Lampiran Adsa

Universitas Riau
Laporan Kerja Praktek Nikai Hermawan Amrullah / 1007135422

LAMPIRAN A
PROCESS FLOW DIAGRAM

A-1
Universitas Riau


100
110
102 301 200 300 410 701
702
211
212
140 220
170 - CALCINER
FUEL GAS /
FLARES
LPG
PERTAMAX
PREMIUM
KEROSENE
AVTUR
ADO
GREEN
COKE
CALCINED
COKE
MINAS & DURI
CRUDES
IMPORTED RESIDUE
FROM SPK
TOPPING
UNIT
NRU PL-I NHDT
CCR
PL-II
AMINE
LPG
REC
HVU
HCU
H2
PLANT
DCU DHDT
S
R
N
A
P
H
T
A
KERO
LGO
HGO
L
O
N
G
R
E
S
I D
U
ELVGO
HVGO
SHORT RESIDUE
H. NAPHTA
L. NAPHTA
H. NAPHTA
PLATFORMATE
L. NAPHTA
H
. N
A
P
H
T
A
GREEN COKE
H. NAPHTA
L. KERO
H. KERO
SHORT RESIDUE
MOGAS COMPONENTS
CRACKED
DISTILLATE
HCGO
CRACKED
NAPHTA
L. KERO
H. KERO
GAS
GASOIL
NAPHTA
A
M
I N
E
F
E
E
D
G
A
S
K
E
R
O
C
O
M
P
O
N
E
N
T
S
D
I E
S
E
L
C
O
M
P
O
N
E
N
T
S
LPG
H2
TO HCU
GAS
GAS
REFINERY BLOCK DIAGRAM
PERTAMINA UP II DUMAI
rs/pe-enj.bang
LPG
High purity H2
GAS
GAS

Gambar A-1. Diagram Alir Kilang PT. Pertamina (Persero) RU II Dumai

A-2
Universitas Riau

TOPPING UNIT-UNIT 100
rs/pe-enj.bang
CRUDE OILS
H-1
HEATERS
STEAM
REBOILER
NAPHTHA
KEROSENE
LIGHT GAS OIL
HEAVY GAS OIL
LONG RESIDUE
FG.KO.DRUM
C-1 ABC
KO.DRUMS
FLARE
E-1 A/B
E-3 A/B E-2 A/B E-11 A/B
E-5 E-12 A/B
E-6,13
E-4 A/B/C/D E-14 A-F
T-1
T-2A
T-2B
T-2C
D-1
D-2 D-3
D-5
FG & FLARE
E-8 A/B/C/D
FRACT.
ACCUMULATOR
E-7 A-F
E-9

Gambar A-2. Diagram Alir Crude Distillation Unit/Topping Unit (UNIT-100)

A-3
Universitas Riau

NAPHTHA RERUN UNIT
UNIT 102
rs/pe-enj.bang
H-1
E-1
E-7
E-6
E-5
E-4
E-3
E-2
D-1 D-2
T-2
T-1
RERUN
TOWER
REBOILER
ACCUMULATOR
STAB
ACCUMULATOR
FG
MPA TO CDU
MPA
FROM
CDU
HEAVY NAPHTHA
CHARGE
LIGHT NAPHTHA
RERUN
STABILIZER
FLARE

Gambar A-3. Diagram Alir Naphtha Rerun Unit (UNIT-102)

A-4
Universitas Riau

EXISTING PLATFORMING
UNIT-301
r.sutontros/pe-enj.bang
T-1 T-2
PLATFORMATE
HEAVY
NAPHTHA
HIDROBON
REACTOR HPS
HYDR.
STRIPPER
HYDR STRIPPER
RECEIVER
PLATF.
HEATERS
PLATF.
REACTORS
H2 Plant
FG
HPS STABILIZER
STAB. OH
RECEIVER
STAB.
REBOILER
E-9
E-4
E-3 ABC
E-2
E-1
E-8
E-7
E-6
E-5
R-1
R-2 R-3 R-4
D-1
D-2
D-5
D-6
H-3 H-4
H-1
H-2
H-6
C-1
PLATF.
COMP.
HIDROBON
HEATER
HYDROBON
STRIPPER
REBOILER
RERUN
STABILIZER
FLARE
FG
E-11

Gambar A-4. Diagram Alir Hydrobon Platforming Unit (UNIT-301)

A-5
Universitas Riau

CCR PLATFORMING-UNIT 300
rs/pe-enj.bang
R-3
R-1
R-2
PLATF.
REACTORS
REGENERATED CATALYST
from Regen.Section
CHARGE
Hydrogenated Naphtha from NHDT
Grav 63.6/.723 BR 82-204 C
P/N/A 68/28.3/3.7 %
S<0.5, N<0.5, Fe<0.5, Cl<0.5ppm
Pb<20ppb, As<1ppb
Combined O2<2ppb
(Tot O2+H2O<5ppm H2O in Rec.Gas)
V-6 H-2
PLATF.HEATERS
CONVECTION SECTIONS
HPS
LP Steam
HBW
V-10
V-7
V-8
V-9
E-6,7
V-12
PLATFORMATE PRODUCT
Grav 47.2/.792 MW 95.5 K 11.14
RVP 4.6 psia S<0.5ppm
P/N/A 38.9/0.5/60.6
BR 52-168 C
C-1 C-2
A/B
To H2 Plants, DHDT, NHDT, Booster Gas to Cat.Regen Section
Composition :
H2 63.3 mole%
C1 4.4 mole%
C2 5.5 mole%
C3 3.5 mole%
V-5 V-4
C4 1.7 mole%
C5 0.6 mole%
C6 0.6 mole%
E-2,3 E-1
H-1 H-2 H-3
PLATF. HEATERS
DEBUT. OH
RECEIVER
DEBUTANIZER
DEBUT
REBOILER
LP. SEP. HP. SEP.
SPENT CATALYST
To Regen.Section
DEBUT. OH VAPOR
TO AMINE LPG
SPENT
CAUSTIC
C4 LIQUID TO AMINE LPG
E-4
E-5
VAPOR WASH TOWER

Gambar A-6. Diagram Alir Platforming II (UNIT-300)

A-6
Universitas Riau

CONTINOUS CATALYST REGENERATION
UNIT 310
rs/pe-enj.bang
Organic Chloride
Nitrogen
Vent
Hydrogen Rich Gas
from Booster
Compressor
Air
COALESCER
SURGE
HOPPER
Recycle
Gas
Nitrogen
Vent
PLATF.
REACTORS
Chlorination
Heater
LOCK
HOPPER
No.2
LOCK
HOPPER
No.1
No.1 No.2
REGEN COOLER
BLOWER
CM-2
REGEN BLOWER
OXYGEN
CONTROL
SELECTOR
REGEN HEATER
AIR HEATER
REGEN
TOWER
CHLOR.
BLOWER
CM-1
LIFT ENGAGERS
Nitrogen
DISENGAGING
HOPPER
DUST COLLECTOR
CM-3
LIFT GAS
BLOWER
H-3
H-1
CAT.
COLLECTOR
FLOW CONTROL
HOPPER
REGENERATED
CATALYST

Gambar A-7. Diagram Alir Continuous Catalyst Regeneration (UNIT-310)

A-7
Universitas Riau

HC UNIBON/UNIT 211-212
REACTOR SECTION
rs/pe-enj.bang
V-1 V-2 V-3
sws
Flare
C-2 C-2 C-2
FRESH
FEED
SURGE
DRUM
POWER
RECYCLE
TURBIN
P-3
E-1 E-2
E-4
E-3
V-8
C-1
V-27 V-28 V-29
V-9 V-10
H-1
E-1
V-25 V-24
To
Debut Column
at Fract.Section
V-26
Filter
HVGO & HCGO
From
Bott. Fractionator
RECYCLE FEED
SURGE DRUM
AMINE LPG AMINE LPG FLARE
BACKWASH
DRUM
REACTOR CHARGE
HEATER
FRESH FEED
REACTORS
RECYCLE
REACTOR
HP
SEPARATOR
RECYCLE
COMPRESSOR
1ST 2ND 3RD STAGE
SUCTION DRUMS
MP
FLASH DRUM
HP
FLASH DRUM
H2 Make Up
from Hydrogen Plants
Feed Properties
Grav 31 S 0.31%
Aromatics 0.06%
BR, HVGO 690 - 1080F (362-576)
HCGO 585 - 930 F (304-494)
CATALYST : DHC-8
CoMo&Tungsten on
Silica Alumina Base

Gambar A-8. Diagram Alir Hydrocracker Unibon- Unit Reactor Section (UNIT-211 dan UNIT-212)

A-8
Universitas Riau

HC UNIBON - FRACTINATION SECTION
UNIT 211 & 212
rs/pe-enj.bang
E-10 E-29 E-11
C
B
A
V-19 V-23 V-21 V-13
V-14 V-12 H-2 H-3
LP STEAM LP STEAM MP STEAM
FG Amine LPG
Amine LPG
LIGHT NAPHTHA
SWS SWS WASH
WATER
HEAVY NAPHTHA
LIGHT KEROSENE
HEAVY KEROSENE
RECYCLE FEED
To V-25
GAS OIL/DIESEL
Grav.834
Br 310-371F(153-186C)
S 5ppm wt
FP 121C An.Pt.210C
PP 7C
Amine LPG FROM LP FLASH DRUM
at Reactor Section
DEBUT
REBOILER DEBUTANIZER
DEBUT OH
RECEIVER
PRODUCT
FRACTIONATOR
DIESEL, H.KERO & L.KERO
STRIPPERS
PROD.FRACT.
RECEIVER
NAPHTHA
SPLITTER
NAPH.SPLIT
RECEIVER
L.NAPHTHA
SPLITTER
L. NAPHTHA
STRIP.RECEIVER
V-16 V-17 V-18
V-20 V-22
Grav.45.4/.80
MW 191 K 12.17 BR 177-310C
Arom.10%vol An.Pt.72C S 5ppm wt
FP 63C
Grav 58/.747 k 12.35 MW 139
Br 149-177F Sm.Pt. 27mm
Grav 59.5 BR 95-134C
Grav.82.2/.662
MW 79.3 K 12.61
RON Clear 75,+3cc/USG 93
Vap.Press 11.7 psia
Ar. 1.0 BR 40-75C
SWS
E-21 E-25
E-21,24
E-25,28

Gambar A-9. Diagram Alir Hydrocracker Unibon Unit -Fractionation Section (UNIT-211 dan UNIT-212)

A-9
Universitas Riau

HYDROGEN PLANT - REFORMING SECTION
UNIT 701 & 702
rs/pe-enj.bang
E-3
H-1
E-2
V-3
V-4 V-5 V-6A V-6B V-7
V-8 V-9
V-10
Steam
CC1
CC2 CC3
CC4
V-51
HBW
E-7
E-4
E-5
E-6
HBW
CHARGE
SAT.LPG
Steam Steam
Steam
Hydrogen
to User
B1
to V-15
CHARGE
REF.GAS
LTSC METHANATOR
MET.PROD
COND.SEP
Condensate
A1
from V-18
Steam
MP
Steam
Vent
FG
LPG
EVAPORATOR
KO
DRUM HEATERS REFORMER
INTERMITTENT
BLOWDOWN
STEAM
KO DRUM DESULFURIZERS HTSC
Hydrogen Prod.Required
H2 97% min
CH4 3% max
Carbon Oxides 30 ppm.vol.max
Basic Nitrogen Nil
Elemental Nitrogen Nil
Sulfur Nil
HYDROGEN PLANT PROCESS STEPS CHEMICAL TYPICAL
& CATAYST IN/OUT TEMP,C
PROCESS TYPICAL REACTION .
DESULFURIZATION RSH + H2 = RH + H2S ZnO, NiMo 400
. ZnO + H2S = ZnS + H2O .
STEAM REFORMING CH4 + H2O = CO + 2H2 + Heat Ni on Alumina 538/870
. CH4 + 2H2O = CO2 + 4 H2 + Heat .
. CnHm + nH2O = nCO + (2n+m)/2 H2 .
HTSC CO + H2O = CO2 + H2 + Heat Fe-Cr 360/420
LTSC CO + H2O = CO2 + H2 + Heat Copper 215/240
CO2 ABSORPTION K2CO3 + CO2 H2O = 2KHCO3 Benfield Sol. 125/70
METHANATION CO + 3H2 = CH4 + H2O + Heat Ni on Alumina 320/370
. CO + 4H2 = CH4 + 2H2O + Heat .
HP Steam
A2
to V-12
E-8

Gambar A-10. Diagram Alir Hydrogen Plant-Unit Reforming Section (UNIT 701 / dan UNIT-702)

A-10
Universitas Riau

HYDROGEN PLANT - CO2 REMOVAL SECTION
UNIT 701 & 702
rs/pe-enj.bang
F-1
V-18
V-17 V-16
V-15
V-13
E-11
V-12
V-11
LP Steam
From V-8
From V-10
To V-9
Semi Lean
Rich Benfield
Lean Benfield
LEAN
BENFIELD
SOL.
FLASH
DRUM
SWS
FILTER
SWS
SHIFT CONVERTER
PROC.COND.SEPARATOR
BENFIELD
REBOILER
BENFIELD
STRIPPER
BENFIELD STR.
OH. ACC
CO2
ABSORBER
HIDROGEN
WATER-WASH DRUM
BENFIELD SOLUTION :
K2CO3 27-30 %
DEA 3 - 4 %
KVO3 0.5 - 1.5 %
TYPICAL REACTIONS :
K2CO3 + CO2 + H2O = 2 KHCO3
K2CO3 + CO2 + H2S = KHCO3 +
KHS
H2 PLANT FEED STOCKS
1. Amine LPG Absorber Off Gas 86.3%wt
2. Plat. Net Off Gas 13.7 %wt.
BENF.
SOL.
CARB.
FILTER
CO2

Gambar A-11. Diagram Alir Hydrogen Plant-Unit CO
2
Removal Section (UNIT-701 dan UNIT-702)

A-11
Universitas Riau

HEAVY VACUUM UNIT
UNIT 110
rs/pe-enj.bang
Flare
J-51/52/53
Water Swt Unit
Refinery Water
To Slop Tank
To SWS
LP Steam Atm
Fuel Gas
Feed Water
Steam
Condensate
FEED SURGE
DRUM
1st & 2nd Stage
DESALTER
VACUUM
HEATERS
VACUUM
TOWER
CONDENSATE
RECEIVER KO DRUM
STEAM DISENGAGING
DRUM
LVGO
VACUUM BOTTOM
HVGO
Grav. 34.5/.8524 K 12.25
PP 80F FP 315F .
S 0.09 BR 650-720F .
Grav. 31.0/.8708 K 12.25 .
PP 80F FP 315F N2 600PPM
S 0.09 BR 650-720F .
Grav. 18.8/0.9415 Visc. Kin.210 F 87.2
S 0.17 K 12.22 N2 0.80 wt% .
Nitrogen
Flare
Tempered Water Supply
Tempered Water Return
CHARGE
84.5% LSRC .
15.5% PEDADA .
Grav. 26.6/.895 .
PP 110F MW 522 .
K 12.36 .
Visc Kin 135F 7.1cst .
BR oF 490-1115(73%) .
V-3
V-4
V-5A
V-5B
V-5B
H-1B
H-1A
V-1
V-2
V-11
V-6 V-9
V-10
E-6
E-5
E-4
E-3
E-7
E-9
E-51/52/53
E-2,3
TEMPERED WATER
EXPANSION DRUM
CONT & .
INTERMITTN
BLOWDOWN

Gambar A-12. Diagram Alir High Heavy Vacuum Unit ( UNIT-110)

A-12
Universitas Riau

DELAYED COKING UNIT
UNIT 140
rs/pe-enj.bang
CHARGE

V5 V2
V3
V4
V6
V1
ABCD
V16
V17 V18
V23
V19
V20
V21
V13
V14 V12
V7
V15
H1
ABCD
FEED
FROM
HVU
FRACTIONATOR
CRACK SLOP TO TANK
HCGO TO TANK, HCU 211/212
LCGO TO TANK, DHDT
NAPHTHA TO TANK,
NHDT
UNSATURATED
LPG
GAS TO FLARE,
FUEL GAS
SYSTEM
SWS
SWS
DEBUTHANIZER
ABSORBER
GAS TO FUEL
GAS SYSTEM
GAS TO FLARE
LIGHT & HEAVY
COKER OIL
STRIPPERS
COKING CHAMBERS
C1
CRACK
SLOP
EX T-4
GAS TO FLARE
SWS
SWS
E24
E19
HEATER
FEED SURGE DRUM
FRACT. OH
RECEIVER
COMP. SURGE DRUM FRACT. OH GAS COMP.
1st 2nd
INTERSTAGE
RECEIVER
DEBUT. OH
RECEIVER
LPG SPLITTER
LPG SPLITTER
OH RECEIVER
HCGO
QUENCH
COLD COND.
EX T-3
HP SEPARATOR
LCGO
CIRCULATION
BOC SEPARATOR
BOC KO DRUM
BLOWDOWN
CONDENSOR

Gambar A-13. Diagram Alir Delayed Coking Unit (UNIT140)

A-13
Universitas Riau

DISTILATE HYDROTREATING UNIT
UNIT-220
CHARGE

V-9

V-10
V-5
V-7
V-8
H-2 H-3
SWS
REACTOR
CHARGE
HEATER
FEED SURGE
DRUM
REACTOR
HP
SEPARATOR
REC
COMP
SUCT
DRUM
STRIPPER
STRIPPER
RECEIVER
AMINE LPG
E-1 ABCD
E-10

V-1
H-1

V-4
SWS

V-6

V-11
SWS
LIGHT
KEROSENE
V-2 V-3
E-4,5,6
E-3
E-2
WATER INJ
TANK
C-1AB
COLD
CODENSATE
MAKE UP GAS
FROM PLANT UNIT
NAPHTHA
HEAVY
KEROSENE
E-9 E-7,8
UNICOR
INJECTION
COMP
SUCT
DRUM
SPLITTER
SPLITTER
RECEIVER

Gambar A-14. Diagram Alir Distillate Hydrotreating Unit (UNIT-220)

A-14
Universitas Riau


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