Robot Simulation With Robcad

Develop and Simulate Robotic Manufacturing Process with
Robcad
2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
Digital Manufacturing Industry Solutions

Configurable product & application implementation based on industry-related characteristics
copyright Hitachi Sunway Information Systems, Sdn. Bhd. 2013. All rights reserved.
Typical Challenges
Are you tired of the cost of debug and startup?
When you can harmonize through Virtual Simulation

Time-to-Volume Profitability
Increased Net Profits
What is Robot Simulation ?
What is the reason for simulating robotic manufacturing processes?

Evaluate and verify the operation of a work cell or a single robot! Optimize your robot programs! Savings in time and money: your robot program will work!
Business Drivers
1.
Increased No. of new product introductions / year
2.
3.
Reduced Time to Market: Design, Commissioning and Ramp-up
Higher demand for product and process quality
4.
Mix Model Production & Modular plant design
Increased automation complexity and density:

use of robot gardens and need for robot collaboration
5.
Reduce costs: Fewer applications, Reduced training, Greater resource flexibility Knowledge capturing
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6.
What is the reason for simulating ?
Quality!
What is quality in a robotic work cell?
Time-optimized robot operation!
Collision-free robot paths!

Smooth operation of your expensive handling or manufacturing robots! Confidence! The robot program will work and not stop your production!
Quantity!
Robotic Applications
Japan US Germany Italy France UK
Arc Welding Spot Welding Assembly Handling Machine servicing Paint, glue, seal Palletizing Cutting, process Measurement, test Other Total
Source: JAutomatise N30
3496 5093 3657 2245 1930 791 661 224 138 7138 25373
2250 2892 454 3336 229 750
826 2165 801 2976 921 916 995 251 2016 11867
44 9955
331 588 288 351 1042 115 325 382 22 2026 5470
364 1096 198 309 381 78 149 6 12 419 3012
167 266 27 17 68 35 46 34 5 85 750

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Complexity!
It is almost impossible to manually program multi-robot work cells
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What is Robcad?
Robcad is a set of Digital Manufacturing tools for design,
simulation, optimization and off-line programming of automated and manual manufacturing systems
Robcad creates a virtual manufacturing environment to evaluate and verify manufacturing processes
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Key Features
Interactive design of manufacturing lines and work cells 3D visualization Collision checks Simulations of manufacturing cells, to test, verify and optimize placement and programming of robots Cable simulation
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Built on Standard
Membership includes a variety of manufacturers and simulation suppliers in support of all robotic and automation applications.
What is RRS? The projects of Realistic Robot Simulation (RRS) aim at achieving high accuracy when simulating the controllers of manufacturing systems. - Fraunhofer IPK, Project Coordinator
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Who uses Robcad?
FORD BMW Honda Mazda Toyota Audi
Renault VW Group Fiat Suzuki Volvo AIRBUS
British Aerospace RVI FUJI HITACHI Volvo AB
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Robcad by Applications
1. 2.
Spot Arc
3.
4. 5. 6. 7. 8.
Paint
Handling Assembly Studies Human Off Line Programming And more
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Robcad Spot
Robcad Spot to design and optimize Develop work cell layout spot-welding processes in a 3D-graphics environment
Create weld points and select best guns Optimize robot paths Generate fully validated robot programs
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Robcad Spot
Design the Work Cell Layout

Import product and weld points from CAD Get robots and peripheral components from Library Use advanced placement tools
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Robcad Spot
Select the Best Weld Gun

Create sections Design new gun Modify existing gun Advanced gun search:
Weld point information Part/Tooling geometry Welding parameters
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Robcad Spot
Optimize Robot Placement and Path

Reach study
Collision detection
Automatic placement tools Via point addition Optimize robot path:
Reduce cycle time Reduce joints load
Eliminate bottlenecks
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Robcad Spot
Create SOP
Define and simulate the work cell sequence of operations: robots, guns, fixtures, devices, humans Define logic events and signals
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Robcad in Real World
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Robcad Arc
Robcad Arc addresses the particular needs of automotive, heavy industry and shipyard customers where exceptionally fast generation of new arc welding programs is required
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Robcad Arc
Relating Application
Laser Cutting Water Jet
Rimming
And more
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Robcad Arc
Create robot programs automatically, by analyzing construction assembly Check torch access with part and fixture Plan collision-free robot and gantry motions along each seam and from seam to seam
OLP and program download to robots
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Arc Welding in Ship Building
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Robcad Paint
Robcad Paint to design, test and optimize coverage programs in the office environment without interrupting production.
Robcad Paint is designed for
Painting
Sealing
Gluing Sanding Thermal-spraying
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Robcad Paint
Automatic robot path creation Easy program maintenance and simulation of painting process
Display of paint thickness
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Robcad for Handling

Off-line programming and optimization of handling robots
3D Layout Cycle Time simulation Reachability studies
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Robcad for Assembly

Assembly Studies to define, analyze and verify product assembly and disassembly sequences
Static and Dynamic collision checking
Creation and simulation of Assembly paths

Using original product CAD data, dynamically package parts into assemblies, define insertion and extraction paths for parts Check service and maintenance procedures before first prototype is built
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Robcad Human
Near-realistic Simulation of Human operations

Different human models
Ergonomic studies
Kinematics and motion capabilities
Window for visibility analysis

Cycle Time analysis
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Robcad Off-Line Programming - OLP

Accurate off-line programming of robots and shop floor machinery
Accurately simulate motion & cycle time with real robot RRS Cell and robot calibration
Download and upload robot programs

Support all major controllers in the market:

ABB S4 - Irc5 KUKA KRC2 FANUC RJ3
MOTOMAN NX KAWASAKI NACHI
COMAU Etc.
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Robcad Off-Line Programming - OLP
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Your Benefits !
1. 2. 3. 4. Time-optimized robot operation! Collision-free robot paths! Smooth operation of expensive handling or manufacturing robots! Optimized work cell layout!
5.
6. 7.
Validated and optimized robot programs meeting specifications!

Reduced time for shop floor installation, debugging and ramp-up! Increased process quality, maturity and level of confidence
8.
9.
Increase equipment re-usability

Design and operation problems detected at early stages of planning
10. Sequence information created automatically to be used for PLC design

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THANK YOU
Hitachi Sunway Information Systems
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Robot Simulation With Robcad

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Robot Simulation With Robcad

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Formatos disponíveis

Develop and Simulate Robotic Manufacturing Process with

Siemens PLM Software

Digital Manufacturing Industry Solutions

Are you tired of the cost of debug and startup?

When you can harmonize through Virtual Simulation

Increased Net Profits

What is Robot Simulation ?

What is the reason for simulating robotic manufacturing processes?

Reduced Time to Market: Design, Commissioning and Ramp-up

Higher demand for product and process quality

Increased automation complexity and density:

What is the reason for simulating ?

Collision-free robot paths!

What is the reason for simulating ?

2250 2892 454 3336 229 750

364 1096 198 309 381 78 149 6 12 419 3012

167 266 27 17 68 35 46 34 5 85 750

What is the reason for simulating ?

Who uses Robcad?

FORD BMW Honda Mazda Toyota Audi

Renault VW Group Fiat Suzuki Volvo AIRBUS

British Aerospace RVI FUJI HITACHI Volvo AB

Design the Work Cell Layout

Select the Best Weld Gun

Optimize Robot Placement and Path

Robcad in Real World

Laser Cutting Water Jet

OLP and program download to robots

Arc Welding in Ship Building

Display of paint thickness

Robcad for Handling

3D Layout Cycle Time simulation Reachability studies

Robcad for Assembly

Creation and simulation of Assembly paths

Near-realistic Simulation of Human operations

Window for visibility analysis

Robcad Off-Line Programming - OLP

Download and upload robot programs

ABB S4 - Irc5 KUKA KRC2 FANUC RJ3

MOTOMAN NX KAWASAKI NACHI

Robcad Off-Line Programming - OLP

Validated and optimized robot programs meeting specifications!

Increase equipment re-usability

10. Sequence information created automatically to be used for PLC design

Hitachi Sunway Information Systems

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