INPUT DATA

PROCESS CONDITIONS AMBIENT

AMBIENT TEMPERATURE

PROCESS CONDITIONS DESIGN/OPERATING

20 (Deg F) DESIGN/OPERATING TEMPERATURE
DESIGN/OPERATING PRESSURE

MATERIAL ALLOWABLE STRESSES AMBIENT

20 (Deg F)

12038 (psi)

MATERIAL ALLOWABLE STRESSES DESIGN

ALLOWABLE BOLT STRESS S a

87150 (psi)

ALLOWABLE BOLT STRESS S b

87150 (psi)

ALLOWABLE FLANGE STRESS S f (AMBIENT)

30000 (psi)

ALLOWABLE FLANGE STRESS S f (DESIGN)

30000 (psi)

ALLOWABLE HUB STRESS S n (AMBIENT)

30000 (psi)

ALLOWABLE HUB STRESS S n (DESIGN)

30000 (psi)

FLANGE DATA

GASKET DATA

FLANGE OD A

19.88 (IN)

FLANGE ID B

7.06 (IN)

BOLT CIRCLE DIAMETER C

THICKNESS OF HUB AT SMALL END g o

16.88 (IN)
2.3 (IN)

GASKET LOAD REACTION DIA G

GASKET JOINT SEALING FACTOR m

0.733 (IN)

GASKET DESIGN SEATING STRESS y

18000 (psi)

3.33 (IN)

BOLT DATA

HUB LENGTH h

3.62 (IN)

CROSS SECTION AREA OF BOLTS A b

FLANGE THICKNESS t

4.57 (IN)

NUMBER OF BOLTS

2.3 (IN)

5.5

GASKET WIDTH w

THICKNESS OF HUB AT BACK OF FLANGE g 1

NOMINAL THICKNESS OF ATTACHED PIPE t n

9 (IN)

ROOT AREA OF BOLT

2
22.784 (IN )

16
2
1.424 (IN )

RESULTS DATA
FLANGE RESULTS DATA

BOLT RESULTS DATA

S H = LONGITUDINAL HUB STRESS

35181.7

S H < 1.5S f THEREFORE S H /1.5S f < 1

0.78182

S R = RADIAL STRESS

42227

S R < S f THEREFORE S R /S f < 1

1.40757

S T = TANGENTIAL STRESS

27759.5

S T < S f THEREFORE S T /S f < 1

0.92532

(psi)

(psi)

(psi)

A m = REQUIRED BOLT CROSS SECTION AREA

2
12.71726 (IN )

A m < A b THEREFORE Am/Ab < 1

0.558166

W = REQUIRED INITIAL TOTAL BOLT LOAD

1546967 (lb)

BOLT STRESS

67897.09 (psi)

NOMENCLATURE

FORMULA

METRIC

UNITS IMPERIAL

Outside Diameter of the Flange

505 (mm)

UNITS

19.88 (in)

Ab

15675.2 (mm2)

22.784 (in2)

Am

12289.6708 (mm2)

12.71725917 (in2)

A m1

W m1 / S b

12289.6708 (mm2)

12.71725917 (in2)

A m2

W m2 / S a

344.271562 (mm2)

0.534799828 (in2)

Inside Diameter Of Flange

156.3 (mm)

7.06 (in)

B1

B + g 1 or B + g o

214.7 (mm)

9.36 (in)

B1

B+go

214.7 (mm)

9.36 (in)

2.3275 (mm)

0.091625 (in)

bo

b=b o , when b o <or =1/4 in (6mm).; b=0.5(b o )

1/2

when b o >1/4 in (6mm).

2.3275 (mm)

0.091625 (in)

426.974 (mm)

16.88 (in)

58.4 (mm)

2.3 (in)

Bolt Circle Diameter

(U/V) h o g o 2
(U/V L )h o g o

1835716.211 (mm )

136.9617504 (in3)

1835716.211 (mm3)

136.9617504 (in3)

(mm3)

#DIV/0!

-1

(in3)

#DIV/0!

0.008747392 (mm )

-1
0.207394969 (in )

-1
0.008747392 (mm )

-1
0.207394969 (in )

-1
0 (mm )

-1
0 (in )

F/h o

F L /h o

FL

go

58.4 (mm)

2.3 (in)

g1

75.184 (mm)

3.33 (in)

0.835727102

0.835727102

228.6 (mm)

0.785G 2 P (Total Hydrostatic Force)

2

9 (in)

5107.301076 (kN)

765436.23 (lb)

HD

0.785B P (Hydrostactic Force on Inside Area)

2387.574678 (kN)

471013.5466 (lb)

H G (Operating)

W - H (Load on the Gasket while operating)

2288.008325 (kN)

342872.9068 (lb)

H G (Gasket Seating)

W- H (Load on Gasket at installed conditions)

3306.629425 (kN)

781531.1384 (lb)

Hp

2b x 3.14 GmP (Compressive Load on Gasket to maintain a tight joint during operation)

2288.008325 (kN)

342872.9068 (lb)

HT

H-HD

2719.726398 (kN)

294422.6834 (lb)

Hub Length

92.202 (mm)

3.62 (in)

h D (Integral)

R + 0.5g 1

97.745 (mm)

3.245 (in)

hG

(C - G)/2

99.187 (mm)

3.94 (in)

95.54014863 (mm)

4.029640182 (in)

1/2

ho

(B g o )

h T (Integral)

(R + g 1 + h G )/2

A/B

3.230966091

2.815864023

((t e + 1) / T )+ (t 3 /d)

2.568823355

2.212926818

MD

HD hD

233.3734869 (kN.m)

1528438.959 (in.-lb)

MG

HG hG

226.9406818 (kN.m)

1350919.253 (in.-lb)

M o (Operating)

MD +MT +MG

779.2347255 (kN.m)

4182178.586 (in.-lb)

M o (Gasket Seating)

W(C - G)/2

834.5525246 (kN.m)

6095051.432 (in.-lb)

MT

HThT

318.9205569 (kN.m)

1302820.374 (in.-lb)

Sa
Sb

117.262 (mm)

4.425 (in)

5.5
N/A

5.5
(mm) N/A

(in)

124500 (kPa)

12038 (psi)

60.153 (mm)

1.58 (in)

601750 (kPa)

87150 (psi)

601750 (kPa)

87150 (psi)

Sf

249750 (kPa)

30000 (psi)

Sn

249750 (kPa)

30000 (psi)

SH

f M o / Lg 1 2 B

367713.5223 (kPa)

35181.72703 (psi)

SR

(1.33te + 1)M o /Lt 2 B

362587.2863 (kPa)

42227.04342 (psi)

ST

(YM o /t 2 B) - ZS R

251319.2879 (kPa)

27759.47772 (psi)

1.173906651

1.284773699

((C - B)/2) - g 1

(K (1 + 8.55246log 10 K) - 1)/(1.04720 + 1.9448K )(K - 1)

116.078 (mm)

4.57 (in)

tn

58.4 (mm)

2.3 (in)

tx

116.8 (mm)

4.6 (in)

for intgral flanges = 2 x g o but not less than 1/4 in.

2

(K (1 + 8.55246log 10 K) - 1)/1.36136(K - 1)(K - 1)

VL

W (Operating)

W=W m1

W (Gasket Seating)

W= (A m + A b )S a /2
2

1.915458969

2.184521253

0.34

0.34

7395.309401 (kN)

1108309.137 (lb)

8413.9305 (kN)

1546967.368 (lb)

W m1

H + H p = 0.785G P + (2b x 3.14GmP)

7395.309401 (kN)

1108309.137 (lb)

W m2

3.14bGy

207.1654124 (kN)

46607.805 (lb)

18.62 (mm)
1/(K - 1) [066845 + 5.71690 (K 2 log 10 K)/(K 2 - 1) ]

1.743071802
124000 (KPa)

(K + 1)/(K - 1)

1.211883668

0.733 (in)
1.987919024
18000 (psi)
1.288638182

g1

go

ho

C1

C2

C3

C4

C5

C6

C7

C8

C9

C 10

C 11

C 12

C 13

C 14

C 15

C 16

C 17

C 18

C 19

C 20

C 21

C 22

C 23

C 24

C 25

C 26

C 27

C 28

C 29

C 30

C 31

C 32

C 33

C 34

C 35

C 36

C 37

E1

E2

E3

E4

E5

E6

INTEGRAL FLANGE
F

LOOSE HUB FLANGE

FL

VL

h/h o

g1/go

(g 1 /g o )-1
43.68(h/h o ) 4
1/3 + A/12
5/42 + 17A/336
1/210 + A/360
11/360 + 59A/5040 + (1 + 3A)/C
1/90 + 5A/1008 - (1 + A) 3 /C
1/120 + 17A/5040 + 1/C
215/2772 + 51A/1232 + (60/7 + 225A/14 + 75A 2 /7 + 5A 3 /2)/C
31/6930+128A/45045+(6/7+15A/7+12A 2 /7+5A 3 /11)/C
533/30240+653A/73920+(1/2+33A/14+39A 2 /28+25A 3 /84)/C
29/3780+3A/704-(1/2+33A/14+81A 2 /28+13A 3 /12)/C
31/6048+1763A/665280+(1/2+6A/7+15A 2 /28+5A 3 /42)/C
1/2925+71A/300300+(8/35+18A/35+156A 2 /385+6A 3 /55)/C

761/831600+937A/1663200+(1/35+6A/35+11A 2 /70+3A 3 /70)/C

197/415800+103A/332640-(1/35+6A/35+17A 2 /70+A 3 /10)/C
233/831600+97A/554400+(1/35+3A/35+A 2 /14+2A 3 /105)/C
C 1 C 7 C 12 +C 2 C 8 C 3 +C 3 C 8 C 2 -(C 3 2 C 7 +C 8 2 C 1 +C 2 2 C 12 )
[C 4 C 7 C 12 +C 2 C 8 C 13 +C 3 C 8 C 9 -(C 13 C 7 C 3 +C 8 2 C 4 +C 12 C 2 C 9 )]/C 16
[C 5 C 7 C 12 +C 2 C 8 C 14 +C 3 C 8 C 10 -(C 14 C 7 C 3 +C 8 2 C 5 +C 12 C 2 C 10 )]/C 16
[C 6 C 7 C 12 +C 2 C 8 C 15 +C 3 C 8 C 11 -(C 15 C 7 C 3 +C 8 2 C 6 +C 12 C 2 C 11 )]/C 16
[C 1 C 9 C 12 +C 4 C 8 C 3 +C 3 C 13 C 2 -(C 3 2 C 9 +C 13 C 8 C 1 +C 12 C 4 C 2 )]/C 16
[C 1 C 10 C 12 +C 5 C 8 C 3 +C 3 C 14 C 2 -(C 3 2 C 10 +C 14 C 8 C 1 +C 12 C 5 C 2 )]/C 16
[C 1 C 11 C 12 +C 6 C 8 C 3 +C 3 C 15 C 2 -(C 3 2 C 11 +C 15 C 8 C 1 +C 12 C 6 C 2 )]/C 16
[C 1 C 7 C 13 +C 2 C 9 C 3 +C 4 C 8 C 2 -(C 3 C 7 C 4 +C 8 C 9 C 1 +C 2 2 C 13 )]/C 16
[C 1 C 7 C 14 +C 2 C 10 C 3 +C 5 C 8 C 2 -(C 3 C 7 C 5 +C 8 C 10 C 1 +C 2 2 C 14 )]/C 16
[C 1 C 7 C 15 +C 2 C 11 C 3 +C 6 C 8 C 2 -(C 3 C 7 C 6 +C 8 C 11 C 1 +C 2 2 C 15 )]/C 16
-(C/4) 1/4
C 20 -C 17 -5/12+C 17 C 26
C 22 -C 19 -1/12+C 19 C 26
-(C/4) 1/2
-(C/4) 3/4

3A/2-C 17 C 30
1/2-C 19 C 30
0.5C 26 C 32 +C 28 C 31 C 29 -(0.5C 30 C 28 +C 32 C 27 C 29 )
1/12+C 18 -C 21 -C 18 C 26
-C 18 (C/4) 3/4
(C 28 C 35 C 29 -C 32 C 34 C 29 )/C 33
[0.5C 26 C 35 +C 34 C 31 C 29 -(0.5C 30 C 34 +C 35 C 27 C 29 )]/C 33
C 17 C 36 +C 18 +C 19 C 37
C 20 C 36 +C 21 +C 22 C 37
C 23 C 36 +C 24 +C 25 C 37
1/4+C 37 /12+C 36 /4-E 3 /5-3E 2 /2-E1
E 1 (1/2+A/6)+E 2 (1/4+11A/84)+E 3 (1/70+A/105)
E 5 -C 36 (7/120+A/36+3A/C)-1/40-A/72-C 37 (1/60+A/120+1/C)

INTEGRAL FLANGE
-E6/(C/2.73)1/4 (1+A)3/C
E4/(2.73/C)1/4 (1+A)3
C36/(1+A)
LOOSE HUB FLANGE

1/4

-[(C18(1/2+A/6)+C21(1/4+11A/84)+C24(1/70+A/105)-(1/40+A/72)]/[(C/2.73) (1+A) /C]

[1/4-(C24/5)-(3C21/2)-C18]/[(2.73/C)1/4(1+A)3]
1

h/(Bg o ) 1/2

CHECK
75.184
58.4
92.202
95.54014863
0.28739726 checked
37.88788356 checked
0.357283105 checked
0.133588552 checked
0.00556023 checked
0.083069989 checked
-0.043780033 checked
0.035696391 checked
0.462523063 checked
0.048189688 checked
0.054464308 checked
-0.029165497 checked
0.026828394 checked
0.011295455 checked

0.003500915 checked
-0.002083787 checked
0.001902406 checked
0.000892606 0.000892606
0.209528776 0.209528776
-0.110819463 -0.110819463
0.08700055

0.08700055

0.064250855 0.064250855
-0.03152609

-0.03152609

0.035626917 0.035626917
-0.067313982 -0.067313982
0.004570656 0.004570656
-0.026398883 -0.026398883
-1.754325147 -1.754325147
-0.929526187 -0.929526187
-0.287334219 -0.287334219
-3.077656721 -3.077656721
-5.399210579 -5.399210579

1.562385873 1.562385873
0.96973429

0.96973429

-3.018840145 -3.018840145
-0.190373411 -0.190373411
0.598337619 0.598337619
0.012935969 0.012935969
0.607871246 0.607871246
-0.055223873 -0.055223873
-0.009038365 -0.009038365
-0.012347238 -0.012347238
0.375140797 0.375140797
-0.033067073 -0.033067073
-0.09084192

-0.09084192

0.835727102 0.835727102
1.544957236 1.544957236
1 0.010048157

0.908017755
0.368339718
1

0.965060253
1.28739726

Blind Flange Thickness

C Factor

0.3

P Design Pressure

12038 psi

S Allowable Stress

30000 psi

diameter

hG Gasket Moment Arm

W

Total Bolt Load

9 IN
3.94 IN
1546967.4 lb

T Minimum Required Thickness

7.2554726 IN

Min Groove to OS of Flange

6.5491299 IN

Pressure Calc For Threaded Component

D

21.3 mm

124.5 N/mm2

282 N/mm2

4.254212 mm

tm

4.254212 mm