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A

MachineCd
JF31
JF32
JF46
JF48
JF49
JF51
JF61
JF63
JF64
SH05
SH07
SH47
SH71

ActQty
QtyAve MachineRunTime(h) Output/H AchievementRate(%) SpeedRate(%)
224,547 132.79
108.03
612.43
42.02
72.91
288,281 198.54
155.32
779.2
53.91
80.78
249,681 123.91
122.54
709.44
56.04
86.5
334,808 136.77
140.24 1,080.76
63.95
81.68
257,023 119.32
110.67
697.77
44.24
72.44
364,681 240.55
178.72 1,042.78
57.18
76.99
237,798 173.58
156.34
656.05
44.14
60.81
161,833
83.59
89.66
438.79
41.26
72.21
169,697
80.35
88.09
492.68
48.25
73.22
544,183 255.97
188.25 1,572.33
64.32
77.38
593,863 249.31
194.98 1,785.79
87.55
111.11
313,087 150.02
127.32
897.84
52.22
65.62
468,513 158.93
177.58 1,270.44
63.58
74.25

StandardOutput/H ChangeTime(m)
497.39
9.18
495.77
8.87
613.78
6.83
899.7
4.16
614.68
7.18
618.03
6.77
462.52
9.03
501.01
8.65
577.07
7.28
918.77
4.45
1,103.92
3.47
681.45
6.36
973.14
3.89

A
MachineCd
JF31
JF32
JF46
JF48
JF49
JF51
JF61
JF63
JF64
SH05
SH07
SH47
SH71

ActQty
QtyAve MachineRunTime(h) Output/H AchievementRate(%) SpeedRate(%)
200,675
99.05
98.3
600.07
46.12
70.1
297,125 206.62
157.37
835.72
56.67
83.44
270,254 123.07
127.43
771.23
56.63
83.15
356,902 152.33
153.91 1,138.62
66.55
81.24
314,835
170
132.07
884.94
48.36
73.61
315,888 226.44
162.21
962.08
53.25
74.34
210,341 172.13
138.15
627.75
42.23
61.04
122,664
53.45
76.39
356.84
43.3
66.75
172,901
63.71
84.73
547.94
56.22
76.58
506,266 251.37
174.18 1,601.35
66.7
78.6
544,580 239.38
180.85 1,740.21
83.79
105.12
243,959
122.9
95.12
754.73
46.46
69
427,992 148.71
160.97 1,254.48
63.37
75.37

StandardOutput/H ChangeTime(m)
604.12
6.99
524.19
8.27
672.51
6.09
899.15
4.09
614.49
7.25
586.72
7.15
440.87
9.67
559.37
6.99
745.98
5.1
953.32
4.23
1,095.64
3.48
649.72
6.9
997.76
3.76

A
MachineCd
JF31
JF32
JF46
JF48
JF49
JF51
JF61
JF63
JF64
SH05
SH07
SH47
SH71

ActQty
QtyAve MachineRunTime(h) Output/H AchievementRate(%) SpeedRate(%)
223,250
98.22
118.11
544.75
42.64
66.02
288,830 202.55
163.68
679.28
46.02
77.71
292,676 107.76
150.5
697.28
53.75
78.9
374,604 136.12
170.21
976.01
60.02
78.04
317,294 146.83
133.62
816.19
46.42
73.52
321,014 215.59
165.5
844.46
47.64
73.89
218,186 165.67
144.84
533.37
35.68
59.62
138,769
56.36
93.12
325.46
37.84
60.53
157,871
71.24
92.97
365.37
36.35
67.72
525,373 255.53
201.55 1,343.18
58.4
75.76
614,847 230.19
218.51 1,616.95
66.46
75.92
293,194 118.99
112.26
851.47
53.62
74.7
463,469 153.42
179.97 1,199.58
63.13
78.57

StandardOutput/H ChangeTime(m)
551.75
7.7
416.56
11
664.22
5.95
812.66
4.66
624.33
7.08
510.97
8.65
374.51
12.04
493.91
8.12
471.87
9.18
765.82
5.53
1,040.67
3.63
754.85
5.65
933.27
4.1

A
MachineCd
JF31
JF32
JF46
JF48
JF49
JF51
JF61
JF63
JF64
SH05
SH07
SH47
SH71

ActQty
QtyAve MachineRunTime(h) Output/H AchievementRate(%) SpeedRate(%)
236,671 110.08
123.95
644.95
46.45
66.97
246,915 172.91
142.06
660.52
46.98
77.45
261,884
112.2
134.5
752.41
57.18
79.04
327,587
142.8
144.12 1,046.50
62.62
79.61
306,210 180.12
131.33
903.94
47.37
71.1
331,169 216.59
163.8
960.61
52.89
75.64
254,005 159.85
154.92
678.65
43.8
65.67
139,253
62.53
80.05
383.4
41.8
67.83
161,372
69.38
87.7
455.43
46.36
70.91
488,851 239.05
183.73 1,362.84
59.7
76.97
563,853 239.33
200 1,564.04
62.92
75.94
298,925 128.57
107.99
893.11
52.37
76.55
433,090 158.93
168.32 1,201.39
61.34
78.75

StandardOutput/H ChangeTime(m)
604.59
6.78
454.9
9.74
699.99
5.49
850.16
4.42
606.42
7.32
595.92
7.1
502.41
8.28
541.61
7.63
591.8
6.88
812.07
5.13
965.27
4.09
748.3
5.85
914.19
4.23

A
MachineCd
JF31
JF32
JF46
JF48
JF49
JF51
JF61
JF63
JF64
SH05
SH07
SH47
SH71

ActQty
QtyAve MachineRunTime(h) Output/H AchievementRate(%) SpeedRate(%)
167,688 107.15
87.9
626.82
46.56
66.61
215,337 176.22
116.99
756.98
53.92
83.74
180,398 129.32
91.29
688.52
49.43
79.96
236,054 158.32
106.58 1,066.67
62.41
78.94
248,102 192.48
104.12
906.51
46.15
72.45
241,176 212.68
128.45
887.33
50.14
72.99
191,697 162.32
122.92
611.03
40.44
64.16
95,556
59.54
57.93
344.07
38.45
63.32
126,103
64.77
66.14
442.59
45.84
75.45
350,087 247.59
116.83 1,378.84
60.45
87.05
418,475 239.81
139.53 1,661.47
66.03
80.81
254,253 135.53
87.23
921.27
52.85
80.83
307,758 164.93
117.89 1,238.61
62.33
79.3

StandardOutput/H ChangeTime(m)
598.12
6.89
522.51
8.22
578.09
7.34
819.05
4.62
576.31
7.89
556.58
7.58
443.09
9.69
506.17
8.22
606.73
6.74
767.4
5.82
1,023.34
3.86
741.17
6.04
923.5
4.2

A
MachineCd
JF31
JF32
JF46
JF48
JF49
JF51
JF61
JF63
JF64
SH05
SH07
SH47
SH71

ActQty
QtyAve MachineRunTime(h) Output/H AchievementRate(%) SpeedRate(%)
235,298
112.1
132.05
604.09
43.91
63.72
295,097 174.82
152.54
783.37
52.34
80.56
266,084 121.11
134.38
773.75
57.78
79.17
372,106 157.61
164.86 1,073.74
61.89
79.96
285,627 191.95
119.18
850.18
44.48
73.8
361,030 216.57
179.91
965.37
53.71
76.86
235,917 163.95
149.92
636.22
43.28
63.28
116,093
55.95
73.71
322.56
36.6
57.73
167,067
68.92
95.73
455.46
46.06
66.48
486,722 262.53
159.73 1,564.72
66.95
88.22
559,611 237.32
186.97 1,808.58
72.56
80.88
336,710 131.89
115.71
930.96
52.59
81.46
410,219 163.11
157.09 1,250.97
63.32
79.12

StandardOutput/H ChangeTime(m)
559.35
7.36
542.05
7.97
685.57
5.72
824.68
4.62
533.58
8.74
601.51
6.99
460.72
9.21
496.47
8.28
591.25
6.71
873.81
4.9
1,171.78
3.12
765.05
5.78
941.46
4.08

CHANGE TO PASS LINE


MACHINE
JF31
JF32
JF46
JF48
JF51
JF61
JF64
SH05
SH07
SH71

SET UP
BEFORE
AFTER
7.7
7.36
11
7.97
5.95
5.72
4.66
4.62
8.65
6.99
12.04
9.21
9.18
6.71
5.53
4.9
3.63
3.12
4.1
4.08

OUTPUT
BEFORE
545
679
697
976
844
533
365
1343
1617
1200

AFTER
604
783
774
1074
965
636
455
1565
1809
1251

SPEED RATE
BEFORE
AFTER
66
64
78
81
79
79
78
80
74
77
60
63
68
66
76
88
76
81
79
79

BEFORE
43
46
54
60
48
36
36
58
66
63

ACHIEVEMENT
AFTER
44
52
58
62
54
43
46
67
73
63

STD OUTPUT
BEFORE
AFTER
552
559
417
542
664
686
813
825
511
602
375
461
472
591
766
874
1041
1172
933
941

Characteristics of Machines
MACHINE

PLANT

JF31
JF32
JF46
JF48
JF51
JF61
JF64
SH05
SH07
SH71

TYPE

WIRE LENGTH

JN01FU
JN01FU
JN01FU
JN01FU
JN01FUPC-NWP
JN01FU
JN01FU
TRD301
TRD301
TRD301

2,500-5,500
2,500-7,200
2,500-6,500
3,000-7,200
2,700-5,400
3,000-4,900
3,000-6,500
3,000-12,500
2,500-7,500
3,000-7,500

RUBBER
SEAL
2
8
1
2
2
2
0
0
0

TERM.
CHANGE
10
6
8
4
3
6
12
7
5
5

WIRE
CHANGE
55
54
47
47
52
53
50
41
40
42

WIRE SIZE

LOT SIZE

035, 050, 075, 085


030, 035, 050, 075, 085, 125
030, 035, 050, 075, 085, 125, 150
030, 035, 050, 075, 085
030, 035, 050
030, 035, 050
030, 050, 075, 085, 125
013
013
013

112.10
174.82
121.11
157.61
216.57
163.95
68.92
262.53
237.32
163.11

Utilizacion
de Donas
50%
50%
90%
98%
70%
90%
90%
100%
100%
100%

Graphs:

SET UP

OUTPUT

13
12
11
10
9
8
7
6
5
4
3
2
1
0

1750
1500
1250
1000
750
500
250
0
JF31

JF32

JF46

JF48

JF51

SET UP BEFORE

JF61

JF64

SH05

SH07

SH71

JF31

JF32

JF46

SET UP AFTER

JF48

JF51

OUTPUT BEFORE

SPEED RATE

JF61

JF64

SH05

SH07

SH71

SH05

SH07

SH71

OUTPUT AFTER

ACHIEVEMENT

100

80
70
60
50
40
30
20
10
0

80
60
40
20
0
JF31

JF32

JF46

JF48

JF51

SPEED RATE BEFORE

JF61

JF64

SH05

SH07

SH71

SPEED RATE AFTER

1400
1200
1000
800
600
400
200
0
JF32

JF46

JF48

JF51

STD OUTPUT BEFORE

JF61

JF64

SH05

STD OUTPUT AFTER

JF32

JF46

JF48

JF51

ACHIEVEMENT BEFORE

STD OUTPUT

JF31

JF31

SH07

SH71

JF61

JF64

ACHIEVEMENT AFTER

Quality Benefits:

Other Improvements:

1.- Determinar si se utilizan las mismas maquinas en fecha distinta o utilizar maquinas diferentes en tiempo actual.
2.- Determinar medibles a utilizar.
3.- Utilizar promedio de datos de una semana de trabajo.

CHANGE TO PASS LINE


MACHINE
JF31
JF32
JF46
JF48
JF51
JF61
JF64
SH05
SH07
SH71

SET UP
BEFORE
AFTER
7.7
7.36
11
7.97
5.95
5.72
4.66
4.62
8.65
6.99
12.04
9.21
9.18
6.71
5.53
4.9
3.63
3.12
4.1
4.08

OUTPUT
BEFORE
AFTER
545
604
679
783
697
774
976
1074
844
965
533
636
365
455
1343
1565
1617
1809
1200
1251

SPEED RATE
BEFORE
AFTER
66
64
78
81
79
79
78
80
74
77
60
63
68
66
76
88
76
81
79
79

ACHIEVEMENT
BEFORE
AFTER
43
44
46
52
54
58
60
62
48
54
36
43
36
46
58
67
66
73
63
63

STD OUTPUT
BEFORE
AFTER
552
559
417
542
664
686
813
825
511
602
375
461
472
591
766
874
1041
1172
933
941

RUBBER
SEAL

WIRE
CHANGE

LOT SIZE

Characteristics of Machines
MACHINE

PLANT

JF31
JF32
JF46
JF48
JF51
JF61
JF64
SH05
SH07
SH71

TYPE

WIRE
LENGTH

TERM.
CHANGE

WIRE SIZE

Graphs:

Quality Benefits:

Other Improvements:

1.- Determinar si se utilizan las mismas maquinas en fecha distinta o utilizar maquinas diferentes en tiempo actual.
2.- Determinar medibles a utilizar.
3.- Utilizar promedio de datos de una semana de trabajo.

OCTOBER
Date of
Machine Installatio Machine Type
n
JF31
JF32
JF46
JF48
JF51
JF61
JF64
SH05
SH07
SH71

4-Oct-13
4-Oct-13
20-Sep-13
27-Sep-13
4-Oct-13
4-Oct-13
4-Oct-13
19-Oct-13
19-Oct-13
19-Oct-13

Output/H

JN01FU-ISA
JN01FU-ISA
JN01FU-ISA
JN01FU-ISA
JN01FUPC-NWP
JN01FU-CAN
JN01FU-ISA
TRD301
TRD301
TRD301

545
679
697
976
844
533
365
1343
1617
1200

Achieveme
nt Rate(%)

43
46
54
60
48
36
36
58
66
63

Speed
Rate(%)

66
78
79
78
74
60
68
76
76
79

Standard
Output/H

552
417
664
813
511
375
472
766
1041
933

Change
Time(m)

7.7
11.0
6.0
4.7
8.7
12.0
9.2
5.5
3.6
4.1

October
MachineCd Output/H
JF31
JF32
JF46
JF48
JF49
JF51
JF61
JF63
JF64
SH05
SH07
SH47
SH71

544.75
679.28
697.28
976.01
816.19
844.46
533.37
325.46
365.37
1,343.18
1,616.95
851.47
1,199.58

January

AchievementRate( SpeedRate( StandardO ChangeTim


Achieveme
Output/H
%)
%)
utput/H
e(m)
ntRate(%)
42.64
46.02
53.75
60.02
46.42
47.64
35.68
37.84
36.35
58.4
66.46
53.62
63.13

66.02
77.71
78.9
78.04
73.52
73.89
59.62
60.53
67.72
75.76
75.92
74.7
78.57

551.75
416.56
664.22
812.66
624.33
510.97
374.51
493.91
471.87
765.82
1,040.67
754.85
933.27

7.7
11
5.95
4.66
7.08
8.65
12.04
8.12
9.18
5.53
3.63
5.65
4.1

604.09
783.37
773.75
1,073.74
850.18
965.37
636.22
322.56
455.46
1,564.72
1,808.58
930.96
1,250.97

43.91
52.34
57.78
61.89
44.48
53.71
43.28
36.6
46.06
66.95
72.56
52.59
63.32

JANUARY
Output/H

604
783
774
1074
965
636
455
1565
1809
1251

Achieveme
nt Rate(%)

44
52
58
62
54
43
46
67
73
63

Speed
Rate(%)

64
81
79
80
77
63
66
88
81
79

January
SpeedRate( StandardO ChangeTim
%)
utput/H
e(m)
63.72
80.56
79.17
79.96
73.8
76.86
63.28
57.73
66.48
88.22
80.88
81.46
79.12

559.35
542.05
685.57
824.68
533.58
601.51
460.72
496.47
591.25
873.81
1,171.78
765.05
941.46

7.36
7.97
5.72
4.62
8.74
6.99
9.21
8.28
6.71
4.9
3.12
5.78
4.08

Standard
Output/H

559
542
686
825
602
461
591
874
1172
941

Change
Time(m)

7.4
8.0
5.7
4.6
7.0
9.2
6.7
4.9
3.1
4.1

SET UP
13
12
11
10
9
8
7
6
5
4
3
2
1
0
SET UP BEFORE
SET UP AFTER

JF31

JF32

JF46

JF48

JF51

JF61

JF64

SH05

SH07

SH71

7.7

11

5.95

4.66

8.65

12.04

9.18

5.53

3.63

4.1

7.36

7.97

5.72

4.62

6.99

9.21

6.71

4.9

3.12

4.08

OUTPUT
1750

1500

1250

1000

750

500

250

JF31

JF32

JF46

OUTPUT BEFORE

JF48

JF51

JF61

JF64

SH05

SH07

SH71

545

679

OUTPUT AFTER

604

783

697

976

844

533

365

1343

1617

1200

774

1074

965

636

455

1565

1809

1251

SPEED RATE
100

90

80

70

60

50

40

30

20

10

JF31

JF32

JF46

JF48

JF51

JF61

JF64

SH05

SH07

SH71

SPEED RATE BEFORE

66

78

79

78

74

60

68

76

76

79

SPEED RATE AFTER

64

81

79

80

77

63

66

88

81

79

ACHIEVEMENT
80

70

60

50

40

30

20

10

JF31

JF32

JF46

JF48

JF51

JF61

JF64

SH05

SH07

SH71

ACHIEVEMENT BEFORE

43

46

54

60

48

36

36

58

66

63

ACHIEVEMENT AFTER

44

52

58

62

54

43

46

67

73

63

STD OUTPUT
1400

1200

1000

800

600

400

200

JF31

JF32

JF46

JF48

JF51

JF61

JF64

SH05

SH07

SH71

STD OUTPUT BEFORE

552

417

664

813

511

375

472

766

1041

933

STD OUTPUT AFTER

559

542

686

825

602

461

591

874

1172

941

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