Escolar Documentos
Profissional Documentos
Cultura Documentos
Service Manual
Reference Number 277378-SM Rev. 11
Electronic Copy Only
CONTENTS
Safety Information ............................................................................................................................. 3
Specifications .................................................................................................................................... 4
Product Description ......................................................................................................................... 5
Part List Notes .................................................................................................................................. 6
Electrostatic Discharge Sensitive (ESDS) Device Handling ....................................................... 6
Warranty .............................................................................................................................................6
Packaging Part List ........................................................................................................................... 7
Figure 1. Packaging Part List ............................................................................................................ 7
MAIN PART LIST, SoundDock Speaker Assembly ........................................................................ 8
Figure 2. Speaker Assembly ..............................................................................................................8
MAIN PART LIST, Welded Enclosure Assembly ............................................................................. 9
Figure 3. Welded Enclosure Assembly .............................................................................................9
MAIN PART LIST, Docking Cradle Assembly ............................................................................... 10
Figure 4. Docking Cradle Assembly ................................................................................................ 10
Electrical Part Lists ................................................................................................................... 11-17
Disassembly Procedures ......................................................................................................... 18-21
Test Procedures ............................................................................................................................. 22
Revision History ............................................................................................................................. 23
SAFETY INFORMATION
1. Parts that have special safety characteristics are identified by the
symbol on schematics
or by special notes on the parts list. Use only replacement parts that have critical characteristics
recommended by the manufacturer.
2. Make leakage current or resistance measurements to determine that exposed parts are
acceptably insulated from the supply circuit before returning the unit to the customer.
Use the following checks to perform these measurements:
A. Leakage Current Hot Check-With the unit completely reassembled, plug the AC line cord
directly into a 120V AC outlet. (Do not use an isolation transformer during this test.) Use a
leakage current tester or a metering system that complies with American National Standards
Institute (ANSI) C101.1 Leakage Current for Appliances and Underwriters Laboratories (UL)
UL6500 / UL60065 / IEC 60065 paragraph 9.1.1. With the unit powered on, measure from a
known earth ground (metal water pipe, conduit, etc.) to all exposed metal parts of the unit
(antennas, handle bracket, metal cabinet, screw heads, metallic overlays, control shafts, etc.),
especially any exposed metal parts that offer an electrical return path to the chassis. Any current measured must not exceed 0.5 milliamp. Reverse the unit power cord plug in the outlet and
repeat test. ANY MEASUREMENTS NOT WITHIN THE LIMITS SPECIFIED HEREIN INDICATE
A POTENTIAL SHOCK HAZARD THAT MUST BE ELIMINATED BEFORE RETURNING THE
UNIT TO THE CUSTOMER.
B. Insulation Resistance Test Cold Check-(1) Unplug the power supply and connect a jumper
wire between the two prongs of the plug. (2) Turn on the power switch of the unit. (3) Measure
the resistance with an ohmmeter between the jumpered AC plug and each exposed metallic
cabinet part on the unit. When testing 3 wire products, the resistance measured to the product
enclosure should be between 2 and infinite MOhms. Also, the resistance measured to exposed
input/output connectors should be between 4 and infinite MOhms. When testing 2 wire products, the resistance measured to exposed input/output connectors should be between 4 and
infinite MOhms. If it is not within the limits specified, there is the possibility of a shock hazard,
and the unit must be repaired and rechecked before it is returned to the customer.
PROPRIETARY INFORMATION
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF
BOSE CORPORATION WHICH IS BEING FURNISHED ONLY FOR
THE PURPOSE OF SERVICING THE IDENTIFIED BOSE PRODUCT
BY AN AUTHORIZED BOSE SERVICE CENTER OR OWNER OF
THE BOSE PRODUCT, AND SHALL NOT BE REPRODUCED OR
USED FOR ANY OTHER PURPOSE.
SPECIFICATIONS
Electrical
Power Supply Input:
Voltage:
Current Consumption:
20V +/- 1V
2A (max)
SoundDock Input:
Voltage:
Current Consumption:
Power Consumption:
18VDC-10%, +15%
1A (max)
36W (max, continuous)
Acoustic
Drivers:
Nominal Impedance:
3.6 Ohms
Port Tuning:
80 HZ
Physical Description
Mechanical Specifications:
Weight:
Enclosure:
PRODUCT DESCRIPTION
SoundDock is a powered acoustic package for current and future versions of Apples iPod portable
MP3 player. It takes the design form of a picture frame - a rectangular speaker package that allows
the iPod to dock into the middle. SoundDock with docked iPod is an elegant, highly functional, and
great-sounding system for use in the living room, kitchen, or bedroom. Bose developed and manufactured the product with input from Apple. Apple and Bose will advertise and sell the product.
There are 4 adapters shipped with the product.
.
.
1
1
Item
Number
1
2
3
Description
Kit, Inserts, iPod, 2pcs, WHT
Kit, Inserts, iPod, 2pcs, BLK
Insert, iPod, Nano, 1pcs, WHT
Insert, iPod, Nano, 1pcs, BLK
*Universal Insert, iPod, Adapter, 1pcs, WHT
*Universal Insert, iPod, Adapter, 1pcs, BLK
Part Number
QTY
285755-002
285755-012
292498-001
292498-002
042246
042399
Note
1
1
*The universal insert (Item number 3 above) allows an Apple Dock adapter to work with the
SoundDock. Some of the new iPods players will require the following set up:
1
Apple Dock adapter (included with with an iPod)
2
Universal insert for use with Apple Dock adapters
WARRANTY
The Bose SoundDock Digital Music System is covered by a limited 1-year transferable warranty.
This part is critical for safety purposes. Failure to use a substitute replacement with the
same safety characteristics as the recommended replacement part might create shock, fire
and/or other hazards.
4. This part is referenced for informational purposes only. It is not stocked as a repair part. Refer
to the next higher assembly for a replacement part.
1
1
1
1
Item
Number
1
2
3
4
5
6
7
8
9
10
11
Description
Kit, Inserts, iPOD, 2pcs, WHT
Kit, Inserts, iPOD, 2pcs, BLK
Insert, iPOD, Nano, 1pcs, WHT
Insert, iPOD, Nano, 1pcs, BLK
Universal Insert, iPOD, Adapter, 1pcs, WHT (see pg. 4)
Universal Insert, iPOD, Adapter, 1pcs, BLK (see pg. 4)
Remote Control, IR, 6 Function, WHT
Remote Control, IR, 6 Function, BLK
Packing Foam, EPS, CRV
Packing, Tray, EPS, Foam
Line Cord, 120V, Non-Polarized, Detachable, WHT
Line Cord, 120V, Non-Polarized, Detachable, BLK
Line Cord, 100V, Non-Polarized, JPN, Det, WHT
Line Cord, 100V, Non-Polarized, JPN, Det, BLK
Line Cord, 220V, Non-Polarized, EUR, Det, WHT
Line Cord, 220V, Non-Polarized, EUR, Det, BLK
Line Cord, 230V, Non-Polarized, UKS, Det, WHT
Line Cord, 230V, Non-Polarized, UKS, Det, BLK
Line Cord, 240V, Non-Polarized, AUS, Det, WHT
Line Cord, 240V, Non-Polarized, AUS, Det, BLK
Carton, D-C, 13-63X8-13X6-5, WHT
Carton, D-C, SPCTOP, BLK
Speaker Assembly, 120V, WHT
Speaker Assembly, 120V, BLK
Power Supply, Universal, Switching, WHT
(Round Connector, DOM greater than 5151)
Power Supply, Universal, Switching, BLK
(Round Connector, ALL)
Power Supply, Universal, Switching, WHT
(Square Connector, DOM less than 5150)
Part Number
285755-002
285755-012
044371
044370
042246
042399
277379-001
277379-002
280063
277752
279101-002
279101-001
280136-002
280136-001
280135-002
280135-001
280138-002
280138-001
284243-002
284243-001
277751
294676
278412-002
278412-004
293247-005
2
3
277378-SB1
285757-001
11
10
.
.
1
3
1
3
1
3
1
3
1
3
1
1
1
See Safety
Bulletin
12
Note
293247-006
QTY
1
3
1
SPEAKER ASSEMBLY
Item
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Description
Grille, .024 CRS , SLVR
Grille, .024 CRS , GRY
Tape, Foam, 30X75X3MM
Cable, Flex, 4 Conductor
Screw, Hilo, 4-16x.375, Pan
Screw, Hilo, 4-16x.375, Pan, BLK
IR receiver PCB
IR receiver PCB RoHS
Twiddler w/ Harness Assembly
Twiddler w/ Harness Assembly, RoHs
Foam, Acoustic, 2.5X2.5X.75
Bottom, Cradle, Rear, PC/ABS, WHT
Bottom, Cradle, Rear, PC/ABS, BLK
Pcb Assy, DSP, RoHS
*Mod Assy, Cradle, WHT
*Mod Assy, Cradle, BLK
Flexible Flat Cable (FFC), 20 Cond, DSP/AMP
Mod Assy, Welded Enclosure, WHT
Mod Assy, Welded Enclosure, BLK
Mod Assy, Amplifier, RoHs
Screw, Tapp, 6-13X.625, PAN, BLK
Foam, Grille, Array
Part Number
277366-001
277366-041
280225-001
277640-004
181621-06
288372-006
290378-001
290352-001
273488-001
273488-004
273518-002
291680-001
291680-002
297427-004
279103-003
279103-005
278324-020
297428-003
288374-010
272036-001
QTY
1
Note
1
1
1
1
2
2
1
1
1
1
1
1
16
7
*The Cradle module assembly includes the Dock PCB, Pad Insulator, Dock Cable, Volume buttons and the Bump on Feet.
It does not include the Bose Logo. Order the Bose logo separately when replacing the Cradle module assembly.
Logo part number White - 277381-001
Logo part number Black - 277381-002
5X
15
.
2X
12
11
2X
14
13
16X
10
9
.
Description
Tape, PE, 3112C, Cut, 3MIL, CLR
Packing, Tray, EPS, Foam
Foot, Bump-on, PUR, Dome, GRY
Foot, Bump-on, PUR, Dome, BLK
Screw, Tapp, 6-13X.625, Pan, AS, SQ
Part Number
279105-001
277752
277371-001
277371-002
172783-10
QTY
1
1
4
Note
*Note: The rear enclosure is ultrasonically welded together, the individual pieces do not come apart and are not available for
replacement.
.
1
2X
4X
Description
Top, Cradle, PC/ABS, WHT, Gloss
Top, Cradle, PC/ABS, BLK, Gloss
Grommet, Isolation, Cradle
Button, VOL, WHT/GRY, UP
Button, VOL, BLK/GRY, UP
Button, VOL, WHT/GRY, DN
Button, VOL, BLK/GRY, DN
Cable, FFC, 24COND, Dock/DSP, STR
Foot, Bump-on, PUR, DOME, GRY
Foot, Bump-on, PUR, DOME, BLK
Screw, THDF, 2-6X.312, Brass, Hex
*Mod Assy, Dock Pcb, WHT
*Mod Assy, Dock Pcb, BLK
Pad, Insulator, Cradle, BLK
Logo, Cast, Metal, Diamond cut (White)
Logo, Cast, Metal, Diamond cut (Black)
Part Number
277901-001
277901-002
278192-001
279107-001
279107-003
279107-002
279107-003
278233-124
277371-001
277371-002
278329-04
282931-003
282931-004
277670-001
277381-001
277381-002
QTY
1
4
1
1
1
2
3
1
1
1
*The Mod Assy includes the Dock PCB, Bottom Cradle, Pad Insulator and Bump-On Feet.
.
2
10
X4
.
.
.
9
X2
X3
Note
Reference
Designator
R45
R7002
R7003
R7004
R7005
R7006
R7008
R7011
R7012
R7019
R7021
R7022
R7023
R7024
R7025
R7028
R7029
R7034
R7035
R7037
R7038
R7039
R7042
R7043
R7044
R7050
R7051
R7052
R7054
R7055
R7056
R7057
R7058
R7059
R7060
R7064
R7065
R7066
R7067
R7068
R7069
R7071
R7072
Description
Part Number
133626-1525
199403-472
199403-472
199403-472
199403-472
199403-104
199403-104
199403-472
199403-472
199403-102
199403-102
199403-104
199403-562
199403-104
191465-9090
133626-1025
133626-1025
133626-1025
133626-1025
199403-104
199403-104
199403-104
191465-1002
191465-1002
191465-1002
191465-1002
191465-1002
191465-1002
191465-1912
191465-1912
191465-1742
191465-1001
191465-1500
191465-1500
199403-103
199403-100
199403-102
199403-102
181895-1300
191465-1001
191465-5493
181895-2000
133626-1025
11
Notes
Reference
Designator
R7073
R7074
R7077
R7078
R7079
R7080
R7081
R7082
R7084
R7085
R7100
R7101
R7102
R7103
Description
Part Number
Notes
191465-1001
199403-562
191465-6190
181895-2000
181895-1R20
191465-2491
199403-562
133626-1045
181895-1R20
191465-1912
199403-562
199403-103
133625-1003
133625-1003
Capacitors
Reference
Designator
C45
C7002
C7003
C7004
C7005
C7006
C7007
C7008
C7009
C7010
C7011
C7012
C7013
C7014
C7015
C7016
C7017
C7018
C7019
C7020
C7021
C7022
C7024
C7025
Description
Part Number
173763-104
196999-102
177902-100C
191470-331
257154-333K25
257154-333K25
177902-100C
257154-333K25
257154-333K25
257154-333K25
257154-333K25
257154-333K25
257154-333K25
257154-333K25
257154-333K25
177902-101E
177902-101E
191470-102
257154-333K25
188454-220
257154-333K25
188454-220
191470-331
191470-331
12
Notes
Reference
Designator
C7028
C7029
C7030
C7031
C7034
C7036
C7038
C7039
C7040
C7045
C7046
C7047
C7048
C7049
C7050
C7053
C7054
C7055
C7058
C7059
C7060
C7062
C7063
C7064
C7065
C7066
C7067
C7068
C7069
C7070
C7101
C7102
C7103
C7104
C7105
C7106
C7107
C7200
C7201
Description
Part Number
191470-331
191470-333
133622-101
191470-331
257154-333K25
177902-100C
191470-101
191470-101
191470-101
191470-103
177902-R47H
177902-R47H
191470-103
191470-103
191470-103
177902-100E
191470-331
257154-333K25
177902-100C
257154-333K25
177902-100C
191470-222
191470-222
177902-100E
177902-100E
188454-331
177902-470J
177902-100E
177902-100C
177902-470E
191470-331
191470-331
191470-331
191470-331
191470-331
188454-101
188454-101
191470-331
191470-331
13
Notes
Reference
Description
Designator
L1
400 OHMS, INDUCTOR, CHIP, 0805
L7000
Inductor, 0.26A, 100uH +/-20%, SMT
L7002
100uH, SMT
Part Number
Notes
188587-401
275344-101T
178370-101
Diodes
Reference
Designator
D7001
D7002
D7005
D7007
D7008
D7009
D7010
D7011
ZR1
Description
Part Number
SOT-23, BAV 99
SOT-23, BAV 99
SOT-23, BAV 99
SOT-23, BAV 99
SOT-23, BAV 99
RECTIFYING, MINI-DIODE
RECTIFYING, MINI-DIODE
SCHTKY, SOD123, 0.5A, 20V
ZEN, 5.6V, SOT-23, 225mW, 5%
Notes
147239
147239
147239
147239
147239
188455-001
188455-001
275425-002
135247-5232
Transistors
Reference
Description
Designator
Q7000
BPLR, N, 40V, 200mA, SOT23
Q7003
BPLR, N, 40V, 200mA,SOT23
Part Number
Notes
146819
146819
Integrated Circuits
Reference
Designator
U1
U7001
U7002
U7003
U7004
U7007
U7009
U7010
U7011
U7012
U7013
Description
Part Number
278346-001
191158-06
273503-003
266582-001
260688-08
187619-001
276290-001
258496-001
258496-001
269326-001
258496-001
Notes
Reference
Designator
J100
J200
J300
J501
JP7003
JP7004
Y7000
Description
Part Number
15
278156-104
255130-024
253356-T20
255130-004
196042
196042
269923-16R9C16
Notes
Reference
Designator
R01
R02
R03
R04
R05
R06
R07
R08
R10
R11
R12
R13
R14
R15
R16
R17
Description
Part Number
Notes
199403-912
199403-912
199403-562
199403-562
199403-562
199403-562
199403-303
199403-102
199403-100
199403-100
181895-22R0
181895-22R0
199403-622
199403-622
199403-100
199403-100
Capacitors
Reference
Designator
C01
C02
C03
C04
C05
C06
C07
C08
C09
C10
C11
C12
C13
C14
C15
C17
C19
C20
C21
C22
C23
Description
Part Number
191470-333
191470-333
197313-471V
197313-471V
191470-221
149948-470V
149948-470V
137127-474
137127-474
137127-474
137127-474
188454-331
188454-331
191470-221
191470-333
137127-474
191470-333
137127-104
137127-104
191470-153
191470-333
16
Notes
Reference
Designator
C25
C27
C29
C30
C31
C32
C33
C34
C35
C36
C37
C38
C39
C40
C41
C42
C43
Description
Part number
Note
191470-333
149948-220H
191470-333
191470-153
191470-153
191470-221
191470-221
137127-684
137127-684
137127-224
137127-224
191470-153
191470-153
191470-103
191470-103
191470-103
191470-103
Inductors
Description
Reference
Designator
L1
BEAD, FERRITE, CHIP, 1806
L2
BEAD, FERRITE, CHIP, 1806
L6
INDUCTOR, 270uH, 4.5A, RADIAL
Part number
Note
256116-181
256116-181
277046-270
Integrated Circuits
Reference
Description
Designator
U1
POWER AMP, 2X25W, SOT-411
Part Number
Notes
277612-001
Miscellaneous
Reference
Description
Designator
J500
CONN ,SMT, LIF, 4 POS. ,SIDE
J600
CONN, SMT, LIF, 20 POS, SIDE
J700
CONN, SHROUDER HEADER, W/BOSS
17
Part Number
255130-004
255130-020
273437-02
Notes
DISASSEMBLY PROCEDURES
1. Recommended Repair Enclosure
1.1 Place the SoundDock in the EPS
shipping tray prior to servicing. See figure 6.0
for detail.
Figure 6.0
Figure 6.1
Figure 6.2
18
DISASSEMBLY PROCEDURES
4. Docking PCB removal
4.1 Remove three torx-head (T7) screws as
in figure 6.4.
4.2 Ensure the connection of the FF cable to
the Docking PCB.
4.3 Inspect the Docking connector for signs
of excessive wear and replace if necessary.
Figure 6.4
Figure 6.5
Figure 6.6
19
DISASSEMBLY PROCEDURES
6. Amplifier PCB Assy Removal
6.1 Remove the four Phillips-head screws
securing the Amplifier PCB Assy to the
speaker housing as shown in figure 6.7.
6.2 Using the heatsink fins and FF cable
carefully lift the Amplifier PCB Assy away
from the speaker housing.
6.3 Disconnect the IR Receiver PCB FF
cable and the Left & Right driver cables from
the Amplifier PCB.
Figure 6.7
Figure 6.8
Figure 6.9
20
DISASSEMBLY PROCEDURES
7. Infrared Receiver PCB Removal
7.1 Peel back the foam tape concealing the
IR Receiver PCB. See figure 6.10 for details
7.2 Remove the Phillips-head screw securing the PCB in place
7.3 Disconnect the four conductor FF cable
from the IR PCB, see figure 6.11 for PCB
detail.
Figure 6.10
Figure 6.11
8. Driver removal
8.1 Remove four Phillips-head screws
securing the driver to the speaker housing.
See Figure 6.12.
8.2 Note the routing of the driver harness
before fully extracting the driver. See figure
6.12.
8.3 Ensure Acoustic Foam is positioned
behind driver. See figure 6.13.
Figure 6.12
Figure 6.13
21
TEST PROCEDURES
SoundDock Functional Tests
2.2 Reduce generator output to zero volts.
Equipment Required
Digital Multi-meter
Audio Signal Generator
iPod Eliminator PCB, P/N 287089
Notes:
1. Begin the test with no power applied to
the SoundDock.
2. Confirm the audio signal generator output
is set to zero volts before connecting it to
the SoundDock.
3. Remove the input signal before removing
power from the SoundDock.
22
Date
00
00 to 01
01 to 02
9/2004
Unknown
Unknown
Description of Change
Change
Driven
By
Service Manual
ECN 35595
Pages
Affected
All
18
7,9
25
25
02 to 03
Unknown
03 to 04
Unknown
1. Both 2 & 3 piece insert kits p/ns 282111-002 & 282110003 replaced by new 2 piece insert kit p/n 285755-002.
2. Added Note 4 to Amplifer PCB\Heatsink Assembly
3. R7025 value changed from 1k, 5% to 909, 1%. The new
part number is 191465-9090.
ECN 36577
ECN 36300
11
12
ECN 35899
11/2005
06 to 07
4/2006
07 to 08
11/2006
08 to 09
12/2006
04 to 05
05 to 06
7/2005
6
6
6
7
These changes
resulted from
the singulation
process
7
10
7
6
Black
SoundDock
Available
6,7,8,9,10,11
10, 7
ALL
6
6
9/21/07
7
6
12/03/07
5/15/08
09 to 10
4/4/07
10 to 11
6/10/08
10
7
23
Bose Corporation
The Mountain
Framingham Massachusetts USA 01701
P/N: 277378-SM Rev. 11 12/2006 (H)
http://serviceops.bose.com