PARAMETROS DE HORNO KL

CONSTRUCTION OF FURNANCE
FURNANCE TEMPERATURE CONTROL SECTION MESH-BELT DRIVING SECTION COOLING SECTION INLET SECTION OF ATMOSPHERIC GAS

FURNANCE TEMPERATURE CONTROL SECTION

THERMOCOULE TEMPERATURE CONTROL EXCESS TEMPERATURE CONTROL TEMPERATURE RECORDING TEMPERATURE CONTROL OF DRYER TEMPERATURE CONTROLLER MODEL809A 4 FUNCTIONS CONVEYOR SPEED CONTROL D/I CONTROL D/O CONTROL TEMPERATURE CONTROL OF DRYER

FURNANCE TEMPERATURE CONTROL SECTION

EXCESS TEMPERATURE CONTROLELER IS PURPOSED TO BREAK POWER SUPPLY TO THE HEATING ELEMENT BY ELECTROMAGNETIC CONTACTOR OFF WHEN FURNACE IS OVERHEATED POWER MODULE HEATING UNIT HEATING ELEMENT MOLD-ATHERM 4-FACE HEATING FROM UPPER, LOWER BOTH LATERAL SIDES AND 2-FACE HEATING FROM UPPER, LOWER SIDES CONSTRUCTED WITH 11 BLOCKS OF 305MM BLOCK, AND AT ENTRANCE & EXIT, FURTER FURNISHED WITH VESTIBLE (FURNACE OPENING INSULATING MATERIAL)

SUPPLY POWER WITH THE SIGNAL FROM TEMP. CONT.

MESH-BELT DRIVING SECTION

THE BELT IS OF MESH-BELT WOVEN IN BALANCE WAVE FROM INCONEL 601 SPEED SETTING RANGE IS 30 UP TO 300 MM/MIN IN CASE OF FURNACE TEMPERATURE IS MORE THAN 400C DONT LEAVE BELT STOP FOR A LONG TIME

COOLING SECTION
COOLING CHAMBER IS CONNECTED TO THE EXIT SIDE OF THE MUFFLE FOR THE HEATING SECTION THE TEMPERATURE CONTROL OF COOLING WATER IS PERFORMED BY OPERATING THE MOTORDRIVEN VALVE AT WATER SUPPLY SIDE BY MEAN OF WATER CONTROLLER, MOUNTED AT THE CONTROL PANEL

INLET SECTION OF ATMOSPHERIC GAS

THIS FURNACE UTILIZES MULTI INTAKE AND EXHAUST AIR SYSTEM IT HAS 4 EXHAUST POSITIONS AT BURN OUT SECTIONS AND IS POSSIBLE TO CONTROL O2 DENSITY IN EACH EXHAUST POSITION THE ATMOSPHERIC GAS INTRODUCED INTO THE MUFFLE AT HEATING SECTION, IS N2 AND DRY AIR PURGE CHAMBER ARE INSTALLED AT THE ENTRANCE AND EXIT OPENINGS OF THE MUFFLE TO PREVENT OPEN AIR FROM INVASION INTO MUFFLE THE PURGE CHAMBER PREVENTS OPEN AIR FROM COMING IN BY HANGING STAINLESS CURTAIN, AND FURTHER MAKING GAS CURTAIN TO KEEP THE FURNACE INTERNAL PRESSURE POSITIVE

INLET SECTION OF ATMOSPHERIC GAS

IT HAS 20 FLOW METERS ON THE CONTROL PANEL 1 - N2/AIR PURGE ENTRANCE GAS IS INTRODUCED FROM UPPER AND LOWER POSITION OF PURGE CHAMBER AT THE ENTRANCE SIDE, AND FLOW OUT TO THE ENTRANCE DOOR 2 - N2/AIR BURNOUT 1 GAS IS INTRODUCED FROM TOP/BOTTOM OF BURNOUT AREA 2 AND BLOW DOWN/UP

3 - N2/AIR BURNOUT 2
4 - N2/AIR BURNOUT 2 SIDE GAS IS INTRODUCED FROM RIGHT/LEFT SIDE OF BURN OUT AREA 2 AND BLOW OFF TO CENTER

THE MAIN FUCTION IS TO BLOCK THE AMBIENT AIR BROUGHT INTO THE MUFFLE TOGETHER WITH THE MASH-BELT AND THE WORK

INLET SECTION OF ATMOSPHERIC GAS

5 - N2/AIR BURNOUT 3 6 - N2/AIR BURNOUT 3 SIDE 7 - N2/AIR BURNOUT 4 8 - N2/AIR FIRING GAS IS INTRODUCED FROM MUFFLE REAR SIDE AND BLOW OFF TO MUFFLE FRONT SIDE INLET SECTION IN 3 SEPARATE SECTION (LEFT, MIDDLE AND RIGHT) ADJUSTED BY EACH VALVE EXTREMLY INCREASE OF BLOW RATE MAY ADVERSELY AFFECT TEMPERATURE PROFILE, BE CAREFUL

INLET SECTION OF ATMOSPHERIC GAS

9 - N2/AIR COOLING GAS IS INTRODUCED FROM THE FRONT OF COOLING SECTION AND BLOW OFF A REAR SIDE 10 - N2/AIR PURGE EXIT GAS IS INTRODUCED FROM THE PURGE CHAMBER UPPER PART TO PREVENT THE OPEN AIR FROM COMING INTO TROUGH THE EXIT DOOR 11 AIR BINDERVENT 1 TO EXCLUDE FORCE EXHAUST BINDER GENERATED IN ZONE #1 AND BURNOUT AREA 1 BY THE INJECTOR MAKING THE BEST USE OF VENTURE-EFFECT 12 AIR BINDERVENT 2 TO EXCLUDE FORCE EXHAUST BINDER GENERATED IN BURNOUT AREA 1 AND BURNOUT AREA 2 BY THE INJECTOR 13 AIR BINDERVENT 3 14 AIR BINDERVENT 4 15 AIR BINDERVENT 5 TO EXCLUDE FORCE EXHAUST BINDER GENERATED IN BURNOUT AREA 4

INLET SECTION OF ATMOSPHERIC GAS

16 - AIR BURNOUT 1 IT USED FOR CONTROL OF O2 DENSITY AT BURNOUT AREA 1 17 - AIR BURNOUT 2 18 - AIR BURNOUT 3 19 - AIR BURNOUT 4 20 AIR ADDITION CONNECT TO PRIMARY PIPING. IT USED TO CONTROL OF O2 DENSITY IN N2 GAS

ESPECIFICACIONES
PARAMETROS HORNO KL
2248 MEMORIA #2 7 TEMPERATURA ZONA 1 ZONA 2 ZONA 3 ZONA 4 ZONA 5 ZONA 6 ZONA 7 ZONA 8 ZONA 9 5 C DE TOLERANCIA 320 370 420 525 706 772 773 767 765 760 828 820 799 807 9 5 C DE TOLERANCIA 320 370 450 540 740 815 802 2350 MEMORIA #5 11

ZONA 10
ZONA 11

776
775

820
815

815

ESPECIFICACIONES
FLUJO DE GAS N2/AIRE 2 CC/MIN 2 CC/MIN

ENTRADA

150

150

BURN OUT 1
BURN OUT 2 BURN OUT 2 LADO BURN OUT 3 BURN OUT 3 LADO BURN OUT 4 FIRING ENFRIAMIENTO SALIDA

35
70 0 70 0 50 140 80 125

35
70 0 70 0 50 140 80 120

ESPECIFICACIONES
PARAMETROS DE SISTEMAS DE EXTRACCION 1 CC/MIN EXTRACCION 1 EXTRACCION 2 EXTRACCION 3 EXTRACCION 4 EXTRACCION 5 NIVELES DOPANTES DE AIRE ADICION BURN OUT 1 ADICION BURN OUT 2 30 34 20 10 0 CC/MIN 0 0 1 CC/MIN 28 30 18 8 0 CC/MIN 0 0

ADICION BURN OUT 3

ADICION BURN OUT 4

0
12

0
3A9

ADICION PRINCIPAL DE AIRE 8 32 A 40

ESPECIFICACIONES
PPM DE OXIGENO MANIFOLD (HORNO VACIO) BT3 (HORNO VACIO) FRONT FIRING (HORNO VACIO) BT4(HORNO VACIO) 20 +/- 5 50 +/- 30 41 +/- 5

20 +/- 5
160

41 +/- 5
50 +10/-5

BT4 Y FRONT FIRING CON PRODUCTO

NO SE REQUIERE MONITOREAR MIENTRAS CORRE PRODUCTO VELOCIDAD MM/MIN 120 CUPONES ANTES DE LOTE DESPUES DE LOTE 35 21 45 9 NO SE REQUIERE MONITOREAR MIENTRAS CORRE PRODUCTO 120