have
played host for this years IDA
(International Desalination
Association) World Congress yet there is
a clear infuence from the Middle East.
Minister of Water & Electricity in
the Kingdom of Saudi Arabia, H.E.
Abdullah A Al. Hussayen delivers a
keynote address highlighting stark
statistics regarding water scarcity and
the sanitation crisis across the world.
He says that building better
desalination plants could help bring
water to the masses and help avert
world catastrophe.
Calling for a new award to recognise
water conservation, H.E. Al. Hussayen
then focuses his efforts on energy
demands of desalination. One facility
in Jeddah used to consume 9.8 kilowatt
hours per cubic metre (kWh/m
3
) but
today consumes less than 3 kwh/m
3
, he
says.
Not long after the keynote address,
the IDA announced its new president
for the 2013-2015 term. Dr. Abdullah Al-
Alshaikh, deputy governor for planning
and development of Saudi Arabias
Saline Water Conversion Corporation
(SWCC) is to take over the role from
Dr Corrado Sommariva from ILF
Consulting Engineers.
As well as engineering and service
providers from Saudi Arabia exhibiting
in Tianjin, SWCC was clear to send out a
strong message about its single handed
contribution to the global desalination
industry. In total, the Kingdom of Saudi
Arabia (KSA) is responsible for between
18-20% of desalination supply globally.
The organisation is responsible for 28
plants along the west and east coasts, as
well as other independent and private
production plants such as Shoebah 3,
Shiqiq 2 and Jubail plants.
In the 2012 annual report, SWCC says
that total water export rose by 7.8%
compared to the previous year and total
water volume averaged 955 million
cubic metres.
The man responsible for all of this
capacity and ultimately, the production
of drinking water in the largest
desalination market worldwide is H.E.
Dr. Abdulrahman Bin Mohammed
Al-Ibrahim, governor of SWCC. WWi
magazine had a chance to speak with
H.E. Dr Abdulrahman Al-Ibrahim, governor of SWCC, says progress in RO pre-treatment
has improved opportunities for membrane desalination in Saudi Arabia
1310WWI_10 10 11/6/13 3:26 PM
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ground was broken for the US$12.6
million Lucea Pipeline Replacement
Project.
Although only a six month project,
it is set to provide employment for
over 100 workers, and will facilitate
the construction of a new 20 inch (508
mm) transmission pipeline through
Lucea, to allow water from the Great
River Treatment Plant to better supply
all areas along the corridor leading into
Negril.
Minister Pickersgill was out
and in fne form, boasting that the
project represents the governments
commitment to employing the necessary
technology and resources to monitor,
model, map and manage the nations
surface and groundwater resources far
better than we have ever done in our
history.
This happens to dovetail with the
Jamaican governments Vision 2030
Jamaica National Development Plan.
Vision 2030 Jamaica plans to
ensure the development of world-class
transport, telecommunications, water
supply and sanitation infrastructure that
can contribute to the competitiveness
of Jamaican producers and improved
quality of life for the Jamaican people.
More fne words? Possibly so only
time will tell.
BOLT FROM THE BLUE
Of course no country profle of Jamaica
would be complete without mention of
its global icon Usain Bolt. Eight times
world champion, six times Olympic
champion and the worlds fastest man.
And what might all that have to do
with water issues? Well, everything, as
a matter of fact. At least according to a
certain Jamaican gentleman by the name
of Daryl Vaz from Buff Bay, Portland
and who recently wrote this to the editor
of that august journal The Gleaner. Few
would argue that he has a point.
THE EDITOR, SIR:
I read with interest and amazement
a headline Falmouth to get statue of
Usain Bolt and, whereas I have no issue
with that, it brings to mind that Usains
birthplace, Sherwood Content, still after
his rise to fame, continues to have major
water woes.
I would have thought that with all he
has done for our beloved country, and
continues to do, his home town and its
residents would have fnally got a water
supply.
This would be far more appreciated
Im sure by Usain and his family.
Im am really hoping and praying
that the promise of water becomes a
reality in light of the billions of dollars
spent every year and the Governments
announcements of the billions of more
dollars to be spent under the National
Water Commissions programme.
Lets hope that with all the glory
and fame that Usain has given Jamaica
another Olympics and IAAF World
Championships would not have come
and gone without the residents of that
community getting piped water.
Over to you Members of Parliament,
Minister of Water, and Prime Minister.
Over to you, indeed. It all leads one
to conclude, unfortunately, that when
it comes to Jamaicas water, it has been
anything but a runaway success.
Jeremy Josephs is a freelance
correspondent for WWi magazine. For more
information, contact: tomf@pennwell.com
For more information, enter 15 at wwi.hotims.com For more information, enter 16 at wwi.hotims.com
1310WWI_39 39 11/6/13 3:38 PM
REGIONAL SPOTLIGHT US/CARIBBEAN
WWINTERNATIONAL.COM OCTOBER-NOVEMBER 2013 40
W
ater and wastewater
infrastructure in US currently
faces a long list of issues.
Aging infrastructure, increasing
regulations, energy costs and funding
are all issues which the country needs to
address.
According to Tami Ray, director
at Black & Veatchs management
consulting division, while many
US utilities are incorporating asset
management and sustainability
measures in an effort to decrease cost,
there remains a fnancing gap for capital
projects.
The US EPA estimates a total of
more than $632 billion of infrastructure
investment needs in water and
wastewater up to the year 2028. Other
organisations, such as the US Conference
of Mayors, estimate investment needs
by 2028 to be upward of $2.8 trillion.
While traditional fnancing venues
remain, there is a desire to bridge the
gap between necessary infrastructure
improvements and available funding,
explains Ray.
The American Water Works
Association (AWWA), Water
Environment Federation (WEF) and
Association of Metropolitan Water
Authorities (AMWA), have undertaken
their own research on the situation
and the likely effects of this massive
infrastructure funding defcit.
The fruit of their labours has been
the creation of a Water Infrastructure
Finance and Innovation Authority
(WIFIA), modeled on the successful
Transportation Infrastructure Finance
and Innovation Act (TIFIA), to resolve
these issues.
Accessing funds from the Federal
Treasury at long-term Treasury rates,
WIFIA funds would be used to provide
loans or other kinds of credit support
to major - $20 million plus projects
or State Revolving Funds (SRFs)
wanting to increase their capital. Loan
repayments, with interest, would
fow back to WIFIA and thence to the
Treasury, so WIFIA would have no net
long-term effect on the federal budget,
the organisations argue.
AWWAs director of legislative affairs,
Tommy Holmes, explains that the
fnancial option represented by WIFIA
is something we came up with after
study. I like the way we did it. The
studies pushed us in the direction of
The USs drinking water and
wastewater infrastructure is in deep
trouble the US Environmental
Protection Agency estimates that at
current levels of expenditure, the gap
between actual and needed levels of
investment in water infrastructure will
be in excess of $300 billion over the
next 20 years.
WWi investigates.
Is WIFIA the Answer for US Water Diffculties?
MIND
THE
GAP
1310WWI_40 40 11/6/13 3:38 PM
REGIONAL SPOTLIGHT US/CARIBBEAN
OCTOBER-NOVEMBER 2013 WWINTERNATIONAL.COM 41
WIFIA.
Water and wastewater infrastructure
is paid for by local rates and charges,
so we were driven to look for the
lowest cost, but still doing the job
right. The most cost effcient way was
WIFIA, which will provide low-cost
fnancing and flls the gap in existing
Federal programmes to fnance water
infrastructure, he continues.
Holmes adds that while the SRFs
have done good things, most states
are unable to fnance projects over $20
million and a tool to fnance these larger
infrastructure projects is needed.
SRFs tend to be prioritised at what
is the most immediate threat to public
health. So if you are a utility safely in
compliance but wanting to rehabilitate,
you go to the bottom of the list. We want
to rehabilitate infrastructure before its a
problem an engineer can fx anything
with enough money, its just a lot more
expensive to fx after its broken, says
Holmes.
WIFIA EXPLAINED
The way that WIFIA would work is
critical to understanding the benefts of
this fnancing approach. Under US law,
a federal entity can only provide credit
assistance to the extent that Congress
annually appropriates budget authority
to cover the subsidy cost of a loan
that is, the net long-term cost of the loan
to the Federal government, which is
based on the risk of default.
In the case of TIFIA the leverage
ratio is around ten to one every
$1 in subsidy supports $10 in credit
assistance, a fgure that may be even
higher for the water sector, Holmes
believes.
Every dollar from WIFIA will result
in $33 being loaned out, he estimates.
Historically, US water utilities have a
loan default rate of 0.04 per cent, and most
of these are resolved in a couple of years.
Holmes goes on to explain that WIFIA
will be housed within the US EPA.
When a loan application is made, the
regulator will evaluate the project and
its creditworthiness and make a loan.
Another beauty of the project is that it
is long-term budget neutral. The era of
grant programmes is over, he adds.
The Water Environment Federations
government affairs expert Tim Williams
notes that: in the environment we are
in at the moment, a programme that can
provide funding without a cost to the
Treasury is attractive.
The need for funding is far greater
than the money available through the
SRF regardless of its limitations, he
notes. The numbers are very large,
says Williams. A lot of pipes and plants
were built at the time they passed the
original environmental laws in the
1970s, and these are now at the end of
their replacement life in many cities.
There are still pipes in the ground that
are 100 years old. It is a replacement era
we have to fnance.
WIFIA provides the sort of low
interest, direct-fnance funding for larger
sums that can be combined with other
sources of revenue to fund projects
that would otherwise struggle to get
suffcient fnancing, he notes.
According to Williams the
entire industry and the states and
municipalities themselves, with big
responsibilities to fulfll and pressured
by having been through the worst
fnancial downturn in 30 or 40 years, are
also anxious for solutions.
There are various proposals such as
a trust fund or a national tax that would
go into a fund to pay for local projects.
WIFIA is one tool in the toolbox on its
own it will not solve the gap, but it will
solve the shortcomings of the current
programme, which does not fund larger
projects, he adds.
STORMY WATERS AHEAD?
According to AMWAs director of
legislative affairs, Dan Hartnett, US
drinking water infrastructure requires at
least $384 billion worth of rehabilitation
and upgrades over the next two
decades.
WIFIAs affordable low-interest
loans will help communities pay the
bill, while its leveraging structure and
loan-payback requirements will avoid
burdening the federal government with
new debt, he explains.
Investing in our water infrastructure
is good for the economy, good for
communities, and good for public
health. WIFIA will be a win-win for local
water ratepayers and federal taxpayers,
concludes Harnett.
The frst House of Representatives
hearing on the bill occurred on 19
September.
CH2M HILL vice president for
federal affairs, Matt Chiller explains
that the Senate overwhelmingly passed
its version of the Water Resources
Development Act (WRDA) in a bi-
partisan show of support, and that the
House of Representatives Committee
on Transportation and Infrastructure
has now fnalised its version of the bill.
However, he also cautions of worrying
news.
Their bill does not include WIFIA.
This is nuanced the House supports
WIFIA, and the people on the
Committee support it as well, but they
didnt want the bill to get too far into
issues around the Clean Water Act and
the US EPA, he explains.
This fear of possible controversy does
not mean WIFIA is dead, however.
According to Chiller once the House
Bill has been debated a number of
representatives from both the House
and Senate will then be chosen for the
Conference stage.
We are very hopeful that the House
will accept WIFIA. We are hopeful they
will because they support it in concept.
We are going to advocate it, and many
water industry-related people in
Washington will as well.
INDUSTRY SUPPORT
According to Mike Matichich, frm-wide
practice area lead for fnancial services
at CH2M HILL, a number of water
industry associations have been putting
W
Dawn Kristof-Champney, president of
WWEMA, believes WIFIA would lead to a
true form of public-private partnership
WW
CH2M Hills Mike Matichich says WIFIA is
an important resource to private fnancing
WW W
1310WWI_41 41 11/6/13 3:38 PM
REGIONAL SPOTLIGHT US/CARIBBEAN
WWINTERNATIONAL.COM OCTOBER-NOVEMBER 2013 42
out position papers and making known
their support, for which there has been
keen interest.
Matichich explains that WIFIA is seen
as an important resource in addition
to leading-edge approaches to private
fnancing such as the West Coast
Infrastructure Exchange, which brings
together the states of California, Oregon,
Washington and British Columbia in a
framework agreement.
Black & Veatchs Tami Ray notes
that fnancing is a diffcult issue at the
current time.
Todays economic concerns have
delayed many critical infrastructure
projects and created a post-recession risk
aversion in the municipal bond market,
says Ray.
Chiller adds that the 2011 Budget
Control Act brought in pretty strict
budget caps over the next ten years that
mean the Federal governments scope
to provide funding for major projects is
limited. Large infusions of capital will
have to come from elsewhere.
STRUGGLE STATES AND
BANKRUPT CITIES
With California having struggled to
pass its budget and the bankruptcy of
Detroit, Matichich observes that states
and municipalities are looking for new
ways to deliver fnance, such as PPPs or
design-build-operate-fnance packages.
Bundling projects, as in the West
Coast Infrastructure Exchange, provides
the sort of scale ($150 million plus) that
many such groups are interested in.
Most large municipal projects, while
larger than SRF funding could support,
are between $30 million and $75 million
and therefore too small in themselves to
be attractive, Matichich adds.
He also notes that WIFIA is an
important element of the solution
because the impact on consultants
and other project delivery groups such
as construction contractors follows the
interests of clients. If the pipeline of
needed projects is stalled, the need for
consulting and contractor support to
advance projects slows in relation.
Chiller meanwhile adds that one of
the attractions of WIFIA is its broad
array of eligibility - projects as disparate
as desalination, rehabilitation, energy
effciency and food control could all be
funded.
Water and Wastewater Equipment
Manufacturers Association (WWEMA)
president, Dawn Kristof-Champney
notes that given the funding gap and
trying economic times, WIFIA is a
creative option that provides [larger
cities] access to lower-cost capital from
the US Treasury with limited to no
impact on the federal budget as funds
are repaid to the Treasury with interest.
It is a true form of public-private
partnership that is warranted if we are
to protect public health by ensuring the
integrity of our nations water supply
and wastewater treatment systems.
She explains that the current situation
is having a grave effect on equipment
manufacturers. Without access to
affordable capital, our municipalities are
unable to maintain or upgrade existing
projects or invest in new ones. This has
had a crippling effect on the water and
wastewater equipment market, viewed
by many these days as in the toilet.
With the exception of a few pockets
driven by regulatory mandate such
as nutrient removal or combined sewer
overfow reduction and the occasional,
though increasingly frequent,
distribution system malfunctions,
business for the most part is fat
or contracting, with little cause for
optimism anytime in the immediate
future.
The majority of projects that do
exist involve small orders for spare
parts. The few big projects attract
swaths of competitors bidding at
rock-bottom prices in order to sustain
their businesses during this economic
slump, adds Kristof-Champney.
WIFIA, she feels, is the shot in the
arm that the industry needs. WIFIA
provides a means for resuscitating
the market and moving projects
forward. This will beneft all sectors
of the industry, including municipal
employees, consulting engineers,
contractors, equipment manufacturers,
sales representatives and most
important the consumer, who benefts
from the life-sustaining services our
industry provides.
CONCERNS
However, she does issue a warning:
The one aspect of this legislation that
gives us grave cause for concern is
the prospect of requiring compliance
with Buy American as a condition of
receiving these funds. The readership of
Water and Wastewater International is
undoubtedly aware of the unintended
consequences associated with restrictive
domestic procurement rules that limit
competition, increase costs, delay
projects, add administrative burdens,
and put equipment manufacturers
at risk of being locked out of foreign
markets as other countries replicate
such practices in their government
procurement and public works
projects.
WWEMA is also working to advance
the Sustainable Water Infrastructure
Investment Act, which Kristof-
Champney believes has the potential
to bring $5 billion annually in private
investment in water and wastewater
infrastructure projects.
CONCLUSIONS
Despite the clear need and enthusiasm for
WIFIA, the need for a clear rationale for
projects must remain, cautions Tami Ray.
Many utilities continue to struggle
with needed capital improvements that
may not be supported by signifcant
business case. These projects need a
small degree of public assistance to
become viable and affordable at the local
level, she says.
Consideration must be given to
affordability and effectiveness when
planning for projects that address our
nations water security and safety. A
criterion has been established by the
US EPA to weigh these considerations
and provide fnancial assistance to
encourage these projects. It is important
the same considerations be addressed by
WIFIA, concludes Ray.
This article was written by WWi magazine.
For more information, contact: tomf@
pennwell.com
WIFIA IS A SHOT IN THE ARM THAT
THE INDUSTRY NEEDS. WIFIA CAN
HELP MOVE PROJECTS FORWARD
1310WWI_42 42 11/6/13 3:38 PM
The leading
water/wastewater
event in Russia, CIS
and Eastern Europe
3-6 June 2014
Russia, Moscow
IEC Crocus Expo
visit
www.ecwatech.com
to register and for information
updates
Follow us on nd us on
For more information, enter 17 at wwi.hotims.com
1310WWI_43 43 11/6/13 3:38 PM
44
REGIONAL SPOTLIGHT US / CARIBBEAN
With the already signifcant
fracking industry set for further
rapid expansion in the US, the
demands on fresh water supplies
are mounting, as is the need to
process the large volumes of
produced wastewater. Centralised
treatment of wastewater is
emerging as a viable solution for
long-term effciency in managing
water sourcing and wastewater
treatment in hydraulic fracturing.
Jeff Easton reports.
T
he number of hydraulic fracturing
(fracking) shale oil and gas
wells in the US, and worldwide,
continues to increase. The Bakken
Shale formation alone, located in
North Dakota and Montana, is home to
upwards of 15,000 hydraulic fracturing
wellheads, with another 20,000 planned.
The US has vast reserves of oil and
natural gas which now are commercially
reachable as a result of advances in
horizontal drilling and hydraulic
fracturing technologies. But as more
hydraulic fracturing wells come into
operation, so does the stress on surface
water and groundwater supplies from
the withdrawal of large volumes of
water used in the process needing up
to one million gallons (3,780 m
3
) of fresh
water per wellhead to complete the
fracking process alone.
Equally important is the growing
volume of wastewater generated from
fracking wells, requiring disposal
or recycling. Up to 60% of the water
injected into a wellhead during the
fracking process will discharge back
out of the well shortly thereafter, as
fowback wastewater. Thereafter, and for
the life of the wellhead, it will discharge
up to 100,000 gallons (378 m
3
/day) of
wastewater. This wastewater needs to be
captured, and disposed of or recycled.
Because water is the base fuid and
biggest component used in hydraulic
fracturing, its importance remains
a critical factor in the operation
and economics of shale oil and gas
production. But signifcant and growing
water management challenges are
impacting hydraulic fracturing.
Fresh water and wastewater operating
procedures which have been in place
since the late 1990s are experiencing
increasingly stiffer governmental
regulations on water availability and
disposal limitations. These factors are
prompting oil and gas executives to
WWINTERNATIONAL.COM OCTOBER-NOVEMBER 2013
Process of mixing water with fracking fuids
to be injected into the ground.
FRACKING
WASTEWATER
MANAGEMENT
Is Centralised Treatment the Way Forward?
1310WWI_44 44 11/6/13 3:38 PM
REGIONAL SPOTLIGHT US / CARIBBEAN
reassess their current water utilization
activities regarding fracking, and
adopt a more unifed, and longer-range
perspective on their water life-cycle
management.
SOLUTIONS
One solution that promises a truly
comprehensive approach to integrating
all aspects of fresh water and
wastewater management in shale oil and
gas production, while optimising the
utilisation of water resources throughout
the entire lifecycle of well production, is
a centralised approach to the treatment
and reuse of wastewater.
Centralisation not only provides
treatment and reuse of fowback
wastewater from a large number of
wellheads when the wells are fracked,
but also provides treatment and reuse
of the produced wastewaters for the
long-term, full lifecycle of the wells
which represent the vast majority of
wastewater fowing from wellheads.
Furthermore, a centralised system can
more easily access and use alternative
water sources, such as from municipal
wastewater facilities, which otherwise
would be highly unlikely to be accessed.
Inherently, wellheads providing shale
oil and gas production are long-term
processes, typically exceeding 20 year
terms, but conventional solutions in
play for handling fresh water resources
and wastewater are geared towards the
short-term.
Impounding wastewater for
evaporation in surface ponds, trucking
water over long distances to deep-well
injection sites, and treating fowback
wastewater for reuse at the wellhead
are all short-term options which do
not address critical long-term issues
impacting of the industry such as
diminished water sources, increasing
regulations limiting wastewater
disposal, and growing safety and
environmental concerns from
government and the public.
The centralised wastewater
management concept is gaining
momentum. In North America, well
over a dozen centralised wastewater
treatment facilities servicing shale oil
and gas drilling are now either up and
producing, or in development.
DIMINISHING OPTIONS FOR
WATER SOURCING
Fresh water supplies for use in hydraulic
fracturing are becoming more expensive
harder to obtain.
Relatively recently, the Army Corps of
Engineers mandated against the long-
standing policy of acquisition of water
from the Missouri River watershed
for use in shale oil and gas fracturing.
This diverted fracking operators to
purchase pond and well water at higher
rates from local landowners. Now
these landowners are running out of
water. The 2013 water usage in Bakken
formation fracking wells is expected to
reach six billion gallons (2.27 million
m
3
). Today, water sourcing is the main
fracking challenge in the Bakken.
In Texas, where hydraulic fracturing
wells work the Eagle Ford, Barnett Shale
or Permian Basin formations and deal
with the constant threat of drought,
fracking operators compete with farmers
and ranchers for their share of fresh
water. As with North Dakota, water
sourcing is the main fracking challenge
in Texas. In both of these areas, there
does not exist an indefnite supply
of water for expansion of hydraulic
fracturing operations.
Even in Pennsylvania, and
throughout the Marcellus and Utica
Shale formations, where water is more
accessible, with the increase in numbers
of well sites water sourcing is becoming
more tightly controlled. According to the
Susquehanna River Basin Commission
(SRBC), hydraulic fracturing a
horizontal Marcellus well may use four
to eight million gallons (15,150 m
3
to
30,300 m
3
) of water, typically within
about a one week period.
However, the Commission states,
some Marcellus wells may need to
be fractured several times over their
productive life (typically fve to twenty
years, or more). These large water
withdrawals may come from streams,
rivers, privately-owned lakes and
ponds, or groundwater, and could affect
availability of nearby drinking water
sources and other uses, increasing the
potential for conficts between water
users.
WASTEWATER DISPOSAL
LIMITATIONS
Many fracturing wells operating in the
Bakken formation in North Dakota and
Montana, and those functioning in the
Eagle Ford, Barnett Shale and Permian
Basin formations in Texas, use surface
ponds to store hydraulic fracturing
fuids (fowback and produced
wastewater) for evaporation, or until
arrangements are made for disposal.
Almost 50% of the wastewater
generated from hydraulic fracturing
in these states is diverted and stored
in surface ponds. Within the past 24
months however, Pennsylvania has
completely eliminated the use of surface
ponds for wastewater storage.
But the future use of surface ponds
is sure to become more regulated. The
EPA is currently evaluating industry
practices and state requirements, and
is considering the need for technical
guidance on the design, operation,
maintenance, and closure of surface
ponds under the Resource Conservation
and Recovery Act (RCRA) in order
to minimise potential environmental
impacts.
DEEP-WELL INJECTION
In many regions of the US, including
Texas, North Dakota and Montana,
deep-well underground injection is
a popular method for the disposal of
fracking fuids and other substances
from shale oil and gas extraction
operations. Pennsylvania however,
outlawed the use of deep-well injection
some time ago.
Fracking companies operating in
Pennsylvania, desiring to deep-well
inject their wastewater, must have it
trucked to Ohio for deposition. This
opens another set of potential issues
relating to transporting large volumes
of wastewater. Municipalities are
concerned about the safety of high
numbers of trucks traveling on rural
roads and through small towns, and the
safety implications for local residents.
Another consideration is the impact of
feets of heavy trucks traveling on these
roads.
To help offset this issue, some local
governments in Pennsylvania require
fracking companies to post bonds to
cover road repair and maintenance.
Issues with trucking wastewater from
fracking wells to deep-well injection
sites are not isolated to Pennsylvania.
The costs for hauling away
wastewater for deep-well injection
ranges between $3 and $7 per barrel
($0.35 to $0.85 per cubic metre). For a
newly fraced well, the cost could reach
$100,000 for transporting over 14,000
barrels (1,670 m
3
) of fowback water
levels produced from each basin, and
45 WWINTERNATIONAL.COM OCTOBER-NOVEMBER 2013
1310WWI_45 45 11/6/13 3:38 PM
46
REGIONAL SPOTLIGHT US / CARIBBEAN
indeed, each wellhead can vary. Plus,
an additional potential 3400 barrels (405
cubic metres) each day of transported
produced wastewater, at $20,000 per
day.
To haul water off-site for disposal over
the 20 year life of a hydraulic fracturing
well-project, it was estimated to cost
$160 million (includes trucking costs,
water disposal costs and labour).
WELLHEAD WASTEWATER
TREATMENT
Wastewater associated with shale oil and
gas extraction can contain high levels of
total dissolved solids (TDS), fracturing
fuid additives, total suspended solids
(TSS), hardness compounds, metals,
oil and gas, bacteria and bacteria
disinfection agents, and naturally
occurring radioactive materials.
These contaminants are partially a
combination of chemicals and agents
inserted deep into the well (9,000 feet
and deeper) which facilitate fracking
by modifying the water chemistry to
increase viscosity, carry more sand and
improve conductivity. Effectively, the
fracking process is pushing the water
down into the rock formation, trying
to wedge the rock cracks open. The
sand flls in between the cracks that the
hydraulic fuid has propped open.
Once the fracking is done, much of
the water comes back up the well as
fowback wastewater. Along with it
comes bacteria and characteristics of the
geologic formation, including minerals,
radioactive materials and oil and gas.
Some drilling operators elect to
re-use a portion of the wastewater
to replace and/or supplement fresh
water in formulating fracturing fuid
for a future well or re-fracturing the
same well. Re-use of shale oil and gas
wastewater is, in part, dependent on the
levels of pollutants in the wastewater
and the proximity of other fracturing
sites that might re-use the wastewater.
This practice has the potential to reduce
discharges to surface ponds, minimise
underground injection of wastewater,
and conserve and reuse water resources.
Mobile solutions to treat wastewater
at the wellhead enable recycling and
reuse of fowback without the need
for storing wastewater in surface
ponds on-site, or for trucking fowback
wastewater for disposal at off-site
deep-well injection locations. Recycled
wastewater is treated specifcally for a
different well site frac. The treatment
is customised for the geology of that
specifed well site.
The drawback of wellhead mobile
solutions is that they do not provide
continuous processing to handle
produced wastewaters, which would
need to be processed for potentially 20
years following fracking.
CENTRALISED WATER
MANAGEMENT
Centralised treatment of wastewater
is emerging as a viable solution for
long-term effciency in managing water
sourcing and wastewater treatment
in hydraulic fracturing. Centralised
treatment facilities handle both the
fowback wastewater and produced
wastewater from oil and gas wells
within a region, at a radius of 40 to 50
miles. Pipelines connect all wellheads
directly with the central treatment plant.
Wastewater received by the plant is
identifed as originating from a specifc
well. The targeted usage requirements
for that wastewater are specifed and
the wastewater is then processed to
meet that usage. Once processed, the
wastewater is then piped directly to the
targeted well site.
Central wastewater treatment facilities
processes can include:
- Irimary llroo-plaso soparalion lo
remove dissolved natural gas, foating
gel, oil, sand and suspended solids,
followed by storage for equalisation of
chemical composition and fow
- Socondary soparalion uliIising
dissolved air or gas fotation for removal
of a wide variety of contaminants
including polymers, oils and suspended
solids. Bactericide is added to control
bacterial growth
- RomovaI of molaIs by procipilalion,
and removal of salts by reverse osmosis
- SIudgo managomonl for dovaloring
collected solids.
Such centralised plants can be
integrated with alternative sources of
water to supplement fresh water needs
for fracking, such as from abandoned
mines, storm water control basins,
municipal treatment plant effuent, and
power plant cooling water.
Such initiatives are in alignment with
mandates from Pennsylvanias SRBC
and its Department of Environmental
Protection, which emphasise future
trends in water use for oil and gas
drilling should represent more reuse
of water for fracking, and more use of
other waters, such as treated wastewater
and acidic mine drainage, in the
hydraulic fracturing process.
CRITICAL IMPORTANCE
The development of an integrated
infrastructure for water management
in shale oil and gas production has
lagged behind improvements in drilling
technology, which have been successful
in spearheading this industry into recent
national prominence.
In the face of increasingly constricting
traditional water sourcing options
and tightening wastewater treatment
regulations, the need for an industry
initiative to develop this infrastructure
network to deal with these water related
issues is of critical importance if oil
and gas producers are to effectively
manage their frack well operations and
maximise profts.
Centralised water management
allows wastewater processing to be
implemented on an economy of scale
that has not before been realised in the
shale oil and gas production industry.
Reduced capital costs for treatment
and distribution systems, lower
operating costs, and a more favourable
position to garner public and
governmental acceptance are the key
benefts of this centralised approach to
water management.
Jeff Easton
is principal process engineer at WesTech
Engineering, email: jeaston@westech-inc.com.
WWINTERNATIONAL.COM OCTOBER-NOVEMBER 2013
Hydraulic fracturing the Marcellus well may use four to
eight million gallons of water per week
1310WWI_46 46 11/6/13 3:38 PM
REGIONAL SPOTLIGHT US/CARIBBEAN
OCTOBER-NOVEMBER 2013 WWINTERNATIONAL.COM 47
I
n its most recent infrastructure
report card, the American Society
of Civil Engineers (ASCE) gave
the state of US water infrastructure,
encompassing dams, levees, wastewater
and drinking water infrastructure, an
average grade of a D.
According to the report, as of 2008
the US has approximately 14,780
wastewater treatment facilities and
19,739 wastewater pipe systems.
Although access to centralised
treatment systems is widespread, the
condition of many of these systems is
reported to be poor, with aging pipes
and inadequate capacity leading to the
discharge of an estimated 900 billion
gallons (3.4 billion cubic metres) of
untreated sewage each year.
The US Environmental Protection
Agency (EPA) estimates that the cost
of the capital investment required to
maintain and upgrade drinking-water
and wastewater treatment systems
across the US in 2010 was $91 billion.
However, only $36 billion of that was
funded, leaving a capital funding gap of
nearly $55 billion.
BLUEPRINT FOR INNOVATION
In March this year the EPA published
its Blueprint for Integrating Technology
Innovation into the National Water
Program.
The Blueprint highlights the EPA
Offce of Waters plans to advance and
promote technology innovation across
various water programs.
Technology innovation can accelerate
progress toward our goals of clean and
safe water. EPA and many stakeholders
will strive to support technology
innovation to solve water resource
problemscheaper, faster and using less
energy, explains Nancy Stoner, acting
assistant administrator for water at the
EPA.
To this end, the blueprint notes that
the 150,000 drinking water and 15,000
wastewater facilities nationwide account
for as much as 4% of the countrys
electricity consumption - approximately
56 million MWh at a cost of around $4
billion. As such, energy conservation
and recovery are said to hold
signifcant promise for reducing energy
consumption and treatment costs, while
With funding for wastewater
treatment infrastructure in the US
increasingly stretched, the idea of
recovering valuable nutrients and
even precious metals such as silver
is gaining momentum. In addition
to the recent EPA blueprint
aimed at encouraging the
integration of such technologies,
scientifc organisations such as
the Water Environment Research
Foundation are working to bring
such technologies to commercial
fruition.
by Carrie W. Capuco
WERFs energy program aims to support net energy neutrality at all wastewater treatment facilities,
starting with those that treat fows of 18,900 m
3
/day or more
WASTE NOT
WANT NOT
The Rise of Resource Recovery
1310WWI_47 47 11/6/13 3:38 PM
REGIONAL SPOTLIGHT US/CARIBBEAN
WWINTERNATIONAL.COM OCTOBER-NOVEMBER 2013 48
certain technologies may even turn
some of these facilities into net energy
producers.
WASTED NOT WASTEWATER
According to the EPAs blueprint,
wastewater facilities in the US process
approximately 9.5 trillion gallons (36
billion cubic metres) of wastewater per
year. However, the agency says that
due to a combination of drought and
increasing water demands, wastewater
should be viewed through a new
paradigm - as water that is wasted.
With this in mind, the blueprint
explains that there are signifcant needs
for technologies and approaches that
foster substantially greater water reuse,
which in turn can reduce pollution and
conserve energy. Further to the potential
to reduce the energy consumption of
certain wastewater treatment processes,
as well the as ability to recover energy
from others, the blueprint also notes
the impact being felt from nitrogen
and phosphorus pollution, which
is threatening surface water quality
and drinking water supplies. New
techniques are needed to reduce
nutrient pollution at substantially less
cost and with reduced carbon footprint.
To this end the agency also highlights
a number of emerging technologies
which can recover nutrients, such as
phosphorus and nitrogen, from water/
wastewater for use/reuse elsewhere.
RESOURCE RECOVERY
With wastewater being increasingly
recognised as a valued source of
renewable resources, the EPA is urging
wastewater treatment facilities, which
treat human and animal waste, to
be viewed as Renewable Resource
Recovery Facilities that produce clean
water, recover energy and generate
nutrients.
This view is backed by not-for-proft
organisation, the Water Environment
Federation (WEF), which believes that
wastewater treatment plants are not
waste disposal facilities, but rather
water resource recovery facilities that
produce clean water, recover nutrients.
Such facilities, it argues in a position
statement, have the potential to reduce
the nations dependence on fossil fuels
through the production and use of
renewable energy.
The potential to transform these
facilities exists because wastewater
contains potentially marketable
products. However, technical, social,
and economic challenges remain before
treatment plants can realise the full
potential of nutrient recovery from
wastewater.
Numerous individual products can be
recovered from wastewater treatment
plants, including biodegradable plastics,
adhesives, and enzymes useful in
biomedical applications. Additionally,
several carbon based materials such
as biopolymers, PHAs and others, are
present in domestic wastewater and
perhaps biosolids.
There are however, lingering
questions about the quality, product
yield and technological requirements,
as well as the practicality of recovering
these products at a municipal facility.
Markets value and demand for these
products are also not well understood.
In addition, there is a need to better
understand the relevant trade-offs and
consequences, including those that
may directly affect discharge permit
compliance.
RESEARCH NEEDED
Many scientifc papers have been
published on the availability of these
products in wastewater. However, the
industry needs to get an objective and
unbiased view of the value and current
and future demand for these products.
This will help the industry to position
for the both the medium and long term
in its attempts to become energy neutral
and environmentally and economically
sustainable. One of the critical
knowledge gaps is a comprehensive
technical and economic review of
existing and emerging technologies
which can produce carbon-based
and/or non-nutrient products from
wastewater or wastewater by-products.
The Water Environment Research
Foundation (WERF) hopes to support
projects that can fll these vital
knowledge gaps while also providing
practical information for water utilities
interested in expanding their investment
in resource recovery.
WERF is seeking answers to resolve
several resource recovery questions
with its current funding research on
the recovery of three resources: macro-
Nutrients, Energy and Water. The
organisation has also funded research
on appropriately treated sewage sludge
(biosolids), as a resource in the form of a
nutrient rich soil amendment.
The overarching goal of the Resource
Recovery program is to transition the
wastewater treatment industry to one
focused on resource recovery (starting
with nutrients) with the vision that
most, if not all, materials in wastewater
can be commoditised.
In the area of energy, WERF is seeking
to advance processes/practices with
potential for energy recovery/effciency
or which address barriers to energy
recovery in the wastewater treatment
process. The overarching goal of
WERFs Energy program is to develop
information that will support net energy
neutrality at all wastewater facilities
starting with those that treat fows of
fve million or more gallons per day
(18,900 m
3
/day).
TRANSITION
To initiate a transition toward nutrient
recovery, in 2012, WERF selected
a global research team to begin to
understand and guide the acceptance
and implementation of nutrient recovery
from wastewater. This research (WERF
project # NTRY1R12) also focuses on
extractive macro-nutrient recovery
technologies for phosphorus.
In the last few years, the potential
to recover phosphorus has increased
dramatically. This represents an
emerging frontier for utilities to address
both nutrient load limitations and to
develop alternative revenue streams.
The international team, led by Hazen
and Sawyer, has collaborated with other
consulting frms, utilities, technology
providers, and academic experts to
achieve three main objectives:
r $IBSBDUFSJTF GBDUPST JOVFODJOH UIF
adoption of resource recovery systems
(primarily on macro-nutrients, nitrogen
and phosphorus)
r 1SPWJEF B HVJEBODF UPPM GPS UIF
PRODUCTS CAN BE RECOVERED FROM
WWTPS, INCLUDING ENZYMES FOR USE
IN BIOMEDICAL APPLICATIONS
1310WWI_48 48 11/6/13 3:38 PM
REGIONAL SPOTLIGHT US/CARIBBEAN
OCTOBER-NOVEMBER 2013 WWINTERNATIONAL.COM 49
implementation of resource recovery
technologies for water resource recovery
facilities (previously known as WWTPs)
- ExporimonlaIIy ovaIualo
phosphorus recovery technologies.
Tlon, WERI's novosl rosoarcl viII
build upon the prior and on-going
research by focusing on additional
resources: value-added commodities or
groups of commodities that are likely
to be used by utilities (e.g., methanol or
other specialty chemicals or precursors,
carbon-based compounds, etc.).
It will also focus on commodities that
can be produced in quantities that can
be effectively marketed and/or used
rogionaIIy - sucl as lydrogon poroxido,
ligl-quaIily 'dosignor' biosoIids
products with specifc N-P-K ratios, or
other products that can be sold, etc.
Additional commodities that could
be recovered may also be studied if
they are determined to be economically
viable, such as metals including
silver, micro-nutrients, biodegradable
plastics/polymers, etc., while having no
detrimental impact in the overall fnal
effuent quality.
This effort seeks pioneering research
that will advance knowledge and
understanding on the generation or
recovery of a particular commodity,
or group of commodities, that can be
recovered from wastewater. It will
compIomonl WERI's ongoing inilialivos
in evaluating and demonstrating new
technologies to accelerate the adoption
of innovative treatment technologies
RATIONALE
This research is needed because as
various new technologies and processes
that could be used to recover potentially
valuable commodities intrinsically
present in wastewater are currently
being researched and developed. Water
Rosourco Rocovory IaciIilios (WRRIs)
that would beneft from these new
technologies need a scientifcally sound
view of the new technologies that can
be adopted as part of their standard
processes.
Il is lopod WERI's rosoarcl rosuIls
will help the Water quality community
position itself for both the medium and
longer term in its strategic attempts to
lransform WRRIs lo bo onorgy noulraI,
environmentally, and economically
sustainable.
Ultimately, in order to promote
WRRIs as producl rocovory faciIilios,
the water quality community must
demonstrate that these facilities can
generate or produce high quality
value-added products. These must
be able to be used to either enhance
facility operations and economics or
more generally meet the needs of our
communilios and oconomios. WERI's
newest portfolio of research seeks to
accomplish that task.
CONCLUSIONS
Water and wastewater treatment
infrastructure is facing a signifcant,
and growing, funding gap in the US.
The prospect of reducing the cost of
treatment, or increasing the revenue
generated through the production of
additional marketable energy, nutrients
and commodities is an appealing one.
The idea of recovering valuable
products from wastewater may once
have seemed fanciful, but encouraged
by the noises coming from federal
govornmonl, il's a prizo llal many in llo
water quality community are working
towards.
Of the wide variety of innovative
projects underway not all will succeed,
but those that do may just hold the key
to plugging the funding gap for US
wastewater treatment infrastructure.
Carrie W. Capuco
is director of communications at WERF.
For more information on resource recovery,
email: ccapuco@werf.org.
Despite the promise of abundant products in wastewater,
market value and demand are not well understood
1310WWI_49 49 11/6/13 3:38 PM
Koch Membrane Systems (KMS) has launched its MegaPure hollow fber product
line, designed for high-solids water and wastewater applications. With an average
continuous solids tolerance of up to 250 mg/L, the MegaPure hollow fber system
has been designed for high solids applications such as surface water treatment, high
TOC water treatment, RO pre-treatment and tertiary wastewater treatment.
The MegaPure ultrafltration system features a single-potting cartridge design which
KMS said allows air scouring to penetrate the fber bundle more completely and release
accumulated solids to the bottom where they are easily drained away. The cartridge employs
the same reinforced fber as seen in the companys PURON submerged hollow fber product line.
www.kochmembrane.com
50 WWINTERNATIONAL.COM OCTOBER-NOVEMBER 2013
TECHNOLOGY ROUND-UP PUMPS, MOTORS & DRIVE SYSTEMS
For more product news and reviews visit us at wwinternational.com
Hollow fber system from KMS sets out to eliminate clarifer
UF membranes introduced by GE for SWRO
RO/ion exchange range showcased in Amsterdam by LANXESS
Chemicals company LANXESS used the Aquatech Amsterdam event to showcase
ion exchange resins from its Lewatit range together with reverse osmosis (RO)
membrane elements from the Lewabrane range. The following RO product types are
currently available from LANXESS:
- HR (Higl Rojoclion) oIomonls vill ligl saIl rojoclion for oplimaI pormoalo quaIily
- HI (Higl IIov) oIomonls for oplimaI baIanco bolvoon ov ralo and saIl rojoclion
- IR (IouIing Rosislanl) oIomonls vill spociaI foodspacor lo provonl fouIing
- IE (Iov Enorgy) oIomonls for saving onorgy using Iov-prossuro oporalion and
oplimaI saIl rojoclion.
LANXESS said: Depending on the respective conditions, combining the two
methods [ion exchange and RO] can be an effective option.
www.lewabrane.com
UF system launched for industrial and municipal markets
Siemens Water Technologies has introduced the MEMCOR CP II modular, pre-engineered ultrafltration
mombrano syslom incIuding MEMCOR IVDI mombrano loclnoIogy. Ip lo 28 I4ON-lypo mombrano
modules can be combined on a single MemRACK unit, which integrates feed, air, fltrate and waste
headers into one assembly. The fully assembled, self-supporting racks are then manifolded together. Piping
connections on the ends of the racks further facilitate easy installation.
Tlo MomRACK array's dosign aIso oplimizos lydrauIics for minimaI prossuro Ioss lo improvo uid
dislribulion rosuIling in moro slabIo hIlralion, according lo Siomons. Tlo coro of llo CI II syslom is llo I4ON
mombrano moduIo. Tlo I4ON usos llo famiIy of MEMCOR uIlrahIlralion mombrano hbors, vlicl foaluro
more than double the surface area of previous MEMCOR modules. Introduced in 2010, the N fber delivers
enhanced abrasion resistance and better performance to end users. www.water.siemens.com
GE las Iaunclod nov prossurizod and submorgod uIlrahIlralion (II) mombranos dosignod for pro-
treatment of feedwater for seawater reverse osmosis (SWRO) systems. The new technology includes
GEs ZeeWeed 1000 and ZeeWeed 1500 hollow-fber membranes. GE claimed the new ZeeWeed
seawater membranes offer a reduction in cost greater than 25% and a reduced footprint of 10% to
25. GE's immorsod ZooWood 1OOO II mombranos aro dosignod for Iargor lroalmonl sysloms and an
immorsod dosign is said lo loIp llo moduIos aIign voII vill dissoIvod air olalion loclnoIogy and
directly coupling to SWRO. In a statement the company said: The advancements in the ZeeWeed
1000 product results in one of the industrys lowest installed costs for membrane technology.
www.gewater.com
1310WWI_50 50 11/6/13 3:38 PM
PRODUCT REVIEW
51 OCTOBER-NOVEMBER 2013 WWINTERNATIONAL.COM
Neptune Chemical Pump Co has launched
its Model CLR-25 and CLR-50 Clear Bromine
Feeders designed to feed solid biocide or
other corrosive water-treatment chemicals into
closed-loop systems in cooling towers. Other
design features of both the CLR-25 and CLR-50
models include: a clear PVC body that allows
the bromine to be viewed without opening
the cap; two threaded bottom inlets and drain
connections; 15.2 cm (6 in.) top opening with
threaded, O-ring enclosure; maximum pressure
to 8.6 bar (125 psi); maximum temperature to
38C (100F) and standard pressure relief valve
set at 8.6 bar (125 psi).
www.neptune1.com
Blue-White Industries has introduce a
Single Layer Injection Molded PVDF
Diaphragm for the Chem-Pro Series C2
and C3 Metering Pumps. Manufactured
100% in-house, this new single piece,
longer lasting diaphragm design does not
consist of multiple layers like traditional
diaphragms.
The pump head consists of only one
material, PVDF, in order to reduce chemical
compatibility issues of the wetted parts.
Patent Pending, the design is available in
three various sizes. New PVDF Diaphragms
retro-ft onto current ProSeries Chem-Pro
pumps.
www.blue-white.com
Single layer injection molder
PVDF diaphragm introduced
Italian pump manufacturer Caprari has
updated its MEC-MG series of pumps to
include the new MEC-MG125 HT - HI
TORQUE size. The pump includes a new
coupling system for the impellers, with
precision spline profle leading to an optimal
load distribution on shaft and hub.
The manufacturer said the drive coupling
key can be eliminated with the use of a
shrink disc with tapered clamping bush
(keyless), leading to total elimination of stress
concentration on the shaft. Caprari said: The
product addition also features a stainless
steel shaft with high yield point and excellent
fatigue strength.
www.caprari.com
New MEC-MG HT pumps
from Caprari
Sulzer Pumps has launched its AHLSTAR
end suction single stage close coupled process
pump series developed for applications in oil
and gas, hydrocarbon processing, chemical,
pulp and paper, general industry, power
generation and water & wastewater industries.
The pump is equipped with Sulzer EnerSave
impellers according to types of pumped liquid
and applications.
It is designed with a patented Rotokey impeller
mounting and an externally adjustable side
plate fxing. Balancing holes in the impeller are
said to guarantee the right fow and pressure
condition in the whole shaft seal area.
www.sulzer.com
New MEC-MG HT pumps from
Caprari
Xylem has launched a system specifcally
for pump station applications called the
Flygt MultiSmart, which sets out to enable
operators to maximise the effciency of their
facility. Xylems Flygt MultiSmart can control
up to six pumps. The controllers default
settings can be easily adapted to suit the
requirements of individual pump stations
while a remote control feature reduces the
frequency of site visits. The controllers
intuitive interface is designed to be user
friendly and a setup wizard guides simple,
step-by-step installation.
Based on feld tests carried out at a pump
station in London, UK, Xylem claimed the
system can reduce the energy consumption
of a pump station by up to 35%. A built-
in pump reversal feature is designed to
prevent clogging while the controller can also
clean out the well by removing foatables on
a regular basis. An alarm feature prompts the
operator to carry out necessary maintenance
to prevent problems occurring in the system.
Patrik Stolpe, monitoring and control
manager for Xylem, said: The controllers
advanced capabilities ensure that a pump
station is run as effciently as possible, saving
valuable time as well as operational costs.
www.xyleminc.com
Pump station controller aims to
cut energy consumption by 35%
A major supplier of prepared vegetables
to the UK food industry has recently taken
delivery of another EZstrip cake pump
from NOV Mono. Measham-based AB
Produce trialled an EZstrip cake pump
before installing its frst unit a year ago. The
delivered Mono EZstrip cake pump features
a specially designed feed chamber, which
can be disconnected to provide access to the
rotor and screw conveyor assembly. The rotor
can then be separated from the conveyor,
allowing removal of the rotor and stator
while in-situ, with no need to disconnect any
of the suction or delivery pipe work.
www.mono-pumps.com
EZstrip cake pump delivered to
UK food supplier
Clear bromine feeder
from Neptune
1310WWI_51 51 11/6/13 3:39 PM
WWINTERNATIONAL.COM OCTOBER-NOVEMBER 2013 52
CALENDAR OF EVENTS
November 5-8, 2013
Aquatech Amsterdam, Amsterdam,
The Netherlands
www.aquatechtrade.com/amsterdamen/
Pages/default.aspx
November 10-13, 2013
North Carolina AWWA/WEA
www.ncsafewater.org/events_education/
conferences/ac2013
November 13-15, 2013
Urban Drainage Group (UDG) Au-
tumn Conference, Nottingham, UK.
www.ciwem.org/events/events-
calendar/2013/nov/13/udg-autumn-
conference--exhibition.aspx
December 1-3, 2013
Saudi Water & Power Forum 2013,
Jeddah, Saudi Arabia
http://ksawpf.com/
December 2-4, 2013
Water Expo China + Water Mem-
brane China, Beijing, China
www.waterexpochina.com
December 3-6 2013
Pollutec 2013, Paris Nord Villepinte,
France
www.pollutec.com
January 9-11, 2014
11th EverythingAboutWater EXPO,
Delhi, India
http://www.eawater.com/expo
January 20-22, 2014
International Water Summit, Abu
Dhabi, UAE
http://iwsabudhabi.com/portal/home.
aspx
January 29-31, 2014
InterAqua 2014, Tokyo, Japan.
www.interaqua.jp/eng/
March 10-13, 2014
AWWA/AMTA Membrane Technol-
ogy Conference & Expo, Las Vegas,
Nevada, US
www.awwa.org/conferences-education/
conferences/awwa-amta-membrane-
technology.aspx
March 26-28, 2014
GLOBE 2014, Vancouver, BC,
Canada
www.globeseries.com/
April 8-9, 2014
Water & Environment 2014:
CIWEMs Annual Conference, Royal
Geographical Society, London, UK
www.ciwem.org/events/annual-
conference.
April 13-16, 2014
International Conference on
Desalination, Environment & Marine
Outfall Systems, Muscat, Oman
www.idadesal.org/wp-content/
uploads/2013/06/Brochure_First-
announcement.pdf
April 14-16, 2014
WETEX 2014, Dubai International
Convention and Exhibit Centre,
Dubai
http://www.wetex.ae/
April 29 May 1, 2014
Ozwater14, Brisbane, Australia
www.awa.asn.au
5-9 May, 2014
IFAT, Messe Munchen, Munich,
Germany
www.ifat.de
May 11-15, 2014
Desalination for the Environment:
Clean Water and Energy, Limassol,
Cyprus
http://www.desline.com/congress/Cy-
prus2014/home.shtml
June 1-5, 2014
Singapore International Water Week,
Singapore
www.siww.com.sg/
October 5-8, 2014
Saudi Water & Power Forum, Jeddah,
Saudi Arabia
www. ksawpf.com
Analytical Technology, Inc. C2
Auma Riester GmbH & Co. KG 23
Blair Rubber Company 39
Blue-White Industries 37
Burkert Fluid Control Systems 27
Cantoni Motor 12
Caprari S.P.A. 2
ECWATECH 2014 43
ESRI 11
Fluid Components International 24
GEFCO (The George E. Failing Company) 15
Grundfos Management A/S C4
Membrana 5
National Water Company - Kingdom of Saudi Arabia
C3
Pollutec Horizons 2013 19
Reed Manufacturing Company 21
Swan Analytische Instrumente AG 29
WWI Reprints 39
Zoeller Waste Systems Ltd 3
ADVERTISERS INDEX
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A selection of events related to the water and wastewater industry in 2013 and 2014 can be found here.
For a full list, visit: www.wwinternational.com and click on the Events tab at the top of the page.
CLASSIFIED
1310WWI_rev_52 52 11/7/13 4:16 PM
For more information, enter 18 at wwi.hotims.com
1310WWI_C3 3 11/6/13 3:15 PM
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