Parts Catalog VARIO Techno CBS 110

VA R I O C B S
TST 09 PC 001
PT Astra Honda Motor
DAFTAR
ISI
PETUNJUK PEMAKAIAN
KELOMPOK MESIN
KELOMPOK RANGKA
INDEKS PART NUMBER
INDEKS DESCRIPTION
PETUNJUK PEMAKAIAN
Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepeda
motor VARIO CBS.
I. CARA MEMESAN PARTS

1. Informasi yang diperlukan
Pemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap
perubahan dan modikasi pada parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan.
Nomor-nomor yang dibutuhkan :
(a) Parts mesin : Part number dan nomor seri mesin
(b) Parts rangka : Part number dan nomor seri rangka
(c) Parts throttle : Part number dan nomor seri throttle
2. Perubahan-perubahan
Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah
perubahan-perubahan cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi
akan diberikan nomor urut pada sampulnya.Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts
Sdr. selalu lengkap dan up-to-date.
II. CARA MEMBACA PARTS CATALOG

1. Susunan nomor part
(contoh) Parts umum (General parts)
Nomor fungsi
dan komponen
Nomor
kode
model
Kode warna
Kode subkontraktor
Kode modikasi
(contoh) Baut-baut, mur-mur dan standar parts lain.

Nomor fungsi
dan tipe
Dimensi
Pengerjaan permukaan
secara kimiawi
ISO
2. Kode warna
Kode warna pada bagian belakang nomor part menunjukkan warna
part tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara
langsung menunjukkan warna part, melainkan warna dapat dilihat
dari kode HONDA pada kolom "Part Number" di sebelahnya nomor
part yang bersangkutan.
Kode warna pabrik seperti DSM, AFB, PFW, dsbnya secara

langsung menunjukkan warna part seperti ditunjukkan pada tabel
berikut :
Kode Warna
Kode pabrik
Kode HONDA
DSM
AFB
PFW
CSR
POV
NHA30M
NHB12M
NH341P
R333C
P101P
Warna
Digital Silver Metallic
Afnity Black Metallic
Pearl Fadeless White
Candy Scarlet Red
Pearl Odyssey Violet
3. Singkatan-singkatan
Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam
parts catalog, sebagai berikut :
ASSY .................. Assembly
COMP................. Complete.
R ......................... Right
L. ........................ Left
STD .................... Standard
MM ..................... Milimeter
G......................... Gram
T(22) ................... Tooth (22Teeth)
AAmpere ............ RR
V ......................... Volt
W ........................ Watt
WL ...................... With labelling
WOL. .................. Without labelling
KPH .................... Kilometers per hour
L.E.D .............. Light emitting diode

MPH ............... Miles per hour
L (100L) .......... Link(100 Links)
A.C ................. Alternating current
D.C ................. Direct current
IN ................... Inlet
EX. ................. Exhaust
FR .................. Front
Rear
Hex ................. Hexagonal
A.M ................. Attaching mark
T.M ................. Transcript mark
C.D.I ............... Capacitive
.................... discharge ignition
4. Dimensi-dimensi
Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru
baja (steel balls), ban luar (tires) dan ban dalam (tire tubes).
Part
Bolt (Screw)
Pin
O-Ring
Oil seal
Tube
Contoh
6x12
8x14
9.5x1.6
14x24x5
5x130
Pengertian
diameter 6mm, panjang 12mm
diameter 8mm, panjang 14mm
diameter 9,5mm, tebal 1,6mm
diameter dalam 14 mm, diameter luar
24 mm, tebal 5mm
diameter dalam 5mm, panjang 130mm
5. Parts yang digantikan oleh part lain

Nomor part yang diletakkan dibawah nama part pada kolom "Description"
menunjukkan bahwa nomor part disebelahnya telah diganti dengan
nomor part tersebut. Pergantian parts sedemikian (supersedence) dapat
dilakukan oleh HONDA tanpa pemberitahuan apapun.
6. Part yang dipersatukan (Assemblies)
Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai
parts yang dipersatukan. Masing-masing komponen daripada susunan
parts itu dapat juga diperoleh secara terpisah.
7. Jumlah yang diperlukan
Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai
di dalam bagian yang bersangkutan.
8. Illustrasi
Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan
untuk mempermudah pengenalan part dan mungkin berbeda daripada
bentuk part sebenarnya.
9. Nama part
Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan
tetap menggunakan istilah resminya didalam bahasa Inggris, agar seragam
dengan istilah internasional yang dipakai di seluruh dunia oleh Honda
Motor Co.,Ltd.
10. Model dan nomor seri yang berlaku
Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam
parts catalog ini dapat diidentikasi sebagai berikut dibawah ini.
Model
ANC110BC
ANC110BS
Kode
daerah
pemasaran
Tipe
IN
IN
Indonesia
Indonesia
No. Seri
Mesin yang
berlaku mulai
JF11E*******
JF12E*******
No. Seri
Rangka yang
berlaku mulai
MH1JF11***K******
MH1JF12***K******
III. CARA MEMAKAI FLAT RATE TIME (F.R.T.)

11. Lokasi nomor seri pada sepeda motor
F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk
menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts.
F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis
pekerjaan yang erat hubungannya dengan penggantian parts tersebut.
NOMOR SERI RANGKA
1. F.R.T. didasarkan atas kondisi servis sebagai berikut :

a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra.
b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat
servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah
siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan
normal.
c
Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah

diservis, dimasukkan juga kedalam F.R.T.
NOMOR SERI MESIN
DKVBC
2. Metode perhitungan
Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan.
(contoh) 0.3 = 18 menit
5.6 = 5 jam dan 36 menit
DAFTAR KONVERSI
NOMOR SERI THROTTLE BODY
Jam
0.1
0.2
0.3
0.4
0.5
Menit
6
12
18
24
30
Jam
0.6
0.7
0.8
0.9
1.0
Menit
36
42
48
54
60
3. Menghitung F.R.T.
Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut :
a. Pekerjaan yang tidak berhubungan
F.R.T. untuk pekerjaan diperoleh dengan menjumlahkan F.R.T. untuk setiap
part yang diganti
(contoh) Penggantian cylinder dan clutch spring
DKVBB
Service item/Bagian yang diservis
F.R.T.
Cylinder
1.4
Clutch spring
0.7
F.R.T. untuk pekerjaan ini adalah : 1.4 + 0.7 = 2.1
b. Pekerjaan yang terulang

Ambillah F.R.T. untuk part terakhir yang akan diganti.
(contoh) Penggantian piston dan cylinder head gasket.
No.
F.R.T.
Cylinder head gasket

Piston
1.0
1.5
F.R.T. untuk pekerjaan ini adalah : 1.5
c. Pekerjaan yang sebagian berhubungan

Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T
untuk pekerjaan yang terulang.
(contoh) Penggantian gear shift drum dan crankshaft assembly.
F.R.T.
Gearshift drum
* 3.9
Crankshaft
* 4.1
Pembongkaran crankcase
Pekerjaan yang terulang adalah pembongkaran crankcase.

F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin.
4. Pengerjaan lain disamping penggantian parts

a. Penurunan dan pemasangan
No.
F.R.T.
1.
Pemeriksaan waktu pengapian
0.2
2.
Penyetelan dan pembersihan busi
0.1
3.
Penyetelan tappet
0.3
4.
Pemeriksaan oli mesin (tidak termasuk

penggantian oli mesin)
0.1
5.
Pembersihan elemen saringan udara
0.3
6.
Pengukuran tekanan kompressi
0.1
7.
Pemeriksaan cairan batere dan berat jenisnya
0.2
8.
Pembersihan saringan oli mesin
0.6
9.
Penyetelan gas tangan
0.1
* 3.7
F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3

*
F.R.T.
1.
Mesin
1.5
2.
Kepala silinder
1.1
Rangka
No.
F.R.T.
1.
Penyetelan rem depan
0.1
2.
Penyetelan rem belakang
0.1
3.
Pemeriksaan cara kerja rem
0.1
4.
Penyetelan arah lampu depan
0.1
KELOMPOK MESIN
E-1
CYLINDER HEAD COVER
E-2
CYLINDER HEAD
E-3
CAMSHAFT/VALVE
2
E-4
CAM CHAIN/TENSIONER
E-5
CYLINDER
E-6
COOLING FAN/RADIATOR COVER
E-7
RADIATOR
E-8
WATER PUMP
E-9
RIGHT CRANKCASE
PC VARIO CBS
KELOMPOK MESIN
E-10
GENERATOR
E-11
OIL PUMP
E-12
STARTING MOTOR
E-13
LEFT CRANKCASE COVER
E-14
DRIVE FACE
E-15
DRIVEN FACE
E-16
TRANSMISSION
E-17
LEFT CRANKCASE
E-18
CRANKSHAFT/PISTON
PC VARIO CBS
KELOMPOK MESIN
E-19
CARBURETOR
PC VARIO CBS
KELOMPOK RANGKA
F-1
HEADLIGHT
F-2
METER
F-3
HANDLE LEVER/SWITCH/CABLE
F-4
FR. BRAKE MASTER CYLINDER
F-5
HANDLE PIPE/HANDLE COVER
F-6
STEERING STEM
F-7
FRONT FENDER
F-8
FRONT COVER
F-9
FLOOR PANEL
PC VARIO CBS
KELOMPOK RANGKA
F-10
BODY COVER
F11
FRONT FORK
F-12
FRONT BRAKE CALIPER
F-13
FRONT WHEEL
F-14
REAR WHEEL
F-15
SEAT/LUGGAGE BOX
3
F-16
PC VARIO CBS
FUEL TANK
F-17
AIR CLEANER
F-17-1
AIR SUCTION VALVE
KELOMPOK RANGKA
F-18
EXHAUST MUFFLER
F-19
STEP
F-20
STAND/KICK ARM
F-21
REAR CUSHION
F-22
REAR FENDER
F-23
FRONT WINKER
F-24
COMBINATION LIGHT
F-25
BATTERY
F-26
WIRE HARNESS
10
PC VARIO CBS
KELOMPOK RANGKA
F-27
FRAME BODY
F-28
RESERVE TANK
F-30
CAUTION LABEL
F-31
MARK/STRIPE
F-29
TOOLS
PC VARIO CBS
11
E-1
Cylinder Head Cover
2
Service item
F.R.T.
1. COVER COMP., HEAD......................... 0.3

2. GASKET, HEAD COVER ..................... 0.3
12
TST 09 PC 001 KVBS
No.
1
2
3
4
Part Number
Description
12310-KVB-900
12391-KVB-900
90017-GCC-000
90543-MV9-670
COVER COMP., HEAD

GASKET, HEAD COVER
BOLT, HEAD COVER
RUBBER, MOUNTING
07 . 07 . 2009
QTY
1
1
2
2
Notes
E-2
Cylinder Head
2
Service item
F.R.T.
3
4
HEAD, CYLINDER ............................ 2.4

. INCLUDES: Valve clearance
adjustment and reface
HOLDER, CAMSHAFT....................... 1.4
GASKET, CYLINDER HEAD.............. 1.5
7
10
19
(5) ANIFOLD, INTAKE....................... 0.3

SENSOR, WATER TEMP................... 0.5
PLUG, SPARK.................................... 0.2
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
12200-KVB-900
12204-KVB-305
12211-KVB-900
12251-KVB-902
16201-KVB-900
HEAD COMP., CYLINDER

GUIDE, VALVE (O.S.)
HOLDER, CAMSHAFT
GASKET, CYLINDER HEAD
GASKET, CARBURETOR INSULATOR
1
2
1
1
1
6
7
8
9
10
16222-MV4-300
17110-KVB-900
17256-KVB-900
17257-KVB-900
37870-HW1-671
NUT, SQUARE, 5MM

PIPE COMP., INLET
BAND, INSULATOR
COLLAR
SENSOR ASSY., WATER TEMP
2
1
1
2
1
11
12
13
14
15
90201-GCC-000
90401-GCC-000
90701-KFM-900
91307-PK2-005
92900-06012-0B
NUT, HEX., 7MM

WASHER, 7.2X16X2.5
DOWEL PIN, SPECIAL, 8X14
O-RING, 9.5X1.5
BOLT, STUD, 6X12
4
4
4
1
2
16
17
18
19
93500-05025-0H
95701-06032-00
95701-06100-00
98059-57916
98059-57926
SCREW, PAN, 5X25

BOLT, FLANGE, 6X32
BOLT, FLANGE, 6X100
PLUG, SPARK (CR7EH9)
PLUG, SPARK (U22FER9)
2
2
2
1
1
07 . 07 . 2009
QTY
Notes
13
E-3
Camshaft / Valve
2
Service item
3
4
8
9
10
13
14
14
F.R.T.
CAMSHAFT ....................................... 1.5

.INCLUDES: Valve clearance adjustment
(5,6) WEIGHT, DECOMPRESSION.... 0.8
SPROCKET, CAM .............................. 0.8
ARM, INTAKE VALVE
ROCKER (ONE) ................................ 1.5
ARM, VALVE ROCKER
:FOR 1 VEHICLE .............................. 1.5
ARM, EXHAUST VALVE
ROCKER(ONE) ................................. 1.5
ARM, VALVE ROCKER
:FOR 1 VEHICLE .............................. 1.5
VALVE, INTAKE(ONE)....................... 1.8
.INCLUDES: Refacing
.EXCLUDES: Valve guide replacement
VALVE :FOR 1 VEHICLE................... 2.0
.INCLUDES: Refacing
VALVE, EXHAUST(ONE) .................. 1.8
.INCLUDES: Refacing
VALVE :FOR 1 VEHICLE .................. 2.0
.INCLUDES: Refacing
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
12209-GB4-681
12215-KVB-900
14100-KVB-900
14102-KVB-900
14106-KVB-900
SEAL, VALVE STEM

PLATE, CAM STOPPER
CAMSHAFT COMP.
WEIGHT, DECOMPRESSION
SPRING, DECOMPRESSION
2
1
1
1
1
6
7
8
9
10
14107-KVB-900
14108-KVB-900
14321-KVB-900
14430-KVB-900
14440-KVB-900
PLATE, WEIGHT SETTING

SPACER, DECOMPRESSION SPRING
SPROCKET, CAM (34T)
ARM COMP., IN. VALVE ROCKER
ARM COMP., EX. VALVE ROCKER
1
1
1
1
1
11
12
13
14
15
14451-KVB-900
14461-KVB-900
14711-KVB-900
14721-KVB-900
14751-KVB-900
SHAFT, IN. ROCKER ARM

SHAFT, EX. ROCKER ARM
VALVE, IN.
VALVE, EX.
SPRING, VALVE OUTER
1
1
1
1
2
16
17
18
19
20
14761-KVB-900
14771-GB4-680
14775-KVB-900
14781-MA6-000
90012-333-000
SPRING, VALVE INNER

RETAINER, VALVE SPRING
SEAT, VALVE SPRING
COTTER, VALVE
SCREW, TAPPET ADJUSTING
2
2
2
4
2
21
22
23
90083-KVB-900
90206-001-000
94540-04018
BOLT, SOCKET KNOCK, 5MM

NUT, TAPPET ADJUSTING
E-RING, 4MM
2
2
1
07 . 07 . 2009
QTY
Notes
E-4
Cam Chain / Tensioner
2
Service item
1
2
3
6
F.R.T.
CHAIN, CAM .....................................

.INCLUDES: Engine removal and
installation
TENSIONER, CAM CHAIN ...............
(5) LIFTER, TENSIONER .................
GUIDE, CAM CHAIN .........................
TST 09 PC 001 KVBS
3.8
1.9
0.3
1.5
No.
Part Number
Description
1
2
3
4
5
14401-KVB-901
14510-KVB-900
14520-KSS-901
14531-KVB-900
14560-KCW-851
CHAIN, CAM (90L)

TENSIONER, CAM CHAIN
LIFTER ASSY., TENSIONER
PIVOT, CAM CHAIN TENSIONER
GASKET, TENSIONER LIFTER
1
1
1
1
1
6
7
8
9
10
14611-KVB-900
90005-KY7-000
91301-GR0-004
91306-MG3-000
95701-06022-00
GUIDE, CAM CHAIN

SCREW, PAN, 6X6
O-RING, 15.2X1.5
O-RING, 1.5X9.5
BOLT, FLANGE, 6X22
1
1
1
1
2
07 . 07 . 2009
QTY
Notes
15
E- 5
Cylinder
2
Service item
1
4
16
F.R.T.
CYLINDER ......................................... 1.9

GASKET, CYLINDER ........................ 1.8
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
12100-KVB-900
12160-KVB-900
12171-KVB-900
12191-KVB-900
90701-KFM-900
CYLINDER COMP.
CLAMPER COMP., THROTTLE CABLE
RUBBER, DUST GUARD
GASKET, CYLINDER
1
1
1
1
2
95701-06014-00
BOLT, FLANGE, 6X14
07 . 07 . 2009
QTY
Notes
E-6
Cooling Fan / Radiator
Cover
2
Service item
1
2
3
F.R.T.
SHROUD, RADIATOR ....................... 0.6

COVER, RADIATOR .......................... 0.1
FAN, COOLING ................................. 0.5
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
11331-KVB-900
19151-KVB-930
19510-KVB-900
94301-08100
95701-06016-00
COVER, R. SIDE
COVER, RADIATOR
FAN COMP., COOLING
DOWEL PIN, 8X10
BOLT, FLANGE, 6X16
1
1
1
2
3
6
7
8
95701-06025-00
95701-06035-00
96001-06025-00
BOLT, FLANGE, 6X25

BOLT, FLANGE, 6X35
BOLT, FLANGE, 6X25
2
2
3
07 . 07 . 2009
QTY
Notes
17
E-7
Radiator
2
Service item
1
2
RADIATOR ........................................... 0.5

CAP, RADIATOR .................................. 0.2
6
7
HOSE A, WATER .................................

HOSE B, WATER .................................
.Replace 1 water hose B add ...............
HOSE D, WATER .................................
JOINT, 3WAY HOSE ............................
8
9
18
F.R.T.
TST 09 PC 001 KVBS
0.6
0.5
0.1
0.4
0.5
No.
Part Number
Description
4
5
19010-KVB-N51
19010-KVB-901
19037-KVB-930
19037-KVB-902
19046-KVB-930
19046-KVB-902
19109-GET-003
19160-KVB-900
RADIATOR COMP.
RADIATOR COMP.
CAP COMP., RADIATOR
CAP COMP., RADIATOR
LABEL, RADIATOR CAP
LABEL, RADIATOR CAP
SEAL, DRAIN
COVER COMP., RADIATOR TOP
1
1
1
1
1
1
1
1
6
7
8
9
10
19501-KVB-900
19502-KVB-900
19504-KVB-900
19507-KVB-900
90103-GET-003
HOSE A, WATER
HOSE B, WATER
HOSE D, WATER
JOINT, THREE WAY HOSE
BOLT, DRAIN
1
2
1
1
1
11
12
13
14
90583-KVB-900
90678-MR1-690
90701-MF5-003
95701-06025-00
WASHER, PLAIN, 6MM

CLIP, HOSE
CLAMP, WATER HOSE, 21MM
BOLT, FLANGE, 6X25
4
2
6
4
2
3
07 . 07 . 2009
QTY
Notes
E-8
Water Pump
2
Service item
F.R.T.
No.
PUMP ASSY., WATER .......................

IMPELLER, WATER PUMP ...............
O-RING, STATOR BASE....................
(19) MECHANICAL SEAL,
WATER PUMP ...................................
1.0
0.7
0.9
(8) COVER, WATER PUMP ...............

CHAIN, WATER(OIL) PUMP DRIVE ..
SPROCKET OR GEAR,
WATER PUMPDRIVEN......................
10 SHAFT, WATER PUMP ......................
0.6
0.9
11 THERMOSTAT ...................................
13 (20) PIPE, WATER CONNECTING ...
18 OIL SEAL, CRANKSHAFT :RIGHT ....
OIL SEAL, CRANKSHAFT :BOTH ....
installation
0.5
0.9
1.1
3.9
2
3
4
5
6
7
9
TST 09 PC 001 KVBS
1.3
0.9
1.2
Part Number
Description
1
2
3
4
5
11335-KVB-900
19200-KVB-N50
19215-KVB-T00
19216-KVB-900
19217-MAL-300
STAY, ENGINE HARNESS CLAMP

PUMP ASSY., WATER
IMPELLER, WATER PUMP
GASKET, STATOR BASE
SEAL, MECHANICAL
1
1
1
1
1
6
7
8
9
10
19221-KVB-N50
19225-KVB-901
19226-KVB-900
19232-KVB-900
19240-KVB-900
COVER, WATER PUMP

CHAIN, WATER PUMP DRIVE (40L)
GASKET, WATER PUMP COVER
SPROCKET, WATER PUMP DRIVEN
SHAFT COMP., WATER PUMP
1
1
1
1
1
11
12
13
14
15
19300-KVB-901
19381-KVB-900
19422-KVB-900
19505-KVB-900
32961-KVB-900
THERMOSTAT ASSY.
O-RING
PIPE B, WATER
CLIP, RING
CLAMP A, A.C. GENERATOR CORD
1
1
1
1
1
16
17
18
19
20
90463-ML7-000
90672-SA0-003
91201-KVB-901
91203-436-004
91301-KVB-900
WASHER, SEALING, 6.5MM

STRAP, CABLE, 118MM
OIL SEAL, 19.8X30X7
OIL SEAL, 12X24X5
O-RING, 12.5X2.4
1
1
1
1
2
07 . 07 . 2009
QTY
Notes
19
E-8
Water Pump
2
Service item
20
TST 09 PC 001 KVBS
F.R.T.
No.
Part Number
Description
21
22
23
24
25
94301-08100
95701-06018-00
95701-06025-00
95701-06030-00
95701-06035-00
DOWEL PIN, 8X10

BOLT, FLANGE, 6X18
BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X30
BOLT, FLANGE, 6X35
4
3
2
1
1
26
27
95701-06055-00
96001-06020-00
BOLT, FLANGE, 6X55

BOLT, FLANGE, 6X20
1
2
07 . 07 . 2009
QTY
Notes
E-9
Right Crankcase
2
Service item
1
F.R.T.
CRANKCASE :RIGHT....................... 3.6

installation
CRANKCASE :BOTH ........................ 4.7
installation
TST 09 PC 001 KVBS
No.
Part Number
Description
3
4
5
11100-KVB-930
11103-KVB-901
11103-KVB-930
11205-GBC-300
11214-KVB-901
11216-KVB-900
CRANKCASE COMP., R.
BUSH, ENGINE HANGER RUBBER
BUSH, MAINSTAND
PLUG, BEARING PUSH
SPRING, BEARING PUSH
1
1
1
1
1
1
6
7
8
9
10
11217-KVB-901
15651-KVB-900
90031-KVB-900
90702-KVB-900
91307-035-000
PLATE, BEARING PUSH

GAUGE, OIL LEVEL
BOLT A, STUD, 7X193.5
PIN, SPECIAL DOWEL, 6.3X10X12
O-RING, 18X3
1
1
2
2
1
11
12
13
14
15
92800-12000
94109-12000
95701-06055-00
95701-06070-00
95701-06080-00
BOLT, DRAIN PLUG, 12MM

WASHER, DRAIN PLUG, 12MM
BOLT, FLANGE, 6X55
BOLT, FLANGE, 6X70
BOLT, FLANGE, 6X80
1
1
3
1
3
16
17
95701-06115-00
96001-06012-00
BOLT, FLANGE, 6X115

BOLT, FLANGE, 6X12
1
1
1
2
07 . 07 . 2009
QTY
Notes
21
E - 10
Generator
2
Service item
1
2
22
F.R.T.
ROTOR OR FLYWHEEL.................. 0.7

STATOR........................................... 1.5
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
31110-KVB-931
31120-KVB-N51
32962-KVB-900
90002-KGH-900
90439-SB2-010
FLYWHEEL COMP.
STATOR COMP.
CLAMP B, A.C. GENERATOR CORD
BOLT, FLANGE, 5X14
WASHER, SPECIAL, 24X12X2.3
1
1
1
2
1
6
7
94050-12000
96700-06022-00
NUT, FLANGE, 12MM

BOLT, SOCKET, 6X22
1
3
07 . 07 . 2009
QTY
Notes
E - 11
Oil Pump
2
Service item
1
2
3
F.R.T.
PUMP ASSY., OIL................................ 1.0

SPROCKET, WATER PUMP DRIVE ... 0.9
GEAR, OIL PUMP DRIVEN ................. 0.9
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
15100-KVB-900
15130-KVB-900
15133-KVB-900
15331-KVB-900
15332-KVB-900
PUMP ASSY., OIL

SHAFT COMP., OIL PUMP
GEAR, OIL PUMP DRIVEN (33T)
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER
1
1
1
1
1
6
7
8
90002-GFC-900
90702-KFM-900
93901-34120
BOLT, HEX., 6X30

DOWEL PIN, 8X12
SCREW, TAPPING, 4X8
2
2
1
07 . 07 . 2009
QTY
Notes
23
E - 12
Starting Motor
2
Service item
24
F.R.T.
2
3
PINION, STARTER ............................. 0.3

HOLDER, STARTER DRIVE GEAR.... 0.2
6
7
8
MOTOR, STARTING ........................... 0.8

(4) TERMINAL, BRUSH(STARTER) ... 1.0
SUB HARNESS, STARTER ................ 1.1
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
11205-GW3-931
28120-KVB-901
28150-KVB-900
31204-KG8-004
31206-GW3-004
BUSH, 8X12X6
PINION ASSY., STARTER
HOLDER COMP., STARTER PINION
SPRING, CARBON BRUSH
PACKING
1
1
1
2
1
6
7
8
9
10
31210-KVY-961
31213-KEE-630
32105-KVB-N51
91309-KEE-630
93892-04006-08
MOTOR UNIT, STARTER

BRACKET COMP., FR.
SUB CORD, STARTER MOTOR
O-RING
SCREW-WASHER, 4X6
1
1
1
1
1
11
12
93892-05016-08
96001-06035-00
SCREW-WASHER, 5X16
BOLT, FLANGE, 6X35
3
2
07 . 07 . 2009
QTY
Notes
E - 13
Left Crankcase Cover
2
Service item
F.R.T.
2 COVER, CRANKCASE :LEFT ................ 0.5

7 COVER, CRANKCASE SUB :LEFT ........ 0.1
8 GASKET, CRANKCASE COVER :LEFT . 0.2
12 BEARING, DRIVESHAFT :LEFT............. 0.4
BEARING, DRIVESHAFT :BOTH ........... 1.3
13 OIL SEAL, KICK STARTER SPINDLE .... 0.2
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
11230-KVB-900
11340-KVB-N50
11342-KVB-900
11343-KVB-900
11344-GW3-980
COVER, VENT HOLE

COVER COMP., L. SIDE
PLATE, L. COVER
TUBE, DRAIN
RUBBER, STARTER PINION HOLDER
1
1
1
1
1
6
7
8
9
10
11344-KVB-900
11350-KVB-900
11395-KVB-900
16236-KVB-900
90652-KVB-900
CLAMPER, AIR CLEANER DRAIN

COVER COMP., AIR MANAGEMENT
GASKET, L. COVER
CLAMPER, DRAIN TUBE
CIRCLIP, INTERNAL, 32MM
1
1
1
1
1
11
12
13
14
15
90702-KFM-900
91005-KVB-900
91211-PE9-003
93903-34120
95002-80000
DOWEL PIN, 8X12

BEARING COMP., RADIAL BALL
OIL SEAL, 16X26X6
SCREW, TAPPING, 4X8
CLIP, TUBE (C12)
2
1
1
5
1
16
17
18
19
96001-06014-00
96001-06035-00
96001-06085-00
96600-06022-07
BOLT, FLANGE, 6X14

BOLT, FLANGE, 6X35
BOLT, FLANGE, 6X85
BOLT, SOCKET, 6X22
1
13
1
2
07 . 07 . 2009
QTY
Notes
25
E - 14
Drive Face
2
Service item
F.R.T.
2 FACE, DRIVE ...................................... 0.4

4 (3) FACE, MOVABLE DRIVE ............. 0.4
5 (1,6) ROLLER, WEIGHT ..................... 0.4
8 (7,13) GEAR,
KICK STARTER DRIVEN .................... 0.2
9 SPINDLE, KICK STARTER ................. 0.4
12 SPRING, KICK STARTER RETURN ... 0.4
26
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
22011-GCC-770
22102-KVY-900
22105-KVY-960
22110-KVB-900
22123-KVB-900
PIECE SET, SLIDE

FACE, DRIVE (66T)
BOSS, DRIVE FACE
FACE COMP., MOVABLE DRIVE
ROLLER SET, WEIGHT
1
1
1
1
1
6
7
8
9
10
22131-KVB-900
28223-GCC-000
28230-KVB-T00
28250-KVB-T00
28253-KVB-900
PLATE, RAMP
SPRING, KICK DRIVEN GEAR
GEAR COMP., KICK STARTER
SPINDLE COMP., KICK STARTER
BUSH, KICK SPINDLE
1
1
1
1
1
11
12
13
14
15
28255-GS6-000
28281-GCC-000
90412-329-000
90426-KVB-900
90439-443-740
COLLAR, KICK BOSS

SPRING, KICK RETURN
WASHER, THRUST, 10MM
WASHER, SPECIAL, 14MM
WASHER, 16X22
1
1
1
1
1
16
17
94030-14200
94511-16000
NUT, HEX., 14MM

CIRCLIP, EXTERNAL, 16MM
1
1
07 . 07 . 2009
QTY
Notes
E - 15
Driven Face
2
Service item
F.R.T.
1 OUTER, CLUTCH ................................ 0.3

5 (2,3,4) WEIGHT SET, CLUTCH .......... 0.6
7 BELT, DRIVE ........................................ 0.4
8 FACE, DRIVEN .................................... 0.5
9 (10,11,20) FACE, MOVABLE DRIVEN.. 0.5
12 (13,14,21) SPRING, DRIVEN FACE ...
18 (19) BEARING, DRIVEN FACE ..........
.Replace 1 bearing add
0.5
0.6
0.1
No.
Part Number
Description
1
2
3
4
5
22100-KVB-900
22350-KVB-900
22361-KVB-900
22401-KVB-900
22535-KVB-900
OUTER COMP., CLUTCH

PLATE COMP., DRIVE
PLATE, CLUTCH SIDE
SPRING, CLUTCH
WEIGHT SET, CLUTCH
1
1
1
3
1
6
7
8
9
10
22804-GB2-000
23100-KVB-901
23205-KVB-900
23224-KVB-900
23225-KSY-900
RUBBER, CLUTCH DAMPER

BELT, DRIVE
FACE SET, DRIVEN
FACE SET, MOVABLE DRIVEN
PIN, ROLLER GUIDE
3
1
1
1
3
11
12
13
14
15
23226-KVB-900
23233-KVB-900
23237-GY6-940
23238-KVB-900
90202-KN7-670
ROLLER, GUIDE
SPRING, DRIVEN FACE
COLLAR, SEAL
COLLAR, SPRING
NUT, SPECIAL, 30MM
3
1
1
1
1
16
17
18
20
90441-GY6-940
90605-166-720
91001-KCW-003
91109-KVY-901
91002-GA7-701
91002-GA7-702
91009-KVY-961
91211-KN7-671
WASHER, 12.2X29X2.5
CIRCLIP, 7MM
BEARING, NEEDLE, 20X29X18
BEARING, RADIAL BALL, 6902U
SEAL, DRIVEN FACE, 34X41X4
1
3
1
1
1
1
1
2
21
22
23
91384-KVB-900
94030-12200
94520-28000
O-RING, 38.8X1.9
NUT, HEX., 12MM
2
1
1
19
TST 09 PC 001 KVBS
07 . 07 . 2009
QTY
Notes
27
E - 16
Transmission
2
Service item
F.R.T.
5 CASE, TRANSMISSION ...................... 1.2

6 GASKET, TRANSMISSION CASE........ 0.8
7
8
9
10
SHAFT, DRIVE .....................................

COUNTERSHAFT, TRANSMISSION ...
GEAR, COUNTER ...............................
SHAFT, FINAL GEAR ...........................
1.1
0.8
0.8
0.8
12 BEARING, DRIVESHAFT :RIGHT .......

BEARING, DRIVESHAFT :BOTH .........
13 BEARING,
COUNTERSHAFT :RIGHT ...................
BEARING, COUNTERSHAFT :BOTH...
14 BEARING, FINAL GEAR SHAFT
:RIGHT .................................................
BEARING, FINAL GEAR SHAFT
:BOTH ..................................................
16 OIL SEAL, TRANSMISSION COVER ..
1.1
1.3
1.0
1.2
1.0
1.2
0.9
No.
Part Number
Description
1
2
3
4
5
11108-KVB-900
11204-KGF-900
11211-KVB-900
11241-KVB-900
21200-KVB-901
PLATE, MISSION BEARING SETTING

SLEEVE, RR. BRAKE CAM
TUBE, BREATHER
CLAMPER, BREATHER TUBE
CASE COMP., MISSION
1
1
1
1
1
6
7
8
9
10
21395-KVB-900
23411-KVG-900
23421-KVB-900
23422-KVG-900
23430-KVB-900
GASKET, MISSION CASE

SHAFT, DRIVE (18T)
SHAFT, COUNTER (12T)
GEAR, COUNTER (51T)
GEAR COMP., FINAL (45T)
1
1
1
1
1
11
12
13
90702-KFM-900
91001-KE6-831
91007-KVB-901
91007-KVB-902
91009-KVB-901
91201-434-003
DOWEL PIN, 8X12

BEARING, RADIAL BALL, 6204
BEARING, RADIAL BALL, 60/22 UU
OIL SEAL, 14X20X3
2
1
1
1
1
2
17
18
19
20
91255-KVB-902
91255-KVB-901
94510-20000
95002-50000
95701-06014-00
95701-06030-00
OIL SEAL, 29X44X7

OIL SEAL, 29X44X7
CLIP, TUBE (C9)
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X30
1
1
1
1
2
2
21
22
95701-06040-00
96001-06016-00
BOLT, FLANGE, 6X40

BOLT, FLANGE, 6X16
6
1
14
15
16
28
TST 09 PC 001 KVBS
07 . 07 . 2009
QTY
Notes
E - 17
Left Crankcase
2
Service item
2
F.R.T.
CRANKCASE :LEFT ........................... 4.6

installation
CRANKCASE :BOTH .......................... 4.7
installation
7 (6,8,16) SCREEN, OIL FILTER ..........

13 BEARING, CRANKSHAFT :LEFT .......
installation
14 OIL SEAL, DRIVESHAFT ....................
15 OIL SEAL, CRANKSHAFT :LEFT .......
installation
OIL SEAL, CRANKSHAFT :BOTH ......
INCLUDES: Engine removal and
installation
0.2
3.8
20 BEARING, COUNTERSHAFT :LEFT ..

BEARING, COUNTERSHAFT :BOTH.
21 BEARING, FINAL GEAR SHAFT
:LEFT...................................................
BEARING, FINAL GEAR SHAFT
:BOTH .................................................
1.0
1.2
TST 09 PC 001 KVBS
1.1
3.8
3.9
1.0
1.2
No.
Part Number
Description
1
2
3
4
5
11103-KVB-901
11200-KVB-901
11203-KVB-901
11205-GBC-300
11205-GW3-980

CRANKCASE COMP., L.
BUSH, RR. CUSHION UNDER RUBBER
BUSH, MAINSTAND
BUSH, 8X12X6
1
1
1
1
1
6
7
8
9
10
12361-035-000
15421-107-000
15421-KPL-900
15426-KVB-900
23531-MG2-790
90016-GAM-690
CAP, TAPPET ADJUSTING HOLE

SCREEN, OIL FILTER
SCREEN, OIL FILTER
SPRING, OIL FILTER SCREEN
PLATE, BEARING SETTING
BOLT, SPECIAL, 6X27
1
1
1
1
1
1
11
12
13
14
15
90032-KVB-900
90474-333-000
91002-KVB-930
91202-KJ9-003
91202-KVB-901
BOLT B, STUD, 7X198.5

WASHER, SEALING, 8MM
BEARING, RADIAL BALL SPECIAL,
OIL SEAL, 20X32X6
OIL SEAL, 20.8X52X6X7.5
2
2
1
1
1
16
17
18
19
20
91302-001-020
94520-52150
95701-06016-00
95701-08012-00
96100-63010-00
O-RING, 30.8MM
BOLT, FLANGE, 6X16
BOLT, FLANGE, 8X12
1
1
1
2
1
21
96100-63020-00
07 . 07 . 2009
QTY
Notes
29
E - 18
Crankshaft / Piston
2
Service item
30
F.R.T.
CRANKSHAFT .................................... 4.0

installation
(2,4,5)
RING, PISTON AND/OR PISTON
(ONE) .................................................. 2.0
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
13000-KVB-N50
13011-KVB-T00
13021-KVB-T00
13031-KVB-T00
13041-KVB-T00
13051-KVB-T00
CRANKSHAFT COMP.
RING SET, PISTON (STD.)
RING SET, PISTON (0.25)
1
1
(1)
(1)
(1)
(1)
4
5
13101-KVB-N50
13102-KVB-N50
13103-KVB-N50
13104-KVB-N50
13105-KVB-N50
13111-087-000
13115-GN5-910
PISTON (STD.)
PISTON (0.25)
PISTON (0.50)
PISTON (0.75)
PISTON (1.00)
PIN, PISTON
CLIP, PISTON PIN, 13MM
1
(1)
(1)
(1)
(1)
1
2
90741-003-010
KEY, WOODRUFF, 4MM
07 . 07 . 2009
QTY
Notes
E - 19
Carburetor
2
Service item
F.R.T.
2
3
4
NEEDLE, JET ..................................... 0.6

(18) FLOAT OR FLOAT VALVE .......... 0.5
CHAMBER, FLOAT ............................ 0.4
BYSTARTER, AUTO ..........................
12
14
32
0.9
CARBURETOR ASSEMBLY ............... 0.9

PISTON, VACUUM ............................. 0.2
(20,21)JET, MAIN ................................ 0.5
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
16010-KGF-911
16012-KVB-N51
16013-KRP-981
16015-KVB-901
16016-KRP-981
GASKET SET
NEEDLE SET, JET
FLOAT SET
CHAMBER SET, FLOAT
SCREW SET A
1
1
1
1
1
6
7
8
9
10
16028-KVB-901
16037-KCW-000
16046-KVB-N51
16048-KVB-N51
16050-KVB-902
SCREW SET B
PLATE SET, VALVE
BYSTARTER ASSY., AUTO
VALVE SET, AIR CUT
SPRING, COMPRESSION COIL
1
1
1
1
1
11
12
13
14
15
16075-GHB-640
16100-KVB-N51
16107-GCC-000
16111-KVB-902
16119-KVB-901
O-RING, 1.3X4.3
CARBURETOR ASSY. (AVK2CL A)
TOP
PISTON COMP., VACUUM
STAY, WIRE
1
1
1
1
1
16
17
18
19
20
16131-ZW9-801
16140-GFC-901
16155-KJ9-751
16163-KGF-911
16165-KVB-901
PLATE, SETTING
BODY COMP., BYSTARTER
VALVE COMP., FLOAT
GASKET, FLOAT CHAMBER
HOLDER, NEEDLE JET
1
1
1
1
1
07 . 07 . 2009
QTY
Notes
31
E - 19
Carburetor
2
Service item
32
TST 09 PC 001 KVBS
F.R.T.
No.
Part Number
Description
21
22
23
24
25
16180-KGH-971
16190-GEE-003
16199-KVB-901
93500-04008-1H
93500-04010-1H
JET, SLOW, #35

CAP, HOLDER
TUBE
SCREW, PAN, 4X8
SCREW, PAN, 4X10
1
1
1
2
2
26
27
28
29
30
93500-04012-0H
93500-05012-1H
93892-04008-18
93892-05012-18
95002-02089
SCREW, PAN, 4X12

SCREW, PAN, 5X12
SCREW-WASHER, 4X8
SCREW-WASHER, 5X12
CLIP, TUBE (B8)
3
2
1
2
1
31
32
95005-45330-50
99101-MAZ-1080
TUBE, 4.5X330
JET, MAIN, #108
1
1
07 . 07 . 2009
QTY
Notes
F-1
Headlight
Service item
2
4
5
F.R.T.
HEADLIGHT UNIT ............................ 0.5

SUB CORD, HEADLIGHT................. 0.3
BULB, HEADLIGHT .......................... 0.3
.NOTE: Same time for two units
BULB, POSITION LIGHT .................. 0.3

11 HEADLIGHT ASSEMBLY .................. 0.5
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
32920-MN5-003
33110-KVB-N51
33113-KVB-T01
33150-KVB-N51
34901-KFV-B51
CLAMP, CORD
HEADLIGHT UNIT
PIPE, CP
SOCKET ASSY., HEADLIGHT
BULB, HEADLIGHT (12V 25/25W)
1
1
2
1
2
6
7
8
9
10
11
34905-KAN-W01
34908-GA7-701
53209-GAH-000
90101-GJ6-000
93901-34310
33100-KVB-N51
BULB, WINKER (12V 10W)

BULB, WEDGE BASE (T10) (12V 3.4W)
CLIP, HEADLIGHT
BOLT, ADJUSTING
SCREW, TAPPING, 4X12
LIGHT ASSY HEAD
2
2
2
2
1
1
07 . 07 . 2009
QTY
Notes
33
F-2
Meter
Service item
F.R.T.
4
5
METER ASSY., COMBINATION....... 0.6

SPEEDOMETER.............................. 0.6
6
7
8
9
LENS, METER.................................
CASE, METER.................................
INDICATOR, L.E.D...........................
SOCKET ASSY., METER BULB.......
11
13
14
0.4
0.6
0.6
0.7
RELAY, WINKER.............................. 0.2

CABLE, SPEEDOMETER................ 0.3
CABLE, SPEEDOMETER INNER.... 0.1
No.
Part Number
Description
34908-GA7-701
34909-KVR-600
34908-KVE-900
34908-MB9-871
37121-ML7-671
37200-KVB-N51
37200-KVB-N61
37210-KVB-N51

CLAMP
SPEEDOMETER ASSY.
SPEEDOMETER ASSY.
SPEEDOMETER COMP.
3
3
2
2
1
1
1
1
6
7
8
9
10
37211-KVB-T01
37213-KPH-701
37213-KVB-T01
37220-KVB-N51
37224-KVB-N51
37224-KVB-N61
LENS
HOLDER, WINKER RELAY
INDICATOR COMP., LED
CASE ASSY.
SOCKET COMP.
SOCKET COMP.
1
1
1
1
1
1
11
12
13
14
15
37230-KVB-N51
37305-KE5-008
38301-KRS-971
38306-KK4-000
44830-KVB-900
PLATE ASSY., REFLECTING

SCREW-WASHER, 3X22
RELAY COMP., WINKER
SUSPENSION, WINKER RELAY
CABLE COMP., SPEEDOMETER
1
3
1
1
1
16
17
44831-KVB-900
86150-KPG-901
86150-KPG-902
90035-166-008
90101-KY6-008
90108-KVB-900
CABLE, INNER
EMBLEM, PRODUCT
EMBLEM, PRODUCT
SCREW-WASHER, SPECIAL, 4X10
SCREW-WASHER, 3X16
1
1
1
2
1
2
1
2
3
4
5
18
19
20
34
TST 09 PC 001 KVBS
07 . 07 . 2009
QTY
Notes
F-2
Meter
Service item
F.R.T.
No.
Part Number
Description
21
22
90109-MZ5-008
91352-671-003
91352-671-004
91540-KPH-902
93894-05014-08
93903-25310

O-RING, 10X1.5
O-RING, 10X1.5
CLIP, HARNESS BAND
SCREW-WASHER, 5X14
23
24
25
TST 09 PC 001 KVBS
07 . 07 . 2009
QTY
Notes
1
1
1
1
2
3
35
F-3
Handle Lever/
Switch/ Cable
Service item
1
3
4
5
F.R.T.
CABLE, THROTTLE..........................
SWITCH, LIGHTING .........................
SWITCH, STARTER ..........................
SWITCH, DIMMER............................
1.4
0.3
0.3
0.3
6 SWITCH, HORN................................
7 SWITCH, WINKER ............................
8 SWITCH, REAR STOP :
LEVER SIDE .....................................
SWITCH, STOP :BOTH ....................
9 CABLE, REAR BRAKE .....................
0.3
0.3
11 GRIP, THROTTLE .............................

12 GRIP, HANDLE :LEFT.......................
15 LEVER, HANDLE :LEFT ...................
LEVER, HANDLE :BOTH ..................
0.3
0.1
0.2
0.4
0.3
0.4
1.4
16 LEVER, PARKING LOCK .................. 0.2
36
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
17910-KVB-901
32101-KVB-N60
35150-KWW-A01
35160-KWW-A01
35170-KWW-A01
CABLE COMP., THROTTLE

SUB CORD, FR. STOP SWITCH
SWITCH UNIT, LIGHTING
SWITCH UNIT, STARTER
SWITCH UNIT, DIMMER
1
1
1
1
1
6
7
8
9
10
35180-KWW-A01
35200-KWW-A01
35340-KPH-901
43440-KVB-920
43450-KVB-N60
SWITCH UNIT, HORN

SWITCH UNIT, WINKER
SWITCH ASSY., FR. STOP
CABLE COMP., FR. BRAKE
CABLE COMP., RR. BRAKE
1
1
1
1
1
11
12
13
14
15
43455-KVB-900
53140-KVB-900
53166-KVB-900
53167-KFM-900
53168-KFM-900
CLAMPER, RR. BRAKE CABLE

GRIP COMP., THROTTLE
GRIP, L. HANDLE
HOUSING, UPPER THROTTLE
HOUSING, UNDER THROTTLE
1
1
1
1
1
16
17
18
19
20
53172-KCW-J10
53173-KVB-920
53174-KVB-920
53176-GBL-870
53178-KVG-A20
BRACKET, L. HANDLE LEVER

BAND, HANDLE BRACKET
COVER, L. BRAKE LEVER BRACKET
BOOT, BRAKE LEVER ROD
LEVER, L. STEERING HANDLE
1
1
1
1
1
21
22
23
24
25
53184-KCW-J10
53185-KVB-920
53186-GBL-870
53188-KVB-920
88114-KVB-900
EQUALIZER COMP.
ARM COMP., RR. BRAKE LOCK
COVER, RR. BRAKE LOCK LEVER
SPRING, BRAKE LOCK ARM RETURN
CAP, LOCK NUT
1
1
1
1
2
07 . 07 . 2009
QTY
Notes
F-3
Handle Lever/
Switch/ Cable
Service item
TST 09 PC 001 KVBS
F.R.T.
No.
Part Number
Description
26
27
28
29
30
88210-KVB-930ZJ
88220-KVB-930ZJ
90115-GBL-870
90115-147-000
90117-MN5-000
MIRROR COMP., R. BLACK

MIRROR COMP., L. BLACK
SCREW, HANDLE LEVER PIVOT
SCREW, HANDLE LEVER PIVOT,
SCREW, PAN, 5X13
1
1
1
1
1
31
32
33
34
35
90302-KVB-T01
90314-KVB-900
93401-06020-00
93500-05012-0H
93500-05025-0A
NUT, U, 5MM
NUT, LOCK
BOLT-WASHER, 6X20
SCREW, PAN, 5X12
SCREW, PAN, 5X25
2
2
1
2
1
36
37
88110-KVB-930
88120-KVB-930
MIRROR ASSY R BACK

MIRROR ASSY L BACK
1
1
07 . 07 . 2009
QTY
Notes
37
F-4
Fr. Brake Master

Cylinder
Service item
1
2
6
10
12
13
38
F.R.T.
SWITCH, FRONT STOP..................... 0.2

SWITCH, STOP :BOTH ...................... 0.4
HOSE, FRONT BRAKE ...................... 0.8
.INCLUDES: Bleed brakes
CYLINDER, FRONT BRAKE
MASTER ............................................. 0.6
DIAPHRAGM, FRONT BRAKE
MASTER CYLINDER .......................... 0.1
PISTON SET, FRONT BRAKE
MASTER ............................................. 0.6
LEVER, HANDLE :RIGHT .................. 0.2
LEVER, HANDLE :BOTH ................... 0.4
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
35340-KWB-601
45126-KVB-N50
45156-KVB-T00
45157-KVB-T00
45500-KVB-N60
45500-KVB-T40

HOSE COMP., FR. BRAKE
CLAMPER A, BRAKE HOSE
CLAMPER B, BRAKE HOSE
CYLINDER ASSY., FR. MASTER
1
1
1
1
1
1
6
7
8
9
10
45504-410-003
45512-MA6-006
45513-GW0-911
45517-GW0-751
45520-GW0-911
BOOT COMP.
PROTECTOR
CAP, MASTER CYLINDER
HOLDER, MASTER CYLINDER
DIAPHRAGM
1
1
1
1
1
11
12
13
14
15
45521-GW0-911
45530-KVY-911
53175-KVG-A21
53198-GBL-870
53199-KVG-910
PLATE, DIAPHRAGM
CYLINDER SET, MASTER
LEVER, R. STEERING HANDLE
SPRING, RETURN
SPRING, BRAKE LEVER RETURN
1
1
1
1
1
16
17
18
19
20
90114-KVG-911
90145-KPH-B30
90545-300-000
90651-MA5-671
93600-04012-1G
BOLT, HANDLE LEVER

BOLT, OIL, 10X22
WASHER, OIL BOLT
CIRCLIP
SCREW, FLAT, 4X12
1
2
4
1
2
21
22
23
24
25
93893-04012-17
94050-06000
95701-06012-00
95701-06022-00
95701-06014-00
SCREW-WASHER, 4X12
NUT, FLANGE, 6MM
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X14
1
1
1
2
1
07 . 07 . 2009
QTY
Notes
F-5
Handle Pipe /
Handle Cover
Service item
1
2
F.R.T.
PIPE, STEERING HANDLE ................ 0.7

COVER, HANDLE :REAR ................... 0.5
COVER, HANDLE :BOTH ................... 0.7
TST 09 PC 001 KVBS
No.
Part Number
Description
53100-KVB-N50
53100-KVB-N60
53206-KVB-N50SBM
53206-KVB-N50DSM
53206-KVB-N50VSM
53206-KVB-N50WRD
53210-KVB-N60AFB
4
5
53210-KVB-N60PFW
53210-KVB-N60DGM
53210-KVB-N60CSR
53210-KVB-N60POV
90106-GN5-900
90302-GW3-980
PIPE COMP., STEERING HANDLE

COVER, HANDLE RR.
*B195M* ....... SPORTY BLUE METALLIC
*NHA30M* .... DIGITAL SILVER METALLIC
*NH177M* ..... VOSTOK SILVER METALLIC
*R258* ........... WINNING RED
COVER SET, HANDLE FR. (WL)
*NHB12M* ...... AFFINITY BLACK METALLIC
*NH341P*....... PEARL FADELESS WHITE
*R333C* .......... CANDY SCARLET RED
*P101P* .......... PEARL ODYSSEY VIOLET
BOLT, FLANGE, 10X50
NUT, SPRING, 4MM
6
7
8
9
10
90304-KGH-901
90501-KPH-880
90505-KPH-880
91422-KVB-900
93903-34380
NUT, U, 10MM
COLLAR A, HANDLE SETTING
COLLAR B, HANDLE SETTING
SCREW, SPECIAL PAN, 5MM
07 . 07 . 2009
QTY
Notes
1
1
1
(1)
(1)
(1)
1
(1)
(1)
(1)
(1)
1
2
1
1
1
1
4
39
F-6
Steering Stem
Service item
3
4
RACE, STEERING BALL :UPPER...

RACE, STEERING BALL :BOTH .....
RACE, STEERING BALL :LOWER ..
RACE, STEERING BALL :BOTH .....
1.4
1.4
1.4
1.4
6
7
RACE, STEERING TOP CONE ....... 1.0

RACE, STEERING
BOTTOM CONE ............................ 1.6
11
STEM OR SHAFT ASSY.,

STEERING ....................................... 1.4
THREAD, STEERING HEAD TOP... 1.0
12
40
F.R.T.
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
06530-GBG-B20
06531-GBG-B20
50301-GN5-901
50302-GN5-900
50306-GN5-900
BALL SET, STEEL, #6X23

RACE, STEERING TOP BALL
RACE, STEERING BOTTOM BALL
NUT, STEERING STEM LOCK
1
1
1
1
1
6
7
8
9
10
53211-GN5-900
53212-GN5-900
53214-GN5-900
53215-GN5-900
53216-GN5-830
RACE, STEERING TOP CONE

RACE, STEERING BOTTOM CONE
DUST SEAL, STEERING HEAD
WASHER, STEERING HEAD DUST
WASHER, STEERING STEM NUT
1
1
1
1
1
11
12
13
53219-KVB-N50
53220-GN5-900
95801-10045-00
STEM SUB ASSY., STEERING

THREAD COMP., STEERING HEAD
BOLT, FLANGE, 10X45
1
1
4
07 . 07 . 2009
QTY
Notes
F-7
Front Fender
Service item
1
F.R.T.
FENDER, FRONT ................................ 0.1
No.
1
TST 09 PC 001 KVBS
Part Number
Description
61110-KVB-N50SBM
61110-KVB-N50AFB
61110-KVB-N50WRD
61110-KVB-N50CSR
61110-KVB-N50POV
FENDER, FR. (WL)

*B195M 1* ...... SPORTY BLUE METALLIC
*R258* ............ WINNING RED
1
1
1
1
1
90116-KVB-900
BOLT, FLANGE, 6MM
07 . 07 . 2009
QTY
Notes
41
F-8
Front Cover
Service item
1
4
42
F.R.T.
COWL, FRONT CENTER ................. 0.1

PANEL, INNER ................................. 1.0
TST 09 PC 001 KVBS
No.
Part Number
Description
64301-KVB-N50AFB
64301-KVB-N50PFW
64301-KVB-N50DSM
64301-KVB-N50CSR
64301-KVB-N50POV
64302-KVB-N50DSM
3
4
5
64302-KVB-N50AFB
64302-KVB-N50PFW
64302-KVB-N50CSR
64302-KVB-N50POV
64510-KEV-900
81110-KVB-930
81131-KVB-N50SBM
81131-KVB-N50DSM
81131-KVB-N50VSM
81131-KVB-N50WRD
COVER SET, FR. (WL)

*NH341P*........ PEARL FADELESS WHITE
COVER, FR. TOP
*NHA30M* ..... DIGITAL SILVER METALLIC
*NHB12M* .... AFFINITY BLACK METALLIC
*NH341P* ...... PEARL FADELESS WHITE
*R333C* ........ CANDY SCARLET RED
*P101P* ......... PEARL ODYSSEY VIOLET
CUSHION, FR. TOP COVER
BRACKET, FR. NUMBER PLATE
COVER, INNER UPPER
*B195M* ........ SPORTY BLUE METALLIC
*NHA30M* ..... DIGITAL SILVER METALLIC
*NH177M* ...... VOSTOK SILVER METALLIC
*R258* ............ WINNING RED
6
7
8
9
10
81132-GAH-000
81141-KVB-N50
90005-KY7-000
90107-KVB-900
90302-GW3-980
HOOK, LUGGAGE *NH1* BLACK

COVER, INNER LOWER *NH1* BLACK
SCREW, PAN, 6X6
BOLT, SPECIAL, 6MM
NUT, SPRING, 4MM
1
1
2
1
12
11
12
13
14
93903-24480
93903-34380
93903-34480
95701-06032-00

BOLT, FLANGE, 6X32
6
8
4
2
07 . 07 . 2009
QTY
1
(1)
(1)
(1)
(1)
1
(1)
(1)
(1)
(1)
2
1
1
(1)
(1)
(1)
Notes
F-9
Floor Panel
Service item
1
2
3
4
F.R.T.
SKIRT, FLOOR :RIGHT..................

SKIRT, FLOOR :BOTH...................
SKIRT, FLOOR :LEFT.....................
SKIRT, FLOOR :BOTH...................
0.1
0.1
0.1
0.1
COVER, UNDER............................ 0.5

STEP, FLOOR................................ 0.7
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
64308-KVB-N50
64310-KVB-N50
64340-KVB-N50
90107-KVB-900
90302-GW3-980
COVER, FR. LOWER ........ *NH1* BLACK

STEP, FLOOR ................... *NH1* BLACK
COVER, UNDER ............. *NH1* BLACK
BOLT, SPECIAL, 6MM
NUT, SPRING, 4MM
1
1
1
4
10
6
7
93404-06016-00
93903-24480
BOLT-WASHER, 6X16
4
8
07 . 07 . 2009
QTY
Notes
43
F - 10
Body Cover
Service item
1
2
3
4
5
44
F.R.T.
COVER, BODY :CENTER...............

COVER, BODY SIDE :RIGHT..........
COVER, BODY SIDE :BOTH...........
COVER, BODY SIDE :LEFT.............
COVER, BODY SIDE :BOTH...........
COVER, BODY :REAR.....................
COVER, REAR UNDER...................
TST 09 PC 001 KVBS
0.2
0.6
0.8
0.7
0.8
0.1
0.1
No.
Part Number
Description
1
2
80151-KVB-N50
83500-KVB-N50AFB
3
4
83500-KVB-N50PFW
83500-KVB-N50DSM
83500-KVB-N50CSR
83500-KVB-N50POV
83520-KVB-T00ZA
83600-KVB-N50AFB
83600-KVB-N50PFW
83600-KVB-N50DSM
83600-KVB-N50CSR
83600-KVB-N50POV
83620-KVB-T00ZA
COVER, CENTER *NH1* BLACK

COVER SET, R. BODY (WL)
COVER, R. BODY SIDE *NH1* BLACK
COVER SET, L. BODY (WL)
COVER, L. BODY SIDE *NH1* BLACK
6
7
8
9
10
90114-KW7-900
90302-GW3-980
93903-24380
93903-24480
93903-34320
SCREW, VISOR SETTING

NUT, SPRING, 4MM
07 . 07 . 2009
QTY
1
1
(1)
(1)
(1)
(1)
1
1
(1)
(1)
(1)
(1)
1
2
3
7
5
8
Notes
F - 11
Front Fork
Service item
F.R.T.
1 FORK ASSY., FRONT :RIGHT ........ 0.4

FORK ASSY., FRONT :BOTH ......... 0.5
2 SPRING, FRONT FORK :LEFT ......... 0.6
SPRING, FRONT FORK :RIGHT ...... 0.6
SPRING, FRONT FORK :BOTH ........ 0.9
3 (4,7,11) PIPE, FRONT FORK :LEFT . 0.7
PIPE, FRONT FORK :RIGHT ............ 0.7
PIPE, FRONT FORK :BOTH ............. 1.2
5 CASE, BOTTOM :RIGHT .................. 0.8
CASE, BOTTOM :BOTH .................... 1.4
12 SEAL SET, FRONT FORK :LEFT ...... 0.7
SEAL SET, FRONT FORK :RIGHT.... 0.7
SEAL SET, FRONT FORK :BOTH ..... 1.2
13 FORK ASSY., FRONT :LEFT ............. 0.4
FORK ASSY., FRONT :BOTH ........... 0.5
No.
Part Number
Description
QTY
1
2
3
4
5
51400-KVB-N51
51401-KVB-T01
51410-KVB-T01
51412-GN5-901
51420-KVB-N51
FORK ASSY., R. FR.

SPRING, FR. FORK
PIPE COMP., FR. FORK
SPRING, REBOUND
CASE, R. FR. BOTTOM
1
2
2
2
1
6
7
8
9
10
51425-GN5-901
51437-KWB-601
51454-KEV-881
51456-KPH-901
51466-065-901
DUST SEAL
RING, PISTON
SEAT B, SPRING
RING, STOPPER
RING, OIL SEAL STOPPER
2
2
2
2
2
11
12
13
14
15
51470-KWW-A01
51490-KGH-901
51500-KVB-N51
51520-KVB-N51
90116-KV3-701
PIPE, SEAT
SEAL SET, FR. FORK
FORK ASSY., L. FR.
CASE, L. FR. BOTTOM
BOLT, SOCKET, 8MM
2
2
1
1
2
16
17
90544-283-000
91356-GM0-003

O-RING
2
2
Notes
14 CASE, BOTTOM :LEFT ..................... 0.8

CASE, BOTTOM :BOTH .................... 1.4
TST 09 PC 001 KVBS
07 . 07 . 2009
45
F - 12
Front Brake Caliper
Service item
2
5
SHOE(PAD) SET, BRAKE :FRONT .. 0.1

(1) PISTON, FRONT
BRAKE CALIPER ............................. 0.5
11
CALIPER, FRONT BRAKE :LEFT .... 0.4

BRACKET, FRONT CALIPER ........... 0.2
12
46
F.R.T.
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
06451-MA7-405
06455-KVB-T01
43352-568-003
43353-461-771
45108-KVB-T01
SEAL SET, PISTON

PAD SET, FR. BRAKE
SCREW, BLEEDER
CAP, BLEEDER
SPRING, PAD
1
1
1
1
1
6
7
8
9
10
45111-MAJ-G41
45118-KVB-T01
45131-GZ0-006
45132-166-016
45133-MA3-006
RING, STOPPER
PISTON
BOLT, PIN
BOOT, PIN BUSH
BOOT B
1
1
1
1
1
11
12
13
14
15
45150-KVB-N51
45190-KVB-T01
45215-KPH-951
45216-166-006
90131-KPH-880
CALIPER SUB ASSY., L. FR.

BRACKET SUB ASSY., FR. CALIPER
PIN, HANGER
WASHER, WAVE
BOLT, TORX, 8X25
1
1
1
1
2
07 . 07 . 2009
QTY
Notes
F - 13
Front Wheel
Service item
F.R.T.
1
4
5
AXLE, FRONT WHEEL ................... 0.2

FRONT WHEEL............................... 0.8
FRONT TIRE(ONE) ......................... 0.7
6
7
TUBE, FRONT TIRE(ONE) ............. 0.7

GEARBOX ASSY.,
SPEEDOMETER ............................. 0.2
DISC, FRONT BRAKE .................... 0.3
10
13
(3) BEARING,
FRONT WHEEL(ONE) .................... 0.4
.Replace 1 bearing add ................... 0.1
No.
Part Number
Description
1
2
3
4
44301-GN5-900
44311-KVB-910
44620-KVB-910
44650-KVB-940ZA
1
1
1
44711-KVB-931
AXLE, FR. WHEEL

COLLAR, FR. WHEEL SIDE
COLLAR, FR. DISTANCE
WHEEL., FR.
*NH303M* ..... MAT AXIS GRAY METALLIC
TIRE, FR. (80/90-14 M/C 40P)
6
7
8
9
10
44712-KVB-931
44800-KVB-910
44806-KVB-911
44809-KFM-900
45351-KVB-911
45351-KVB-931
TUBE, TIRE
BOX ASSY., SPEEDOMETER GEAR
GEAR, SPEEDOMETER (21T)
WASHER, SPEEDOMETER GEAR
DISK, FR. BRAKE
DISK, FR. BRAKE
1
1
1
1
1
1
11
12
13
90105-KGH-900
90306-KGH-901
91052-KVB-901
91052-KVB-902
91251-KPH-901
91258-KM1-004
BOLT, BRAKE DISK, 8X24

NUT, U, 12MM
BEARING, RADIAL BALL, 6201(U)
BEARING, RADIAL BALL, 6201(U)
DUST SEAL, 21X37X7
SEAL, SPEEDOMETER GEAR BOX
4
1
2
2
1
1
14
15
TST 09 PC 001 KVBS
07 . 07 . 2009
QTY
Notes
1
1
47
F - 14
Rear Wheel
Service item
48
F.R.T.
No.
1
2
3
4
SHOE(PAD) SET, BRAKE :REAR .......

REAR WHEEL .....................................
REAR TIRE(ONE) ...............................
CAM, BRAKE :REAR ..........................
6
9
ARM, BRAKE :REAR .......................... 0.5

TUBE, REAR TIRE(ONE) .................... 0.7
TST 09 PC 001 KVBS
0.4
0.7
0.7
0.5
Part Number
Description
1
2
43130-KVB-930
42601-KVG-911ZA
3
4
5
42711-KVB-931
43141-KVB-900
43151-329-000
SHOE SET, BRAKE

WHEEL COMP., RR.
*NH303M* ....... MAT AXIS GRAY METALLIC
TIRE, RR. (90/90-14M/C 46P)
CAM, RR. BRAKE
SPRING, BRAKE SHOE
1
1
1
2
6
7
8
9
10
43410-KVB-900
43459-GN5-760
43472-KVB-900
44712-KVB-931
90112-KVB-900
ARM, RR. BRAKE

NUT, BRAKE ROD ADJUSTING
SPRING, RR. BRAKE ARM
TUBE, TIRE
BOLT, FLANGE, 6X32
1
1
1
1
1
11
12
13
90305-KVB-901
90501-KBN-900
95015-32001
NUT, U, 16MM
WASHER, 16MM
JOINT B, BRAKE ARM
1
1
1
07 . 07 . 2009
QTY
1
Notes
F - 15
Seat / Luggage Box
Service item
F.R.T.
3
4
5
SEAT :DOUBLE................................. 0.1

HINGE, SEAT .................................... 0.1
CATCH, SEAT :REAR SIDE .............. 0.6
7
8
10
KEY, SEAT LOCK .............................. 0.6

CABLE, SEAT LOCK ......................... 0.6
BOX, LUGGAGE ............................... 0.2
12
RAIL, GRAB :REAR .......................... 0.1
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
75581-GN8-920
77200-KVB-N50
77215-KVY-900
77230-KVB-N50
77234-GN2-000
SPRING, LOCK KEY SETTING

SEAT COMP., DOUBLE
PIN, SEAT HINGE
CATCH COMP., SEAT
SPRING, SEAT LOCK
1
1
1
1
1
6
7
8
9
10
77236-GW0-000
77237-KVB-N50
77240-KTM-851
81250-KVB-N50
81251-KVB-N50
WASHER, SEAT LOCK

COVER, SEAT CATCH
LOCK ASSY., SEAT
BOX, LUGGAGE
COVER, LUGGAGE BOX
1
1
1
1
1
11
12
81252-KVB-900
84100-KVB-N50SBM
13
14
15
84100-KVB-N50DSM
84100-KVB-N50VSM
84100-KVB-N50WRD
90302-GW3-980
93404-06012-00
95011-61000
CAP, LUGGAGE BOX

RAIL, RR. GRAB
*B195M* .......... SPORTY BLUE METALLIC
*NHA30M* ....... DIGITAL SILVER METALLIC
*NH177M* ........ VOSTOK SILVER METALLIC
*R258* ............ WINNING RED
NUT, SPRING, 4MM
BOLT-WASHER, 6X12
RUBBER A, STAND STOPPER
16
17
95701-08032-00
96001-06012-00
BOLT, FLANGE, 8X32

BOLT, FLANGE, 6X12
07 . 07 . 2009
QTY
Notes
1
(1)
(1)
(1)
5
4
2
4
2
49
F - 16
Fuel Tank
Service item
F.R.T.
1 COCK, FUEL AUTO .......................... 0.7

2 (3) SCREEN, FUEL STRAINER ........ 0.7
4 TANK, FUEL ...................................... 0.8
12 (13) FUEL TANK SENDING UNIT .... 0.7
50
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
16950-KJ9-752
16952-KJ9-752
16958-397-771
17510-KVB-930
17525-KBN-900
COCK ASSY., FUEL AUTO

SCREEN SET, FUEL STRAINER
O-RING, 9.0X1.3
TANK COMP., FUEL
JOINT, FUEL TUBE
1
1
1
1
1
6
7
8
9
10
17525-KVB-901
17526-KVB-900
17620-KGH-600
17630-KVB-900
17631-KEV-900
TRAY, FUEL
TUBE, DRAIN
CAP, FUEL FILLER
TUBE ASSY., FUEL
PACKING, FUEL FILLER CAP
1
1
1
1
1
11
12
13
14
15
17635-KVB-900
37080-KVB-930
37801-GA7-700
37802-GA7-700
91540-KPH-902
TUBE, PRESSURE
FUEL UNIT SET
PACKING, BASE
RETAINER, FUEL UNIT
CLIP, HARNESS BAND
1
1
1
1
1
16
17
18
19
95002-02070
95002-02080
95002-80000
95701-08016-00
CLIP, TUBE (B7)

CLIP, TUBE (B8)
CLIP, TUBE (C12)
BOLT, FLANGE, 8X16
2
2
1
2
07 . 07 . 2009
QTY
Notes
F - 17
Air Cleaner
Service item
F.R.T.
2 ELEMENT, AIR CLEANER ................ 0.2

7 CASE, AIR CLEANER ....................... 0.6
10 (9) COVER, AIR CLEANER CASE .... 0.2
12 TUBE, AIR CLEANER
CONNECTING................................... 0.6
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
15771-551-000
17210-KVB-930
17212-KVB-900
17213-KVB-900
17215-KVB-900
CLIP, OIL DRAIN TUBE

ELEMENT COMP., AIR CLEANER
SEAL A, AIR CLEANER
SEAL B, AIR CLEANER
DUCT, AIR CLEANER
2
1
2
1
1
6
7
9
10
17218-KVB-900
17225-KVB-930
17234-KVB-900
17235-KVB-930
TUBE, BREATHER
CASE SUB ASSY., AIR CLEANER
COVER, AIR CLEANER DUCT
COVER SUB ASSY., AIR CLEANER
1
1
1
1
11
12
13
14
15
17236-KVB-900
17253-KVB-900
17254-KVB-900
17261-KVB-900
17274-KVB-900
PLUG, AIR CLEANER DRAIN

TUBE, AIR CLEANER CONNECTING
BAND, CONNECTING TUBE (50)
TUBE, AIR CLEANER DRAIN
TUBE, AIR OPENING
1
1
1
1
1
16
17
18
19
20
17370-419-700
17626-KVB-900
93903-25510
95002-02130
95002-41200-08
PLUG, BREATHER TUBE

COLLAR, AIR CLEANER
CLIP, TUBE (B12.5)
CLAMP, TUBE (D12)
1
3
6
2
2
21
22
23
95002-80000
95701-06025-00
87509-KVB-930
CLIP, TUBE (C12)

BOLT, FLANGE, 6X25
LABEL, AIR CLEANER CASE COVER
1
3
1
07 . 07 . 2009
QTY
Notes
51
F - 17 - 1
Air Suction Valve
Service item
52
F.R.T.
1
5
RESONATOR .................................... 0.5

VALVE, SECONDARY
AIR CONTROL .................................. 0.4
6
14
(7) PIPE, SECONDARY AIR .............. 0.2

(15) ELEMENT, SUB AIR CLEANER 0.2
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
17311-KVB-N50
17369-KB4-670
17554-MB0-000
17622-GB7-900
18600-KVB-901
RESONATOR
CLIP, BREATHER TUBE
CLIP, BREATHER TUBE
RUBBER, CUSHION
VALVE ASSY., AIR SUCTION
1
1
3
2
1
6
7
8
9
10
18640-KVB-900
18645-KVY-900
18651-KVB-900
18652-KVB-900
18654-KVB-N50
PIPE COMP., AIR FEED

GASKET, AIR FEED PIPE
TUBE A, AIR INJECTION CONTROL VALVE
HOSE, AIR INJECTION CONTROL VALVE
TUBE C, AIR INJECTION CONTROL VALVE
1
1
1
1
1
11
12
13
14
15
18655-KVB-900
18801-KVB-900
18804-KVB-900
18805-KVB-900
18835-KVB-900
TUBE, AIR SUCTION VALVE (PB)

CASE, AIR CLEANER
SEAL, AIR CLEANER
ELEMENT, AIR CLEANER
COVER SUB ASSY., AIR CLEANER
1
1
1
1
1
16
17
18
19
20
19509-KVB-900
90116-KVB-900
90501-124-000
90678-MN5-000
93404-06030-00
CLAMP, TUBE (D19)

BOLT, FLANGE, 6MM
WASHER, FR. COVER SETTING
CLIP, FUEL HOSE
BOLT-WASHER, 6X30
1
1
2
1
2
21
22
23
24
25
93903-25480
93903-45320
94050-06000
95002-02070
95701-06018-00

NUT, FLANGE, 6MM
CLIP, TUBE
BOLT, FLANGE, 6X18
1
2
2
2
3
07 . 07 . 2009
QTY
Notes
F - 18
Exhaust Mufer
Service item
1
3
5
F.R.T.
GASKET, EXHAUST PIPE .................. 0.2

MUFFLER ........................................... 0.2
PROTECTOR, MUFFLER ................... 0.1
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
18291-KVB-900
18293-KSB-900
18300-KVB-N50
18316-KVB-900
90202-ZV0-000
GASKET, EX. PIPE

RUBBER, PROTECTOR PACKING
MUFFLER COMP., EX.
COLLAR, MUFFLER PROTECTOR
NUT, CAP, 6MM
1
2
1
2
2
6
7
8
9
95701-10040-07
95801-06016-02
18318-KVB-N50
18301-KVB-N50
BOLT, FLANGE, 10X40

BOLT, FLANGE, 6X16
PROTECTOR MUFFLER
MUFFLER ASSY EXHAUST
2
2
1
1
07 . 07 . 2009
QTY
Notes
53
F - 19
Step
Service item
F.R.T.
1 DUCT, BELT COVER ......................... 0.6

5 BAR, PILLION STEP :RIGHT ............. 0.1
BAR, PILLION STEP :BOTH .............. 0.2
6 BAR, PILLION STEP :LEFT ............... 0.1
BAR, PILLION STEP :BOTH .............. 0.2
8 BRACKET, PILLION STEP :RIGHT .... 0.6
BRACKET, PILLION STEP :BOTH ..... 0.7
9 BRACKET, PILLION STEP :LEFT ...... 0.6
BRACKET, PILLION STEP :BOTH ..... 0.7
54
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
11345-KVB-900
11346-KVB-900
16223-GBF-830
50710-KET-600
50711-KET-600
DUCT, L. COVER
GUARD, L. DUCT
BAND, INSULATOR
RUBBER, PILLION STEP
BAR, R. PILLION STEP
1
1
1
2
1
6
7
8
9
10
50712-KET-600
50715-KE8-000
50715-KVB-N50
50716-KVB-N50
95801-10040-00
BAR, L. PILLION STEP

PLATE, PILLION STEP SIDE
BRACKET COMP., R. PILLION STEP
BRACKET COMP., L. PILLION STEP
BOLT, FLANGE, 10X40
1
2
1
1
4
11
12
13
14
15
93500-04025-0G
93903-34220
94101-06000
94201-16150
95015-81000
SCREW, PAN, 4X25

WASHER, PLAIN, 6MM
PIN, SPLIT, 1.6X15
PIN A, PILLION STEP
1
2
2
2
2
16
95018-34200
BAND, AIR CLEANER CONNECTING TUBE (34)
07 . 07 . 2009
QTY
Notes
F - 20
Stand / Kick Arm
Service item
F.R.T.
1
2
4
5
ARM, KICK STARTER ......................

STAND, MAIN...................................
SPRING, MAIN STAND ....................
BAR, SIDE STAND ...........................
13
14
SPRING, SIDE STAND .................... 0.1

SWITCH, SIDE STAND .................... 0.7
TST 09 PC 001 KVBS
0.1
0.4
0.2
0.2
No.
Part Number
Description
1
2
3
4
5
28300-KVB-900
50500-KVB-930
50503-KVB-900
50520-KVB-900
50530-KVB-N50
ARM ASSY., KICK STARTER

STAND COMP., MAIN
SHAFT, MAIN STAND
SPRING, MAIN STAND
BAR COMP., SIDE STAND
1
1
1
1
1
6
7
8
9
10
90108-MK6-670
90147-KVY-900
90203-KVB-900
92101-08025-0A
94101-10800
BOLT, SIDE STAND PIVOT

BOLT, SWITCH SETTING
NUT, SIDE STAND
BOLT, HEX., 8X25
WASHER, PLAIN, 10MM
1
1
1
1
1
11
12
13
14
94201-30200
95011-61000
95014-72102
35700-KVB-N50
PIN, SPLIT, 3.0X20

SPRING A, SIDE STAND
SWITCH ASSY., SIDE STAND
1
1
1
1
07 . 07 . 2009
QTY
Notes
55
F - 21
Rear Cushion
Service item
F.R.T.
1 CUSHION ASSY., REAR ....................... 0.6
56
TST 09 PC 001 KVBS
No.
1
2
3
4
5
Part Number
Description
52400-KVB-941
52485-088-901
52486-GA7-003
95801-08032-00
95801-10035-00
CUSHION ASSY., RR.

BUSH, RR. CUSHION RUBBER
COLLAR, RUBBER BUSH
BOLT, FLANGE, 8X32
BOLT, FLANGE, 10X35
07 . 07 . 2009
QTY
1
1
1
1
1
Notes
F - 22
Rear Fender
Service item
3
F.R.T.
FENDER, REAR ................................. 0.7
TST 09 PC 001 KVBS
No.
1
2
3
4
5
Part Number
Description
80104-KVB-900
80110-KVB-N60
90302-GW3-980
93404-06012-00
93903-24480
GUARD, SPLASH
FENDER, RR.
NUT, SPRING, 4MM
BOLT-WASHER, 6X12
07 . 07 . 2009
QTY
Notes
1
1
1
3
3
57
F - 23
Front Winker
Service item
58
F.R.T.
(1) BASE, WINKER :

RIGHT FRONT .................................. 0.4
BASE, WINKER :BOTH FRONT ....... 0.5
SOCKET, WINKER :RIGHT FRONT . 0.3

SOCKET, WINKER :BOTH FRONT... 0.3
(4) BASE, WINKER :LEFT FRONT .. 0.4

BASE, WINKER :BOTH FRONT ....... 0.5
SOCKET, WINKER :LEFT FRONT .... 0.3

SOCKET, WINKER :BOTH FRONT... 0.3
BULB, WINKER :FRONT................... 0.3

BULB, WINKER :FOR 1 VEHICLE .... 0.4
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
33113-KVB-T01
33402-KVB-N51
33403-KVB-N51
33407-KVB-T00
33452-KVB-N51
PIPE, CP
LENS, R. FR. WINKER
BASE ASSY., R. FR. WINKER
RUBBER, PROTECTOR
LENS, L. FR. WINKER
2
1
1
2
1
6
7
8
9
10
33453-KVB-N51
93903-34320
93911-24320
33400-KVB-N51
33450-KVB-N51
BASE ASSY., L. FR. WINKER

SCREW, TAPPING, 4X14 (PO)
WINKER ASSY, R FR
WINKER ASSY, L FR
1
8
2
1
1
07 . 07 . 2009
QTY
Notes
F - 24
Combination Light
Service item
F.R.T.
2
3
4
TAILLIGHT UNIT ................................... 0.7

SOCKET, TAILLIGHT ............................ 0.5
BULB, LICENSE LIGHT ........................ 0.1
BULB, TAILLIGHT ................................. 0.1

BULB, WINKER :REAR ......................... 0.1

BULB, WINKER :FOR 1 VEHICLE ........ 0.4
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
32920-MN5-003
33700-KVB-N51
33701-KVB-T01
33702-KVB-T01
33704-KVB-N51
CLAMP, CORD
LIGHT ASSY., RR. COMBINATION
LENS COMP., TAILLIGHT
LENS, WINKER
HOUSING COMP., TAILLIGHT
1
1
1
1
1
6
7
8
9
10
33705-KVB-T01
34905-KAN-W01
34906-GB6-921
90302-SA4-003
93404-06012-00
PACKING
BULB, TAILLIGHT (12V 18/5W)
NUT, SPRING, 4MM
BOLT-WASHER, 6X12
1
2
1
2
2
11
12
13
93901-34310
93901-34580
93903-34320

1
2
4
07 . 07 . 2009
QTY
Notes
59
F - 25
Battery
Service item
1
2
60
F.R.T.
BATTERY ........................................... 0.2

BOX, BATTERY ................................. 0.4
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
31500-KWW-A01
50381-KVB-N50
50382-KVB-N50
64227-KVB-930
92301-06012-0A
BATTERY (GTZ4V)
BOX COMP., BATTERY
BAND, BATTERY
PLATE, GUARD
BOLT, RECESSED, 6X12
1
1
1
1
2
6
7
8
94101-06000
95701-06010-00
83551-MB9-000
WASHER, PLAIN, 6MM

BOLT, FLANGE, 6X10
GROMMET
2
3
1
07 . 07 . 2009
QTY
Notes
F - 26
Wire Harness
Service item
F.R.T.
2 IGNITION CONTROL MODULE........ 0.7

3 COIL, IGNITION................................. 0.7
5 RECTIFIER, REGULATE................... 0.3
6 HARNESS, WIRE.............................. 1.4
9 KEY SET............................................. 1.8
10 KEY, SHUTTER.................................. 1.1
.EXCLUDES: Key cutting
11 SWITCH, COMBINATION & LOCK.... 1.7
13 HORN(S)............................................ 0.1
15 RELAY, STARTER.............................. 0.2
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
30401-KVB-900
30410-KVB-N51
30500-KVB-901
30700-KVB-931
31600-KVB-N51
CUSHION, C.D.I. UNIT

C.D.I. UNIT
COIL ASSY., IGNITION
CAP ASSY., NOISE SUPPRESSOR
RECTIFIER COMP., REGULATOR
1
1
1
1
1
6
7
8
9
10
32100-KVB-N50
32412-MV4-000
33714-KL3-620
35010-KVB-N50
64225-KVB-N50
HARNESS, WIRE
COVER, BATTERY TERMINAL
RUBBER, TAILLIGHT BRACKET
KEY SET
STAY, HORN
1
1
2
1
1
11
13
14
15
35101-KVB-N50
38110-KTM-851
38117-KPH-880
38501-KVB-901
SWITCH ASSY., COMBINATION & LOCK

HORN COMP.(HIGH)
COLLAR, HORN SETTING
RELAY COMP., STARTER
1
1
1
1
16
17
18
19
20
38506-KVB-931
90164-028-000
91540-KPH-901
91540-KPH-901
91540-S30-003
SUSPENSION, STARTER RELAY

SCREW, U-LOCK FLAT, 6X12
CLIP, HARNESS BAND
CLIP, HARNESS BAND
CLIP, HARNESS BAND (151.5MM)
1
2
1
4
2
21
22
23
24
25
94050-06000
95701-06012-00
95701-06020-00
35110-KWW-A00
98200-31000
NUT, FLANGE, 6MM

BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X20
KEY SET, SHUTTER
FUSE, BLADE (10A)
1
1
3
1
2
26
27
28
98200-31500
64225-KVB-N50
95801-08012-00
FUSE, BLADE (15A)

STAY, HORN
BOLT, FLANGE, 8X12
2
1
1
07 . 07 . 2009
QTY
Notes
61
F - 27
Frame Body
Service item
62
F.R.T.
BODY, FRAME .................................... 5.3

installation
LINK, ENGINE HANGER .................... 1.2

installation
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
50100-KVB-N50
50350-KVB-900
50352-KVB-900
80103-KVB-900
90105-KVB-900
BODY COMP., FRAME

LINK ASSY., ENGINE HANGER
RUBBER, LINK STOPPER
GUARD, R. SPLASH
BOLT, FLANGE, 10X250
1
1
1
1
1
6
7
8
90106-GCC-000
90304-KGH-901
90672-KVB-N50

NUT, U, 10MM
STRAP, CABLE
1
2
1
07 . 07 . 2009
QTY
Notes
F - 28
Reserve Tank
Service item
F.R.T.
1 TANK, RADIATOR RESERVE............
0.6
3 TUBE, RADIATOR RESERVE TANK.. 0.3
TST 09 PC 001 KVBS
No.
Part Number
Description
1
2
3
4
5
19101-KVB-900
19104-KVB-930
19108-KVB-900
90116-KVB-900
95002-02100
TANK, RESERVE
CAP, RESERVE TANK
HOSE, RESERVE TANK
BOLT, FLANGE, 6MM
CLIP, TUBE (B10)
1
1
1
2
3
95005-55700-20
TUBE, 5.3X700 (95005-55001-20M)
07 . 07 . 2009
QTY
Notes
63
F - 29
Tools
Service item
F.R.T.
No.
1
2
3
4
5
64
TST 09 PC 001 KVBS
Part Number
Description
83642-171-000
89102-538-000
89103-538-000
99003-20000
89216-KVY-960
BAG, OWNERS MANUAL

DRIVER, SCREW (NO.2 + -)
GRIP
DRIVER 2, PLUS SCREW (NO.3)
WRENCH, SPARK PLUG
07 . 07 . 2009
QTY
1
1
1
1
1
Notes
F - 30
Caution Label
Service item
F.R.T.
No.
1
2
3
4
5
TST 09 PC 001 KVBS
Part Number
Description
87503-KVB-930
87505-KVB-930
87506-KPH-880
87560-KVB-930
87586-KVB-930
LABEL, COOLANT INFORMATION

LABEL, TIRE
MARK, BATTERY CAUTION
LABEL, DRIVE CAUTION
LABEL, FUEL
07 . 07 . 2009
QTY
Notes
1
1
1
1
1
65
F - 31
Mark / Stripe
Service item
66
TST 09 PC 001 KVBS
F.R.T.
No.
Part Number
Description
1
2
871X1-KVB-N60ZAL
871X1-KVB-N60ZAR
STRIPE, L - BLACK SILVER

STRIPE, R - BLACK SILVER
1
2
871X1-KVB-N60ZBL
871X1-KVB-N60ZBR
STRIPE, L - WHITE RED

STRIPE, R - WHITE RED
(1)
(1)
1
2
871X1-KVB-N60ZCL
871X1-KVB-N60ZCR
STRIPE, L - SILVER BLUE

STRIPE, R - SILVER BLUE
(1)
(1)
1
2
871X1-KVB-N60ZDL
871X1-KVB-N60ZDR
STRIPE, L - RED SILVER

STRIPE, R - RED SILVER
(1)
(1)
1
2
871X1-KVB-N60ZEL
871X1-KVB-N60ZER
STRIPE, L - VIOLET SILVER

STRIPE, R - VIOLET SILVER
(1)
(1)
07 . 07 . 2009
QTY
1
1
Notes
INDEKS PART NUMBER

Part Number
(06000)
06451-MA7-405
06455-KVB-T01
06530-GBG-B20
06531-GBG-B20
(11000)
11100-KVB-930
11103-KVB-901
11103-KVB-901
11103-KVB-930
11108-KVB-900
11200-KVB-901
11203-KVB-901
11204-KGF-900
11205-GBC-300
11205-GBC-300
11205-GW3-931
11205-GW3-980
11211-KVB-900
11214-KVB-901
11216-KVB-900
11217-KVB-901
11230-KVB-900
11241-KVB-900
11331-KVB-900
11335-KVB-900
11340-KVB-N50
11342-KVB-900
11343-KVB-900
11344-GW3-980
11344-KVB-900
11345-KVB-900
11346-KVB-900
11350-KVB-900
11395-KVB-900
(12000)
12100-KVB-900
12160-KVB-900
12171-KVB-900
12191-KVB-900
12200-KVB-900
12204-KVB-305
12209-GB4-681
12211-KVB-900
12215-KVB-900
12251-KVB-902
12310-KVB-900
12361-035-000
Block No
F12
F12
F6
F6
E9
E9
E17
E9
E16
E17
E17
E16
E9
E17
E12
E17
E16
E9
E9
E9
E13
E16
E6
E8
E13
E13
E13
E13
E13
F19
F19
E13
E13
E5
E5
E5
E5
E2
E2
E3
E2
E3
E2
E1
E17
Part Number
12391-KVB-900
(13000)
13000-KVB-N50
13011-KVB-T00
13021-KVB-T00
13031-KVB-T00
13041-KVB-T00
13051-KVB-T00
13101-KVB-N50
13102-KVB-N50
13103-KVB-N50
13104-KVB-N50
13105-KVB-N50
13111-087-000
13115-GN5-910
(14000)
14100-KVB-900
14102-KVB-900
14106-KVB-900
14107-KVB-900
14108-KVB-900
14321-KVB-900
14401-KVB-901
14430-KVB-900
14440-KVB-900
14451-KVB-900
14461-KVB-900
14510-KVB-900
14520-KSS-901
14531-KVB-900
14560-KCW-851
14611-KVB-900
14711-KVB-900
14721-KVB-900
14751-KVB-900
14761-KVB-900
14771-GB4-680
14775-KVB-900
14781-MA6-000
(15000)
15100-KVB-900
15130-KVB-900
15133-KVB-900
15331-KVB-900
15332-KVB-900
15421-107-000
15421-KPL-900
15426-KVB-900
Block No
E1
E18
E18
E18
E18
E18
E18
E18
E18
E18
E18
E18
E18
E18
E3
E3
E3
E3
E3
E3
E4
E3
E3
E3
E3
E4
E4
E4
E4
E4
E3
E3
E3
E3
E3
E3
E3
E11
E11
E11
E11
E11
E17
E17
E17
Part Number
15651-KVB-900
15771-551-000
(16000)
16010-KGF-911
16012-KVB-N51
16013-KRP-981
16015-KVB-901
16016-KRP-981
16028-KVB-901
16037-KCW-000
16046-KVB-N51
16048-KVB-N51
16050-KVB-902
16075-GHB-640
16100-KVB-N51
16107-GCC-000
16111-KVB-902
16119-KVB-901
16131-ZW9-801
16140-GFC-901
16155-KJ9-751
16163-KGF-911
16165-KVB-901
16180-KGH-971
16190-GEE-003
16199-KVB-901
16201-KVB-900
16222-MV4-300
16223-GBF-830
16236-KVB-900
16950-KJ9-752
16952-KJ9-752
16958-397-771
(17000)
17110-KVB-900
17210-KVB-930
17212-KVB-900
17213-KVB-900
17215-KVB-900
17218-KVB-900
17225-KVB-930
17234-KVB-900
17235-KVB-930
17236-KVB-900
17253-KVB-900
17254-KVB-900
17256-KVB-900
17257-KVB-900
17261-KVB-900
Block No
E9
F17
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E20
E21
E22
E2
E2
F19
E13
F16
F16
F16
E2
F17
F17
F17
F17
F17
F17
F17
F17
F17
F17
F17
E2
E2
F17
Part Number
17274-KVB-900
17311-KVB-N50
17369-KB4-670
17370-419-700
17510-KVB-930
17525-KBN-900
17525-KVB-901
17526-KVB-900
17554-MB0-000
17620-KGH-600
17622-GB7-900
17626-KVB-900
17630-KVB-900
17631-KEV-900
17635-KVB-900
17910-KVB-901
(18000)
18291-KVB-900
18293-KSB-900
18300-KVB-N50
18301-KVB-N50
18316-KVB-900
18318-KVB-N50
18600-KVB-901
18640-KVB-900
18645-KVY-900
18651-KVB-900
18652-KVB-900
18654-KVB-N50
18655-KVB-900
18801-KVB-900
18804-KVB-900
18805-KVB-900
18835-KVB-900
(19000)
19010-KVB-901
19010-KVB-N51
19037-KVB-902
19037-KVB-930
19046-KVB-902
19046-KVB-930
19101-KVB-900
19104-KVB-930
19108-KVB-900
19109-GET-003
19151-KVB-930
19160-KVB-900
19200-KVB-N50
19215-KVB-T00
Block No
F17
F17-1
F17-1
F17
F16
F16
F16
F16
F17-1
F16
F17-1
F17
F16
F16
F16
F3
F18
F18
F18
F18
F18
F18
F17-1
F17-1
F17-1
F17-1
F17-1
F17-1
F17-1
F17-1
F17-1
F17-1
F17-1
E7
E7
E7
E7
E7
E7
F28
F28
F28
E7
E6
E7
E8
E8
Part Number
19216-KVB-900
19217-MAL-300
19221-KVB-N50
19225-KVB-901
19226-KVB-900
19232-KVB-900
19240-KVB-900
19300-KVB-901
19381-KVB-900
19422-KVB-900
19501-KVB-900
19502-KVB-900
19504-KVB-900
19505-KVB-900
19507-KVB-900
19509-KVB-900
19510-KVB-900
(21000)
21200-KVB-901
21395-KVB-900
(22000)
22011-GCC-770
22100-KVB-900
22102-KVY-900
22105-KVY-960
22110-KVB-900
22123-KVB-900
22131-KVB-900
22350-KVB-900
22361-KVB-900
22401-KVB-900
22535-KVB-900
22804-GB2-000
(23000)
23100-KVB-901
23205-KVB-900
23224-KVB-900
23225-KSY-900
23226-KVB-900
23233-KVB-900
23237-GY6-940
23238-KVB-900
23411-KVG-900
23421-KVB-900
23422-KVG-900
23430-KVB-900
23531-MG2-790
Block No
E8
E8
E8
E8
E8
E8
E8
E8
E8
E8
E7
E7
E7
E8
E7
F17-1
E6
E16
E16
E14
E15
E14
E14
E14
E14
E14
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E16
E16
E16
E16
E17
07.07.2009
69
INDEKS PART NUMBER

Part Number
70
(28000)
28120-KVB-901
28150-KVB-900
28223-GCC-000
28230-KVB-T00
28250-KVB-T00
28253-KVB-900
28255-GS6-000
28281-GCC-000
28300-KVB-900
(30000)
30401-KVB-900
30410-KVB-N51
30500-KVB-901
30700-KVB-931
(31000)
31110-KVB-931
31120-KVB-N51
31204-KG8-004
31206-GW3-004
31210-KVY-961
31213-KEE-630
31500-KWW-A01
31600-KVB-N51
(32000)
32100-KVB-N50
32101-KVB-N60
32105-KVB-N51
32412-MV4-000
32920-MN5-003
32920-MN5-003
32961-KVB-900
32962-KVB-900
(33000)
33100-KVB-N51
33110-KVB-N51
33113-KVB-T01
33113-KVB-T01
33150-KVB-N51
33400-KVB-N51
33402-KVB-N51
33403-KVB-N51
33407-KVB-T00
33450-KVB-N51
33452-KVB-N51
33453-KVB-N51
33700-KVB-N51
33701-KVB-T01
33702-KVB-T01
07.07.2009
Block No
E12
E12
E14
E14
E14
E14
E14
E14
F20
F26
F26
F26
F26
E10
E10
E12
E12
E12
E12
F25
F26
F26
F3
E12
F26
F1
F24
E8
E10
F1
F1
F1
F23
F1
F23
F23
F23
F23
F23
F23
F23
F24
F24
F24
Part Number
33704-KVB-N51
33705-KVB-T01
33714-KL3-620
(34000)
34901-KFV-B51
34905-KAN-W01
34905-KAN-W01
34906-GB6-921
34908-GA7-701
34908-GA7-701
34908-KVE-900
34908-MB9-871
34909-KVR-600
(35000)
35010-KVB-N50
35101-KVB-N50
35110-KWW-A00
35150-KWW-A01
35160-KWW-A01
35170-KWW-A01
35180-KWW-A01
35200-KWW-A01
35340-KPH-901
35340-KWB-601
35700-KVB-N50
(37000)
37080-KVB-930
37121-ML7-671
37200-KVB-N51
37200-KVB-N61
37210-KVB-N51
37211-KVB-T01
37213-KPH-701
37213-KVB-T01
37220-KVB-N51
37224-KVB-N51
37224-KVB-N61
37230-KVB-N51
37305-KE5-008
37801-GA7-700
37802-GA7-700
37870-HW1-671
(38000)
38110-KTM-851
38117-KPH-880
38301-KRS-971
38306-KK4-000
38501-KVB-901
38506-KVB-931
Block No
F24
F24
F26
F1
F1
F24
F24
F1
F2
F2
F2
F2
F26
F26
F26
F3
F3
F3
F3
F3
F3
F4
F20
F16
F2
F2
F2
F2
F2
F2
F2
F2
F2
F2
F2
F2
F16
F16
E2
F26
F26
F2
F2
F26
F26
Part Number
(42000)
42711-KVB-931
(43000)
43130-KVB-930
43141-KVB-900
43151-329-000
43352-568-003
43353-461-771
43410-KVB-900
43440-KVB-920
43450-KVB-N60
43455-KVB-900
43459-GN5-760
43472-KVB-900
(44000)
44301-GN5-900
44311-KVB-910
44620-KVB-910
44650-KVB-940ZA
44711-KVB-931
44712-KVB-931
44712-KVB-931
44800-KVB-910
44806-KVB-911
44809-KFM-900
44830-KVB-900
44831-KVB-900
(45000)
45108-KVB-T01
45111-MAJ-G41
45118-KVB-T01
45126-KVB-N50
45131-GZ0-006
45132-166-016
45133-MA3-006
45150-KVB-N51
45156-KVB-T00
45157-KVB-T00
45190-KVB-T01
45215-KPH-951
45216-166-006
45351-KVB-911
45351-KVB-931
45500-KVB-N60
45500-KVB-T40
45504-410-003
45512-MA6-006
45513-GW0-911
45517-GW0-751
Block No
F14
F14
F14
F14
F12
F12
F14
F3
F3
F3
F14
F14
F13
F13
F13
F13
F13
F13
F14
F13
F13
F13
F2
F2
F12
F12
F12
F4
F12
F12
F12
F12
F4
F4
F12
F12
F12
F13
F13
F4
F4
F4
F4
F4
F4
Part Number
45520-GW0-911
45521-GW0-911
45530-KVY-911
(50000)
50100-KVB-N50
50301-GN5-901
50302-GN5-900
50306-GN5-900
50350-KVB-900
50352-KVB-900
50381-KVB-N50
50382-KVB-N50
50500-KVB-930
50503-KVB-900
50520-KVB-900
50530-KVB-N50
50710-KET-600
50711-KET-600
50712-KET-600
50715-KE8-000
50715-KVB-N50
50716-KVB-N50
(51000)
51400-KVB-N51
51401-KVB-T01
51410-KVB-T01
51412-GN5-901
51420-KVB-N51
51425-GN5-901
51437-KWB-601
51454-KEV-881
51456-KPH-901
51466-065-901
51470-KWW-A01
51490-KGH-901
51500-KVB-N51
51520-KVB-N51
(52000)
52400-KVB-941
52485-088-901
52486-GA7-003
(53000)
53100-KVB-N50
53100-KVB-N60
53140-KVB-900
53166-KVB-900
53167-KFM-900
53168-KFM-900
53172-KCW-J10
Block No
F4
F4
F4
F27
F6
F6
F6
F27
F27
F25
F25
F20
F20
F20
F20
F19
F19
F19
F19
F19
F19
F11
F11
F11
F11
F11
F11
F11
F11
F11
F11
F11
F11
F11
F11
F21
F21
F21
F5
F5
F3
F3
F3
F3
F3
Part Number
53173-KVB-920
53174-KVB-920
53175-KVG-A21
53176-GBL-870
53178-KVG-A20
53184-KCW-J10
53185-KVB-920
53186-GBL-870
53188-KVB-920
53198-GBL-870
53199-KVG-910
53206-KVB-N50
53209-GAH-000
53210-KVB-N60
53211-GN5-900
53212-GN5-900
53214-GN5-900
53215-GN5-900
53216-GN5-830
53219-KVB-N50
53220-GN5-900
(61000)
61110-KVB-N50
(64000)
64225-KVB-N50
64225-KVB-N50
64227-KVB-930
64301-KVB-N50
64302-KVB-N50
64308-KVB-N50
64310-KVB-N50
64340-KVB-N50
64510-KEV-900
75581-GN8-920
(77000)
77200-KVB-N50
77215-KVY-900
77230-KVB-N50
77234-GN2-000
77236-GW0-000
77237-KVB-N50
77240-KTM-851
(80000)
80103-KVB-900
80104-KVB-900
80110-KVB-N60
80151-KVB-N50
(81000)
81110-KVB-930
Block No
F3
F3
F4
F3
F3
F3
F3
F3
F3
F4
F4
F5
F1
F5
F6
F6
F6
F6
F6
F6
F6
F7
F26
F26
F25
F8
F8
F9
F9
F9
F8
F15
F15
F15
F15
F15
F15
F15
F15
F27
F22
F22
F10
F8
INDEKS PART NUMBER

Part Number
81131-KVB-N50
81132-GAH-000
81141-KVB-N50
81250-KVB-N50
81251-KVB-N50
81252-KVB-900
(83000)
83500-KVB-N50
83520-KVB-T00ZA
83551-MB9-000
83600-KVB-N50
83620-KVB-T00ZA
83642-171-000
(84000)
84100-KVB-N50
86150-KPG-901
86150-KPG-902
(87000)
871X1-KVB-N60ZAL
871X1-KVB-N60ZAR
871X1-KVB-N60ZBL
871X1-KVB-N60ZBR
871X1-KVB-N60ZCL
871X1-KVB-N60ZCR
871X1-KVB-N60ZDL
871X1-KVB-N60ZDR
871X1-KVB-N60ZEL
871X1-KVB-N60ZER
87503-KVB-930
87505-KVB-930
87506-KPH-880
87509-KVB-930
87560-KVB-930
87586-KVB-930
(88000)
88110-KVB-930
88114-KVB-900
88120-KVB-930
88210-KVB-930ZJ
88220-KVB-930ZJ
(89000)
89102-538-000
89103-538-000
89216-KVY-960
(90000)
90002-GFC-900
90002-KGH-900
90005-KY7-000
90005-KY7-000
Block No
F8
F8
F8
F15
F15
F15
F10
F10
F25
F10
F10
F29
F15
F2
F2
F31
F31
F31
F31
F31
F31
F31
F31
F31
F31
F30
F30
F30
F17
F30
F30
F3
F3
F3
F3
F3
F29
F29
F29
E11
E10
E4
F8
Part Number
90012-333-000
90016-GAM-690
90017-GCC-000
90031-KVB-900
90032-KVB-900
90035-166-008
90083-KVB-900
90101-GJ6-000
90101-KY6-008
90103-GET-003
90105-KGH-900
90105-KVB-900
90106-GCC-000
90106-GN5-900
90107-KVB-900
90107-KVB-900
90108-KVB-900
90108-MK6-670
90109-MZ5-008
90112-KVB-900
90114-KVG-911
90114-KW7-900
90115-147-000
90115-GBL-870
90116-KV3-701
90116-KVB-900
90116-KVB-900
90116-KVB-900
90117-MN5-000
90131-KPH-880
90145-KPH-B30
90147-KVY-900
90164-028-000
90201-GCC-000
90202-KN7-670
90202-ZV0-000
90203-KVB-900
90206-001-000
90302-GW3-980
90302-GW3-980
90302-GW3-980
90302-GW3-980
90302-GW3-980
90302-GW3-980
90302-KVB-T01
90302-SA4-003
90304-KGH-901
90304-KGH-901
90305-KVB-901
Block No
E3
E17
E1
E9
E17
F2
E3
F1
F2
E7
F13
F27
F27
F5
F8
F9
F2
F20
F2
F14
F4
F10
F3
F3
F11
F7
F17-1
F28
F3
F12
F4
F20
F26
E2
E15
F18
F20
E3
F5
F8
F9
F10
F15
F22
F3
F24
F5
F27
F14
Part Number
Block No
90306-KGH-901
90314-KVB-900
90401-GCC-000
90412-329-000
90426-KVB-900
90439-443-740
90439-SB2-010
90441-GY6-940
90463-ML7-000
90474-333-000
90501-124-000
90501-KBN-900
90501-KPH-880
90505-KPH-880
90543-MV9-670
90544-283-000
90545-300-000
90583-KVB-900
90605-166-720
90651-MA5-671
90652-KVB-900
90672-KVB-N50
90672-SA0-003
90678-MN5-000
90678-MR1-690
90701-KFM-900
90701-KFM-900
90701-MF5-003
90702-KFM-900
90702-KFM-900
90702-KFM-900
90702-KVB-900
90741-003-010
(91000)
91001-KCW-003
91001-KE6-831
91002-GA7-701
91002-GA7-702
91002-KVB-930
91005-KVB-900
91007-KVB-901
91007-KVB-902
91009-KVB-901
91009-KVY-961
91052-KVB-901
91052-KVB-902
91109-KVY-901
91201-434-003
91201-KVB-901
F13
F3
E2
E14
E14
E14
E10
E15
E8
E17
F17-1
F14
F5
F5
E1
F11
F4
E7
E15
F4
E13
F27
E8
F17-1
E7
E2
E5
E7
E11
E13
E16
E9
E18
E15
E16
E15
E15
E17
E13
E16
E16
E16
E15
F13
F13
E15
E16
E8
Part Number
91202-KJ9-003
91202-KVB-901
91203-436-004
91211-KN7-671
91211-PE9-003
91251-KPH-901
91255-KVB-901
91255-KVB-902
91258-KM1-004
91301-GR0-004
91301-KVB-900
91302-001-020
91306-MG3-000
91307-035-000
91307-PK2-005
91309-KEE-630
91352-671-003
91352-671-004
91356-GM0-003
91384-KVB-900
91422-KVB-900
91540-KPH-901
91540-KPH-901
91540-KPH-902
91540-KPH-902
91540-S30-003
(92000)
92101-08025-0A
92301-06012-0A
92800-12000
92900-06012-0B
(93000)
93401-06020-00
93404-06012-00
93404-06012-00
93404-06012-00
93404-06016-00
93404-06030-00
93500-04008-1H
93500-04010-1H
93500-04012-0H
93500-04025-0G
93500-05012-0H
93500-05012-1H
93500-05025-0A
93500-05025-0H
93600-04012-1G
93892-04006-08
93892-04008-18
Block No
E17
E17
E8
E15
E13
F13
E16
E16
F13
E4
E8
E17
E4
E9
E2
E12
F2
F2
F11
E15
F5
F26
F26
F2
F16
F26
F20
F25
E9
E2
F3
F15
F22
F24
F9
F17-1
E23
E24
E25
F19
F3
E26
F3
E2
F4
E12
E27
Part Number
93892-05012-18
93892-05016-08
93893-04012-17
93894-05014-08
93901-34120
93901-34310
93901-34310
93901-34580
93903-24380
93903-24480
93903-24480
93903-24480
93903-24480
93903-25310
93903-25480
93903-25510
93903-34120
93903-34220
93903-34320
93903-34320
93903-34320
93903-34380
93903-34380
93903-34480
93903-45320
93911-24320
(94000)
94030-12200
94030-14200
94050-06000
94050-06000
94050-06000
94050-12000
94101-06000
94101-06000
94101-10800
94109-12000
94201-16150
94201-30200
94301-08100
94301-08100
94510-20000
94511-16000
94520-28000
94520-52150
94540-04018
(95000)
95002-02070
95002-02070
Block No
E28
E12
F4
F2
E11
F1
F24
F24
F10
F8
F9
F10
F22
F2
F17-1
F17
E13
F19
F10
F23
F24
F5
F8
F8
F17-1
F23
E15
E14
F4
F17-1
F26
E10
F19
F25
F20
E9
F19
F20
E6
E8
E16
E14
E15
E17
E3
F16
F17-1
07.07.2009
71
INDEKS PART NUMBER

Part Number
95002-02080
95002-02089
95002-02100
95002-02130
95002-41200-08
95002-50000
95002-80000
95002-80000
95002-80000
95005-45330-50
95005-55700-20
95011-61000
95011-61000
95014-72102
95015-32001
95015-81000
95018-34200
95701-06010-00
95701-06012-00
95701-06012-00
95701-06014-00
95701-06014-00
95701-06014-00
95701-06016-00
95701-06016-00
95701-06018-00
95701-06018-00
95701-06020-00
95701-06022-00
95701-06022-00
95701-06025-00
95701-06025-00
95701-06025-00
95701-06025-00
95701-06030-00
95701-06030-00
95701-06032-00
95701-06032-00
95701-06035-00
95701-06035-00
95701-06040-00
95701-06055-00
95701-06055-00
95701-06070-00
95701-06080-00
95701-06100-00
95701-06115-00
95701-08012-00
72
07.07.2009
Block No
F16
E29
F28
F17
F17
E16
E13
F16
F17
E30
F28
F15
F20
F20
F14
F19
F19
F25
F4
F26
E5
E16
F4
E6
E17
E8
F17-1
F26
E4
F4
E6
E7
E8
F17
E8
E16
E2
F8
E6
E8
E16
E8
E9
E9
E9
E2
E9
E17
Part Number
95701-08016-00
95701-08032-00
95701-10040-07
95801-06016-02
95801-08012-00
95801-08032-00
95801-10035-00
95801-10040-00
95801-10045-00
(96000)
96001-06012-00
96001-06012-00
96001-06014-00
96001-06016-00
96001-06020-00
96001-06025-00
96001-06035-00
96001-06035-00
96001-06085-00
96100-63010-00
96100-63020-00
96600-06022-07
96700-06022-00
(98000)
98059-57916
98059-57926
98200-31000
98200-31500
(99000)
99003-20000
99101-MAZ-1080
Block No
F16
F15
F18
F18
F26
F21
F21
F19
F6
E9
F15
E13
E16
E8
E6
E12
E13
E13
E17
E17
E13
E10
E2
E2
F26
F26
F29
E31
Part Number
Block No
Part Number
Block No
Part Number
Block No
INDEKS DESCRIPTION
Part Number
Block No
(A)
ARM ASSY., KICK STARTER

ARM COMP., EX. VALVE ROCKER
ARM COMP., IN. VALVE ROCKER
ARM COMP., RR. BRAKE LOCK
ARM, RR. BRAKE
AXLE, FR. WHEEL
(B)
F20
E3
E3
F3
F14
F13
BAG, OWNERS MANUAL

F29
F6
F6
BAND, AIR CLEANER
F19
BAND, BATTERY
F25
BAND, CONNECTING TUBE (50) F17
BAND, HANDLE BRACKET
F3
BAND, INSULATOR
E2
BAND, INSULATOR
F19
BAR COMP., SIDE STAND
F20
BAR, L. PILLION STEP
F19
BAR, R. PILLION STEP
F19
BASE ASSY., L. FR. WINKER
F23
BASE ASSY., R. FR. WINKER
F23
BATTERY (GTZ4V)
F25
BEARING COMP., RADIAL BALL E13
E15
BEARING, RADIAL BALL
E17
BEARING, RADIAL BALL, 60/22 UU E16
E16
BEARING, RADIAL BALL, 6201(U) F13
E16
E17
E17
BEARING, RADIAL BALL, 6902U E15
BELT, DRIVE
E15
BODY COMP., BYSTARTER
E19
BODY COMP., FRAME
F27
BOLT A, STUD, 7X193.5
E9
BOLT B, STUD, 7X198.5
E17
BOLT, ADJUSTING
F1
BOLT, BRAKE DISK, 8X24
F13
BOLT, DRAIN
E7
BOLT, DRAIN PLUG, 12MM
E9
F27
F27
BOLT, FLANGE, 10X35
F21
BOLT, FLANGE, 10X40
F18
BOLT, FLANGE, 10X40
F19
BOLT, FLANGE, 10X45
F6
Part Number
BOLT, FLANGE, 10X50
BOLT, FLANGE, 5X14
BOLT, FLANGE, 6MM
BOLT, FLANGE, 6MM
BOLT, FLANGE, 6MM
BOLT, FLANGE, 6X10
BOLT, FLANGE, 6X100
BOLT, FLANGE, 6X115
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X18
BOLT, FLANGE, 6X18
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X30
BOLT, FLANGE, 6X30
BOLT, FLANGE, 6X32
BOLT, FLANGE, 6X32
BOLT, FLANGE, 6X32
BOLT, FLANGE, 6X35
BOLT, FLANGE, 6X35
BOLT, FLANGE, 6X35
BOLT, FLANGE, 6X35
BOLT, FLANGE, 6X40
BOLT, FLANGE, 6X55
BOLT, FLANGE, 6X55
BOLT, FLANGE, 6X70
BOLT, FLANGE, 6X80
BOLT, FLANGE, 6X85
BOLT, FLANGE, 8X12
BOLT, FLANGE, 8X12
BOLT, FLANGE, 8X16
Block No
F5
E10
F7
F17-1
F28
F25
E2
E9
E9
F4
F15
F26
E5
E13
E16
F4
E6
E16
E17
F18
E8
F17-1
E8
F26
E4
F4
E6
E6
E7
E8
F17
E8
E16
E2
F8
F14
E6
E8
E12
E13
E16
E8
E9
E9
E9
E13
E17
F26
F16
Part Number
Block No
BOLT, FLANGE, 8X32

BOLT, FLANGE, 8X32
BOLT, HANDLE LEVER
BOLT, HEAD COVER
BOLT, HEX., 6X30
BOLT, HEX., 8X25
BOLT, OIL, 10X22
BOLT, PIN
BOLT, RECESSED, 6X12
BOLT, SIDE STAND PIVOT
BOLT, SOCKET KNOCK, 5MM
BOLT, SOCKET, 6X22
BOLT, SOCKET, 6X22
BOLT, SOCKET, 8MM
BOLT, SPECIAL, 6MM
BOLT, SPECIAL, 6MM
BOLT, SPECIAL, 6X27
BOLT, STUD, 6X12
BOLT, SWITCH SETTING
BOLT, TORX, 8X25
BOLT-WASHER, 6X12
BOLT-WASHER, 6X12
BOLT-WASHER, 6X12
BOLT-WASHER, 6X16
BOLT-WASHER, 6X20
BOLT-WASHER, 6X30
BOOT B
BOOT COMP.
BOOT, BRAKE LEVER ROD
BOOT, PIN BUSH
BOSS, DRIVE FACE
BOX ASSY., SPEEDOMETER
BOX COMP., BATTERY
BOX, LUGGAGE
BRACKET COMP., FR.
BRACKET COMP., L. PILLION
BRACKET COMP., R. PILLION
BRACKET ASSY., FR. CALIPER
BRACKET, FR. NUMBER PLATE
BRACKET, L. HANDLE LEVER
BULB, HEADLIGHT (12V 25/25W)
BULB, TAILLIGHT (12V 18/5W)
BULB, WEDGE BASE (T10)
BUSH, 8X12X6
BUSH, 8X12X6
F15
F21
F4
E1
E11
F20
F4
F12
F25
F20
E3
E10
E13
F11
F8
F9
E17
E2
F20
F12
F15
F22
F24
F9
F3
F17-1
F12
F4
F3
F12
E14
F13
F25
F15
E12
F19
F19
F12
F8
F3
F1
F24
F2
F2
F1
F1
F24
E12
E17
Part Number
Block No
BUSH, ENGINE HANGER

BUSH, ENGINE RUBBER
BUSH, KICK SPINDLE
BUSH, MAINSTAND
BUSH, MAINSTAND
BYSTARTER ASSY., AUTO
(C)
E9
E17
E14
E9
E17
F21
E17
E19\
C.D.I. UNIT
F26
CABLE COMP., FR. BRAKE
F3
CABLE COMP., RR. BRAKE
F3
CABLE COMP., SPEEDOMETER F2
CABLE COMP., THROTTLE
F3
CABLE, INNER
F2
CALIPER SUB ASSY., L. FR.
F12
CAM, RR. BRAKE
F14
CAMSHAFT COMP.
E3
CAP ASSY., NOISE SUPPRESSOR F26
CAP COMP., RADIATOR
E7
CAP, BLEEDER
F12
CAP, FUEL FILLER
F16
CAP, HOLDER
E21
CAP, LOCK NUT
F3
CAP, LUGGAGE BOX
F15
CAP, MASTER CYLINDER
F4
CAP, RESERVE TANK
F28
CAP, TAPPET ADJUSTING HOLE E17
CARBURETOR ASSY. (AVK2CL A) E19
CASE ASSY.
F2
CASE COMP., MISSION
E16
CASE SUB ASSY., AIR CLEANER F17
CASE, AIR CLEANER
F17-1
CASE, L. FR. BOTTOM
F11
CASE, R. FR. BOTTOM
F11
CATCH COMP., SEAT
F15
CHAIN, CAM (90L)
E4
CHAIN, WATER PUMP DRIVE
E8
CHAMBER SET, FLOAT
E19
CIRCLIP
F4
CIRCLIP, 7MM
E15
E14
E16
E15
E13
E17
CLAMP
F2
CLAMP A, A.C. GENERATOR
E8
07.07.2009
5
73
INDEKS DESCRIPTION
Part Number
5
74
Block No
CLAMP B, A.C. GENERATOR

CLAMP, CORD
CLAMP, CORD
CLAMP, TUBE (D12)
CLAMP, TUBE (D19)
CLAMP, WATER HOSE, 21MM
CLAMPER A, BRAKE HOSE
CLAMPER B, BRAKE HOSE
CLAMPER ., THROTTLE CABLE
CLAMPER, AIR CLEANER DRAIN
CLAMPER, BREATHER TUBE
CLAMPER, DRAIN TUBE
CLAMPER, RR. BRAKE CABLE
CLIP, BREATHER TUBE
CLIP, BREATHER TUBE
CLIP, FUEL HOSE
CLIP, HARNESS BAND
CLIP, HARNESS BAND
CLIP, HARNESS BAND
CLIP, HEADLIGHT
CLIP, HOSE
CLIP, OIL DRAIN TUBE
CLIP, PISTON PIN, 13MM
CLIP, RING
CLIP, TUBE
CLIP, TUBE (B10)
CLIP, TUBE (B12.5)
CLIP, TUBE (B7)
CLIP, TUBE (B8)
CLIP, TUBE (B8)
CLIP, TUBE (C12)
CLIP, TUBE (C12)
CLIP, TUBE (C12)
CLIP, TUBE (C9)
COCK ASSY., FUEL AUTO
COIL ASSY., IGNITION
COLLAR
COLLAR A, HANDLE SETTING
COLLAR B, HANDLE SETTING
COLLAR, AIR CLEANER
COLLAR, FR. DISTANCE
COLLAR, FR. WHEEL SIDE
COLLAR, HORN SETTING
COLLAR, KICK BOSS
COLLAR, M PROTECTOR
COLLAR, RUBBER BUSH
COLLAR, SEAL
COLLAR, SPRING
COTTER, VALVE
07.07.2009
E10
F1
F24
F17
F17-1
E7
F4
F4
E5
E13
E16
E13
F3
F17-1
F17-1
F17-1
F2
F16
F26
F1
E7
F17
E18
E8
F17-1
F28
F17
F16
E29
F16
E13
F16
F17
E16
F16
F26
E2
F5
F5
F17
F13
F13
F26
E14
F18
F21
E15
E15
E3
Part Number
Block No
COVER, AIR MANAGEMENT

COVER COMP., HEAD
COVER COMP., L. SIDE
COVER COMP., RADIATOR TOP
COVER SET, FR. (WL)
COVER SET, HANDLE FR. (WL)
COVER SET, L. BODY (WL)
COVER SET, R. BODY (WL)
COVER., AIR CLEANER
COVER ., AIR CLEANER
COVER, AIR CLEANER DUCT
COVER, BATTERY TERMINAL
COVER, CENTER
COVER, FR. LOWER
COVER, FR. TOP
COVER, HANDLE RR.
COVER, INNER LOWER
COVER, INNER UPPER
COVER, L. BODY SIDE
COVER, L. LEVER BRACKET
COVER, LUGGAGE BOX
COVER, R. BODY SIDE
COVER, R. SIDE
COVER, RADIATOR
COVER, RR. BRAKE LEVER
COVER, SEAT CATCH
COVER, UNDER
COVER, VENT HOLE
COVER, WATER PUMP
CRANKCASE COMP., L.
CRANKCASE COMP., R.
CRANKSHAFT COMP.
CUSHION ASSY., RR.
CUSHION, C.D.I. UNIT
CUSHION, FR. TOP COVER
CYLINDER COMP.
CYLINDER SET, MASTER
E13
E1
E13
E7
F8
F5
F10
F10
F17
F17-1
F17
F26
F10
F9
F8
F5
F8
F8
F10
F3
F15
F10
E6
E6
F3
F15
F9
E13
E8
E17
E9
E18
F21
F26
F8
F4
F4
E5
F4
DIAPHRAGM
DISK, FR. BRAKE
DOWEL PIN, 8X10
DOWEL PIN, 8X10
DOWEL PIN, 8X12
DOWEL PIN, 8X12
DOWEL PIN, 8X12
F4
F13
E6
E8
E11
E13
E16
E2
(D)
Part Number
Block No

DRIVER 2, PLUS SCREW (NO.3)
DRIVER, SCREW (NO.2 + -)
DUCT, AIR CLEANER
DUCT, L. COVER
DUST SEAL
DUST SEAL, 21X37X7
DUST SEAL, STEERING HEAD
E5
F29
F29
F17
F19
F11
F13
F6
ELEMENT COMP., AIR CLEANER

ELEMENT, AIR CLEANER
EMBLEM, PRODUCT
EQUALIZER COMP.
E-RING, 4MM
F17
F17-1
F2
F3
E3
FACE COMP., MOVABLE DRIVE

FACE SET, DRIVEN
FACE SET, MOVABLE DRIVEN
FACE, DRIVE (66T)
FAN COMP., COOLING
FENDER, FR. (WL)
FENDER, RR.
FLOAT SET
FLYWHEEL COMP.
E10
FORK ASSY., L. FR.
F11
FORK ASSY., R. FR.
F11
FUEL UNIT SET
FUSE, BLADE (10A)
FUSE, BLADE (15A)
E14
E15
E15
E14
E6
F7
F22
E19
(E)
(F)
(G)
F16
F26
F26
GASKET SET
E19
GASKET, AIR FEED PIPE
F17-1
GASKET, CARBURETOR INSULATOR E2
GASKET, CYLINDER
E5
GASKET, CYLINDER HEAD
E2
GASKET, EX. PIPE
F18
GASKET, FLOAT CHAMBER
E19
GASKET, HEAD COVER
E1
GASKET, L. COVER
E13
GASKET, MISSION CASE
E16
GASKET, STATOR BASE
E8
GASKET, TENSIONER LIFTER
E4
GASKET, WATER PUMP COVER
E8
GAUGE, OIL LEVEL
E9
GEAR COMP., FINAL (45T)
E16
GEAR COMP., KICK STARTER
E14
GEAR, COUNTER (51T)
E16
GEAR, OIL PUMP DRIVEN (33T) E11
Part Number
Block No
GEAR, SPEEDOMETER (21T)

GRIP
GRIP COMP., THROTTLE
GRIP, L. HANDLE
GROMMET
GUARD, L. DUCT
GUARD, R. SPLASH
GUARD, SPLASH
GUIDE, CAM CHAIN
GUIDE, VALVE (O.S.)
F13
F29
F3
F3
F25
F19
F27
F22
E4
E2
HARNESS, WIRE
HEAD COMP., CYLINDER
HEADLIGHT UNIT
HOLDER COMP., STARTER
HOLDER, CAMSHAFT
HOLDER, MASTER CYLINDER
HOLDER, NEEDLE JET
HOLDER, WINKER RELAY
HOOK, LUGGAGE
HORN COMP.(HIGH)
HOSE A, WATER
HOSE B, WATER
HOSE COMP., FR. BRAKE
HOSE D, WATER
HOSE, AIR INJECTION VALVE
HOSE, RESERVE TANK
HOUSING COMP., TAILLIGHT
HOUSING, UNDER THROTTLE
HOUSING, UPPER THROTTLE
F26
E2
F1
E12
E2
F4
E19
F2
F8
F26
E7
E7
F4
E7
F17-1
F28
F24
F3
F3
IMPELLER, WATER PUMP

INDICATOR COMP., LED
E8
F2
JET, MAIN, #108

JET, SLOW, #35
JOINT B, BRAKE ARM
JOINT, FUEL TUBE
JOINT, THREE WAY HOSE
E31
E20
F14
F16
E7
KEY SET
KEY SET, SHUTTER
KEY, WOODRUFF, 4MM
F26
F26
E18
(H)
(I)
(J)
(K)
(L)
LABEL, AIR CLEANER CASE

F17
LABEL, COOLANT INFORMATION F30
LABEL, DRIVE CAUTION
F30
INDEKS DESCRIPTION
Part Number
Block No
LABEL, FUEL
LABEL, RADIATOR CAP
LABEL, TIRE
LENS
LENS COMP., TAILLIGHT
LENS, L. FR. WINKER
LENS, R. FR. WINKER
LENS, WINKER
LEVER, L. STEERING HANDLE
LEVER, R. STEERING HANDLE
LIFTER ASSY., TENSIONER
LIGHT ASSY HEAD
LIGHT ASSY., RR. COMBINATION
LINK ASSY., ENGINE HANGER
LOCK ASSY., SEAT
F30
E7
F30
F2
F24
F23
F23
F24
F3
F4
E4
F1
F24
F27
F15
MARK, BATTERY CAUTION

MIRROR ASSY L BACK
MIRROR ASSY R BACK
MIRROR COMP., L. BLACK
MIRROR COMP., R. BLACK
MOTOR UNIT, STARTER
MUFFLER ASSY EXHAUST
MUFFLER COMP., EX.
F30
F3
F3
F3
F3
E12
F18
F18
NEEDLE SET, JET

NUT, BRAKE ROD ADJUSTING
NUT, CAP, 6MM
NUT, FLANGE, 12MM
NUT, FLANGE, 6MM
NUT, FLANGE, 6MM
NUT, FLANGE, 6MM
NUT, HEX., 12MM
NUT, HEX., 14MM
NUT, HEX., 7MM
NUT, LOCK
NUT, SIDE STAND
NUT, SPECIAL, 30MM
NUT, SPRING, 4MM
NUT, SPRING, 4MM
NUT, SPRING, 4MM
NUT, SPRING, 4MM
NUT, SPRING, 4MM
NUT, SPRING, 4MM
NUT, SPRING, 4MM
NUT, SQUARE, 5MM
NUT, STEERING STEM LOCK
NUT, TAPPET ADJUSTING
E19
F14
F18
E10
F4
F17-1
F26
E15
E14
E2
F3
F20
E15
F5
F8
F9
F10
F15
F22
F24
E2
F6
E3
(M)
(N)
Part Number
NUT, U, 10MM
NUT, U, 10MM
NUT, U, 12MM
NUT, U, 16MM
NUT, U, 5MM
Block No
(O)
F5
F27
F13
F14
F3
OIL SEAL, 12X24X5

OIL SEAL, 14X20X3
OIL SEAL, 16X26X6
OIL SEAL, 19.8X30X7
OIL SEAL, 20.8X52X6X7.5
OIL SEAL, 20X32X6
OIL SEAL, 29X44X7
O-RING
O-RING
O-RING
O-RING, 1.3X4.3
O-RING, 1.5X9.5
O-RING, 10X1.5
O-RING, 12.5X2.4
O-RING, 15.2X1.5
O-RING, 18X3
O-RING, 30.8MM
O-RING, 38.8X1.9
O-RING, 9.0X1.3
O-RING, 9.5X1.5
OUTER COMP., CLUTCH
E8
E16
E13
E8
E17
E17
E16
E8
E12
F11
E19
E4
F2
E8
E4
E9
E17
E15
F16
E2
E15
PACKING
PACKING
PACKING, BASE
PACKING, FUEL FILLER CAP
PAD SET, FR. BRAKE
PIECE SET, SLIDE
PIN A, PILLION STEP
PIN, HANGER
PIN, PISTON
PIN, ROLLER GUIDE
PIN, SEAT HINGE
PIN, SPECIAL DOWEL, 6.3X10X12
PIN, SPLIT, 1.6X15
PIN, SPLIT, 3.0X20
PINION ASSY., STARTER
PIPE B, WATER
PIPE COMP., AIR FEED
PIPE COMP., FR. FORK
PIPE COMP., INLET
PIPE, CP
E12
F24
F16
F16
F12
E14
F19
F12
E18
E15
F15
E9
F19
F20
E12
E8
F17-1
F11
E2
F5
F1
(P)
Part Number
Block No
PIPE, CP
PIPE, SEAT
PISTON
PISTON (0.25)
PISTON (0.50)
PISTON (0.75)
PISTON (1.00)
PISTON (STD.)
PISTON COMP., VACUUM
PIVOT, CAM CHAIN TENSIONER
PLATE ASSY., REFLECTING
PLATE COMP., DRIVE
PLATE SET, VALVE
PLATE, BEARING PUSH
PLATE, BEARING SETTING
PLATE, CAM STOPPER
PLATE, CLUTCH SIDE
PLATE, DIAPHRAGM
PLATE, GUARD
PLATE, L. COVER
PLATE, MISSION BEARING
PLATE, PILLION STEP SIDE
PLATE, RAMP
PLATE, SETTING
PLATE, WEIGHT SETTING
PLUG, AIR CLEANER DRAIN
PLUG, BEARING PUSH
PLUG, BREATHER TUBE
PLUG, SPARK (CR7EH9)
PLUG, SPARK (U22FER9)
PROTECTOR
PROTECTOR MUFFLER
PUMP ASSY., OIL
PUMP ASSY., WATER
(R)
F23
F11
F12
E18
E18
E18
E18
E18
E19
E4
F2
E15
E19
E9
E17
E3
E15
F4
F25
E13
E16
F19
E14
E19
E3
F17
E9
F17
E2
E2
F4
F18
E11
E8
RACE, STEERING BOTTOM BALL F6

RACE, STEERING BOTTOM CONEF6
RACE, STEERING TOP BALL
F6
RACE, STEERING TOP CONE
F6
RADIATOR COMP.
E7
RAIL, RR. GRAB
F15
RECTIFIER COMP., REGULATOR F26
RELAY COMP., STARTER
F26
RELAY COMP., WINKER
F2
RESONATOR
F17-1
RETAINER, FUEL UNIT
F16
RETAINER, VALVE SPRING
E3
E18
Part Number
Block No

RING SET, PISTON (STD.)
RING, OIL SEAL STOPPER
RING, PISTON
RING, STOPPER
RING, STOPPER
ROLLER SET, WEIGHT
ROLLER, GUIDE
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER
RUBBER, CLUTCH DAMPER
RUBBER, CUSHION
RUBBER, DUST GUARD
RUBBER, LINK STOPPER
RUBBER, MOUNTING
RUBBER, PILLION STEP
RUBBER, PROTECTOR
RUBBER, PROTECTOR PACKING
RUBBER, STARTER PINION
RUBBER, TAILLIGHT BRACKET
E18
E18
E18
E18
F11
F11
F11
F12
E14
E15
E11
E11
F15
F20
E15
F17-1
E5
F27
E1
F19
F23
F18
E13
F26
SCREEN SET, FUEL STRAINER

SCREEN, OIL FILTER
SCREW SET A
SCREW SET B
SCREW, BLEEDER
SCREW, FLAT, 4X12
SCREW, HANDLE LEVER PIVOT
SCREW, HANDLE LEVER PIVOT,
SCREW, PAN, 4X10
SCREW, PAN, 4X12
SCREW, PAN, 4X25
SCREW, PAN, 4X8
SCREW, PAN, 5X12
SCREW, PAN, 5X12
SCREW, PAN, 5X13
SCREW, PAN, 5X25
SCREW, PAN, 5X25
SCREW, PAN, 6X6
SCREW, PAN, 6X6
SCREW, SPECIAL PAN, 5MM
SCREW, TAPPET ADJUSTING
F16
E17
E19
E19
F12
F4
F3
F3
E24
E25
F19
E23
E26
F3
F3
E2
F3
E4
F8
F5
E3
F2
F19
(S)
07.07.2009
5
75
INDEKS DESCRIPTION
Part Number
Block No

SCREW, TAPPING, 4X8
SCREW, TAPPING, 4X8
SCREW, U-LOCK FLAT, 6X12
SCREW, VISOR SETTING
SCREW-WASHER, 3X16
SCREW-WASHER, 3X22
SCREW-WASHER, 4X12
SCREW-WASHER, 4X6
SCREW-WASHER, 4X8
SCREW-WASHER, 5X12
SCREW-WASHER, 5X14
SCREW-WASHER, 5X16
SCREW-WASHER, SPECIAL
SEAL A, AIR CLEANER
SEAL B, AIR CLEANER
SEAL SET, FR. FORK
SEAL SET, PISTON
SEAL, AIR CLEANER
SEAL, DRAIN
SEAL, DRIVEN FACE, 34X41X4
SEAL, MECHANICAL
SEAL, SPEEDOMETER G BOX
SEAL, VALVE STEM
SEAT B, SPRING
SEAT COMP., DOUBLE
SEAT, VALVE SPRING
SENSOR ASSY., WATER TEMP
SHAFT COMP., OIL PUMP
5
76
07.07.2009
F1
F5
F8
F10
F10
F23
F24
F24
F2
F23
F8
F8
F9
F10
F22
F24
E11
E13
F2
F17-1
F17-1
F17
F26
F10
F2
F2
F4
E12
E27
E28
F2
E12
F2
F17
F17
F11
F12
F17-1
E7
E15
E8
F13
E3
F11
F15
E3
E2
E11
Part Number
Block No
SHAFT COMP., WATER PUMP

SHAFT, COUNTER (12T)
SHAFT, DRIVE (18T)
SHAFT, EX. ROCKER ARM
SHAFT, IN. ROCKER ARM
SHAFT, MAIN STAND
SHOE SET, BRAKE
SLEEVE, RR. BRAKE CAM
SOCKET ASSY., HEADLIGHT
SOCKET COMP.
SOCKET COMP.
SPACER, DECOMPRESSION
SPEEDOMETER ASSY.
SPEEDOMETER ASSY.
SPEEDOMETER COMP.
SPINDLE COMP., KICK STARTER
SPRING A, SIDE STAND
SPRING, BEARING PUSH
SPRING, BRAKE LEVER RETURN
SPRING, BRAKE LOCK ARM
SPRING, BRAKE SHOE
SPRING, CARBON BRUSH
SPRING, CLUTCH
SPRING, COMPRESSION COIL
SPRING, DECOMPRESSION
SPRING, DRIVEN FACE
SPRING, FR. FORK
SPRING, KICK DRIVEN GEAR
SPRING, KICK RETURN
SPRING, LOCK KEY SETTING
SPRING, MAIN STAND
SPRING, OIL FILTER SCREEN
SPRING, PAD
SPRING, REBOUND
SPRING, RETURN
SPRING, RR. BRAKE ARM
SPRING, SEAT LOCK
SPRING, VALVE INNER
SPRING, VALVE OUTER
SPROCKET, CAM (34T)
SPROCKET, WATER PUMP
STAND COMP., MAIN
STATOR COMP.
STAY, ENGINE HARNESS CLAMP
STAY, HORN
STAY, HORN
STAY, WIRE
STEM SUB ASSY., STEERING
STEP, FLOOR
STRAP, CABLE
E8
E16
E16
E3
E3
F20
F14
E16
F1
F2
F2
E3
F2
F2
F2
E14
F20
E9
F4
F3
F14
E12
E15
E19
E3
E15
F11
E14
E14
F15
F20
E17
F12
F11
F4
F14
F15
E3
E3
E3
E8
F20
E10
E8
F26
F26
E19
F6
F9
F27
Part Number
Block No
STRAP, CABLE, 118MM

STRIPE, L - BLACK SILVER
STRIPE, L - RED SILVER
STRIPE, L - SILVER BLUE
STRIPE, L - VIOLET SILVER
STRIPE, L - WHITE RED
STRIPE, R - BLACK SILVER
STRIPE, R - RED SILVER
STRIPE, R - SILVER BLUE
STRIPE, R - VIOLET SILVER
STRIPE, R - WHITE RED
SUB CORD, FR. STOP SWITCH
SUB CORD, STARTER MOTOR
SUSPENSION, STARTER RELAY
SUSPENSION, WINKER RELAY
SWITCH ASSY., COMBINATION
SWITCH ASSY., SIDE STAND
SWITCH UNIT, DIMMER
SWITCH UNIT, HORN
SWITCH UNIT, LIGHTING
SWITCH UNIT, STARTER
SWITCH UNIT, WINKER
E8
F31
F31
F31
F31
F31
F31
F31
F31
F31
F31
F3
E12
F26
F2
F26
F3
F4
F20
F3
F3
F3
F3
F3\
TANK COMP., FUEL

TANK, RESERVE
TENSIONER, CAM CHAIN
THERMOSTAT ASSY.
THREAD COMP., STEERING
TIRE, FR. (80/90-14 M/C 40P)
TIRE, RR. (90/90-14M/C 46P)
TOP
TRAY, FUEL
TUBE
TUBE A, AIR INJECTION VALVE
TUBE ASSY., FUEL
TUBE C, AIR INJECTION VALVE
TUBE, 4.5X330
TUBE, 5.3X700
TUBE, AIR CLEANER
TUBE, AIR CLEANER DRAIN
TUBE, AIR OPENING
TUBE, AIR SUCTION VALVE (PB)
TUBE, BREATHER
TUBE, BREATHER
TUBE, DRAIN
TUBE, DRAIN
F16
F28
E4
E8
F6
F13
F14
E19
F16
E22
F17-1
F16
F17-1
E30
F28
F17
F17
F17
F17-1
E16
F17
E13
F16
(T)
Part Number
TUBE, PRESSURE
TUBE, TIRE
TUBE, TIRE
Block No
(V)
F16
F14
F13
VALVE ASSY., AIR SUCTION

VALVE COMP., FLOAT
VALVE SET, AIR CUT
VALVE, EX.
VALVE, IN.
F17-1
E19
E19
E3
E3
WASHER, 12.2X29X2.5
WASHER, 16MM
WASHER, 16X22
WASHER, 7.2X16X2.5
WASHER, DRAIN PLUG, 12MM
WASHER, FR. COVER SETTING
WASHER, OIL BOLT
WASHER, PLAIN, 10MM
WASHER, PLAIN, 6MM
WASHER, PLAIN, 6MM
WASHER, PLAIN, 6MM
WASHER, SEALING, 6.5MM
WASHER, SEALING, 8MM
WASHER, SEAT LOCK
WASHER, SPECIAL, 24X12X2.3
WASHER, SPEEDOMETER GEAR
WASHER, STEERING DUST
WASHER, STEERING STEM NUT
WASHER, THRUST, 10MM
WASHER, WAVE
WEIGHT SET, CLUTCH
WEIGHT, DECOMPRESSION
WHEEL., FR.
WINKER ASSY, L FR
WINKER ASSY, R FR
WRENCH, SPARK PLUG
E15
F14
E14
E2
E9
F17-1
F4
F20
E7
F19
F25
E8
E17
F15
E14
E10
F11
F13
F6
F6
E14
F12
E15
E3
F13
F23
F23
F29
(W)
PT Astra Honda Motor

TECHNICAL SERVICE DIVISION
1 9 KVB 9 I 1
Printed by DVU-2009

Parts Catalog VARIO Techno CBS 110

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VA R I O C B S

PT Astra Honda Motor

INDEKS PART NUMBER

I. CARA MEMESAN PARTS

II. CARA MEMBACA PARTS CATALOG

(contoh) Baut-baut, mur-mur dan standar parts lain.

Kode warna pabrik seperti DSM, AFB, PFW, dsbnya secara

L.E.D .............. Light emitting diode

5. Parts yang digantikan oleh part lain

III. CARA MEMAKAI FLAT RATE TIME (F.R.T.)

1. F.R.T. didasarkan atas kondisi servis sebagai berikut :

Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah

NOMOR SERI MESIN

NOMOR SERI THROTTLE BODY

Service item/Bagian yang diservis

b. Pekerjaan yang terulang

Service item/Bagian yang diservis

Cylinder head gasket

c. Pekerjaan yang sebagian berhubungan

Pekerjaan yang terulang adalah pembongkaran crankcase.

4. Pengerjaan lain disamping penggantian parts

Service item/Bagian yang diservis

Pemeriksaan waktu pengapian

Penyetelan dan pembersihan busi

Pemeriksaan oli mesin (tidak termasuk

Pembersihan elemen saringan udara

Pengukuran tekanan kompressi

Pemeriksaan cairan batere dan berat jenisnya

Pembersihan saringan oli mesin

Penyetelan gas tangan

F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3

Service item/Bagian yang diservis

Service item/Bagian yang diservis

Penyetelan rem depan

Penyetelan rem belakang

Pemeriksaan cara kerja rem

Penyetelan arah lampu depan

CYLINDER HEAD COVER

COOLING FAN/RADIATOR COVER

LEFT CRANKCASE COVER

FR. BRAKE MASTER CYLINDER

HANDLE PIPE/HANDLE COVER

FRONT BRAKE CALIPER

AIR SUCTION VALVE

1. COVER COMP., HEAD......................... 0.3

TST 09 PC 001 KVBS

COVER COMP., HEAD

HEAD, CYLINDER ............................ 2.4

(5) ANIFOLD, INTAKE....................... 0.3

TST 09 PC 001 KVBS

HEAD COMP., CYLINDER

NUT, SQUARE, 5MM

NUT, HEX., 7MM

SCREW, PAN, 5X25

CAMSHAFT ....................................... 1.5

TST 09 PC 001 KVBS

SEAL, VALVE STEM

PLATE, WEIGHT SETTING

SHAFT, IN. ROCKER ARM

SPRING, VALVE INNER

BOLT, SOCKET KNOCK, 5MM

CHAIN, CAM .....................................

TST 09 PC 001 KVBS

CHAIN, CAM (90L)