COMPOUND DIE

1.

For Blanking :
Cutting Force = LTS/1000
L = 213.7 mm
T = 1mm
S = 30 kg/mm2
C1 = 213 X 1 X 30 / 1000
= 6.411 tons
For Piercing:
Cutting force = LTS/1000
L =2 x 9 + 44.5664
= 101.11 mm
T = 1mm
S = 30kg/mm2
C2 = 3.033 tons
Total Cutting Force = C1 + C2
=6.411 + 3.033
=9.444 tons

2.

Stripping force = Cutting Force/5

= 6.411/5

=1.28 tons
3.

Shedding Force = Cutting Force/5

= 3.033 /5
=0.6066 tons

4.

Spring Selection :
No. of springs =
No. of springs = 4
Stripping Force = 1.28 tons
Travel = 10 mm
Therefore, Spring Constant =
= 32 Kg/mm
Spring selected: SERIES = SWB
DIAMETER = 20 mm

5.

Die size : 70% of Tolerance +Lower Limit

= 0.70 X 0.2 + 73.9
=74.04 mm

6.

Cutting Clearance = 5% of sheet thickness

= 0.05 X 1mm = 0.05 mm

7.

Blanking Punch Size = Die size - Cutting clearance

=74.04 0.05 = 73.99mm

8.

Piercing Punch Size = 70% of tolerance + lower limit

= 0.70 X 0.2 + 8.9
=9.04 mm

9.

Height of the die block is approximately equal to 50 mm.

10.

Stripper Plate thickness = 20 mm

11.

Diameter of the GUIDE PILLAR =30mm

Guide Bushs outer diameter = 48 mm

12.

Bottom Plate
Height of bottom plate = 40mm
Size of bottom plate = 285 X 270 mm

13.

Top Plate
Height of bottom plate = 35mm
Size of bottom plate = 285 X 270 mm