Piping System Design Part - 1

PT.
FADILAH TEKNIKA ENERGI

Part 1
Design
Process
CLUE
DREAM
JOB OPPORTUNITY
COMPETITION
GLOBAL ECONOMIC
CRISIS

PT. FADILAH TEKNIKA ENERGI
Part 1
Design
Process
WHAT IS PIPING ENGINEERING DESIGN
DOING IN REAL INDUSTRIAL WORKS
OVERVIEW OF
PROCESS PLANT PIPING
SYSTEM DESIGN
Part 1
Design
Process
OVER ALL PROGRAM
PART 1: DESIGN PROCESS

PART 2: FABRICATION AND
ERECTION PROCESS

PART 3: QUALITY INSPECTION
Part 1
Design
Process
OBJECTIVES
PART 1:
A. PIPING COMPONENT
B. PROCESS PLANT
C. PIPING MATERIALS AND ITS
PROPERTIES
D. BASIC DESIGN
Part 1
Design
Process
OBJECTIVES
PART 2:
A. STORAGE AND HANDLING
B. FIT UP AND TOLERANCES
C. PIPE ALIGNMENT
D. JOINTS ASSEMBLY
E. INSTALLATION
F. MDR
Part 1
Design
Process
OBJECTIVES
PART 3:
A. DEFECT IDENTIFICATION
B. WELDING INSPECTION
C. TESTING
D. INSPECTION RECORDS/REPORT

Part 1
Design
Process
BACK GROUND
Q: WHAT IS THE DEFINITION OF
PIPING SYSTEM?
A: CONVEYS FLUID BETWEEN
LOCATIONS
Part 1
Design
Process
PIPING COMPONENTS
1. PIPE
2. FITTINGS
3. PIPE SUPPORTS
Part 1
Design
Process
PROCESS PLANT PIPING
1. Petroleum refineries
2. Power plants
3. Paper and Chemical plants
4. Semiconductor plants
5. Pharmaceutical plants
6. Textile plants
7. Cryogenic plants
Part 1
Design
Process
PIPE & FITTINGS MATERIALS
BASED ON RAW MATERIALS
1. STEEL PIPE
A. FERROUS MATERIAL PIPE
CARBON AND FERRITIC ALLOY STEEL

B. NON FERROUS MATERIAL PIPE
STAINLESS AND ALLOY STEEL
Part 1
Design
Process
2. NON STEEL PIPE
A. CONCRETE PIPE
B. FIBER GLASS PIPE
C. POLY VINIL CHLORIDE PIPE
D. POLYETHELENE PIPE
BASED ON RAW MATERIALS
Part 1
Design
Process
BASED ON MANUFACTURING PROCESS
1. STEEL PIPE
A. SEAMLESS PIPE
B. WELDED PIPE
ERW PIPE
EFW PIPE
C. CENTRIFUGAL CASTING PIPE
D. FORGING STEEL PIPE
Part 1
Design
Process
REFERENCE: ASME B3.3
Provides requirements for:
- Design
- Materials
- Fabrication
- Erection
- Inspection
- Testing
PIPING SYSTEM DESIGN
Part 1
Design
Process
DESIGN CONDITIONS
General
- Normal operating conditions
- Design conditions
Design pressure and temperature
- Identify connected equipment and associated
design conditions
- Consider contingent conditions
- Verify conditions with process engineer
Part 1
Design
Process
THREE BASIC DESIGN Parameters
- Kind of fluid to be convey
- Design service temperature
- Design service pressure
Part 1
Design
Process
STRENGTH
Yield and Tensile Strength
Creep Strength
Fatigue Strength
CORROSION RESISTANCE
Uniform corrosion
Pitting corrosion
Galvanic corrosion
Concentration cell corrosion
Graphitic corrosion
MATERIAL CONSIDERATION
Part 1
Design
Process
MATERIAL FRACTURE THOUGHNESS
Chemical composition
Heat treatment
Grain size
Part 1
Design
Process
FABRICABILITY
Ease of construction
Material must be weldable
Common shapes and forms include:
- Seamless pipe
- Plate welded pipe
- Wrought or forged elbows, tees, reducers,
crosses
- Forged flanges, couplings, valves
- Cast valves
Part 1
Design
Process
LAY OUT CONSIDERATION
Operational
Maintenance
Safety
PIPING SYSTEM DETAIL DESIGN
Part 1
Design
Process
STRESS CATEGORIZATION
Primary Stresses
- Direct
- Shear
- Bending
Secondary Stresses
- Act across pipe wall thickness
- Cause local yielding and minor distortions
- Not a source of direct failure
Part 1
Design
Process
LOADING CONDITIONS
Principal pipe load types
Sustained load
- Act on system all or most of time
- Consist pressure and total weigth load
Thermal expansion loads
- Caused by thermal displacements
- Result from restrained movement
Occasional load
- Act for short portion of operating time
- Seismic and/or dynamic loading
Part 1
Design
Process
PIPE SUPPORT AND RESTRAINTS
Supports
- Absorb system weight
- Reduce
- Longitudinal pipe stress
- Pipe sag and
- End point reaction load
Restraints
Control or direct thermal movement due to:
Thermal expansion
Imposed load

Part 1
Design
Process
SUPPORT AND RESTRAINT
SELECTION FACTORS
Weight load
Available clearance
Availability of structural steel
Direction of load and/or movement
Design temperature
Vertical thermal movement at
hanger/support
Part 1
Design
Process
PIPING FLEXIBILITY
Systems MUST accommodate thermal
movement
Inadequate flexibility will cause:
Leaky flanges
Fatigue failure
Excessive maintenance
Operation problem
Damaged equipments
Part 1
Design
Process
FLEXIBILITY ANALYSIS
Consider layout, support and restraint
Ensure thermal stresses and reaction load are
within allowable limits
Anticipate stress due to
Elevated design temperature
Increase pipe thermal stress and reaction loads
Reduce material strength
Pipe movements
Supports and restraints
Part 1
Design
Process
FLEXIBILITY ANALYSIS (Continued)
Evaluate loads imposed on equipments
Determines imposed load on piping system
and associated structures
Load compared to industry standards
Based on tables
Calculated
Part 1
Design
Process
USING COMPUTER ANALYSIS
Used to perform detailed piping stress
analysis
Can perform numerous analyses
Accurately completes unique and difficult
function
Time-history analyses
Seismic and wind motion
Support motion
Finite element analysis
Animation effect
Part 1
Design
Process
TERIMA KASIH
END OF PART 1
For detail question please forward to:
budi.santoso@ftenergi.com

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FADILAH TEKNIKA ENERGI

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