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Manual
Electronics
CPX bus node
Type CPXFB33
Type CPXMFB34
Type CPXMFB35
Network protocol
PROFINET IO
Manual
548 760
en 1008b
[752 465]
Original . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . de
Edition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . en 1008b
Designation . . . . . . . . . . . . . . . . . . . . . . . P.BECPXPNIOEN
Order no. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 548 760
II
Contents
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instructions on this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important user instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VII
VIII
VIII
IX
XI
1.
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
1.1
1.2
1.3
1.4
13
14
15
17
1.7
1.8
17
18
114
115
117
117
119
123
124
125
126
127
2.
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
2.1
2.2
2.3
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Address assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
2.3.1
Basic rules for addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
2.3.2
Address assignment and addressing after expansion
or conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
1.5
1.6
III
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
IV
219
221
221
222
224
225
227
228
228
230
233
235
239
242
243
244
244
249
249
251
253
254
260
260
261
263
264
267
268
3.
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
3.1
3.2
33
35
37
38
311
312
313
313
316
318
A.
Technical appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A1
A.1
A.2
A.3
A.4
A3
A4
A5
B.
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B1
B.1
B3
B3
B4
B5
C.
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C1
3.3
3.4
3.5
A6
VI
Intended use
The CPXFB33, CPXMFB34 and CPXMFB35 bus nodes
documented in this manual are intended only for use as
stations (I/O device) on the industrial Ethernet system
PROFINET IO.
The bus nodes can be used in three different operating
modes:
Remote I/O
Remote controller
VII
Warning
Use only PELV circuits as per IEC/DIN EN 602041 for the
electric power supply (protective extralow voltage,
PELV).
Observe also the general requirements for PELV power
Target group
This manual is intended exclusively for technicians trained in
control and automation technology who have experience in
installing, commissioning, programming and diagnosing
programmable logic controllers (PLC) and field bus systems.
Service
Please consult your local Festo Service agent if you have any
technical problems.
VIII
Type
designation
Description
Connection technology
CPXFB33
2 x M12 socket,
Dcoded, female, 4pin,
corresponding to IEC 610762
CPXMFB35
PROFINET, based on
industrial Ethernet,
based on the Ethernet
protocol (IEEE 802.3),
realtime capable
Switched Fast Ethernet,
100 Mbit/s
Selection of directives,
standards and norms
regarding PROFINET:
Further information:
http://www.profinet.com
Tab. 0/1:
IX
Warning
This means that failure to observe this instruction may
result in serious personal injury or damage to property.
Caution
This means that failure to observe this instruction may
result in personal injury or damage to property.
Note
This means that failure to observe this instruction may
result in damage to property.
XI
Accessories:
Information on necessary or sensible accessories for the
Festo product.
Environment:
Information on environmentfriendly use of Festo products.
Text markings
XII
Meaning
A0h
AIDA
AutoMDI
Bus node
CEC
CoDeSys
CP
Compact Performance
CPX modules
CPX Terminal
DIL switch
FEC
FMT
FO
FOC
Fibreoptic cables
Tab. 0/2:
XIII
Term/abbreviation
Meaning
FSU
Handheld (MMI)
Digital input
IB
Input byte
I/O modules
Collective term for the CPX modules which provide digital inputs and
outputs
I/Os
IPC
Industrial PC
MAC address
MDI
Mediumdependent interface
Digital output
OB
Output byte
Octet
PLC
POF
Pneumatic interface
Prioritized Startup
PROFINET IO
Tab. 0/3:
XIV
Term/abbreviation
Meaning
PROFINET IO RT
PROFINET IO IRT
SPS
STI
Tab. 0/4:
XV
XVI
Installation
Chapter 1
11
1. Installation
Contents
1.
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
1.1
1.2
1.3
1.4
13
14
15
17
1.5
1.6
1.7
1.8
12
17
18
114
115
117
117
119
123
124
125
126
127
1. Installation
1.1
Caution
The CPX bus node contains electrostatically sensitive
components.
Therefore, do not touch any components.
Observe the handling specifications for electrostatically
sensitive devices.
You avoid malfunctions of and damage to the electronics by
doing so.
Information about fitting the CPX terminal can be found in the
CPX system manual (P.BECPXSYS...).
13
1. Installation
1.2
3
2
2
2
CPXFB33
CPXMFB34
CPXMFB35
1 PROFINETspecific network/bus status 3 Cover for DIL switch and memory card
LEDs and CPXspecific LEDs
2 Network connection
CPXFB33:
2 x M12, Dcoded,
female, 4pin
CPXMFB34: 2 x RJ45, pushpull,
copper
CPXMFB35: 2 x SCRJ, pushpull,
4 Service interface
for handheld (CPXMMI; V.24 interface)
and USB adapter (for CPXFMT)
Fig. 1/1: Connection and display components on the CPX bus node
Note
Use protective caps or blanking plugs to seal unused
connections. You will then comply with protection class
IP65/IP67 (see section 1.7).
14
1. Installation
1.3
Dismantling
2 Interlinking block
1
3 Contact rails
4 Torx T10 screws,
tightening torque:
0.9 ... 1.1 Nm
3
2
15
1. Installation
Note
Always use appropriate screws for the interlocking block,
which depend on the blocks material (metal or plastic).
For plastic interlinking blocks:
threadcutting tapping screws
For metal interlinking blocks:
screws with metric thread.
Both types of screws are enclosed respectively when ordering
the bus node as a single part.
Mounting
16
1. Installation
1.4
Caution
The CPX bus node contains electrostatically sensitive
components.
Therefore, do not touch any components.
Observe the handling specifications for electrostatically
sensitive devices.
You avoid malfunctions of and damage to the electronics
by doing so.
1.4.1
Note
Observe the following instructions when removing or
attaching the cover:
Disconnect the power supply before removing the cover.
Make sure that the seal is seated correctly when
17
1. Installation
1.4.2
Procedure:
1. Switch off the power supply.
2. Remove the cover.
(see section 1.4.1).
3. Make the required settings
(see Tab. 1/1, Tab. 1/2 and Tab. 1/4).
4. Reattach the cover
(see section 1.4.1).
Note
Make sure that the seal is seated correctly.
2
3
3 Memory card
(see section 1.4.3, 1.5 as well as 2.6.3 and 2.8.1)
Fig. 1/3: Settings of the DIL switches on the bus node
18
1. Installation
DIL switch 1
Function:
Set bus node operating mode
DIL 1.1:
DIL 1.2:
ON
OFF
Tab. 1/1:
19
1. Installation
Function:
Setting diagnostics mode
(in remote I/O operating mode)
OFF
ON
DIL 2.1:
DIL 2.2:
ON
OFF
DIL 2.1:
DIL 2.2:
1)
2)
The I/O diagnostics interface and status bits are switched off
(+ 0 byte I / 0 byte O)
ON
ON
Tab. 1/2:
110
Setting the diagnostics mode with DIL switch 2 (in remote I/O operating mode)
1. Installation
Note
(1) Diagnostics mode reduces the available address space
Use of the diagnostics mode (status bits or I/O diagnostic
interface) occupies 8 I or 16 I/O bits and thus reduces the
number of I/O bits which are available for module
communication. In this way, the number of addressable
modules is reduced in favour of additional status or
diagnostic information.
Take account of this fact for the planning of your
CPXterminal.
(2) Subsequent activation changes configuration
During subsequent activation of the diagnostics module
(status bits or I/O diagnostics interface), the CPXinternal
I/O image can be displaced.
The system controller carries out this adjustment
automatically. Manual manipulation, e.g. a reconfiguration
of the CPX terminal or manual adaptation of the hardware
and network configuration are not required.
Assignment of the I/O addresses and diagnostics
addresses can be changed as needed.
To do this, repeat the hardware and network configuration
in your configuration and programming software
(e.g. Siemens SIMATIC STEP 7), especially assignment
ofthe inputs and outputs (see section 2.7.1 and
section 2.7.2).
111
1. Installation
Note
The DIL switch settings for operating mode and
diagnostics mode must match the bus node selection in
the context of a PLC hardware and network configuration
(see Tab. 1/3 and section 2.6.2).
1
2
3
Operating mode Diagnostics mode
[mode identification]
(station symbol)
FB33, FB34 FB35
CPX 1)
CPXFO
CPX FSU 2)
CPXFO FSU 2)
No
CPX 1)
CPXFO
CPX FSU 2)
CPXFO FSU 2)
No
CPX 1)
CPXFO
CPX FSU 2)
CPXFO FSU 2)
n/a
n/a
CPX RC
CPXRCFO
Without
diagnostics 1
Remote controller
1)
2)
No
Status bits
[Status] 2
Remote I/O
Tab. 1/3:
112
1. Installation
Function:
Setting datafield size
(in remote controller operating mode)
OFF
ON
Datafield size:
16 bytes I/16 bytes O
DIL 2.1:
DIL 2.2:
ON
OFF
DIL 2.1:
DIL 2.2:
Tab. 1/4:
Datafield size:
8 bytes I/8 bytes O
ON
ON
113
1. Installation
1.4.3
Note
Data stored on the card have priority over other
configuration data which are stored, e.g. in the bus node
memory or in the controller system (see also section 2.8.1,
sequence of the start parametrisation with memory card).
Caution
Risk of malfunctions or damage.
Inserting or removing the memory card while the power
supply is switched on can result in malfunctions of or
damage to the memory card.
Disconnect the power supply before you insert or
Replacement
of the memory card
114
1. Installation
1.5
Note
Check the startup behaviour of the CPX terminal before
replacing the bus node.
If the Modify LED (M) lights up or flashes permanently
after the system start, System start with saved
parametrisation and saved CPX expansion" is set or
Force" is active.
For CPX terminals with a permanently lit or flashing MLED,
the parametrisation at replacement of the bus node or
CPX terminal during servicing is not automatically created
by the higherlevel system.
In this case, verify which settings are required before
replacement, and restore these settings after replacement.
Caution
Risk of malfunctions or damage.
Inserting or removing the memory card while the power
supply is switched on can result in malfunctions of or
damage to the memory card.
Disconnect the power supply before you insert or
115
1. Installation
116
1. Installation
1.6
1.6.1
Installation guidelines
The installation guidelines can be obtained via the PROFINET
User Organisation:
Internet: http://www.profinet.com
Internet: http://www.profibus.com/downloads
Observe the instructions there.
117
1. Installation
Unmanaged switches:
for small Ethernet solutions with a low network load or
minimal requirements for deterministics.
Managed switches:
for comprehensive network solutions, with diagnostics
and control functions
Note
Make sure that any intermediate switches and routers
support the PROFINET function Fast Startup" (FSU) when
you use this additional function. Further information on
FSU can be found in section B.1.3.
118
1. Installation
Note
PROFINET devices (I/O devices) that are connected over
Industrial Wireless LAN (IWLAN access points) do not
support the FSU function.
1.6.2
Bus node
Connection technology
Network connectors
CPXFB33
CPXMFB34
CPXMFB35
Internet: www.festo.com/catalogue/
Tab. 1/5:
119
1. Installation
Cable specification
Use shielded Industrial Ethernet lines of category
Cat 5/Cat 5e or higher. You can find details regarding cable
specification in Tab. 1/6.
Crossover detection
120
1. Installation
PLC or switch
TP1
I/O device
TP2
TP1
I/O device
TP2
TP1
TP2
3 Patch cable
121
1. Installation
Bus node
Line specification 1)
+ network plug
CPXFB33
+ ...D12G4...
Cable type:
Transmission class
(link class):
Cable diameter:
Wire cross section:
Connection length:
CPXMFB34
+ ...RJ45...
Cable type:
Transmission class
(link class):
Cable diameter:
Wire cross section:
Wire/conductor
configuration:
Connection length:
CPXMFB35
+ ...SCRJ...
Cable type:
Cable composition
(core/sheath
diameter):
Cable diameter:
Connection length:
Signal attenuation:
1)
980/1000 m
6.5 ... 9.5 mm
max. 50 m PROFINET endtoend link
12.5 dB
(over the entire connection length)
Tab. 1/6:
122
Overview of line specification (in combination with Festo bus node and
Festonetwork plug)
1. Installation
1.6.3
Socket
Pin
Signal
Explanation
1
2
3
4
Housing
TD+
RD+
TD
RD
Shield/FE
Transmitted data +
Received data +
Transmitted data
Received data
Shield/functional earth
M12, Dcoded
2
1
3
4
Tab. 1/7:
123
1. Installation
1.6.4
Socket
Pin
Signal
Explanation
1
2
3
4
5
6
7
8
Housing
TD+
TD
RD+
n.c.
n.c.
RD
n.c.
n.c.
Shield/FE
Transmitted data +
Transmitted data
Received data +
Not connected
Not connected
Received data
Not connected
Not connected
Shield/functional earth
8
7
6
5
4
3
2
1
RJ45, pushpull
Tab. 1/8:
124
1. Installation
1.6.5
Socket
Port
Signal
Explanation
1
2
TX
RX
Transmitted data
Received data
SCRJ, pushpull
Tab. 1/9:
125
1. Installation
1.7
Port
Port IP65/IP67
Cover IP65/IP67 1)
CPXFB33:
TP1, TP2 (M12)
CPXMFB34:
TP1, TP2 (RJ45)
CPXMFB35:
TP1, TP2 (SCRJ)
1)
2)
Tab. 1/10:
126
1. Installation
1.8
127
1. Installation
Plugs
Valve supply
7/8"5PIN
2
3
4
1
5
M18
1
4
2
3
Pushpull 2)
VEL/SEN:
VOUT/VAL:
FE:
n.c.:
1)
2)
A: n.c.
B: 24 VOUT
C: FE
D: 0 VOUT
A: n.c.
B: 24 VVAL
C: FE
D: 0 VVAL
1: 0 VOUT
2: n.c.
3: FE
4: n.c.
5: 24 VOUT
1: 24 VEL/SEN
2: 24 VVAL / 24 VOUT
3: 0 VEL/SEN /
0 VVAL / 0 VOUT
4: FE
1: n.c.
2: 24 VOUT
3: 0 VOUT
4: FE
1: n.c.
2: 24 VVAL
3: 0 VVAL
4: FE
1: 24 VEL/SEN
2: 0 VEL/SEN
3: 24 VVAL / 24 VOUT
4: 0 VVAL / 0 VOUT
5: FE
A: 24 VEL/SEN
B: 24 VVAL / 24 VOUT
C: FE
D: 0 VEL/SEN /
0 VVAL / 0 VOUT
1: 0 VVAL / 0 VOUT
2: 0 VEL/SEN
3: FE
4: 24 VEL/SEN
5: 24 VVAL / 24 VOUT
7/8"4PIN 1)
Type CPXGEEVV...
1: n.c.
2: n.c.
3: 24 VOUT
4: 0 VOUT
5: FE
Pay attention to the information on the plug (regarding allocation of the connection pins A, B, C, D).
Interlinking blocks with pushpull connection and with forwarding function or with system supply
are identically constructed.
Tab. 1/11:
128
Pin assignment for system supply, additional supply and valve supply
Commissioning
Chapter 2
21
2. Commissioning
Contents
2.
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
22
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Address assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.1
Basic rules for addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.2
Address assignment and addressing after expansion
or conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instructions for commissioning with Siemens SIMATIC STEP 7 . . . . . . . . . . .
Preparing for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.1
Import device master file (GSDML) and symbol files . . . . . . . . . . .
2.5.2
Select GSDML file (compatibility table) . . . . . . . . . . . . . . . . . . . . . .
2.5.3
Setting up an automation project . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.4
Setting up the controller system (PLC/Master) . . . . . . . . . . . . . . . .
2.5.5
Installing GSDML file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Basic hardware configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.1
Localise and identify CPX terminal in the network . . . . . . . . . . . . . .
2.6.2
Select CPX terminal (station selection) . . . . . . . . . . . . . . . . . . . . . .
2.6.3
Assign device name" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.4
Set up Prioritized Startup (Fast Startup") . . . . . . . . . . . . . . . . . .
2.6.5
Assigning or changing IP address . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.6
Use MAC addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.7
Determine port addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPX terminal configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.1
Allocate configuration table (insert bus nodes and modules) . . . .
2.7.2
Modifying the I/O address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.3
Modifying the diagnostics address . . . . . . . . . . . . . . . . . . . . . . . . .
Parametrisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8.1
Start parametrisation while switching on (system start) . . . . . . . .
2.8.2
Parametrisation of the CPX terminal with Siemens STEP 7 . . . . . . .
2.8.3
Parametrisation with the handheld . . . . . . . . . . . . . . . . . . . . . . . . .
2.8.4
Parametrisation via the Festo Maintenance Tool . . . . . . . . . . . . . . .
2.8.5
Bus node parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8.6
Application example for parametrisation . . . . . . . . . . . . . . . . . . . . .
Identification & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuration in the Remote Controller operating mode . . . . . . . . . . . . . . . .
Checklist for starting up the CPX terminal . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
23
25
216
216
218
219
221
221
222
224
225
227
228
228
230
233
235
239
242
243
244
244
249
249
251
253
254
260
260
261
263
264
267
268
2. Commissioning
2.1
General information
The configuration of the CPX bus nodes for PROFINET
depends on the control system used.
The basic procedure and the required configuration data are
presented in the following pages.
Note
Please observe the switchingon instructions in the manual
of your control system (PLC/IPC).
Separatesupply
If the control system and the field bus slaves have separate
power supplies, the devices must be switched on in the
following sequence:
1. Switch on the operating voltage supply of all bus
subscribers (I/O devices).
2. Switch on the operating voltage supply for the controller.
23
2. Commissioning
Configuration
Parametrisation
24
2. Commissioning
2.2
Address assignment
Note
The address space of a CPX terminal in the PROFINET
network is limited.
The CPX bus node for PROFINET provides the CPX terminal
with an address space of up to 64 bytes for inputs (I) and
64 bytes for outputs (O).
Each module of the CPX terminal occupies a certain
number of I/O bits, bytes or words in the context of
module communication.
Please refer to the following tables (Tab. 2/2 to Tab. 2/7)
for the number of I/O bytes occupied (of the respective
module).
Also, certain functions, e.g. the I/O diagnostics interface
(STI), reduce the number of available I/O bytes (in favour
of status or diagnostics functions).
Take account of this fact for the planning of your CPX
terminal.
Before starting up or configuring the CPX terminal, determine
the number of assigned inputs and outputs. Tab. 2/8 assists
you with this.
Use the configuration documents, the handheld control unit
(CPXMMI) or the Festo Maintenance Tool (CPXFMT) to
determine address assignment or terminal configuration.
In the handheld display, the individual modules of the CPX
terminal are displayed with the respective module identifiers.
Using the module identifier and the following tables, you can
determine the module type and, with it, the number of inputs
and outputs occupied by the module.
25
2. Commissioning
Module identifiers
Each module, including the bus node, has its own identifier,
the socalled module identifier. It serves to determine and
localise the module type, for example as part of
configuration. Apply the module identifiers from left to
right corresponding to the physical order as installed in the
CPX terminal in your configuration program (e.g. Siemens
SIMATIC STEP 7, see section 2.7).
In graphically oriented configuration programs, the module
identifiers are typically found in a separate listing of all
available hardware modules or field devices, e.g. in a module
directory or module catalogue.
Electric modules
Tab. 2/1 shows the assigned address space of the bus node
in the Remote Controller operating mode.
Tab. 2/2 to Tab. 2/4 give an overview of the assigned address
spaces of different electrical modules and of the bus node in
the remote I/O operating mode.
The address assignment within the individual CPX I/O
modules can be found in the manual for the I/O module
(P.BECPXEA ...).
Details on the CP interface can be found in the manual for the
CP interface (P.BECPXCP...).
Configuration
of the bus node
26
2. Commissioning
Allocated address
space
(Designation)
(Name)
inputs
outputs
CPXFB33
CPXMFB34
CPXMFB35
e.g. FB33RC
ProfiNet I/O
bus node 1)
8 byte/
32 I
8 byte/
32 O
CPXFB33
CPXMFB34
CPXMFB35
e.g. FB33RC
ProfiNet I/O
bus node 1)
16 byte/
64 I
16 byte/
64 O
1)
Module identifier in the handheld unit or in the hardware configuration of the programming software
Note: In the handheld, the bus node is designated with FB33RC ProfiNet I/O bus node" or
FB34RC ProfiNet RJ45 bus node" or FB35RC ProfiNet FOC bus node"
Tab. 2/1:
Address assignment of the bus node in the remote controller operating mode
Module
type
(Designation)
(Name)
CPXFB33
CPXMFB34
CPXMFB35
Module
identifier 1)
Allocated address
space
inputs
outputs
e.g. FB33RIO
ProfiNet
remote I/O 1)
CPXFB33
CPXMFB34
CPXMFB35
e.g. FB33RIO
ProfiNet re
mote I/O 1)
[Status]
2 byte/
8 (16) I 2)
(8 bit
used)
CPXFB33
CPXMFB34
CPXMFB35
e.g. FB33RIO
ProfiNet
remote I/O 1)
[STI]
2 byte/
16 I
2 byte/
16 O
1)
Module identifier in the handheld unit or in the hardware configuration of the programming software
Note: In the handheld, the bus node is designated with FB33RIO ProfiNet Remote I/O"
or FB34RIO ProfiNet RJ45 Remote I/O" or FB35RIO ProfiNet FOC Remote I/O"
(independent of the diagnostics mode)
2) Diagnostics mode status bits assigned 16 I or 2 bytes of address space (8 I or 8 bits remain unused)
Tab. 2/2:
Address allocation of the bus nodes for the remote I/O operating mode
27
2. Commissioning
Electric modules
Module
type
(Designation)
(Name)
CPX4DE
Module
identifier 1)
Allocated address
space
inputs
outputs
4DI
Input modules
1 byte/
4 (8) I 3)
CPX8DE
8DI
Input modules
1 byte/
8I
CPX8DED
8DID
Input modules
1 byte/
8I
CPX8NDE
8NDI
Input modules
1 byte/
8I
CPX16DE
16DI
Input modules
2 byte/
16 I
CPX
M16DED
16DID
Input modules
2 byte/
16 I
CPX4DA
4DO
Output modules
1 byte/
4 (8) O 2)
CPX8DA
8DO
Output modules
1 byte/
8O
CPX8DAH
8DOH
Output modules
1 byte/
8O
CPX8DE8DA
8DI/8DO
Multi I/O mod
ules
1 byte/
8I
1 byte/
8O
CPX2AEUI
2AI
Analogue Input
2 words/
32 I
CPX2AAUI
2AO
Analogue
output
2 words/
32 O
1)
2)
Module identifier in the handheld unit or in the hardware configuration of the programming software
4way modules (CPX4DE and CPX4DA) occupy 8 I or 8 O or 1 byte of address space (4 I/O or 8 bits of
address space remain unused)
Tab. 2/3:
28
2. Commissioning
Electric modules
Module
type
(Designation)
(Name)
CPX4AEI
Module
identifier 1)
Allocated address
space
inputs
outputs
4AII
Analogue Input
4 words/
64 I
CPX4AET
4AIT
Analogue Input
Temp.
2 words
or
4 words/
32/64 I 3)
CPX4AETC
4AITC
Analogue Input
Temp.
4 words/
64 I
CPX4AE
PB2
4AIPB2
Analogue Input
Press.
4 words/
64 I
CPX4AE
PD10
4AIPD10
Analogue Input
Press.
4 words/
64 I
CPInterface 2)
CPXCP4FB
CPI
CP interface
max.
8 words/
128 I4)
max.
8 words/
128 A4)
1)
2)
Module identifier in the handheld unit or in the hardware configuration of the programming software
No support of the FSU function (Module can be used in the FSU mode;
but the fast startup of the CPX system is not guaranteed; the shorter startup times might not be
reached)
3) number of inputs which can be switched between 2 and 4
4) Address space assignment dependent on the string allocation (4 bytes I or 4 bytes O per string)
Tab. 2/4:
29
2. Commissioning
Configuration of the
pneumatics (valves)
210
2. Commissioning
211
2. Commissioning
Module type
VMPAFBEPL...
(Designation of the
electronic module)
Module
identifier1)
Allocated address
space
inputs
outputs
VMPA1FBEMS8
[8DO]
MPA1S
Valve module
1 byte/
8O
VMPA1FBEMG8
[8DO]
MPA1G
Valve module
1 byte/
8O
VMPA2FBEMS4
[4DO]
MPA2S
Valve module
1 byte/
4 (8) O 2)
VMPA2FBEMG4
[4DO]
MPA2G
Valve module
1 byte/
4 (8) O 2)
VMPA1FBEMS
D28
[8DO]
MPA1SD
Valve module
1 byte/
8O
VMPA1FBEMG
D28
[8DO]
MPA1GD
Valve module
1 byte/
8O
VMPA2FBEMS
D24
[4DO]
MPA2SD
Valve module
1 byte/
4 (8) O 2)
VMPA2FBEMG
D24
[4DO]
MPA2GD
Valve module
1 byte/
4 (8) O 2)
1)
2)
Module identifier in the handheld unit or in the hardware configuration of the programming software
4way modules MPA2 always occupy 8 I (1 byte) of address space (4 I or 8 bits remain unused)
Tab. 2/5:
212
2. Commissioning
Module type
Module
identifier1)
(Name)
Allocated address
space
inputs
outputs
VPPM
Proportional
valve ...
1 word/
16 I
1 word/
16 O
VMPA...FBPS...
[2AIP]
MPAP
Analogue
input press.
1 word/
16 I
VMPAFFBEPLPS
[1AIP]
MPAFP
Analogue
input press.
1 word/
16 I
1)
2)
Module identifier in the handheld unit or in the hardware configuration of the programming software
No support of the FSU function (Module can be used in the FSU mode; but the fast startup of the
CPXsystem is not guaranteed; the shorter startup times might not be reached)
3) Pneumatic modules of type MPAP or MPAFP and VPPM are analogue modules.
Observe the order of the modules in addressing or I/O mapping (see Tab. 2/9).
4) MPAFP is also called end plate" with pressure sensor or pressure sensor plate
Tab. 2/6:
213
2. Commissioning
Module type
CPXGP034.0
CPXGPCPA10
CPXGPCPA14
VABA10S6x1
1)
2)
3)
Module
identifier1)
(Name)
Allocated address
space
inputs
TYPE 3
Pneumatic
interface
CPA 10/14
Pneumatic
interface
VTSA
Pneumatic
interface,
ISOplugin or
type 44 or
type 45 3)
outputs
1 byte/8 O
2 bytes/16 O
3 bytes/24 O
4 bytes/32 O
1 byte/8 O
2 bytes/16 O
3 bytes/24 O
1 byte/8 O
2 bytes/16 O
3 bytes/24 O
4 bytes/32 O
Module identifier in the handheld unit or in the hardware configuration of the programming software
Setting with DIL switch in the pneumatic interface
Display text (module identifier) dependent on the version of the handheld unit
Tab. 2/7:
214
2. Commissioning
inputs
outputs
_____ I
_____ O
+ __ x 8I2)
_____ I
+ __ x 8 I
_____ I
+ __ x 16I
_____ I
+ __ x 8O2)
_____ O
+ __ x 8 O
_____ O
+ __ x 8 IO
_____ I
_____ O
+ __ x 32 I
_____ I
+ __ x 64 I
_____ I
+
_____ O
_____ O
_____ O
_____ O
_____ I
+ __ x 64 I
_____ I
+ __ x 64 I
_____ I
_____ I
+ __ x 8 O2)
= _____ I
= _____ O
Tab. 2/8:
215
2. Commissioning
2.3
2.3.1
Addressing
Basic rules for addressing
Note
If necessary, status bits or the I/O diagnostic interface can
be activated by DIL switch (see Tab. 1/2):
If the 8 status bits are activated, they will occupy the
first 16 inputs in the address range (8 used).
If the I/O diagnostic interface is activated, it will occupy
the first 16 inputs and 16 outputs in the address range.
216
2. Commissioning
Sequence of addressing
Description
1.
2.
Analogue modules
3.
Technology modules
4.
Digital modules
1)
2)
See also note above as well as Tab. 1/2 and Tab. 2/2.
Depending on the setting, you can also occupy this address space with modules
(see also following information).
Tab. 2/9:
Sequence of addressing
If the status bits or I/O diagnostic interface are activated
later, that is, after initial commissioning, the module
configuration for the first 16 inputs and outputs must be
adjusted.
Move the modules originally configured in this address
space into another area. Configuration of these modules
must be repeated, if necessary (see also section 2.7
regarding configuration with PROFINET configuration and
programming software, e.g. Siemens SIMATIC STEP 7).
217
2. Commissioning
2.3.2
Caution
If the CPX terminal is extended or converted at a later
stage, the input/output addresses may be shifted. This
applies in the following cases:
if additional modules are inserted between existing
modules.
if existing modules are removed or replaced by other
modules which have more or fewer input/output
addresses.
Interlinking blocks (CPA) or pneumatic manifold blocks
(midi/maxi) for singlesolenoid valves are replaced by
interlinking blocks/manifold blocks for doublesolenoid
valves or vice versa (see Pneumatics description).
if additional manifold subbases (CPA) or subbases
(Midi/Maxi) are inserted between existing subbases.
The diagnostic mode (status bits or the I/O diagnostic
interface) is activated/deactivated.
218
2. Commissioning
2.4
Note
Please observe the configuration instructions in the
manual of your control system (PLC/IPC).
219
2. Commissioning
Note
There are different configuration programs available for a
Siemens PLC. Observe the corresponding procedure for
your configuration program.
Caution
Danger of malfunctions, damage or injuries to people
A valve terminal with defective configuration will also be
put into operation. However, only the modules which have
been correctly configured for type and position will be
activated.
Before commissioning, ensure that the connected
elements (e.g. actuators) do not perform any undesired or
uncontrollable movements.
If necessary, disconnect the load power supply and
compressed air supply.
See also section 2.11: Checklist for commissioning the
CPXterminal.
220
2. Commissioning
2.5
2.5.1
Source
The current GSDML file for CPX terminals can be found on the
Festo website at:
www.festo.com/fieldbus: Section PROFINET (GSDML)"
File download
221
2. Commissioning
Diagnostic case
Special operating
status
File: Pb_cpx_n.bmp
File: Pb_cpx_d.bmp
File: Pb_cpx_s.bmp
Tab. 2/1:
2.5.2
222
2. Commissioning
GSDML file
Bus node
Controller software
Functional range
(Version)
(Extract)
GSDML file
V. 1.0 1)
Rev 07
Siemens STEP 7:
V. 5.3, Service Pack SP 3
PROFINETRT basic
logicfunction,
CPXconfiguration and
diagnostics over PLC
GSDML file
V. 2.1 2)
Rev 07 Rev 11 5)
Siemens STEP 7:
up to Version 5.4,
Service Pack SP 2,
Hotfix 2 or SP 3.1
GSDML file
V. 2.2 3)
Rev 12 Rev 18 6) 7)
Siemens STEP 7:
from Version 5.4,
Service Pack SP4
1)
2)
3)
4)
5)
6)
7)
Tab. 2/2:
223
2. Commissioning
2.5.3
Note
These instructions refer to the English language version of
the Siemens SIMATIC controller and the STEP 7
configuration and programming software.
Other language versions usually use other designations for
the program and function calls and menu items mentioned
here.
2. Create a new project in the SIMATIC Manager: File > New >
New...
3. Enter a project name (e.g. CPX_FB33) and confirm the
input with OK.
224
2. Commissioning
2.5.4
1
3. Select your controller system (PLC/Master) in the
Hardware Catalogue (e.g. SIMATIC 300, 1 in Fig. 2/5):
Click on the plus symbol in order to expand the selection.
4. Open the rack directory (e.g. RACK300, 2 in Fig. 2/5).
5. Double click on the rack rail symbol (e.g. RAIL, 2 in
Fig. 2/5).
A child window (with rack rail symbol in the header)
opens in the lefthand area of the HW Config window
( 3 or 4 in Fig. 2/5).
The child window symbolises the rack rail (profile rail) of
your controller system. You compile the individual
elements of your controller in this child window and thus
form the basis for your PROFINET automation system.
225
2. Commissioning
3
1
4
2
226
2. Commissioning
2.5.5
GSDMLV...FestoCPX...xml
227
2. Commissioning
2.6
2.6.1
228
2. Commissioning
229
2. Commissioning
2.6.2
3
Fig. 2/6: Station selection using Siemens STEP 7 HW Config
2. If the Hardware Catalogue has not been opened:
Click on the catalogue symbol ( 1 in Fig. 2/6) or use the
keyboard combination [Ctrl] + [K].
The hardware catalogue is displayed.
230
2. Commissioning
Select station"
(station symbol)
PROFINETIO\Weitere Feldgerte\Ventile\Festo
CPXTerminal (German language version of the software)
Note
If the directory ValvesFesto CPXTerminal" is not
displayed (see Fig. 2/7), repeat installation of the device
master file (GSDML, see section 2.5.5).
231
2. Commissioning
Station symbol 1
FB33 (M12),
FB34 (RJ45)
FB35 (SCRJ)
Rev 09 Rev 11
Remote I/O
n/a
CPX Rev 11 1)
n/a
Rev 12 Rev 18
Remote I/O
No
CPX
CPXFO
CPX FSU 2)
CPXFO FSU 2)
Rev 09 Rev 11
Remote controller
n/a
CPX RC
n/a
Rev 12 Rev 18
Remote controller
n/a
CPX RC
CPXRCFO
1)
2)
Tab. 2/3:
232
2. Commissioning
2.6.3
233
2. Commissioning
234
2. Commissioning
Fig. 2/9: CPX terminal properties device name and activation of the Prioritized
Startup" (Fast Startup)
2.6.4
235
2. Commissioning
Note
The Fast Startup" operating mode has restrictions
regarding commissioning and parametrisation. Detailed
information can be found in the corresponding chapters.
Also observe the instructions in section 2.8 and
section B.1.3 regarding Fast Startup".
1
2
Fig. 2/10: FastStartup" settings adaptation of the I/O cycle time (Update time)
236
2. Commissioning
10. Make sure that the following values are set for IO Cycle":
Update time 2:
Mode:
Update time:
Fixed
update
time
1,000 ms
3
3,000 ms
237
2. Commissioning
1
2
3
238
2. Commissioning
2.6.5
Assigning or changing
IPaddress
239
2. Commissioning
240
2. Commissioning
241
2. Commissioning
2.6.6
242
2. Commissioning
2.6.7
Determine port addresses Addresses of the input and output ports TP1 and TP2 can be
determined through the configuration table of the HW
Config window, for example.
243
2. Commissioning
2.7
2.7.1
or
244
\PROFINETIO\Weitere Feldgerte\Ventile\Festo
CPXTerminal
2. Commissioning
2
Fig. 2/17: CPX terminal configuration with Siemens STEP 7 HW Config
4. Click on the symbol of the CPX terminal to be configured
in the PROFINET Hardware Configuration (HW Config, 1
in Fig. 2/17).
The configuration table ( 2 in Fig. 2/17) is displayed
(below the schematic representation of the PROFINET IO
system). If necessary, increase the size of this area of the
HW Config window.
Festo P.BECPXPN IOEN en 1008b
245
2. Commissioning
Note
Open the same station symbol as with the station selection
in section 2.6.2.
Select and insert bus node 6. Pull the required catalogue elements, i.e. first the bus
node and then the modules of your CPX terminal
corresponding to the physical" sequence (as mounted,
from left to right) into the configuration table.
Note
Various catalogue elements are available for linking the
bus node: Observe the following sections.
Choose the required bus node catalogue element based
on the following Tab. 2/4 dependent on:
246
2. Commissioning
1
2
3
Operating mode
Diagnostics mode
[mode identification]
(station symbol)
FB33,
FB34
FB35
CPXFO
Without
diagnostics 1
1)
2)
CPX 1)
No
CPX 1)
CPXFO
CPX FSU 2)
CPXFO FSU 2)
No
Status bits
[Status] 2
Remote I/O
No
CPX 1)
CPXFO
CPX FSU 2)
CPXFO FSU 2)
n/a
n/a
CPX RC
CPXRCFO
Tab. 2/4:
247
2. Commissioning
248
Inserting modules
First pull the bus node onto the first line of the
configuration table (Slot" 1, 2 in Tab. 2/4, also
designated as function card position 1 or card slot 1).
2. Commissioning
2.7.2
2.7.3
249
2. Commissioning
250
Section 3.1,
Section 3.5,
2. Commissioning
2.8
Parametrisation
You can individually set the behaviour of the CPX terminal
through parametrisation. We distinguish between the
following parametrisation variants:
251
2. Commissioning
1
Fig. 2/19: System start in the operating mode FSU System
Start with Saved Parameters" (Saved" or Stored
Parameters")
252
2. Commissioning
2.8.1
Note
The start parameter set is loaded again (according to the
rules described above) after every interruption of the
network connection or of the power supply.
An exchange of individual CPX modules is therefore possible
without the need for new manual parametrisation.
The CPX bus node distributes the saved (in the bus node)
start parameter set to the modules.
253
2. Commissioning
2.8.2
254
2. Commissioning
Note
System parameters monitoring KZS/KSA/KZV, UOUT/VAL
The shortcircuit/overload and undervoltage diagnostics
messages for the complete CPX terminal can be
suppressed using the monitoring system parameter
(function no. 4401).
The settings made separately for each module with the
CPX module parameter monitoring are not affected by the
setting of the system parameter monitoring.
Additional information on parametrisation can be found
inthe CPX system description (P.BECPXSYS...) in
Appendix B.
255
2. Commissioning
2. Commissioning
Note
Module parameters can refer to:
Properties of the complete module
Properties of an individual channel of a module
257
2. Commissioning
Active" or remanent":
The diagnostic messages remain saved when the
operating voltage is switched off or after a power failure.
Memory procedure
(Trace parameters" > Run/Stop 1" or
Diag.Buffer Mode"):
258
2. Commissioning
259
2. Commissioning
2.8.3
System parameters
Module parameters
2.8.4
Note
The last parametrisation set or received is always valid
until the restart of the bus node or CPX terminal.
After a restart, settings chosen through MMI or FMT must
be recreated, if necessary. See also section 2.8.1 (Start
parametrisation) and the instructions on system start in
the operating mode FSU (Fig. 2/19). Instructions on
parametrisation after replacement of a bus node can be
found in section 1.5.
260
2. Commissioning
2.8.5
Devicespecific parameters
Description/setting possibilities
Monitoring SCS
Monitoring SCS
Monitoring Uout (VOUT)
Monitoring UVen (VVAL)
Monitoring SCS
Fail safe
Force mode
System start with external
parameters or default parameters
or with saved parameters
(Saved Parameters")
Note
The parameters of the diagnostic memory can only be set via
the CPXMMI or CPXFMT.
Tab. 2/5:
261
2. Commissioning
Note
Take into account the set bus node parameters in your
user programs also, in particular the analogue process
value representation" (byte sequence).
Note
Observe that the parameter Filter diagnostic message
UOUT/UVAL" is only available from Revision 14 (Rev 14")
ofthe PROFINET bus node.
If you use a bus node with an earlier revision, although the
parameters are displayed in Siemens STEP 7, they have no
effect.
262
2. Commissioning
2.8.6
1 Input for
1st sensor
(with default
parametrisation)
2 Parametrised
input for
2nd sensor
(see text)
1st sensor
2nd sensor
Fig. 2/22: Application example for parametrisation of input debouncing time and signal
extension time on the 2nd sensor
In the above application, packets are transported on a
fastmoving conveyor belt.
The input for the 2nd sensor is parametrised as follows for
improvement of the signal recording and processing:
263
2. Commissioning
2.9
Note
To use the I&M function, at least revision status 14
(Rev 14") is required (see name plate of the bus node).
Ifa bus node with an earlier version is used, the following
error message is displayed.
Fig. 2/23: I&M error message for bus nodes with revision
status (CPX revisions code) earlier than Rev 14"
264
2. Commissioning
Note
Remove the check under Include" if correct data are
already in the ONLINE" field; otherwise, these data will
be overwritten!
4. Confirm the entries with OK.
1 Deactivate checks, if applicable, so that correctly filledin ONLINE fields are not
overwritten.
Fig. 2/24: Selection of the I&M identification data for transfer to the bus node
265
2. Commissioning
Note
The detailed and possibly updated I&M specifications for
the hardware revision and for the firmware and software
status of the bus node might not be identical to the
higherlevel CPX revision code (Rev xy") located on the
name plate.
3. You will find further information, such as manufacturers
specifications, in the Identification" tab.
266
2. Commissioning
DIL 1.1: ON
267
2. Commissioning
Note
Observe the general commissioning instructions in the
CPX system description and in the manual of your
controller.
Caution
The CPX terminal with bus node for PROFINET also starts
with incomplete configuration.
Check the configuration and address assignment of the
268
2. Commissioning
NF
Operating
status
PS
PL
TP1
SF
TP2
1)
Normal,
no error
Tab. 2/6:
269
2. Commissioning
270
Diagnosis
Chapter 3
31
3. Diagnosis
Contents
3.
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
3.1
3.2
33
35
37
38
311
312
313
313
316
318
3.3
3.4
3.5
32
3. Diagnosis
3.1
Diagnostic
function
Brief description
Advantages
Detailed
description
LED display
Fast onthespot"
recognition of faults
Section 3.2
Status bits
Section 3.3
I/O diagnostics
interface
Busindependent diagnostic
interface at I/O level which
enables access to the internal
data of the CPX terminal
(16 inputs and 16 outputs)
CPX System
Manual, section
Diagnostics and
fault clearance
(P.BECPXSYS...),
Instructions in
section 3.4
(P.BECPXPNIO...)
Tab. 3/1:
33
3. Diagnosis
Diagnostic
function
Brief description
Advantages
Detailed
description
Diagnostics via
CPXMMI
Description for
the handheld unit
(P.BECPXMMI...)
Diagnostics via
CPXFMT
Graphic representation
ofthe CPX terminal,
additional functions,
e.g.status display,
parametrisation
Online
documentation for
the CPXFMT
Diagnostics via
PROFINET
Section 3.5
Tab. 3/2:
Note
Note that the diagnostic information shown can depend on
the settings (see section 1.4.2) as well as on the
parametrisation (see section 2.8) of the CPX terminal.
34
3. Diagnosis
3.2
1 CPXspecific LEDs
NF
PS
TP1
SF
TP2
PM
NF
PS
2 PROFINET
specific LEDs
NF: Network Failure
TP1: Link/Traffic 1
PM
TP1
SF
TP2
TP2: Link/Traffic 2
35
3. Diagnosis
flashes;
dark;
NF
Operating
status
PS
PM
TP1
SF
TP2
1)
Normal,
no error
Tab. 3/3:
36
3. Diagnosis
3.2.1
Procedure
Installation
Error handling
ON
No error
(if the green PS LED
lights up)
Network connection
not OK possible causes:
Only before initial
commissioning:
Configuration defective,
e.g. MACID not
configured
Device name or device
number not correct
IO controller defective
Network connection
interrupted, short
circuited or disturbed
Check:
OFF
LED is off
ON
OFF
LED flashes
Configuration
Device name
Device number
IO controller
Network connection
Procedure
Installation
Error handling
ON
No physical network
connection
Network connection OK
Flickering: Data
transmission is running
Flashing, both LEDs at
the same rate:
Module location
OFF
LED is off
ON
OFF
LED lights up
ON
OFF
LED flickers or
flashes 1)
1)
ON
OFF
Rapid flickering seems to be lighting; the light intensity depends on the data traffic
Tab. 3/4:
37
3. Diagnosis
3.2.2
Procedure
ON
OFF
LED lights up
ON
OFF
LED flashes
ON
OFF
LED is off
Installation
Error handling
Procedure
Installation
Error handling
ON
None
1. Eliminate undervoltage
2. Dependent on the parametrisation:
the load voltage supply will be
switched on again automatically
after the undervoltage has been
eliminated (default)
Power off/on necessary
OFF
LED lights up
ON
OFF
LED flashes
Tab. 3/5:
38
3. Diagnosis
SF system failure
Procedure
Status 1)
Meaning/error handling
ON
No error
OFF
Information or
minor error
(error class 1)
ON
LED (red)
OFF
LED is off
ON
LED flashes
once
OFF
LED flashes
twice
ON
OFF
LED flashes
three times
1
Serious error
(error class 3)
The system error LED flashes depending on the class of error which has occurred:
Error class 1 (minor error):
1x flash, pause
Error class 2 (error):
2x flash, pause
Error class 3 (serious error): 3x flash, pause
Tab. 3/6:
39
3. Diagnosis
Procedure
Installation
Meaning/error handling
ON
None
Forcing active 1)
OFF
LED is off
ON
OFF
LED lights up
ON
OFF
LED flashes
1
The display of the Force function (LED flashes) has priority over the display of the setting for the
system start (LED lights).
Tab. 3/7:
310
3. Diagnosis
3.3
Diagnostic information
with 1signal
Description
Error in valve
Error at output
Error at input
Undervoltage
Short circuit/overload
Wire break
Other error
Tab. 3/8:
Type of error
311
3. Diagnosis
3.4
312
3. Diagnosis
3.5
3.5.1
Error characteristics
The behaviour of the CPX terminal for the following errors is
dependent on the configured behaviour of the controller
(ofthe Master), i.e. of the PLC or IPC and the parametrised
failsafe setting:
telegram failure
network interruption.
313
3. Diagnosis
Warning
Ensure that valves and outputs are put into a safe state
if the faults named occur.
An incorrect status of the valves and outputs can lead to
dangerous situations!
Note
Please note the following if the outputs are reset after
PLCstop, network interruption or fault:
Singlesolenoid valves move to the basic position.
Doublesolenoid valves remain in the current position.
Midposition valves move to the mid position (depending
on the valve type: pressurised, exhausted or blocked).
314
3. Diagnosis
Fault types
The following table shows a list of all error types which
provided further diagnostics information. The sections 3.5.2
and 3.5.3 describe the access to these error types (based on
Siemens STEP 7).
Value
Reserved
1016
Short circuit
1017
Undervoltage
1018
Reserved
Overvoltage
1019
Reserved
Overload
1020
Overtemperature
1021
Cable break
1022
1023
1024
Parametrisation error
(lower limit value)
Reserved
1025
Parametrisation error
(upper limit value)
10
Reserved
1026
11
Reserved
1027
CP module failure
12
Reserved
1028
Defective CP configuration
13
Reserved
1029
14
Reserved
1030
15
Reserved
1031
Channel failed
Tab. 3/9:
315
3. Diagnosis
3.5.2
316
3. Diagnosis
317
3. Diagnosis
3.5.3
Control
system
Module
Meaning
Detail information
STEP 7
Siemens
OB 82
OB 86
SFB 54
RALRM
Siemens
Reference manual
System and standard
functions for S7300/400"
/
PROFIBUS/PROFINET
Guidelines with respect to
G id li
ih
Function Blocks
Tab. 3/10:
318
3. Diagnosis
AWL
Explanation
Call up of SFB 54
Operating mode check of the IO device with address in F_ID
Logical address of the PNIO bus node
Max. length in bytes
New alarm received
Error code of the SFB
Starting address of the module with alarm
Length of alarm information
Target range OB start information (Task information)
Target range header/additional information
(alarm information)
319
3. Diagnosis
320
Technical appendix
Appendix A
A1
A. Technical appendix
Contents
A.
Technical appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A1
A.1
A.2
A.3
A.4
A3
A4
A5
A2
A6
A. Technical appendix
A.1
IP65/IP67
215
164
typ. 120 mA
(internal electronics)
Galvanic isolation
PROFINET interfaces for VEL/SEN
10 ms
A3
A. Technical appendix
A.2
IP65/IP67
216
165
typ. 120 mA
(internal electronics)
Galvanic isolation
PROFINET interfaces for VEL/SEN
10 ms
A4
A. Technical appendix
A.3
IP65/IP67
217
166
typ. 150 mA
(internal electronics)
Galvanic isolation
PROFINET interfaces for VEL/SEN
10 ms
A5
A. Technical appendix
A.4
Networkspecific characteristics
Fieldbus protocol
Specification
Transmission technology
Baud rate
100 Mbit/s
Wavelength
(only CPXMFB35)
650 nm
(suitable for POF fibreoptic cable)
Interfaces
(detailed information in section 1.6)
CPXFB33
CPXMFB34
CPXMFB35
Crossover recognition
(only CPXFB33 + CPXMFB34)
AutoMDI
A6
Glossary
Appendix B
B1
B. Glossary
Contents
B.
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B1
B.1
B3
B3
B4
B5
B2
B. Glossary
B.1
Diagnostics
Protocol implementation
PROFINET RT
The PROFINET RealTime Protocol (RT) is used here.
(in both operating modes)
An FEC,possibly integrated in the CPX terminal, works as a
passive module, i.e. without controller. In this case, the FEC
can be used for connection to other networks, for example:
The FEC takes over the forwarding of incoming and outgoing
data and thus behaves like an I/O module.
B3
B. Glossary
B4
B. Glossary
B5
B. Glossary
Restrictions
B6
B. Glossary
Activation/change
Note
Activation of the additional function Fast Startup" (FSU)
Observe that the change to Fast Startup" in the control
software must be made at two configuration levels:
Basic hardware configuration
CPXterminal properties } section 2.6.4,
Set up Prioritized Startup (FSU)"
CPXterminal configuration
Allocate configuration table } section 2.7.1,
Open station symbol" and Select bus node"
with additional function FSU
Additional information on the FSU function can be found in
the Siemens PROFINET system description, section
Prioritized Startup".
B7
B. Glossary
B8
Index
Appendix C
C1
C. Index
Contents
C.
C2
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C1
C. Index
A
Abbreviations, productspecific . . . . . . . . . . . . . . . . . . . . XIII
Additional power supply . . . . . . . . . . . . . . . . . . . . . . . . . 128
Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24, 216
Address assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Address space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Calculate address allocation . . . . . . . . . . . . . . . . . . . . 215
C
Cables, Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Commissioning
Address assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24, 216
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Parametrisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Pneumatics (valves) . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
with Siemens Master . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Connecting
CPXFB33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPXMFB34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPXMFB35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
123
124
125
117
127
C3
C. Index
D
Device master file (GSDML) . . . . . . . . . . . . . . . . . . . 221, B5
DIL switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
E
Electric modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Electrical connection and display elements . . . . . . . . . . . 14
F
FEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 267, B3
Festo Maintenance Tool (CPXFMT) . . . . . . . . . . . . . . . . . . 25
FSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120, 121
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Crossover detection (AutoMDI) . . . . . . . . . . . . . . . . . 120
Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XIV, B5
Module support . . . . . . . . . . . . . . . . . . . . . . . . . . 29, 213
Operating mode . . . . . . . . . . . . . . . . . . 19, 246, 247, B5
Parametrisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
PROFINETStack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Selecting bus node . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
Setting up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Station selection . . . . . . . . . . . . . . . . . . . . . . . . . 231, 232
System start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
WLAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
G
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
H
Handheld (CPXMMI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
C4
C. Index
I
I/O diagnostics interface . . . . . . . . . . . . . . . . . . . . . . . . . 312
Important user instructions . . . . . . . . . . . . . . . . . . . . . . . . . XI
Inputs, Calculate address allocation . . . . . . . . . . . . . . . . 215
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
Interfaces, Pneumatics . . . . . . . . . . . . . . . . . . . . . . . . . . 210
IP65/IP67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
ISO pneumatics (VTSA) . . . . . . . . . . . . . . . . . . . . . . . . . . 210
L
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269, 35
M
Memory card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114, 115
Midi/Maxi pneumatics . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
Module identifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 26
Module parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Modules, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
N
Network
Connection technology . . . . . . . . . . . . . . . . . . . . . . . . 119
Network cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Network connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
NFLED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Notes on the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX
C5
C. Index
O
Operating mode . . . . . . . . . . . . . . . . . . . . . . . . 19, 246, 267
Operating voltage, power supply . . . . . . . . . . . . . . . . . . . 23
Outputs, Calculate address allocation . . . . . . . . . . . . . . 215
P
Parametrisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Application example . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Diagnostic memory . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
Module parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Start parametrisation . . . . . . . . . . . . . . . . . . . . . . . . . . 253
System parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
through software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
with the handheld unit . . . . . . . . . . . . . . . . . . . . . . . . . 260
Pictograms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XII
Pin allocation
Network interface CPXFB33 . . . . . . . . . . . . . . . . . . . . 123
Network interface CPXMFB34 . . . . . . . . . . . . . . . . . . 124
Network interface CPXMFB35 . . . . . . . . . . . . . . . . . . 125
Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119, 123, 124, 125
Pneumatic interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Protection class IP65/IP67 . . . . . . . . . . . . . . . . . . . . . . . 126
R
Remote controller . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 267
C6
C. Index
S
Selecting bus node . . . . . . . . . . . . . . . . . . . 112, 246, 247
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
CPX revision code . . . . . . . . . . . . . . . . . . . . . . . . 112, 223
Diagnostics mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
DIL switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Fast Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112, 247
HW Config . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112, 246
Operating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Station symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII
Setting
Diagnostics mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
DIL switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Operating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Siemens Master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Start parametrisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
Status bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
STEP 7
Automation project . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Hardware configurator (HW Config) . . . . 225, 231, 246
Online diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
Station selection . . . . . . . . . . . . . . . . . . . . . . . . . 231, 232
Station symbol . . . . . . . . . . . . . . . . . . . . . . . . . . 232, 246
Strain relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Switch cover, Removing and mounting . . . . . . . . . . . . . . . 17
Symbol files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
System supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
C7
C. Index
T
Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII
Technical data
CPXFB33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A3
CPXMFB34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A4
CPXMFB35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A5
Text markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XII
TP LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
V
Valve supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
VTSA pneumatics (ISO) . . . . . . . . . . . . . . . . . . . . . . . . . . 210
C8