Escolar Documentos
Profissional Documentos
Cultura Documentos
Specific - All EXCEPT: South Africa, Algeria; Argentina, Bulgaria, Cyprus, Guadeloupe, French Guiana, Mauritius,
Indonesia, Morocco, Martinique, New Caledonia, French Polynesia, Reunion, Romania, Tunisia.
CONFIDENTIAL RENAULT
France
Members of the RENAULT network entitled with to apply this OTS:
Cotech or Technician Agent
Network without Cotech or Technician Agent: if a Customer presents himself in your business, we ask you to direct it
'Towards the members of the RENAULT network entitled.
12B-1
SUPERCHARGED
Turbocharger
The sections of manufacture of the vehicles are given with titrate indicative.
REQUIREMENT, front all Intervention continuation with complaint Customer:
To confirm diagnosis:
- To consult the logic of diagnosis.
12B-2
SUPERCHARGED
Turbocharger
12B-2
LOGIC Of APPLICABILITY
Felt Client includes/understands it one or more effects
following:
- Driving Noise, NO
- With-blows engine,
- Lack of engine power
- Smoke with
exhaust.
YES
YES
The vehicle is it under contractual guarantee?
YES
YES
(*) TO CHECK THAT THE VEHICLE EAST CONCERNS BY The OTS OAJZ
• Country with PG&CS
To consult “List of the OTS YELLOWS with to realize " in ICM.
Network equipped with ICM:
Network not equipped of lCM: Check on "blue tracking label, box: D3.
• If the box is not notched
Contact your primary network to see the "List of
Yellow OTS.
achieve 'in ICM.
12B-3
SUPERCHARGED
Turbocharger
FLOWCHART OF DIAGNOSIS
12B-4
TECHNICAL DATA OPERATION A
Replacement of the turbocharger
Felt Customer
- Driving Noise. - To replace the turbocharger (see MR. according to
- Driving Lack of power. vehicle, 128. Supercharged).
- Smoke with the exhaust.
- Shutdown.
CAUTION
To avoid any RISK OF REPETITION continuation to the
Possible cause
replacement turbocharger, it is IMPERATIVE to apply the
- Mechanical Deterioration of the turbocharger.
operations and instructions of replacement of the
turbocharger (see NT 3938A, Engine F9Q, Breakage
Diagnosis
turbocharger: Instructions of replacement) :
- To confirm felt the Customer.
- Cleaned.Ge of the conduits of air inlet,
~ To apply the logic diagnosis. - Replacement of the air-to-air exchanger,
- Replacement of the ventilation shaft upstream
Operation with to realize turbocharger,
- Draining of the engine oil,
• Operation A: Replacement of the turbocharger. - Replacement filter with oil,
• Operation b: Replacement of the turbocharger and engine. - Replacement of the feeder pipes and of
return of oil turbocharger,
Location of the vehicles afterwards intervention - Replacement of all the seals deposited,
- To affix on the vault of shock absorber before side
driver's cab, a blue label - To carry out the filling and to put with level engine oil
Ref. : 49 39.031.070. (see NT 6013A, Oils engines),
- To notch the box d3 with the felt marker.
OPERATIONB
Replacement of the turbocharger and engine
CAUTION
To avoid any RISK OF REPETITION continuation to the
replacement of the turbocharger, it is IMPERATIVE to
apply the operations and the instructions of replacement
turbocharger (see NT 3938A, Engine F9Q, Breakage
turbocharger: Instructions of replacement);
- Cleaning (conduits of air inlet,
- Replacement of the air-to-air exchanger,
- Replacement of the ventilation shaft upstream
Turbocharger.
- Replacement of the feeder pipes and of
return of oil turbocharger,
- Replacement of all the seals deposited.
- To carry out the filling and to put with level engine oil
(see NT 6013A, Engine oils).
12B-5
SUPERCHARGED
Turbocharger
OPERATION A
ADMINISTRATIVE DATA Replacement of the turbocharger
Period of Intervention - On complaint MEGANE II
Customer. Parts necessary
- Vehicle out guarantee. Quantity and designation of the parts Ref.
- Age from the vEhicule of less from 5 years
1 Joint pot catalytic 82 00.031.336
with one
lower mileage with 150 000 km. 1 Connection flexonic 77 00 114 936
Destination of the parts deposited - 1 Collection round joint 71 01 471 14O
According to the directives guaranteeingIE.
Countable elements 1 Pipe return oil turbo 82 00.501.177
- According to the directives guaranteed. 2 Round joint 77 01.042.763
Code OTS: OAJZ - Date of closing;
(0 = Quantify zero) According to indication 1 Filter with oil 82 00.274.858
Manufacturer 1 Disc of sealing 77 00.266.044
1 Pipe food oil turbo 82 00 2081 62
8378
Adjustment 2 headlights 0,3
(lamp with
Xenon)
12B-6
SUPERCHARGED
Turbocharger
Quantity and designation parts Ref.
SCENICII
Parts necessary 1 Catalytic joint pot 8200031336
Quantity and designation parts Ref. 1 Connection f1exonic 77 00 114936
1 Catalytic joint pot 8200031336 1 Collection round joint 7701471140
1 Connection f1exonic 7700114936 1 Pipe return oils turbo 8200501177
1 Collection round joint 7701471140 2 Round joint 77 01042763
1 Pipe return oils turbo 8200501177 1 Filter with oil 8200274858
2 Round joint 77 01042763 1 Disc D'sealing 77 00 266 044
1 Filter with oil 8200214858 1 Pipe food oils turbo 8200208162
1 Seal 77 00268044 1 Conduit air flowmeter turbo 7700116005
1 Pipe food oils turbo 77 01476 032 1 Air-to-air cooler 8200008761
1 Conduit air turbo flowmeter 77 01055402 According to catalogue “Parts of replacement " or Dialogys.
1 Joint conduit air 77 01055404
1 Air-to-air cooler 8200 115 540 1 Turbocharger standard exchange
1 Joint bootmaker cut 77 01059142
LAGUNAII
Common parts
12B-7
SUPERCHARGED
Turbocharger
ESPACE IV
Parts necessary
Code Designation Time
Quantity and designation of the parts Ref.
0096
1 Joint pot catalytic 8200031336
Application OTS 0,2
1 Connection flexonic 7700114936
7624 OTS 5,8
1 Collection round joint 7701471140
7603 Replacement turbo
1 Pipe the atour oil turbo 8200501177
Complete control
2 Round joint 7701042763 8072 1 calculator
1 Filter with oil 8200274858 or Adjustment 2 headlights 0,2
1 Seal 7700266044 8378 OR or
Adjustment 2 headlights
1 Pipe food oils turbo 8200208162 0,3
(lamp with
1 Conduit air turbo flowmeter 77 00116005 0129 Xenon)
12B-8
SUPERCHARGED
Turbocharger
Code Designation Time
OPERATION B
Replacement of the turbocharger and the engine 0096 Application OTS 0,2
MEGANE II 7633 OTS 11,9
Parts ecessary
Quantity and designation of the 7611 Turbo replacement
Ref.
parts 7609 Complement replacement
1 Catalytic joint pot 8200031336 engine
1 Connection flexonic 77 00 114 936 0129 Simple test on road 0,5
1 Collection round joint 7701471140 TOTAL 12,6
SCENICII
1 Pipe return oils turbo 8200501177
Parts necessary
2 Round joint 77 01042763 Quantity and designation of the parts Ref.
1 Can 5L liquid 7111170546 1 Catalytic joint pot 8200031336
cooling
1 Pipe return oils turbo 8200501177
1 Can 2L liquid 7711170545
cooling 2 Round joint 77 01042763
12B-9
SUPERCHARGED
Turbocharger
According to cataloque “Spare parts " or Dialogys.
Codes Neccesary
TOTAL 15~9
or
16
12B-10
SUPERCHARGED
Turbocharger
ESPACE IV
Parts necessary
Quantity and designation of the parts Ref.
1 Catalytic joint pot 8200031336
Characteristic large country froid'
1 Connection f1exonic 77 00 114936
Designation Code various
1 Collection round joint 7701471140
Liquid of cooling L3
1 Pipe return oils turbo 82 00 501177
2 Round joint 7701042763 (7 maximum liters)
12B-11