Line Balancing

Tabel 4.
1 Data pengukuran waktu tiap elemen operasi

Eleme
n
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Waktu pengamatan ( detik )
Komponen
Stasiun 1
Pemasangan dinamo
kebody atas
Pemasangan baut
dinamo kebody atas
Pemasangan tutup
dinamo kebody atas
Stasiun 2
Pemasangan balingbaling kipas ke dinamo
pemasangan tutup
baling-baling ke body
atas
Stasiun 3
Pemasangan body atas
ke body bawah dan
pemasangan baut
Pemasangan mur pada
leher kipas
Stasiun 4
Pemasangan saklar ke
body bawah
3.00
5.20
4.40
8.00
3.40
3.50
4.10
3.60
45.20 26.20 20.30 18.10 20.40 25.10 25.60 25.40

10.00
8.20
7.10
8.20
8.10
8.40
8.30
8.70
6.00
2.00
7.00
5.00
5.00
4.00
3.00
4.00
8.00
10.00
6.00
4.00
7.00
5.00
7.00
6.00
4.60
4.30
4.80
4.40
4.20
4.10
4.60
4.20
14.60 12.70 14.80 20.40 18.80 12.40 12.60 13.00
9.00
4.00
2.00
2.00
3.00
5.00
4.00
3.00
Pemasangan baut
11.00 13.00 12.00 18.00 22.00 17.00 16.00 15.00
saklar pada body bawah
Pemasangan alas kipas
kebody bawah
Stasiun 5
Pemasangan karet
kebaut alas
Pemasangan karet dan
baut alas ke body
bawah
10.38 11.39 11.34 12.59 10.96 11.12 10.20 10.29
Pengecekan kipas
5.20
Stasiun 6
Pemasangan kawat
pada kabel kipas
Memasukkan kipas
angin pada plastik
pembungkus
Memasukkan kipas
angin yang telah
dibungkus kedalam
kardus
5.00
3.00
6.00
5.00
7.00
5.00
4.00
6.00
67.00 50.97 52.34 44.81 54.15 51.20 52.10 54.13

5.90
5.38
4.36
5.02
4.02
5.01
4.59
21.00 19.72 18.53 20.81 16.45 16.20 17.01 18.01

16.69 16.39 17.74 13.69 17.39 17.39 14.59 16.70
6.55
8.31
8.95
6.92
4.92
5.20
4.91
6.70
erasi
10
Total
waktu
(detik)
3.40
3.40
42.00
tik )
25.10 25.30 256.70

8.60
8.50
84.10
6.00
5.00
47.00
7.00
6.00
66.00
Eleme
n
1
2
3
4.30
44.00
12.40 12.30 144.00
4.00
4.50
3.00
39.00
6
17.00 16.00 157.00

7
5.00
4.00
50.00
8
11.10 11.39 110.76

9
50.51 52.10 529.31

10
5.20
5.10
49.78
11
19.10 19.10 185.93

12
16.71 16.20 163.49

13
6.70
6.20
65.36
14
15
16
Waktu
Komponen
1
2
3
4
Stasiun 1
Pemasangan dinamo
3,00 5,20 4,40 8,00
kebody atas
Pemasangan baut
45,20 26,20 20,30 18,10
dinamo kebody atas
Pemasangan tutup
10,00 8,20 7,10 8,20
dinamo kebody atas
Stasiun 2
Pemasangan baling6,00 2,00 7,00 5,00
baling kipas ke dinamo
pemasangan tutup
baling-baling ke body
8,00 10,00 6,00 4,00
atas
Stasiun 3
Pemasangan body atas
ke body bawah dan
4,60 4,30 4,80 4,40
pemasangan baut
Pemasangan mur pada
14,60 12,70 14,80 20,40
leher kipas
Stasiun 4
Pemasangan saklar ke
9,00 4,00 2,00 2,00
body bawah
Pemasangan baut
11,00 13,00 12,00 18,00
saklar pada body bawah
Pemasangan alas kipas

5,00 3,00 6,00 5,00
kebody bawah
Stasiun 5
Pemasangan karet
10,38 11,39 11,34 12,59
kebaut alas
Pemasangan karet dan
baut alas ke body
67,00 50,97 52,34 44,81
bawah
Pengecekan kipas
Stasiun 6
Pemasangan kawat
pada kabel kipas
Memasukkan kipas
angin pada plastik
pembungkus
Memasukkan kipas
angin yang telah
dibungkus kedalam
kardus
5,20
5,90
5,38
4,36
21,00 19,72 18,53 20,81
16,69 16,39 17,74 13,69
6,55
8,31
8,95
6,92
14
15
16
Stasiun 6
Pemasangan kawat
pada kabel kipas
Memasukkan kipas
angin pada plastik
pembungkus
Memasukkan kipas
angin yang telah
dibungkus kedalam
kardus
21,00 19,72 18,53 20,81
16,69 16,39 17,74 13,69
6,55
8,31
8,95
6,92
10
Total
waktu
(detik)
3,00
5,20
4,40
8,00
3,40
3,50
4,10
3,60
3,40
3,40
42,00
Waktu pengamatan ( detik )
45,20 26,20 20,30 18,10 20,40 25,10 25,60 25,40 25,10 25,30 256,70
10,00
8,20
7,10
8,20
8,10
8,40
8,30
8,70
8,60
8,50
84,10
6,00
2,00
7,00
5,00
5,00
4,00
3,00
4,00
6,00
5,00
47,00
8,00
10,00
6,00
4,00
7,00
5,00
7,00
6,00
7,00
6,00
66,00
4,60
4,30
4,80
4,40
4,20
4,10
4,60
4,20
4,30
4,50
44,00
14,60 12,70 14,80 20,40 18,80 12,40 12,60 13,00 12,40 12,30 144,00
9,00
4,00
2,00
2,00
3,00
5,00
4,00
3,00
4,00
3,00
39,00
11,00 13,00 12,00 18,00 22,00 17,00 16,00 15,00 17,00 16,00 157,00
5,00
3,00
6,00
5,00
7,00
5,00
4,00
6,00
5,00
4,00
50,00
10,38 11,39 11,34 12,59 10,96 11,12 10,20 10,29 11,10 11,39 110,76
n
67,00 50,97 52,34 44,81 54,15 51,20 52,10 54,13 50,51 52,10 529,31
5,20
5,90
5,38
4,36
5,02
4,02
5,01
4,59
5,20
5,10
49,78
21,00 19,72 18,53 20,81 16,45 16,20 17,01 18,01 19,10 19,10 185,93
16,69 16,39 17,74 13,69 17,39 17,39 14,59 16,70 16,71 16,20 163,49
6,55
8,31
8,95
6,92
4,92
5,20
4,91
6,70
6,70
6,20
65,36
21,00 19,72 18,53 20,81 16,45 16,20 17,01 18,01 19,10 19,10 185,93
16,69 16,39 17,74 13,69 17,39 17,39 14,59 16,70 16,71 16,20 163,49
6,55
8,31
8,95
6,92
4,92
5,20
4,91
6,70
6,70
6,20
65,36
4.2.1
Tabel 4.2 Data pengukuran elemen operasi 1

No
1
2
3
4
5
6
7
8
9
10
Xi
3.00
5.20
4.40
8.00
3.40
3.50
4.10
3.60
3.40
3.40
42.00
X
9.00
27.04
19.36
64.00
11.56
12.25
16.81
12.96
11.56
11.56
196.10
( Xi - X )
1.20
-1.00
-0.20
-3.80
0.80
0.70
0.10
0.60
0.80
0.80
( Xi - X )
1.44
1.00
0.04
14.44
0.64
0.49
0.01
0.36
0.00
0.64
19.06
X =
x
n
BKA =
BKB =

No
1
2
3
4
5
6
7
8
9
10
Xi
45.20
26.20
20.30
18.10
20.40
25.10
25.60
25.40
25.10
25.30
256.70
X
2,043.04
686.44
412.09
327.61
416.16
630.01
655.36
645.16
630.01
640.09
7,085.97
( Xi - X )
-19.53
-0.53
5.37
7.57
5.27
0.57
0.07
0.27
0.57
0.37
( Xi - X )
381.42
0.28
28.84
57.30
27.77
0.32
0.00
0.07
0.32
0.14
496.48
X =
x
n
BKA =
BKB =

No
1
2
3
4
5
6
7
8
9
10
Xi
10.00
8.20
7.10
8.20
8.10
8.40
8.30
8.70
8.60
8.50
84.10
X
100.00
67.24
50.41
67.24
65.61
70.56
68.89
75.69
73.96
72.25
711.85
( Xi - X )
-1.59
0.21
1.31
0.21
0.31
0.01
0.11
-0.29
-0.19
-0.09
( Xi - X )
2.53
0.04
1.72
0.04
0.10
0.00
0.01
0.08
0.04
0.01
4.57
X =
BKA =
BKB =
x
n

No
1
2
3
4
5
6
7
8
9
10
Xi
6.00
2.00
7.00
5.00
5.00
4.00
3.00
4.00
6.00
5.00
47.00
X
36.00
4.00
49.00
25.00
25.00
16.00
9.00
16.00
36.00
25.00
241.00
( Xi - X )
-1.30
2.70
-2.30
-0.30
-0.30
0.70
1.70
0.70
-1.30
-0.30
( Xi - X )
1.69
7.29
5.29
0.09
0.09
0.49
2.89
0.49
1.69
0.09
20.10
X =
x
n
BKA =
BKB =

No
1
2
3
4
5
6
7
8
9
10
Xi
8.00
10.00
6.00
4.00
7.00
5.00
7.00
6.00
7.00
6.00
66.00
X
64.00
100.00
36.00
16.00
49.00
25.00
49.00
36.00
49.00
36.00
460.00
( Xi - X )
-1.40
-3.40
0.60
2.60
-0.40
1.60
-0.40
0.60
-0.40
0.60
( Xi - X )
1.96
11.56
0.36
6.76
0.16
2.56
0.16
0.36
0.16
0.36
24.40
X =
x
n
BKA =
BKB =

No
1
2
3
4
5
6
7
8
9
10
Xi
4.60
4.30
4.80
4.40
4.20
4.10
4.60
4.20
4.30
4.50
44.00
X
21.16
18.49
23.04
19.36
17.64
16.81
21.16
17.64
18.49
20.25
194.04
( Xi - X )
-0.20
0.10
-0.40
0.00
0.20
0.30
-0.20
0.20
0.10
-0.10
( Xi - X )
0.04
0.01
0.16
0.00
0.04
0.09
0.04
0.04
0.01
0.01
0.44
X =
=
BKA =
BKB =
x
n

No
1
2
3
4
5
6
7
8
9
10
Xi
14.60
12.70
14.80
20.40
18.80
12.40
12.60
13.00
12.40
12.30
144.00
X
213.16
161.29
219.04
416.16
353.44
153.76
158.76
169.00
153.76
151.29
2,149.66
( Xi - X )
-0.20
1.70
-0.40
-6.00
-4.40
2.00
1.80
1.40
2.00
2.10
( Xi - X )
0.04
2.89
0.16
36.00
19.36
4.00
3.24
1.96
4.00
4.41
76.06
X =
x
n
BKA =
BKB =

No
1
2
3
4
5
6
7
8
9
10
Xi
9.00
4.00
2.00
2.00
3.00
5.00
4.00
3.00
4.00
3.00
39.00
X
81.00
16.00
4.00
4.00
9.00
25.00
16.00
9.00
16.00
9.00
189.00
( Xi - X )
-5.10
-0.10
1.90
1.90
0.90
-1.10
-0.10
0.90
-0.10
0.90
( Xi - X )
26.01
0.01
3.61
3.61
0.81
1.21
0.01
0.81
0.01
0.81
36.90
X =
x
n
BKA =
BKB =

No
1
2
3
4
5
6
7
8
9
10
Xi
11.00
13.00
12.00
18.00
22.00
17.00
16.00
15.00
17.00
16.00
157.00
X
121.00
169.00
144.00
324.00
484.00
289.00
256.00
225.00
289.00
256.00
2,557.00
( Xi - X )
4.70
2.70
3.70
-2.30
-6.30
-1.30
-0.30
0.70
-1.30
-0.30
( Xi - X )
22.09
7.29
13.69
5.29
39.69
1.69
0.09
0.49
1.69
0.09
92.10
X =
=
BKA =
BKB =
x
n

No
1
2
3
4
5
6
7
8
9
10
Xi
5.00
3.00
6.00
5.00
7.00
5.00
4.00
6.00
5.00
4.00
50.00
X
25.00
9.00
36.00
25.00
49.00
25.00
16.00
36.00
25.00
16.00
262.00
( Xi - X )
0.00
2.00
-1.00
0.00
-2.00
0.00
1.00
-1.00
0.00
1.00
( Xi - X )
0.00
4.00
1.00
0.00
4.00
0.00
1.00
1.00
0.00
1.00
12.00
X =
x
n
BKA =
BKB =

No
1
2
3
4
5
6
7
8
9
10
Xi
10.38
11.39
11.34
12.59
10.96
11.12
10.20
10.29
11.10
11.39
110.76
X
107.74
129.73
128.60
158.51
120.12
123.65
104.04
105.88
123.21
129.73
1,231.22
( Xi - X )
0.70
-0.31
-0.26
-1.51
0.12
-0.04
0.88
0.79
-0.02
-0.31
( Xi - X )
0.48
0.10
0.07
2.29
0.01
0.00
0.77
0.62
0.00
0.10
4.44
X =
x
n
BKA =
BKB =

No
1
2
3
4
5
6
7
8
9
10
Xi
67.00
50.97
52.34
44.81
54.15
51.20
52.10
54.13
50.51
52.10
529.31
X
4,489.00
2,597.94
2,739.48
2,007.94
2,932.22
2,621.44
2,714.41
2,930.06
2,551.26
2,714.41
28,298.15
( Xi - X )
-14.07
1.96
0.59
8.12
-1.22
1.73
0.83
-1.20
2.42
0.83
( Xi - X )
197.94
3.85
0.35
65.95
1.49
3.00
0.69
1.44
5.86
0.69
281.24
X =
=
BKA =
BKB =
x
n

No
1
2
3
4
5
6
7
8
9
10
Xi
5.20
5.90
5.38
4.36
5.02
4.02
5.01
4.59
5.20
5.10
49.78
X
27.04
34.81
28.94
19.01
25.20
16.16
25.10
21.07
27.04
26.01
250.38
( Xi - X )
-0.22
-0.92
-0.40
0.62
-0.04
0.96
-0.03
0.39
-0.22
-0.12
( Xi - X )
0.05
0.85
0.16
0.38
0.00
0.92
0.00
0.15
0.05
0.01
2.58
X =
x
n
BKA =
BKB =

No
1
2
3
4
5
6
7
8
9
10
Xi
21.00
19.72
18.53
20.81
16.45
16.20
17.01
18.01
19.10
19.10
185.93
X
441.00
388.88
343.36
433.06
270.60
262.44
289.34
324.36
364.81
364.81
3482.66
( Xi - X )
-2.41
-1.13
0.06
-2.22
2.14
2.39
1.58
0.58
-0.51
-0.51
( Xi - X )
5.79
1.27
0.00
4.92
4.59
5.73
2.51
0.34
0.26
0.26
25.66
X =
x
n
BKA =
BKB =

No
1
2
3
4
5
6
7
8
9
10
Xi
16.69
16.39
17.74
13.69
17.39
17.39
14.59
16.70
16.71
16.20
163.49
X
278.56
268.63
314.71
187.42
302.41
302.41
212.87
278.89
279.22
262.44
2687.56
( Xi - X )
-0.34
-0.04
-1.39
2.66
-1.04
-1.04
1.76
-0.35
-0.36
0.15
( Xi - X )
0.12
0.00
1.93
7.07
1.08
1.08
3.09
0.12
0.13
0.02
14.66
X =
=
BKA =
BKB =
x
n

No
1
2
3
4
5
6
7
8
9
10
Xi
6.55
8.31
8.95
6.92
4.92
5.20
4.91
6.70
6.70
6.20
65.36
X
42.90
69.06
80.10
47.89
24.21
27.04
24.11
44.89
44.89
38.44
443.52
( Xi - X )
-0.01
-1.77
-2.41
-0.38
1.62
1.34
1.63
-0.16
-0.16
0.34
( Xi - X )
0.00
3.15
5.83
0.15
2.61
1.78
2.64
0.03
0.03
0.11
16.33
X =
=
BKA =
BKB =
x
n
x
n
42.00
10
= 4.2
19.06
9
( Xi - X )
n-1
X + 2x
4.2 + ( 2 x
1.46 ) =
7.11
X - 2x
4.2 - ( 2 x
1.46 ) =
1.29
256.70
= 25.67
10
( Xi - X ) = 496.48
9
n-1
x
n
= 2.12
= 55.16
= 1.46
= 7.43
X + 2x
25.67 + ( 2 x
7.43 ) =
40.52
X - 2x
25.67 - ( 2 x
7.43 ) =
10.6
x
n
84.10
10
= 8.41
4.57
9
( Xi - X )
n-1
X + 2x
8.41 + ( 2 x
0.71 ) =
9.84
X - 2x
8.41 - ( 2 x
0.71 ) =
6.98
= 0.51
1
7.11
3.00
1.29
2
7.11
5.20
1.29
3
7.11
4.40
1.29
1
BKA 40.52
Xi 45.20
BKB 10.62
2
40.52
26.20
10.62
3
40.52
20.30
10.62
1
BKA 9.84
Xi 10.00
BKB 6.98
2
9.84
8.20
6.98
3
9.84
7.10
6.98
BKA
Xi
BKB
= 0.71
x
n
47.00
10
= 4.7
20.10
9
( Xi - X )
n-1
X + 2x
4.7 + ( 2 x
1.49 ) =
7.69
X - 2x
4.7 - ( 2 x
1.49 ) =
1.71
x
n
66.00
10
= 2.23
= 1.49
= 6.6
24.40
9
( Xi - X )
n-1
X + 2x
6.6 + ( 2 x
1.65 ) =
9.89
X - 2x
6.6 - ( 2 x
1.65 ) =
3.31
x
n
44.00
10
= 2.71
= 1.65
= 4.4
0.44
9
( Xi - X )
n-1
X + 2x
4.4 + ( 2 x
0.22 ) =
4.84
X - 2x
4.4 - ( 2 x
0.22 ) =
3.96
= 0.05
= 0.22
BKA
Xi
BKB
1
7.69
6.00
1.71
2
7.69
2.00
1.71
3
7.69
7.00
1.71
BKA
Xi
BKB
1
9.89
8.00
3.31
2
9.89
10.00
3.31
3
9.89
6.00
3.31
BKA
Xi
BKB
1
4.84
4.60
3.96
2
4.84
4.30
3.96
3
4.84
4.80
3.96
x
n
144.00
= 14.4
10
( Xi - X ) = 76.06
9
n-1
= 8.45
= 2.91
X + 2x
14.4 + ( 2 x
2.91 ) =
20.21
X - 2x
14.4 - ( 2 x
2.91 ) =
8.59
x
n
39.00
10
= 3.9
36.90
9
( Xi - X )
n-1
X + 2x
3.9 + ( 2 x
2.02 ) =
7.95
X - 2x
3.9 - ( 2 x
2.02 ) =
-0.15
157.00
= 15.7
10
( Xi - X ) = 92.10
9
n-1
x
n
= 4.10
= 10.23
= 2.02
= 3.20
X + 2x
15.7 + ( 2 x
3.20 ) =
22.10
X - 2x
15.7 - ( 2 x
3.20 ) =
9.30
1
BKA 20.21
Xi 14.60
BKB 8.59
2
20.21
12.70
8.59
3
20.21
14.80
8.59
1
BKA 7.95
Xi 9.00
BKB -0.15
2
7.95
4.00
-0.15
3
7.95
2.00
-0.15
1
BKA 22.10
Xi 11.00
BKB 9.30
2
22.10
13.00
9.30
3
22.10
12.00
9.30
x
n
50.00
10
= 5
12.00
9
( Xi - X )
n-1
X + 2x
5 + (2x
1.15 ) =
7.31
X - 2x
5 - (2x
1.15 ) =
2.69
x
n
110.76
= 11.076
10
4.44
( Xi - X ) =
9
n-1
= 1.33
= 0.49
= 1.15
= 0.70
X + 2x
11.076 + ( 2 x
0.70 ) =
12.48
X - 2x
11.076 - ( 2 x
0.70 ) =
9.67
529.31
= 52.931
10
( Xi - X ) = 281.24
9
n-1
x
n
= 31.25
1
7.31
5.00
2.69
2
7.31
3.00
2.69
3
7.31
6.00
2.69
1
BKA 12.48
Xi 10.38
BKB 9.67
2
12.48
11.39
9.67
3
12.48
11.34
9.67
1
BKA 64.11
Xi 67.00
BKB 41.75
2
64.11
50.97
41.75
3
64.11
52.34
41.75
BKA
Xi
BKB
= 5.59
X + 2x
52.931 + ( 2 x
5.59 ) =
64.11
X - 2x
52.931 - ( 2 x
5.59 ) =
41.75
x
n
49.78
10
= 4.978
2.58
9
( Xi - X )
n-1
X + 2x
4.978 + ( 2 x
0.54 ) =
6.05
X - 2x
4.978 - ( 2 x
0.54 ) =
3.91
x
n
185.93
= 18.593
10
( Xi - X ) = 25.66
9
n-1
= 0.29
= 2.85
= 0.54
= 1.69
X + 2x
18.593 + ( 2 x
1.69 ) =
21.97
X - 2x
18.593 - ( 2 x
1.69 ) =
15.22
163.49
= 16.349
10
( Xi - X ) = 14.66
9
n-1
x
n
= 1.63
1
6.05
5.20
3.91
2
6.05
5.90
3.91
3
6.05
5.38
3.91
1
BKA 21.97
Xi 21.00
BKB 15.22
2
21.97
19.72
15.22
3
21.97
18.53
15.22
1
BKA 18.90
Xi 16.69
BKB 13.80
2
18.90
16.39
13.80
3
18.90
17.74
13.80
BKA
Xi
BKB
= 1.28
X + 2x
16.349 + ( 2 x
1.28 ) =
18.90
X - 2x
16.349 - ( 2 x
1.28 ) =
13.80
x
n
65.36
10
= 6.536
16.33
9
BKA
Xi
BKB
( Xi - X )
n-1
X + 2x
6.536 + ( 2 x
1.35 ) =
9.23
X - 2x
6.536 - ( 2 x
1.35 ) =
3.84
= 1.81
= 1.35
1
9.23
6.55
3.84
2
9.23
8.31
3.84
3
9.23
8.95
3.84
Operasi 1
4
7.11
8.00
1.29
5
7.11
3.40
1.29
6
7.11
3.50
1.29
7
7.11
4.10
1.29
8
7.11
3.60
1.29
9
7.11
3.40
1.29
10
7.11
3.40
1.29
12.00
10.00
8.007.11
7.11
7.11
7.11
8.00
7.11
7.11
3.40
3.50
7.
6.00
5.20
4.40
4.00
3.00
4.
2.00
1.29
0.00
1
1.29
1.29
1.29
1.29
1.29
1.
Gambar 4.1 Grafik opera
4
40.52
18.10
10.62
5
40.52
20.40
10.62
6
40.52
25.10
10.62
7
40.52
25.60
10.62
8
40.52
25.40
10.62
9
40.52
25.10
10.62
10
40.52
25.30
10.62
Operasi 2
50.00
45.20
40.52
40.52
40.52
40.52
40.52
40.52
40.5
25.10
25.6
10.62
6
10.6
7
40.00
30.00
26.20
20.30
20.00
10.00
10.62
1
10.62
2
10.62
3
20.40
18.10
10.62
4
10.62
5
4
9.84
8.20
6.98
5
9.84
8.10
6.98
6
9.84
8.40
6.98
7
9.84
8.30
6.98
8
9.84
8.70
6.98
9
9.84
8.60
6.98
10
9.84
8.50
6.98
Operasi 3
13.00
9.84
10.00
9.84
9.84
9.84
9.84
8.20
8.10
9.84
9.8
8.40
8.3
9.00
8.20
6.98
6.98
7.10
6.98
6.98
6.98
6.98
6.9
5.00
1
4
7.69
5.00
1.71
5
7.69
5.00
1.71
6
7.69
4.00
1.71
7
7.69
3.00
1.71
8
7.69
4.00
1.71
9
7.69
6.00
1.71
10
7.69
5.00
1.71
9.00
7.69
Operasi 4
7.69
7.69
7.69
7.69
5.00
5.00
7.69
7.69
7.00
6.006.00
4.00
3.00
3.00
2.00
1.71
1.71
1.71
1.71
1.71
1.71
1.71
0.00
1
4
9.89
4.00
3.31
5
9.89
7.00
3.31
6
9.89
5.00
3.31
7
9.89
7.00
3.31
8
9.89
6.00
3.31
9
9.89
7.00
3.31
10
9.89
6.00
3.31
Operasi 5
12.00
9.89
9.89
10.00
9.89
9.89
9.89
9.89
9.89
9.00
8.00
7.00
6.00
7.00
6.00
5.00
4.00
3.00
3.31
3.31
3.31
3.31
3.31
3.31
3.31
0.00
1
4
4.84
4.40
3.96
5
4.84
4.20
3.96
6
4.84
4.10
3.96
7
4.84
4.60
3.96
8
4.84
4.20
3.96
9
4.84
4.30
3.96
10
4.84
4.50
3.96
Operasi 6
6.00
5.004.84
4.84
4.84
4.84
4.84
4.84
4.84
4.80
4.60
4.60
4.40
4.30
4.00
3.96
4.20
3.96
3.96
3.96
4.10
3.96
3.96
3.96
3.00
1
4
20.21
20.40
8.59
5
20.21
18.80
8.59
6
20.21
12.40
8.59
7
20.21
12.60
8.59
8
20.21
13.00
8.59
9
20.21
12.40
8.59
10
20.21
12.30
8.59
Operasi 7
23.00
20.21
20.21
20.21
20.21
20.40
19.00
20.21
20.21
20.2
12.40
12.6
18.80
15.00
14.60
14.80
12.70
11.00
1
4
7.95
2.00
-0.15
5
7.95
3.00
-0.15
6
7.95
5.00
-0.15
7
7.95
4.00
-0.15
8
7.95
3.00
-0.15
9
7.95
4.00
-0.15
10
7.95
3.00
-0.15
Operasi 8
12.00
9.00
7.95
8.00
7.95
4.00
4.00
7.95
7.95
7.95
7.95
7.9
5.00
4.0
3.00
2.00
2.00
0.00
1
4
22.10
18.00
9.30
5
22.10
22.00
9.30
6
22.10
17.00
9.30
7
22.10
16.00
9.30
8
22.10
15.00
9.30
9
22.10
17.00
9.30
10
22.10
16.00
9.30
24.00
22.10
Operasi 9
22.10
22.10
22.10
22.10
22.00
22.10
22.1
20.00
18.00
17.00
16.00
16.0
13.00
12.00
11.00
8.009.30
1
12.00
9.30
9.30
9.30
9.30
9.30
9.3
4
7.31
5.00
2.69
5
7.31
7.00
2.69
6
7.31
5.00
2.69
7
7.31
4.00
2.69
8
7.31
6.00
2.69
9
7.31
5.00
2.69
10
7.31
4.00
2.69
Operasi 10
9.00
7.31
7.31
7.31
7.31
7.31
7.31
7.31
7.00
6.00
6.00
5.00
5.00
5.00
4.00
3.00
3.00
2.69
2.69
2.69
2.69
2.69
2.69
2.69
0.00
1
4
12.48
12.59
9.67
5
12.48
10.96
9.67
6
12.48
11.12
9.67
7
12.48
10.20
9.67
8
12.48
10.29
9.67
9
12.48
11.10
9.67
10
12.48
11.39
9.67
Operasi 11
14.00
12.48
12.48
12.48
11.39
11.34
12.48
12.59
12.48
12.48
10.96
11.12
12.4
12.00
10.38
10.00
9.67
10.2
9.67
9.67
9.67
9.67
9.67
9.6
8.00
1
4
64.11
44.81
41.75
5
64.11
54.15
41.75
6
64.11
51.20
41.75
7
64.11
52.10
41.75
8
64.11
54.13
41.75
9
64.11
50.51
41.75
10
64.11
52.10
41.75
Operasi 12
72.00
67.00
64.11
64.11
64.11
64.11
64.11
64.11
64.1
62.00
52.00
50.97
54.15
52.34
51.20
52.1
44.81
42.00
1
4
6.05
4.36
3.91
5
6.05
5.02
3.91
6
6.05
4.02
3.91
7
6.05
5.01
3.91
8
6.05
4.59
3.91
9
6.05
5.20
3.91
10
6.05
5.10
3.91
Operasi 13
7.00
6.05
6.05
6.05
6.05
6.05
6.05
6.05
5.90
5.38
5.20
5.00
5.02
5.01
4.36
4.02
3.91
3.91
3.91
3.91
3.91
3.91
3.91
3.00
1
4
21.97
20.81
15.22
5
21.97
16.45
15.22
6
21.97
16.20
15.22
7
21.97
17.01
15.22
8
21.97
18.01
15.22
9
21.97
19.10
15.22
10
21.97
19.10
15.22
Operasi 14
24.00
21.97
21.97
21.00
20.00
19.72
21.97
21.97
21.97
21.97
16.45
16.20
21.9
20.81
18.53
16.00
15.22
17.0
15.22
15.22
15.22
15.22
15.22
15.2
12.00
1
4
18.90
13.69
13.80
5
18.90
17.39
13.80
6
18.90
17.39
13.80
7
18.90
14.59
13.80
8
18.90
16.70
13.80
9
18.90
16.71
13.80
10
18.90
16.20
13.80
20.00
18.90
Operasi 15
18.90
18.90
18.90
17.74
16.69
16.00
18.90
18.90
17.39
17.39
18.9
16.39
14.5
13.80
13.80
13.80
13.69
13.80
13.80
13.80
13.8
12.00
1
4
9.23
6.92
3.84
5
9.23
4.92
3.84
6
9.23
5.20
3.84
7
9.23
4.91
3.84
8
9.23
6.70
3.84
9
9.23
6.70
3.84
10
9.23
6.20
3.84
Operasi 16
11.00
9.23
9.23
9.23
8.31
8.95
9.23
9.23
9.23
9.2
9.00
7.00
6.55
6.92
5.00
3.84
3.00
1
4.92
5.20
4.9
3.84
3.84
3.84
3.84
3.84
3.8
Operasi 1
7.11
8.00
7.11
7.11
7.11
7.11
7.11
7.11
BKA
Xi
BKB
3.40
3.50
1.29
1.29
1.29
4.10
3.60
3.40
3.40
1.29
1.29
1.29
1.29
10
40.52
40.52
40.52
Gambar 4.1 Grafik operasi 1
Operasi 2
0.52
40.52
40.52
40.52
BKA
Xi
25.10
25.60
25.40
25.10
25.30
10.62
6
10.62
7
10.62
8
10.62
9
10.62
10
9.84
9.84
9.84
BKB
20.40
8.10
0.62
4
10.62
5
Operasi 3
9.84
9.84
9.84
9.84
BKA
8.40
8.30
Xi
8.70
8.60
8.50
8.20
8.10
6.98
6.98
6.98
6.98
6.98
6.98
6.98
10
BKB
Operasi 4
.69
7.69
7.69
7.69
7.69
7.69
7.69
6.00
.00
5.00
5.00
4.00
4.00
BKA
Xi
BKB
3.00
.71
1.71
1.71
1.71
1.71
1.71
1.71
10
9.89
9.89
9.89
Operasi 5
9.89
9.89
9.89
7.00
9.89
7.00
BKA
7.00
6.00
6.00
5.00
Xi
BKB
4.00
3.31
3.31
3.31
3.31
3.31
3.31
3.31
10
4.84
4.84
4.84
Operasi 6
.84
4.84
4.84
4.84
BKA
4.60
4.50
.40
4.20
.96
4.20
4.10
4.30
BKB
3.96
3.96
3.96
3.96
3.96
3.96
10
Xi
Operasi 7
20.21
20.40
20.21
20.21
20.21
20.21
20.21
20.21
18.80
BKA
Xi
BKB
12.40
12.60
13.00
12.40
12.30
10
7.95
7.95
7.95
Operasi 8
7.95
7.95
7.95
7.95
BKA
Xi
5.00
BKB
4.00
3.00
4.00
3.00
3.00
2.00
10
22.10
22.10
22.10
Operasi 9
22.10
22.10
22.00
22.10
22.10
18.00
17.00
BKA
17.00
16.00
16.00
15.00
BKB
9.30
9.30
9.30
9.30
9.30
9.30
9.30
10
Xi
Operasi 10
7.31
7.31
7.31
7.31
7.31
7.31
7.31
7.00
6.00
5.00
5.00
BKA
5.00
4.00
4.00
2.69
2.69
2.69
2.69
2.69
2.69
2.69
10
12.48
12.48
12.48
Xi
BKB
Operasi 11
12.48
12.59
12.48
12.48
10.96
11.12
12.48
11.10
10.20
10.29
11.39
BKA
Xi
BKB
9.67
9.67
9.67
9.67
9.67
9.67
9.67
10
64.11
64.11
64.11
Operasi 12
64.11
64.11
64.11
64.11
BKA
Xi
54.15
54.13
51.20
52.10
BKB
50.51
52.10
44.81
4
10
Operasi 13
6.05
6.05
6.05
5.02
6.05
6.05
5.01
6.05
6.05
5.20
5.10
BKA
4.36
Xi
BKB
4.59
4.02
3.91
3.91
3.91
3.91
3.91
3.91
3.91
10
21.97
21.97
21.97
19.10
19.10
Operasi 14
21.97
21.97
21.97
21.97
20.81
18.01
BKA
Xi
17.01
BKB
16.45
16.20
15.22
15.22
15.22
15.22
15.22
15.22
15.22
10
18.90
18.90
18.90
16.70
16.71
Operasi 15
18.90
18.90
18.90
17.39
17.39
18.90
BKA
16.20
Xi
BKB
14.59
13.69
13.80
13.80
13.80
13.80
13.80
13.80
13.80
10
Operasi 16
9.23
9.23
9.23
9.23
9.23
9.23
9.23
BKA
6.92
6.70
Xi
6.70
6.20
4.92
5.20
4.91
3.84
3.84
3.84
3.84
3.84
3.84
3.84
10
BKB
4.2.2
Operasi 1
N' = 20
N' =
20 10 . ( 196.10 ) - ( 42.00
42.00
= (6.68 ) = 44.66
Operasi 2
N' = 20
N' =
20 10 . ( 7,085.97 ) - ( 256.70 )
256.70
= (5.49 ) = 30.14
Operasi 3
N' = 20
N' =
20 10 . ( 711.85 ) - ( 84.10 )
84.10
= (1.61 ) = 2.58
Operasi 4
N' = 20
N' =
20 10 . ( 241.00 ) - ( 47.00 )
47.00
=( 6.03 ) = 36.40
Operasi 5
N' = 20
N' =
20 10 . ( 460.00 ) - ( 66.00 )
66.00
= (4.73 ) = 22.41
Operasi 6
N' = 20
N' =
20 10 . ( 194.04 ) - ( 44.00 )
44.00
= (0.95 ) = 0.91
Operasi 7
N' = 20
N' =
20 10 . ( 2,149.66 ) - ( 144.00 )
144.00
= (3.83 ) = 14.67
Operasi 8
N' = 20
N' =
20 10 . ( 189.00 ) - ( 39.00 )
39.00
= (9.85 ) = 97.02
Operasi 9
N' = 20
= 20
N' =
20 10 . ( 2,557.00 ) - ( 157.00 )
157.00
= (3.87 ) = 14.95
Operasi 10
N' = 20
N' =
20 10 . ( 262.00 ) - ( 50.00 )
50.00
= (4.38 ) = 19.20
Operasi 11
N' = 20
N' =
20 10 . ( 1,231.22 ) - ( 110.76 )
110.76
= (1.20 ) = 1.45
Operasi 12
N' = 20
N' =
20 10 . (28,298.15 ) - ( 529.31 )
529.31
= (2.00 ) = 4.02
Operasi 13
N' = 20
N' =
20 10 . ( 250.38 ) - ( 49.78 )
N' =
) (
49.78
= (2.04 ) = 4.16
Operasi 14
N' = 20
N' =
20 10 . ( 3,482.66 ) - ( 185.93 )
185.93
= (1.72 ) = 2.97
Operasi 15
N' = 20
N' =
20 10 . ( 2,687.56 ) - ( 163.49 )
163.49
= (1.48 ) = 2.19
Operasi 16
N' = 20
N' =
20 10 . ( 443.52 ) - ( 65.36 )
65.36
= (3.91 ) = 15.29
4.2.3
Tabel 4.18 Hasil uji keseragaman data
No
Rata-rata
Operasi ( detik)
1
4.20
2
25.67
3
8.41
4
4.70
5
6.60
6
4.40
7
14.40
8
3.90
9
15.70
10
5.00
11
11.08
12
52.93
13
4.98
14
18.59
15
16.35
16
6.54
203.44
BKA
BKB
7.11
40.52
9.84
7.69
9.89
4.84
20.21
7.95
22.10
7.31
12.48
64.11
6.05
21.97
18.90
9.23
1.29
10.62
6.98
1.71
3.31
3.96
8.59
-0.15
9.30
2.69
9.67
41.75
3.91
15.22
13.80
3.84
Keterangan
data
Seragam
Seragam
Seragam
Seragam
Seragam
Seragam
Seragam
Seragam
Seragam
Seragam
Seragam
Seragam
Seragam
Seragam
Seragam
Seragam
Tabel 4.19 Hasil uji kecukupan dat

No
Operasi
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
N
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
bel 4.19 Hasil uji kecukupan data

N'
Keterangan data
44.66
30.14
2.58
36.40
22.41
0.91
14.67
97.02
14.95
19.20
1.45
4.02
4.16
2.97
2.19
15.29
Tidak cukup
Tidak cukup
Cukup
Tidak cukup
Tidak cukup
Cukup
Tidak cukup
Tidak cukup
Tidak cukup
Tidak cukup
Cukup
Cukup
Cukup
Cukup
Cukup
Tidak cukup
4.2.4
11
11
Gambar 4.17 Presedence Diagram RPW

II
III
II
IV
III
10
IV
10
12
VI
13
14
12
15
16
VI
13
14
15
16
Gambar 4.18 Presedence Diagram RPW Usulan

I
II
m RPW Usulan
III
10
13
11
IV
14
12
15
16
10
11
13
12
15
16
13
14
15
11
10
12
16
Tabel 4.20 Presedence Matrix RPW

Operasi
sebelumnya 1
Operasi berikutnya
7 8 9 10 11 12 13 14 15 16
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
% Efisiensi =
Waktu proses per unit

CT WS
216,83
1.165
Cari % Idle = 100 % - 18,62 %

= 81,38%
100%
100%
= 18,62%
Tabel 4.21 Bobot Posisi RPW

Elemen
Operasi
Waktu Penyelesaian
Detik
Bobot
Posisi
4.20
203.45
2,3,4,5,6,7,8,9,10,11,12,13,14,15,16
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
25.67
8.41
4.70
6.60
4.40
14.40
3.90
15.70
5.00
11.08
52.93
4.98
18.59
16.35
6.54
199.25
173.58
165.17
160.47
153.87
149.47
135.07
131.17
115.47
110.47
99.39
46.46
41.48
22.89
6.54
3,4,5,6,7,8,9,10,11,12,13,14,15,16
4,5,6,7,8,9,10,11,12,13,14,15,16
5,6,7,8,9,10,11,12,13,14,15,16
6,7,8,9,10,11,12,13,14,15,16
7,8,9,10,11,12,13,14,15,16
8,9,10,11,12,13,14,15,16
9,10,11,12,13,14,15,16
10,11,12,13,14,15,16
11,12,13,14,15,16
12,13,14,15,16
13,14,15,16
14,15,16
15.16
16
Operasi
Selanjutnya
Tabel 4.22 Peringkat Bobot Posisi

Peringkat
elemen
Operasi
Bobot Posisi
203.45
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
199.25
173.58
165.17
160.47
153.87
149.47
135.07
131.17
115.47
110.47
99.39
46.46
41.48
22.89
16.00
Waktu Operasi
Waktu Siklus
WS =
203.45
52.93
=
= 3.84
% Efisiensi =
---> Waktu total bobot pos

---> Nilai terbesar diwaktu
= 4 Stasiun

CT WS
203.45
52,93 X 4
100%
100%
Cari % Idle = 100 % - 96 %

= 4.00%
Q
% Efisiensi =
Ta
Ct

CT WS
100%
100%
216.83
1,165
Cari % Idle = 100 % - 18,62 %

= 81.38%
22 x 8 jam x 3.600 detik

52.93
Tabel 4.23 Pengelompokan stasiun kerja
-> Waktu total bobot posisi

WS
-> Nilai terbesar diwaktu penyelesaian
1
2
3
4
5
Oper
asi
1,2,3,4,5
5,43 + 30,60 + 8,80 + 4,20 + 6,90 = 55,93

6,7,8,9,10 4,40 + 16,80 + 5,30 + 16,00 + 5,40 = 47,90
11,13,14
11,20 + 4,90 + 18,00 = 34,10
12
56.10
15.16
16,00 + 6,80 = 22,80
= 96.00%
= 11,970.53
= 18.62%
Total waktu dalam stasiun kerja
11,971
detik
Cycle time
56.10
56.10
56.10
56.10
56.10

WS
Operasi
total waktu dalam stasiun kerja
Cycle
time
1,2,3,4,5
55.93
56.10
2
3
4
5
6,7,8,9,10
11,13,14
12
15.16
47.90
34.10
56.10
22.80
56.10
56.10
56.10
56.10
Tabel 4.25 P
% Efisiensi
WS
0.00
0.15
0.39
0.00
0.59
WS
1

Operasi
total waktu dalam stasiun kerja
5,43+30,60+8,80+4,20+6,90+4,40+16,8
1,2,3,4,5,6,7,8,9,10,
0+5,30+16,00+5,40+11,20+4,90+18,00+
11,12,13,14,15,16
56,10+16,00+6,80 = 216,83
Tabel 4.26 Pengelo

Cycle time
WS
1,165

Operasi
total waktu
Cycle
time
%efisiensi
WS
1,2,3,4,5,6,7,8,9,10,11,1
2,13,14,15,16
216.83
1,165
18.62
Q =
Ta
22 x 8 jam x 3.600 detik
=
= 11,294.12 = 11,294
Ct
56.10
detik
Waktu produksi
CT =
Jumlahproduk/bulan (demand ke-13)
=
( 22 hari x 8 jam x 3.600 detik )

544
= 1,165
WS =
Waktu Operasi
Waktu siklus
203.45
1,165
= 0.175 stasiun
bulan (demand ke-13)
hari x 8 jam x 3.600 detik )
stasiun
=1 stasiun
Tabel 5.1 Perbandingan hasil tiap methode

RPW
KB (Killbridge)
56.1
1,165
Efisiensi lintasan
96%
18.62%
% Idle
4%
81.38%
WS (Cycle time)
Jumlah stasiun kerja

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Tabel 4.

1 Data pengukuran waktu tiap elemen operasi

Waktu pengamatan ( detik )

45.20 26.20 20.30 18.10 20.40 25.10 25.60 25.40

14.60 12.70 14.80 20.40 18.80 12.40 12.60 13.00

10.38 11.39 11.34 12.59 10.96 11.12 10.20 10.29

67.00 50.97 52.34 44.81 54.15 51.20 52.10 54.13

21.00 19.72 18.53 20.81 16.45 16.20 17.01 18.01

25.10 25.30 256.70

12.40 12.30 144.00

17.00 16.00 157.00

11.10 11.39 110.76

50.51 52.10 529.31

19.10 19.10 185.93

16.71 16.20 163.49

Pemasangan alas kipas

21,00 19,72 18,53 20,81

16,69 16,39 17,74 13,69

21,00 19,72 18,53 20,81

16,69 16,39 17,74 13,69

Waktu pengamatan ( detik )

Tabel 4.2 Data pengukuran elemen operasi 1

Tabel 4.3 Data pengukuran elemen operasi 2

Tabel 4.4 Data pengukuran elemen operasi 3

Tabel 4.5 Data pengukuran elemen operasi 4

Tabel 4.6 Data pengukuran elemen operasi 5

Tabel 4.7 Data pengukuran elemen operasi 6

Tabel 4.8 Data pengukuran elemen operasi 7

Tabel 4.9 Data pengukuran elemen operasi 8

Tabel 4.10 Data pengukuran elemen operasi 9

Tabel 4.11 Data pengukuran elemen operasi 10

Tabel 4.12 Data pengukuran elemen operasi 11

Tabel 4.13 Data pengukuran elemen operasi 12

Tabel 4.14 Data pengukuran elemen operasi 13

Tabel 4.15 Data pengukuran elemen operasi 14

Tabel 4.16 Data pengukuran elemen operasi 15

Tabel 4.17 Data pengukuran elemen operasi 16

Gambar 4.1 Grafik opera

Gambar 4.2 Grafik opera

Gambar 4.3 Grafik opera

Gambar 4.4 Grafik opera

Gambar 4.5 Grafik opera

Gambar 4.6 Grafik opera

Gambar 4.7 Grafik opera

Gambar 4.8 Grafik opera

Gambar 4.9 Grafik opera

Gambar 4.10 Grafik opera

Gambar 4.11 Grafik opera

Gambar 4.12 Grafik opera

Gambar 4.13 Grafik opera

Gambar 4.14 Grafik opera

Gambar 4.15 Grafik opera

Gambar 4.16 Grafik opera

Gambar 4.1 Grafik operasi 1

Gambar 4.2 Grafik operasi 2

Gambar 4.3 Grafik operasi 3

Gambar 4.4 Grafik operasi 4

Gambar 4.5 Grafik operasi 5

Gambar 4.6 Grafik operasi 6

Gambar 4.7 Grafik operasi 7

Gambar 4.8 Grafik operasi 8

Gambar 4.9 Grafik operasi 9

Gambar 4.10 Grafik operasi 10

Gambar 4.11 Grafik operasi 11