This document contains specifications for Nozzle N1/B, including its location, materials, dimensions, design pressures, and other parameters. Key information includes:
- Nozzle N1/B is an air inlet nozzle located on the top head of an unspecified vessel.
- The nozzle and flange materials are SA 312 TP 316L stainless steel and SA 182 F316L stainless steel respectively.
- Design pressures are 10.3 bar(g) internal and 1.044 bar(g) external. Dimensions include a 323.85 mm outside diameter and 12.7 mm thickness.
- Calculations are provided to check the required vs actual thicknesses of the nozzle, vessel, and attachments to ensure adequate
Descrição original:
Nozzle design calculation for ASME BPVC Section VIII Div 1 Pressure Vessels
This document contains specifications for Nozzle N1/B, including its location, materials, dimensions, design pressures, and other parameters. Key information includes:
- Nozzle N1/B is an air inlet nozzle located on the top head of an unspecified vessel.
- The nozzle and flange materials are SA 312 TP 316L stainless steel and SA 182 F316L stainless steel respectively.
- Design pressures are 10.3 bar(g) internal and 1.044 bar(g) external. Dimensions include a 323.85 mm outside diameter and 12.7 mm thickness.
- Calculations are provided to check the required vs actual thicknesses of the nozzle, vessel, and attachments to ensure adequate
This document contains specifications for Nozzle N1/B, including its location, materials, dimensions, design pressures, and other parameters. Key information includes:
- Nozzle N1/B is an air inlet nozzle located on the top head of an unspecified vessel.
- The nozzle and flange materials are SA 312 TP 316L stainless steel and SA 182 F316L stainless steel respectively.
- Design pressures are 10.3 bar(g) internal and 1.044 bar(g) external. Dimensions include a 323.85 mm outside diameter and 12.7 mm thickness.
- Calculations are provided to check the required vs actual thicknesses of the nozzle, vessel, and attachments to ensure adequate
Applicable rules (UG-37 or 1-9 or 1-10 or UG-39 or App 14) Nozzle location Top Head Material Spec. Nozzle size NPS Nozzle orienation (deg) Liquid Static Head H s (mm) P s bar(g) Hill side opening Size of finished opening (UG-36(a)) d (mm) Corrosion Allowance (nozzle) CA n (mm) Corrosion Allowance (shell) CA (mm) Shell course inside diameter D (mm) Joint Efficiencies (UG-36(a)) E (UG-36(a)) E 1 Flange size NPS Flange material spec. Flange rated MDMT (UCS-66(b)(1)(b)) 0 C ASME B16.5 Flange rating MAWP bar(g) ASME B16.5 Flange rating MAP bar(g) ASME B16.5 Flange hydrotest bar(g) Static head on flange H s (mm) P s bar(g) Bolt material Nozzle neck thickness: Design Pressure Internal P bar(g) Design Pressure External P ext bar(g) Nozzle outside diameter d 0 (mm) Nozzle thickness (assumed) (mm) Nozzle inside diamter d n (mm) Nozzle inside radius R n (mm) Vessel inside diameter D (mm) Nozzle allowable stress S n Mpa Vessel allowable stress S Mpa Nozzle thickness (UG-27( c )(1) t a (mm) Vessel thickness (UG-37(a)( c ) t b1 (mm) Vessel thickness t b2 (mm) Nozzle thickness t b3 (mm) Nozzle thickness t b (mm) Nozzle neck thickness t UG-45 (mm) Nozzle neck thickness t UG-45 (mm) Standard pipe wall thickness t st (mm) Required Nozzle thickness (UG-27( c )(1) t rn (mm) Required thickness of shell (UG-37(a)( c ) t r (mm) Nozzle nominal wall thickess t n (mm) Nozzle UCS-66 governing thickness (mm) Nozzle rated MDMT 0 C Nozzle reinforcement check: Pad material Pad diameter D p (mm) Pad is split Pad UCS-66 governing thickness (mm) Pad rated MDMT 0 C (pad impact test exemption temperature from Fig. UCS-66M Curve D) Specified vessel thickness t (mm) Thickness of re-pad t e (mm) Nominal thick. Of int. proj. t i (mm) Required thickness of smls nozzle wall t rn (mm) Internal design pressure P bar(g) Internal radius of nozzle R n (mm) Internal radius of shell course R (mm) Spherical radius factor K 1 Nozzle projection from inside vessel wall h (mm) Length of projection L (mm) Diameter of finished opening d (mm) =dn Parallel limits of reinf. UG-40 L R (mm) Outer Normal limits of reinf. UG-40 L H (mm) Allowable Stress in tension S (MPa) Allowable Stress in nozzle S n (MPa) Allowable Stress in vessel S v (MPa) Allowable Stress in pad S p (MPa) Correction Factor Fig UG-37 F Strenght reduction factor(s) f r f r1 f r2 f r3 f r4 Total load carried by attach. Weld W Area of reinf. Required (UG-37) A mm 2 (UG-37) mm 2 (UG-39) mm 2 Area available in shell A 1a mm 2 A 1b mm 2 A 1 mm 2 Area available in outward nozzle A 2a mm 2 A 2b mm 2 A 2 mm 2 Area available in inward nozzle A 3a mm 2 A 3b mm 2 A 3b mm 2 A 3 mm 2 Outward nozzle weld leg L 41 mm Re-in element weld leg L 42 mm Inward nozzle weld leg L 43 mm Area available in outward nozzle welds A 41 mm 2 A 41 mm 2 Area available in reinf. element welds A 42 mm 2 Area available in inward nozzle welds A 43 mm 2 Area available in welds A 4 mm 2 Area available in reinf element A 5 mm 2 Total Available Area A av mm 2 Is A av >= A Yes Allowable Stresses in weld joints (UG-45 and UW-15( c )) Groove weld in tension S g MPa Nozzle wall in shear S ns MPa Inner fillet weld in shear S i MPa Outer fillet weld in shear S o MPa Upper groove weld in tension S g MPa Fillet weld size check (UW-16( c )(2)) Outer fillet weld t min (mm) t c (req) (mm) leg (mm) t c (actual) (mm) Outer element weld t min (mm) t w (req) (mm) leg (mm) t w (actual) (mm) Inner fillet weld t min (mm) t w (req) (mm) leg (mm) t w (actual) (mm) Strength of weld joints Groove weld in tension N Nozzle wall in shear N Inner fillet weld in shear N Outer fillet weld in shear N Upper groove weld in tension N Loading on welds (UG-41(b)(1)) W W 1-1 W 2-2 W 3-3 (UG-37 or 1-9 or 1-10 or UG-39 or App 14) SA 312 TP 316L (Smls pipe) 12 Sch 80S DN 300 0 850 0.082 0.008 Mpa No 0.5 0.5 1 1 (=0.85 if nozzle passes thru weld cat A, C, D) 12 Class 150 Type WNRF SA 182 F316L -48 11.16 @ 203 0 C 15.9 @ 21.11 0 C 24 @ 21.11 0 C 0 0 SA 193 B8 10.3 1.044 Mpa 1.03 0.104 Mpa 323.85 12.7 (based on Sch 80S) 298.45 149.225 631 134 109 2.0 =(P*R n /(S n *E - 0.6*P)+ CA)/0.875 3.6 =(P+P s )*R/(S*E -0.6*P) + CA 9 =External pressure thickness + CA 8.84 =Table UG-45 + CA 8.84 = min (t b3 , max(t b1 , t b2 ) 2.0 =t a (for inspection and access opening) 8.8 =max (t a, t b ) (for all other nozzles) 12.7 1.5 =P*R n /(S n *E - 0.6*P) (without C.A.) 3.1 =(P+P s )*R/(S*E -0.6*P) (without C.A.) (seamless shell, E=1; check also if UG-37 is applicable) 10.61 (for other than pipe, thickness without forming allowance) -105 (UCS-66(b)(3)) [coincident ratio: ] SA 240 TP316L 700 No -48 (UCS-66(b)(2)) [coincident ratio: ] 9 9 0 1.5 10.3 149.225 315.5 0 (no credit for projection outside limit of re-inf) 136.7 (thickened portion of integral re-inf of nozzle neck beyond vessel outside surface) 298.45 298.45 =max(d, R n +(t n -CA n ) + (t-CA) 21.25 =min(2.5*(t-CA), 2.5*(t n -CA n ) + t e ) 109 134 109 109 1 1.23 =S n /S v 1.00 =min(1, S n /S v ) 1.00 =min(1, S n /S v ) 1 =min(f r2 , S p /S v ) 1 =min(1, S p /S v ) 914.02 = dt r F+2t n t r F(1-f r1 ) (internal pressure) = 0.5*dt r F+2t n t r F(1-f r1 ) (external pressure) = 0.5*dtF+2tt r F(1-f r1 ) (flat head) 1772.03 =d*(E 1 *t-F*t r )-2*t n *(E 1 *t-F*t r )*(1-f r1 ) 232.90 =2*(t+t n )*(E 1 *t-F*t r )-2*t n *(E 1 *t-F*t r )*(1-f r1 ) 1772.03 =max(A 1a , A 1b ) 411.69 =5*(t n -t rn )*f r2 *t =5*(t n -t rn )*t n *f r2 (without re-inf. Pad) 4369.02 =2*(t n -t rn )*(2.5*t n *t e )*f r2 (with re-inf. Pad) 411.69 =min(A 2a , A 2b ) 0 =5*(t * t i )*f r2 0 =5*(t i* t i )*f r2 0 =2*(h * t i )*f r2 0 =min(A 3a , A 3b , A 3b ) 9 9 0 =(leg) 2 *f r2 (without re-inf. Pad) 81 =(leg) 2 *f r3 (with re-inf. Pad) 81 =(leg) 2 *f r4 0 =(leg) 2 *f r2 162 =(A 41 + A 42 + A 43 ) 3422.925 =(D p -d-2*t n )*t e *f r4 5768.64 =(A 1 + A 2 + A 3 +A 4 +A 5 ) i.e. Reinforcement is adequate. 80.66 = 0.74 * S v 93.8 = 0.70 * S n 53.41 = 0.49 * S v 65.66 = 0.49 * S n 99.16 = 0.74 * S v 12.70 = min (19, t n , t e ) 6 = min (6, 0.7*t min ) 0 = actual leg size 0 = 0.7*leg 9.00 = min (19, t
, t e ) 6 = 0.5*t min 9 = actual leg size 6.3 = 0.7*leg 19.00 = min (19, t n , t e ) 6 = 0.5*t min 0 = actual leg size 0 = 0.7*leg = (/2)*Nozzle OD*t w * S g = (/2)*Mean Nozzle OD*t n * S ns = (/2)*Nozzle OD*leg* S i = (/2)*Pad OD*leg* S o = (/2)*Nozzle OD*t w * S g =[A-A 1 +2*t n *f r1 *(E 1 *t-F*t r )]*S v =(A 2 + A 5 + A 41 +A 42 )*S v =(A 2 + A 3 + A 41 +A 43 +2*t n *t*f r1 )*S v =(A 2 + A 3 + A 5 +A 41 +A 42 +A 43 +2*t n *t*f r1 )*S v