Escolar Documentos
Profissional Documentos
Cultura Documentos
2014)
PLCC training material designed for MSETCL Engineers This course provides the information
Page 2 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme
Index
Sr No 1 2 3 4 5 6 7 8 PLCC Introduction Wave Trap CC/CVT LMU Coaxial cable PLCC Panel (ETL & 9505 V3) Protection coupler(NSD 50 & DC 42) PLCC Data MODEM (NSK 5) Job Aid Page No 3 7 13 17 23 25 31 37
Page 3 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme
JOB AID -1
Name of Trainee Batch
1.1
Title: Identification of Power line carrier communication Indoor & Outdoor equipment and their
applications.
1.2
Objective:
On completion of this visit / Practical exercise, the trainee will be able to : a. Identify PLCC Indoor & Outdoor equipment. b. Understand application of PLCC equipment.
1.3
1.5 Exercise:
1.5.1. Study the PLCC diagram.
Page 4 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme 1.5.2 Identify the different Outdoor Equipment of Power Line Carrier Communication (PLCC) System & their uses.
Equipment / Cable
Use
Page 5 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme 1.5.3 Identify the different Indoor Equipment of Power Line Carrier Communication (PLCC) System & their uses.
Equipment
Name of Equipment
Use
Page 6 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme 1.6
1.7
Self - Assessment :
1 The Power line carrier communication is a technology which uses ------------------------------ as physical media for Speech, data & Protection signal transmission. 2. In PLCC power line conductors are used for ----------------------- instead of separate telephone lines. 3. Power utility operators communicate with each other to -------------------------------------------- & exchange all kinds of operational information. 4. PLCC provides very limited --------------------- & is not suitable where the requirement of Voice & Data channels is large. 5. The R.F. range in PLCC system is ------KHz to -------------KHz.
Page 7 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme
JOB AID -2
Name of Trainee Batch 2.1Title: Wave trap or Line trap
2.2 Objective:
On completion of this visit / Practical exercise, the trainee will be able to : c. Identify different parts of Wave trap & their functions. d. Select blocking band of wave trap.
2.5 Exercise:
2.5.1. Identify Main coil, tuning pot & LA in following diagram. .
Page 8 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme 2.5.2 Study the following figure & identify Tuning pot, LA & Main Coil.
2.5.3 Write down the function of Tuning pot, LA & Main Coil.
Use
Tuning Pot
LA
Page 9 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme 2.5.4 Select Blocking band of Wave trap
Band Selection
96/92 U KHz
104/112 UL KHz
148/152 U KHz
488/480 UL KHz
72/76 U KHz
Band Selection
96/92 U KHz
104/112 UL KHz
148/152 U KHz
488/480 UL KHz
72/76 U KH
Page 10 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme
Band Selection
96/92 U KHz
104/112 UL KHz
148/152 U KHz
488/480 UL KHz
72/76 U KH
Band Selection
96/92 U KHz
104/112 UL KHz
148/152 U KHz
488/480 UL KHz
72/76 U KH
Page 11 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme 2.5.5 Study Pedestal wave trap with insulator & structure.
Page 12 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme 2.5.6 List of routine tests (as per IEC 60353) 1. Measurement of blocking impedance of line trap. 2. Power frequency voltage withstand dry test on tuning device 8.17 KV rms for 5 seconds. 3. Measurement of rated inductance of main coil. 4. Measurement of power frequency inductance of main coil. 5. Dimensional checks.
Page 13 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme
JOB AID -3
Name of Trainee Batch 3.1Title: Coupling Capacitor or CVT 3.2 Objective:
On completion of this visit / Practical exercise, the trainee will be able to : e. Identify different parts of CC/CVT. f. Connection of CC/CVT to LMU
3.5 Exercise:
3.5.1. Label the parts of coupling capacitor
1. Primary Terminal 2. Expansion system 3. Capacitor elements 4. Rating voltage 5. Low voltage terminal 6. Support insulator.
Page 14 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme 3.5.2 Study different parts of CGL , ABB & Alstom Make CC
Page 15 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme 3.5.3 Study different parts of CVT.
2. Compensation reactor
4. Ground terminal
6. Damping resistor
9. Secondary terminals
Page 16 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme 3.5.5 List of Routine tests as per IEC 60358. 1. Capacitance & tangent of the loss angle before the voltage test. 2. A.C. Voltage test (Dry) between Terminals. 3. Partial discharge test. 4. Capacitance & tangent of the loss angle after Voltage test. 5. Power frequency test on the Earth terminals. 6. Sealing test. 7. Dimensional checks
Page 17 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme
JOB AID - 4
Name of Trainee Batch 4.1Title: Line Matching Unit, 3 element Protection device & Coaxial cable 4.2 Objective:
g. h. i. j. k. On completion of this visit / Practical exercise, the trainee will be able to :
Identify different parts of LMU & 3 element protection device Select Pass band of LMU Connect CC/CVT to LMU by single Insulated lead in conductor Connect Main HF & HF loop Prepare End connector of HF cable.
4.5 Exercise:
4.5.1. Demonstration by faculty.
Page 18 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme 4.5.2 Identify different parts of LMU.A & B unit.
Balancing Transformer
Matching Transformer
Filter
Page 19 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme 4.5.4 List down the 3 elements of Protection device with their use. Function Name of Element
BPL Make Line Matching Unit 1. Band I (35 50 KHz) 2. Band II (50 90 KHz) 3. Band III (90 500 KHz)
PLCC Frequency
Band Selection
96/92 U KHz
104/112 UL KHz
148/152 U KHz
488/480 UL KHz
72/76 U KH
Page 20 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme
4.5.6 What is the purpose of Single insulated lead in wire in PLCC system & where it is connected?
Page 21 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme .4.5.7 Study CC to LMU connection in case of BPL Make LMU & ABB Make Coupling device.
Page 22 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme 4.5.8 Acceptance Tests for Coupling device 1. Composite loss 2. Return loss 3. HV test on Transformers 4. Inductance of Drainage coil. 5. PF Spark Over Voltage Test on Lightning arrestor 6. Operation check on earth switch 7. Dimensional checks 8. Visual & General Arrangements
Page 23 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme
JOB AID -5
Name of Trainee Batch 5.1 Title: Co axial cable 5.2 Objective:
On completion of this visit / Practical exercise, the trainee will be able to : l. Identify Coaxial cable m. Connection of HF Coaxial cable
5.5 Exercise:
5.5.1. Name the different parts of HF cable
(Copper center conductor, Insulator, copper/ Aluminium mesh, Protective outside cover) By S.V.Kulkarni DyEE PLCC Pune email kulkarni.sunildatta@gmail.com Mobile 9405600828/9767104420
Page 24 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme
5.5.2 Explain the procedure for connecting Cable connector plugs to HF Coaxial cable. Instructions for connecting cable connector plugs to HF coaxial cable 1. Cut off the coaxial cable somewhat longer than needed (according to local conditions) leaving enough slack to make a loop when connecting the cable. 2. Loosen the screw and take the plug to pieces. 3. Put the cone and threaded cylinder over the cable. 4. Remove PVC covering and copper braiding for a length of 20 mm(4/5inch) 5. Cut off PVC covering for an additional length of 6 mm( 1/4inch) 6. Slightly spring open the slit section of the plug interior. 7. Push the cable into the spring opening of the above part. 8. Draw the copper braiding through the two holes in the plug interior piece and solder it to the outside of the plug interior piece. 9. Solder the cable conductor to the plug pin and cut off the part which protrudes.( Do not heat the pin too long because of the polyethylene insulation) 10. Slide the threaded cylinder and the cone back into position and tighten the screw. 11. Test cable for continuity and short circuit. 12. Fasten the cable beneath the connector plug by means of bracket clip so that the plug is not subjected to any tension 5.5.3 Demonstration of preparation of HF cable connector by faculty. 5.6
5.7
Self - Assessment :
1. PLCC terminal is connected to LMU, in switch yard by means of ---------------------. 2. Coaxial cable is a --------- conductor cable made of a single conductor surrounded by a braided wired jacket with a plastic insulating material separating the two. 3. The coaxial cable provides ------------- so that noise cannot get into the cable & cause interference.. 4. The characteristic impedance of the coaxial cable is either ---------or ------------ohms (Co axial cable, two, Shielding, 75 or 125)
Page 25 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme
JOB AID -6
Name of Trainee Batch 6.1Title: Power Line Carrier Communication (PLCC) Panel/ Terminal/Cabinet/Set
6.2 Objective:
n. Identify PLCC Panel (Make, Type, Single/ Twin Channel) o. Identify different Modules/prints & their function. p. Select frequency
6.5Exercise:
6.5.1. Demonstration by Faculty.
Page 26 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme 6.5.2Identify and locate the different cards available in ABB Make ETL PLCC panel
Page 27 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme
Name of Card B5LA Power Supply Unit E5LA E5LB P3LB P3LK B4LA G4AA G4AC G4AC NSK 5 O4LA O4LC P4LA P4LB P4LC P4LD P4LF P4LG
Function 48 V DC Tx Filter ( 100-500 KHz) Tx Filter (24-100 KHz) RF Hybrid Dummy Load 48 V DC to DC converter DSP Card Relay Interface 1 Relay Interface 2 PLCC Data MODEM Data Interface Speech Interface Pilot & supervision AF Converter IF Converter Rx RF Converter Tx RF Converter Carrier Generator
P4LE P4LI
Page 28 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme 6.5.3 Write down the function of different cards of BPL Make 9505 V3 Panel.
Module
Name of Module
Function
95 AMP
95 PLF
95 PSU
95 MEMRI
Page 29 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme
Module
Name of Module
Function
95 SPIN
95 MODEM
95 DATA
95 LINT
Page 30 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme 6.5.4Compare performance of ABB Make ETL & BPL Make 9595 V3 PLCC panel Sr No 1 Feature BPL Make 9505 V3 PLCC panel ABB Make ETL PLCC Panel
3 AF Pilot can be selected. After changing pilot, FSK tuning is required In some PLCT LTM feature does not respond i.e. standalone testing not possible in some link. In some PLCTs, RLB getting ON automatically in spite of RLB switch in OFF position, which create problem in speech. High. As it includes lot of function gives problem in alignment when PLCT frequency is to be changed
RLB
4 5
Very low There are different modules for different functions, Easy to tuned for new frequency on field,
6.7Self - Assessment :
1. 2. 3. 4. 5. 6. 7. ------------------- Modulation is used in PLCC system to modulate AF signals. Modulation & Demodulation requires ---------------- frequency which is generated in PLCC panel. The frequency band for Single side band transmission in PLCC system is ---------------KHz. Speech, data, Pilot/Dial & protection signals are connected to PLCC terminal in -----------section. ------------- Signal transmitted from station A, controls the AGC of the receiver of station B and vice versa. PLCC Terminals are used as a -----------, one at each end of the power line between substations. Each PLCC Terminal is designated for a set of ---------- & -------------- frequencies. These frequencies may be adjacent or separate. The corresponding PLCC terminal at the other end will be designated for the ------------ value of the transmission & reception frequencies. The channel frequency will be either ----KHz or ----KHz bandwidth depending upon S.C or T.C. (Amplitude, Carrier, 4, AF, Pilot, Pair, Tx, Rx, reverse, 4, 8,)
8.
Page 31 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme
JOB AID -7
Name of Trainee Batch 7.1Title: Protection coupler
7.2Objective:
q. Identify different cards of Protection coupler r. Understand switch setting in protection coupler s. Connect relay to Protection to coupler
7.5Exercise:
7.5.1. Demonstration of NSD 50 & DC 42 by faculty.
Page 32 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme 7.5.2 Study different cards of NSD 50
Slot No
Function
Page 33 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme
DC PSU
DC DC CPU COMIO I
DC DC COMIO II REC
Slot
Name of Card DC 42
Function
DC PSU
It consists of DC CIC & DC COC DC CIC provides interface between relay & coupler DC COC provides interface for transferring trip command from coupler to relay.
DC CPU
Provides the commands necessary to generate the Guard & trip frequencies. Responsible for transmitting the frequency corresponding to command issued by DC CPU as well detecting the trip frequency and issuing corresponding trip command to DC CPU
DC REC
Page 34 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme
Sr No 1 2 3
4 5 6
TC 10 TB 1/ TB 3 TB2
Relay Panel
Protection coupler
Distance Relay 21
Trip Send Contact in RP 85X
RP K102
RP K877 Opto coupler
RP K173
30X
RP K169
Page 35 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme
K 169
K 173
K 877
Page 36 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme 7.5.5 Sr No Compare performance of ABB Make NSD 50 & BPL Make DC 42 Protection coupler Feature BPL Make DC 42 Protection coupler ABB Make NSD 50 Protection coupler Provisions of 4 commands .anyone can be made coded & uncoded. For 1 coded & 1 uncoded we need only one interface. Manual loop testing is possible in all PLCT. Automatic available. False command not observed.
Command Input
Provisions for 4 commands out of which first 2 are uncoded & remaining 2 coded. For 1 coded & 1 uncoded we need two interfaces.
Loop test
Manual loop testing is not possible where LTM feature not working. Automatic not available.
Command received
False received of all command in some couplers without transmission from other end. High failure rate of all modules Module fixing is not proper . Big TB are provided for com. 1 to 4 which make PLCT congested from inside.
4 5
Self - Assessment :
1. The carrier aided protection schemes are provided to EHV lines for simultaneous tripping of ----------------------------------------------- at both the ends. 2. While transmitting the -------------------------- signals, other signals such as speech, data & pilot/dial are disconnected momentarily in the PLCC equipment. 3. Percentage of power in PLCC equipment for transmission of trip command signals is ------ % (circuit breakers, trip command, 100 )
Page 37 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme
JOB AID -8
Name of Trainee Batch 8.1Title: PLCC Data Modem NSK 5
8.2 Objective:
t. Identify PLCC Data Modem NSK 5 u. Understand switch & Jumper settings of NSK 5 v. Test & trouble shoot NSK 5
8.5Exercise:
8.5.1. Demonstration by Faculty.
Page 38 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme
8.5.2Identify and locate the different switches & Jumpers available in NSK 5
Function
Page 39 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme 8.5.3 Study the different Switch & Jumper settings of NSK 5 for 405,406,407,601 & Remote SCADA Data Channel Baud speed BW Center frequency Fs Baud 1 405 200 Baud, 480 Hz, 2520120 Hz 406 200 Baud, 480 Hz, 3000120 Hz 407 200 Baud, 480 Hz, 3480120 Hz 601/ 602 2760240 Hz Remote SCADA 1200 Baud, 1640 Hz, 2860400 Hz On On Off On Off Off On Off Off Off On Off Off Off Off On 600 Baud, 960 Hz, On Off On On Off Off Off On On Off On On Off Off Off On Off On On On On Off Off On Off On On On On Off Off On Off On On On Off On Off On Off On On On Off On Off On Off 2 On 3 On Transmit Frequency 4 On 5 Off 6 Off 7 Off 8 On Rx Sensitivity 1 Off 2 On 3 On Receive Frequency 4 On 5 Off 6 Off 7 Off 8 On Setting of S1 Setting of S2
Page 40 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme 8.5.4 Study Tx level & Rx sensitivity settings for different baud rates. Baud rate, BW, Fs Switch S1 Baud rate Relative Tx level setting (dBm0) Actual measured Tx level (dBu) G4AE,P4LB 1 50Bd 120Hz, 30 Hz 100 Bd 240 Hz60 Hz 200 Bd 360 Hz90 Hz 200 Bd 480 Hz120 Hz 300 Bd 480 Hz,120 Hz 600 Bd 960 Hz240 Hz 1200 V.23 On On Off On Off On On Off Off -8 CB -3 CF 0 CF 1200 + sp On On Off -3 CF 2400 Bd, On On On 0 CF -10 -24 Off Off Off 2400 Bd ETL -13 -27 Off Off On Set automatically -10 -24 Off Off Off None -13 -27 Off Off On None -18 -33 Off On On None Off On On Off On Off Off Off On Off 2 Off 3 Off -14 CD -11 CC -8 CB -18 -33 Off On On None -21 -36 On Off Off None -24 -39 1 On 2 Off 3 On None Receive Sensitivity settings Switch S2 Rx Sensitivity Required equalization filter
Page 41 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme 8.5.5. Connect NSK 5(G4AE card) to LAPTOP/PC through 25 Pin connector & Explain procedure of transmission & Reception through Hyper terminal. Write down different steps to start Hyperterminal. Steps to start Hyper terminal 1. 2. 3. 4. 5. 6. Click on Start button Click on All programs Click on Accessories Click on Communications Click on Hyper terminal link Hyperterminal window will appear Enter the Name (for e.g. PLCC) Click OK button 7. Then connect to window will appear a) Select connect using option Respective COM port b) Select COM port Right click on My computer icon, click on properties, click on Hardware, click on Device Manager, click on Ports option Check on which COM port USB to serial cab le is connected. Select that particular COM port in the Connect using List box c) Click on OKbutton. 8. Then COM port properties window will appear in that enter i) Bits per second 1200 ii) Flow control- X on/X Off 9. Click on OK button After all the above steps Data flow can be checked through hyper terminals.
Page 42 of 42 Power Line Carrier Communication Basic course for MSETCL, JE INDUCTION LEVEL Training Programme
8.7Self - Assessment :
1.The NSK 5 is a new, fully programmable ------------------------------------------------ (FSK) modem for data transmission over voice grad telecommunication channel. 2.The NSK 5 modem has been designed using ----------------------------------------(DSP) technology. 3.The NSK 5 MODEM is available in two versions -------------------- & --------------------------. G4AF modem includes main & standby line connections for the Tx & Rx. G4AE uses the same printed circuit board as the G4AF but it does not include the standby lines. 4.DIL switch S2 allows the ------------------Sensitivity to be adjusted over a range of 21 dB. 5.The modem transmit level setting depends on the ------------------------. The transmit level of the 600 Bd to 2400 Bd can be set by jumpers. The level of the others needs to be set with the potentiometer. 6.The line termination jumpers must be in positions ----- & --------- . 7.The NSK 5 modem has two special high speed channels that are optimized to work over the ETL These are the 1200 Bd above speech & the ------------Bd channels. 8.When the modem is used for transmitting over an ETL link then the channel center frequency and the -------------------- must be chosen so that it does not interfere with the ETL pilot, NSD 50 protection equipment or speech. 9. The NSK 5 Modem termination impedance can be set on ---------- ohm or a high impedance. 10. The -------- level is set using CA, CB, CC, CD, CE, CF jumpers.
(Frequency Shift Keying, Digital Signal Processing, G4AF,G4AE, receiver, Baudrate, AH, AB,2400, baud rate, 600, transmit)