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Jet Needles

Series Type

Single Taper Type

D-4
2.135
2.241
2.175
2.170
2.170
2.259
1.890
1.811
1.996

D-5
D-6
1.863
1.839 1.420
1.740 1.256
1.735
2.170 1.735
1.580
1.450
1.297
1.505

D-3
2.466
2.475
2.429
2.505
2.458
2.512
2.518
2.514
2.476
2.440
2.505
2.436
2.538
2.461
2.44
2.46
2.45

D-4
2.295
2.210
2.240
2.376
2.286
2.335
2.372
2.278
2.312
2.258
2.316
2.208
2.233
2.208
2.26
2.24
2.09

D-5
2.000
1.949
1.974
2.040
1.948
1.826
1.834
1.672
1.748
1.915
2.009
1.827
1.649
1.979
1.56
1.97
1.66

7DH5
7F7
7F6
7DH3
7DH2

A
72.2
72.3
72.3
72.5
75.3

B
27.4
33.1
29.0
28.1
31.6

D-1
2.98
2.99
3.00
2.98
2.99

D-2
2.98
2.99
3.00
2.98
2.99

D-3
2.94
2.99
2.95
2.96
2.99

D-4
2.78
2.80
2.68
2.80
2.84

D-5
2.4
2.54
2.41
2.47
2.66

D-6
2.08
2.28
2.14
2.11
2.27

B
10

C
19.0
19.4
21.5
18.4

D-1
2.515
2.515
2.512
2.520

D-2
2.456
2.442
2.512
2.404

D-3
2.454
2.436
2.386
2.400

D-4
2.364
2.206
2.214
2.201

D-5
2.098
1.939
1.945
1.941

20

D-6
1.840
1.678
1.688
1.679

Needle Taper Diameter Dimension Chart


(a)=Needle Length (mm)
(b)=Length between points (x) and the taper point (Y)
1=10mm
2=20mm
3=30mm
4=40mm
5=50mm
D-1, -2, -3, -4, -6 are the actual taper diameters at those
given points in millimeters

WEB: WWW.SUDCO.COM

30
40
50
60
70

a
y

Watercraft

6F5
6F4
6F8
6F16

B
38.1
32.0
34.0
31.2

D-7
1.72
2.02
1.87
1.76
1.92

a
x

D-1 through D-6 indicates diameter (mm) at each point.


A
62.3
62.3
62.3
64.6

D-6
1.660
1.678
1.710
1.606
1.607
1.313
1.141
1.058
1.075
1.575
1.688
1.497
1.218
1.649
0.89
1.70
1.24

D-1 through D-7 indicates diameter (mm) at each point.

D-7

D-3
2.419
2.515
2.438
2.440
2.440
2.440
2.340
2.330
1.432

D-2
2.511
2.516
2.512
2.505
2.512
2.512
2.518
2.514
2.511
2.520
2.516
2.538
2.538
2.538
2.51
2.46
2.51

D-6

D-2
2.519
2.515
2.518
1.520
2.518
2.512
2.518
2.518
2.520

D-1
2.511
2.516
2.512
2.505
2.512
2.512
2.518
2.514
2.511
2.520
2.516
2.538
2.538
2.535
2.51
2.50
2.51

D-5

D-1
2.519
2.515
2.518
2.520
2.518
2.512
2.518
2.518
2.522

B
28.0
28.9
29.5
35.2
22.0
37.0
32.1
37.0
28.9
25.5
28.5
20.3
26.7
19.8
26.5
32.8
26.3

Tools

B
27.4
28.5
28.2
28.0
28.0
26.4
27.5
27.0
27.0

A
62.3
62.3
61.5
62.3
62.3
62.3
62.3
62.3
62.3
62.3
62.2
62.2
62.1
62.2
62.4
64.2
64.7

D-4

D-5
1.924
1.790
1.40
1.190

6DH2
6F9
6CF1
6FJ6
6DH3
6L1
6DP17
6N1
6DP1
6DH4
6DH7
6DH8
6FL14
6F15
6DP10
6F13
6DL30

Vintage

A
58.0
60.3
60.3
58.0
58.0
57.6
58.0
58.0
58.0

RS and HS carburetors

D-3

D-4
2.127
2.098
1.800
1.660
1.776

D-1 through D-6 indicates diameter (mm) at each point.


5F3
5EJ11
5FL11
5FL14
5FL7
5DP7
5J6
5L1
5J9

#9

D-2

D-3
2.345
2.386
2.230
2.178
2.188

40 - 44mm spigot

Electrical

D-2
2.515
2.518
2.513
2.515
2.506

#7

Engine

D-1
2.515
2.518
2.513
2.515
2.512

30 - 38mm spigot

D-1

D-1 through D-5 indicates diameter (mm) at each point.


B
28.0
23.0
24.0
24.5
21.3

#6

Suspension

Taper Point (2)

Needle Taper Diameter Dimension Chart


A
50.3
50.3
50.2
50.3
41.5

26 - 32mm spigot
28 - 34mm flange

Control

Double Taper Type

4E1
4DH7
4J13
4L6
4J11

#5

D-1 through D-6 indicates diameter (mm) at each point.

Taper Point

Taper Point (1)

All 18m Carburetors


22mm and 24mm flange

Intake

Two Types of needles

#4

Chemicals

The Jet Needle controls the fuel mixture in the


mid-range (1/4-3/4) throttle position. The taper of the
needle determines the amount of fuel. For example:
the thinner the diameter of the needle, the more fuel
will be drawn. The thicker the diameter of the needle,
the less fuel will be drawn.

Application

Exhaust

Mikuni Jet Needles

A
1
2

E-MAIL: SUDCO@SUDCO.COM

56

Exhaust
Chemicals
Intake
Control
Suspension
Engine
Electrical
Vintage
Tools
Watercraft

Mikuni Jet Needles


Quick Reference Chart for Needle Selection
(average Performance Chart)

Needle #4 Series
Leaner

Note: The following listing of needles are simply the average


performance of a needle between 1/4 and 3/4 throttle opening.
Needles are constructed such that a given point on a needle, (for
example, at 3/4 throttle opening), the needle may be found to
perform richer at this given point when compared to the same given
point on another needle, but according the the average performance
chart, the needle should perform leaner.
For example:
average Performance chart
Leaner

Richer
At D-5 (A), the taper diameter is 1.915, at D-5 (b), the taper is
2.040; the taper diameter at D-5 (A) is smaller than D-5 (B). At this
given point of throttle opening (3/4), needle 6DH4 will run slightly
richer than 6FJ6, but the average performance will still be that 6DH4
will be a leaner needle because it will perform leaner at more given
points than a 6FJ6. Consequently, if you are concentrating on a specific throttle opening for competition use, be certain to check the
taper diameter at that point of throttle opening.

THE QUICK REFERENCE CHART FOR NEEDLE SELECTION was


prepared by measuring the needles as to their diameter at given
points. Given points are 10mm apart from each other.
By computing the different measurements and arranging them in
order of taper thickness or thinness, three categories for application
of needles were determined.

Category l - Competition.
For example, motocross racing
and desert racing where mid-range throttle operation is vital.

Competition
4D8
4DH7
4DG6
4P3
4D3
4F6
4F10
4F15
4E14
4J13
4L6
4L13
4J11

Racing
4P3
4D8
4D3
4F10
4DG6
4F6
4DH7
4F15
4E1
4L13
4J11
4J13
4L6

Overall
4P3
4D8
4D3
4DG6
4DH7
4F10
4F6
4F15
4E1
4L13
4J13
4J11
4L6

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Competition
5D6
5D120
5C4
5EJ13
5J9
5F18
5DP7
5FL14
5F3
5EH7
5FL
5D5
5E13
5L1
5J6
5D1
5FJ9
5F16
5DH21
5F12

Racing
5C4
5D6
5D5
5D120
5D1
5F18
5F16
5FJ9
5F3
5EJ13
5EH7
5DH21
5FL14
5FL7
5E13
5DP7
5J9
5J6
5L1
5F12

Overall
5C4
5D6
5D5
5D120
5F18
5D1
5EJ13
5F3
5EH7
5FJ9
5DP
5FL14
5FL7
5E13
5F16
5DH21
5J9
5J6
5L1
5F12

Needle #5 Series (A)


Richer

Leaner

For a more detailed and comprehensive explanation of the various


needles as to their taper diameters at given points, see NEEDLE
TAPER DIAMETER DIMENSION CHARTS.

1
2
3
4
5
6
7
8
9
10
11
12
13

Richer

Needle #5 Series (B)

Longer (leaner) than #5 series (A); see NEEDLE TAPER DIAMETER


DIMENSION CHART (b)

Leaner

Richer

Competition

Racing

5EP8

5DP2

Overall
5DP2

5EJ11

5DL13

5DL13
5EJ11

5EL9

5EJ11

5FL11

5EL9

5EL9

514

5EP8

5EP8

5DL13

5FL11

5FL11

5DP2

514

514

Category ll - Racing.
For example, Road racing, where 3/4 to full throttle operation is
vital.
Category lll - Overall.
For example, Street riding,
where the full range of throttle operation is required.

57

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TECH: 323-728-5407

Flatslide Carburetors

2.522
2.522
2.522
2.515
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.59
2.58
2.57
2.56
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.50
2.49
2.48
2.99
2.98
2.97
2.97
2.96
2.95

Leaner

2.98
2.97
2.96
2.95
2.95
2.96
2.97
2.98

Leaner

Richer
Leaner

Richer
Leaner

Richer
Leaner

Richer
Leaner

Richer

Watercraft

Richer
Leaner

Tools

Richer
Leaner

Vintage

Richer
Leaner

Electrical

TM36, TM38 Flatslide


39 Pro Series, 41 Pro Series
39 Pro Series, 41 Pro Series
39 Pro Series, 41 Pro Series
TMX38 Flatslide
TMX38 Flatslide
TMX38 Flatslide
TMX38 Flatslide
TMX38 Flatslide
TMX38 Flatslide
TMX38 Flatslide
TMX38 Flatslide
TMX35 Flatslide
TMX35 Flatslide
TMX35 Flatslide
TMX35 Flatslide
TMX35 Flatslide
TMX35 Flatslide
TMX35 Flatslide
TMX35 Flatslide
TMS38-77, 78 125cc
TMS38-77, 78 125cc
TMS38-77, 78 125cc
TMS38-77, 78 125cc
TMS38-77, 78 250cc
TMS38-77, 78 250cc
TMS38-77, 78 250cc
TMS38-77, 78 250cc
TMS38-77, 78 250cc
TMS38-77, 78 250cc
TMS38-77, 78 250cc
RS34-36
RS34-36
RS34-36
RS38-40
RS38-40
RS38-40
HS40
HS40
HS40
HS40
HSR42
HSR42
HSR42
HSR42
HSR45/48
HSR45/48
HSR45/48
HSR45/48
TM36-68
TM36-68

Engine

6FJ41
6FM46
6FJ40
6DP4
6EJ12-60
6EJ12-59
6EJ12-58
6EJ12-57
6EJ12-56
6EJ12-55
6EJ12-54
6EJ12-53
6EN11-58
6EN11-57
6EN11-56
6EN11-55
6EN11-54
6EN11-53
6EN11-52
6EN11-51
6GDY12-59
6GY12-58
6GY12-57
6GY12-56
6DGY04-60
6DGY04-59
6DGY04-58
6DGY04-57
6DGY04-56
6DGY04-55
6DGY04-54
9DZH01 STD
9DZH03
9DZH04
9CHY03 STD
9CHY05
9CHY06
9DJY01 STD
9DJY03
9DJY02
9DJY04
8DDY01-98
8DDY01-97 STD
8DDY01-96
8DDY01-95
8CFY02-98
8CFY02-97 STD
8CFY02-96
8CFY02-95
9EBY1-50
9EBY1-51

Suspension

002-713
002-349
002-712
002-341
007-077
007-076
007-075
007-074
007-073
007-072
007-071
007-070
007-056
007-055
007-054
007-053
007-052
007-051
007-050
007-049
007-088
007-087
007-086
007-085
007-048
007-047
007-046
007-045
007-044
007-043
007-042
007-035
007-037
007-038
007-020
007-022
007-023
007-015
007-017
007-016
007-018
007-083
007-082
007-081
007-080
007-103
007-102
007-101
007-100
007-105
007-106

Needle Diameter
Air Fuel Ratio
before Taper (mm)

Control

Application

Intake

Jet Needle No.

Chemicals

Order No.

Exhaust

Mikuni Jet Needles

Richer
Leaner

Richer
Leaner
Richer

(When using these needles, the use of a larger pilot jet may be required.)

WEB: WWW.SUDCO.COM

E-MAIL: SUDCO@SUDCO.COM

58

Exhaust
Chemicals
Intake
Control
Suspension
Engine
Electrical

VM, TM, and RS

6 Series

4 Series

Order No.
002-243
002-244
002-245
002-246
002-247
002-251
002-254
002-256
002-257
002-258

Mikuni No.
4D10
4D20
4DH7
4DH11
4DH22
4EJ4
4F15
4J11
4J13
4L6

5 Series
Order No.
002-268
002-271
002-272
002-273
002-279
002-281
002-283
002-287
002-291
002-297
007-001
007-002
007-003
002-280
002-267
002-292
007-004

Mikuni No.
5DL31
5DP7
5DP10
5DP39
5EL9
5F3
5F12
5F21
5FL14
5L1
5FP17
5N13
5J11
5EP6
5DI20
5FP8
5FP96

Order No.
002-299
002-300
002-301
002-302
002-303
002-340
002-304
002-341
002-309
002-312
002-313
002-314
002-315
002-316
002-317
002-318
002-319
002-321
002-712
002-713
002-324
002-344
002-325
002-327
002-349
002-328

7 Series
Mikuni No.
6DH2
6DH3
6DH4
6DH7
6DH8
6DJ30
6DP1
*6DP4
6DP17
6F4
6F5
6F8
6F9
6F13
6F15
6F16
6F21
6FJ6
*6FJ40
*6FJ41
6FL14
6FL25
6J1
6L1
*6FM46
6N1

*For TM36, TM38 and Pro-Series

Order No.
002-332
002-336
002-345
002-334
002-329
002-333

Mikuni No.
7DH2
7DH3
7DH5
7E1
7F6
7F7

9 Series
Order No.

Mikuni No.

RS34-36
007-035
007-037
007-038

9DZH01
9DZH03
9DZH04

RS38-40
007-020
007-022
007-023

Series Type
#4
All
22
#5
26
28
#6
30
#7
40

9CHY03
9CHY05
9CHY06

Application
18mm Carburetors
- 24mm Flange
- 32mm Spigot
- 34mm Flange
- 38mm Spigot
- 44mm Spigot

Watercraft

Tools

Vintage

Mikuni Jet Needles

59

Sudco Carburetor Needle Shims (12 pc. package)


Order No.

Description

009-395

Most Mikuni

106 Inner Diameter x .250 Outer Diameter x .020 (.5mm) thick

009-396

Most Keihin

126 Inner Diameter x .275 Outer Diameter x .020 (.5mm) thick

ORDER: 800-998-3529

TECH: 323-728-5407

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