APPENDIX - A

JACOBS
INDICATIVE INSPECTION & TEST PLAN**
PROJECT : 44LK-5100 HPCL - DHT

SHEET 1 OF 2 VENDOR : P.O. NO. : PR/PS NO. DRG. NO.

EQUIPMENT / ITEM DESCRIPTION : STORAGE TANK EQUIPMENT / ITEM TAG NO. : TEST & INSPECTION AS PER :
(CODES & SPECIFICATIONS) :

EQUIPMENT INSPECTION CODE : A

A C T I V I T Y 1 2 3

WITNESS INSPECTION AND / OR DOCUMENT REVIEW BY OWNER / PMC 2 WITNESS INSPECTION AND / OR DOCUMENT REVIEW BY THIRD PARTY INSPECTION AGENCY (TPIA) / STATUTORY AUTHORITY 3 WITNESS INSPECTION BY SUB VENDOR,VENDOR & EPCC CONTRACTOR 4 CERTIFICATES / DATA TO BE SUBMITTED BY EPCC CONTRACTOR / VENDOR FOR APPROVAL / REVIEW BY TPI A / OWNER / PMC PRE-INSPECTION MEETING TO BE CONDUCTED AFTER ISSUE OF PO/PR/PS. AGENDA TO BE PREPARED BY EPCC CONTRACTOR DETAILED INSPECTION & TEST PLAN AFTER ISSUE OF PO/PR/PS (INCLUDING FOR BOUGHT OUT ITEMS) INSPECTION AND TEST PROCEDURES INCLUDING NDT / WELD REPAIR / HYDROTEST / VACUUM TEST OF BOTTOM PLATE WELDING / PAINTING / PICKLING & PASSIVATION PROCEDURE PACKING PROCEDURE / SHIPPING DRAWING OF COMPLETED EQUIPMENT SUMMARY OF ALL SUPPLIMENTARY REQUIREMENT AS SPECIFIED IN THE ORDER/PS/PR WELDING PROCEDURE SPECIFICATION AND PROCEDURE QUALIFICATION RECORD INCLDUING WELD REPAIR WELDERS QUALIFICATION / WELDERS PERFORMANCE RECORDS NEW WELDING PROCEDURE AND WELDERS QUALIFICATION WELDING CONSUMABLES BATCH CERTIFICATE RAW MATERIAL INSPECTION / IDENTIFICATION FOR ALL PRESSURE PARTS / COMPONENTS W.R.T. MILL / MANUFACTURERS TCS. SUB-ORDER VERIFICATION FOR BOUGHT OUT ITEM. INSPECTION OF BOUGHT OUT ITEM AT MANUFACTURERS WORKS. IDENTIFICATION OF ALL BOUGHT OUT ITEMS AT FABRICATION SHOP. D.P. CHECK OF WELD JOINTS NDT ( RT, UT, MT, PT, ETC AS APPLICABLE) CHECK SPARK TEST / HARDNESS ETC FOR LINING IF APPLICABLE CHEMICAL CHECK ANALYSIS ON WELD DEPOSITION AND FERRITE CHECK, HARDNESS CHECK OF PM, HAZ & WELD METAL WHERE APPLICABLE VISUAL & DIMENSIONAL CHECK HYDROSTATIC TEST / CALIBRATION OF TANK SURFACE PREPARATION, PAINTING / PICKLING AND PASSIVATION CHECK & FERROXYLE TEST FOR SS / SS CLAD EQUIPMENT FOUNDATION CHECK FOR SITE FABRICATED TANK

H A A A

H R R

X X X

4 5 6 7 8 9 10 11 12 13 14 15 16 17 A A A H R H R W H W H H H

A R W W H R W R H W W W W W

X X X X X X X X X X X X X X

18 19 20 21

H H H H

W W W H

X X X X

APPENDIX - A

JACOBS
INDICATIVE INSPECTION & TEST PLAN**
PROJECT : 44LK-5100 HPCL - DHT

SHEET 2 OF 2 VENDOR : P.O. NO. : PR/PS NO. DRG. NO.

EQUIPMENT / ITEM DESCRIPTION : STORAGE TANK EQUIPMENT / ITEM TAG NO. : TEST & INSPECTION AS PER :
(CODES & SPECIFICATIONS) :

EQUIPMENT INSPECTION CODE : A

A C T I V I T Y 22 23 24

WITNESS INSPECTION AND / OR DOCUMENT REVIEW BY OWNER / PMC 2 WITNESS INSPECTION AND / OR DOCUMENT REVIEW BY THIRD PARTY INSPECTION AGENCY (TPIA) / STATUTORY AUTHORITY 3 WITNESS INSPECTION BY SUB VENDOR,VENDOR & EPCC CONTRACTOR 4 CERTIFICATES / DATA TO BE SUBMITTED BY EPCC CONTRACTOR / VENDOR FOR APPROVAL / REVIEW BY TPI A / OWNER / PMC FINAL DOCUMENTATION INCLUDING CERTIFICATION OF AS BUILT DRAWINGS AND STAMPING OF EQUIPMENT. SPARES AND PACKING LIST CHECK. PACKING AND LOADING OF EQUIPMENT AS PER SHIPPING DRAWING. INSPECTION RELEASE CERTIFICATE

R H

X X

LEGENDS : H HOLD, W WITNESS, R REVIEW, A - APPROVAL, I - INFORMATION, X SUBMIT PO PURCHASE ORDER, PR PURCHASE REQUISITION, PS PURCHASE SPECIFICATION ** NOTE : THIS IS AN INDICATIVE INSPECTION AND TEST PLAN IDENTIFYING SCOPE OF INSPECTION /REVIEW OF DOCUMENTS AS A MINIMUM REQUIREMENT, DETAILED INSPECTION AND TEST PLAN INDICATING ALL SPECIFIED REQUIREMENTS AFTER ISSUE OF PO / PR TO BE GENERATED BY VENDOR AND SAME DULY APPROVED BY TPI A TO BE SUBMITTED TO OWNER/PMC FOR APPROVAL. * TPI A TO CARRY OUT INSPECTION AT SUB-VENDORS WORKS.
OWNER/PMC RESERVES RIGHT TO WITNESS INSPECTION OF ANY ITEM AT ANY STAGE WHICH SHALL BE INDICATED ON QAP / INSPECTION & TEST PLAN AT THE TIME OF APPROVAL AND SAME TO BE COVERED AS PART OF PURCHASE ORDER CONDITION ISSUED BY CONTRACTOR.