TECHNICAL SPECIFICATION FOR DESCALE PUMP PLATE MILL BARE SHAFT KSB MAKE HGC 5/12 PUMP

Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No. Pump type Pump size / stages Drive Bar. shaft pump HGC 27.08.2012 ESSAR STEEL LTD. Bare shaft pump Essa 4001717799-00 27.08.2012 S-EA12112 Christian Friedrich Horizontal ring-section pump HGC 5/12 Electric motor Page No. 1

Pump: HGC 5/12 P.O. No. Order No. Works No. Product No.

43450212100947545680 Quantity 1

OPERATING DATA
Application/Medium handled: Operating point Operating temperature Density Pressure in inlet vessel NPSH available Descaling installations Min. flow 33 994.7

Unit Design point to ISO 9906 / 2B C 33 kg/m3 994.7 bar a 0.0503 m 50.74 bar 4.95 NPSH required at Qs **) m 5.421 bar 0.5288 Pressure at suction nozzle bar g 4 Mass flow rate at disch. t/h 248.68 nozzle Capacity m3/h 250.0 Total head m 2219.8 bar 216.54 Pump discharge pressure bar g 220 Efficiency *) % 73.69 Pump input power kW 2035.7 Pump speed 1/min 2985 Direction of rotation clockwise as viewed from the driven end

82.18 2451.6 239.14

2985

ADDITIONAL DATA Pump discharge pressure at Q = 0, cold water *) Efficiency improvement acc. to Karassik **) without strainer loss bar g 246.03 (+1,5 %/- 3%)

DESCALING MEDIUM DATA

Solids content Permissible particle size Chloride content Fe + Mn pH value 20-35 100 150 0.5 2 7 mg/kg m mg/kg mg/kg

Code name Bare shaft pump Essa Project No. 4001717799 Type - size

Item No. 1 Revision 00 Speed [1/min] 2985 260 p eff. [bar] 240 Qmin

Date 27.8.2012 Hydraulic HG 5/12 9.51S 9.0 Temperature [C] 33

Page 1

Density [kg/m3] 994.7

HG 5/12

220 1: HG 5/12 9.51S 9.0 n: 2985 [1/min] 200

180 Qmax 1 0 2800 2400 2000 P [kW] 1600 1200 800 0 80 1 60 40 80 120 160 200 240 280 320 360 Q [m3/h] 40 80 120 160 200 240 280 320 360 Q [m3/h] 1

160

Eta [%]

40

20

0 0 12 10 NPSH [m] 8 6 4 0 40 80 120 160 200 240 280 320 360 Q [m3/h] 40 80 120 160 200 240 280 320 360 Q [m3/h] 1

Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.

Bar. shaft pump HGC 27.08.2012 ESSAR STEEL LTD. Bare shaft pump Essa 4001717799-00 27.08.2012 S-EA12112 Christian Friedrich

Page No. 3

Pump: HGC 5/12 P.O. No. Order No. Works No. Product No.

43450212100947545680

PUMP DESIGN
Nozzle Inlet Outlet Design Flange Flange DN 200 150 PN 16 250 Code/Standard EN 1092-1 EN 1092-1 Position [] *) vertically upwards vertically upwards

*) clockwise viewed from the driven end ( 0 = top)

Shaft Seal Mech. seal

Manufacturer Crane

Type Typ T586-PF

Material SiC/SiC

Cooling Injection

Balancing Axial thrust balancing Hydraulically by means of Double piston

Bearing Radial Thrust

Design Plain bearing Tilting-pad thrust bearing

Lubrication Forced oil Forced oil

Cooling No No

Pump Feet Arrangement Centreline

ACCESSORIES
Balancing water pipe to open reservoir (only hole for connection) Internal piping for injection (only hole for connection) Internal piping for forced oil lubrication (only hole for connection) Instrumentation acc. to list of measuring points (only hole for connection)

Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.

Bar. shaft pump HGC 27.08.2012 ESSAR STEEL LTD. Bare shaft pump Essa 4001717799-00 27.08.2012 S-EA12112 Christian Friedrich

Page No. 4

Pump: HGC 5/12 P.O. No. Order No. Works No. Product No.

43450212100947545680

MATERIAL
Part No.
106 107 108 171 210 230.01 230.02 441 502.02 523.01 602.02 603.02 905

Description
Suction casing Discharge casing Stage casing Diffuser Shaft chrome-plated Suction stage impeller Impeller Shaft seal housing Casing wear ring Shaft sleeve Balance disc seat Balance drum Tie bolt

Material
S355J2G3+PLATT 1.4006+QT 1.4006+QT 1.4008 1.4313.0+GAL CR 1.4008.09 1.4008.09 1.4021+QT700 RWA 350 1.4138 RWA 350 1.4024.09 1.6772

Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.

Bar. shaft pump HGC 27.08.2012 ESSAR STEEL LTD. Bare shaft pump Essa 4001717799-00 27.08.2012 S-EA12112 Christian Friedrich

Page No. 5

Pump: HGC 5/12 P.O. No. Order No. Works No. Product No.

43450212100947545680

Technical Data
Lubricant Quality (recommendation)
ISO high-quality oil VG 32 or VG 46 to DIN 51519, TD 32 or TD 46 to DIN 51515, or equivalent. If a gear or geared variable speed coupling is included in the scope of supply, observe the manufacturer's instructions.

Lubricant Quantities Bearing

Radial bearing Thrust bearing Lubrication Forced oil Forced oil Quantity 8.5 31.5 Unit l/min l/min

Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.

Bar. shaft pump HGC 27.08.2012 ESSAR STEEL LTD. Bare shaft pump Essa 4001717799-00 27.08.2012 S-EA12112 Christian Friedrich

Page No. 6

Pump: HGC 5/12 P.O. No. Order No. Works No. Product No.

43450212100947545680

Noise Data
1. Explanatory Notes The noise data below conform to DIN standard 45635 - Measurement of noise emitted by machines - Part 1 Airborne noise emission, Enveloping surface method, Basic method divided into 3 grades of accuracy and Part 24 Measurement of airborne noise emitted by machines, Enveloping surface method, Liquid pumps. The noise data meet the requirements of accuracy grade 2. DIN 45635 standards for measurement largely correspond to international stipulations such as EN ISO 3744-09.1994 and ISO 11201-12.1995. The equipment used for measurements meet the requirements placed on precision sound level meters DIN EN 60651. It was submitted to the standardising authority for examination within the required period of 2 years. The non-weighted and A-weighted sound pressure levels were used as acoustic measurands expressed in dB. The frequency weighting curve A is defined in DIN EN 60651. 2. Prerequisites The noise data refer to the pump without sound insulation. The data apply without electric motor. The noise particulars apply to the normal operating range of the pump, i.e. Q/Qopt = 0.8 1.2 No allowance is made for operation under extreme part-load, overload or cavitation conditions. 3. Definitions The surface sound pressure level LpA is the A-weighted sound pressure level averaged over the measurement surface S, expressed in dB. The measurement surface ratio LS is calculated from the measurement surface S, whose size depends on the position of the measuring points. The measurement distance is typically chosen to be 1 m from the machine outline. LS is expressed in dB. The A-weighted sound power level LWA is the rate of the total noise radiated by the machine into the ambient air, expressed in dB. The air-borne sound octave spectrum supplements the surface sound pressure level LpA data and provides information on the noise composition in the acoustic frequency range from 63 Hz to 8 kHz. This frequency range is subdivided in octave bands characterised by their centre frequency. 4. Noise Characteristic Values The following values are expected noise values and cannot be warranted. The values indicated do not include the measurement tolerance. If the values are to be warranted, an allowance for design and measurement tolerances of +3 dB has to be made.

Noise Characteristics for Operating Point (expected values)

Operating point - pump: It. 1 Q [m3/h ] 250.0 H [m ] 2219.8 P [kW 2035.7 ] N [1/min] 2985 LpA [dB] 91 LS [dB] LWA [dB] 16 107

Pump set component Pump

Description HGC 5/12

Total of items

1 63 Hz 83 125 Hz 79 250 Hz 81 500Hz 84 1000 Hz 87

91 2000 Hz 86

16 4000 Hz 82

107 8000 Hz 79

Air-borne sound octave spectr. in dB item for 1 Inquiry No. Date

Bar. shaft pump HGC 27.08.2012

Page No. 8

Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Type Permissible temperature range

ESSAR STEEL LTD. Bare shaft pump Essa 4001717799-00 27.08.2012 S-EA12112 Christian Friedrich ES1N

7 Pump: HGC 5/12 P. O. No. Order No. Works No. Product No.

43450212100947545680
Intermediate coat

Quality Class according to ZN 35 4

Surface preparation

Primer

Product name B -30 to +200 [C] -22 to +392 [F] Degreased by solvent Aqua-Air G 4456

Colour type and film thickness [m] 1-component primer on alkyd acrylic binder -base, water-thinned 1 x max. 40

Product name Aqua-Air G 5087

Colour type and film thickness [m] 2-component epoxy compound, water-thinned 1 x max. 60

Type

Permissible temperature range -30 to +200 [C] -22 to +392 [F]

Finish coat

Applications

Product name Aqua-Air G 5393

Colour type and film thickness [m] 2-component polyurethane binder 1 x approx. 40

Colour RAL 6024 Traffic green

Marine / industrial atmospheres

Coating Type and Colour Item *) Pump *) if included in scope of supply

Coating type B RAL 6024

RAL No.

Preservation for pump removed from system (indoor storage). Period and measures. Storage of pump < 12 months Pump is preserved after performance test (Anticorit 87, Fuchs Minerallwerke GmbH)

Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.

Bar. shaft pump HGC 27.08.2012 ESSAR STEEL LTD. Bare shaft pump Essa 4001717799-00 27.08.2012 S-EA12112 Christian Friedrich

Page No. 8

Pump: P. O. No. Order No. Works No. Product No.

HGC 5/12

43450212100947545680

Documentation
Documentation, drawings Installation plan + forces and moments Sectional drawing List of components Language: English Scheduled date *) PO+4 PO+12 PO+12

Quality documentation Declaration of quality Test curve, record Certification 3.1B Balancing record Language: German / English

Scheduled date *) D D-1 D D

*)

PO+n: n weeks after purchase order D: on delivery, D-n: n weeks before delivery

Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.

Bar. shaft pump HGC 27.08.2012 ESSAR STEEL LTD. Bare shaft pump Essa 4001717799-00 27.08.2012 S-EA12112 Christian Friedrich

Page No. 9

Pump: P. O. No. Order No. Works No. Product No.

HGC 5/12

43450212100947545680

Inspections/tests
Material inspections Standard QCP / acceptance class Certification Language of certificate Pressure test (static) Standard pressure test plan Test pressure Suction casing Chamber to disch. casing Discharge casing Seal housing / balancing water chamber ZN 57 118 / 2 Declaration of quality German / English (depending on supplier)

UA7 29704 01 1.3 x nominal pressure 16 bar g 337.19 bar g 337.19 bar g 16 bar g

Hydraulic performance test Performance test procedure Test curve no. Test class No. of Q/H curve meas. points Pumps per order inspected/tested Pressure test Performance test NPSH test

ISO 9906 / 2B 5 No. of NPSH flow points 0 Quantity - witnessed 0 0 0

Quantity - non-witnessed 1 1 0

Invitation time for witnessed inspections/tests For witn. and special insp./tests: take into account delivery time

Working days