Operators Instructions Boomer 281-DC10

Atlas Copco
Boomer 281 with carrier DC10 Operators instructions
PM No. 9852 1454 01b 2005-12
SAFETY INSTRUCTIONS
Before starting, read all instructions carefully. Special attention must be paid to information alongside this symbol. Only use genuine Atlas Copco parts.
1250 0071 04
Copyright 2005, Atlas Copco Rock Drills AB, Sweden

Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings.
Atlas Copco Rock Drills AB SE-70191 rebro, Sweden
Safety
Safety
Reference................................................................................................................. 5
Safety
Safety
Reference
Note Always read the information under Safety before starting to use the rig or starting maintenance work.
1250 0099 89
Safety
Operators instructions
1. Technical data......................................................................................................... 11 Boomer/Rocket Boomer 280 with DC10 carrier................................................... 11 Data plate............................................................................................................... 11 Data plate contents............................................................................................ 11 Location of data plate ....................................................................................... 12 2. Component locations.............................................................................................. 13 Main rig components............................................................................................. 13 3. Application............................................................................................................. 14 General .................................................................................................................. 14 4. Daily inspection ..................................................................................................... 15 General .................................................................................................................. 15 Checklist ................................................................................................................ 15 Daily maintenance ................................................................................................. 15 Freeze prevention measures .................................................................................. 16 5. Controls .................................................................................................................. 17 Locations ............................................................................................................... 17 Description of operation ........................................................................................ 18 Control panel .................................................................................................... 18 Control panel functions..................................................................................... 18 Drill panel ......................................................................................................... 21 Drill panel functions ......................................................................................... 21 Positioning panel .............................................................................................. 22 Positioning panel functions............................................................................... 23 Lever for protective roof, jacks and reeling units............................................. 23 Dual command for reeling units, option ........................................................... 24 6. Electrical system .................................................................................................... 25 Electric cabinet ...................................................................................................... 25 Resetting emergency stop...................................................................................... 26 7. Repositioning ......................................................................................................... 28 Environment .......................................................................................................... 28 Before starting the diesel engine ........................................................................... 28 Starting the diesel engine....................................................................................... 31 Before tramming.................................................................................................... 31 Checking the brakes .............................................................................................. 32 Checking the parking brake .............................................................................. 32 Checking the service brakes ............................................................................. 32 Checking the interlock circuit........................................................................... 32 Repositioning......................................................................................................... 34 Safety ................................................................................................................ 34
Operators instructions Parking................................................................................................................... 35 Operating the boom, jacks, protective roof and reeling units................................ 36 Control levers.................................................................................................... 36 Boom................................................................................................................. 37 Jacks.................................................................................................................. 37 Protective roof................................................................................................... 37 Cable reeling unit (option) ................................................................................ 37 Unwinding the cable .................................................................................... 38 Reeling in the cable...................................................................................... 38 8. Positioning.............................................................................................................. 39 Positioning equipment ........................................................................................... 39 Positioning panel ................................................................................................... 40 Operating ............................................................................................................... 41 Safety ................................................................................................................ 41 Diesel operation ................................................................................................ 41 Raising and slewing the boom .......................................................................... 41 Slewing and inclining the feeder ...................................................................... 42 Feed lookout cylinder and boom telescope....................................................... 43 Rotation and feed extension.............................................................................. 44 Transport position ............................................................................................. 45 Bench drilling ................................................................................................... 46 Cross-cut drilling .............................................................................................. 46 Roof drilling...................................................................................................... 47 9. Drilling ................................................................................................................... 48 Environment .......................................................................................................... 48 Before drilling........................................................................................................ 48 Connect to power supply .................................................................................. 48 Battery .......................................................................................................... 48 Mains power................................................................................................. 49 Connect to water supply ................................................................................... 49 Connect the air supply ...................................................................................... 50 Checks............................................................................................................... 50 Setting up the rig............................................................................................... 50 Drilling................................................................................................................... 51 Drilling levers ................................................................................................... 51 Collaring and full drilling ................................................................................. 51 Cease drilling .................................................................................................... 52 In the event of drill jam..................................................................................... 52 Air blowing of drilled hole, option ................................................................... 53 Changing drill bit .............................................................................................. 53 Safety............................................................................................................ 53 Changing drill bit against rock face ............................................................. 53 Changing drill bit in bottom of hole............................................................. 54 Check when drilling.......................................................................................... 55 Safety............................................................................................................ 55 Rock drill...................................................................................................... 55
Operators instructions System.......................................................................................................... 55 Hoses and couplings..................................................................................... 56 Settings ............................................................................................................. 56 Setting feed pressure .................................................................................... 56 Feed pressure for collaring........................................................................... 57 Feed pressure for full drilling....................................................................... 57 Feed pressure for full drilling of reaming holes, option .............................. 57 Introduction.................................................................................................. 58 Max. feed pressure (upper and lower cylinder) ........................................... 59 Pressure difference between upper and lower cylinder ............................... 59 Feed pressure for collaring and full drilling................................................. 60 Feed pressure, reverse .................................................................................. 60 Description ................................................................................................... 61 RPCF feed control........................................................................................ 61 Feed (rock drill) return movement ............................................................... 62 Setting the anti-jamming protection............................................................. 62 Setting the feed return movement ................................................................ 62 Setting RPCF during drilling ....................................................................... 63 After drilling.......................................................................................................... 64 Safety ................................................................................................................ 64 Freeze prevention measures.............................................................................. 64 10. Extension drilling ................................................................................................. 65 Equipment for extension drilling........................................................................... 65 Operator panel ....................................................................................................... 66 Operating ............................................................................................................... 67 Safety ................................................................................................................ 67 Manual rod adding ............................................................................................ 67 Preparation ................................................................................................... 67 Drilling and extension.................................................................................. 68 Removing drilling rods ................................................................................ 69 11. Directional control................................................................................................ 70 FAM....................................................................................................................... 70 Control panel ......................................................................................................... 70 Operating ............................................................................................................... 71 Start................................................................................................................... 71 Menus ............................................................................................................... 72 Main menu ................................................................................................... 72 Menu tree, branch 1 ..................................................................................... 73 Menu tree, branch 2 ..................................................................................... 73 Menu tree, branch 3 ..................................................................................... 75 Menu tree, branch 4 ..................................................................................... 76 Menu tree, branch 5 ..................................................................................... 77 Menu tree, branch 6 ..................................................................................... 78 Working menu ....................................................................................................... 79 Maximum hole depth............................................................................................. 80 Reference direction................................................................................................ 80
Operators instructions Rig..................................................................................................................... 80 Tunnel ............................................................................................................... 82 Hole depth.............................................................................................................. 83 Fault indication ...................................................................................................... 83 12. Shift control, option.............................................................................................. 85 APC 50 (Automatic Powershift Control................................................................ 85 Description of operation ................................................................................... 85 Control panel..................................................................................................... 86 Display of current gear and direction of travel ............................................ 87 Display of turbine shaft speed...................................................................... 88 Display of tramming speed .......................................................................... 89 Display of fault codes................................................................................... 89
10
1. Technical data
1. Technical data
Boomer/Rocket Boomer 280 with DC10 carrier
Note A brief summary of data follows. For more detailed information, see the maintenance instructions. All information applies to a standard-equipped rig. Length, rig in transport position Width Height, rig with protective roof Weight Installed diesel engine power Installed electric power capacity Voltage Frequency Max. lateral inclination Max. longitudinal inclination. Stability Ambient temperature Noise level at operator's station (ISO/DIS 11201) Radiated acoustic power (ISO/DIS 11201) Vibration level, floor (ISO 2631/1) 8.6-11.0 m 1.65 m 2.1-2.8 m 10-14 tonnes 42 kW See data plate See data plate See data plate 0 14 Complies with CEN 0 to +40C 114 dB(A) re2 124 dB(A) re1 pW 0,10 m/s 2
Data plate
Data plate contents
The rig carries a data plate which contains the following data: Product name Product type Serial number Installed diesel engine power Installed electric power capacity Rated voltage Rated frequency Gross weight
The data plate also indicates whether the rig is CE certified.
11
1. Technical data
Location of data plate
Figure: Location of data plate
12
2. Component locations
2. Component locations
Main rig components
7 6 1 2
3 5
1 2 3 4 5 6 7 Rock drill Feeder Boom Front jacks Rear jacks Cable reeling unit Protective roof
1250 0072 12
Figure: Boomer/Rocket Boomer with DC10 or DC11 carrier
13
3. Application
3. Application
General
The drilling equipment is designed exclusively for drilling holes in tunnels and mines. All other uses are considered to be inappropriate. Examples of inappropriate use: Lifting and transporting loads and people Supporting objects Scaling rock The manufacturer is not liable for damage caused by inappropriate use. It is essential the operator has read and comprehends the operator, maintenance and repair manuals as well as the maintenance schedules. The drilling equipment must only be used, maintained and repaired by personnel well conversant with the equipment and the dangers involved. It is essential that personnel observe general and local safety, health and traffic regulations. The manufacturer is not liable to damage caused by any arbitrary changes made to the drilling equipment.
14
4. Daily inspection
4. Daily inspection
General
Note To ensure optimal utilisation of the rig and its equipment, it is of utmost importance that daily maintenance is carried out in accordance with our recommendations. The objective for the daily inspection of the rig is to: detect faults at an early stage facilitate servicing allow scheduled maintenance and planned reconditioning work to be performed prevent costly secondary damage prevent breakdowns prevent personal injury
Note Do not operate the rig or the rig equipment until all faults have been rectified.
Checklist
Note As soon as a fault is detected, note it and report to maintenance personnel. Always begin by making an inspection round. Check safety devices Check hoses and cables Check oil levels Check the lubrication points. Keep your eyes open for possible leakage and wear. Pay attention to any faults in the function of the controls.
Daily maintenance
Rinse off the rig with water, especially the feeder and other parts that have been exposed to drill cuttings or rock debris See maintenance schedule for each component.
15
4. Daily inspection
Freeze prevention measures

Draining the water system, see maintenance instructions, Water system: Freeze prevention measures. Draining the air tank, (option), see maintenance instructions, Air system: Freeze prevention measures. Draining the scrubber (option), see maintenance instructions, Exhaust filtering: Scrubber; Freeze prevention measures. Draining of Swellex pump (option), see maintenance instructions, for Swellex pump: Freeze prevention measures.
16
5. Controls
5. Controls
Locations
G D
20 10 0 30 40 10 0 20 30 40 10 0 20 30 40 4 2
bar bar bar
10 12 14 16
bar
20 10 0 30 40 10 0
20 30 40 10 0
20 30 40
4 2 6 8 10 12 14 16 bar
bar
ba r
bar
A B C
1250 0141 59
E
A B C D E F G Operator's area with control panel Brake pedal Accelerator Levers for operating jacks Levers for diesel positioning Levers for operating protective roof Drilling and positioning panel
Figure: Location of controls, DC10 carrier
17
5. Controls
Description of operation
Control panel
H11 H12
P
H13
H14
H15
H16
H17
H18
T5 T7
T12
60
P1
50 40 30 10 20
P2
1 2
0 4/4
T10
N 1 2
T8
T4
T3
H20
T2
Figure: Control panel
Control panel functions

Table: Control panel functions
Designation H11
1250 0116 14
Function
Description
Indicator lamp for parking brake The lamp shines if the parking brake is applied.
H12
1250 0116 15
Indicator lamp for transmission
The lamp shines if the transmission fluid pressure is too low or if its temperature is too high. The parking brake is also applied. Contact maintenance personnel. Indicates that the suction filter in the hydraulic oil tank is clogged. If the lamp shines, the filter must be changed. Contact maintenance personnel. The lamp may light for a short time when the hydraulic oil is cold. This lamp shines if the level of fluid in the hydraulic oil tank is too low. The hydraulic oil must be topped up immediately.
H13
1250 0116 16
Indicator lamp for suction filter
H14
1250 0116 17
Indicator lamp for hydraulic oil level
18
5. Controls Designation H15
1250 0116 18
Function Indicator lamp for fan belt
Description This lamp shines if the fan belt breaks. The belt must be replaced immediately. Contact maintenance personnel. This lamp shines if the pressure is too low. If this occurs, the engine must be switched off immediately and the cause rectified by maintenance personnel. This lamp comes on if the temperature is too high. The engine must be switched off immediately and maintenance personnel contacted if the lamp comes on during operation. Under normal driving conditions, the lamp should be out to indicate the batteries are charging. The lamp is on when the ignition is on. Contact maintenance personnel if the lamp comes on while driving.
H16
1250 0116 19
Indicator lamp for diesel engine lubricating oil pressure
H17
1250 0116 20
Indicator lamps for engine temperature
H18
1250 0116 21
Indicator lamp for battery charging
H20
1250 0116 22
Preheating indicator
T2
1250 0116 23
Ignition switch
T3
1250 0116 24
Button for differential lock
The differential lock is activated when the button is depressed.
T4
1250 0116 25
Button for parking brake
The brake is applied when the button is depressed and released when the button is extended. The parking brake must be applied for the diesel engine to be started.
T5
1250 0116 26
Switch for roof-mounted lighting
T7
1250 0116 27
Switch for lighting on carrier
19
5. Controls Designation T8
1250 0116 28
Function Button for lamp test
Description When the button is depressed, all indicator lamps should light simultaneously. If an indicator lamp does not work, this should be changed immediately. The gear selector must be in neutral (N) for the diesel engine to be started.
T10
1250 0116 29
Gear selector
T12
1250 0116 30
Horn button
P1
Hour counter for diesel engine
Shows the diesel engine's operating hours
P2
1250 0116 31
Tank meter
Shows the level of fuel in the diesel tank
20
1250 0116 32
5. Controls
Drill panel
Ltf Lds Lrn
Gdp Grf
20 10 0
bar
Ga
20 30 10 0
bar
Gw
8 10 12 14 16
20 30 40 10 0
bar
30 40
4 2
40
bar
Gh Gr Law
20 10 30
bar
Gf
20 10 0
bar
20 30 40 10 0
bar
30 40
4 2
10 12 14 16
S105 S106 Blb V1a
40
bar
Gl Vfh Vfl V1b Lr Lh
1250 0141 90
Lrb V6
Lf
Figure: Drill panel
Drill panel functions

Table: Drill panel functions
Designation S106 S105 Lr Lh Lf Function Button for stopping hydraulic pump Button for starting hydraulic pump Rotation lever Percussion lever Feed lever
21
5. Controls Designation Vfl Vfh Gr Gh Gf Gl Gdp Ga Grf Gw Blb Law Lrb V6 V1a V1b Ltf Lds Lrn Function Valve for feed pressure, collaring Valve for feed pressure, full drilling Rotation pressure gauge Percussion pressure gauge Feed pressure gauge Lubricating oil pressure gauge Pressure gauge for damper pressure (DCS 18 only) Air pressure gauge Pressure gauge for blocked return oil filter in hydraulic oil reservoir (DCS 18 only) Water pressure gauge Button for removing the drill bit (DCS 18 only) Water flushing lever Small hole - reaming hole selector lever Pressure control valve RPCF valve, standard RPCF valve for reaming hole, option Feed lever for threading and unthreading rods Lever to open/close front drill-steel support BSH 110 Single-rod/extension drilling selector lever
Positioning panel
Lfr
Lfl
Lbe Lfe
Bap Lbc
1250 0130 77
Figure: Positioning panel
22
5. Controls
Positioning panel functions

Table: Positioning panel functions
No. Lfr Lfl Lbe Lfe Bap Lbc Function Lever for feed rotation Lever for feed lookout Lever for boom telescope Lever for feed extension Anti-parallel button Lever for boom positioning
Lever for protective roof, jacks and reeling units

10 0
bar
20
40 0
bar
30 10 20 30
40
10
0
bar
20
40
30 10 0
bar
20
40
30
10
0
bar
20
40 0
bar
30 2 bar 16 14 12 4 6 8 10 10 20
40
2
30
4
6 8 10 12 14 16 bar
K T1
T2
1250 0068 30
D5 D4 D3 D2 D1
Figure: Levers for diesel positioning Table: Levers for diesel positioning
LEVER P FUNCTION Lever for selecting Boom positioning Neutral Operating the cable reeling unit Protective roof up/down (one of two cylinders)
K T1
23
5. Controls LEVER T2 D5 D4 D3 D2 D1 FUNCTION Protective roof up/down (one of two cylinders) Jack, front left, up/down Jack, front left, in/out Jacks, rear, up/down Jack, front right, in/out Jack, front right, up/down
Dual command for reeling units, option

Note Set the positioning lever to the positioning point (activate diesel positioning).
1250 0151 39
Figure: Dual command for reeling units Table: Dual command for reeling units
LEVER 1 2 FUNCTION Operating the cable reeling unit Operating the water hose reeling unit
24
6. Electrical system
Electric cabinet
H39 H35 H36 H65 H53
S32
Q7
Figure: Electric cabinet Table: Electric cabinet functions

Symbol Designatio n H65 Function Indicator lamp Description Motor overload The lamp comes on if the motor is overloaded
1250 0059 49
1250 0136 11
H35
Indicator lamp
Phase sequence fault The lamp comes on if a phase sequence fault occurs
1250 0059 97
25
6. Electrical system Designatio n H36
Symbol
Function Indicator lamp
Description Low hydraulic oil pressure The lamp comes on if the oil level is too low
1250 0059 48
H39
Indicator lamp
Return oil filter The lamp comes on if the return oil filter is clogged
1250 0065 15
H38
C
1250 0059 96
Indicator lamp
High hydraulic oil temperature The lamp comes on if the oil temperature is too high
H53
Indicator lamp
Main power The lamp comes on when the main power is on.
1250 0059 46
S32
Button
Lamp test All lamps in the electric cabinet should come on when this button is pressed
1250 0059 47
Q7
1 = 0
Switch
Main switch
= 1 0
1250 0060 01
S51
1
1250 0059 98
Switch
Motor switch, motor 1 Must be in position (1) when in operation In position (0) the control voltage will be cut off. Motor switch, motor 2, 2-boom rigs only Must be in position (1) when in operation In position (0) the control voltage will be cut off.
S52
2
1250 0059 99
Switch
Resetting emergency stop

1. Pull out the emergency stop that has been activated. 2. Switch on the electrical cubical by turning the main switch (Q7) to position 0 and then to 1.
26
3. Check that the indicator lamps on the electric cabinet work by pressing the lamp test button (S32).
27
7. Repositioning
7. Repositioning
Environment
ENVIRONMENTAL DIRECTIONS
Think of the environment! Exhaust gases are poisonous and environmentally hazardous. Good ventilation is essential when the diesel engine is running. Well-maintained air filters help to keep down emission levels.
Before starting the diesel engine

N.B. It is important that the daily inspection checkpoints have been carried out to ensure that the equipment is in good condition. 1. Check the engine oil level. Top up as necessary.
1250 0068 28
Figure: Oil level
28
7. Repositioning
2. Turn the battery switch to position (1).
1 0
1250 0013 34
Figure: Battery switch 3. Check the fuel level on the gauge on the control panel. 4. Check the hydraulic oil level in the level glass on the hydraulic reservoir. Top up as necessary, see maintenance instructions, Hydraulic system: Changing oil.
29
7. Repositioning
5. On rigs with scrubber: check the water level in the scrubber and top up if necessary.
5 3 4 2
1250 0137 14
6 1
Figure: Water inlet
E
1250 0146 21
D
Figure: Scrubber Filling up the scrubber:
a. Make sure stopcock (1) is closed and stopcock (3) is open. b. Connect a water supply to (4). Note If the rig has a water hose reeling unit, this is connected to (4). Connect the water to the reeling unit. c. Open the level cock (A) on the scrubber. d. Open the filler cock (E) until water flows out of the level cock (A). e. Close the filler cock (E) and level cock (A).
30
7. Repositioning
f. Depressurise the hose by opening cock (1) and closing cock (3). g. Disconnect the water from (4). h. Close cock (1).
Starting the diesel engine

All emergency stops must be pulled out and the parking brake applied. Gear selector must be in the neutral position. Check also that the diesel engine stop is depressed. 1. Press the lamp test button to check that all warning lamps in the panel light up. 2. Preheat the diesel engine if it is cold by turning the ignition key to position (1). The preheating indicator shows when the glow plugs are sufficiently warm. 3. Start the diesel engine by turning the ignition key to position (2). Release the key as soon as the engine has started. 4. Check that the warning lamps go out. The parking brake indicator lamp goes out when the parking brake is released. 5. If any of the warning lamps do not go out or if the engine will not start, check the fuses inside the control panel and the main fuse by the battery switch.
1250 0068 27
Figure: Fuses in the control panel
Before tramming
1. Check that the booms are positioned so that they do not obstruct vision or hinder tramming the chassis, see operator's instructions, Positioning. 2. Check that the jacks are retracted. 3. Turn on the headlamps. 4. Make sure that nobody is standing in the rig's direction of travel.
31
7. Repositioning
Checking the brakes

Checking the parking brake
1. Make sure that the parking brake is applied. 2. Start the engine and engage 2nd gear. 3. Gradually increase engine rpm to maximum. 4. Check the rig for movement. If the rig moves the brakes must be adjusted without delay. Note Do not continue this check for longer than 4 seconds at most.
Checking the service brakes

1. Start the diesel engine. 2. Depress the brake pedal and hold it down. 3. Release the parking brake. 4. Engage 2nd gear. 5. Gradually increase engine rpm to maximum. 6. Rigs with DC10 carrier have self-adjusting service brakes. If the rig moves during inspection, this indicates that the brake discs require changing. Note Do not continue this check for longer than 4 seconds at most.
Checking the interlock circuit

The rig has an interlock circuit, which applies the parking brake if any of the following should happen: Engine oil pressure falls below a certain value. Transmission oil pressure falls below a value. The hydraulic oil pressure in one of the brake circuits falls below a certain value. The limit switch for the cable reeling unit is activated (option).
The rig is equipped with a test button for checking the interlock circuit.
32
7. Repositioning
Figure: Location of interlock circuit test button Check the interlock circuit as follows: 1. Depress the brake pedal and hold it down. 2. Release the parking brake. 3. Press the test button. 4. Check that the parking brake has been applied. 5. Reset the interlock circuit by applying and then releasing the parking brake.
1250 0101 35
33
7. Repositioning
Repositioning
Safety
WARNING
Tipping risk. May cause serious personal injury. The gear selector must never be moved to neutral position when tramming uphill or downhill. Always turn the rig on level ground. The boom must never be swung out more than necessary during operation. Do not swing out the booms to the side during tramming on cambers or sloping track. The boom and feeder must always be positioned back at transport position if they have been temporarily swung out for narrow passageways. The cab must be fully lowered on rigs equipped with cab lift.
1. Select the direction of travel and gear with the gear selector. Note Select a gear based on the driving conditions. Up and downshifts can be made while travelling if the diesel engine speed is adapted accordingly. 2. Release the parking brake. 3. Depress the accelerator and adjust your speed to the terrain. 4. Check the warning lamps while driving. It is essential that faults are detected early on so that consequential damage is avoided. Report faults to maintenance personnel. Note For rigs equipped with APC 50 gear monitor (option), see operator's instructions, Gear monitor.
34
7. Repositioning
Parking
1. Apply the parking brake. 2. Move the selector lever to neutral position. 3. Lower the jacks until the wheels are clear of the ground. 4. Switch off the diesel engine by pulling out the stop control. Note The diesel engine must only be stopped with the stop control. Using the ignition key can damage the rig's electrical system. 5. Switch off the headlights. 6. Switch off the ignition with the ignition key. 7. Turn off the power supply to the chassis with the battery switch. Note In case of risk of freezing see operator's instructions, Daily inspection: Freeze prevention measures.
35
7. Repositioning
Operating the boom, jacks, protective roof and reeling units

Control levers
10 0
bar
20
40 0
bar
30 10 20 30
40
10
0
bar
20
40
30 10 0
bar
20
40
30
10
0
bar
20
40 0
bar
30 2 bar 16 14 12 4 6 8 10 10 20
40
2
30
4
6 8 10 12 14 16 bar
K T1
T2
1250 0068 30
D5 D4 D3 D2 D1
Figure: Levers for diesel positioning Table: Levers for diesel positioning
LEVER P FUNCTION Lever for selecting Boom positioning Neutral Operating the cable reeling unit Protective roof up/down (one of two cylinders) Protective roof up/down (one of two cylinders) Jack, front left, up/down Jack, front left, in/out Jacks, rear, up/down Jack, front right, in/out Jack, front right, up/down
K T1 T2 D5 D4 D3 D2 D1
36
7. Repositioning
Boom
1. Set the positioning lever to the positioning point. 2. Operate the boom with the boom levers on the operator panel, see operator's instructions, Positioning. 3. After positioning the boom the positioning lever must be reset to the neutral position.
Jacks
1. Set the positioning lever to the positioning point. 2. The front jacks are moved sideways with lever (D2) and (D4). 3. The front jacks are raised and lowered with lever (D1) and (D5). 4. The rear jacks are raised and lowered with lever (D3). 5. After manoeuvring the jack, the positioning lever must be reset to neutral position.
Protective roof
1. Set the positioning lever to the positioning point. 2. Manoeuvre the roof up or down with the lever for the protective roof. 3. After manoeuvring the protective roof, the positioning lever must be reset to neutral position.
Cable reeling unit (option)
CAUTION
High voltage cable. Incorrect handling may cause serious personal injury. Before tramming the rig again it is VITAL that the gear selector is in Reverse position, otherwise the cable is pulled from its mounting.
37
7. Repositioning
Unwinding the cable 1. Check that the electric cable is firmly secured to the wall. 2. Run the rig forwards. The cable will unreel through slipping of the cable reeling unit's clutch. The cable can also be run out manually: a. Set the positioning lever to the positioning mode. b. Set the lever for the cable reeling unit to the out position. Note Bear in mind that the cable can easily become tangled. c. Set the lever for the cable reeling unit to neutral position. d. Set the lever for positioning to neutral position. 3. If the cable reeling unit has the optional limit switch kit, the parking brake can be applied and the engine switched off when the cable is unreeled. The purpose of the limit switch is to prevent damage to the cable. An indicator lamp comes on when there are three turns of cable left on the cable drum. When there is one turn left, the parking brake is applied and the diesel engine stopped. Reeling in the cable 1. Check that the cable is properly secured. 2. Set the positioning lever to the positioning mode. 3. Set the lever for the cable reeling unit to in position. 4. Reverse the rig and the cable is wound up on the cable reeling unit. 5. Stop the rig when there is a little cable left. 6. Set the lever for the cable reeling unit to neutral position. 7. Set the lever for positioning to neutral position. 8. For better control, wind up the last section using the dual command on the back of the rig. This only works if the rig is equipped with the dual command option for the cable reeling unit.
38
8. Positioning
8. Positioning
Positioning equipment
3 4 5
6 1 2
1250 0076 03
Figure: Boom, feeder and rock drill

1 2 3 4 5 6 Rear boom cylinders Telescopic unit Feed extension cylinder Front boom cylinders Rotary actuator Feed lookout cylinder
39
8. Positioning
Positioning panel
Lfr
Lfl
Lbe Lfe
Bap Lbc
1250 0130 77
Figure: Positioning panel

Lfr Lfl Lbe Lfe Bap Lbc Lever for feed rotation Lever for feed lookout Lever for boom telescope Lever for feed extension Anti-parallel button Lever for boom positioning
The control levers are direct-acting. The boom has hydraulic parallel holding of the feeder, which means that all the holes can be drilled parallel to each other. Each cylinder is marked using a colour coded system where the colour of the cylinder corresponds with the colour marking on the lever that controls it. This simplifies learning and makes it easier to directly select the correct direction for each lever. The speed of the cylinders is proportional to the travel of the levers, which makes controlling the boom smooth and adaptive.
40
8. Positioning
Operating
Safety
CAUTION
Moving parts. Danger of serious personal injury. Make sure that no personnel are inside the working area of the boom before the boom is operated. Make sure that the rig is raised on the jacks.
Diesel operation
Note For diesel operation, see operator's instructions, Repositioning: Operating.
Raising and slewing the boom

The control lever for boom positioning (Lbc) is used to raise and slew the boom. The button for anti-parallel holding (Bap) should not be activated.
Figure: Control lever for boom positioning (Lbc) and anti-parallel button (Bap) Note To drill parallel holes, the feeder must be horizontal (feed lookout cylinder fully retracted).
41
8. Positioning
1250 0065 19
Figure: Raising and slewing the boom
Slewing and inclining the feeder

The control lever for boom positioning (Lbc) is used to slew and angle the boom. The anti-parallel button (Bap) should be depressed and held during lever movements.
Figure: Control lever for boom positioning (Lbc) and anti-parallel button (Bap)
42
8. Positioning
1250 0130 20
Figure: Slewing and inclining the feeder
Feed lookout cylinder and boom telescope
Lfr
Lfl Lbe Lfe
1250 0070 52
Figure: Section of operator panel Control lever (Lfl) is used to operate the feed lookout cylinder and control lever (Lbe) is used to operate the boom telescope.
43
8. Positioning
Figure: Feed lookout cylinder and boom telescope
Rotation and feed extension
Lfr
Lfl Lbe Lfe
1250 0070 52
Figure: Section of operator panel Control lever (Lfr) is used to rotate the feeder and control lever (Lfe) to extend the feeder. Feed extension is used to bring the feeder up to the rock face.
44
8. Positioning
Figure: Feeder rotation and feed extension
Transport position
Figure: Feeder and boom position before transport 1. Manoeuvre the rock drill to its rear end position on the feeder. See operator's instructions, Drilling. 2. Manoeuvre the feeder to its rear end position on the feed extension cylinder. 3. Rotate the feeder in accordance with the figure above.
1250 0034 38
45
8. Positioning
Bench drilling
Figure: Bench drilling 1. Rotate the feeder 180. 2. Tilt the feeder to vertical position. 3. Align the boom. 4. Position with the boom telescope cylinder.
Cross-cut drilling
Figure: Cross-cut drilling 1. Rotate the feeder 90. 2. Tilt the feeder 90. 3. Lift or lower the boom to a suitable position. 4. Position with the boom telescope cylinder.
46
8. Positioning
Roof drilling
Figure: Roof drilling 1. Tilt the feeder to vertical position. 2. Rotate the feeder 90. 3. Align the boom. 4. Position with the boom telescope cylinder.
47
9. Drilling
9. Drilling
Environment
ENVIRONMENTAL DIRECTIONS
Think of the environment! Rock dust can be hazardous to health. Use dust binding equipment.
Before drilling
Connect to power supply
Battery 1. Turn on the power to the rig by moving the battery switch to on.
1 0
1250 0013 34
Figure: Battery switch Note The battery switch must be on or the electric cabinet's indicator lamp for low oil level will light.
48
9. Drilling
Mains power 1. Check that the voltage of the outlet is correct for the rig. 2. Connect the rig to the mains power: a. Connect the mains lead to the mains power. b. Make sure the mains lead is firmly attached to the wall. 3. Turn on the electric cabinet: a. Turn the main switch on the electric cabinet (Q7) to position (1). b. Make sure the voltage indicator lamp on the electric cabinet comes on. c. Check that the indicator lamps on the electric cabinet work by pressing the lamp test button (S32). Note If any of the indicator lamps on the electric cabinet do not come on, the cause must be investigated. 4. Turn the electric cabinet switches (S51) and (S52) to position (1). Note Switch position (0) is for fault finding and repair, while position (1) is for operative mode.
Connect to water supply

1. Make sure the water hose is clean. Blow it free from cuttings and mud if necessary. 2. Connect the water hose to the water inlet (4).
5 3 4 2
1250 0137 14
6 1
Figure: Water inlet
49
9. Drilling
Connect the air supply

This procedure applies when the rig is adapted for the use of an external air supply network at the worksite. 1. Connect the air supply to the rig's air intake (4).
4 5
1250 0054 55
1 2
Figure: Rig air intake
Checks
1. Check the oil level in the hydraulic oil reservoir and top up as necessary. See maintenance instructions, Hydraulic systems: Changing oil. 2. Check the oil level in the lubricating oil tank and top up as necessary.
Setting up the rig

With each new setting-up of the rig it is essential that it is correctly aligned. See Safety, Rig stability. 1. Manoeuvre the rig to the where drilling is to take place. Position it at right angles to the centre of the tunnel face, parallel to the direction of drilling. It must be possible to manoeuvre the booms past the parts of the rock face that protrude the most. 2. Set up the rig on its jacks. Start with the front jacks and then the rear jacks until the rig is level (observe the spirit level in the cab). Note The following points are important to observe: The rig must be raised so that none of the wheels is in contact with the ground. The rig must be standing steadily while drilling to avoid disturbing the navigation.
50
9. Drilling
3. Adjust the direction of each boom as specified by the surveyor. See operator's instructions, Positioning. 4. The rig is now ready for drilling.
Drilling
Drilling levers
The various procedures are described later in this manual.
A B C A B C A B C
1 2 3
1250 0059 41
Figure: Different positions of drilling levers

1 2 3 Rotation control lever Percussion control lever Feed control lever
Table: Drilling lever functions in various positions

Positio n Function 1A 1B 1C 2A 2B 2C 3A 3B 3C Rotation right Neutral Rotation left Neutral Collaring Full drilling Reverse feed Neutral Feed forward
Collaring and full drilling

1. Make sure the drill levers are in neutral.
51
9. Drilling
2. Start the hydraulic pump with start button (S105). 3. Make sure that the selector lever (Lrb) for small/reaming holes is in the desired position. Option. 4. Position the boom and feeder for drilling and apply the feeder dowel firmly against the rock. See operator instructions, Boom handling. 5. Start water flushing with lever (Law). Make sure the valve is fully open. 6. Start rotation drilling (rotation left) by moving the lever (Lr) forward. 7. Collaring: Start low percussion pressure by moving lever (Lh) to the centre position. At the same time, start forward feed by moving lever (Lf) forward. A low feed force is automatically attained. 8. Full drilling: Start high percussion pressure by moving lever (Lh) to its foremost position once the drill bit has entered the rock. A high feed force is automatically selected. 9. Once a hole is drilled, the percussion unit is automatically switched off and reverse feed is automatically engaged. When the rock drill has reached its rear end position, move the rotation lever (Lr) and feed lever (Lf) to their neutral positions. 10. Switch off water flushing with lever (Law). 11. Repeat steps 4 to 10 above for the next hole.
Cease drilling
Stop the drilling by moving the drilling levers to neutral position.
In the event of drill jam

On rock drills equipped with extraction unit (COP 1838 MEX) this must be started as follows: 1. Activate feed reverse by moving the feed lever (Lf) backwards. 2. Start collaring by setting the percussion lever (Lh) in collaring position. Important points to consider when using the extraction unit. The extraction unit must not be used as an aid for example - To drill with inadequate flushing agent. - To drill with such a feed force etc. that there is a risk of repeated drill jams (applies in particular with poor rock conditions).
52
9. Drilling
When using the release function, the front section of the rock drill heats up rapidly. For this reason, use the extraction unit for short periods, max. 30 seconds, and then allow the rock drill to cool down for at least 30 seconds as follows - Active feed reverse, so that the oil can circulate through the extraction unit. - If possible, activate flushing in order to cool the front section of the rock drill. The release function must only be used with high percussion pressure as a last resort to loosen jammed rods as it involves major stresses on the drilling equipment. Avoid using rotation together with the release function as the rod joints are tightened very tight!
Air blowing of drilled hole, option

1. Stop the feed and rotation when finished drilling a hole. 2. Blow the hole clean for 5-10 seconds by moving the lever (Law) to is rearmost position. 3. Once air flushing is finished, move the rock drill back to its rear end position with control lever (Lf). 4. Position for the next hole and perform a new collaring.
Changing drill bit

Safety
WARNING
Moving parts. Risk of personal injury, clothes can be trapped. Switch off the rock drill rotation when changing drill bits. Switch off hydraulic pumps if the operator's panel is left unmanned.
Changing drill bit against rock face N.B. Never start percussion with the drill bit free without any resistance.
53
9. Drilling
1. Operate the feeder until the drill centre has good contact with the rock face. 2. Move the drill bit forward until it presses against the rock face and drill in about 510 cm. 3. Make sure the rotation lever (Lr) is in neutral. 4. Move the water flushing lever (Law) forward to cool the drill bit. 5. Start high pressure percussion and high feed force by moving the levers (Lh) and (Lf) to their foremost position for three to five seconds. Note If an attempt to release the drill bit fails due to insufficient percussion pressure, use button (Blb) on the operator panel to attain high percussion pressure. 6. Return the rock drill to its rear position by pulling lever (Lf) towards the operator without rotation. 7. Unscrew the old drill bit by hand and replace with a new one. Changing drill bit in bottom of hole N.B. Never start percussion with the drill bit free without any resistance. 1. Cease drilling approx. 10 cm before the hole is fully drilled by moving the drilling levers to neutral position. 2. Make sure the rotation lever (Lr) is in neutral. 3. Move the water flushing lever (Law) forward to cool the drill bit. 4. Start high pressure percussion and high feed force by moving the levers (Lh) and (Lf) to their foremost position for three to five seconds. Note If an attempt to release the drill bit fails due to insufficient percussion pressure, use button (Blb) on the operator panel to attain high percussion pressure. 5. Return the rock drill to its rear position by pulling lever (Lf) towards the operator without rotation. 6. Unscrew the old drill bit by hand and replace with a new one.
54
9. Drilling
Check when drilling

Safety
CAUTION
Call for service personnel if a fault should occur in the hydraulic, pneumatic or electrical systems while drilling is in progress. Do not experiment with the systems. Simple faults can be made worse with risk of personal injury.
Rock drill 1. Make sure the rubber boot (A) is fitted on the rock drill adapter when carrying out rising drilling.
Figure: Rubber boot 2. Always be observant for any water leaks from the rock drill. 3. See maintenance schedule, Rock drill. System 1. Make sure there are no fault indicator lamps on the electric cabinet. Attempt to rectify any faults or call for service personnel. 2. Check the pressure gauges on the operator panel. If they suddenly show abnormal values, the drilling must be stopped immediately and the cause investigated. 3. Check the oil level in the hydraulic oil reservoir and top up as necessary. See maintenance instructions, Hydraulic systems: Changing oil. 4. Check the temperature of the hydraulic oil on the thermometer on the hydraulic oil tank. The temperature should be 30-60C during continuous drilling.
55
9. Drilling
5. Make sure there is oil in the lubricating oil tank and top up as necessary.
1250 0037 90
Figure: Lubricating oil tank Hoses and couplings 1. Make sure the percussion hoses to the rock drill do not vibrate abnormally. Vibrating hoses indicate malfunctioning accumulators on the rock drill. Stop drilling immediately and check or replace the accumulator. See maintenance instructions, Rock drill. 2. Ensure the hoses do not get trapped or jammed. 3. Make sure there are no leaks in hoses or couplings. Tighten or change leaking couplings and hoses.
Settings
Feed pressure Setting feed pressure The feed pressure must be adjusted to the drill bit diameter, bit type, percussion pressure, rock conditions, etc. It must be set so that the threaded joints of the drilling equipment do not come loose, causing abnormal wear or damage. Nor must the pressure be set too high, subjecting the drill rod to abnormal loads or increasing the risk of jamming. When drilling in loose rock, it may be necessary to reduce the percussion pressure so that the feeder's maximum feed pressure is not exceeded. Note The RPCF valve (V1a) must be disengaged while the feed pressure is adjusted. This is done by screwing the RPCF valve (V1a) clockwise as far as it will go. If the rig is equipped with a special reaming kit (option), there will be an RPCF valve for reaming (V1b). This must also be disengaged while the feed pressure is adjusted. (V1b) is to be disengaged in the same way as valve (V1a).
56
9. Drilling
Feed pressure for collaring 1. The percussion lever (Lh) must be at the middle position (low percussion pressure) and the feed lever (Lf) must be at its forward position. 2. Undo the lock nut used for valve (Vfl). 3. Adjust the feed pressure for collaring on the valve (Vfl) with an Allen key. The pressure should be 35 bar for the DCS12 drilling system and 40 bar for the DCS 14 and 18 drilling systems. 4. The pressure can be read on the feed pressure gauge (Gf). 5. Tighten the lock nut used for valve (Vfl). Feed pressure for full drilling 1. If the rig is equipped with a special reaming hole kit (option), make sure that lever (Lrb) is at the small hole position. 2. Loosen the lock knob used for valve (Vfh). 3. Regulate the feed pressure for full drilling by means of the setting knob for pressure control valve (Vfh). Turning the setting knob clockwise increases the feed pressure. 4. Read the pressure from pressure gauge (Gf). 5. Tighten the lock knob. Note If the characteristic of the rock varies, the feed pressure for full drilling may need to be adjusted. Feed pressure for full drilling of reaming holes, option 1. Check that the percussion lever is in its forward position. 2. Check that lever (Lrb) is in the reaming hole position. 3. Remove the protective cap on pressure control valve (V6).
57
9. Drilling
4. Adjust the feed pressure for reaming on the pressure control valve (V6) to 50-70 bar with an Allen key.
Lrb
V6
1250 0062 38
Figure: Detail of valve (V6) Turning the adjusting screw clockwise increases the feed pressure. 5. The pressure can be read on the feed pressure gauge (Gf). 6. Refit the protective cap. Feed pressure for telescopic feeder, option Introduction The telescope feeder operates in two steps. Step 1 (lower cylinder) moves both beams from fully extended position to fully contracted position. Step 2 (upper cylinder) feeds the rock drill cradle forward on the upper beam.
1250 0072 80
Figure: Two-step operation of telescope feeder The feed pressure during step 2 (upper cylinder) must be approx. 45 bar lower than the feed pressure during step 1 (lower cylinder). This lower pressure is regulated by pressure control valve (V8) and does not normally require adjustment.
58
9. Drilling
Max. feed pressure (upper and lower cylinder) The pressure must not be adjusted when drilling. 1. To prevent the limit switch from being activated, place a wooden block (10-20 cm thick) in the feeder in before the front drill-steel support. 2. Make sure all the control levers on the operator panel are in neutral. 3. Start the pump. 4. Run the rock drill towards the wooden block using lever (Lf). 5. Screw valve (Vfh) clockwise as far as it will go to disengage the valve. 6. Undo the lock nut for valve (Vfm).
Vfm
1250 0067 79
Figure: Detail of valve (Vfm) 7. Adjust the setting screw to 140 bar. Read off the pressure on the pressure gauge (Gf). 8. Tighten the lock nut. 9. Reset valve (Vfh). 10. Run the rock drill back to its rear end position. 11. Turn off the pump. 12. Remove the wooden block. Pressure difference between upper and lower cylinder The feed pressure for the upper cylinder should normally be approx. 45 bar lower than the feed pressure for the lower cylinder. If the telescope feeder is not operating satisfactorily, it may be necessary to adjust the pressure difference. A suitable setting must be determined by trial and error in each individual case. 1. Connect a pressure gauge to pressure test outlet (G2). 2. Check that the drill levers are in neutral.
59
9. Drilling
3. Start the hydraulic pump. 4. Run the rock drill towards the wooden block using lever (Lf). 5. Adjust the pressure on valve (V8). Turning the valve knob clockwise will increase the pressure difference.
V8
1250 0136 12
V17
Figure: Detail of valve (V8) and (V17) Feed pressure for collaring and full drilling The feed pressure for collaring and full drilling is set in the same way as a standard feeder. Feed pressure, reverse 1. Connect a pressure gauge to pressure test outlet (G8). 2. Check that the drill levers are in neutral. 3. Start the hydraulic pump. 4. Activate reverse feed. Read the pressure on the pressure gauge when the rock drill cradle and upper feed beam are at their rear end positions. The pressure must be 120 bar.
60
9. Drilling
5. Adjust the pressure as necessary on valve (V17). Turning the adjusting screw clockwise will increase the pressure.
V8
1250 0136 12
V17
Figure: Detail of valve (V8) and (V17) Anti-jamming protection Description There are two types of anti-jamming protection: RPCF (feed control) Return movement of the feeder, usually simply called anti-jamming The anti-jamming protection features are integrated and therefore interact. The following is an example to show what happens when the protection is activated and what the result is. If the drill bit tends to jam in the hole due to e.g. joints in the rock, the rotation pressure will start to increase and the feed pressure to drop successively to around 40 bar. If rotation pressure continues to rise, the feed will change direction and the rock drill will return. As the rotation pressure subsequently drops, the rock drill will change direction once more. If the drill bit still tends to jam, this procedure will continue until the bit has passed through the joint in the rock. RPCF feed control RPCF (Rotation Pressure Controlled Feed) is an anti-jamming device that is engaged in the following circumstances: The drill bit tends to jam in the rock Rotation pressure increases Broken/worn drill bit Low hydraulic oil temperature
61
9. Drilling
When RPCF is activated, the feed pressure will gradually drop until it almost reaches zero. Feed (rock drill) return movement When RPCF is activated and if the rotation pressure still rises then the second antijamming device will engage. This means that the feed will change direction and the rock drill will reverse. When the rotation pressure then decreases the rock drill changes direction again and moves forwards. Setting the anti-jamming protection
General
When adjusting the anti-jamming protection, the following settings must be made in order: Setting the feed return movement Setting RPCF, small hole Setting RPCF, reaming hole (if the optional reaming hole kit is installed) When the RPCF is to be set, there are two ways to proceed: Setting RPCF during drilling Setting RPCF in a workshop Setting the feed return movement Note The hydraulic oil must be at normal operating temperature before setting. Valve (Vaj) must be used to set the rotation pressure at which the rock drill is to change direction. 1. Check the rotation pressure during normal drilling. The rotation pressure can be read on pressure gauge (Gr). 2. Connect a pressure gauge to pressure test outlet (G3). 3. Undo the lock nut used for valve (Vaj). 4. Adjust the set screw to 30-40 bar above the normal rotation pressure. Read the pressure from a pressure gauge connected to pressure test outlet (G3). If the valve is adjusted too low, the rock drill will change direction too early. If the valve is adjusted too high, the rock drill will not change direction and the risk of jamming will increase.
62
9. Drilling
5. Tighten the lock nut. 6. Now set RPCF before making any further settings. Setting RPCF during drilling Note The hydraulic oil must be at normal operating temperature before setting. Normal rotation pressure settings for drilling are 35-50 bar for small holes and 40-50 bar for reaming holes. If the pressure rises above normal, there is risk that the drill steel will jam. The RPCF valve must therefore be activated if the normal rotation pressure rises by about 20 bar during drilling. Valve (V1a) affects the rotation pressure at which the feed pressure will start to be reduced for a small hole drill bit. Valve (V1b) affects the rotation pressure at which the feed pressure will start to be reduced for a reaming hole drill bit. 1. If the rig is equipped with a reaming kit (option), make sure that lever (Lrb) is in the correct position. 2. Find some homogeneous rock in the area being drilled. 3. Screw in the adjusting screw used for the RPCF valve all the way. 4. Collar the hole firmly and proceed to full drilling at a suitable feed pressure. 5. Read the rotation pressure on the pressure gauge (Gr). 6. Screw out the adjusting screw used for the RPCF valve until the feed pressure starts to drop. 7. Screw in the adjusting screw used for the RPCF valve about one turn. One turn corresponds to about 20 bar of rotation pressure. A 20 bar increase in the normal rotation pressure is needed during full drilling before the RPCF function will start to reduce the feed pressure. 8. Tighten the RPCF valve lock nut.
63
9. Drilling
After drilling
Safety
WARNING
Rock drills can start moving unintentionally when the diesel engine is started. May cause serious personal injury. Make sure that the feed levers for the rock drill are in neutral position before the diesel engine is started and when drilling is finished.
Freeze prevention measures

The water system must be drained in temperatures close to or below 0C, see operator's instructions, Daily inspection.
64
10. Extension drilling

Equipment for extension drilling
A
B
1250 0064 37
Figure: Feeder with opening drill-steel support

A B Opening front drill-steel support, BSH 110 Splicing rod
Manual rod extension means that one or more drilling rods are manually joined using the opening front drill-steel support (BSH 110).
65
Operator panel
Lr Lh Lf
Ltf Lds Lrn
1250 0070 14
Figure: Operator panel

Lr Lh Lf Lds Ltf Lrn Rotation lever Percussion lever Feed lever Lever to open/close front drill-steel support BSH 110 Feed lever for threading and unthreading rods Single-rod/extension drilling selector lever
66
Operating
Safety
WARNING
Moving and rotating components inside the working area of the booms. May cause serious personal injury. Make sure that no personnel remain inside the working area of the booms before any work is started. Always switch off the hydraulic pumps when manual work shall be carried out inside the working area of the booms. Always switch off the hydraulic pumps if the operator's station is left unmanned.
WARNING
Risk of falling drill rods. Risk that coupling equipment shall continue to move. May cause serious personal injury. Make sure that the lever positions correspond to the position of the equipment, when starting electrically and/ or diesel driven hydraulic pumps.
Manual rod adding

Preparation 1. Remove bolt in intermediate drill-steel support by:
67
a. Remove pin (6).
5 6
1250 0061 59
Figure: Intermediate drill-steel support b. Remove bolt (5). c. Place the bolt in holder (7). 2. Change the front drill-steel support bush to the correct dimension so that the join between two drill rods can pass without obstruction. 3. Select the extension drilling function with the drilling/joining lever to prevent automatic rock drill return. Drilling and extension 1. Drill in the first rod. Note Open the drill-steel support with the lever for the hydraulic drill-steel support before the join between the drill rod and the shank adapter reaches the drill-steel support. 2. Hammer towards the bottom of the hole to separate the drill rod from the shank adapter. 3. Make sure the threaded joint is located in the drill-steel support. 4. Close the drill-steel support with the lever for the hydraulic drill-steel support. 5. Unscrew the shank adapter from the drill rod by activating reverse feed with the threading/extension drilling lever and right rotation with the rotation lever. 6. Reverse the rock drill with the feed lever so that there is room to screw on a new rod. 7. Turn off the hydraulic pumps. 8. Screw together the new drill rod by hand with the drill rod that was drilled into the rock.
68
9. Start the hydraulic pumps and move the rock drill forwards with the feed lever so that the shank adapter comes as close as possible to the drill rod join. 10. Turn off the hydraulic pumps. 11. Screw together the drill rod by hand with the shank adapter. 12. Start the hydraulic pumps and tighten the joins by activating forward feed with the feed/extension drilling lever and left rotation with the rotation lever. 13. Open the drill-steel support with the hydraulic drill-steel support lever. 14. Start drilling. 15. Repeat steps 3 - 13 for each new drill rod to be added. Removing drilling rods 1. Make sure the drill-steel support is open. 2. Hammer towards the bottom of the hole to loosen the joins. 3. Make sure the front join on the last drill rod is located in the drill-steel support. 4. Close the drill-steel support with the lever for the hydraulic drill-steel support. 5. Unscrew one of the drill road joins completely by activating reverse feed with the feed/extension drilling lever and right rotation with the rotation lever. 6. Turn off the hydraulic pumps. 7. Unscrew the other end of the drill rod by hand. 8. Start the hydraulic pumps and move the rock drill to the drill-steel support. 9. Screw the shank adapter to the next drill rod by activating forward feed with the feed/extension drilling lever and left rotation with the rotation lever. Note Do not screw together too tightly so the join cannot be unscrewed. The last drill rod must be screwed tight however. 10. Open the drill-steel support with the hydraulic drill-steel support lever. 11. Repeat steps 3 - 10 with the remaining drill rods.
69
11. Directional control

FAM
Directional control FAM (Feed Angle Measurement) is available in two designs: FAM I with angle indication FAM II with angle indication and hole depth measurement Angle indication involves measurement and indication of the feeder's direction. The system calculates the deviation from the defined reference direction, which the feeder's direction should give with a full depth drilled hole. The deviation is presented in cm. For the system to present the correct values, the user must specify a reference direction and a length for a full depth drilled hole (not drill steel length). The system also shows instantaneously the attained hole depth when drilling, if equipped with hole depth measurement
Control panel
A B C D
1250 0156 40
ES C
Figure: Control panel Table: Buttons

Button A-D Description Direct selection button. These buttons are only active in certain menus and the function is then illustrated by a symbol on the left-hand edge of the menu.
70
11. Directional control Button Description Escape key (ESC). Goes back one step in the menu structure. Also has an undo function when entering numerical values. By pressing Escape instead of ENTER, you erase an input value. Left arrow key. Moves the cursor to the left.
ES C
1250 0059 30
1250 0059 50
Up arrow key. Moves the cursor upwards. Also used to increase a numerical value.
1250 0059 51
Down arrow key. Moves the cursor downwards. Also used to decrease a value.
1250 0059 52
Right arrow key. Moves the cursor to the right.

1250 0059 53
1250 0059 54
ENTER Used to confirm a selected option or a changed numerical value. This button is also used to activate the boxes in which a numerical value is changed.
Operating
Start
FAM/ARI
1250 0089 82
Figure: Switch Start the system by turning the switch to position 1.
71
Menus
2 1 3 4 5
1250 0068 22
2.1 2.2 3.1 3.2 5.1 5.2
Figure: Menu structure Main menu
2 3 4 5 6
1250 0061 97
Figure: Main menu The main menu is shown on the display screen once the system has started. From here, you can go directly to the working menu Drift drilling (1), the menu that is of the greatest use to operator. The other menu system contains menus to make settings and for information that can be of use when fault finding. The menu system can be seen as a tree divided up into six branches.
72
Menu tree, branch 1
1
1250 0080 52
Figure: Menu tree, branch 1 Branch 1 contains Working menu Drift drilling Table: Menus branch 1
Menu
167 cm
Description 1 The working menu shows feed direction and the specified length for a full depth drilled hole. You can also specify a new reference direction here. If the system features hole depth measurement the hole depth reached is shown and you can also reset the hole depth once the hole has been completed.
2 4
10
250 cm 23
1250 0059 26
Menu tree, branch 2
2 2.1 2.2
1250 0076 94
Figure: Menu tree, branch 2 Branch 2 contains menus related to the boom sensor.
73
Table: Menus branch 2

Menu Description 2 Go to 2.1 to see the sensor angles or to 2.2 to calibrate (=0) the sensor.
=0
1250 0061 78
-11.2 -11.2 23.6
X6 X7 X12
1250 0059 16
2.1 Sensor angles. Shows measured angles for the boom swing, feed swing and feed inclination. This information may be useful when fault finding in order to check whether the sensors work as intended. X6 - X12 are sensor connections on the resolver module.
=0
xC
+1 -1 -123 -11.2 -11.2 23.6 X6 X7 X12
1250 0059 17
2.2 Menu for calibrating the sensors after replacing a sensor or resolver module. Password protected. See maintenance instructions, Directional control: Sensor calibration. X6 - X12 are sensor connections on the resolver module.
74
Menu tree, branch 3
3 3.1 3.2
1250 0080 53
Figure: Menu tree, branch 3 Branch 3 contains the menus for drilling settings. Table: Menus branch 3
Menu Description 3 Settings. Go to 3.1 for setting the length of a full depth drilled hole or 3.2 for calibrating a length sensor (only systems with hole depth measurement).
1250 0062 89
3.1 Setting the length of a full depth drilled hole.
250
cm
1250 0059 18
75
11. Directional control Menu Description 3.2 (only systems with hole depth measurement) Menu for calibration of the length sensor.
=0
xC
+10 4 cm X10
1250 0062 90
Menu tree, branch 4
4
1250 0080 54
Figure: Menu tree, branch 4 Branch 4 contains a menu for setting display screen brightness. Table: Menus branch 4
Menu Description 4 Menu for setting display screen brightness. Setting values 1 - 9. NOTE: Screen brightness will be changed after a slight delay.
1250 0061 83
76
Menu tree, branch 5
5 5.1 5.2
1250 0080 51
Figure: Menu tree, branch 5 Branch 5 contains menus for fault finding/diagnostics Table: Menus branch 5
Menu Description 5 Go to 5.1 to see the status of the display screen module or 5.2 to see the status of the sensor and resolver module.
5.1
5.2
1250 0061 87
5.1 Menu showing display screen status: OK or NOT OK (crossed-out OK).
OK
1250 0061 88
77
11. Directional control Menu Description 5.2 Menu that shows the status of the connectors on the resolver module that are connected to a sensor. The status of the connectors can have two values OK or NOT OK (crossed out OK). X6, X7 and X12 are the sensor connections on the resolver module.
OK OK OK OK
X6 X7 X12
1250 0061 96
Menu tree, branch 6
1250 0076 98
Figure: Menu tree, branch 6 Branch 6 contains a menu to define the password. Table: Menu branch 6
Menu Description 6 The menu to define the password when you wish to access the system's password protected menus.
******
1250 0061 90
78
Working menu
1
167 cm
2 4
10
250 cm 72
1250 0155 68
Figure: Working menu

1 2 3 4 5 6 7 Zeroing hole depth measurement Reading of user defined reference direction Selection of reference direction Maximum hole depth Vertical deviation Feed direction Measured hole depth
The feed direction is shown graphically in the form of a target where the bull's-eye represents the starting point of the hole. The target shows where the hole finishes up in the bottom of the blast. If the feeder is directed according to the reference direction, the hole will end up in the centre of the target. Otherwise, there will be a deviation that is indicated with a line (6). According to the figure above, the hole will deviate about 7 cm both vertically and horizontally. The angle display will always be based on drilling the maximum depth of hole, i.e. according to the value at (4). Maximum hole depth must therefore be set before angle display will work. The type of reference direction must also be chosen (3). If the rig symbol is chosen, the system will use a predefined reference direction, i.e. the rig's longitudinal axis. If the tunnel symbol is chosen instead, an optional reference direction can be defined. If the hole depth measurement option has been chosen, the measured hole depth will be displayed (7). This also means it is possible to zero hole depth measurement (1).
79
Maximum hole depth
250
cm
1250 0059 18
Figure: Setting maximum hole depth Change the value for the maximum hole depth as follows: Display the menu for setting the maximum hole depth. Place the cursor on the box with the numeric value and press Enter. Use the right and left arrow keys to place the cursor over the digit (ones, tens or hundreds) that is to be changed. Change the value with arrow up (increase value) or arrow down (decrease value). When the entire value (all three digits) is correct, press ENTER for the system to save the new value.
Reference direction
There are two alternatives for reference direction, Rig and Tunnel .
Rig
Rig means that the longitudinal axis of the rig will be used as reference direction.
80
1250 0155 65
Figure: Reference direction Rig Select the Rig reference direction as follows: Open the working menu on the display screen. Press button (C) to show the rig symbol.
A B
167 cm
2 4
10
C
250 cm 72
1250 0156 41
ES C
Figure: Working menu If the rig symbol is displayed in the working menu, then the Rig reference direction is selected. The system will then show the direction of the feeder in relation to the longitudinal direction of the rig. This alternative can be used when it is possible to set up the rig in alignment with the drilling direction.
81
Tunnel
The Tunnel alternative requires a user-defined reference direction. This can be used when the rig cannot be set up straight.
1250 0155 66
Figure: Reference direction Tunnel Proceed as follows: Align the feeder in the required drilling direction. Open the working menu on the display screen.
A B
167 cm
2 4
10
C
250 cm 72
1250 0155 69
ES C
Figure: Working menu Press button (C) to display the tunnel symbol instead of the rig symbol. Press button (B) and the system will read the new reference direction, i.e. the direction of the feeder. The line on the target will now disappear and be replaced by a dot in the centre of the target. After reading the reference direction, it will apply to all the booms on the rig.
82
To return to the Rig reference direction, press button (C).
Hole depth
If the system has hole depth measurement, the attained hole depth (7) will be displayed in centimetres.
1
167 cm
2 4
10
250 cm 72
1250 0155 68
Figure: Working menu The holed depth is zeroed for each new hole drilled using the button with the zero symbol (1).
Fault indication
The system indicates a fault by: display a warning on the display screen. The warning is shown when a fault arises in CAN communication. See maintenance instructions, Directional control: Fault finding.
83
1250 0060 86
Figure: Warning. Fault in CAN communication. shows a warning triangle in the lower right-hand corner of the display screen (in the main menu or working menu). See maintenance instructions, Directional control: Fault finding.
1250 0085 24
Figure: Warning triangle
84
12. Shift control, option

APC 50 (Automatic Powershift Control
Description of operation
The APC 50 shift control is used to prevent incorrect downshifting and changes in direction of travel that otherwise could damage the transmission. Speed reduction must be done by releasing the accelerator and using the service brakes. Reducing speed by downshifting can damage the transmission and is therefore prevented with APC 50. The direction of travel, from forwards to reverse or from reverse to forwards, may only be changed while the rig is stationary. Changing the direction of travel while the rig is in motion can damage the transmission and is therefore prevented by APC 50. Changes in the direction of travel and downshifting can be done at the following approximate speeds. Table: Speed limits for downshifting and changing direction of travel
Shifting procedure 3rd gear - 2nd gear 2nd gear - 1st gear 1st gear - Neutral Changing direction of travel Speed limit 9 km/h 5 km/h 3 km/h 0 km/h
When attempting to downshift or change direction of travel at the wrong speed, the right-hand point of the display will flash to make the driver aware that this measure is not allowed and will therefore be prevented by APC 50. Every attempt to make a forbidden gearchange is registered by APC 50 and is saved in its internal memory.
85
Control panel
1
T F
1250 0068 05
Figure: Control panel

1 M T F Display Button for selecting display mode LED, has different functions for the different display modes LED, indicates an internal fault in the control unit
The control panel display (1) can show the following information. Gear and direction of travel RPM (turbine shaft speed) Tramming speed Input signals (for diagnostics) Output signals (for diagnostics) Fault codes
Output signals are not shown during normal operation. APC 50 must be restarted before output signals can be seen, see maintenance instruction Shift control. Fault codes are shown automatically if a fault occurs in the APC 50 system. The LED (T) will flash when a fault code is displayed as well. Display mode, i.e. the type of information to be displayed, can be selected with the (M) button. Pressing the button will change the display mode as shown in the following figure.
86
A
B
C D
1250 0068 06
Figure: Display mode for normal operation

A B C D Display mode for current gear and direction of travel Display mode for turbine shaft speed Display mode for tramming speed Display mode for input signals
Display of current gear and direction of travel When display mode for current gear and direction of travel is selected, the left-hand side of the display will show the direction of travel and the right-hand side the gear that is engaged. The following figure illustrates an example of the display with the current gear and direction of travel shown.
87
1 2
3
1250 0068 07
Figure: Example of display showing gear and direction of travel

1 2 3 Forward and 1st gear Reverse and 2nd gear Neutral and 3rd gear
Display of turbine shaft speed The LED (T) will come on when the turbine shaft speed display mode is selected. The following figure is an example of how the display shows the turbine speed (rpm). At speeds lower than 999 rpm, the right-hand side of the display shows the tens and the left-hand side the hundreds. At speeds higher than 999 rpm, the right-hand side of the display will show hundreds and the left-hand side the thousands with a point between the two.
1 2
3
1250 0068 08
Figure: Example of display showing turbine shaft speed

1 2 3 The speed is between 70 and 79 rpm The speed is between 120 and 129 rpm The speed is between 1200 and 1299 rpm
88
Display of tramming speed The LED (T) will come on when display mode for tramming speed is selected if the rig is stationary, i.e. if the speed of is 0 km/h. The following figure is an example of how the display shows tramming speed.
1 2
1250 0068 09
Figure: Example of display showing tramming speed

1 2 Tramming speed is between 6.65 and 6.75 km/h Tramming speed is between 11.5 and 12.5 km/h
Display of fault codes Fault codes are shown automatically if a fault occurs in the APC 50 system during normal operation. The following figure shows the fault codes that can arise.
1 2
3
1250 0068 10
Figure: Possible fault codes

1 2 3 Short circuit on one or more outputs More than one active input signal for direction of travel Short circuit or open circuit to speed sensor
Note If fault code 2 is displayed, APC 50 will force the transmission into neutral.
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Operators Instructions Boomer 281-DC10

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Operators Instructions Boomer 281-DC10

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Atlas Copco

Boomer 281 with carrier DC10 Operators instructions

PM No. 9852 1454 01b 2005-12

Copyright 2005, Atlas Copco Rock Drills AB, Sweden

Atlas Copco Rock Drills AB SE-70191 rebro, Sweden

The data plate also indicates whether the rig is CE certified.

Location of data plate

Figure: Location of data plate

Figure: Boomer/Rocket Boomer with DC10 or DC11 carrier

Freeze prevention measures

Figure: Location of controls, DC10 carrier

Figure: Control panel

Control panel functions

Indicator lamp for transmission

Indicator lamp for suction filter

Indicator lamp for hydraulic oil level

Function Indicator lamp for fan belt

Indicator lamp for diesel engine lubricating oil pressure

Indicator lamps for engine temperature

Indicator lamp for battery charging

Button for differential lock

The differential lock is activated when the button is depressed.

Button for parking brake

Switch for roof-mounted lighting

Switch for lighting on carrier

Function Button for lamp test

Hour counter for diesel engine

Shows the diesel engine's operating hours

Shows the level of fuel in the diesel tank

S105 S106 Blb V1a

Gl Vfh Vfl V1b Lr Lh

Figure: Drill panel

Drill panel functions

Figure: Positioning panel

Positioning panel functions

Lever for protective roof, jacks and reeling units

Dual command for reeling units, option

H39 H35 H36 H65 H53

Figure: Electric cabinet Table: Electric cabinet functions

Function Indicator lamp

Resetting emergency stop

Before starting the diesel engine

Figure: Oil level

2. Turn the battery switch to position (1).

Figure: Water inlet

Starting the diesel engine

Figure: Fuses in the control panel

Checking the brakes

Checking the service brakes

Checking the interlock circuit

Operating the boom, jacks, protective roof and reeling units

Cable reeling unit (option)

Figure: Boom, feeder and rock drill

Figure: Positioning panel

Raising and slewing the boom

Figure: Raising and slewing the boom

Slewing and inclining the feeder

Figure: Slewing and inclining the feeder

Feed lookout cylinder and boom telescope

Lfl Lbe Lfe

Figure: Feed lookout cylinder and boom telescope

Rotation and feed extension

Lfl Lbe Lfe

Figure: Feeder rotation and feed extension