Filtro de Banda Delkor

DELKOR SOUTH AMERICA SpA.
Galvarino Gallardo 1690, Providencia Santiago Chile
MANUAL DE OPERACION Y MANTENCION
YAMANA GOLD MINERA

FLORIDA LIMITADA
TAIL TREATMENT PROJECT
3 x 82 m HORIZONTAL BELT
FILTER
BELT FILTER # 1
BELT FILTER #2
BELT FILTER #3
ORDEN DE COMPRA No: 76591160-5
CONTRATO DELKOR No: 30610
DOCUMENTO DELKOR No: D306BF010

TABLA DE CONTENIDOS
SECCION 01.. FILOSOFIA DE CONTROL

SECCION 02..MANUAL DE OPERACION
MANUAL DE MANTENCION
SECCION 03
INSTALACION DE LA TELA
INFORMACION TECNICA DEL FILTRO
SECCION 04..EQUIPOS Y COMPONENTES MECANICOS

SECCION 05..SISTEMA DE CENTRADO DE TELAS
SECCION 06..INSTRUMENTACION
SECCION 07..MOTORES ELECTRICOS
SECCION 08..REPUESTOS
SECCION 09..PROGRAMA DE LUBRICACION
SECCION 10..PLANOS
LL. M.
H.R.
SEPTIEMBRE 2011
PREPARO
REVISO
FECHA
REVISION
3 x 82 m HORIZONTAL BELT FILTER

NOMBRE DEL EQUIPO
TAG
BELT FILTER #1
922-FI-301
BELT FILTER #2
922-FI-302
BELT FILTER #3
922-FI-303
DOCUMENTO DELKOR
No: D306BF010
MODELO
32B / 09-30V
YAMANA GOLD
MINERA FLORIDA
LIMITADA
TAIL TREATMENT
PROJECT
CONTRATO DELKORNo: 30610
ORDEN DECOMPRA
No: 76591160-5
Seccin 1 ~ Pgina 1/15
SECCION 1
FILOSOFIA DE CONTROL
LLM
HR
SEPTIEMBRE 10
PREPARO
REVISO
FECHA
REVISION

NOMBRE DEL EQUIPO
TAG
BELT FILTER #1
922-FI-301
BELT FILTER #2
922-FI-302
BELT FILTER #3
922-FI-303
DOCUMENTO DELKOR
No: D306BF010
MODELO
32B / 09-30V
YAMANA GOLD
MINERA FLORIDA
LIMITADA
TAIL TREATMENT
PROJECT
ORDEN DECOMPRA
No: 76591160-5
FILOSOFIA DE CONTROL
YAMANA GOLD ALHU
MINERA FLORIDA
CONTRACT N 30610
DOC. # D306BF002
FILTRO BANDA HORIZONTAL 3 x 82m2
GOLD CYANIDE TAILS
32B / 09 30 V
GD
RB
CERTIFIED FOR
CONSTRUCTION
AUG.2011
PREPARED
CHECKED
REASON FOR
REVISION
DATE
REV
DELKOR SOUTH AMERICA
1. INTRODUCCIN
El equipamiento suministrado por Delkor para Servicios Mineros San Luis S.A. de C.V. consiste en un
(1) Filtro Banda Horizontal (HBF) de 82.3m2 que ser alimentado con Relaves Cianurados de Oro.
Las caractersticas principales del filtro son:
Modelo: 32B/09-30V
rea Filtracin: 82.3m2
Potencia Instalada Accionamiento: 55 kW
Longitud caja de vaco: 27 m
Ancho de la correa: 3,2 m
Modelo Bomba Vaco: KENFLO CBF 430-2
Potencia Instalada Bomba Vaco: 152 kW
Presin de Vaco a 300 msnm y 25C: -21Hg (-72kPa)
Las variables de proceso para cada HBF son:
Variable
Alimentacin tph slidos
58.8 tph
% slidos Alimentacin
60 - 62
Tamao Partculas P80
75Pm
Densidad Slido t/m3
2.8
Densidad Lquido t/m3
1.00
pH
Temperatura
4 - 20C (amb.)
Espesor Queque
10 mm
Dosis de Floculante
30 gpt
Tiempo Ciclo
56 - 67 seg.
Velocidad Banda m/min
24 29 m/min
Humedad Queque
22 - 23% (base
hmeda)
2. DOCUMENTOS DE REFERENCIA
x
9 - 10
P&ID N F306CC32001
3. DESCRIPCIN DE COMPONENTES
Panel de Control Local
El Panel Local consiste en un gabinete Nema 4X con PLC marca Siemens modelo S7-300 y dispone
de comunicacin Ethernet Profinet, para entregar la informacin al Cliente. Este panel se ubicara en
el interior de sala elctrica a definir por el cliente. Adicionalmente en terreno, a un costado del filtro
se pondr un gabinete nema 4x con un HMI Siemens OP177B, conectado va Profibus DP al PLC
antes mencionado, desde el HMI se operara el filtro.
En la compuerta del panel se incluyen los siguientes controles.
1. selector de modo Manual/Automtico. ( queda inhabilitado, ya que se operara desde HMI en
terreno )
2. botonera Cancelar Alarma. ( queda inhabilitada, ya que se operara desde HMI en terreno )
3. Display digital solo mostrara la velocidad de accionamiento del filtro, la variacin ser desde
HMI en terreno.
4. luces indicadoras de alarmas y de status de motores (funcionando y falla). Quedan totalmente
habilitadas tanto en panel como en HMI de terreno.
5. luz indicadora muestra que uno o ms motores se encuentran en falla. En HMI se mostrara la
falla de motor asociada.
6. La luz indicadora de motores funcionando se encender cuando se complete la secuencia
de partida y se apagar en caso que alguno de los motores no arranque o se detenga. Todo
esto independiente de la luz indicadora de falla mencionada anteriormente. En HMI se
indicara el funcionamiento de cada motor.
7. Interruptor Principal con llave
8.
botn Parada de Emergencia con luz piloto. Esta queda inhabilitada, en panel de terreno con
HMI se dispondr de Botonera de emergencia enlazada va cableado duro al panel de control.
9. Botoneras partir/ parar Filtro quedaran inhabilitadas en el Panel de Control local, desde la
HMI en terreno se podr hacer partir y parar el filtro en secuencia automatica.
El PLC es suministrado con su Programacin incorporada, de acuerdo a lo indicado en este
Documento.
Botoneras Locales (no suministradas)

Las siguientes botoneras locales sern instaladas por el Cliente al lado de cada motor, se cablean
directo al CCM y estarn operativas slo en modo Manual:
-
Soplador
Bomba de Filtrado
Bomba de Vaco
Estanque Floculador
Corresponde a un tanque de 1.36 m3 ubicado sobre el alimentador de pulpa tipo cola de pez y su
funcin es flocular la pulpa de alimentacin previo a ser alimentada al Filtro.
4. COMMISSIONING CHECK LIST

Los siguientes tems debern ser completados durante el comisionamiento.
elctricas debern ser realizadas en modo Manual
Todas las pruebas
Prueba de todas las vlvulas y motores
Inspeccin a las boquillas de limpieza de lavado de tela. Todas funcionando y en posicin

correcta para cubrir el 100% del ancho de la tela (aspersin plana proyectada en la tela con
ngulo 20 de la horizontal).
Hermeticidad de las lneas de vaco. Chequear presin de vaco que entrega la bomba de
vaco colocando un plstico sobre el filtro. Para una elevacin de 300msnm y considerando
las temperaturas promedio del sistema (15C), la presin de vaco deber ser -72kPa. En
caso de menor presin de vaco, chequear posibles fugas en las lneas de vaco o flujo de agua
de sello de la bomba de vaco insuficiente.
Comprobar que todos los instrumentos estn operativos y calibrados y que las respectivas
seales sean dirigidas y reconocidas por el PLC.
Chequear que todas las seales de salida del PLC, CCM y luces indicadoras de alarmas, estn
operativas.
Asegurar que todos los procedimientos de emergencia detallados en 6.5 hayan sido
programados y operen correctamente.
Verificar que los lazos de control funcionen correctamente segn se detalla en seccin 6.7.
5. PUESTA EN MARCHA
5.1 Procedimiento de partida en Modo Manual
1.
Pasar selector de modo a posicin Manual.
2.
Chequear ajuste y tensin de la tela. La tensin puede ser chequeada observando las posiciones
de los polines tensores de tela esttico y dinmico. Si el poln tensor dinmico se encuentra
en su posicin ms baja, entonces ajustar el poln tensor esttico.
3.
Cerrar manualmente las vlvulas de drenaje lnea alimentacin pulpa, drenaje de tanques
receptores de filtrado y aislamiento de Water Strainer stand by (no suministrado).
4.
Revisar visualmente que no exista ningn elemento extrao sobre y debajo del Filtro que pueda
entorpecer o perjudicar el correcto funcionamiento del mismo.
5.
Verificar que el sistema de alimentacin est operativo y con disponibilidad de pulpa.
6.
Verificar que el agua para lavado de tela y lavado de correa est disponible a 400kPa y que las
vlvulas manuales estn operativas.
7.
Asegurar que las vlvulas manuales para lavado de tela/correa se encuentren abiertas. Realizar
inspeccin visual al sistema de lavado de tela y banda. Verificar que todas las boquillas estn
inyectando agua y que los aspersores estn en su posicin correcta (cubrir toda el rea de la
tela).
8.
Abrir manualmente las vlvulas de aguas de sello (caja de vaco y bomba de vaco). Con esta
accin, el switch de flujo (FS02) libera alarma de bajo flujo agua sello bomba vaco (FAL02) y
adems libera alarma por bajo flujo de agua sello de caja de vaco (FAL03) y cuyo setpoint se
ajustar en la programacin del PLC. Chequear flujos y presiones de aguas de sello para cada
filtro. Caja vaco: 6 m3/h @ 150kPa. Bomba vaco: 13m3/h@ 33.4kPa.
9.
Verificar presiones de aire instrumentacin al sistema automtico alineamiento de tela

Deltracker (200kPa) (FESTO & PI01) y al sistema de levante caja vaco (700kPa) (FESTO & PI02).
Cuando la presin de la lnea de aire es 700kPa, el switch de presin (PS02) libera la alarma por
baja presin aire instrumentacin (PAL02).
10. Chequear que todos los instrumentos estn funcionando correctamente y las respectivas
seales de alarma sean reconocidas por el PLC.
11. Chequear que los receptores de filtrado se encuentren vacos.
12. Chequear que el tanque de la pierna baromtrica se encuentre lleno de agua.
13. Mediante botoneras locales, dar partida al motor del soplador (M02) y chequear que los
indicadores de presin de aire a la caja de aire (PI03) marquen entre 100 y 2.5kPa. El switch de
presin de aire (PS03) libera la alarma por baja presin cuando esta sobrepasa el valor predefinido 1 kPa (PAL03).
14. Mediante botoneras locales, dar partida a motores de bombas de filtrado (M05 a M07).
15. Mediante el botn partir motor accionamiento del Filtro ubicado en el Panel Local, dar partida
al accionamiento del filtro (M03) y verificar que la tela permanezca centrada durante 20 min.
Despus de presionado el botn de partida se activar la bocina con una seal caracterstica
que indica la inminente partida de la correa, por seguridad ( por ejemplo tres toques de 2
segundos de duracin cada uno) y la correa partir 60 segundos despus de activado el botn
16. Mediante botonera local, dar partida a motor de bomba de vaco (M04).
17. Alimentar pulpa al Filtro. Verificar correcto escurrimiento de pulpa en los alimentadores tipo
cola de pez.
18. Alimentar floculante al filtro.
19. Chequear temperatura de salida agua de sello bomba de vaco. Para un correcto funcionamiento
de la bomba, el agua de sello a la salida de la bomba debe tener una temperatura 10C mayor a
la temperatura de entrada de agua de sello de la bomba.
20. Ajustar velocidad de accionamiento del filtro hasta lograr un espesor y humedad de queque
adecuados. Para esto se utilizar el display ubicado en el Panel de Control Local
21. Chequear espesores y humedad de queque, % slidos pulpa alimentacin.
22. Chequear amperajes de todos los motores.
5.2 Secuencia de detencin en Modo Manual

1.
Cortar alimentacin de pulpa al filtro, drenar y lavar lnea de pulpa.
2.
Cortar alimentacin de floculante al filtro.
3.
Desde botonera local, detener motor bomba de vaco (M04) (se recomienda no detener el flujo
de agua sello bomba vaco).
4.
Mantener el filtro con el accionamiento energizado por un perodo de 10 min para limpieza de la
tela y banda. Luego, se detiene el accionamiento (M03) (se recomienda no detener el flujo agua
de sello de la caja de vaco).
5.
Cortar manualmente los flujos de agua lavado de tela y banda.
6.
Si la detencin es por un perodo de tiempo prolongado, entonces detener bombas de filtrado

(M05 a M07) y cortar manualmente flujos agua sello caja de vaco y bomba vaco. Tambin
detener el soplador (M02)
7.
Abrir vlvulas manuales para drenar receptores de filtrado. Mantener vlvulas abiertas hasta
prxima partida del filtro.
6. FILOSOFA DE CONTROL
La filosofa de control del Filtro Banda DELKOR ser programada en el PLC suministrado junto con
el Panel de Control, bajo el siguiente esquema:
6.1 Selector de modo Manual / Automtico (en HMI local)

En ambos modos, manual y automtico, siempre deben operar los enclavamientos y lazos indicados
ms adelante.
Modo Manual: Corresponde al modo de operacin para pruebas y mantencin. Habilita las
botoneras partir/parar locales adyacentes a los siguientes equipos:
1.
Soplador.
2.
Accionamiento Filtro (Partida suave desde Variador de Frecuencia ubicado en el CCM).
3.
Bomba de Vaco (Partida a travs de partidor suave instalado en CCM. Suministro de Cliente)
4.
Bomba de Filtrado
Modo Automtico: Es el modo normal de funcionamiento del sistema, donde se opera de acuerdo
a la lgica programada en el PLC. En este modo se habilitan las botoneras Partir/Parar Sistema
ubicadas en la puerta del Panel de Control.
Partir Sistema (en HMI local): Para dar inicio a la partida secuencial o partir sistema, no deben
existir alarmas activas y se debe cumplir con los puntos 1 al 12 en tem 5.1 Secuencia de Partida en
Modo Manual, entonces pasar el selector de Modo Manual a Modo Automtico y luego presionar
botn Partir Sistema ubicado en la puerta del Panel de Control. Con esto el sistema arrancar
segn la siguiente secuencia en pasos de 10 segundos cada uno:
1.
Al presionar el botn partir sistema se activar bocina con un tipo se seal caracterstica que
indica la inminente partida de la correa (por ejemplo tres toques de 2 segundos de duracin
cada uno)
2.
Partir Motor del Soplador (M02).

Nota.
La seal de baja presin del soplador al estar detenido, es inhibida por 10 segundos durante la
partida del accionamiento.
3.
Partir Motor de Bombas de Filtrado (M05 a M07).
4.
Partir Motor Accionamiento Filtro (M03) (Partida suave desde Variador de Frecuencia ubicado
en el CCM)
5.
Partir Motor Bomba de Vaco (M04) (Partida suave desde CCM)
6.
Partir Motor bomba alimentacin de pulpa al filtro. Esta partida tiene su origen en la habilitacin
por parte del PLC del Panel Local.
7.
Alimentar floculante (este interlock no est incluido en la lgica del PLC y podra ser
implementado por el cliente).
8. Ajustar velocidad de accionamiento del filtro hasta lograr un espesor y humedad de queque
adecuados. Para esto se utilizar el display ubicado en el Panel de Control local
9. Chequear espesores y humedad de queque, % slidos pulpa alimentacin.
Parar Sistema (en HMI local) Cortar alimentacin de pulpa y floculante al filtro y luego
presionar botn Parar Sistema y comienza la siguiente secuencia de parada que detiene los equipos
en el orden e intervalos descritos:
1.
2 minutos despus de presionado el botn Parar Sistema, se iniciar la secuencia de detencin

indicada mas abajo, pero inmediatamente se debern detener las bombas de alimentacin de
pulpa al filtro y de dosificacin de floculante. Este interlock que debe ser incorporado por el
Cliente en su DCS.
2.
4 minutos despus, parar Motor Bomba de Vaco (M04)
3.
12 minutos despus, parar Motor Accionamiento Filtro (M03)
4.
13 minutos despus, parar Motor Soplador (M02)
5.
15 minutos despus, parar Motor Bombas de Filtrado (M05 a M07)
6.
5 minutos despus, parar Motor Agitador Estanque Floculador (M01)
7.
Abrir vlvulas manuales ubicadas en la descarga de los receptores de filtrado para drenar.
Recomendable mantener abiertas hasta prxima partida del filtro.
Nota: Si la detencin es por un perodo de tiempo prolongado, entonces cortar manualmente flujos
agua sello caja de vaco y bomba vaco.
6.2 Seales de entrada al PLC

Al PLC debern llegar las siguientes seales:
1.
Flujo Agua Sello Caja Vaco. Seal proveniente del Flujmetro magntico FI01.
2.
Descentrado de Tela (ZA01 y ZA02). Seales provenientes de sensores de proximidad tipo

mecnicos (ZS01 y ZS02) ubicados a cada lado de la tela del filtro.
3.
Baja Tensin Tela (ZA05). Seal proveniente de sensor de posicin (ZS05) ubicado en poln
tensor dinmico.
4.
Descentrado de Banda (ZA03 y ZA04). Seales provenientes de sensores de proximidad tipo

mecnicos (ZS03 y ZS04) ubicados a cada lado de la banda del Filtro.
5.
Activacin de Pull Cord (HA01 y HA02). Seales provenientes de los pull cord (HS01 y HS02)
ubicados a cada lado del Filtro.
6.
Baja Presin Soplador (PAL03). Seal proveniente de switch de presin de flujo de aire (PS03)
ubicado en el ducto principal de aire al Filtro.
7.
Alto Nivel Receptor de Filtrado (LAH01; LAH02; LAH03). Seal proveniente del switch de nivel
(LSH01; LSH02; LSH03) ubicado en la parte inferior de cada receptor de filtrado.
8.
Bajo Nivel Receptor de Filtrado (LAL01; LAL02; LAL03). Seal proveniente del switch de nivel
(LSL01; LSL02; LSL03) ubicado en la parte superior de cada receptor de filtrado.
9.
Prdida de Vaco (PAL04). Seal proveniente del switch de presin (PS04) ubicado en lnea
succin aire bomba de vaco.
10. Bajo Flujo Agua de Sello Bomba de Vaco (FAL02). Seal proveniente de switch de flujo (FS02)
ubicado en lnea alimentacin agua sello bomba de vaco.
11. Baja Presin Aire de Instrumentacin (PAL02). Seal proveniente de switch de Presin (PS02)
ubicado en lnea de aire instrumentacin para el deltracker (sistema neumtico para el centrado
de tela) y sistema levante neumtico caja de vaco.
12. Baja Presin Flujo Agua Lavado Tela/Correa (PAL01). Seal proveniente de switch de presin
(PS01).
13. Bajo Flujo Agua Lavado Tela/Correa (FAL01). Seal proveniente del flujmetro (F02).
14. Status de todos los motores, Funcionando y Falla
6.3 Seales de salida del PLC Local va comunicacin Ethernet

1.
Partir/Parar Motor Bombas de Filtrado (M05 a M07)
2.
Partir/Parar Motor Soplador (M02)
3.
Partir/Parar Motor Accionamiento Correa Filtro (M03)
4.
Partir/Parar Motor Bomba de Vaco (M04)
5.
Modo Automtico/Manual
6.
Habilitar / Deshabilitar alimentacin de pulpa al Filtro
Todas estas seales se muestran como luces indicadoras en Panel Local y adems sern enviadas al
Cliente mediante comunicacin Ethernet.
1.
Alarma por Bajo Flujo Agua Sello Caja de Vaco
2.
Alarma por Descentrado de Tela
3.
Alarma por Baja Tensin de Tela
4.
Alarma por Descentrado de Correa
7.
Alarma por Activacin Pull Cord
8.
Alarma por Baja Presin Soplador
9.
Alarma por Alto Nivel Receptor de Filtrado
10. Alarma por Bajo Nivel Receptor de Filtrado

11. Alarma por Prdida de Vaco
12. Alarma por Bajo Flujo Agua Sello Bomba de Vaco
13. Alarma por Baja Presin Aire Instrumentacin
14. Alarma por Baja Presin Agua Lavado Tela/Correa
15. Alarma por Bajo Flujo Agua Lavado Tela/Correa
16. Bocina (Alarma Audible)
Notas.
La luz piloto roja indicadora de motores funcionando o amarilla de motor en falla, considera tres
indicaciones
x
Luz roja encendida
= todos los motores funcionando
10
Luz roja parpadeando = motor accionamiento correa detenido por falla o alarmas
Luz amarilla encendida = algn motor en falla
6.4 Procedimientos frente a situaciones de Emergencia

1.
Desalineamiento de tela (ZA01 y ZA02):

i) Alarma visual y audible por Desalineamiento Tela
ii) Detencin del motor accionamiento del filtro (M01) y de todos los restantes motores,
excepto bomba de vaco, la cual se detendr slo por decisin de Operaciones y para lo cual se
apretar botn Parar Sistema.
iii) Cortar alimentacin pulpa al respectivo filtro
Notas:
.-La detencin del motor de accionamiento y corte de alimentacin son simultneos
.-En esta condicin el filtro se detiene completamente y se requiere remisin por parte de
Operaciones, quien reiniciar el sistema una vez centrada la tela y detectado y corregido el
origen del desalineamiento
2.
Desalineamiento de correa (ZA03 y ZA04):

i) Alarma visual y audible por Desalineamiento Correa
apretar el botn Parar Sistema.
Notas:
.-En esta condicin el filtro se detiene completamente y se requiere revisin por parte de
Operaciones, quien reiniciar el sistema una vez centrada la correa y detectado y corregido el
origen del desalineamiento
3.
Activacin cordones de seguridad pull cord (HA01 y HA02):

i) Alarma visual y audible por Activacin Piola de Seguridad
iii) Cortar alimentacin de pulpa al respectivo filtro
Notas:
Operaciones, quien reiniciar el sistema una vez detectado y resuelto el origen de la activacin
del pull cord.

4.
11
Activacin Parada de Emergencia (PE01):

i) Alarma visual y audible por Parada de Emergencia
iii) Cortar alimentacin de pulpa al respectivo filtro
Notas:
Operaciones, quien reiniciar el sistema una vez detectado y resuelto el origen de la activacin
de la parada de emergencia.
5.
Bajo flujo agua de sello caja de vaco (ZAL01):

i) Alarma visual por Bajo Flujo Agua Sello Caja Vaco. De persistir la alarma por un perodo
superior a 1min, entonces:
ii) Cortar alimentacin de pulpa al filtro
iii) Pasados 2 minutos desde que la alimentacin de pulpa ha sido cortada y de persistir la
alarma, entonces alarma audible y detencin accionamiento del Filtro (M03) quedando los
restantes motores en funcionamiento.
Operaciones debe revisar el Equipo y regularizar la alimentacin de agua de sello.
En el momento de alcanzar el flujo mnimo partir el accionamiento del Filtro y 10 segundos
despus se reestablecer la alimentacin de pulpa.
6.
Cada vez que se detiene el accionamiento del Filtro de Banda (M03), ya sea por falla en el motor
del accionamiento o como consecuencia de otra alarma:
i) Alarma visual mediante luz piloto funcionando motores parpadeando
ii) Cortar alimentacin de pulpa al respectivo filtro
Nota: En caso que el filtro requiera mantencin por un perodo superior a 10 minutos,
recomendamos detener motor bomba de vaco.
7.
Baja presin aire del soplador (PAL03):

i) Alarma visual Baja Presin Soplador
ii) De persistir la alarma por un perodo superior a 1 minuto, cortar alimentacin de pulpa al
filtro
iii) Pasados 2 minutos desde que la alimentacin de pulpa ha sido cortada y de persistir la
alarma, entonces alarma audible, detencin accionamiento del Filtro (M03) y del motor del
soplador (M02)
Despus de inspeccin por Operaciones, se da partida nuevamente mediante Partir Sistema
con lo cual primero partir soplador, despus accionamiento y finalmente alimentacin de pulpa
(distanciados por 10 s).
8.
12
Nivel alto en el estanque receptor de Filtrado (LAH01; LAH02; LAH03):

i) Alarma visual Nivel Alto Estanque Filtrado
ii) Cortar alimentacin de pulpa al respectivo filtro
iii) Pasados 2 minutos desde que la alimentacin de pulpa al Filtro ha sido cortada y de persistir
la alarma, entonces se activa alarma audible, debiendo Operaciones revisar condiciones de
alimentacin al Filtro (sobrealimentacin)
La alimentacin se restablecer si el nivel del estanque de filtrado baja a nivel normal o de
operacin.
9.
Nivel bajo en el estanque receptor de Filtrado (LAL01; LAL02; LAL03):

i) Alarma visual Nivel Bajo Estanque Filtrado
Estas alarmas son indicativas. Si la alarma persiste por 30 minutos continuos, se recomienda
detener las bombas de filtrado hasta que se restablezca el nivel normal al interior del receptor
del filtrado
10. Baja presin aire de instrumentacin (PAL02):

i) Alarma visual Baja Presin Aire Instrumentacin.
ii) Cortar flujo alimentacin de pulpa al Filtro
iii) Pasados 2 minutos desde que la alimentacin de pulpa al filtro ha sido cortada y de persistir
la alarma, entonces alarma audible y detener accionamiento del Filtro (M03).
Notas:
.-En esta condicin el filtro se detiene completamente y se reinicia el sistema despus de
alcanzarse nuevamente la presin mnima de aire de instrumentacin (400 kPa )
11. Baja tensin de tela (ZA05):

i) Alarma visual por Baja Tensin de Tela
Notas:
x
en parada programada del Filtro, se ajustar tensin de tela mediante poln tensor esttico.
Eventualmente el Filtro puede seguir operando con tela alongada, salvo que se active alarma
por desalineamiento de tela
12. Prdida de presin de vaco (PAL04):

i) Alarma visual por Baja Presin de Vaco.
ii) De persistir la alarma por un perodo superior a 2 min, entonces cortar alimentacin de pulpa
al respectivo filtro.
13
Operaciones deber revisar el equipo y detectar la razn de la prdida de vaco y detener el

Sistema por decisin (accionar botn Parar Sistema) o bien si se alcanza nuevamente el vaco,
se reanudar la alimentacin de pulpa.
13. Bajo Flujo agua sello Bomba Vaco (FAL02):

i) Alarma visual y audible por Bajo Flujo Agua Sello Bomba Vaco
ii) Detencin Bomba Vaco (M04)
Operaciones deber revisar la Bomba de Vaco y su sistema de alimentacin de agua de sello.
Si se reestablece el flujo, partir la Bomba de Vaco y 10 segundos despus la alimentacin de
pulpa.
13.
Bajo Flujo Agua Lavado Tela/Correa (FAL01):

i) Alarma visual por Bajo Flujo Agua Lavado Tela/Correa
Se recomienda que esta condicin no permanezca ms de 1 hora, a objeto de no alterar la

operacin normal del Filtro
14. Baja Presin Flujo Agua Lavado Tela/Correa (PAL01):

i) Alarma visual por Baja Presin Agua Lavado Tela/Correa
Se recomienda que esta condicin no permanezca ms de 1 hora, a objeto de no alterar la
operacin normal del Filtro
6.5 Detencin por alarma
Si alguna de las alarmas se desactiva, se detiene la alarma sonora pero la luz de alarma permanecer
encendida hasta que el operador normalice la falla y luego cancele la alarma desde botonera ubicada
en Panel de Control.
En caso que el filtro se detenga con carga sobre la tela, se proceder a descargar de la siguiente
forma:
x
Pasar selector de modo desde Automtico a Manual
Partir Soplador
Asegurar suministro de agua sello caja vaco
Partir accionamiento Filtro.
Una vez descargado el filtro se pasar a la posicin Automtica para reiniciar la operacin.
14
6.7 Lazos de Control

1. Sistema alimentacin de pulpa al filtro (por cliente):
En elDCS del cliente, se recomienda implementar un lazo de control entre el sensor de nivel
ultrasnico (LE01 por el cliente) ubicado en la zona de formacin del filtro y el variador de velocidad
de la bomba alimentacin de pulpa al filtro.
Esto funciona en forma independiente de la habilitacin que se entrega desde el Panel de Control
Local
SECCION 2
MANUAL DE OPERACION
DG
HR
SEPTIEMBRE 10
PREPARO
REVISO
FECHA
REVISION

NOMBRE DEL EQUIPO
TAG
BELT FILTER #1
922-FI-301
BELT FILTER #2
922-FI-302
BELT FILTER #3
922-FI-303
DOCUMENTO DELKOR
No: D306BF010
MODELO
32B / 09-30V
YAMANA GOLD
MINERA FLORIDA
LIMITADA
TAIL TREATMENT
PROJECT
ORDEN DECOMPRA
No: 76591160-5
1.- INTRODUCCIN
El Filtro de Correa Horizontal Delkor incorpora todas las ltimas caractersticas de
diseo Delkor. El diseo del Filtro de Banda Horizontal ha sido desarrollado para satisfacer
las necesidades de la minera e industria en general . Cada filtro est diseado para una
operacin continua de 24 horas al da con una disponibilidad mayor de 95%. El Filtro de
Banda se especifica con diseos y componentes bien probados. Las dimensiones del ancho
del Filtro y largo del Filtro son dimensiones que Delkor ha incorporado a travs de los
aos.
rea total de Filtracin = Ancho de la correa x Largo de la Caja de vaco
rea Efectiva de Filtracin = A x B

A = Ancho efectivo = Ancho de la correa Ancho de borde
B = Largo efectivo = N de Cajas de Vaco x Largo de la Caja de Vaco
MARCO DEL FILTRO

El marco del filtro es diseado para permitir el libre acceso al equipo en la parte inferior
para mantenimiento del rea de la caja de vaco. Las secciones del canal y ngulo
adecuadamente dimensionadas aseguran la rigidez total del marco durante la operacin del
filtro. El filtro est tambin diseado para asegurar que no haya vibracin del marco bajo
todas las condiciones posibles de operacin:
Hay 3 Sub-Secciones principales que considerar para el montaje:
Marco del cabezal
-apoya la Polea de Transmisin, Marco de Transmisin y

Caja de Engranajes.
Marco de la cola
-apoya la Polea de Cola, Compensacin de la correa y

Tensor de la Tela
Marcos intermedios
-apoya la caja de vaco, apoyo de la correa, rodillos de

retorno de la correa y rodillos de retorno de la tela. El
nmero de marcos intermedios es igual al nmero de las
secciones de la caja de vaco x largo de cada seccin; cada
marco intermedio es espaciado idntico.
POLEA DE CABEZA & COLA

Polea de cabeza (Head Pulley)
Apoyada en el marco del cabezal por dos rodamientos auto-alienantes y sellados . Las cajas
del soporte se montan en placas de asiento con ajuste provisto por pernos de fijacin y los
ejes se aseguran mediante manguitos cnicos de ajuste. Anillos de sello se montan en los
ejes para evitar que entre lquido a los rodamientos.
Los ejes se fijan a la polea mediante manguitos cnicos de fijacin. Uno de los ejes es mas
largo para montar la unidad motriz.
La Polea de Cola
El diseo es similar a la Polea de Cabeza, con un sistema tensor de tornillos que permite
controlar la tensin y regular el centrado de la banda de goma.
Soportes
Todas las poleas son apoyadas por soportes lubricados con grasa, ajustados con sellos
diseados para proveer una capacidad de duracin de B-10 100,000 horas. Las cajas de l
soporte sern de materiales adecuados para las condiciones del proceso. Instalamos anillos
de ajuste en todos nuestros rodillos para evitar la contaminacin de los soportes de
derrame, lo cual puede ocurrir bajo condiciones anormales de operacin.
NOTA: Cubiertas de goma para los soportes pueden ser incluidas en el suministro.
RODILLOS DE CORREA Y DE TELA
(BELT RETURN ROLLER & CLOTH ROLLER)
Todos los Rodillos de Correa y de Tela son fabricados de tubera estndar de acero con ejes
de materiales adecuados para las condiciones del proceso. Los ejes son diseados para evitar
soldaduras excesiva y esfuerzo del material.
El recubrimiento exterior es de caucho natural.
CAJA DE VACO (VACUUM BOX)
Diseo
La caja de vaco es una seccin de acero inoxidable fabricada en longitudes estndares ( el
espacio entre los soportes intermedios). La nica soldadura necesaria en esta pieza durante
la fabricacin es los extremos, refuerzos internos y las conexiones de las caeras de
descarga de vaco.
Material de construccin
Para las partes hmedas de la caja de vaco se definen en las hojas de datos. El grosor de la
placa usado en fabricar las partes hmedas de la caja de vaco es de 3mm e incluye tolerancia
de corrosin de 1mm.
Elevacin
El Montaje de la Caja de Vaco se levanta y baja, en el plano vertical, ya sea por:
Un mecanismo neumticamente operado,
Un sistema manual de contra peso o,
Una cuerda de cable con un huinche,
Este sistema evita que la caja de vaco se tuerza, manteniendo los sellos paralelos a la correa
de goma siempre. Este mecanismo tiene tornillos de ajuste (acero inoxidable) para asegurar
que los sellos de vaco se ajusten a la altura correcta y se cierren en posicin. Por favor
consulte a la hoja de datos para confirmar el tipo de sistema de elevacin seleccionado.
Seal Strip
Ajustada con un material de polietileno de alta-densidad llenado con cermica e incluye una
ranura de agua para lubricacin. El agua entrando al sello acta tanto como un lubricante y
tambin cono un enfriador. Las franjas de sellos se montan en la parte superior de la caja de
vaco con una cinta de Buta Seal.
Wear Belt
Se asienta en una gua ubicada en la parte superior del Seal Strip. Estas correas de desgaste
tienen una superficie de goma en el lado en contacto con la correa del transportador y una
superficie de polister en contacto con la franja del sello.
El coeficiente de friccin entre las superficies de goma de la correa del transportador y la
correa de desgaste es 0,7 y el coeficiente de friccin entre la superficie de polister de la
correa de desgaste y la franja de sello HDPE es 0,15-0,2. La diferencia entre estos
coeficientes de friccin asegura que la correa de desgaste se mueva con la correa del
transportador deslizndose sobre la franja del sello. Las correas de desgaste retornan
debajo de la caja de vaco a travs de los end slides ubicados en el extremo de cada caja de
vaco.
Las correas de desgaste son fabricadas de cuatro armazones de polister doblado para
asegurar la resistencia qumica al pH del filtrado que se est manipulando y tendra una
duracin de 3- 6 meses a una velocidad de la correa del transportador de hasta 40 m/min.
Agua De Sello
El agua de Sello es alimentada a travs de un rotmetro y caera flexible para el tubo
mltiple del agua de sello, el cual recorre el largo completo de la caja de vaco. La solucin
del sello entonces entra a los sellos, en ambos lados de la caja de vaco, y es alimentado
tambin al deslizamiento de la entrada de la correa de desgaste. El control de la solucin del
sello est provisto por una alarma de flujo bajo, instalada en la lnea de alimentacin, el cual
detiene el filtro una vez activada.
CORREA TRANSPORTADORA
La correa transportadora principal es fabricada de caucho natural reforzado con un armazn

de polister. Esta correa tiene ranuras regulares cortadas en un ngulo recto en la direccin
del movimiento y tiene perforaciones de drenaje perforados en el centro para la extraccin
del filtrado hacia la caja de vaco. Esta es una correa empalmada sin fin y se instala sobre la
polea de cabeza y de cola.
BELT GUIDE ROLLER
Los rodillos de gua de la correa se montan en ambos lados de la correa del transportador a
intervalos regulares a lo largo del marco superior e inferior. Los rodillos estn en HDPE y
ajustados con un sellado para duracin del soporte montado en un eje de acero inoxidable.
CURBING
El borde de la correa incluye una batea vertical hecha de goma estirada por presin. Este
borde tiene una dureza de 50 shore A y el diseo patentado fluctuante permite al borde
achatar cuando recorriendo alrededor de las Poleas de Cabeza y Cola.
El diseo del Curbing permite capacidad extra de pulpa y controla el derrame en exceso en
el interior del filtro de la correa. Este diseo del borde se ha desempeado exitosamente
durante los ltimos 30 aos en los Filtros de Banda Delkor.
CURBING
CAJAS DE AIRE (AIR BOXES)

La correa principal del transportador de goma se apoya en las partes superiores de la cajaaire por un cojn de aire. Un ventilador centrfugo genera el aire con la presin y caudal
adecuados para minimizar el roce. Las cajas de aire son pre-montadas en forma modular y
apernadas en posicin en el marco del filtro. Para montaje las partes superiores de la cajaaire son calzadas (provisto por Delkor) y ajustadas exactamente a dentro de 1 mm para
asegurar una carga pareja y soporte ptimo del cojn de aire. La placa superior de la caja-aire
es fabricada de acero inoxidable y conducto de aire entre el ventilador y la caja de aire
(provisto por Delkor) es del mismo material como el marco del filtro. El conducto de aire
dentro del marco del filtro se ajusta con amortiguadores ajustables y las cajas de aire tienen
punto de presin para permitir que el sistema se optimice a lo largo de la longitud de la caja
de aire.
TELA DEL FILTRO (CLOTH)

Una Tela Filtrante sin fin es transportada a lo largo de la correa transportadora principal.
Despus de la descarga el queque, la tela y la correa transportadora se separan y ambas se
devuelven hacia la polea de cola mediante un sistema de Rodillos de Retorno. La tela tiene
un sistema de gua de control neumtico. Se obtiene la tensin cambiando la posicin del
ltimo rodillo de retorno y por un rodillo de tensin por gravedad.
Rodillo curvo en operacin en extremo de la polea de cola

del filtro
Bowed Roller:
El flujo de vaco ejerce una fuerza en la tela del filtro que la arrastra hacia el centro del filtro
haciendo que se arrugue y doble. Esta arruga produce filamentos individuales en la tela para
romper y eventualmente rasgar. Delkor puede instalar un Rodillo Curvo para sacar las
arrugas y dobleces en la tela antes de entrar a la zona de vaco. El grado de la inclinacin
puede ser ajustado rotando los extremos del eje. El rodillo curvo tiene extremos del eje de
acero y soportes mltiples encajados en una caera flexible de goma.
Deltracker:
Este arrastrador de la tela consiste en un brazo del sensor que monitorea la posicin de la
tela, una vlvula de control de aire y un rodillo de la tela. El rodillo puede pivotear de lado a
lado entre los fuelles de aire alimentado por una vlvula Camtac. El diseo de la vlvula
Camtac es tal que cantidades pequeas de aire son entregadas en cada lado del rodillo. As,
durante la operacin, el movimiento del pivote del rodillo de la tela es minimizado de tal
manera que la tela es cambiada en cualquier direccin con el mnimo de tensin lateral sobre
los filamentos.
SISTEMA DE LAVADO
Lavado de la tela
El filtro est instalado con dos o tres barras de pulverizar de lavado de tela. Estas se ubican
debajo del rea de descarga del conglomerado con dos dirigidas detrs de la tela y una en
frente. No siempre es necesario que las 3 barras de pulverizar estn operando.
Lavado de la Correa
El filtro est instalado con una barra de pulverizar de lavado de la correa. El pulverizar es
dirigido en el lado ranurado de la correa y necesita ser operado solamente una vez a la
semana.
Calidad y cantidad del agua
La calidad y cantidad del agua puede ser ajustada para adaptar a las exigencias del proceso.
Si el consumo de agua para lavar presenta un problema en el equilibrio de agua, Delkor
puede ayudar con opciones de diseo del circuito de agua.
Es importante que el suministro de agua de pulverizar de la tela se mantenga libre de slidos
retenidos; slidos mximo 50 ppm y 10 micrones. Todas las caeras de pulverizar son
diseadas para facilitar la fcil remocin mientras el filtro est en operacin. Delkor puede
ofrecer barras de pulverizar tipo auto-limpieza para reducir el mantenimiento de la
manguera. Esta es una barra de pulverizar ajustada con una mecanismo de cepillo interno
rotatorio.
TRANSMISIN DEL FILTRO
Delkor ha controlado el consumo de energa de sus filtros alrededor del mundo bajo
condiciones normales y de sello de vaco desgastado y estos detalles se toman en cuenta
para calcular el consumo de energa del filtro propuesto. El sistema de transmisin del filtro
incluye un Motor Elctrico de Velocidad Variable, una Transmisin de Correa-V y un
reductor de Engranajes helicoidales. La Caja de Engranajes Helicoidales estn montadas en
el eje en la polea de transmisin con el motor de transmisin montado arriba.
La caja de engranajes estn diseadas para una duracin de B10 a torsin normal de 100 000
horas. El variador electrnico de velocidad permite ajustar la velocidad de la banda para
obtener La operacin ptima del equipo.
FEED DAM ROLLER
BOWED ROLLER
FISH TAIL FEEDER

WASH FEEDER
TAIL PULLEY
BELT
AIR BOXES
BELT RETURN
ROLLER
CLOTH ROLLER
CLOTH
TENSIONER
VACUUM BOX
SEAL STRIP
WEAR BELT
SPRAY PIPE
HEAD PULLEY
CLOTH
PROCEDIMIENTO MONTAJE FILTRO DE BANDA DELKOR.
1.-MONTAR PLACAS O TUERCAS DE NIVELACIN EN LAS FUNDACIONES

2.-MEDIR COTAS DE ELEVACIONES SOBRE LAS PLACAS O TUERCAS ( FIGURA 1)
2.1.-Inclinacin = 0.6 % ( zona mas alta: lado de descarga )
2.2.-Emitir Protocolo con esta medicin.
3.-MONTAR ESTRUCTURA HEAD FRAME
3.1.-Montar sin la estructura Cake Discharge Frame ( esta se monta despus de montar la Polea de
Cabeza )
4.-MONTAR ESTRUCTURA TAIL FRAME
4.1.-Montar sin la estructura Feed Dam Frame ( esta se monta despus de montar la Polea de Cola )
5.-MONTAR ESTRUCTURA INTERMEDIATE FRAME
6.-MONTAR POLEA DE CABEZA.
6.1.-Utilizar eslingas de fibra de 6 de ancho mnimo para no daar el recubrimiento de caucho de la
Polea, no utilizar para el izaje los ejes de la Polea. El eje motriz es el de mayor largo y se ubica al lado
del reductor.
6.2.-Utilizar un spread bar para el izaje
6.3.-Montar anillos de bloqueo en el descanso del lado del Reductor
6.4.-Centrar la Polea en forma axial con respecto a la estructura, apretar los manguitos de fijacin de
ambos descansos, manteniendo los juegos radiales requeridos para los rodamientos, revisar que las
obturaciones de grasa estn correctamente montadas, lubricar y torquear los pernos de las tapas de
descansos.
6.5.-Verificar paralelismo de la Polea con respecto a la estructura. Ubicar el centro de eje de acuerdo a
plano 167-HBF-CB-32-001. Apretar
pernos pernos reguladores contra el descanso y apretar sus
contratuercas.
7.-MONTAR POLEA DE COLA
7.1.-Medir el ancho interno ( alojamiento del rodamiento ) de los descansos take-up. Los descansos con
ancho menor se deben montar hacia el lado del reductor. Estos no utilizan anillos de bloqueo.
7.2.-Utilizar eslingas de fibra de 6 de ancho mnimo para no daar el recubrimiento de hule de la Polea,
no utilizar para el izaje los ejes de la Polea
7.3.-Utilizar un spread bar para el izaje

7.4.-Centrar la polea en forma axial con respecto a la estructura, apretar los manguitos de fijacin de
ambos descansos, manteniendo los juegos radiales requeridos para los rodamientos, revisar que las
obturaciones de grasa estn correctamente montadas, lubricar y torquear pernos de tapas de descansos.
7.5.-Apretar los esprragos tensores completamente en las tuercas take-up, utilizar tuerca y
contratuerca suministrados.
7.6.-Verificar paralelismo de la Polea con respecto a la estructura. Ubicar el centro de eje de acuerdo a
plano 167-HBF-CB-32-001, dejandola en la posicin mas cercana a la Polea de Cabeza.
8.-MONTAR CLOTH ROLLERS, BELT RETURN ROLLERS Y JOCKEY PULLEY
8.1.-Montar los descansos centrados con respecto a las perforaciones ovaladas de los soportes de
descanso, para ambos tipos de polines
8.2.-Montar los anillos de bloqueo en todos los polines hacia el lado del Reductor
8.3.-Centrar los polines en forma axial con respecto a la Estructura y apretar los manguitos de fijacin
cuidando mantener la tolerancia radiales requeridas para los rodamientos
8.4.-Todos los polines que se encuentran sobre la parte superior del Filtro deben montarse despus de
montada la Banda.
Estos polines son:
8.4.1.-Los polines de tela ( 2 polines ), el poln curvo y poln de alimentacin ( Feed dam Roller )
ubicados en el lado de alimentacin y sobre la Polea de Cola
8.4.2.-Los polines de tela ( 4 polines ) ubicados en el lado de descarga
8.5.-El poln centrador de tela debe montarse con el centrador de tela (Deltracker ).
9.-TORQUEAR Y APRETAR PERNOS DE ESTRUCTURA
9.1.-Apretar todas las tuercas de fijacin sobre las placas de apoyo de columnas
9.2.-Apretar todos los pernos que fijan los descansos de poleas y polines a la Estructura.
9.3.-Torquear todos los pernos de la estructura
9.4.-Emitir Protocolo de torqueo de pernos de la Estructura.
10.-MEDIR ELEVACIN EN LAS ZONAS DE APOYO DE LAS CAJAS DE AIRE
10.1.-Hacer esta medicin sobre los Intermediate Frame, tanto en forma longitudinal del Filtro como en
forma transversal .
10.2.-Elevaciones longitudinales:
10.2.1.-Medir diferencia de altura en largo total ( ejes A y N ) = 172 mm. Tolerancia +/- 3,5 mm
10.2.2.-Medir diferencia de altura entre ejes consecutivos ( desde eje B hasta eje M )= 18 mm.
Tolerancia +/- 1,0 mm entre columnas consecutivas.
10.3.-Elevaciones transversales
10.3.1.-Medir diferencia de altura en ambos lados de cada intermdiate frame, diferencia mxima
aceptable +/- 1,0 mm
10.4.-Emitir Protocolo de nivelacin
FIGURA 1
11.-MONTAR CAJAS DE AIRE SOBRE LA ESTRUCTURA ( FIGURA 1 )
11.1.-Montar cajas de aire y simultneamente los sellos H de caucho entre stas. La separacin para
el sello H es de 6 mm. Debe quedar sellada toda la zona inferior ( cajas de acero carbono ) para dejar
sin fugas de aire.
11.2.-Dejar separacin entre 0,5 y 1,0 mm mximo entre los bordes de tops contiguos ( los tops son las
planchas de acero inoxidable sobre las cuales desliza la banda )
11.3.-Nivelar mediante shims para que los tops contiguos queden a la misma altura entre s. Los shims
se montan entre los ngulos soporte de los intermediate frame y las cajas soporte de acero carbono.
No se aceptan diferencias de altura entre tops contiguos.
11.4.-Revisar y reapretar si es necesario los pernos que unen los tops con las cajas soporte de acero
carbono.
11.5.-Apretar en forma provisoria los pernos que fijan las cajas soporte a la estructura
11.6.-Repetir procedimiento indicado en punto 10 anterior, pero midiendo las elevaciones por encima
de los tops. Considerar las mismas tolerancias indicadas en ese caso.
11.7.-Para corregir la nivelacin, soltar los pernos y montar shims, apretar nuevamente los pernos y
rechequear nivelacin de tops (segn punto 10 anterior). Nunca se debe chequear nivelacin
estando los pernos sueltos
11.8.-Si la nivelacin es correcta,
apretar en forma definitiva los pernos y emitir Protocolo de
Nivelacin
12.- SOLDAR TOPS DE CAJAS DE AIRE.
12.1.-Revisar cuidadosamente que los bordes de tops contiguos se encuentren totalmente alineados.
Corregir si esto no ocurre. No se aceptan diferencias de altura entre tops contiguos
12.2.-Preparar los bordes de los tops contiguos mediante puntos de soldadura o bien mediante
atiezadores provisorios para mantener su alineamiento
12.3.-Soldar bordes con proceso TIG. Soldar 10-15 mm y espaciar cada 100 mm. Minimizar el aporte
de calor durante el proceso de soldadura. Soldar alternado.
12.4.-Esmerilar y pulir zona soldada. Utilizar discos lijadores mximo gr120-gr 80 para pulir.
No
utilizar piedras rgidas, utilizar discos con respaldo de caucho.

12.5.-Diferencia de altura entre bordes de planchas inox consecutivas: no se acepta
12.6.-Deformaciones debido a soldadura: no se aceptan.
12.7.-Punto obligatorio de Inspeccin Delkor
13.-AJUSTAR ALTURA POLEA DE CABEZA
13.1.-La parte superior del recubrimiento de caucho debe quedar 4,0 +/- 1,0 mm mas alto que el top
mas cercano. Para lograr esto se deben montar shims por debajo de los descanso de la Polea de
Cabeza.
13.2.-Emitir Protocolo con la altura final de la Polea de Cabeza
14.-AJUSTAR ALTURA POLEA DE COLA
14.1.-La parte superior del recubrimiento de caucho debe quedar 8,0 +/- 1,0 mm mas alto que el top
mas cercano. Para lograr esto se deben montar shims por debajo de la gua inferior del descanso takeup de la Polea de Cola.
14.2.-Emitir Protocolo con la altura final de la Polea de Cola
15.-AJUSTAR PARALELISMO Y CUADRATURA ENTRE POLEAS DE COLA Y CABEZA
15.1.-Considerar las siguientes tolerancias:
15.1.1.-Tolerancia de paralelismo entre Poleas +/- 4,0 mm
15.1.2.-Tolerancia de diagonales entre Poleas +/- 8,0 mm
15.2.-Emitir Protocolo con registro de estas dimensiones
15.3.- Inspeccin Delkor
FIG. 2
16.-MONTAR SISTEMA DE LEVANTE NEUMTICO Y CAJA DE VACO ( FIG 2 )

16.1.-Montar sistema de levante: brazos, ejes y cilindros neumticos con sus soportes. Los cilindros
mantengalos en posicin cerrada (es decir la Caja de Vaco se debe armar en posicin inferior). Apretar
los pernos en forma provisoria.
16.2.-Montar Caja de Vaco: End Bracket, Tail Bracket, Vacuum Box, empaquetaduras de caucho,
esprragos de fijacin, placas gua. Apretar todos los pernos en forma provisoria.
16.3.-Montar en forma provisoria las correas de desgaste ( wear belt ) sobre los ejes superiores del
sistema de levante. La cara rugosa o de caucho del wear belt debe ir en contacto con la banda.
16.4.-Medir rectitud y planitud de la cara superior de la caja de vaco. La tolerancia de deformacin
mxima aceptable para esta cara en toda su extensin es de +/-1,5 mm.
16.5.-Diferencias de altura entre tramos consecutivos de la caja de vaco no son aceptables.
16.6.-Apretar todos los pernos en forma definitiva.
16.7.-Repetir medicin de acuerdo a 16.4 anterior. Emitir Protocolo de control dimensional
16.8.-Cortar todos los excesos de caucho de las empaquetaduras ubicadas entre los flanges de los
tramos de la Caja de Vaco
16.9.-Inspeccin Delkor
17.-MONTAR SEAL STRIPS, END PAD DE COLA Y DE CABEZA

17.1.-Prearmar los Seal Strip y End Pad sobre una superficie limpia y pareja. Puede utilizarse la Caja de
Aire ( tops ) para este trabajo. Se debe dejar una abertura de XX mm en los fondos de los dientes de
los tramos de seal strip. No golpear las piezas de plstico y protejerlas durante su prearmado. Medir
el largo total obtenido y comparar con el largo de la Caja de Vaco.
17.2.-Revisar cuidadosamente la cara superior de la Caja de Vaco, eliminar golpes o deformaciones
menores y limpiarla con paos limpios y solvente de evaporacin rpida
17.3.-Montar dos tramos de Buta Seal a cada lado con la cara adherente hacia la Caja de Vaco. En los
extremos ( End y Tail Bracket montar cuatro tramos longitudinales y cuatro transversales de Buta Seal ).
No estirar el Buta Seal durante su montaje
17.4.-Retirar el papel protector superior del Buta Seal y montar los Seal Strip en forma cuidadosa
haciendo conincidir el eje longitudinal de estos ( ancho interior 35 mm ) con el eje longitudinal de la
Caja de Vaco.
17.5.-Montar los Clamping Plate y apretar sus pernos en forma provisoria pero en forma suficiente que
se requiera una presin en los lados para poder desplazar los Seal Strip
17.6.-Inspeccin obligatoria de Delkor durante todo el proceso
18.-AJUSTAR LOS SEAL STRIP
18.1.-Montar una cuerda de piano o cuerda de nylon por el centro del filtro y sobre la cara superior
de los Seal Strip. Esta cuerda debe estar a 90 con respecto a las Poleas de Cola y Cabeza ( ya
previamente alineadas y centradas), centrada con respecto a stas y suficientemente tensa. Verificar que
adems la cuerda coincida con el eje central formado por las cajas de aire.
18.2.-Ajustar en forma lateral los Seal Strip de manera que su slot central de 35 mm de ancho quede
centrado con respecto a la cuerda. La tolerancia mxima permisible de desviacin del slot con respecto
al eje formado por la cuerda es de : +/- 1,0 mm. Controlar cada 300 mm de largo la desviacin. Para
este control utilizar vernier ( o pie de rey / o pie de metro ), no utilizar cinta mtrica. Para corregir el
centrado mueva los Seal Strip sin golpes en forma lateral
18.3.-Ajustar los pernos de los Clamping Plate clamp en forma definitiva. Apretar en forma pareja para
lograr buen asentamiento contra el Buta Seal. Hacer medicin final de rectitud de Seal Strip y emitir
Protocolo Dimensional
18.4.-Inspeccin obligatoria de Delkor durante todo el proceso
19.-MONTAR END SLIDE Y WEAR BELT SUPPORT
20.-MONTAR MANIFOLD AIRE SISTEMA LEVANTE Y SU PANEL NEUMTICO
20.1.-Montar manifold y mangueras entre ste y los cilindros de levante
20.2.-Montar panel neumtico de sistema de levante

20.3.-Purgar lineas de aire y verificar en la vlvula de tres vas del Panel las posiciones de levante y
bajada de la Caja de Vaco
21.-MONTAR WEAR BELTS Y AJUSTAR LA ALTURA FINAL DE LA CAJA DE VACO.
21.1.-Montar los Wear Belts ( correas de desgaste ) sobre los Seal Strip
21.2.-Subir lentamente la Caja de Vaco mediante el sistema neumtico de levante, hasta dejar la parte
superior de los Wear Belt (cara que quedar en contacto con la Banda) alineada con los tops.
Se
requieren 750 kPa disponibles para este efecto.

21.3.-Apretar las tuercas y contratuercas superiores de los l esprragos que fijan la Caja de Vaco contra
la estructura del Filtro, cuidando que dicho esprrago quede centrado en el slot del ngulo soporte de la
Caja de Vaco
21.4.-Apretar las Guide Plate laterales contra los bordes de los flanges de la Caja de Vaco. Estas guas
se deben fijar contra la esttructura del Filtro formando un pequeo ngulo entre s para facilitar el
descenso y subida de la Caja de Vaco: dejar 8 mm mas abiertas hacia el lado de la alimentacin del
Filtro.
21.5.-Fijar la altura definitiva de los Wear Belts mediante las tuercas y contratuercas inferiores de los
esprragos. La tolerancia de la parte superior de los wear belts con respecto a los tops es de: +/ -0,2
mm. Utilizar para este control vernier, no cinta mtrica.
21.6.-Los esprragos tienen tres tuercas en su parte inferior. Despus de fijar la altura definitiva se
deben apretar en forma definitiva las dos tuercas superiores entre s de manera de mantener la altura de
la Caja de Vaco y permitir que sta pueda subir y bajar, sin tener que repetir este control cada vez.
21.7.-Emita Protocolo de Control Dimensional de acuerdo a 20.5 anterior.
21.8.-Inspeccin obligatoria de Delkor durante todo el proceso.
22.-MONTAR COMPONENTES MECNICOS Y MOTORES ELCTRICOS
Seguir las instruccines especficas de los Fabricantes en cada caso.
transmisin.
22.1.-Reductor de accionamiento Sew
22.2.-Bomba de vaco Nash
22.3.-Bomba de Filtrado Krogh
22.4.-Soplador Tetlack
23.-MONTAR COMPONENTES ESTRUCTURALES / PIPING
Tensar y alinear bandas de
Montar todos los componentes estructurales y pinping que no interfieren con el montaje de la Banda:
23.1.-Torre soporte, moisture trap, estanque y pierna baromtrica
23.2.-Receiver ( estanque receptor de filtrado )

23.3.-Manifold de vaco
23.4.-Plataformas y escaleras de servicio
23.5.-Piping de alimentacin de Pulpa, de agua de sello de la Caja de Vaco, de agua de sello de la Bomba
de Vaco, de la Bomba de Filtrado, de descarga de filtrado
23.6.-Manifold de aire de Cajas de Aire. Identificar dampers abiertos / cerrados en los ductos de aire.
24.-MONTAR TODA LA INSTRUMENTACIN LOCAL
25.-MONTAR Y EMPALMAR LA BANDA
25.1.-Inspeccionar en forma cuidadosa el 100 % de los tops. Si hay rayas, marcas o daos en general, se
deben pulir antes de montar la banda. Este punto debe ser inspeccionado por Delkor.
25.2.-Montar, centrar y alinear la banda con respecto a la estructura. Medir y compartir diferencias con
respecto a las columnas de los frame intermedios. Verificar posicin de la Polea de Cola (debe estar
desplazada hacia el lado de la Polea de Cabeza.
25.3.-Empalmar banda
25.4.-Hacer tracking de banda.
25.5.-Trazar y hacer perforaciones de banda
25.6.-Pegar curbings
25.7.-Inspeccin obligatoria de Delkro despus de 25.1 y durante todo el proceso.
26.-MONTAR TODOS LOS COMPONENTES ESTRUCTURALES FALTANTES
26.1.-Los polines de tela ( 2 polines ), el poln curvo y poln de alimentacin ( Feed dam Roller )
ubicados en el lado de alimentacin y sobre la Polea de Cola
26.2.- Los polines de tela ( 4 polines ) ubicados en el lado de descarga
26.3.-Estanque alimentador y su estructura soporte, alimentador (fish tail feeder)
26.4.-Caeras de lavado de tela y de banda
26.5.-Chute de descarga
27.-MONTAR Y EMPALMAR LA TELA
27.1.-Al llegar a este punto deben estar 100 % concludas las soldaduras
27.2.-El montaje y empalme de la primera tela se hace bajo supervisin Delkor
VERIFICACIONES ANTES DE LA PUESTA EN MARCHA
Una vez que las verificaciones mecnicas (ver seccin 3) han sido completadas, proceder
de la manera siguiente:
Abra la vlvula de agua de sello en el flujometro hasta que aparezcan pequeas gotas de agua en
la parte exterior de los rieles de sello. Verifique que el flujo sea aproximadamente de 2,2 m3/h y
fije el lmite inferior del regulador de flujo a 1,5 m3/h.
Heche agua a la tela y a los rociadores de limpieza de la correa y verifique que estn parejos y
que no estn bloqueados. Verifique el ngulo de los rociadores que deberan estar entre 85 a
90 con relacin a la tela en el lado de la correa y de 60 con relacin a la tela en el lado del
queque o ajustarlos para el mximo efecto.
Verifique que la presin de los rociadores, la que debera estar a una mxima presin
relativa de 500 kpa para su correcta operacin. Una presin ms alta hace que las gotas
del rociador sean demasiado pequeas y una presin ms baja reducir la limpieza
efectiva de la tela y de la correa
Asegrese que todas las lneas de aire comprimido estn abiertas.
Asegrese que el filtro regulador de presin no est bloqueado. Ajuste la presin del regulador
a 2 bar.
Prepare de la bomba de vaco de acuerdo a las instrucciones del fabricante.
Si se desea, un test de vaco puede realizarse tapando las ranuras de la correa y las
perforaciones con hojas de plstico cargadas de agua. Esta tcnica es til para identificar fugas
en el sello de vaco en el sistema de agua.
Asegrese que el sistema de enclavamiento funcione y que funcione de acuerdo a las
recomendaciones en el esquema de enclavamiento.
PARTIDA DEL FILTRO

Asegrese que todas las vlvulas estn cerradas.
Abra las vlvulas de los rociadores de agua y verifique que los rociadores cubran el
ancho total de la tela y la correa. Limpie cualquier boquilla bloqueada.
Verifique que no haya ningn objeto extrao sobre la correa.
Verifique que el sistema de alimentacin de la pulpa est operativo y que la pulpa est
disponible.
Revise que no haya hoyos en la tela del filtro.
Revise que la parte inferior de la correa transportadora est limpia y que no haya ningn
objeto sobre esta.
Abra el agua de sello y revise que el flujo est correcto.
Partir la bomba de filtrado.
Abra la vlvula de agua de la correa de deslizamiento.
Partir el accionamiento a baja velocidad e incremente lentamente la velocidad.
Partir la bomba de vaco.
Abra el agua de sello de la bomba de vaco inmediatamente despus de partir la bomba
de vaco.
Asegrese que las correas transportadoras y la tela, ambas estn bien centradas y que el
sistema de centrado de tela est funcionando correctamente.
Introduzca la alimentacin abriendo la vlvula de alimentacin a 20% (el valor real ser
determinado durante la puesta en servicio) y genere un queque.
El vaco slo ser logrado cuando toda el rea de vaco est cubierta de slidos.
Cuando el vaco se logra en la correa (-30 a -80 kpa) y se haya formado un queque seco del
filtro, incremente gradualmente la velocidad de la correa y la tasa de alimentacin se obtiene

abriendo la vlvula de alimentacin a la tasa requerida.
Parta la bomba de sumidero y la bomba de filtrado.
DETENCIN DEL FILTRO
Pare la alimentacin.
Deje suficiente tiempo al queque hmedo para que pierda el agua y que se seque lo mximo
posible y descargue todo el queque.
Cierre la vlvula de vaco de agua de sello.

Pare la bomba de vaco.
Rotar la tela de 2 a 3 revoluciones para asegurar que la tela y la correa, ambas estn
limpias. Cierre los rociadores de lavado.
Pare el accionamiento del filtro.
Cierre la vlvula de agua de la correa de deslizamiento.
Cierre la vlvula de agua de sello del filtro.
Filtrado. Detenga la bomba de filtrado.
FUNCIONAMIENTO NORMAL
Durante un funcionamiento normal, los siguientes ajustes de rutina son normales:
Ajuste la tasa de alimentacin y la velocidad de la correa para optimizar la
capacidad del filtro para obtener una baja humedad del queque final.
Los rociadores de lavado pueden ser ajustados para minimizar la cantidad
requerida para un lavado eficiente de la tela.
El lavado de la correa puede no ser requerido y las condiciones de la correa
deben ser revisadas durante su funcionamiento con o sin lavado para decidir si
un lavado es necesario.
La tensin de la tela puede necesitar ajustes para mantener la tensin correcta.
Revise lo siguiente una vez al da:
a.
b.
c.
Anlisis de la humedad de queque

Revisin del espesor de queque
Revisin de la perdida de vaco
ACCIONES DE EMERGENCIA
Interrupcin de energa
En el caso de una interrupcin de energa, todos los equipos tienen que ser
reseteados. Parta el filtro siguiendo el procedimiento de partida.
Cierre la vlvula de alimentacin.
Falla de los instrumentos de aire

En el caso de una falla de los instrumentos de aire:
Cierre la vlvula de alimentacin

Pare el accionamiento del filtro
Pare todas las bombas
Rotura de la tela
En el caso de la rotura de la tela:
Pare el filtro (el botn de parada o el alambre de desenganche)
Repare la tela
Vuelva a partir siguiendo las instrucciones en secciones 3 y 5.
OPERACIN ANORMAL
Perdida de vaco
Revise lo siguiente:
a)
b)
c)
d)
e)
f)
g)
h)
La bomba de vaco funciona a su correcta velocidad y tiene suministro de

agua fra de sello.
Revise que el tanque baromtrico est lleno de agua.
Revise todas las flanges y uniones en los manifold de vaco y los
receptores por si hay fugas.
Revise que el filtrado se esta removido de manera correcta.
Revise los posibles daos en las correas de desgaste.
Revise todas las uniones y los END BRACKETS de la caja de vaco.
Revise si hay suficiente pulpa/queque en el filtro.
Revise que el sistema de centrado de la tela est funcionando
correctamente, para que las perforaciones de drenaje estn alineadas en
las ranuras de la caja de vaco.
Mala descarga del queque

Revise lo siguiente:
a)
b)
c)
d)
e)
Utilizacin de tela correcta para el filtro

Espesor del queque
Humedad del queque
Velocidad de la correa
Tensin de la tela
Centrado de correa inadecuado

Ajuste las poleas de cabeza, de cola y los rodillos.
PROGRAMA DE INTERCONEXIN
El programa de interconexin es como sigue:
Interconexiones cableadas
Los interruptores (ZS-1,2,3,4) de la tela/correa son activados

pare el motor del filtro de banda
Interruptores de carrera (pull-switch) son activados (HS-1,2)
Bajo flujo de agua de sello de la bomba de vaco
alarma
pare la bomba de vaco
Interconexiones cableadas
Interruptor del flujo de agua de sello del filtro es activado en bajo flujo
alarma
si el bajo flujo se mantiene por mas de 1 minuto, pare el motor del filtro de
banda.
Si se para el filtro de banda

alarma
pare la alimentacin al filtro
Si se para la bomba de filtrado

alarma
Si se para la bomba de vaco
alarma
pare la alimentacin al filtro.
Ajuste el variador de velocidad del sistema de accionamiento a un mnimo y haga partir

el motor. Incremente la velocidad de la correa lentamente y si funciona correctamente,
ajuste la velocidad a una velocidad media. Observe atentamente la posicin de la correa
transportadora sobre las poleas principales y si es necesario, ajuste la polea de cola para
asegurar que la correa est centrada correctamente, sin balanceo. Deje la correa
andando hasta que se centre por completo. Casi todas las correas van a estar
desajustadas inicialmente y necesitan ajustes precisos antes que se detenga el balanceo.
Es esencial que la correa se est centrando de manera precisa para que las
perforaciones de drenaje estn ubicados centralmente sobre las ranuras de la caja de
vaco.
SECCION 3
MANUAL DE MANTENCION
HR
HR
SEPTIEMBRE 10
PREPARO
REVISO
FECHA
REVISION

NOMBRE DEL EQUIPO
TAG
BELT FILTER #1
922-FI-301
BELT FILTER #2
922-FI-302
BELT FILTER #3
922-FI-303
DOCUMENTO DELKOR
No: D306BF010
MODELO
32B / 09-30V
YAMANA GOLD
MINERA FLORIDA
LIMITADA
TAIL TREATMENT
PROJECT
ORDEN DECOMPRA
No: 76591160-5
MANUAL DE MANTENCION DEL FILTRO

1.
REVISIN MECNICA DE LA UNIDAD DEL FILTRO
1.1
El nivel de las poleas de cabeza y cola, la caja de vaco y la superficie de la correa de

deslizamiento deben ser chequeada para asegurar que se encuentren ajustada en un nivel
general adecuado. Las variaciones excesivas en las alturas de estos componentes
afectaran el consumo de vaco del filtro. No debera haber espacio entre la correa de
desgaste y la correa transportadora. La mejor manera de realizar esto es de ajustar el
nivel de las correas de desgaste con la parte superior de las cajas de aire utilizando una
escuadra, esto se hace previo el ajuste de la correa transportadora (Figura 1).
1.2
El filtro es instalado de manera inclinada desde el extremo de cola hasta el extremo del
sistema de accionamiento, pero horizontal a lo ancho de a correa. De esta manera se
obtiene un ancho parejo del queque para minimizar el uso del vaco.
1.3
Todos los rodillos de soporte para la tela y la correa deben tambin ser revisados para
el paralelismo y el nivelaje.
1.4
Revise que de los rodamientos engrasado tenga una cantidad de grasa adecuada.
1.5
Revise el sentido de rotacin de los motores del eje y la bomba partiendo los motores y
corregir si es necesario.
1.6
Revise el nivel del aceite en las cajas reductoras.
1.7
Revise que ningn cuerpo extrao est atrapado entre la correa transportadora y la caja
de vaco/correa destiladora o los rodillos de la correa transportadora.
1.8
Revise la tensin de la correa transportadora. La correa es tensionada suavemente de

manera que no ocurra deslizamiento en la polea de accionamiento y no muy apretada,
para que la catenaria esta plana sobre polines guas de retorno.
2.
MANTENCIN DEL FILTRO
2.1 Inspeccin Diaria

2.1.I
Revise si hay daos en la guardera.
2.1.2
Revise las boquillas de los rociadores y desbloquee si es necesario.
2.1.3 Revise que la tela no tenga hoyos.

2.1.4 Revise que las correas de desgaste no estn rotas y que se estn moviendo en conjunto
con la correa.
2.1.5 Revise que no haya ninguna acumulacin en ningn rodillo. La acumulacin de queque en
un rodillo hace que la correa o la tela se descentre. Limpie las acumulaciones con agua.
2.2
Inspeccin Semanal
2.2.1 Revise todos los rodillos para que se muvan libremente.

2.2.2 Revise el desgaste del rodillo de centrado de tela y que est libre de movimiento.
2.2.3 Bombee grasa en los rodamientos.
2.2.4 Revise el regulador Deltracker para presin mxima a 2 bar.
2.2.5 Revise el brazo del sensor Deltracker est libre de movimiento.
2.3.
Inspeccin Mensual
2.3.1 Revise todos los rodamientos y engrselos.

2.3.2 Revise la operacin de los interruptores de limite y los interruptores manuales.
2.3.3 Limpie el regulador Deltracker colector de humedad y rellnelo.
2.3.4 Inspeccione las cajas de vaco.
a)
Saque las mangueras de vaco
b)
Asegrese que el huinche mantenga la tensin a la cuerda.
c)
Suelte las tuercas de los soportes de la caja de vaco (A en fig. 1).
d)
Desconecte la manguera de suministro de agua de sello
e)
Utilice un huinche para bajar la caja de vaco
f)
Despus de haber bajado la caja de vaco, fije la caja de vaco en su posicin.
g)
Revise el desgaste de las correas de desgaste, de los rieles de sello, rieles terminales
de deslizamiento de HPDE.
h)
Revise que las mangueras de agua de sello, el manifold y las ranuras en los rieles de
sello estn libres y desbloqueados.
i)
Revise que los rieles de sello estn dentro de sus limites de desgaste. Para hacer
esto, ponga una escuadra a lo largo de la parte superior de las correas de desgaste,
y mida el espacio que queda entre la escuadra y los rieles de sello (ver fig. 4).
El nuevo espacio es de 3 mm y l limite de desgaste es de 0,5 mm
j)
Si el espacio es menor de 0,5 mm reemplace los rieles de sello de esta manera:
Retire la correa de desgaste
Retire la manguera de agua de sello y codos
Retire las tuercas de fijacin (ver fig. 4)
Limpie la parte superior de la caja de vaco y ponga dos tiras de autoadhesivo

"Buta seal" de cada lado de la caja de vaco.
Ajustar el nuevo juego de rieles de sello, incluyendo los terminales de cabeza

y de cola.
Cambie las tuercas de fijacin, codos y mangueras.
Reajuste la altura de la caja de vaco.

k)
Para ajustar la altura de la caja de vaco:

Refirase a la fig. 2 y mida la dimensin "D" y "E". Medir cada D y E para cada
segmento de la caja de vaco.
Refirase a la fig. 3 y fijar las tuercas de fijacin a las dimensiones D y E
correspondientes.
Levantar la caja de vaco y ajustarla con tuercas A (ver fig. 1)
Reajustar todas las mangueras.
Ir soltando poco a poco el huinche cuando la caja de vaco est ajustada en su
posicin de manera que el huinche no est siempre bajo tensin.
INSTALACION DE LA TELA
3.1.
Mueva el rodillo de ajuste de la tela a su posicin ms suelta (mas alta)
3.2.
Levantar el tensor de la tela y fijarlo en una posicin ms alta.
3.3
Verifique que la parte superior de la tela sea la correcta.
Nota: La mayora de las telas de filtro tienen un lado superior y un lado inferior, entonces su
correcta instalacin es importante. Esto esta normalmente marcado sobre la tela y el ingeniero
instalador lo confirmar.
3.4
Alimente la tela a lo largo de la cama del filtro sobre la polea de cabeza y rodillos de
descarga a travs del lavado final de la tela, a lo largo de la base del filtro hasta el rodillo
de cola, bajo el rodillo de retencin de alimentacin y cortinas de retencin.
3.5
Junte los dos extremos de la tela del filtro. Esto se hace con una costura engrampada en
las telas monofilamento o pegamento para telas de tipo needle felt.
3.6
Es importante que el centro de la tela est alineado para asegurar que la tela est
completamente paralela. Alinear los bordes de la tela puede causar problemas de
centrado de la tela si la tela no esta paralela.
3.7
Para telas con costura engrampada, pasar a travs de la gua de acero y tire el alambre
de seguimiento de polister. Apriete cada extremo del alambre asegurndose que el
alambre no est muy apretado que pueda plegar la costura.
3.8
Para telas tipo needle felt pegue de esta manera:
3.8.1 Tire la tela hacia arriba para minimizar el undimiento alrededor de los rodillos de
retorno
3.8.2 Alinee la tela y marque la lnea de centro de la tela.
3.8.3 Asegrese que las lneas de centro de la tela correspondan y que la tela est paralela.
3.8.4
Marcando una lnea con tiza, medir 150 mm de traslape y corte la tela para que se
adecue.
3.8.5 Ponga el extremo de la tela sobre una tabla de madera en la parte superior de la correa
del filtro
3.8.6 Preparare suficiente de pegamento SC2000 mezclado con un endurecedor de acuerdo a
lo recomendado por el fabricante.
3.8.7 Pintar la parte superior del borde trailing de la tela con una banda de 150mm de
SC2000. Pintar la parte inferior del borde conductor con una banda de 150 mm de
SC2000
3.8.8 Esperare hasta que el pegamento est seco; verifique tocando la superficie.
3.8.9 Aplique una segunda capa de SC2000 sobre las dos superficies y espere hasta que la
superficie del pegamento est casi seca; el pegamento tiene que estar ligeramente
pegajoso cuando uno lo toca.
3.8.10 Ponga la tela plstica delgada sobre las superficies pegadas del borde y alinee los bordes
uno sobre otro; con las lneas de centro de la tela correspondiendo exactamente.
3.8.11 Retire la tela plstica del centro y, con un rodillo, pegue las superficies moviendo hacia
afuera desde la lnea de centro.
3.8.12 Deje las junturas por un mnimo de 2 horas para completa adherencia.
3.9
Suelte el rodillo tensor y parta el filtro.
3.10 Ajuste el brazo detector del sistema de centrado de tela para asegurar que la tela est
alineada centralmente con el filtro.
REEMPLAZO DEL SEAL FILTER

4.3.4 Inspeccione las cajas de vaco.
a)
Saque las mangueras de vaco
b)
Asegrese que el cilindro neumtico disponga de aire.
c)
Suelte las tuercas de los soportes de la caja de vaco (A en fig. 1).
d)
Desconecte la manguera de suministro de agua de sello
e)
Utilice un huinche para bajar la caja de vaco
f)
Despus de haber bajado la caja de vaco, fije la caja de vaco en su posicin.
g)
Revise el desgaste de las correas de desgaste, de los rieles de sello, rieles terminales
de deslizamiento de HPDE.
h)
Revise que las mangueras de agua de sello, el manifold y las ranuras en los rieles de
sello estn libres y desbloqueados.
i)
Revise que los rieles de sello estn dentro de sus lmites de desgaste. Para hacer
esto, ponga una escuadra a lo largo de la parte superior de las correas de desgaste,
y mida el espacio que queda entre la escuadra y los rieles de sello (ver fig. 4).
El nuevo espacio es de 3 mm y l limite de desgaste es de 0,5 mm
j)
Si el espacio es menor de 0,5 mm reemplace los rieles de sello de esta manera:
Retire la correa de desgaste
Retire la manguera de agua de sello y codos
Retire las tuercas de fijacin (ver fig. 4)
Limpie la parte superior de la caja de vaco y ponga dos tiras de autoadhesivo

"Buta seal" de cada lado de la caja de vaco.
Ajustar el nuevo juego de rieles de sello, incluyendo los terminales de cabeza

y de cola.
Cambie las tuercas de fijacin, codos y mangueras.
Reajuste la altura de la caja de vaco.

k)
Para ajustar la altura de la caja de vaco:

Refirase a la fig. 2 y mida la dimensin "D" y "E". Medir cada D y E para cada
segmento de la caja de vaco.
Refirase a la fig. 3 y fijar las tuercas de fijacin a las dimensiones D y E
correspondientes.
Levantar la caja de vaco y ajustarla con tuercas A (ver fig. 1)
Reajustar todas las mangueras.
Ir soltando poco a poco el cilindro neumtico cuando la caja de vaco est
ajustada en su posicin de manera que el cilindro no est siempre bajo
tensin.

DELKOR (SOUTH AMERICA) LTDA.
Av. Galvarino Gallardo # 1690, Providencia, Santiago Chile
Fono: + 56 2 650 47 00 Fax : + 56 2 650 47 01
DELKOR SOUTH AMERICA LTDA.

YAMANA GOLD MINERA FLORIDA
BELT FILTER
FILTRATE PUMPS DATA SHEET

DOC. # D306BF009
P.O. No: 76591160-5
H.R.
R.B.
CERTIFIED FINAL
01.04.11
PREPARED
CHECKED
REASON FOR REVISION
DATE
REV.
P.O. No. 4500045782
1 1/2" x 9"
1 1/2" x 9"
3" x 9"
FILTRATE PUMP 2
FILTRATE PUMP 3
Model
FILTRATE PUMP 1
Equipment
1059-PP-309
1059-PP-315
1059-PP-312
Tag
Item
Qty
3B
3A
Line Nr.
38.0
15.7
15.7
m3/h
-68
-68
-68
kPa
Vacuum
150
85
85
Pressure kPa
Discharge
218
153
153
kPa
Total Head
4.8
2.13
2.13
Power Kw
DOC.N:
F306CC32001 / F306CC32002 / F306CC32003
P&ID Nr.
Pump
BY:
3 x 82 m2 HBF ( 32B / 06-30V )
EQUIPMENT:
Receiver
REVISION:
YAMANA GOLD / MINERA FLORIDA LTDA.
CLIENT:
Filtrate
DATE:
30610
PROJECT Nr.
7.5
3.0
3.0
Hp
Installed Power
D306BF009
RB / HR
APRIL, 2011

DELKOR SOUTH AMERICA SPA
Av. Galvarino Gallardo # 1690, Providencia, Santiago Chile
Fono: + 56 2 650 47 00 Fax : + 56 2 650 47 01
DELKOR SOUTH AMERICA

YAMANA GOLD MINERA FLORIDA
BELT FILTER
GEAR REDUCER DATA SHEET

DOC. # D306BF012
P.O. No: 76591160-5
H.R.
R.B.
CERTIFIED FINAL
16.09.11
PREPARED
CHECKED
REASON FOR REVISION
DATE
REV.
P.O. No. 4500045782
P. O. Nr.
76591160-5
DATE:
16/09/2011
CLIENT:
YAMANA GOLD - MINERA FLORIDA
REVISION:
EQUIPMENT:
3X82 m2 BELT FILTER
BY
TAG:
922-FI-301/302/303
N DOC.
HR
GEAR REDUCER DATA SHEET
Marca
SEW
Tipo
Ejes Paralelos
Modelo
MC3PLHT08
280 M
Frame Motor
380 / 50 / 3
Voltaje/ Frecuencia/ Fases

Potencia Motor
Kw
45
Potencia de Calculo
Kw
42
Torque de Trabajo
Nm
42000
Torque Nominal
Nm
48800
Factor de Servicio
1,16
Velocidad de Entrada
rpm
1000
Velocidad de Salida
rpm
7,24
Reduccion
Diametro Eje de Entrada
mm
55
Diametro Eje hueco
mm
150 / 151
Diametro Polea Motor
mm
236
Diametro Polea Reductor
mm
475
69,0910
Poleas
Peso
4 canales SPC
kg
1200
Pgina 1 de 1
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01.3115835301.0001.02
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61,883 : 1
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2001
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mass:
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2.08
310
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15
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SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany
Phone +49 7251 75-0 Fax +49 7251 75-1970
http://www.sew-eurodrive.com sew@sew-eurodrive.com
SECCION 5
CENTRADO DE LA TELA
HR /WA
HR
SEPTIEMBRE 10
PREPARO
REVISO
FECHA
REVISION

NOMBRE DEL EQUIPO
TAG
BELT FILTER #1
922-FI-301
BELT FILTER #2
922-FI-302
BELT FILTER #3
922-FI-303
DOCUMENTO DELKOR
No: D306BF010
MODELO
32B / 09-30V
YAMANA GOLD
MINERA FLORIDA
LIMITADA
TAIL TREATMENT
PROJECT
ORDEN DECOMPRA
No: 76591160-5
UNIDAD DELKOR DEL CENTRADOR DE TELA DE PANTALLA LINEAL

5.1.
INSTRUCCIONES DE MONTAJE
5.1.1
VLVULA DE CONTROL
El montaje de la vlvula de control se hace de acuerdo con el diagrama de

montaje (Fig.2).
En el lado de la vlvula de control neumtica hay una marca central roja.

Una marca roja adicional puede encontrarse en el eje de la vlvula de
control. Las dos marcas deben estar alineadas girando el eje de la vlvula
de control por consiguiente. En esta posicin el suministro de aire a los
fuelles es de igual presin a travs tanto de la lnea C y lnea D
(consulte a la fig.3). Los fuelles permanecen estacionarios como un
resultado de la presin igual en las dos cmaras de aire.
Soltando el tornillo de fijacin en el brazo del sensor de la vlvula de

control y empujando el ltimo hacia el eje de la vlvula de control. El
pasador de 6mm de dimetro debe ser empujado ahora hacia uno de los
dos agujeros provistos en la vlvula de control dependiendo de s el brazo
del sensor es para analizar el lado de la mano derecha o el lado de la mano
izquierda de la tela. El brazo del sensor se gira ahora hasta que descanse
contra el pasador.
En esta posicin, el brazo del sensor se desva del eje central en 16 y las
dos marcas rojas deberan ahora cubrirse una con otra. Asegure el tornillo
de fijacin y saque el pasador.
En la base de la vlvula de control hay dos agujeros enroscados M6 de tal

manera que al aparato puede montarse. La unidad de control neumtica
completa con disposicin fija y el brazo del sensor colgante pueden
entonces ser movido contra el borde de la tela hasta que las dos marcas
rojas estn nuevamente en alineacin. La unidad de control debera
entonces asegurarse en esta posicin (Ver Fig.2).
5.1.2. UNIDAD DE CENTRAR
La unidad de Centrar est equipada con dos conectores para el suministro

de aire.
Dependiendo de la posicin y peso de los rodillos de centrar,

la unidad de centrar funciona con aire comprimido entre 200- 300 kPa. Un
atomizador de aceite ser requerido para asegurar que el flujo reducido de
aire sea suficientemente lubricado. Debera tenerse cuidado de que este
atomizador se instale cerca del regulador para evitar que se deposite la
neblina de aceite dentro de la lnea.
5.1.3
CONECTANDO LA UNIDAD NEUMTICA
La conexin de aire se lleva a cabo correctamente cuando se hace de

acuerdo con el diagrama 3 de montaje.
Conecte la lnea A que viene de la lnea de aire del instrumento a travs

de una vlvula de reduccin de presin.
Conecte la lnea B desde la vlvula de reduccin hacia el lado de la

superficie de la vlvula de control.
Desde el lado de la unidad de la vlvula de control neumtica, haga

funcionar las lneas C y D respectivamente a los fuelles y conecte a las
bases de aire.
La direccin del movimiento del brazo puede alterarse al intercambiar las

lneas C y D en la vlvula de control.
Dependiendo de la direccin de la operacin del brazo una cierta cantidad

de aire fluir de vuelta a travs de la lnea C o D hacia la vlvula de
control y automticamente se ventilar a travs del escape E.
La velocidad lineal del brazo puede ajustarse a las condiciones deseadas

aumentando la presin de aire de la vlvula de reduccin. La variacin de
presin mxima de la unidad de control es 0- 400 kPa. En consideracin sin
embargo de la durabilidad de las bases de aire se sugiere se mantenga la
presin de aire si es posible entre 200 kPa y 300 kPa.
Atencin:
La calibracin mxima de presin para las bases de aire de la
unidad de centrar es 400 kPa.
5.1.4
NO EXCEDA LA PRESIN MXIMA NOMINAL
INSTRUCCIONES DE OPERACIN PARA LA UNIDAD DE CENTRAR
Antes de poner en marcha la unidad de centrar, revise que el rodillo del

centrador est en posicin neutra (paralela a los rodillos de alimentacin
de la tela).
Cambie la vlvula de control a una posicin donde la paleta del sensor

centre el borde de la tela y las marcas rojas en la vlvula de control
coincidan. En otras palabras, la paleta sensora y la vlvula de control estn
en cero (neutro)
Revise que el suministro de aire est encendido y la presin indique un

mximo de 300 kPa.
Mueva la paleta del sensor manualmente en ambas direcciones y revise si el

rodillo del centrador responde correctamente.
5.1.5
FILTRO/REGULADOR-UNIDAD DE LUBRICACION
a) Informacin tcnica:
Presin mxima:
Temperatura de operacin:
Puerto de conexin:
6 Bar (60 Kpa)

5-60C
Acceso paralelo a BPS a ISO
228/1 y BS 2779
b) Instalacin:
Instale la unidad con el vaso en una posicin vertical en la lnea de la
caera, para que el aire fluya en direccin de las flechas ubicadas sobre
el cuerpo.
c) Operacin:
Destornille la manilla de drenaje peridicamente para vaciar todo el
lquido colectado antes que llegue al nivel del plato deflector.
Atornillando el perno de ajuste en el sentido del reloj, la presin
secundaria aumenta. Despus de ajustar la presin, apriete la

contratuerca.
d) Mantencin:
Cuando el aparato no funciona correctamente:
Asegrese que el flujo est en la correcta direccin:
Asegrese que la presin de entrada es ms alta que la presin de
salida ajustada.
Verifique que el asiento principal est limpio.
Verifique que el diagrama o el resorte est daado.
Cuando el aire se escape de manera continua por la perforacin de
alivio, el diafragma puede estar daado.
Cuando hay gran disminucin de flujo de aire o una gran caida de
presin, el filtro tiene que ser limpiado o reemplazado.
Verifique el nivel de aceite. El nivel de aceite debera estar entre las

indicaciones min oil level y max oil level.
Limpie la boquilla de regulacin de aceite sacando el tornillo.
Si hay una fuga de aceite alrededor del tornillo, verifique:

Si el tornillo est demasiado abierto. Si es as, cierrelo a su posicin
correcta.
Si el O-ring est daado.
PRECAUCIN
Para la limpieza no use solventes orgnicos como Lacquer Thinners,
alcoholes, etc. Utilice solo lquidos neutros. Si un adhesivo anaerobio es
utilizado para los fittings, asegrese que no est tocando el vaso.
La temperatura y la presin de operacin no deberan exceder los
lmites marcados.
OPERACIN DE SISTEMA
FIG. 1
INSTRUCCIN DE INSTALACIN
MONTE EL PASADOR DE AJUSTE.

MONTE EL DISCO DE ALINEACIN SOBRE LA MARCA .
MONTE LA PALMA DEL SENSOR TOCANDO EL PASADOR (16)
SAQUE EL PASADOR
FIG. 2
DIAGRAMA
FIG. 3
306-IL-01
LISTADO DE INSTRUMENTOS
YAMANA GOLD ALHU
MINERA FLORIDA
CONTRACT N 30610
FILTRO BANDA HORIZONTAL 3 x 82.3m2
GOLD CYANIDE TAILS
32B / 09 30 V
DG
PREPARED
CHECKED
ISSUED FOR
APPROVAL
10/04/11
REASON FOR
REVISION
DATE
REV
DELKOR SOUTH AMERICA LTDA.
TAG
FS 01
PS 01
PS 02
PS 03
PS 04
LSH 01
LSH 02
LSH 03
LSL 01
LSL 02
LSL 03
ITEM
01
02
03
04
05
06
07
08
09
10
11
Receptor de Filtrado 3
Lnea de Vaco
Aire soplador
Aire Instrumentacin
Agua lavado Tela
Agua sello Bomba Vaco
Servicio
Switch de Nivel Bajo
Switch de Nivel Alto
Switch de Presin
Switch de Presin
Switch de Presin
Switch de Presin
Diam. 3
Switch de Flujo
Instrumento
E+H
E+H
E+H
E+H
E+H
E+H
DANFOSS
BARKSDALE
____
____
____
Fabricante
Delkor
Delkor
Delkor
Delkor
Delkor
Delkor
Delkor
Delkor
Cliente
Cliente
Cliente
Alcance
MFTL50
LIQUIPHANT
MFTL50
LIQUIPHANT
MFTL50
LIQUIPHANT
MFTL50
LIQUIPHANT
MFTL50
LIQUIPHANT
MFTL50
LIQUIPHANT
RT-121
D1H-H2SS
____
____
____
Modelo
Digital
Digital
Digital
Digital
Digital
Digital
Digital
Digital
____
____
____
Salida
1/0
1/0
1/0
1/0
1/0
1/0
-30kPa
1kPa
400kPa
250 kPa
9 m3/h
Alarma
Rango
ZS 01
ZS 02
ZS 03
ZS 04
ZS 05
HS 01
HS 02
FE 01
FE 02
PI 01
PI 02
12
13
14
15
16
17
18
19
20
21
22
Flujmetro 1
Flujmetro 3
Manmetro
Manmetro
Agua Lavado Tela /

Banda
Aire instrumentacin /
Deltracker
Aire instrumentacin /
Sist. Levante Caja Vaco
Pull Cord Switch
Pull Cord Switch
FESTO
FESTO
E+H
E+H
Delkor
Delkor
Cliente
Delkor
Delkor
ELMEC
LFR
LFR
Promag 35
Promag 35
FL512
FL512
Delkor
ELMEC
NA
NA
VAC
120
Anloga
120
VAC
Anloga
Digital
Digital
Digital
ZCK-J1 / ZCKE08
Delkor
TELEMECANIQUE
Switch de Carrera
Digital
ZCK-J1 / ZCKE08
Delkor
TELEMECANIQUE
Switch de Carrera
Digital
ZCK-J1 / ZCKE08
Delkor
TELEMECANIQUE
Switch de Carrera
Digital
Digital
Delkor
TELEMECANIQUE
Switch de Carrera
ZCK-J1 / ZCKE08
ZCK-J1 / ZCKE08
Delkor
TELEMECANIQUE
Switch de Carrera
Agua sello caja vaco
Emergencia
Emergencia
Alargamiento Tela
Descentrado Banda
Descentrado Banda
Descentrado Tela
Descentrado Tela
0-1000 kPa
0-1000 kPa
0 10 V
0 10 V
1/0
1/0
1/0
1/0
1/0
1/0
1/0
PI 03
PI 04
PI 05
PI 06
PI 07
LIT 01
V 01
V 02
V 03
V 04
V 05
23
24
25
26
27
28
29
30
31
32
33
Agua Lavado Tela
Agua Lavado Tela
Agua Lavado Tela
Vlvula de Bola
Vlvula de Bola
Vlvula de Bola
Vlvula de Bola
Vlvula de Globo
Agua Lavado Tela /

Banda
Agua Lavado Banda
Medidor de nivel
Ultrasnico
Diam. 100 mm
Vacumetro / NPT
Diam. 100 mm
Vacumetro / NPT
Diam. 100 mm
Vacumetro / NPT
Diam. 100 mm
Vacumetro / NPT
Manmetro
Altura de Pulpa
Manifold de Vaco
Aire Soplador
Delkor
Delkor
Delkor
Delkor
KSB
KSB
KSB
Cliente
Cliente
Delkor
Delkor
Delkor
Delkor
Delkor
KSB
____
E+H
ITEC
ITEC
ITEC
ITEC
BOURDON
HAENNI
N/A
N/A
N/A
N/A
N/A
ECO-BLC 2
NPT
ECO-BLC 2
NPT
ECO-BLC 2
NPT
ECO-BLC 2
NPT
Anlogo
N.A.
N.A.
N.A.
N.A.
N.A.
3 FLANGE
FMU 40
100P600410057
100P600410057
100P600410057
100P600410057
MTA-0410476
N/A
N/A
N/A
N/A
N/A
4 -20 mA
-29 a 0 Hg.
-29 a 0 Hg.
-29 a 0 Hg.
-29 a 0 Hg.
0-6 kPa
V 06
V 07
V 08
V 09
V 10
V 11
V 12
V 13
V 14
V 15
34
35
36
37
38
39
40
41
42
43
Vlvula de Bola
Vlvula de Bola
Agua de Sello Caja de

vaco
Vlvula de Bola
Vlvula de Bola
Vlvula de Bola
Vlvula de Bola
Vlvula de Bola
Vlvula de Bola
Vlvula de Bola
Vlvula de Bola
Aire Instrumentacin
PS 02
Aire Instrumentacin
PI 04
Manifold de Vaco
PI 03
Lnea Aire Soplador
PS 03
Lnea Aire Soplador
Agua Lavado Tela/Banda
Strainer Stand By
Strainer Stand By
Strainer Operando
Strainer Operando
KSB
____
____
KSB
KSB
KSB
____
____
____
____
Delkor
Cliente
Cliente
Delkor
Delkor
Delkor
Cliente
Cliente
Cliente
Cliente
N/A
N/A
NPT
ECO-BLC 1
1/2 NPT
N/A
N/A
ECO-BLC 1/2
NPT
NPT
N/A
N/A
N/A
N/A
N/A
N/A
ECO-BLC 1/2
NPT
ECO-BLC 1/2
NPT
3 FLANGE
3 FLANGE
3 FLANGE
3 FLANGE
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
V 16
V 17
V 18
V 23
V 24
V 25
V 29
V 30
V 31
V 32
V 33
44
45
46
47
48
49
50
51
52
53
54
Lavado de Queque 2
Lavado de Queque 1
Drain Receiver 3
Drain Receiver 2
Vlvula de No Retorno
Vlvula de No Retorno
Vlvula de Globo
Vlvula de Globo
Vlvula de Globo
Vlvula de Globo
Agua de Sello Bomba de

Vaco
Drain Receiver 1
Vlvula Bola
Vlvula No Retorno
Vlvula de Bola
Vlvula de Bola
Vlvula de Bola
PS 04
Solucin Filtrada
PI 07
PI 06
PI 05
____
____
____
____
____
____
KSB
____
KSB
KSB
KSB
Cliente
Cliente
Cliente
Cliente
Cliente
Cliente
Delkor
Cliente
Delkor
Delkor
Delkor
3 FLANGE
3 FLANGE
2 FLANGE
2 FLANGE
2 FLANGE
N/A
N/A
N/A
N/A
N/A
N/A
N/A
ECO-BLC 1/2
NPT
3 FLANGE
N/A
N/A
N/A
N/A
3 FLANGE
ECO-BLC 1/2
NPT
ECO-BLC 1/2
NPT
ECO-BLC 1/2
NPT
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
VIGNOLA S.A.
Santiago:Tel 7758385 Fax 7732036 vignosan@vignola.cl

Valparaso:Tel.351111 Fax 351128 vignoval@vignola.cl
Talcahuano:Tel.588858 Fax 589102 vignotal@vignola.cl
Antofagasta:Tel 453030 Fax 453039 vignoant@vignola.cl
ELECTRICA
1-02-01
Marzo 2003
INTERRUPTORES DE PRESION DE ALTA CALIDAD

BARKSDALE CONTROLS DIVISION U.S.A.
D1X
D1H
B1T
DPD1T
9048
CARACTERISTICAS ELECTRICAS: Actuacin por Microswitch, 1 polo, doble efecto, 15 Amp. Ca., 220 380
Volts. Conexin de 1/4". Corta o conecta un circuito con un aumento de presin, en sistemas de fluidos lquidos
o gaseosos.
1. TIPO DIAFRAGMA: Gran sensibilidad, vida 1.000.000 operaciones, conexin 1/4" NPT. HI
Dgito
Modelo
Escala regulacin en PSI
Presin
Presin
Material
Cant.
Descendiendo Ascendiendo
Prop. psi mxima Actuador switch
Mn.
Mx,
Mn.
Mx. Prop.psi
psi
0102001-3 D1H-H2SS
0,018 1,65
0,068 1,7
0,02 a 0,05
3
Inox.17-7
1
0102004-8 D1H-A3SS
0,03
2,89
0,14
3,0
0,07 a 0,15
10
Cu.Berilio
1
0102007-2 D1H-H18SS
0,4
17,80
0,6
18,0
0,12 a 0,26
60
Inox.17-7
1
0102010-2 D1H-A80SS
0,5
76,60
3,9
80,0
1,6 a 3,4
160
Inox.17-7
1
0102013-7 D1H-A150SS
1,5
144,00 7,5
150,0
2,3 a 6,0
300
Inox.17-7
1
0102014-5 D2H-A150SS
1,5
144,00 7,5
150,0
2,3 a 6,0
300
inox.17-7
2
*0102060-9 DIX-A15055-UL 1,5
144,00 7,5
150,0
2,3 a 6,0
300
inox.17-7
1
?
Presostato a prueba de explosin para localizaciones peligrosas
CLASE I: Grupo B; C y D; CLASE II: Grupo E, F y G ? Nema 4,7,9 (para localizaciones 4,7 y 9)
2. TIPO DE TUBO BOURDON. Conexin 1/4" NPT, Para control de equipos de Alta presin. Vida 1.000.000
operaciones.
0102021-8 B21T-H12
50
1180
70
1200
10 a 20
1800
Bronce
1
0102022-8 B2T-H12SS
50
1180
70
1200
10 a 20
1800
Inox.316
2
0102015-3 B2T-H32
160
3170
190
3200
15 a 30
4800
Bronce
2
0102024-2 B1T-H32
160
3170
190
3200
15 a 30
4800
Bronce
1
0102018-8 B2T-A48SS
240
4715
325
4800
40 a 85
7200
Inox.316
2
0102027-7 B1T-A48SS
240
4715
325
4800
40 a 85
7200
Inox.316
1
0102030-7 B1T-A65SS
325
6385
440
6500
54 a 115
9750
Inox. 316
1
3. TIPO DE PISTON: Conexin 1/4" NPT, para control y proteccin en equipos hidrulicos de alta presin. Alta
frecuencia y larga vida.
0102033-1
9048-5
350
4650
395
5000
43 a 350
10000
Ac.Inox.
1
0102036-6
9048-6
700
9450
815
10000 115 a 550
15000
Ac.Inox.
1
4. TIPO DE PRESION DIFERENCIAL: Conexin 1/4" NPT, entre una presin fija y una variable, entre dos
variables, uso en filtros industriales, calderas rpidas, etc.
0102050-1 DPD1T-H18
0,40
17,75
0,65
18,0
0,1 a 0,25
60
Cu.Berilio
1
0102053-6 DPD1T-A80
0,50
76,50
4,00
80,0
1,6 a 3,5
160
Cu.Berilio
1
0102057-9 DPD1T-A150
1,50
143,50 8,00
150
2,9 a 6,5
300
Cu.Berilio
1

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Operating Instructions
Liquiphant M FTL50/51-########7#
de - Fllstandgrenzschalter
en - Level Limit Switch
fr - Dtecteur de niveau
es - Detector de nivel
it - Interruttore di livello
nl - Niveauschakelaar
KA163F/00/a6/03.06
52007095
de - Inhalt
Sicherheitshinweise
Behandlung
Gerte-Identifikation
Verwendung
Messeinrichtung
Einbau
Einstellungen
Lichtsignale
Anschluss
Wartung, Reinigung
Technische Daten
Zubehr
Fehlersuche
Ersatzteile
Reparatur
Ergnzende Dokumentation
"
2
en - Contents
4
6
8
14
15
19
28
33
34
56
57
59
64
72
74
75
Achtung!
= verboten;
fhrt zu fehlerhaftem Betrieb
oder Zerstrung.
Notes on Safety
Handling
Device Identification
Application
Measuring system
Installation
Setting-up
Light signals
Connections
Maintenance, Cleaning
Technical Data
Accessories
Trouble-shooting
Spare parts
Repair
Supplementary Documentation
"
fr - Sommaire
4
6
8
14
15
19
28
33
34
56
57
59
65
72
74
75
Caution!
= forbidden;
leads to incorrect operation
or destruction.
Conseils de scurit
Manipulation
Dnomination
Utilisation
Ensemble de dtection de niveau
Montage
Rglage
Signaux lumineux
Raccordement
Entretien, Nettoyage
Caractristiques techniques
Accessoires
Recherche de dfauts
Pices de rechange
Rparations
Documentation complmentaire
"
4
6
8
14
15
19
28
33
34
56
57
59
66
72
74
75
Attention!
= interdit; peut provoquer
des dysfonctionnements
ou la destruction.
Endress+Hauser

es - Indice
Notas sobre seguridad
Modo de empleo
Identificacin del equipo
Aplicacin
Sistema de medida
Montaje
Ajuste
Seales luminosas
Conexiones
Mantenimiento, Limpieza
Datos tcnicos
Accesorios
Identificacin de fallos
Repuestos
Reparaciones
Documentacin suplementaria
"
it - Indice
5
6
8
14
15
19
28
33
34
56
57
59
67
72
74
75
Atencin!
= Prohibido; peligro
de mal funcionamiento
o de destruccin.
Note sulla sicurezza

Accorgimenti
Identificazione dello strumento
Applicazione
Sistema di misura
Montaggio
Messa in servizio
Segnali luminosi
Collegamenti elettrici
Manutenzione, Pulizia
Dati tecnici
Accessori
Individuazione e eliminazione
delle anomalie
Ricambi
Riparare
Documentazione supplementare
"
nl - Inhoud
5
6
8
14
15
19
28
33
34
56
57
59
68
72
74
75
Attenzione!
= Vietato; pericolo
di malfunzionamento
o di distruzione.
Endress+Hauser
de - Sicherheitshinweise
Der Liquiphant M FTL50, FTL51
darf nur als Fllstandgrenzschalter
fr Flssigkeiten verwendet
werden.
Bei unsachgemem Einsatz
knnen Gefahren von ihm
ausgehen.
Das Gert darf nur von
qualifiziertem und
autorisiertem Fachpersonal
unter strenger Beachtung dieser
Betriebsanleitung,
der einschlgigen Normen,
der gesetzlichen Vorschriften
und der Zertifikate
(je nach Anwendung)
eingebaut, angeschlossen,
in Betrieb genommen und
gewartet werden.
In der Gebudeinstallation ist ein
Netzschalter fr das Gert leicht
erreichbar in dessen Nhe zu
installieren.
Er ist als Trennvorrichtung fr das
Gert zu kennzeichnen.
4
Veiligheidsinstructies
Behandeling
Instrument- identificatie
Toepassing
Meetopstelling
Inbouw
Instellingen
Lichtsignalen
Aansluiting
Onderhoud, Reiniging
Technische gegevens
Toebehoren
Fout zoeken
Reserve-onderdelen
Reparatie
Aanvullende documentatie
"
5
6
8
14
15
19
28
33
34
56
57
59
69
72
74
75
Opgelet!
= verboden;
leidt tot foutieve werking
of storing.
3
en - Notes on Safety
The Liquiphant M FTL50, FTL51
is designed for level limit detection
in liquids.
If used incorrectly it is possible that
application-related dangers may
arise.
The level limit switch
Liquiphant M FTL50, FTL51 may
be installed, connected,
commissioned, operated and
maintained by qualified and
authorised personnel only,
under strict observance of
these operating instructions,
any relevant standards,
legal requirements, and,
where appropriate, the certificate.
Install an easily accessible power
switch in the proximity of the
device.
Mark the power switch as a
disconnector for the device.
fr - Conseils de scurit
Le Liquiphant M FTL50, FTL51
doit tre exclusivement utilis
comme dtecteur de niveau pour
liquides.
Il peut tre source de danger en
cas dutilisation non conforme aux
prescriptions.
Lappareil ne doit tre install,
raccord, mise en service et
entretenu que par un personnel
qualifi et autoris, qui tiendra
compte des indications contenues
dans la prsente mise en service,
des normes en vigueur
et des certificats disponibles
(selon lapplication).
Installer un commutateur rseau
proximit immdiate de lappareil,
en veillant ce quil soit facilement
accessible.
Marquer ce commutateur comme
prise de coupure de lappareil.
Endress+Hauser

es - Notas sobre seguridad
El detector de nivel
Liquiphant M FTL50, FTL51
ha sido diseado para la deteccin
de lmite en fluidos.
Su empleo inapropiado puede
resultar peligroso.
El equipo deber ser montado,
conectado, instalado y mantenido
nica y exclusivamente por
personal cualificado y
autorizado, bajo rigurosa
observacin de las presentes
instrucciones de servicio,
de las normativas y
legislaciones vigentes,
as como de los certificados
(dependiendo de la aplicacin).
Instalar un interruptor de fcil
acceso en las proximidades del
equipo.
Identificar el interruptor como
desconectador del equipo.
Endress+Hauser
it - Note sulla sicurezza

Il Liquiphant M FTL50, FTL51
particolarmente studiato per
l'impiego come soglia di livello in
liquidi.
Un'installazione non corretta pu
determinare pericolo.
Lo strumento pu essere montato
solamente da personale
qualificato ed autorizzato.
La messa in esercizio e la
manutenzione devono rispettare
le indicazioni di collegamento,
le norme e i certificati di seguito
riportati.
Installare un interuttore per
l'alimentazione in prossimit del
dispositivo.
Marcare l'interuttore come
disconnessione del dispositivo.
nl - Veiligheidsinstructies
Gebruik de Liquiphant M
FTL50, FTL51 alleen als
niveauschakelaar voor vloeistoffen.
Indien niet correct gebruikt
kunnen gevaarlijke situaties
ontstaan.
Het instrument alleen door
gekwalificeerd en
geautoriseerd personeel laten
inbouwen, aansluiten, in bedrijf
nemen en onderhouden.
Neem de instructies in deze
Inbedrijfstellingsvoorschriften,
de desbetreffende normen,
de wettelijke voorschriften en
eventuele certificaten in acht.
Installeer een makkelijk bereikbare
voedingschakelaar in de nabijheid
van het instrument.
Kenmerk de voedingschakelaar
specifiek voor het instrument.
de - Behandlung
Am Gehuse, Flansch oder
Verlngerungsrohr anfassen.
en - Handling
Hold by housing, flange or
extension tube.
fr - Manipulation
Tenir par le botier, la bride ou
le tube prolongateur.
es - Modo de empleo
Coger por el cabezal, brida o
tubo de extensin.
it - Accorgimenti
Afferrare la custodia,
per la flangia o
per il tubo di estensione.
nl - Behandeling
Vastpakken via behuizing,
flens of verlengbuis.
Endress+Hauser
H
I
J
K
L
P
Q
R
S
T
U
V
W
X
7
8
Y
D
E
F
nl - Instrument-identificatie
*
ATEX II 3 G EEx nC II T6, WHG
3
ATEX II 3 D T85C*
ATEX II 3 G EEx nA II T6, WHG
3
ATEX II 3 D T85C*
1
* , WHG
ATEX II 1/2 G EEx de IIC T6, WHG
ATEX II 1/2 G EEx ia IIC T6, WHG
3
ATEX II 1/2 D T80C*
ATEX II 1/2 G EEx ia IIC T6
3
ATEX II 1/2 D T80C*
ATEX II 1 G EEx ia IIC T6
ATEX II 1/2 G EEx de IIC T6
ATEX II 1 G EEx ia IIC T6, WHG
ATEX II 1/2 G EEx d IIC T6
ATEX II 1/2 G EEx d IIC T6, WHG
FM IS, Cl. I, II, III, Div. 1, Gr. A-G
FM XP, Cl. I, II, III, Div. 1, Gr. B-G, E5 => Gr. A-G
FM NI, Cl. I,
Div. 2, Gr. A-D
CSA IS, Cl. I, II, III, Div. 1, Gr. A-G
CSA XP, Cl. I, II, III, Div. 1, Gr. A-G
CSA General purpose
TIIS Ex ia IIC T3
TIIS Ex d IIB T3
TIIS Ex ia IIC T6
TIIS Ex d IIC T3
TIIS Ex d IIC T6
2
*
FTL51
it - Identificazione dello
strumento
A
B
FTL5########### #### mm
in
Order Code
ENDRESS+HAUSER
LIQUIPHANT M

de - Nicht verbiegen
Nicht krzen
Nicht verlngern
en - Do not bend
Do not shorten
Do not lengthen
fr - Ne pas dformer
Ne pas raccourcir
Ne pas rallonger
es - No torcer
No acortar
No alargar
it - Non stringere o allargare

Non accorciare o allungare
Non piegare
nl - Niet verbuigen
Niet inkorten
Niet verlengen
Endress+Hauser
7
de - Gerte-Identifikation
en - Device Identification
fr - Dnomination
es - Identificacin del equipo
Endress+Hauser
10
FEL50A, PROFIBUS PA
FEL51, 19253 V AC
FEL52, 10 55 V DC, PNP
FEL54, 19253 V AC, 1955 V DC, DPDT
FEL55, 11 36 V DC, 8/16 mA
FEL56, NAMUR, L-H
FEL57, PFM
FEL58, NAMUR, H-L
2
*
A
1
2
4
5
6
7
8
9
+ "p" (FTL50)
+ "p"
+ "p"
+ "p"
+ "p"
+ "p"
+ "p"
+ "T" (FTL50)
+ "T"
+ "T"
+ "T"
+ "T"
+ "T"
+ "T"
Ra < 3.2 m/80 grit (FTL50)

Ra < 3.2 m/80 grit
Ra < 3.2 m/80 grit
Ra < 3.2 m/80 grit
Ra < 3.2 m/80 grit
Ra < 3.2 m/80 grit
Ra < 3.2 m/80 grit
*,
. mm, 316L
. mm, AlloyC4
. in, 316L
. in, AlloyC4
"L II",
316L
"L II",
AlloyC4
*,
. mm, 316L
. mm, AlloyC4
. in, 316L
. in, AlloyC4
"L II",
316L
"L II",
AlloyC4
*,
. mm, 316L,
. mm, AlloyC4,
. in, 316L,
. in, AlloyC4,
"L II",
316L,
"L II",
AlloyC4,
FTL51
YY
QA
RB
RE
SB
SE
TB
TE
IA
JB
JE
KB
KE
LB
LE
AA
BB
BE
CB
CE
DB
DE
FTL5########### #### mm
in
Order Code
ENDRESS+HAUSER
LIQUIPHANT M
"T"
"p"
36. . . . 55
L
(FTL51)
10
11
YY9
TE2
TC2
13
max. 16 bar
bar,, 120 C
max. 2 bar,
bar, 150 C
max. 25 bar
bar,, 150 C
max. 40 bar,
bar, 100 C
max. 100 bar

bar,, 150 C
max. 100 bar,

bar, 150 C
12
nicht gltig fr PBT / not valid for PBT / non valable pour PBT /
no es vlido para
para PBT / non valido per PBT / niet geldig voor PBT
andere / others / autres / otros / altri / andere
ohne / without / sans / sin / senza / zonder
DN25-38 (1...1"), ISO 2852, 316L

Tri-Clamp
DN40-51 (2"),
ISO 2852, 316L
Tri-Clamp
ISO 228, 316L
R , DIN 2999, 316L

R , DIN 2999, AlloyC4
R 1,
DIN 2999, 316L
R 1,
DIN 2999, AlloyC4
NPT , ANSI,
316L
NPT , ANSI,
AlloyC4
NPT 1, ANSI,
316L
NPT 1, ANSI,
AlloyC4
G , ISO 228, 316L
G , ISO 228, AlloyC4
G 1,
ISO 228, 316L
G 1,
ISO 228, AlloyC4
Flansche / Flanges / Brides /

Brida / Flangia / Flens
GW2 G 1,
A##
B##
C##
D##
F##
K##
N##
GE2
GE5
GF2
GF5
GM2
GM5
GN2
GN5
GQ2
GQ5
GR2
GR5
Endress+Hauser
9
Endress+Hauser
12
DN32, PN6 A,
DN32, PN25/40 A,
DN40, PN6 A,
DN40, PN25/40 A,
DN50, PN6 A,
DN50, PN25/40 A,
DN65, PN6 A,
DN50, PN100 A,
DN65, PN25/40 A,
DN80, PN10/16 A,
DN80, PN25/40 A,
DN100, PN10/16 A,
DN100, PN25/40 A,
Endress+Hauser
BA2
BB2
BC2
BD2
BE2
BG2
BH2
BJ2
BK2
BM2
BN2
BQ2
BR2
316L
316L
316L
316L
316L
316L
316L
316L (FTL51)
316L
316L
316L
316L
316L
1", 150 lbs, RF

RF,, 316/316L
1", 300 lbs, RF,
RF, 316/316L (FTL51)
1", 150 lbs, RF
RF,, 316/316L
1", 300 lbs, RF, 316/316L (FTL51)
2", 150 lbs, RF
RF,, 316/316L
2", 150 lbs, RF,
RF, AlloyC4 >316/316L
2", 300 lbs, RF
RF,, 316/316L
2", 600 lbs, RF
RF,, 316/316L (FTL51)
2", 300 lbs, RF
RF,, 316/316L (FTL51)
3", 150 lbs, RF
RF,, 316/316L
3", 300 lbs, RF, 316/316L (FTL51)
3, 600 lbs, RF,
RF, 316/316L (FTL51)
4", 150 lbs, RF
RF,, 316/316L
4", 300 lbs, RF
RF,, 316/316L (FTL51)
4", 600 lbs, RF
RF,, 316/316L (FTL51)
1", 150 lbs, RF,
RF, 316/316L
EN 1092-1
AA2
AB2
AC2
AD2
AE2
AE5
AF2
AG2
AJ2
AL2
AM2
AN2
AP2
AQ2
AR2
A82
ANSI B 16.5
PBT
Alu
316L
#4
#5
#6
ohne / without / sans / sin / senza / zonder

andere / others / autres / otros / altri / andere
Temperaturdist
emperaturdistanzstck
anzstck / Temperature spacer
spacer /
Elment de refroidissement / Tramo disipador
disipador detemperatura /
Distanziale
Dist
anziale per temperatura / Temperatuurreductiestuk
Druckdichte Durchfhrung / Pressure sealed bushing /
Entre rsistant
rsistant la pression / Extensin resistente a la presin /
Passacavo a tenutadi
tenutadi pressione / Gasdichte doorvoering
Liquiphant II FTL 360/365, FDL 30/35
L II Schaltpunkt / Switchpoint / Point de commutation

commutation /
Punto de conmutacin
conmutacin / Punto di commutazione
commutazione / Schakelpunt
KA143
KA220
*
EN 10204 - 3.1,
316L
EN 10204 - 3.1, NACE MR0175, 316L
100 bar (FTL51)
100 bar 100 bar,
bar, EN 10204 - 3.1, NACE MR0175, 316L (FTL51)
GL/ABS marine certificate (FTL51: max. 1600 mm)
2
*
T13
Alu/sep.
A
C
N
P
R
S
Y
Kompakt-Gehuse
Komp
akt-Gehuse / compact
compact housing /
botier compact
compact / cabezal comp
acto /
compacto
testa
test
a compatt
compatta
a / compacte
compacte behuizing
NPT
G
M20
#3
IP66,
IP66,
IP66,
T13,
T13,
T13,
2
*
E7
F7
G7
Y9
11
de - Flansche
en - Flanges
fr - Brides
es - Brida
it - Flangia
nl - Flens
Endress+Hauser
en - Application
Level limit detection in liquids
14
KA2
KC2
KE2
KE5
KL2
KP2
10K 25, RF,

RF,
10K 40, RF,
RF,
10K 50, RF,
RF,
10K 50, RF,
RF,
10K 80, RF,
RF,
10K 100, RF,
RF,
316L
316L
316L
AlloyC4 >316L
316L
316L
DN80, PN100 A,
316L (FTL51)
DN25, PN25/40 A, 316L
DN32, PN6 B1,
316L
DN32, PN6,
AlloyC4 >316L
DN50, PN6 B1,
316L
DN50, PN6,
AlloyC4 >316L
DN50, PN25/40 B1, 316L
DN50, PN25/40,
AlloyC4 >316L
DN50, PN100 B2, 316L (FTL51)
DN80, PN25/40 B1, 316L
DN80, PN25/40,
AlloyC4 >316L
DN100, PN10/16 B1, 316L
DN100, PN10/16,
AlloyC4 >316L
DN80, PN100 B2, 316L (FTL51)
DN25, PN25/40 B1, 316L
DN25, PN25/40,
AlloyC4 >316L
DN50, PN40 B1,
316L
DN80, PN40 B1,
316L
DN25, PN40 B1,
316L
DN50, PN40 C,
316L
DN50, PN40 D,
316L
JIS B2220
B12
B82
CA2
CA5
CE2
CE5
CG2
CG5
CJ2
CN2
CN5
CQ2
CQ5
C12
C82
C85
DG2
DN2
D82
FG2
NG2
Endress+Hauser
13
de - Verwendung
Grenzstanddetektion in
Flssigkeiten
"T"
fr - Utilisation
Dtection de niveau dans les
liquides
es - Aplicacin
Deteccin de nivel en lquidos
it - Applicazione
Controllo livello nei liquidi
nl - Toepassing
Niveaudetectie in vloeistoffen
Endress+Hauser

Order code:
FTL5# - # ### ## # ## #
de - Messeinrichtung
fr direkten Anschluss
en - Measuring system
for direct connection
fr - Ensemble de dtection
de niveau
pour raccordement direct
Elektronikeinstze
Electronic inserts
Electronique
Electrnica
Inserti elettronici
Elektronica-insert
FEL51
FEL52
FEL54
es - Sistema de medida
para conexin directa
it - Sistema di misura
per connessione diretta
nl - Meetopstelling
voor directe aansluiting
*)
*) Externe Last
External load
Charge externe
Carga externa
Carico esterno
Externe belasting
Endress+Hauser
15
fr Anschluss ber Schaltgert
for connection via switching unit
Order code:
FTL5# - # ### ## # ## #
de niveau
pour raccordement via dtecteur
para conexin va interruptores
per connessione mediante
unit di commutazione
nl - Meetopstelling
voor aansluiting aan een
schakelversterker
16
Elektronikeinstze
Electronic inserts
Electronique
Electrnica
Inserti elettronici
Elektronica-insert
FEL55
FEL56
FEL57
FEL58
Endress+Hauser
Ex i
*)
FTL,
SIF, SIN,
FXN
EX
EX
*) Schaltgert, SPS, Trennverstrker

Switching unit, PLC, isolating amplifier
Dtecteur, API, convertisseur/sparateur
Interruptor, PLC, amplificador aislado
Unit di commutazione, PLC, barriera di separazione
Schakelversterker, PLC, scheidingsversterker
Endress+Hauser
17
fr Anschluss an PROFIBUS PA
Order code:
FTL5# - # ### ## # ## #
for connection to PROFIBUS PA
de niveau
pour le raccordement
PROFIBUS PA
para conexin a PROFIBUS PA
per connessione a PROFIBUS PA
Elektronikeinsatz
Electronic insert
Electronique
Electrnica
Inserto elettronico
Elektronica-insert
FEL50A
nl - Meetopstelling
voor aansluiting aan PROFIBUS PA
Ex i
SPS,
PLC,
API
EX
EX
Segmentkoppler
Segment coupler
Coupleur
de segments
Acoplador segmento
Segment coupler
Segment koppeling
18
Endress+Hauser

de - Einbau
Schaltpunkt in Abhngigkeit
vom Einbau
~36 mm
(1.42 in)
~13 mm
(0.51 in)
en - Installation
Switchpoint depends
on mounting position
fr - Montage
Point de commutation
en fonction de limplantation
es - Montaje
Punto de conmutacin
dependiendo de la posicin
de montaje
~ 4 mm
(0.16 in)
it - Montaggio
Punto di commutazione
in funzione della posizione
di montaggio
nl - Inbouw
Schakelpunt afhankelijk
van inbouw
Endress+Hauser
de - Einbaubeispiele
in Abhngigkeit von der
Viskositt Q der Flssigkeit
19
= 02000 mm/s
( = 02000 cSt)
en - Mounting examples
as a function of liquid viscosity Q
fr - Exemples dimplantation
dpendant de la viscosit Q
du liquide
es - Ejemplos de montaje
dependiendo de la viscosidad Q
del lquido
it - Esempi di montaggio
come funzione di viscosit Q
del liquido
nl - Inbouwvoorbeelden
afhankelijk van de viscositeit Q
van de vloeistof
min. DN 50
(min. 2")
min. 25 mm
(min. 1 in)
*entgraten / deburr / barber / libre / sbavare / ontbramen

= 010000 mm/s
( = 010000 cSt)
min. 40 mm
(min. 1.6 in)
20
Endress+Hauser

de - Ansatzbildung bercksichtigen.
Schwinggabel darf Ansatz nicht
berhren.
en - Consider build-up.
Fork may not contact the build-up.
fr - Tenir compte du colmatage.

Fourche ne doit pas entrer en
contact avec le dpt.
es - Tener en cuenta las adherencias.
Las horquillas no deben estar en
contacto con las adherencias.
*Abstand! / Distance! / Distance! / Distancia! / Distanza! / Afstand!
it - Tenere conto dei depositi.

La forcella non deve entrare in
contatto con i depositi.
nl - Rekening houden met aangroei.
Trilvork mag de aangroei niet
aanraken.
Endress+Hauser
21
de - Bei dynamischer Belastung

absttzen
en - In cases of dynamic forces support
fr - En cas de contraintes dynamiques,
tayer le tube
es - En caso de cargas dinmicas altas
debe ser apoyado
it - In caso di carichi dinamici,
rinforzare con un supporto
meccanico
nl - Bij mechanische belasting
verstevigen
22
Endress+Hauser

de - Freiraum vorsehen
"T" = mit Temperaturdistanzstck fr isolierten Tank
"T" = with temperature spacer for insulated tanks
"T" = avec lment de refroidissement pour rservoir isol
"T" = con tramo disipador de temperatura para tanques aislados
"T" = con distanziale di temperatura per serbatoi isolati
"T" = met temperatuurreductiestuk voor gesoleerde tanks
en - Allow clearance
fr - Prvoir un espace libre
es - Prever espacio
it - Lasciare spazio per estrazione
nl - Ruimte vrijhouden
"T"
Endress+Hauser
..
.... ..
.. ..
.... ..
.. ..
.... ..
.. ..
......
.. ..
......
.. ..
......
.. ......
.. ......................
......
..
..
......
......
......
......
......
......
.. ......
.. .. .. ..
..
.... ..
.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..................
........
.. ...................................................................................................... ...... ...... ...... ....
.. .. .
23
de - Schwinggabel ausrichten:
Markierung oben oder unten
en - Orientation of fork tines:
Marking above or below
fr - Orientation des lames vibrantes:
Repres en haut ou en bas
es - Orientacin de la horquilla:
Marca arriba o abajo
it - Allineamento della forcella:
Marcatura in alto o in basso
nl - Vork uitrichten:
Markering boven of onder
24
Endress+Hauser

de - Liquiphant einschrauben.
Nicht am Gehuse drehen.
G , 32 mm (1")*
G 1, 41 mm (15 8")*
en - Screw Liquiphant into

process connection.
Dont use housing to turn.
fr - Visser le Liquiphant.
Ne pas se servir du botier.
*
41
es - Roscar el Liquiphant a la conexin

a proceso.
No girar el cabezal.
NPT , R , G , 32 mm (1")*
NPT 1, R 1, G 1, 41 mm (1 5 8")*
oben oder unten

above or below
en haut ou en bas
arriba o abajo
sopra o sotto
boven of onder
it - Avvitare il Liquiphant all'attacco

di processo.
Allo scopo non utilizzare la
custodia.
nl - Schroef de Liquiphant in
de procesaansluiting.
Draai hierbij niet aan de behuizing.
41
PT FE
TE
F LO N
Endress+Hauser
25
de - Ausrichten in Rohrleitungen:
Markierung in Flierichtung
en - Orientation in pipes:
Marking in direction of flow
fr - Orientation dans une conduite:
Repre dans le sens de
lcoulement
es - Montaje y orientacin dentro
de tuberas:
Marca en direccin del caudal
it - Allineamento per montaggio
in tubazioni:
Marcatura nella direzione
del flusso
min. 50 mm
( min. 2")
max. 5 m/s
(max. 200 in/s)
nl - Opstelling in leidingen:
Markering in de stroomrichting
26
Endress+Hauser

de - Kabeleinfhrung ausrichten
en - Cable gland orientation
fr - Positionnement de lentre
de cble
es - Ajuste del prensaestopa
it - Posizionamento del passacavo
00
nl - Kabelinvoer uitrichten
3
00
Endress+Hauser
de - Einstellungen
Elektronikraum ffnen
en - Setting-up
Open the electronics compartment
27
1.
2.
FTL50, FTL51
fr - Rglage
Ouvrir le compartiment de
llectronique
Ex d:
FEL..
es - Ajuste
Abrir el compartimento electrnico
min.
17 min
it - Messa in servizio
Aprire il compartimento
elettronico
nl - Instellingen
Elektronicaruimte openen
3.
U= 0 V
28
Endress+Hauser

de - Minimum-/MaximumSicherheitsschaltung
en - Minimum/maximum
fail-safe mode
fr - Scurit minimum/maximum.
es - Conmutador de seguridad
mn./mx.
it - Selezione della modalit
di sicurezza min./max.
nl - Minimum/maximum
veiligheidsschakeling
Max.
Max.
U= 0 V
Min.
Min.
Endress+Hauser
29
de - Dichte der Flssigkeit.

Dichte U gemessen in g/cm
oder in kg/l.
FEL51, FEL52, FEL54,

FEL55, FEL56, FEL57, FEL58
en - Liquid density.
Density U measured in g/cm
or in kg/l.
fr - Densit du liquide.
Unit de mesure de la densit U :
g/cm ou kg/l.
> 0.7
es - Densidad de lquidos.
Densidad U medida en g/cm
o en kg/l.
1 l (1 dm) = min 0.7 kg

(1 imp.gal = min. 7.0 lbs)
(1 US. gal = min. 5.9 lbs)
it - Densit del liquido.

Densit U misurata in g/cm
o in kg/l.
nl - Dichtheid van de vloeistof.
Dichtheid U gemeten in g/cm
of in kg/l.
0.7
kg
1l
Standard / Standard / Standard /

Estndar / Standard / Standaard
U= 0 V
1l
> 0.5
(r 0.50.7)
0.5
kg
1 l (1 dm) = 0.50.7 kg
(1 imp.gal = 5.00.7 lbs)
(1 US. gal = 4.25.9 lbs)
z.B. Propan / e. g. Propane / Exemple: Propane /

Ejemplo: propano / Esempio: propano / bijv. propaan
30
Endress+Hauser

de - Selbsttest FEL57
(Funktion siehe Seite 48, 49
und Schaltgert)
FEL57
en - Selftest FEL57
(see page 48, 49 and
switching unit for sequence)
Standard
Standard
Standard
Estndar
Standard
Standaard
STD
fr - Auto-test FEL57
(voir pages 48, 49 et dtecteur)
es - Prueba automtica FEL57
(ver pg. 48, 49 e interruptor
para secuencia)
~8s
it - Prova automatica FEL57

(vds. pag. 48, 49 e
unit di commutazione)
Ex d:
U= 0 V
+
Schaltgert
Switching unit
Dtecteur
Interruptor
Unit di
commutazione
Schakelversterker
~ 41 s
nl - Functietest FEL57
(zie voor functie pag 48, 49
en schakelversterker)
Mit Korrosionsprfung
With corrosion test
Avec test de corrosion
Con prueba de corrosin
Con test di corrosione
Met corrosietest
EXT
Endress+Hauser
31
de - Gerteadresse einstellen
(Einstellung der Parameter
siehe BA141F)
FEL50A
en - Setting Device Address

(Setting the parameters,
see BA141F)
fr - Rglage de ladresse dappareil
(Rglage des paramtres
voir BA141F)
ON
OFF
es - Configuracin de la direccin
del equipo
(Ver configuracin parmetros
en BA141F)
it - Impostare indirizzo del dispositivo
(Per impostazione parametri
vds. BA141F)
nl - Instrumentadres instellen
(Parameter instelling zie BA141F)
1
0
2
0
4
0
8
0
16 32 64 SW
0 0 0 HW
5
Beispiel / Example / Exemple / Ejemplo /

Esempio / Bijv. :
Segmentkoppler
Segment coupler
Coupleur de segments
Acoplador segmento
Segment coupler
Segment koppeling
2 + 8 = 10 = Adresse
Address
Adresse
Direccin
Indirizzo
Adres
z. B. SPS / e. g. PLC /
p. e. API / por ej. PLC /
p. e. PLC / bijv. PLC
32
Endress+Hauser

de - Lichtsignale
Fllstand variieren
Vary level
Varier le niveau
Nivel variable
Variare livello
Niveau variren
en - Light signals
FEL
fr - Signaux lumineux
es - Seales luminosas
it - Segnali luminosi
nl - Lichtsignalen
GN
Leuchtdioden / LEDs / DEL / LEDs / LED / LEDs
RD
(YE)
Betrieb / Stand-by / Fonctionnement /

Reposo / Attesa / stand-by
Schaltzustand / Switching status / Etat de commutation /
Estado conexin / Stato di commutazione / schakelstand
FEL57, FEL50A: Bedeckung / Covering / Recouvrement /
Cubierto / Copertura / bedekking
EX
Kontrolle
Check
Contrle
Comprobar
Controllo
Controle
leuchtet / on / allume / iluminado / on / aan
EX
blinkt / flashes / clignote / parpadea / lampeggia / knippert

aus / off / teinte / apagado / off / uit
Ausgangssignal / Output signal / Signal de sortie /
Seal de salida / Segnale uscita / uitgangssignaal
EX
Strung / Fault / Dfaut / Fallo / Guasto / storing
Endress+Hauser
33
de - Anschluss
Nationale Normen und Vorschriften beachten!
Note national regulations!
Respecter les lois et rgles locales en vigueur!
Considere reglamentaciones nacionales
Osservare le norme nazionali!
Nationale voorschriften in acht nemen!
en - Connections
fr - Raccordement
es - Conexiones
it - Collegamenti elettrici
nl - Aansluiting
max. 4 mm
max. 2.5 mm
(max. AWG 12)
(max. AWG 14)
M20x1.5
59 mm
( 0.20.35 in)
34
max. 4 mm
(max. AWG 12)
Endress+Hauser

de - Eingebauter Elektronikeinsatz
Siehe Typenschild
See nameplate
Voir plaque signaltique
Ver placa de indentificacin
Vedere targhetta
Zie typeplaatje
X
X
X
X
X
X
en - Integrated electronic insert
FEL..
FEL..
FEL..
FEL..
FEL..
FEL..
fr - Electronique intgre
es - Electrnica integrada
it - Inserto elettronico integrato
nl - Ingebouwde elektronica-unit
FEL..
Endress+Hauser
35
de - Anschluss FEL51
ZweileiterWechselstromanschluss
External load R must

be connected
en - Connections FEL51
Two-wire AC connection
Charge externe R doit

tre raccorde
La carga externa R
debe estar conectada
1 2
fr - Raccordement FEL51
Raccordement 2 fils
courant alternatif
Il carico esterno R
deve essere connesso
es - Conexiones FEL51
Conexin a corriente alterna
a dos hilos
it - Collegamenti elettrici FEL51
Collegamento bifilare
con corrente alternata
EX
nl - Aansluiting FEL51
2- draads
wisselspanningsaansluiting
EX
Externe belasting R
moet aangesloten
worden
min.
19 V
R
36
Zerstrung
Destruction
Destruction
Destruccin
Distruzione
Storing
F
1A
"
Externe Last R muss

angeschlossen werden
ILmax.
1.5 A
IL
40 ms
ILmax. 350 mA
permanent
L1
U~ max. 253 V (AC)

50/60 Hz
PE
(Ground)
max. 89 VA / 253 V
max. 8.4 VA / 24 V
min. 2.5 VA / 253 V (10 mA)
min. 0.5 VA / 24 V (20 mA)
Endress+Hauser

de - Funktion FEL51
FEL51
en - Function FEL51
fr - Fonction FEL51
es - Funcionamiento FEL51
12
it - Funzione FEL51
nl - Functie FEL51
GN
FEL51
RD
L1 1
Max.
L1 1
IL
DU
< 3.8 mA
2
R
L1 1
Min.
L1 1
IL
DU
< 3.8 mA
2
R
L1 1
< 3.8 mA
'UFEL51 max. 12 V
Endress+Hauser
37
Gleichstromanschluss (PNP)
auch fr DI-Module
also for DI modules
DC connection (PNP)
galement pour des

modules DI
Courant continu (PNP)
tambin para mdulos DI

anche per DI modules
Alimentacin CC (PNP)
1 2 3 (+)
aan de DI- module

EN 61131- 2

Collegamento CC (PNP)
EX
Gelijkspanningsaansluiting (PNP)
F
0.5A
EX
L+ L
1055 V (DC)
U
38
IL
R = externe Last
external load
charge externe
carga exterior
carico esterno
externe belasting
Imax. 350 mA
Umax. 55 V
Endress+Hauser

de - Funktion FEL52
FEL52
en - Function FEL52
fr - Fonction FEL52
12
it - Funzione FEL52
nl - Functie FEL52
GN
FEL52
RD
Max.
L+ 1
+
3
IL
L+ 1
DU
(L)
R
< 100 A
(L)
3
R
Min.
L+ 1
+
3
IL
L+ 1
DU
(L)
R
< 100 A
(L)
3
R
L+ 1
< 100 A
(L)
3
R
U 0V
1
2
+ 1
< 100 A
'UFEL52 max. 3 V
Endress+Hauser
39
1 2 3 4 5 6 7 8
Allstromanschluss
Relaisausgang
Universal connection
Relay output
Tous courants
Sorties relais
Conexin universal
Salida por rel
Collegamento corrente universale
Uscita rel
Universele spanningsaansluiting
Relaisuitgang
EX
EX
NO C
a
u
NO C
a
u
NC
r
F
0.5A
L1 N
PE
(Ground)
U~ 19253 V (AC)
L+ L
U
19 55 V (DC)
40
NC
r
U~ max. 253 V, I~ max. 6 A

P~ max. 1500 VA, cos j = 1
P~ max. 750 VA, cos j > 0.7
I
6 A, U
max.
< 30 V
I
0.2 A, U
max.
< 125 V
Endress+Hauser

de - Funktion FEL54
FEL54
en - Function FEL54
fr - Fonction FEL54
12
345678
it - Funzione FEL54
nl - Functie FEL54
GN
FEL54
RD
3 4 5
6 7 8
3 4 5
6 7 8
3 4 5
6 7 8
3 4 5
6 7 8
3 4 5
6 7 8
3 4 5
6 7 8
Max.
Min.
U 0V
1
2
Endress+Hauser
41
Ausgang
8/16 mA
Output
8/16 mA
Sortie
8/16 mA
Salida
8/16 mA
1 2
EEx ia
EX

Uscita
8/16 mA
EX
Uitgang
8/16 mA
Rma
max.
x. =
... 1136
U
1136 V (DC)
42
U 11
11 V
16.8 mA
z.B. SPS, AI-Module

e. g. PLC, AI modules
p. e. API, modules AI
por ej. PLC, mdulos AI
p. e. PLC, AI modules
bijv.. PLC, AI-module
bijv
4...20 mA
EN 6113161131- 2
Endress+Hauser

de - Funktion FEL55
FEL55
en - Function FEL55
fr - Fonction FEL55
12
it - Funzione FEL55
nl - Functie FEL55
GN
FEL55
RD
+ 2
~ 16 mA
Max.
~ 8 mA
+ 2
+ 2
~ 8 mA
+ 2
+ 2
~ 16 mA
Min.
< 3.6 mA
Endress+Hauser
43
NAMUR- Ausgang L-H
< 1,0 mA / > 2,2 mA
NAMUR output L-H
< 1.0 mA / > 2.2 mA
Sortie NAMUR L-H
< 1,0 mA / > 2,2 mA
Salida NAMUR L-H
< 1,0 mA / > 2,2 mA
NAMUR uscita L-H
< 1,0 mA / > 2,2 mA
NAMUR uitgang L-H
< 1,0 mA / > 2,2 mA
1 2
EEx ia
EX
H 2.22.8 mA
I
EX
0.61.0 mA
Trennverstrker nach
NAMUR (IEC 60947-5-6)
z.B. / e. g. / p. e. / por ej. / p. e. / bijv.

FXN421, FXN422, SIN100, SIN110,
FTL325N, FTL375N
Isolating amplifier to
NAMUR (IEC 60947-5-6)
Multiplexer: Taktzeit min. 2 s

Multiplexer: duty pulse cycle min. 2 s
Multiplexeur: cycle dimpulsions min 2 s
Multiplexer: ciclo de impulso mn. 2 s
Multiplexer: tempo di ciclo min. 2 s
Multiplexer: pulstijd min. 2 s
44
Convertisseur / sparateur
selon NAMUR (IEC 60947-5-6)
Amplificador aislado segn
NAMUR (IEC 60947-5-6)
Barriera di separazione
secondo NAMUR (IEC 60947-5-6)
Scheidingsversterker conform
NAMUR (IEC 60947-5-6)
Endress+Hauser

de - Funktion FEL56
FEL56
en - Function FEL56
fr - Fonction FEL56
12
it - Funzione FEL56
nl - Functie FEL56
GN
FEL56
RD
+ 2
Max.
+ 2
+ 2
Min.
+ 2
+ 2
0.6
1.0 mA
2.2
2.8 mA
0.6
1.0 mA
2.2
2.8 mA
2.2
2.8 mA
Endress+Hauser
45
Ausgang PFM
150 Hz / 50 Hz
Funktion beachten!
Note function!
Voir fonction!
Atencin funcin!
Note di funzionamento!
Let op functie!
en - ConnectionsFEL 57
PFM output
150 Hz / 50 Hz
Sortie PFM
150 Hz / 50 Hz
Salida PFM
150 Hz / 50 Hz
PFM uscita
150 Hz / 50 Hz
PFM uitgang
150 Hz / 50 Hz
1 2
EEx ia
49
EX
H
f
150 Hz
EX
+
7 8
33 34
37 38
50 Hz
Nivotester
FTL325P (CH1), FTL320, FTL120Z
Nivotester
FTL325P (CH3)
d4 d2
Nivotester
FTL375P (CH1), FTL370/372, FTL170Z
z4 z2
Nivotester
FTL375P (CH2), FTL372, FTL170Z
z6 d6
Nivotester
FTL375P (CH3)
46
48
Commutec S SIF101, SIF11

SIF111
Endress+Hauser

de - Funktion FEL57
FEL57
FEL
57
en - Function FEL57
fr - Fonction FEL57
it - Funzione FEL57
nl - Functie FEL57
GN
FEL57
FEL
57
YE
150 Hz
t
I
50 Hz
t
I
0 Hz
U 0V
1
2
I
0 Hz
t
48
* Einschaltverhalten / Switch-on behaviour /
49
Comportement la mise sous tension / Comportamiento

Comportamiento del cambio de estado
estado /
Comportamento
Comport
amento accensione / Inschakelgedrag
Endress+Hauser
47
de - Funktion FEL57
Einschaltverhalten STD
FEL57
FEL
57
en - Function FEL57
Switch-on behaviour STD
STD
fr - Fonction FEL57
Comportement la mise
sous tension STD
Comportamiento del cambio
de e stado STD
Simulation / Simulation / Simulation /

Simulacin / Simulazione / Simulatie
it - Funzionamento FEL57
Comportamento in fase di
accensione STD
nl - Functie FEL57
Inschakelgedrag STD
1s
FEL57
4s
0 Hz 150 Hz
3s
50 Hz
150 Hz

1s
FEL57
48
7s
0 Hz 50 Hz
50 Hz
Endress+Hauser

de - Funktion FEL57
Einschaltverhalten EXT
FEL57
FEL
57
en - Function FEL57
Switch-on behaviour EXT
EXT
fr - Fonction FEL57
Comportement la mise
sous tension EXT
Comportamiento del cambio
de e stado EXT

it - Funzionamento FEL57
Comportamento in fase di
accensione EXT
1s
FEL57
4s
0 Hz 150 Hz
30 s
6s
50 Hz
0 Hz
150 Hz
nl - Functie FEL57
Inschakelgedrag EXT

1s
FEL57
34 s
0 Hz 50 Hz
6s
0 Hz
Endress+Hauser
50 Hz
49
de - Anschluss FEL50A
en - Connections FEL50A
fr - Raccordement FEL50A
es - Conexiones FEL50A
it - Collegamenti elettrici FEL50A
nl - Aansluiting FEL50A
1 2
PA
PA+
U... 9...32 V (DC)
Segmentkoppler
Segment coupler
Coupleur de segments
Acoplador segmento
Segment coupler
Segment koppeling
z.B. SPS / e. g. PLC /

p. e. API / por ej. PLC /
p. e. PLC / bijv. PLC
50
Endress+Hauser

de - Funktion FEL50A
FEL50A
en - Function FEL50A
fr - Fonction FEL50A
FEL50A
PA-Bussignal / PA Bus Signal /
Signal bus PA / Seal Bus PA /
Segnale bus PA / PA bussignaal
12
GN
YE
nicht invertiert
not inverted
non invers
no invertido
non invertito
niet genverteerd
it - Funzione FEL50A
nl - Functie FEL50A
OUT_D = 0
OUT_D = 1
invertiert
inverted
invers
invertido
invertito
genverteerd
OUT_D = 0
OUT_D = 1
SPS
Commuwin II
12
es - Funcionamiento FEL50A
Kommunikation / Communication /
Communication / Comunicacin /
Comunicazione / Communicatie
Status siehe BA141F

Status, see BA141F
Etat, voir BA141F
Estado, ver BA141F
Stato, vedere BA141F
Status, zie BA141F
1
U 0V 2
../..
Endress+Hauser
51
NAMUR- Ausgang H-L
> 2,2 mA / < 1,0 mA
NAMUR output H-L
> 2.2 mA / < 1.0 mA
Sortie NAMUR H-L
> 2,2 mA / < 1,0 mA
Salida NAMUR H-L
> 2,2 mA / < 1,0 mA
NAMUR uscita H-L
> 2,2 mA / < 1,0 mA
NAMUR uitgang H-L
> 2,2 mA / < 1,0 mA
1 2
EEx ia
EX
EX
L 0.61.0 mA
Trennverstrker nach
NAMUR (IEC 60947-5-6)
z.B. / e. g. / p. e. / por ej. / p. e. / bijv.

FXN421, FXN422, SIN100, SIN110,
FTL325N, FTL375N
Isolating amplifier to
NAMUR (IEC 60947-5-6)
Multiplexer: Taktzeit min. 2 s

Multiplexer: duty pulse cycle min. 2 s
Multiplexeur: cycle dimpulsions min 2 s
Multiplexer: ciclo de impulso mn. 2 s
Multiplexer: tempo di ciclo min. 2 s
Multiplexer: pulstijd min. 2 s
52
2.23.5 mA
Convertisseur / sparateur
selon NAMUR (IEC 60947-5-6)
Amplificador aislado segn
NAMUR (IEC 60947-5-6)
Barriera di separazione
secondo NAMUR (IEC 60947-5-6)
Scheidingsversterker conform
NAMUR (IEC 60947-5-6)
Endress+Hauser

de - Funktion FEL58
FEL58
en - Function FEL58
fr - Fonction FEL58
12
it - Funzione FEL58
nl - Functie FEL58
GN
1 Hz
FEL58
YE
+ 2
Max.
1 Hz
1 Hz
+ 2
+ 2
Min.
1 Hz
0.3 Hz
+ 2
+ 2
2.2
3.5 mA
0.6
1.0 mA
2.2
3.5 mA
0.6
1.0 mA
< 1.0 mA
Endress+Hauser
53
de - Funktion Prftaste FEL58

Sicherheitsschaltung MAX
en - Function test button FEL58
Fail-safe mode MAX
fr - Fonction touche test FEL58
Scurit MAX
es - Funcionamiento
botn de prueba FEL58
Conmutador de seguridad MAX
it - Funzione pulsante test FEL58
Selezione della modalit di
sicurezza MAX
nl - Functie testknop FEL58
Veiligheidsschakeling MAX
*T
T
54
MAX
+ T
1. Normaler Betrieb /
Normal operation /
Fonctionnement normal /
Funcionamiento normal /
Funzionamento normale /
Normaal bedrijf
2. Prft
Prftaste drcken /
>3 s
Press test button /
Appuyer sur la touche test /
Pulse el botn de prueba /
Premere il pulsante test /
Testknop indrukken
3. Prft
Prftaste loslassen,
nach ~2 s normaler Betrieb /
Release the test button,
after
af
ter ~2 s normal operation /
Relcher la touche test,
aprs ~2 s fonctionnement normal /
Deje de presionar el botn de prueba,
despus de ~2 s funcionamiento normal /
Rilasciare il pulsante test,
dopo ~2 s funzionamento normale /
De testknop loslaten,
na ~2 s normaal bedrijf
GN
GN
YE
1 Hz
1 Hz
2.2
+ 3.5 mA
2
GN
0.6
YE
+ 0 mA
2
GN
YE
GN
YE
+ 0 mA
2
GN
YE
YE
1 Hz
1 Hz
2.2
+ 3.5 mA
2
+ 1.0 mA
2
0.6
+ 1.0 mA
2
Endress+Hauser

de - Funktion Prftaste FEL58
Sicherheitsschaltung MIN
MIN
+ T
1. Normaler Betrieb /
Normal operation /
Fonctionnement normal /
Funcionamiento normal /
Funzionamento normale /
Normaal bedrijf
2. Prft
Prftaste drcken /
>3 s
Press test button /
Appuyer sur la touche test /
Pulse el botn de prueba /
Premere il pulsante test /
Testknop indrukken
3. Prft
Prftaste loslassen,
nach ~2 s normaler Betrieb /
Release the test button,
after
af
ter ~2 s normal operation /
Relcher la touche test,
aprs ~2 s fonctionnement normal /
Deje de presionar el botn de prueba,
despus de ~2 s funcionamiento normal /
Rilasciare il pulsante test,
dopo ~2 s funzionamento normale /
De testknop loslaten,
na ~2 s normaal bedrijf
en - Function test button FEL58

Fail-safe mode MIN
GN
GN
YE
es - Funcionamiento
botn de prueba FEL58
Conmutador de seguridad MIN
1 Hz
1 Hz
2.2
+ 3.5 mA
2
GN
fr - Fonction touche test FEL58

Scurit MIN
YE
0.6
YE
+ 1.0 mA
2
GN
YE
it - Funzione pulsante test FEL58

Selezione della modalit di
sicurezza MIN
nl - Functie testknop FEL58
Veiligheidsschakeling MIN
+ 0 mA
2
GN
GN
YE
YE
1 Hz
1 Hz
2.2
+ 3.5 mA
2
+ 0 mA
2
*T
0.6
+ 1.0 mA
2
1
T
Endress+Hauser
55
de - Wartung, Reinigung
Dicke Krusten entfernen
en - Maintenance, Cleaning
Removal of thick encrustation
fr - Entretien, Nettoyage
Enlever les dpts et incrustations
es - Mantenimiento, Limpieza
Eliminacin de adherencias
it - Manutenzione, Pulizia
Rimozione di depositi consistenti
nl - Onderhoud, Reiniging
Aangroei verwijderen
Nicht besteigen!
Dont use as a step!
Ne pas marcher
sur les lames vibrantes!
No usar como peldao!
Non usare come scalino!
Niet op staan!
56
Endress+Hauser
Ta
de - Technische Daten
Umgebungstemperatur Ta
Prozesstemperatur Tp
en - Technical Data
Ambient temperature Ta
Process temperature Tp
fr - Caractristiques techniques
Temprature ambiante Ta
Temprature de process Tp
Tp
es - Datos tcnicos
Temperatura ambiente Ta
Temperatura del proceso Tp
Ta
C
(F)
+ "T" / "p"
10
11
it - Dati tecnici
Temperatura ambiente Ta
Temperatura di processo Tp
70
(158)
50
(122)
50
(58)
0
(32) 0
(32)
Tp
90
(194)
150
(300)
nl - Technische gegevens
Omgevingstemperatuur Ta
Procestemperatuur Tp
C
(F)
50
(58)
Endress+Hauser
57
de - Prozessdruck pe
en - Process pressure pe
fr - Pression de process pe
es - Presin del proceso pe
pe
bar
(psi)
(psi)
it - Pressione di processo pe
nl - Procesdruk pe
FTL51-# ### ## # #7 P
FTL51-# ### ## # #7 R
11
100
(1450)
64
(928)
50
(58)
58
1
(14.5) 0
(32)
Tp
150
(300)
C
(F)
Endress+Hauser

26 mm
21 mm
52001052
55 0.4 mm
32 mm
G
ISO 228
en - Accessories
Welding neck
max. 40 bar / 100 C

(max. 580 psi / 210 F)
fr - Accessoires
Adaptateur souder
es - Accesorios
Adaptador para soldar
29.6 mm
24.6 mm
it - Accessori
Adattatore saldato
G1
52001051
nl - Toebehoren
Inlasadapter
60 0.4 mm
41 mm
G1
ISO 228
de - Zubehr
Einschweiadapter
max. 25 bar / 150 C

(max. 360 psi / 300 F)
1.4435 (AISI 316L)
26 mm
65 0.3 mm
G1
52001221
5 mm
100 mm = 3. 94 in
Endress+Hauser
en - Lap joint flanges with

BSP 1 (G1) thread
fr - Brides avec filetage G1
es - Bridas con resalte y
rosca BSP 1 (G1)
1.4301
(AISI 304)
92 mm
14 mm
de - Lose Flansche Gewinde G1
59
2 mm
92 mm x 92 mm
(3.2 in x 3.2 in)
max. 40 bar
(max. 580 psi)
92
918158-0000
it - Flangia di connessione con

filetto BSP 1 (G1)
nl - Blindflens met G1 draadgat
G1
12 mm
1.4571
(AISI 316Ti)
DN50, PN40, DIN 2527 B

918143-0000
2", 150 psi, RF, ANSI B 16.5
918144-0000
100 mm = 3. 94 in
60
Endress+Hauser

G1
NPT 1 - 1
11
1
52003978
52003979
de - Schiebemuffen
fr drucklosen Betrieb
18
mm
19
mm
en - Sliding sleeves
for unpressurised operation
fr - Manchons coulissants
pour applications sans pression
M6 (3x)
es - Manguitos deslizantes
para operacin sin presin
41
mm
.8
21
mm
it - Manicotto scorrevole
per impieghi privi di pressione
1.4435
(AISI 316L)
nl - Schuifmof
voor drukloze toepassing
52003981
22
mm
19
mm
NPT 1 - 11
11
52003980
55
mm
pe = 0 bar
(pe = 0 psi)
psi)
G 1
M6 (3x)
.8
21
mm
siehe / see / voir / ver / vedi / zie :

KA153F (G 1, NPT 1)
KA154F (G 1, NPT 1)
1.4435
(AISI 316L)
100 mm = 3. 94 in
Endress+Hauser
61
de - Hochdruck-Schiebemuffen
en - High pressure sliding sleeves
haute pression
G1
NPT 1 - 11
11
1.4435 (AISI 316L)

52003663
1.4435 (AISI 316L)

52003667
AlloyC4
52003664
AlloyC4
52003668
per impieghi ad alta pressione
~70
mm
para alta presin
60 mm
21
mm
G 1
NPT 1 - 11
11
1.4435 (AISI 316L)

52003665
1.4435 (AISI 316L)

52003669
AlloyC4
52003666
AlloyC4
52003670
25
mm
60 mm
22
mm
2
mm
siehe / see / voir / ver / vedi / zie :

KA153F (G 1, NPT 1)
KA154F (G 1, NPT 1)
~72
mm
2
mm
18
mm
nl - Schuifmof
voor toepassing onder druk
100 mm = 3. 94 in
62
Endress+Hauser

de - Hochdruck-Schiebemuffen:
Prozessdruck pe
en - High pressure sliding sleeves:
Process pressure pe
pe
bar
(psi)
(p
si)
haute pression:
Pression de process pe
Liquiphant S
para alta presin:
Presin del proceso pe
100
(1450)
80
(1160)
(1
160)
64
(928)
Liquiphant M
60 50
76)(58)
(76)
1
(14.5) 0
(32)
150
(300)
260 280
(500) (540)
Tp
C
(F)
per impieghi ad alta pressione:
Pressione di processo pe
nl - Schuifmof
voor toepassing onder druk:
Procesdruk pe
Endress+Hauser
de - Fehlersuche
63
Fehlfunktion
Ursache
Manahme
Schaltet nicht
Versorgungsspannung fehlt
Versorgung prfen
Signalleitung defekt
Signalleitung prfen
Elektronikeinsatz defekt
- FEL51 direkt an L1 und N
angeschlossen
Austauschen
- FEL51 immer ber externe Last
anschlieen
Dichte der Flssigkeit zu gering
Am Elektronikeinsatz Dichte auf

> 0,5 einstellen
Schwinggabel verkrustet
Schwinggabel subern
Schwinggabel korrodiert
(Anzeige am FEL: rot/gelb blinkt,
FEL58: grn blinkt 0,3 Hz)
Schwinggabel komplett mit Prozessanschluss austauschen
FEL51: Relais mit zu groem

Innenwiderstand angeschlossen
Geeignetes Relais anschlieen
FEL51: Relais mit zu geringem

Haltestrom angeschlossen
Widerstand parallel zum Relais

anschlieen
FEL54: Kontakte verschweit

(nach einem Kurzschluss)
FEL54 austauschen;
Sicherung in den Kontaktstromkreis
Schaltet falsch
Minimum-/MaximumSicherheitsschaltung vertauscht
Am Elektronikeinsatz Sicherheitsschaltung
richtig einstellen
Fehlschaltung,
sporadisch
Dichter schwerer Schaum,

wilde Turbulenzen,
aufgeschumte Flssigkeit
Liquiphant im Bypass montieren
Extreme Funkstrung
Verbindungskabel abschirmen
Extreme Vibrationen
Entkoppeln, dmpfen,
Schwinggabel 90 drehen
Wasser im Gehuse
Deckel und Kabeldurchfhrungen fest

zuschrauben
FEL52: Ausgang berlastet
Last, (Leitungs-) Kapazitt verringern
FEL57, Verhalten beim Einschalttest

(wiederkehrende Prfung)
Schaltverhalten FEL57 beachten;

Anlagensteuerung nach Netzausfall bis
ca. 45 s blockieren
Fehlschaltung
nach Netzausfall
64
Endress+Hauser

en - Trouble-shooting
Fault
Reason
Remedy
Does not switch
No power
Check power
Faulty signal line
Check signal line
Faulty electronic insert

- FEL51 connected directly to L1 and N
Exchange
- always connect FEL51 via external load
Density of liquid too low
Set density to > 0.5 at electronic insert
Fork encrusted
Clean fork
Fork corroded
(Indication on FEL: red/yellow flashes,
FEL58: green flashes 0.3 Hz)
Exchange fork and process connection
FEL51: Internal resistance of connected

relay too large
Connect suitable relay
FEL51: Holding current of connected relay

too low
Connected resistor in parallel with relay
FEL54: Contacts welded together

(after short-circuit)
Exchange FEL54; put fuse in contact circuit
Switches
incorrectly
Min-/Max- fail-safe mode set wrongly
Set correct mode at electronic insert
Sporadic faulty
switching
Thick heavy foam,

very turbulent conditions,
foaming liquid
Mount Liquiphant in bypass
Switches
incorrectly after
power failure
Extreme RFI
Use screened cable
Extreme vibration
Decouple, damp, turn fork 90
Water in housing
Screw cover and cable gland tight
FEL52: Output overloaded
Reduce load,(cable) capacitance
FEL57, behaviour during switch-on test

(functional test)
Observe switching behaviour of FEL57;

After power failure blockplant control
for up to 45 s
Endress+Hauser
fr - Recherche de dfauts
65
Dfaut
Cause
Mesure
Ne commute pas
Tension dalimentation manquante
Vrifier la tension dalimentation
Cble de signal dfectueux
Vrifier le cble de signal
Electronique dfectueuse
- FEL51 reli directement L1 et N
Remplacer
- Relier FEL51 toujours via la charge
externe
Densit du liquide trop faible
Rgler la densit sur > 0,5 sur llectronique
Lames vibrantes encrotes
Nettoyer les lames vibrantes
Lames vibrantes corrodes

(Sur FEL: rouge/jaune clignote,
FEL58: vert clignote 0,3 Hz)
Remplacer les lames vibrantes ainsi que

le raccord process
FEL51: relais avec rsistance interne

trop leve
Raccorder un relais appropri
FEL51: relais avec courant de maintien

trop faible
Raccorder une rsistance en parallle au

relais
FEL54: contacts souds

(aprs un court-circuit)
Remplacer FEL54; fusible dans le circuit

courant
Mauvaise
commutation
Scurit min/max inverse
Rgler correctement le circuit de scurit

sur llectronique
Mauvaise
commutation,
sporadique
Mousse dense et lourde,

fortes turbulences,
liquide mulsionn
Monter le Liquiphant en bypass
Parasites puissants
Blinder le cble de liaison
Vibrations importantes
Dcoupler, amortir,
tourner la fourche de 90
Eau dans le botier
Visser fermement le couvercle et les entres

de cble
Mauvaise
commutation
aprs coupure
66
FEL52: surcharge de la sortie
Rduire la charge et la capacit (de ligne)
FEL57, comportement lors du test de mise

sous tension (test cyclique)
Observer le comportement du FEL57

la mise sous tension;
bloquer la commande de linstallation aprs
coupure de courant pendant max. 45 s
Endress+Hauser

es - Identificacin de fallos
Fallo
Causa
Solucin
No conmuta
No hay alimentacin
Comprobar alimentacin
Seal defectuosa
Comprobar cable de seal
Electrnica defectuosa
- FEL51 conectada directamente a L1 y N
Cambio
- Siempre conectar FEL51 va una
carga externa
Densidad del lquido demasiado baja
Fijar densidad a > 0.5 en la electrnica
Horquillas con adherencias
Limpiar horquillas
Horquillas corroidas
(En FEL: rojo/amarillo parpadea,
FEL58: verde parpadea 0.3 Hz)
Cambiar la horquilla y la conexin

a proceso
FEL51: Rel con resistencia interna

demasiado grande
Conectar un rel adecuado
FEL51: El rel conectado retiene muy

poca corriente
Resistencia conectada en paralelo

con el rel
FEL54: Contactos soldados juntos

(despus del corto circuito)
Cambiar FEL54;
poner fusible en el circuito de contacto
Conmuta
incorrectamente
El modo de fallo mn./mx.

est mal ajustado
Ajustar el modo correcto en la electrnica
Fallos de
conmutacin
espordicos
Espuma muy densa,

turbulencias,
lquidos espumosos
Montar el Liquiphant en bypass
RFI extremo
Utilizar cable apantallado
Vibraciones extremas
Desacoplar, amortiguar y
girar las horquillas 90
Agua en el cabezal
Roscar la cubierta y el prensaestopas

firmemente
FEL52: Salida con sobretensin

Conmuta
FEL57, comportamiento durante
incorrectamente
la comprobacin de conmutacin
despus de un fallo (test de funcionamiento)
de alimentacin
Reducir carga, capacidad (cable)

Observar el comportamiento de
conmutacin del FEL57;
del fallo de alimentacin, bloqueo del
control de la planta durante 45 s aprox.
Endress+Hauser
it - Individuazione e
eliminazione delle anomalie
67
Guasto
Motivo
Non commuta
Mancanza alimentazione
Rimedio
Controllare lalimentazione
Linea segnale guasta
Controllare segnale linea
Inserto elettronico guasto

- FEL51 connesso direttamente a L1 e N
Sostituire
- connettere sempre FEL51 mediante
carico esterno
Densit del liquido troppo bassa
Impostare la densit a > 0.5 sullinserto

elettronico
Forcella incrostata
Pulire la forcella
Forcella corrosa
(Sul FEL: rosso/giallo lampeggiano,
FEL58: verde lampeggiano 0.3 Hz)
Sostituire la forcella e la connessione

al processo
FEL51: resistenza interna del rel connesso Collegare il rel adeguato

troppo grande
FEL51: corrente di mantenimento del rel
connesso troppo grande
Connettere resistenza in parallelo al rel
FEL54: contatti saldati insieme

(dopo il corto circuito)
Sostituire FEL54;
mettere il fusibile nel circuito di contatto
Commuta non
correttamente
Modalit di sicurezza min-/maximpostata in modo errato
Impostare la modalit corretta nellinserto

elettronico
Commutazione
sporadicamente
difettosa
Schiuma pesante e torbida condizioni molto Montare il Liquiphant nel bypass

turbolente, liquido che produce schiuma
RFI forte
Usare cavo schermato
Forte vibrazione
Disaccoppiare, smorzare,
ruotare la forcella di 90
Acqua nella custodia
Avvitare correttamente il coperchio

e il passacavi
FEL52: Uscita sovraccaricata

Commutazione
FEL57, comportamento durante la fase
non corretta
di test allaccensione
dopo la mancanza (test di funzionamento)
alimentazione
68
Ridurre il carico, capacit (cavo)

Osservare il comportamento di
commutazione del FEL57; dopo il ripristino
di una mancanza di alimentazione inibire
il controllo dellimpianto per 45 s
Endress+Hauser

Fout
Oorzaak
Maatregel
Schakelt niet
Voeding ontbreekt
Voeding kontroleren
Signaalleiding defect
Signalleiding kontroleren
Insert defect
- FEL51 direct op L1 en N aangesloten
Ver vangen
- FEL51 altijd via een belasting aansluiten
Dichtheid van de vloeistof te gering
Op elektronica-insert dichtheid
op > 0,5 instellen
Trilvork te veel vervuild
Trilvork reinigen
Trilvork gecorrodeerd
(LED op FEL knippert rood/geel,
FEL58: groen knippert 0,3 Hz)
Trilvork compleet met procesaansluiting

vervangen
FEL51: Relais met te groteinwendige

weerstand aangesloten
Passender relais aansluiten
FEL51: Relais met te geringe houdstroom

aangesloten
Weerstand parallel aan relais aansluiten
FEL54: Contacten verkleeft

(na een kortsluiting)
FEL54 vervangen;
zekering in circuit aanbrengen
Schakelt foutief
Minimum- /Maximumfail-safe instelling verwisseld
FEL fail-safe keuze correct instellen
Sporadische
foutschakeling
Dik zwaar schuim,

wilde turbulentie,
opgeschuimde vloeistof
Liquiphant in by-pass monteren
Extreme RFI invloed
Verbindingskabel afschermen
Extreme vibraties
Ontkoppelen, dempen,
vork 90 draaien
Foutmelding
Water in de behuizing
Deksel en wartels vast aandraaien
FEL52: uitgang overbelast
Schakelbelasting verminderen
FEL57, gedrag bij inschakelen na netuitval

(periodieke testfunctie)
Schakelgedrag FEL57 controleren;

procesherstart na netuitval ca. 45 s
blokkeren
nl - Fout zoeken
Endress+Hauser
de - Ergnzung Fehlersuche
Ist das Schaltverhalten der Gabel
ungewhnlich, kann an PIN 4 der
Diagnosebuchse die Gabelfrequenz gemessen werden.
Bei den Elektronikeinstzen
FEL51/52/54/55/56/57/58
ist dies eine sinusfrmige
Schwingung deren Amplitude
einen Rckschluss auf den
Gabelzustand zulsst.
Bei FEL50A ist aufgrund eines
Rechtecksignals nur noch die
Gabelfrequenzmessung mglich.
70
69
en - Trouble-shooting Supplement
If the switching behaviour of the
fork is abnormal, the fork
frequency can be measured at
PIN 4 of the diagnosis socket.
With electronic inserts
FEL51/52/54/55/56/57/58
this is a sinusoidal vibration whose
amplitude makes it possible to
determine the condition of the
fork.
With FEL50A, only the fork
frequency measurement is possible
due to a rectangular pulse signal.
fr - Additif recherche de dfauts

Si la commutation de la fourche
est inhabituelle, il est possible de
mesurer la frquence de cette
dernire au PIN 4 de la prise
diagnostic.
Pour l es lectroniques
FEL51/52/54/55/56/57/58
il sagit dune oscillation
sinusodale dont lamplitude
permet dvaluer ltat de la
fourche.
Pour FEL50A, le signal
rectangulaire ne permet quune
mesure de la frquence de fourche.
Endress+Hauser

es - Suplemento para la
identificacin de fallos
Si el comportamiento de
conmutacin de la horquilla es
anormal, puede medir la
frecuencia de la misma en el
PIN 4 del interruptor de diagnosis.
Con las electrnicas
FEL51/52/54/55/56/57/58
se consigue una vibracin
sinusoidal cuya amplitud hace
posible determinar la condicin de
la horquilla.
Con FEL50A, slo es posible
medir la frecuencia de la horquilla
debido a una seal de impulsos
rectangular.
it - Supplemento alla ricerca

dei malfunzionamenti
nl - Bijlage problemen oplossen
Se le condizioni di commutazione
dei rebbi non normale la
frequenza di vibrazione pu
essere misurata al PIN 4 del
connettore per la diagnosi.
Con gli inserti elettronici
FEL51/52/54/55/56/57/58
possibile determinare la
condizione dei rebbi anche tramite
l'ampiezza dell'onda sinusoidale.
Con FEL50A il segnale un onda
quadra, per cui possibile valutare
solo il valore di frequenza.
Indien het schakelgedrag van de

trilvork niet normaal verloopt kan
de frequentie van de vork
gemeten worden op pen 4 van de
diagnoseconnector.
Bij de elektronica inserts van de
FEL 51, 52, 54, 55, 56, 57 en 58
is dit een sinusvormige trilling
waarvan de amplitude een beeld
geeft van de conditie van de vork.
Bij de FEL 50 A is alleen de
vorkfrequentie te meten als gevolg
van een rechthoekig pulssignaal.
Endress+Hauser
de - Ersatzteile
Elektronikeinstze
en - Spare parts
Electronic inserts
fr - Pices de rechange
Electroniques
es - Repuestos
Electrnicas
it - Ricambi
Inserti elettronici
nl - Reserve-onderdelen
Elektronica inserts
71
FEL51
FEL52
FEL54
FEL55
FEL56
FEL57
FEL58
FEL50A
52002304
52002305
52002306
52002307
52002308
52002309
52006454
52010527
Installationsregel: Bei der Installation ist zu beachten, dass elektrische

Betriebsmittel (Elektronikeinstze) die mit nichteigensicheren Stromkreisen
gespeist wurden, grundstzlich nicht mehr mit eigensicheren Stromkreisen
zusammengeschaltet werden drfen.
Installation specification: During installation, please keep in mind that
electrical resources (electronic inserts) which are powered by non-intrinsicallysafe circuits may no longer be interconnected with intrinsically-safe circuits.
Directive dinstallation : Lors de linstallation, tenir compte du fait que les
matriels lectriques (lectroniques) aliments par des circuits sans scurit
intrinsque ne doivent plus tre connects des circuits scurit intrinsque.
Normas de instalacin: Durante la instalacin, tenga en cuenta que
los elementos elctricos (electrnicas) alimentadas por circuitos no
instrnsecamente seguros, no podrn estar interconectadas con circuitos
intrnsecamente seguros.
Specifiche di installazione: Durante linstallazione necessario tenere
presente che gli impianti elettrici (inserti elettronici) alimentati da circuiti elettrici
non a sicurezza intrinseca non possono pi essere collegati con circuiti
elettrici a sicurezza intrinseca.
Installatievoorschrift: Bij de installatie moet erop worden gelet, dat elektrisch
materieel (elektronica-units) die via niet-intrinsiekveilige circuits worden
gevoed, in principe niet meer met intrinsiekveilige circuits mogen worden
samengeschakeld.
72
Endress+Hauser

de - Gehusedeckel,
Dichtungen
52006903
52007103
en - Housing covers,
seals
fr - Couvercles de botier,
joints
es - Cubiertas del cabezal,
juntas
it - Coperture custodia,
guarnizioni
nl - Behuizing deksels,
dichtingen
* Mit Silikonfett oder Graphit schmieren

Lubricate with silicone grease or graphite
Lubrifier avec de la graisse silicone ou du graphite
Lubricar con grasa de silicona o grafito
Lubrificare con olio di silicone o grafite
Met siliconenvet of grafietvet insmeren
Endress+Hauser
de - Reparatur
bei Endress+Hauser
en - Repair
at Endress+Hauser
73
1.
subern
clean
nettoyer
limpio
pulire
reinigen
fr - Rparations
chez Endress+Hauser
es - Reparaciones
en Endress+Hauser
it - Riparare
presso la Endress+Hauser
nl - Reparatie
bij Endress+Hauser
2.
Transportschutz
Transport protection
Protection de
transport
Proteccin para el
transporte
Protezione trasporto
Transport
bescherming
3.
Endress+Hauser
74
Endress+Hauser

Technische Information / Technical Information / Information technique /
Informacin tcnica / Informazioni tecniche / Technische Informatie
de - Ergnzende
Dokumentation
TI328F
en - Supplementary
Documentation
Liquiphant FTL50, FTL50H, FTL51, FTL51H
Betriebsanleitung / Operating Instruction / Mise en service /

Instrucciones de funcionamiento / Istruzioni operative / Inbedrijfstellingsvoorschrift
BA141F
FEL50A, PROFIBUS PA
fr - Documentation
complmentaire
es - Documentacin
adicional
it - Documentazione
supplementare
Sicherheitshinweise / Notes on Safety / Conseils de scurit /

Notas sobre seguridad / Note sulla sicurezza / Veiligheidsinstructies
XA031F
XA063F
XA064F
XA108F
XA154F
XA159F
XA182F
40
40
40
40
40
40
40
II 1/2 G,
II 1/2 G, II 1/2 D,
II 1 G,
II 1/2 G,
II 1/2 G, II 1/2 D,
II 1 G,
II 3 G, II 3 D,
EEx d
EEx ia/ib
EEx ia
EEx de
EEx ia/ib
EEx ia
EEx nA/nC
nl - Aanvullende
documentatie
IIC/IIB
IIC/IIB
IIC/IIB
IIC/IIB
IIC/IIB
IIC/IIB
II
Endress+Hauser
75
www.endress.com/worldwide
KA163F/00/a6/03.06, 52007095, CCS/FM6
52007095
Limit switches
References,
characteristics
Type of head
Type of operator
Osiswitch
Classic
Metal, conforming to CENELEC EN 50041, type XCK J

Complete switches, fixed body
1 ISO M20 x 1.5 cable entry
Plunger (fixing by the body)
Rotary (fixing by the body)

(switches supplied for actuation from left AND right)
Form A (1)
Form B (1)
Form C (1)
Form D (1)
Metal end
plunger
Steel roller
plunger
Thermoplastic roller
lever (4)
Steel roller lever (4)
Variable length
thermoplastic roller
lever (4)
Round thermoplastic
rod lever, 6 mm
(4) (5)
XCK J167H29
XCK J10511H29
XCK J10513H29
XCK J10541H29
XCK J10559H29
13
21
14
22
References (2) (3)

2-pole N/C + N/O XCK J161H29
snap action
(XE2S P2151)
2
4,7(P)
21-22
13-14
21-22
13-14
13
21
21
22
22
11
12
14
0,9
6
mm
23
mm
1,5
58(P)
23
21-22
13-14
21-22
13-14
90
11
ZCK J9H29 +
ZCK E67
90
4,7(P)
6
mm
2-pole N/C + N/C ZCK J7H29 +

ZCK E61
simultaneous,
slow break
(XE2N P2141)
3,4(P)
31
21
13
32
22
14
21
13
14
mm
90
6
mm
mm
1,5
mm
0.430
0.455
contact closed
contact open
33
90
ZCK J9H29 +
ZCK E05 + ZCK Y41
90
ZCK J9H29 +
ZCK E05 + ZCK Y59
23
11-12
21-22
11-12
21-22
90
90
11
ZCK J7H29 +
ZCK E05 + ZCK Y13
33
23
11-12
21-22
11-12
21-22
90
11
ZCK J7H29 +
ZCK E05 + ZCK Y41
ZCK J7H29 +
ZCK E05 + ZCK Y59
11-12
21-22
11-12
21-22
62(P)
90
21-22
31-32
13-14
21-22
31-32
13-14
28
90
ZCK JD39H29 +
ZCK E05 + ZCK Y13
23
90
28
90
ZCK JD39H29 +
ZCK E05 + ZCK Y41
58(P)
21-22
31-32
13-14
21-22
31-32
13-14
23
21-22
13-14
58(P)
11-12
21-22
28
23
90
11
90
ZCK JD37H29 +
ZCK E05 + ZCK Y41
23 40(P)
23
21-22
31-32
13-14
0.480
0.490
(A) = cam displacement
(P) = positive opening point
28
90
ZCK JD39H29 +
ZCK E05 + ZCK Y59
90
11
ZCK JD37H29 +
ZCK E05 + ZCK Y13
21-22
31-32
13-14
21-22
31-32
13-14
21-22
31-32
13-14
21-22
31-32
13-14
11
3-pole
ZCK JD37H29 + ZCK JD37H29 + ZCK JD37H29 +
N/C + N/C + N/O ZCK E61
ZCK E67
ZCK E05 + ZCK Y11
break before
make, slow
3,2(A) 5,9(P)
2 3,4(P)
23 40(P)
21-22
21-22
21-22
break
31-32
31-32
31-32
13-14
13-14
13-14
(XE3N P2141)
0
5,3
mm
0
3,2
6
0
33
90
Weight (kg)
Contact operation
90
23
62(P)
mm
90
XCK J50559H29
23
33
11
11-12
21-22
3,5(A)
0
11
21-22
13-14
11
ZCK J7H29 +
ZCK E05 + ZCK Y11
5,9(P)
0
90
XCK J50541H29
23 40(P)
0
11-12
21-22
11-12
21-22
1,5
21-22
31-32
13-14
21-22
31-32
13-14
0,9
31
0
11
21-22
13-14
58(P)
3-pole
ZCK JD39H29 + ZCK JD39H29 + ZCK JD39H29 +
N/C + N/C + N/O ZCK E61
ZCK E67
ZCK E05 + ZCK Y11
snap action
(XE3S P2141)
2
4,7(P)
3,2(A) 8,1(P)
23
58(P)
32
23
11-12
21-22
11-12
21-22
11-12
21-22
6
mm
21-22
31-32
13-14
21-22
31-32
13-14
22
8,1(P)
ZCK J7H29 +
ZCK E67
11-12
21-22
3,2(A)
11-12
21-22
11-12
21-22
21-22
13-14
21-22
13-14
11
ZCK J9H29 +
ZCK E05 + ZCK Y11
23
21-22
13-14
21-22
13-14
ZCK J9H29 +
ZCK E05 + ZCK Y13
0,9
21
58(P)
2-pole N/C + N/C ZCK J9H29 +

ZCK E61
snap action
(XE2S P2141)
11
23
21-22
13-14
21-22
13-14
XCK J50513H29
22
8,1(P)
XCK J567H29
XCK J50511H29
2-pole N/C + N/O XCK J561H29
break before
make, slow
3,2(A)
5,9(P)
23 40(P)
2
3,4(P)
21-22
21-22
21-22
break
13-14
13-14
13-14
0
5,3 mm
0
33
90
0
3,2
6
(XE2N P2151)
mm
11-12
21-22
11-12
21-22
12
3,2(A)
21-22
13-14
21-22
13-14
21-22
31-32
13-14
21-22
31-32
13-14
33
90
ZCK JD37H29 +
ZCK E05 + ZCK Y59
33
90
0.485
0.485
N/C contact with positive opening operation
Characteristics
Switch actuation
Type of actuation
On end
By 30 cam
By any moving part
Maximum actuation speed 0.5 m/s

1 m/s
1.5 m/s
30
25
30
Mechanical durability (6)
(in millions of operating
cycles)
Minimum For tripping
20 N
16 N
0.25 N.m
force or
50 N
40 N
0.50 N.m
For positive
torque
opening
1 entry tapped M20 x 1.5 mm for ISO cable gland, clamping capacity 9 to 12 mm
Cable entry (3)
(1) Form conforming to EN 50041, see page 31900/9.
(2) Switches with gold contacts or eyelet type connections: please consult your Regional Sales Office.
(3) For an entry tapped for a Pg 13 cable gland, delete H29 from the end of the reference. Example: XCK J161H29 becomes XCK J161.
For an entry tapped for 1/2" NPT (USAS B2-1) conduit, replace H29 at the end of the reference by H7. Example: XCK J161H29 becomes XCK J161H7.
(4) Adjustable throughout 360 in 5 steps, or in 45 steps by reversing the lever or its mounting.
(5) Value taken with actuation by moving part at 100 mm from the fixing.
(6) Limited to 15 million operating cycles for switches with contacts XE3/P.
37633-EN_Ver2.1.fm/2
Dimensions
Limit switches
Osiswitch
Classic
Metal, conforming to CENELEC EN 50041, type XCK J

Complete switches, fixed body
1 ISO M20 x 1.5 cable entry
XCK J/61H29
ZCK J/ + ZCK E61
XCK J/67H29
ZCK J/ + ZCK E67
XCK J/051/H29
ZCK J/ + ZCK E05 + ZCK Y11 or Y13
57
17
41
5
41
50
60
60
120
(1)
=
33,5
30
(1)
33,5
40
44
30
62
48
44
30
40
26,2
(4)
(5)
60
60
(3)
132177
4085
62107
(2)
(1)
(1)
33,5
XCK J/0559H29
ZCK J/ + ZCK E05 + ZCK Y59
52
60
33,5
40
44
XCK J/0541H29
ZCK J/ + ZCK E05 + ZCK Y41
5,5
133
37
60
107
(1)
63
17
30
40
33,5
60
30
40
(1) 1 tapped entry for ISO M20 x 1.5 or Pg 13 cable gland or 1/2" NPT.
(2) 6 rod, length 200 mm.
(3) 282 max.
(4) 190 max.
(5) 212 max.
: 2 elongated holes 5.3 x 7.3.
37633-EN_Ver2.1.fm/3
4
07-04
INSTRUMENTACION INDUSTRIAL
4-10-00
MANOMETROS 63 mm / 2 1/2 -100 mm / 4

ACERO INOXIDABLE / BRONCE
ITALIA
MANOMETROS 63P60 / 100P60, llenables con glicerina

Uso: Para la medicin de presin de uidos no corrosivos y ambientes agresivos
Caractersticas
Materiales de construccin
Dial: 63mm; 100mm
Caja: acero inox. 304
Conexin: - 63mm: 1/4 Npt; - 100mm: 1/2 Npt.
Visor: Policarbonato
Precisin: 1% de toda la escala
Conector: Latn
Temperatura mxima de operacin: 60C
Bourdon: Aleacin de cobre.
Grado de Proteccin: IP65
* Nota: Sin glicerina (puede llenarse)
1.- Conexin Abajo

- 63 mm.
Dgito
0410000-K
0410002-6
0410003-4
0410005-0
0410006-9
0410007-7
0410008-5
0410009-3
0410010-7
0410011-5
0410012-3
0410017-4
0410018-2
0410021-2
0410023-9
0410022-0
0410024-7
-
- 100 mm.
Dgito
0410057-3
0410054-9
0410055-7
0410053-0
0410058-1
0410051-4
0410059-K
0410060-3
0410061-1
0410062-K
0410063-8
0410064-6
0410066-2
0410068-9
0410069-7
0410070-0
0410071-9
0410072-7
0410073-5
0410065-4
Rango
Bar
Psi
-1a 0
-29 a 0 Hg
-1 a 3
-30Hg a 40
-1 a 15 -30Hg a 210
0 a 0,6
0 a 8,6
0a1
0 a 15
0 a 1,6
0 a 23
0a2
0 a 30
0a4
0 a 60
0a7
0 a 100
0 a 11
0 a 160
0 a 14
0 a 200
0 a 20
0 a 300
0 a 27
0 a 400
0 a 40
0 a 580
0 a 60
0 a 800
0 a 70
0 a 1000
0 a 100
0 a 1500
0 a 140
0 a 2000
0 a 200
0 a 3000
0 a 250
0 a 3500
0 a 270
0 a 4000
0 a 400
0 a 6000
0 a 600
0 a 8000
0 a 680
0 a 10000
0 a 1000
0 a 14000
- 100 mm.
Dgito
0410076-K
0410077-8
0410079-4
0410080-8
0410081-6
0410083-2
0410084-0
0410086-7
0410085-9
0410087-5
0410089-1
0410090-5
0410078-6
Rango
Bar
Psi
-1 a 0
-29 a 0 Hg
0a1
0 a 15
0a2
0 a 30
0a4
0 a 60
0a7
0 a 100
0 a 11
0 a 160
0 a 14
0 a 200
0 a 27
0 a 400
0 a 40
0 a 600
0 a 110
0 a 1500
0 a 200
0 a 3000
0 a 270
0 a 4000
0 a 400
0 a 6000
0 a 600
0 a 8000
0 a 700
0 a 10000
0 a 1000 0 a 14000
Dial 100 mm
2.- Conexin Atrs

- 63 mm.
Dgito
0410025-5
0410026-3
0410028-K
0410027-1
0410030-1
0410031-K
0410033-6
0410034-4
0410040-9
0410035-2
0410050-6
0410041-7
0410042-5
0410043-3
-
Dial 100 mm
Dial 63 mm
Nota: 63 mm conexin al centro / 100 mm conexin inferior (ver fotos)

VALPARAISO *
Tel.: 32-351111 / Fax: 32-351128
Email: vignoval@vignola.cl
SANTIAGO
Tel.: 2-7758385 / Fax: 2-7732036
Email: vignosan@vignola.cl
TALCAHUANO
Tel.: 41-588858 / Fax : 41-589102
Email: vignotal@vignola.cl
ANTOFAGASTA
Tel.: 55-453030 / Fax: 55-453039
Email: vignoant@vignola.cl
PUERTO MONTT
Tel.: 65-350150 / Fax: 65-350144
Email: vignomontt@vignola.cl

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BA 035D/06/en/01.98
No. 50085724
CV 5.0
valid from software version
V 3.01.XX (amplifier)
V 2.05.XX (communication)
promag 35
(PROFIBUS PA)
Electromagnetic
Flow Measuring System
Operating Manual
ENDRESS+HAUSER
PROMAG
>3s
Endress + Hauser
Nothing beats know-how

Promag 35 PROFIBUS PA
Short Instruction
With the following instructions, you may configure your measuring instrument quickly
and easily.
see page 5
Safety instructions
Mounting and electrical connection:

Mounting
see page 11
Electrical connection
see page 23
see page 29
Operation
(Programming the device)
>3s
+
E
Programming the display

Contrast
Language
Display upper line
Display lower line
Unit selection
(Flow rate/volume)
see page 42
see page 42
see page 41
see page 41
s. page 35/36
Configuration of outputs
Current output
Full scale
Current span
see page 37
see page 38
PROFIBUS PA
Bus address
Adressing by DIP switch
see page 56
see page 57
For highest accuracy:

Creep suppression
see page 44
Empty pipe detection (EPD) see page 45
Note!
Note!
Complex applications require programming
of additional functions. You will find the
appropriate pages and functions in:
Contents
see page 3
Index
see page 77
Operating matrix
see page 31
Endress+Hauser

Inhaltsverzeichnis
Contents
1 Safety Instructions . . . . . . . .
1.1 Correct usage . . . . . . . . .
1.2 Dangers and notes . . . . . . .
1.3 Personnel for installation, start-up and
operation . . . . . . . . . . .
1.4 Repairs, dangerous chemicals . . .
1.5 Technical improvements . . . . .
. .
. .
5
5
. .
. .
. .
5
6
6
. . . . . . .
2.1 Correct usage . . . . . . . . . . .

2.2 Promag 35 S measuring system . . . .
2.3 Design of the measuring system . . . .
7
7
8
2 System Description
3 Mounting and Installation
. . .
3.1
3.2
3.3
3.4
3.5
General information . . . . . . . . .
Transport instructions (for DN > 200/8") .
Mounting instructions . . . . . . . .
Mounting Promag 35 S . . . . . . . .
Turning the transmitter housing and local
display (compact version) . . . . . . .
3.6 Mounting the transmitter (remote version)
3.7 Potential equalisation . . . . . . . .
4 Electrical Connection
. . . . .
4.1 Connecting the transmitter for the

compact version . . . . . . . . . .
4.2 Connection diagrams . . . . . . . .
4.3 Connection diagram for the remote version
4.4 Cable specifications . . . . . . . . .
4.5 Commissioning . . . . . . . . . . .
5 Operation
. . . . . . . . . .
5.1 Operating and display elements .

5.2 Functions of the operating elements
5.3 Programming matrix Promag 35
PROFIBUS PA . . . . . . . .
5.4 Information for programming . . .
5.5 Programming example . . . . .
11
.
.
.
.
.
.
59
.
.
.
.
.
.
59
60
61
62
64
64
9 Dimensions and Weights . . . .
65
10 Technical Data
. . . . . . . .
69
. . . . . . . . . . . .
77
11 Index
23
23
24
25
26
27
29
29
30
. . .
. . .
. . .
31
32
33
35
7 PROFIBUS PA Interface . . . . .
55
Endress+Hauser
18
19
20
. . .
. . .
PROFIBUS PA . . . . . . . . . . .
GSD- and Type-Files . . . . . . . . .
Setting the bus address . . . . . . .
PROFIBUS PA addressing via touch control
Addressing PROFIBUS PA by DIP switches
PROFIBUS PA Parameters . . . . . .
8.1 Response of the measuring system to

faults or alarm . . . . . . . . .
8.2 Instructions for troubleshooting . . .
8.3 Diagnostic function for fault location .
8.4 Error and status messages . . . .
8.5 Replacing the fuse . . . . . . . .
8.6 Repairs . . . . . . . . . . . .
11
12
13
16
6 Functions . . . . . . . . . . .
7.1
7.2
7.3
7.4
7.5
7.6
8 Troubleshooting and Remedies
55
55
56
56
57
58

1 Safety Instructions
1.1 Correct usage
The Promag 35 S is only to be used for measuring the flow of conductive fluids.
The manufacturer assumes no liability for damage caused by incorrect use of the
instrument.
1.2 Dangers and notes

All instruments are designed to meet state-of-the-art safety requirements, have been
tested, and have left the factory in an operational perfectly safe condition.
The devices were developed according to EN 61010 Protection Measures for
Electronic Equipment for Measurement, Control, Regulation and Laboratory
Procedures.
A hazardous situation may occur if the flowmeter is not used for the purpose it was
designed for or is used incorrectly.
Please carefully note the information provided in this Operating Manual indicated by
the pictograms:
Warning!
A warning indicates actions or procedures which, if not performed correctly, may
lead to personal injury or a safety hazard.
Please strictly observe the instructions supplied and proceed carefully.
Warning!
Caution!
A caution indicates actions or procedures which, if not performed correctly, may
lead to faulty operations or the destruction of the instrument.
Please strictly observe the respective instructions.
Caution!
Note!
A note indicates actions or procedures which, if not performed correctly, may
indirectly affect operations or lead to an unexpected instrument response.
Note!
1.3 Personnel for installation, start-up and operation

Mounting, electrical installation, start-up and maintenance of the instrument may
only be carried out by trained personnel authorised by the operator of the facility.
Personnel must absolutely and without fail read and understand this Operating
Manual before carrying out its instructions.
The instrument may only be operated by personnel who are authorised and trained
by the operator of the facility. All instructions in this manual are to be observed
without fail.
With special fluids, incl. those used for cleaning, E+H will be pleased to supply
information concerning the chemical resistance properties of wetted parts.
Endress+Hauser

The installer has to make sure that the measuring system is correctly wired up
according to the wiring diagrams. The measuring system is to be grounded.
Danger of electric shock!
Protection against accidental contact is no longer assured when the
connection housing cover is unscrewed.
Please observe all provisions valid for your country and pertaining to the opening
and repairing of electrical devices.
1.4 Repairs, dangerous chemicals

The following procedures must be carried out before a Promag 35 S is sent to
Endress+Hauser for repair:
A note must always be enclosed with the instrument, containing a description of the
fault, the application, and the chemical and physical properties of the product being measured.
Remove all residue which may be present. Pay special attention to the gasket
grooves and crevices where fluid may be present. This is especially important if
the fluid is dangerous to health, e.g. corrosive, carcinogenic, radioactive, etc.
No instrument should be returned without all dangerous material being
removed first (e.g. in scratches or diffused through plastic).
Incomplete cleaning of the instrument may result in waste disposal or cause harm to
personnel (burns, etc). Any costs arising from this will be charged to the owner of the
instrument.
1.5 Technical improvements

The manufacturer reserves the right to modify technical data without prior notice. Your
local E+H Sales Office will supply you with all current information and any updates to
this Operating Manual.
Endress+Hauser

2.1 Correct usage
The Promag 35 S measuring system is used whenever a system has to meet high
requirements. It is particularly suitable for media characterised by a high solids content,
high abrasiveness, and a highly inhomogeneous distribution of additives and chemicals.
Any fluids with a minimum conductivity of 1 S/cm, 20 S/cm for demineralised and
desalinised water, may be measured.
For difficult-to-measure media, Promag 35 S is mainly used for the following applications:
Paper and pulp industry
pulp with 15% solids contents, cellulose,

additives/chemicals
Mining industry
ore slurries, coal washings
Building material industry
cement, concrete, pastes
Food industry
yoghurt with pieces of fruit, fruit mash
Sewage industry
slurries of up to 30% dry solids
2.2 Promag 35 S measuring system

The Promag measuring system is fully modular, both electrically and mechanically.
The measuring system can be updated at any time by exchanging electronic boards.
The measuring point can always be optimally equipped and upgraded.
The following illustration is an overview of the entire Promag 35 S measuring system.
Sensor
Equipment of the transmitter Promag 35 S
Power supply board

180...260 V AC or
Power supply board
85...130 V AC, or
DN 15...200
ENDRESS+HAUSER
PROMAG
ENDRESS+HAUSER
PROMAG
Power supply board

20...55 V AC,
16...62 V DC
Measuring amplifier board
DN 250...600
Display/operating module
(blind version: without display/
operating module optional)
ba035y02
Communication board with

PROFIBUS PA interface and
active current output
Note!
For standard applications, the cost-effective Promag 30 version is available or the convenient Promag 33 version with the E+H matrix operation mode.
All information on these measuring systems are available from your E+H
representative.
Endress+Hauser
Fig. 1
Promag 35 S PROFIBUS PA
measuring system
Note!

2.3 Design of the measuring system

Power supply *
Transmitter
180...260 V AC 45...65 Hz
85...130 V AC 45...65 Hz
20... 55 V AC 45...65 Hz
16... 62 V DC
Screw cover
Electronics compartment
ENDRESS+HAUSER
PROMAG 33
Screw cover
Terminal compartment
Connection housing
DN 15...200
3
1
2
Fig. 2
Design of measuring system
1
1
Sensor
1 Measuring electrodes
2 Reference electrodes
3 Empty pipe detection electrode
PROFIBUS PA
interface (see page 55ff)
Current output
active
electrically isolated
0/4...20 mA
RL <350
Full scale value, current range, time constant, etc. selectable
ba035y04
Outputs *
DN 250...600
* Technical Data: see page 69ff
Operation
The Promag 35 transmitter is equipped with a two-line, illuminated LCD.
Configuration is very simple to carry out using the E+H matrix-driven operation.
All parameters can be selected and varied with only three control elements, e.g.
Engineering units
Functions of the current output
Functions of the totalizer
Display parameters
Creep suppression
Empty Pipe Detection (EPD)
Twelve languages are selectable for the display text. During configuration a help
function (diagnosis) is available.
Dynamic response
The Promag 35 measuring amplifier has a very high dynamic response of over
1000:1. It measures at fluid velocities from less than 0.01 m/s to over 10 m/s within
the specified accuracy. When the flow is pulsating the amplifier is not overloaded
even if above the preset end value and at a flow velocity of up to 12.5 m/s.
There is no falsification of the measured value as long as the outputs are not
overloaded.
Endress+Hauser

Operational safety
A comprehensive measuring system self-monitoring facility assures high availability.
Any system errors (coil current error, amplifier error, DAT error, EEPROM error,
ROM error, RAM error) or power supply failures that do occur are immediately
signalled via the PROFIBUS PA interface or the fail-safe mode of the current output.
Corresponding error messages also appear on the transmitter display. By means of
the diagnostic function any errors present can be systematically scanned and their
cause determined.
In the event of a power supply failure, all data in the measuring system are safely
stored in the EEPROM (no batteries required).
The Promag 35 S measuring system fulfils the safety requirements according
to EN 61010 Protection Measures for Electronic Equipment for Measurement,
Control, Regulation and Laboratory Procedures, as well as the general requirements for electromagnetic compatibility (EMC) according to EN 50081 Part 1 and
Part 2 / EN 50082 Part 1 and Part 2 as well as the NAMUR recommendations.
Data Memory (DAT)

The DAT is an exchangeable memory module. It stores all characteristic data
of the sensor, such as calibration factors, nominal diameter, sampling rate, version,
serial number. When the transmitter has been changed, the previous DAT is inserted
in the new transmitter. When the measuring system is started, the measuring point
continues to operate with the data stored in the DAT memory. Thus, the DAT
assures maximum safety and optimum ease of operation when components of the
equipment are exchanged.
Endress+Hauser


Warning!
The instructions given in this section are to be observed at all times in order to
ensure safe and reliable operation of the measuring system.
Warning!
3.1 General information
Housing gaskets must be clean and

undamaged when inserted in the
gasket groove. The gaskets may need
to be dried, cleaned or replaced.
All housing screws and the housing
cover must be tightened firmly.
The cables used for connecting must
have the correct outer diameter (see
page 26).
The cable gland must be
tightened firmly (see Fig. 3).
The cable must loop down before
entering the cable gland to ensure that
no moisture can enter it (see Fig. 3).
Any cable gland not used must be
replaced with a blind plug.
The protective bushing should not
be removed from the cable gland.
ba035y05
Degree of protection IP 65 (EN 60529)

The instruments fulfil all the requirements for IP 65. After successful installation in
the field or after servicing, the following points must always be observed in order
to ensure the degree of protection IP 65:
Caution!
The screws of the Promag sensor housing must not be loosened or the degree of
protection guaranteed by E+H is no longer valid.
Note!
The Promag 35 S sensor can optionally be supplied with the IP 67 or IP 68 degree of
protection (permanently under water to a depth of 3 m). In this case the transmitter
(generally supplied in IP 67) has to be mounted remote from the sensor.
Fig. 3
Mounting cable entries
Caution!
Note!
Temperature ranges
The maximum approved ambient and process temperatures must be observed
(see page 71). An all-weather cover should be used to protect from direct sunlight
when mounting in the open.
Endress+Hauser
11

3.2 Transport instructions (for DN > 200/8")

The pipe lining on the flanges is protected by disks to prevent damage when
transporting to the measuring point. These are to be removed when installing.
Instruments are to be transported in the containers they are delivered in.
Transporting to the measuring point
The grips on the flange must be used
when lifting the sensor and when
installing the sensor in the pipeline
(from DN 200/8").
The sensor must not be lifted by the
transmitter housing.
Fig. 4
Transport instructions for
Promag 35 S
ba035y07
The sensor must not be lifted by the

metal casing using a fork lift truck.
The casing may be dented and so
damage the magnetic coils inside the
sensor.
Base support for the sensor

The sensor should stand on a base
strong enough to support its weight.
Note!
Do not support the sensor by its metal
casing! The casing may be dented and
so damage the magnetic coils inside the
sensor.
Fig. 5
Correct sensor supporting for
large diameter
12
ba035y08
Note!
Endress+Hauser

3.3 Mounting instructions

Please observe the following instructions when mounting for correct operation and to
prevent damage to the equipment.
Mounting position (as preferred)
a) Vertical:
This is the best with the flow
direction upwards. Entrained
solids sink downward and fatty
components in the stationary
fluid always rise away from the
measuring electrodes.
a)
b)
ba035y09
In case of vertical mounting, the

PGs are always pointing downward
(inlet side).
b) Horizontal:
The axis of the electrodes must
be horizontal, thus preventing brief
insulation of the electrodes by
entrained air bubbles.
Fig. 6
Mounting position
Position of the cable glands

For the compact version, the transmitter
PGs have to be either oriented downwards or laterally, independently of the
mounting position.
1
2
3
4
Measuring electrodes
Reference electrode (from DN 25)
EPD electrode
Connection housing
ba035y10
Position of the electrode axis

The position of the electrode axis is
based on the nominal diameter and
has to be respected (see Fig. 7).
Fig. 7
Plane of electrode axis
Vibration
Secure the piping upstream and
downstream of the sensor.
Caution!
Excessive vibration necessitates
separate mounting of the sensor and
transmitter (see pages 19, 71).
Caution!
Mechanical supports are recommended

for free runs of piping over 10 m long.
ba035y11
> 10 m
Endress+Hauser
Fig. 8
Remedies to avoid vibrations
13

Inlet and outlet runs

The sensor should be mounted
upstream from fittings liable to
generate turbulence (e.g. valves
elbows, T-junctions).
> 2 x DN
> 3...5 x DN
ba035y12
Inlet run: > 3...5 x DN

Outlet run: > 2 x DN
Fig. 9
Inlet and outlet runs
Mounting location
Correct measurement is only possible
when the pipe is full. The following
locations should therefore be avoided:
a) No installation at the highest point
(air accumulation).
a)
b) No installation immediately before

an open pipe outlet in a downward
line. The alternative suggestion,
however, permits such a location.
b)
alternatively
ba035y13
h > 2 x DN
Fig. 10
Mounting location
Partly filled pipes

For inclines, a mounting similar to a
drain should be adopted. Do not mount
the sensor at the lowest point (risk of
solids collecting). In this case we recommend to install a sliding valve.
Added security is offered by Empty Pipe
Detection (EPD). This option provides
an extra electrode in the flowmeter.
> 2 x DN
Fig. 11
Partly filled pipes
14
> 3...5 x DN
ba035y14
Note!
Note!
Here, too, the inlet and outlet lengths
should be observed.
Endress+Hauser

Downward pipe
With the installation suggested opposite,
partial vacuum is avoided even with a
downward pipe >5 m long (siphon, vent
valve downstream of the sensor).
Venting valve
ba035y15
>5 m
Fig. 12
Installation downward pipe
ba035y16
Installation of pumps
Do not mount the sensors on the
suction side of pumps. There is a risk of
vacuum! Information on the resistance
to vacuum of the flowmeter lining can be
found on page 73.
Adapters
The sensor can also be mounted in a
pipe with a larger nominal diameter
when suitable adapters (reducers and
expanders) to DIN 28545 are fitted. The
resultant increase in the rate of flow
increases the accuracy of measurement
with slowly moving fluids.
Fig. 13
Installation of pumps
max. 8
100
The adjacent nomogram can be used to

determine the pressure loss caused.
8 m/s
7 m/s
Note!
The nomogram applies to fluids with a
viscosity similar to that of water.
6 m/s
Pressure loss in mbar
Procedure:
1. Determine the ratio of the
diameter d/D.
2. From the nomogram read off the
pressure loss at the flow velocity
and d/D ratio.
10
5 m/s
4 m/s
3 m/s
2 m/s
1
Note!
1 m/s
0.6
0.7
0.8
Diameter ratio d/D
Endress+Hauser
0.9
ba035y17
0.5
Fig. 14
Adapters
15

3.4 Mounting Promag 35 S

Length and dimensions
See pages 65 - 67
Mounting
The sensor is mounted between the flanges of the pipe (Fig. 15). Since the lining of
the measuring pipe also covers the sensor flange, it also performs as a seal.
ba035y18
Caution!
Caution!
The Teflon (PTFE) lined Promag S is fitted with protective discs to guard the lining
which is turned over the flanges. These discs are to be removed just before mounting
the sensor. Ensure that the lining on the flange is not damaged or removed (these
discs must remain in position during storage).
Fig. 15
Gaskets
With soft rubber/Teflon (PTFE) lining a flange gasket is not required.
With soft rubber lining the mating flange should have a thin film of non-conductive
sealing grease applied.
Use a gasket according to DIN 2690.
Caution!
16
Caution!
Do not use sealing material that is electrically conductive, e.g. graphite. This could
result in an electrically conductive layer on the inside of the flowmeter and result in a
short-circuit of the measuring signal.
Endress+Hauser

Screw tightening torques

The listed tightening torques apply to greased threads.
Screws tightened too tightly deform the sealing surface (this applies especially to soft
rubber).
DN
[mm]
15
Pressure ratings
[inch]
/2"
25
32
40
50
1"
11/2"
2"
65
80
100
125
150
3"
4"
6"
200
250
300
8"
10"
12"
350
400
500
600
14"
16"
18"
20"
24"
DIN
[bar]
PN 40
ANSI AWWA
[lbs]
PN 16 Class
150
Screws
JIS
Max. tightening torques [Nm]

Hard rubber
Soft rubber
(EPDM)
PTFE
(Teflon)
4 x M 12
15
20K
20K
20K
10K
4 x M 12
4 x M 16
4 x M 16
4 x M 16
25
40
50
64
5
8
11
15
33
53
67
84
87
53
65
80
110
22
14
22
30
48
114
70
85
103
140
Class
PN 16 150
10K
4 x M 16
8 x M 16
8 x M 16
8 x M 16
8 x M 20
Class
150
10K
12 x M 20
12 x M 20
12 x M 20
108
104
119
53
29
39
137
139
159
16 x M 20
16 x M 24
20 x M 24
20 x M 24
20 x M 27
141
192
170
197
261
39
60
58
70
108
188
255
227
262
348
PN 10
Class
PN 10 150
Endress+Hauser
17

3.5 Turning the transmitter housing and local display

(compact version)
Both the transmitter housing and the display of the compact version can be rotated in
90 steps, thus enabling the unit to be adapted to different mounting positions in the
pipe and simplifying reading and operation.
Turning the transmitter housing

ENDRESS+HAUSER
PROMAG 33
1. Loosen the two mounting screws of the

transmitter bayonet catch (approx. two turns)
2. Turn the bayonet catch of the transmitter as
far as the groove of the nut (approx. 15 mm).
30o
3. Carefully pull out the transmitter housing to the

stop.
ENDRESS+HAUSER
PROMAG 33
Note!
During servicing (and only then) the
transmitter housing can be removed from the
sensor. To do this, the marking notches on the
side of the bayonet flange have to be aligned
with one another. Do not damage the
connecting cable!
Note!
4. Turn the transmitter housing to the position

required.
Engage the bayonet catch and tighten the two
screws again.
Fig. 16
Instructions for turning the
transmitter housing
ba035y19
ENDRESS+HAUSER
PROMAG 33
Turning the local display

Warning!
Risk of electric shock. Switch off the power supply.
ENDRESS+HAUSER
PROMAG 33
Warning!
1. Release the safety claw of the cover of the

electronics compartment. Loosen the Allen
screws with a 3 mm Allen key.
2. Unscrew the cover from the transmitter
electronics compartment.
3. Unscrew the two Phillips screws with which
the display module is fastened.
ENDRESS+HAUSER
PROMAG 33
4. Rotate the display module into the desired

position.
5. Tighten the fixing screws securely.
ENDRESS+HAUSER
PROMAG 33
Fig. 17
Instructions for turning the local
display
18
7. Fasten the safety claw.
ba035y20
6. Screw the cover of the electronics compartment

back on to the unit securely.
Endress+Hauser

3.6 Mounting the transmitter

(remote version)
The transmitter has to be mounted remote from the sensor when:
access is difficult
space is restricted
extreme process and ambient temperatures prevail (for temperature ranges see
page 71)
there is severe vibration (tested according to EN 61010 and IEC 68-2-6)
Wall mounting
ENDRESS+HAUSER
PROMAG 33
Transmitter housing
Connection housing
ba035y22
Cable
glands
Caution!
The permissible length Lmax of cable between the sensor and the transmitter at a
distance of >10 m is governed by the fluid conductivity (Fig. 19).
The overall conductor resistance of the coil-loaded cable has to be RCu max 2.5 .
With the coil-loaded cable available from E+H, the maximum admissible distance is
Lmax = 50 m between sensor and transmitter.
With the Empty Pipe Detection (EPD) the maximum possible cable length
between transmitter and sensor is limited to 10 m.
Fasten the cable gland or lay it in a conduit. When the fluid conductivity is low,
cable movements can cause serious changes in capacitance and thereby falsify
the measuring signal.
Do not run the cable in the vicinity of electrical machines or switching elements.
Ensure potential equalization between the transmitter and the sensor.
Abb. 18
Fixing the wall-mounted holder
Caution!
Conductivity
[S/cm]
50
Permissible
range
L max
25
1
25
50
ba035y21
10
Cable length Lmax [m]
19
9y24
Endress+Hauser
Fig. 19
Cable length of the remote
version

3.7 Potential equalisation

The sensor and the fluid must be at roughly the same electrical potential to ensure
that the measurement is accurate and no galvanic erosion takes place at the
electrodes. Normally the reference electrode in the sensor or the metal pipe ensures
that the potentials are equalised. When an reference electrode exists and for fluid
carried in grounded metal piping it is sufficient to connect the ground terminal of the
Promag 35 transmitter housing to the potential equalisation grid. Depending on the
material used for the reference electrode, the electrode is already intergrated into the
sensor or available as an option. For the DN 15 device, you will have to use grounding rings instead of the reference electrode.
Potential equalization for certain special cases is described below:
Isolating transformer
supply
Potential equalisation for lined pipes

with cathodic protection
If, for operational reasons, the fluid
can not be grounded, installation of
the flowmeter must be potential-free
(Fig. 20).
ENDRESS+HAUSER
PROMAG 33
In this case it is important that the

sensor is equiped with a reference
electrode.
electrically
insulated
electrically
insulated
6 mm2 Cu
ba035y24
Fig. 20
Potential equalisation for lined
pipes with cathodic protection
Observe all national regulations for

potential-free installations
(e.g. VDE 0100).
It is also important to ensure that the mounting material used does not result in a
conductive bond to the flowmeter and that the material can withstand the tightening
torque used.
20
Endress+Hauser

Plastic or lined pipes

Grounding rings are needed if there is
no reference electrode present or the
fluid has to be grounded on account of
equalisation current.
ENDRESS+HAUSER
PROMAG33
6 mm2 Cu
Grounding rings: approx. 3 mm thick
ba035y25
Observe that no strong equalisation

current (fluid and mains ground/pipeline)
flows via the reference electrode, since
in extreme cases it can be destroyed by
galvanic deterioration.
Caution!
Ensure the grounding rings are corrosion-resistant! Grounding rings must be of the
same material as the reference electrode.
Caution!
ENDRESS+HAUSER
PROMAG33
6 mm2 Cu
ba035y26
Equalisation currents in
ungrounded metal pipes
and
Grounding in an area with severe
electrical interference
The fluid may be grounded.
In order to get the most out of the
electromagnetic compatibility (EMC)
of the Promag 35, it is advisable to
provide two flange-to-flange links and to
connect them jointly with the transmitter
housing to the ground potential (Fig. 22).
Endress+Hauser
Fig. 21
Plastic or lined piping
Fig. 22
Equalisation currents in
ungrounded metal pipes
21

Warning!
Note the information given in Section 3.1 on maintaining the degree of protection IP 65.
Warning!
4.1 Connecting the transmitter for the compact version

Warning!
Risk of electric shock! Do not install or wire the unit while connected to the power
supply. Failure to comply may also result in damage of electronic components.
Connect the protective conductor to the ground terminal on the housing before the
power supply is switched on.
Check that local power supply and frequency agree with the information on the
nameplate. All relevant national regulations for mounting must also be observed.
Warning!
1. Loosen the safety claw on the screw

cover of the wiring compartment using
a 3 mm Allen key.
Unscrew the wiring compartment cover.
2. Push the power and signal cables
through the appropriate cable glands.
3. Wire up according to the wiring diagrams (see also the wiring diagram
in the screw cover):
Power supply is connected
to terminal 1 (L1, L+),
terminal 2 (N, L-) and the ground
terminal (3).
2
Fine-wire leads: max. 4 mm ;
put sleeve on the end of the cores.
2
Single-core lead: max. 6 mm .
ENDRESS+HAUSER
PROMAG 33
Supply cable
1
2
20
21
22
23
24
25
26
27
4. Having made the connection, screw on

the cover tightly again. Tighten the Allen
screw of the safety claw securely.
Signal cable
1
1
20
21
22
23
23
24
24
25
28
25
26
27
26
27
4 mm2
6 mm2
ba035y30
Endress+Hauser
Fig. 23
Connecting the transmitter
23

4.2 Connection diagrams
Fuse
Supply cable
1
2
20
21
22
23
24
25
26
27
Ground terminal for

protective conductor
28
Ground terminal for

cable shield
Signal cable
Ground connection (protective earth)

L1
1
2
for AC
L+
L-
for DC
Power supply
20
21
22
23
Current output (active)
0/4...20 mA
RL < 350
24
25
26
27 -
28
Note!
PROFIBUS PA (EN 50170 Volume 2, IEC 1158-2)
Ground connection (screen of the signal cable)
Note!
Selection of the bus address via:
a) local display (see page 29)
b) DIP switches on the communication board (see page 57)
Fig. 24
Electrical connection of
24
ba035y31
The signal cables are specified in the Technical Information

TI 260F/00/en Field Communications-Planning Notes PROFIBUS PA.
Endress+Hauser

4.3 Connection diagram for the remote version

1. The connection to the transmitter wiring compartment is made as described on
page 24.
2. Open the covers of the connection housing of both sensor and transmitter by
loosening the four recessed-head screws on the sensor and the safety clamp on
the transmitter and unscrew the lock cover.
3. Push both cables (signal and coil cable) in through the appropriate cable glands
of both terminal housings.
Caution!
Only connect or disconnect the coil cable when the power supply to the
instrument is switched off.
Caution!
4. Wire up the sensor and the transmitter according to the wiring diagrams.
5. Tighten the covers of the connection housings securely.
Transmitter
ENDRESS+HAUSER
PROMAG33
Connection housing
Lmax =
50 m
ba035y32
Sensor
Endress+Hauser
Fig. 25
Connecting the remote version
25

Remote version: Connection between sensor and transmitter
EPD
ENDRESS+HAUSER
PROMAG33
Coils
S1 E1 E2 S2 GND E S
6 5 7 8 4 37 36 23 22
14 42 41
Coil cable
ye
gn
wh
br
Signal cable
Signal cable screen
4 6 5 7 8 37 36
Lmax =
50 m
Coil cable screen
14 41 42
GND S1 E1 E2 S2 E S
Coils
EPD
ba035e33
EPD = Empty Pipe Detection
Fig. 26
Wiring diagram of the remote
version
4.4 Cable specifications

Cable specifications for the remote version FS
Coil cable:
2 x 0.75 mm PVC cable with common screen

Conductor resistance 12.5 /km
Capacitance: core/core, screen grounded 120 pF/m
Permanent operation temperature 20...+70 C
(Cable length and additional information see page 19)
2
Signal cable: 3 x 0.38 mm PVC cable with common screen and

separately screened cores
2
With EPD (Empty Pipe Detection) 4 x 0.38 mm PVC cable
Conductor resistance: 50 /km
Capacitance: core/screen 420 pF/m
Permanent operation temperature 20...+70 C
(Cable length and additional information see page 19)
Cable specifications for use in areas with severe electrical interference
The Promag 35 S measuring system fulfils all general requirements for electromagnetic compatibility (EMC) according to EN 50081 Part 1 and 2 / EN 50082 Part 1 and
2 as well as to NAMUR recommendations.
Note!
26
Note!
With the remote-mounted version the signal and the coil cables between the sensor
and transmitter must always be screened and earthed at both ends. This is done at
the earth terminals inside the connection housing of sensor and transmitter
(see Fig. 26).
Endress+Hauser

4.5 Commissioning
Before the measuring system is turned on for the first time, the following checks
should be carried out again:
Check the electrical connections and terminal assignments.
Compare the data on the nameplate with the local mains voltage and frequency.
Does the direction of the arrow on the nameplate of the sensor correspond with the
actual direction of flow in the pipe?
If the results of these checks are satisfactory, then the power supply should be
switched on. The unit is now ready for operation.
After switching on, the system performs various self-test routines. During this
procedure the following sequence of messages appears on the display:
The version of the communication board

software appears on the display.
The PROFIBUS PA communications board
identifies itself by displaying PBUS and
the actual software version.
Having started up successfully, normal

operation continues.
On the display the momentary flow and
the total value appear simultaneously.
In the HOME position the communication

with a PROFIBUS PA master is indicated
by a flashing double arrow. During
programming and in error status the
double arrow disappears.
P R O M A G
V 2
S :
0 5
3 5
0 0
P B U S
S T A R T - U P
R U N N I N G
2 9 0
8 2
1 0 8 0
Note!
If it is not possible to start up successfully, a message is displayed, depending on the
cause of the fault. The possible fault messages are listed on page 62, 63.
Endress+Hauser
Note!
27

5 Operation
5 Operation
5.1 Operating and display elements
Liquid Crystal Display

Illuminated, two lines with 16 characters each
Messages and values appear in plain text on the display as well as error, alarm and
status messages
HOME position (display during normal operation of the device):
upper line factory setting FLOW RATE
lower line custom selectable measuring value (factory setting TOTAL VOLUME)
ENDRESS+HAUSER
>3s
3 optical operating elements (Touch-Control)

above: infrared transmitting diode
below: infrared receiving diode
+ / keys
Selecting function groups (>GROUP SELECTION<) or

programming, e.g. numerical values; setting parameter
(When the two keys are held down, the numbers on the display will
change at increasing speed)
Diagnosis and help function

(simultaneously pushing + and keys)
Enter-key
Access to the programming matrix

Quit the programming matrix, return to the HOME position
(when E-key is pressed for more than 3 seconds)
Selecting individual functions within the function group,
saving data or settings
Endress+Hauser
ba035y34
3
2
Fig. 27
Operating and display elements
29

5 Operation
5.2 Functions of the operating elements
Procedure:
1. Access to the programming matrix
2. Select function group (>GROUP SELECTION<)
3. Select function
4. Quit programming matrix
Return to HOME position
(from every matrix position, e.g. after programming)
Note!
Note!
Programming matrix
see page 31
Programming example see page 33
Description of functions see page 35ff.
ENDRESS+HAUSER
>3s
Function groups
Fig. 28
Function principle of the
operating elements
30
Functions
Note!
When in operating mode, an automatic return to the HOME position will be made if the
operating elements are not actuated for 1 minute (only when the programming is
locked).
If the diagnosis function 7 is activated from the HOME position, an automatic return to
the HOME position will be made if the operating elements are not pressed within 60 seconds; no matter whether the programming is enabled or locked.
ba035y35
Note!
Endress+Hauser
Endress+Hauser
ba035e36
SENSOR DATA
SYSTEM
PARAMETER
PROCESSING
PARAMETER
COMMUNICATION
DISPLAY
CURRENT OUTPUT
SYSTEM UNITS
Group selection
P. 52
K-FACTOR POS.
P. 48
POS. ZERO RETURN
P. 44
LOW FLOW CUTOFF
P. 43
BUS ADDRESS
P. 40
TOTAL VOLUME
P. 37
FULL SCALE
P. 35
FLOW RATE UNIT
P. 52
K-FACTOR NEG.
P. 48
DEF. PRIVATE CODE
P. 44
NOISE SUPPRESS:
P. 43
MEASURING POINT
SYSTEM CONFIG.
P. 40
TOTAL OVERFLOW
P. 37
TIME CONSTANT
P. 36
VOLUME UNIT
P. 52
ZERO POINT
P. 49
ACCESS CODE
P. 45
EMPTY PIPE DET.
P. 43
SYSTEM CONFIG.
P. 40
RESET TOTALISER
P. 38
CURRENT SPAN
P. 36
GALLONS/BARREL
P. 50
PRESENT SYSTEM
CONDITION
P. 46
MEASURING MODE
P. 41
ASSIGN LINE 1
P. 39
SIMULATION CURR.
P. 53
P. 53
NOMINAL DIAMETER MAX. SAMPLING RATE
P. 49
SELF CHECKING
P. 45
EPD RESPONSE TIME
P. 41
FLOW RATE
P. 38
FAIL SAFE MODE
P. 36
NOM. DIAM. UNIT
P. 53
SERIAL NUMBER
P. 51
SOFTWARE
VERSION
P. 46
AMPLIFIER MODE
P. 41
DISPLAY DAMPING
P. 54
EPD ELECTRODE
P. 51
SOFTWARE
VER. COM
P. 47
DELAY
P. 41
DISPLAY FORMAT
P. 54
COIL SLOPE
P. 42
LCD CONTRAST
These function is only shown with corresponding selection/adjustment

Field is protected by a special code (service code)
P. 53
SAMPLING RATE
P. 50
PREVIOUS SYSTEM
CONDITION
P. 46
FLOW DIRECTION
P. 41
ASSIGN LINE 2
P. 39
NOMINAL CURRENT
P. 42
LANGUAGE
5 Operation
5.3 Programming matrix Promag 35 S PROFIBUS PA
Fig. 29
Programming matrix
31

5 Operation
5.4 Information for programming

For the Promag 35 S measuring system, there is a choice of many functions and
parameters which the user can set individually and adapt to the process conditions.
Please observe the following important programming notes:
If the power supply breaks down, all calibrated and set values are stored safely
in the EEPROM (without requiring batteries).
Functions which are not required, e.g. current output, can be turned OFF. The
corresponding functions in other function groups then no longer appear on the
display (see programming matrix on page 31).
If, during programming, you wish to undo a setting carried out with 6 then select
CANCEL. This is only possible for settings which have not yet been stored by
pressing 1.
For certain functions, a prompt is given after entering data for safety reasons. Select
SURE? [YES] with the 6 keys and confirm by pressing 1 again. The setting is
then stored or a function, e.g. zero point calibration, is then activated.
Enable programming (access code)

Normally programming is locked. It is therefore impossible to change system
functions, numbers or factory settings accidentally. Only after the access code has
been entered (factory setting = 35) parameters may be entered or altered.
The use of a personal code, which can be chosen freely, prevents data access from
unauthorised personal (see page 48).
Locking programming
Following a return in the HOME position, programming is locked after 1 minute without
activating an operating element. In addition, programming can be deliberately
locked by re-entering any code number (other than the customer code) in the
function ACCESS CODE.
32
Endress+Hauser

5 Operation
5.5 Programming example

You would like to change the bus adress to 25, which is set to default 126 in the factory.
Proceed as follows:
ENDRESS+HAUSER
PROMAG
>3s
Entering the programming matrix.
Selecting the desired function group,

in this caseCOMMUNICATION
Select the function BUS ADDRESS
On pressing + or - the entry of the

code is automatically prompted
A C C E S S
Enter the code number

(Factory setting: 35)
A C C E S S
S Y S T E M
>
U N I T S
G R O U P
S E L E C T
<
C O M M U N I C A T I O N
>
G R O U P
S E L E C T
<
1 2 6
B U S
A D D R E S S
0
C O D E
3 5
1 Programming is now enabled
C O D E
P R O G R A M M I N G
E N A B L E
The programmable value flashes
1 2 6
B U S
Select the desired bus adress

The display stops flashing
New setting: 25
A D D R E S S
2 5
B U S
A D D R E S S
1 Save the input.
I N P U T
The display flashes and the value

can be changed again if required.
S A V E D
2 5
B U S
A D D R E S S
Return to HOME position

(press the 1 element for more than
3 seconds). Programming is locked again
after 1 minute, in case no operating
element is activated.
or
1 Selecting other functions.
Following the last function an

automatic return to the function
group concerned takes place.
Endress+Hauser
R E T U R N
G R O U P
T O
S E L E C T
33

6 Functions
6 Functions
This section is an in-depth description of the individual functions and specifications of
Promag 35 S. Factory settings are indicated in bold italics.
With Promag 35 S instruments with customer-specific configuration, values/settings
may differ from the factory settings shown here.
Function group SYSTEM UNITS
Function group CURRENT OUTPUT
Function group DISPLAY
Function group COMMUNICATION
Function group PROCESSING PARAMETER
Function group SYSTEM PARAMETER
Function group SENSOR DATA
page 35
page 37
page 40
page 43
page 44
page 48
page 52
Function group
SYSTEM UNITS
FLOW RATE
UNIT
Selection of the required and indicated units for the flow (volume/time).
The unit selected here is also defining the unit for:

creep rate
full scale value of the current output
Selection:
dm3/s, dm3/min, dm3/h

m3/s, m3/min, m3/h
l/s, l/min, l/h
hl/min, hl/h
gal/min, gal/hr, gal/day
gpm, gph, gpd, mgd
bbl/min, bbl/hr, bbl/day
cfs (cubic feet per second)
cc/min
Diagnosis:
Endress+Hauser
The actual flow rate appears on the display.
35

6 Functions
Function group
SYSTEM UNITS
VOLUME UNIT
Selection of the required and indicated units for the volume flow.
The units selected here are also the same as those for the totaliser value
(and totaliser overflow).
Selection:
dm3, m3, l, hl, gal, bbl, 103 gal, ft3
Diagnosis:
GALLONS /
BARREL
The actual totaliser value appears on the display.
In the USA and in the UK the relationship between the units barrel (bbl) and
gallon (gal) is differently defined, depending on the fluid and the industry. The
relationship required can be selected here. Selection is also made on whether
it is US or imperial gallons.
Note!
This function is only available when barrel or gallon is selected as FLOW
RATE UNITS or VOLUME UNITS.
Note!
Selection:
NOM. DIAM.
UNIT
Note!
US:
US:
US:
US:
US:
US:
31.0 gal/bbl
31.5 gal/bbl
42.0 gal/bbl
55.0 gal/bbl
36.0 gal/bbl
42.0 gal/bbl
for beer
standard for liquids
petrochemicals
filling tanks
for beer
petrochemicals
This function is used for selecting the required units for nominal diameter.
Note!
The units selected here is shown under the function NOMINAL DIAMETER
(see page 53).
Selection:
mm
inch
Diagnosis:
36
The nominal diameter set is shown in the units selected.
Endress+Hauser

6 Functions
Function group
CURRENT OUTPUT
With this group of functions, the user is able to adjust the output current to suit the requirements (full
scale value, time constant, current span, etc.). Two basic modes of the current output are offered.
When programming 0/4...20 mA (25 mA), the current output can overrun to 125% of the calibrated
full scale value (25 mA), with the programming 0/4...20 mA, the current output operates according to
the NAMUR recommendations. This allows a maximum full scale overrun of up to 102.5% (20.5 mA).
FULL SCALE
By scaling the full scale value, a flow rate is assigned to the 20 mA current.
Scaling always applies to both directions of flow (bidirectional), but with the
unidirectional mode, only for a positive flow (forward).
Minimum
full scale value
20 mA current
Maximum
full scale value
0 0,3
10
12,5
[m/s]
ba035y37
Measuring range of Promag 35 electronics

Flow rate Q ~ Fluid velocity v
Note!
When programming according to NAMUR, the range is reduced from 12.5 m/s
to 10.25 m/s.
Note!
Input:
five-digit number with floating decimal point

(e.g. 520.00 dm3/min)
Diagnosis:
TIME CONSTANT
The units can be selected in the function FLOW RATE UNIT".
Selecting the time constant determines whether the current output signal
responds especially rapidly to widely varying flow (short time constant) or is
delayed (long time constant).
The time constant does not affect the behaviour of the display.
Input:
Endress+Hauser
three-digit number with floating decimal point: 0.01...100 s

Factory setting: 1 s
37

6 Functions
Function group
CURRENT OUTPUT
CURRENT SPAN
Selecting the 0/4...20 mA current range. This allows a choice between the
current output in compliance with NAMUR recommendations (max. 20.5 mA)
or the current output with a maximum of 25 mA.
I [mA]
4 ... 20 mA
0 ... 20 mA
25
20,5
NAMUR
20
Forward
flow
Reverse
flow
-Q
[Volume/time]
ba035y38
Scaled full
scale value
Scaled full
scale value
Selection:
FAILSAFE
MODE
0...20 mA
4...20 mA
0...20 mA (25 mA)
4...20 mA (25 mA)
current output according to NAMUR

current output according to NAMUR
maximum 25 mA
maximum 25 mA
For safety reasons, in the event of a fault it is useful for the current output to
assume a previously defined status.
The setting only affects the current output.
Selection:
MIN. CURRENT
When a fault occurs, the current signal is set to 0 mA
(0...20 mA) or 2 mA (4...20 mA).
MAX. CURRENT
The current signal is set to 25 mA for 0/4...20 mA (25 mA) or
22 mA for 0/4 ...20 mA.
HOLD VALUE
Last valid measured value is held.
ACTUAL VALUE
Normal measured output despite fault.
38
Endress+Hauser

6 Functions
Function group
CURRENT OUTPUT
SIMULATION
CURRENT
With this function an output current can be simulated.

The selection of simulated values correspond to 0%, 50% or 100% of the full
scale value. In addition, the two error modes 2 mA (at 4...20 mA) and 25 mA
(maximum possible value) or 22 mA for NAMUR can also be simulated.
Example application 1: Checking auxiliary units.
Example application 2: Checking the internal current signal calibration.
Note!
The specified current span 0/4...20 mA determines what simulation values
can be selected here.
The flowmeter is fully operational for measuring during simulation, i.e. the
totaliser and the display of the flow rate continue to operate normally.
The POSITIVE ZERO RETURN function deactivates any simulation in
progress and sets the output current to 0/4 mA.
For programming according to NAMUR, the 25 mA simulation value is not
available.
Note!
Selection:
NOMINAL
CURRENT
OFF
0 mA
10 mA
20 mA
22 mA
25 mA
0%
50%
100%
110%
125%
2 mA
4 mA
12 mA
20 mA
22 mA
25 mA
error
0%
50%
100%
110%
125%
0...20 mA
4...20 mA
(overflow)
(overflow)
Display of the current calculated from the measured flow. The effective current
may vary slightly due to external factors such as temperature.
Display:
The actual set value appears on the display (0.00...25.00 mA).
Diagnosis:
Endress+Hauser
The actual flow rate value appears on the display.
39

6 Functions
Function group
DISPLAY
TOTAL
VOLUME
Here, the summed flow quantity is shown as a floating-point number

of maximum seven digits.
Display:
Max. seven-digit number (0.0000....9999999)
Factory setting: 0.0000
Diagnosis:
7
TOTAL
OVERFLOW
The units can be selected in the function VOLUME UNIT

(see page 36).
The total flow quantity is displayed in the HOME position by a max. seven-digit
number with variable decimal point. Larger numbers (>9,999,999) are shown
in this function as overflow. The effective quantity is thus the sum of the
overflow and the value shown in the HOME position (or in the function TOTAL
VOLUME).
Example:
The display shows 2e7 dm3 overflow = 2 x 107 dm3 = 20,000,000 dm3.
The actual totaliser value is 196,845.7 dm3. The total amount, added together
since measurement started, is therefore 20,196,845.7 dm3.
Note!
This display only appears when there is an overflow. In addition, in the HOME
position an overflow is made visible by optically inverting the >sign.
With bidirectional measurement, the totaliser value may have a positive or a
negative sign.
Note!
Display:
Integer to a decimal point (e.g. 10e7 dm3)
Diagnosis:
RESET
TOTALISER
Note!
The actual totaliser value (HOME position) appears on the display.
The totaliser can be reset to zero.

Note!
Not only the overflow but also the value displayed in the HOME position
is reset to zero.
Selection (with prompt):
NO
YES
Diagnosis:
40
The actual totaliser value appears on the display.
Endress+Hauser

6 Functions
Function group
DISPLAY
FLOW RATE
Here, the current flow value is shown. This is particularly advantageous if the
HOME position is assigned to other measured variables.
Display:
Max. five-digit number (-99999...+99999). Unit according to the selection in
the function FLOW RATE UNIT.
ASSIGN LINE 1
With this function the variable is defined which is to be displayed on the upper
display line during normal operation (HOME position).
Selection:
6
ASSIGN LINE 2
FLOW RATE - TOTAL VOLUME
With this function the variable is defined which is to be displayed on the lower
display line during normal operation (HOME position).
Selection:
6
DISPLAY
DAMPING
OFF - FLOW RATE - TOTAL VOLUME - TOTAL OVERFLOW
Selecting a time constant determines whether the display reacts quickly (small
time constant) or slowly (large time constant) to changing flow values.
Note!
Damping is inactivated when set to zero.
The damping of the display does not affect the behaviour of the current
output.
Note!
Input:
6
DISPLAY FORMAT
Max. two-digit number: 0...99 seconds

Factory setting: 1 s
The number of significant digits for displaying the actual flow rate is selected.
Along with the function DISPLAY DAMPING, this serves to stabilise heavily
fluctuating flows.
Note!
Insignificant digits in front of the decimal point are shown as zeros.
Insignificant digits after the decimal points are not shown, and the last digit
displayed is rounded.
Note!
Selection:
Endress+Hauser
X.XXXX (five significant digits)

X.XXX (four significant digits)
X.XX
(three significant digits)
41

6 Functions
Function group
DISPLAY
LCD CONTRAST
The contrast can be adjusted optimally to match the operating conditions on

site.
Caution!
At temperatures below the freezing point (<0 C) the visibility of the display
text is no longer assured, even with maximum contrast. If no display is visible,
then see page 60.
Caution!
Adjustment:
6
LANGUAGE
A change in contrast is immediately indicated with a

bar graph (IIIIIIIII.......).
Selection of the operating language required.
Selection:
ENGLISH
DEUTSCH
FRANCAIS
ESPANOL
ITALIANO
NEDERLANDS
DANSK
NORSK
SVENSKA
SUOMI
BAHASA INDONESIA
JAPANESE
Factory setting: country-specific
Note!
42
Note!
By simultaneously pressing the 6 keys during power-up the Promag 35 starts
with ENGLISH and maximum contrast.
Endress+Hauser

6 Functions
Function group
COMMUNICATION
BUS ADDRESS
In this function the bus address is set.

Local configuration can be deactivated using a miniature switch (DIP switch)
on the communications board. When this is done, DIP switch is displayed
(see page 57).
Input:
three-digit number: 0...127

Factory setting: 126
Diagnosis:
7
MEASURING
POINT
DESIGNATION
In case the DIP switch addressing mode is selected, the choosen

address is displayed.
In this function, the actual measuring point designation (name) is displayed.

It is set by the PROFIBUS master, e.g. Commuwin II.
The measuring point designation corresponds to the TAG-DESC of the
Physical Block, as defined in the PROFIBUS PA profile B.
Diagnosis:
SYSTEM
CONFIG.
The complete measuring point designation is displayed

(up to 32 characters).
This function enables switching between local operation (via E+H matrix) and
remote operation via PROFIBUS PA.
The device can only be operated in either local or remote mode at one time.
The system configuration and parameters are independent of the operation
mode and are carried out in the event of a change of the operating mode.
Display:
Endress+Hauser
LOCAL - REMOTE
43

6 Functions
Function group
PROCESSING PARAMETER
LOW FLOW
CUTOFF
Set the required switch point for the creep rate (volume/time). Creep
suppression prevents a rate of flow being measured in the lower part of the
range (e.g. fluctuating head at standstill). The creep function always operates
with negative hysteresis:
Flow rate
[Volume/time]
Hysteresis = -50% of creep rate

1 Suppression switched on
2 Suppression switched off
2
Creep
rate
1
Creep rate
100%
50%
suppression
activated
ba035y39
time
suppression
activated
Note!
When creep suppression is active, the sign of the flow appears optically
inverted on the display.
The max. creep rate depends on the nominal diameter of the sensor currently
being used and corresponds to a flow velocity v = 1 m/s.
The units shown can be selected in the function FLOW RATE UNIT.
Note!
Input:
five-digit number with floating decimal point

(e.g. 15,000 dm3/min.)
Diagnosis:
NOISE
SUPPRESS.
Hysteresis = 50%
Creep suppression operates with a negative hysteresis of 50%.
A software filter (= interference blanking) can be used to reduce the sensitivity

of the output signals to transient flows and interference peaks, e.g. with fluids
containing solids.
Selection:
44
OFF
LOW
MEDIUM
HIGH
Endress+Hauser

6 Functions
Function group
EMPTY PIPE
DET.
Only a completely full flowmeter pipe enables correct readings to be obtained.

This can be continuously checked by Empty Pipe Detection
(= EPD). EPD is based on measuring the conductivity of the fluid. If
conductivity drops below a specific value defined by EPD, then the display
shows the error message EMPTY PIPE. The alarm effects also the other
outputs according to their settings.
Note!
The EPD function is available only if the sensor is fitted with an extra
electrode.
Before switching on EPD, the full/empty adjustment necessary for EPD must
be carried out within this function.
If the alarm message EMPTY PIPE appears, though the pipes are filled, a
new full/empty adjustment must be carried out.
If different fluids with different conductivity are measured, a new full/empty
adjustment must be made for each fluid!
EPD can be switched on and off by software at any time.
EPD has the same effect on the outputs as if there was a fault.
Note!
Full pipe
Measurand 1
1/
2
(Measurand 1+2)
Empty pipe
Measurand 2
Conductivity
[S/cm]
ba035y40
Switching
point (EPD)
Selection:
6
EPD RESPONSE
TIME
OFF - ON - EMPTY PIPE ADJ. - FULL PIPE ADJ.
The response time of Empty Pipe Detection can be selected by the user to suit
process conditions. An alarm is not given until this response time has expired.
Brief air bubbles in the flowmeter are then not interpreted as a partly filled pipe.
This function is only available when Empty Pipe Detection is switched ON.
Selection:
Endress+Hauser
60 s
30 s
10 s
5s
2s
1s
45

6 Functions
Function group
MEASURING
MODE
The measuring system is able to measure in both flow directions

(bidirectional). The signal outputs (PROFIBUS PA interface, current output,
and the internal totaliser) can all be switched to a unidirectional mode. In this
case, a signal is only given or internally totalised for positive flow. The flow
display in the HOME position still operates in both flow directions.
Selection:
6
FLOW
DIRECTION
UNIDIRECTIONAL
BIDIRECTIONAL
There is an arrow on the flowmeter nameplate to indicate the positive (forward)

flow direction. Under certain circumstances it may be necessary to operate
the flowmeter in the reverse direction. This can be done by inverting the sign
of the flow rate measured (reverse).
Selection:
6
1)
2)
AMPLIFIER
MODE
Caution!
FORWARD1)
REVERSE2)
Positive flow according to the arrow on the nameplate.

Positive flow opposite the direction of the arrow on the nameplate.
The Promag 35 amplifier has an automatic amplifier gain control. This ensures
that the amplifier always operates at optimum amplification according to the
flow velocity of the fluid. High accuracy is thus maintained over a wide
dynamic range of 1000:1.
Applications with rapid and heavily fluctuating flow rates can still affect the
measurement and the desired accuracy will not be achieved. In such
applications it may be better under certain circumstances to program the
amplifier at a fixed amplification step.
Caution!
With selection of MODE 3 or MODE 4, it must be ensured that the actual
flow velocity is not higher than the selected velocity range. Overshooting will
not be registered as an error and can lead to false measurements.
Selection:
46
NORMAL
MODE 1
MODE 2
MODE 3
MODE 4
automatic amplifier gain control

for flow rates 0...>12 m/s
for flow rates 0...12 m/s
Endress+Hauser

6 Functions
Function group
DELAY
Within the measuring amplifier, the delay of the automatic amplification

switchover may be varied. In case of an overload, the amplification is
immediately reduced, independent of the value set originally. In case of a
massive underload, the n measured results (samples) are waited for before
the amplification is once again increased.
This is especially useful if occasional and rapid flow peaks occur (e.g. piston
pumps). The programmed number thus corresponds to the number of
measuring events (samples) to be ignored before a switch-over of the
amplifier gain control is necessary.
Selection:
Endress+Hauser
Max. four-digit number: 10...1000
47

6 Functions
Function group
SYSTEM PARAMETER
POS. ZERO
RETURN
With positive zero return (PZR) the output signals can be deliberately set to
zero. Measured value suppression is equivalent to zero flow:
PROFIBUS PA interface: flow = 0
Current output signal 0/4 mA
Display of HOME position: flow = 0; totaliser remains at the actual value
Caution!
This function has top priority over all other functions of the instrument.
Simulation in progress is interrupted by the PZR.
Caution!
Selection:
DEF. PRIVATE
CODE
OFF
ON
Selection of a personal code number, to enable programming.

For the Promag 35 S measuring system the factory setting is 35.
When programming is locked, this function is not available and access to the
personal code by third parties is excluded.
The code number can only be altered when programming has been enabled.
Caution!
Caution!
Programming is always enabled when code number = 0 is selected.
Input:
48

Factory setting: 35
Endress+Hauser

6 Functions
Function group
SYSTEM PARAMETER
ACCESS CODE
All data of the Promag 35 S measuring system are protected against

unauthorised access. By entering a code number, programming is enabled
and the settings of the instrument can be altered:
Entering code set in the factory 35"
Entering personal code number
Note!
If, in any function, the + or - key is pressed when programming is locked,
a call to enter the code number is automatically issued. Once this number
has been entered, programming is enabled.
Following a return to the HOME position, programming is again locked after
1 minute if no key is pressed during this time.
Programming can also be locked by entering another code number in the
function ACCESS CODE" (not the same number as the personal code).
A set of functions can only be altered once a special code (service
code) has been entered as changing these parameters would lead to
inaccuracies in measurement. This code is known by your E+H Service
organisation.
For more information, please contact your E+H Service organisation.
Caution!
If you can no longer find your personal code, the Endress+Hauser Service
organisation will be able to help you.
Note!
Caution!
Input:
6
SELF
CHECKING
Switching the periodical self check of the amplifier on or off. The amplifier is
fitted with an automatic temperature compensation. Any temperature drift
occurring in the region of the amplifier path can be compensated for by a
periodical measurement against an internal reference voltage.
Selection:
Endress+Hauser
OFF
ON
49

6 Functions
Function group
SYSTEM PARAMETERS
PRESENT
SYSTEM
CONDITION
System and process errors, as well as status messages which occur while
measurement is in progress, are displayed in the HOME position, alternating
with the measured values. A jump to the diagnostic function is made
automatically by pressing the diagnostic key. The user can scan the error and
status messages currently on hand.
Note!
The messages are displayed in order of message importance
(first message = highest priority)
A complete list of all possible error and status messages can be found
on page 62f.
With error-free measurement the message S: SYSTEM WORKS NORMALLY
appears.
This function can also be selected directly through the function group
SYSTEM PARAMETERS.
Note!
Procedure (example):
In the HOME position, press the diagnostic function key

(or select this function via the programming matrix).
F
W E
M
S
With the diagnostic function, additional error descriptions

can be scanned (with system errors only!)
9 :
(Example)
6
PREVIOUS
SYSTEM
CONDITIONS
Note!
Ask for further error or status messages.
In this function all error and status messages that have occurred are listed in
chronological order (max. 10 messages).
Note!
Storage of this list is volatile and is lost if the power supply is interrupted.
A complete list of all possible error and status messages can be found on
page 62f.
If no error or status messages have occurred since the measuring equipment
was last started up, then the message S: NO ENTRY EXISTING will appear.
Selection:
50
Other system/process parameters and status messages are called up:

+ lists chronologically the oldest, second oldest ... etc. message
lists the most recent, second most recent ... etc. message.
Endress+Hauser

6 Functions
Function group
SYSTEM PARAMETER
SOFTWARE
VERSION
Display of the software version installed on the amplifier board.

The numbers of the software version have the following meaning:
PRO 35 V 3 . 01 . 00
Number changes if basic alterations have

to be made to the software, e.g. due to
technical modifications to the flowmeter.
Number changes if the new software

contains additional functions.
Number changes if minor alterations are
made to the new software.
Also for special releases of software.
SOFTWARE
VER. COM
Display of the software version installed on the communication board.

The numbers of the software version have the following meaning:
2 . 05 . 00
PBUS
Number changes if basic alterations have

to be made to the software, e.g. due to
technical modifications to the flowmeter.
Number changes if the new software

contains additional functions.
Number changes if minor alterations are

made to the new software.
Also for special releases of software.
Communication interface
Note!
If the display does not show PBUS, no PROFIBUS PA communications board
is installed, but another type!
Endress+Hauser
Note!
51

6 Functions
Function group
SENSOR DATA
Sensor data, such as nominal diameter, calibration factor, etc., are set in the factory. All characteristic
values of the sensor are stored in the DAT memory. The functions of this line can only be saved after
entering a special code (service code) and cannot be altered using the personal code. Please
contact your E+H Service organisation for more information.
Caution!
Caution!
Normally these characteristic data should not be altered. A change to the data of the sensor affects a
number of functions of the whole measuring system, especially its accuracy.
K-FACTOR POS.
The calibration for the positive direction of flow depends on the particular
sensor. The factor is determined and set in the factory.
Caution!
Normally the calibration factor should not be altered. The special code
(service code) is known to your E+H Service organisation.
Please contact it for more information.
Caution!
Selection:
K-FACTOR NEG.
five-digit number with fixed decimal point (0.5000...2.0000)

Factory setting: dependent on the sensor: nominal diameter and
its calibration
The calibration for the negative direction of flow depends on the particular
sensor. The factor is determined and set in the factory.
Caution!
Caution!
Selection:
ZERO POINT
(OFFSET)
Caution!
five-digit number with fixed decimal point (0.5000...2.0000)

its calibration
The zero point error depends on the particular sensor. It is determined and set
in the factory.
Caution!
Selection:
52
Max. four-digit number (-1000...+1000)

its calibration
Endress+Hauser

6 Functions
Function group
SENSOR DATA
NOMINAL
DIAMETER
The nominal diameter is determined by the size of the sensor. It is set in the
factory.
Caution!
The nominal diameter given should not, in general, be altered. Numerous
functions depend directly on the nominal diameter (technical units, full scale
values, switch points, creep rate, etc.).
When the nominal diameter is changed, all dependent parameters are set to a
new plausible value.
Caution!
Selection:
Value 15...600 mm or " ...24"

Factory setting: dependent on the sensor
Diagnosis:
7
MAX.
SAMPLING RATE
The unit can be selected in the function NOM. DIAM. UNIT.
The maximum permissible sampling rate (SAPS) depends on the particular

sensor being used. It is set in the factory.
Caution!
Under normal circumstances, the max. sampling rate should not be altered.
Caution!
Input:
6
SAMPLING
RATE
Max. three-digit number with fixed decimal point (1.0...60.0 per second)
The sampling rate (= SAPS) is set in the factory. The standard value is 16.7 per
second.
Note!
The sampling rate is usually set to the MAX. SAMPLING RATE. It should
only be altered in special cases.
The Promag 35 measuring system is synchronised with the main power
supply. Therefore, the sampling rate entered is set to the nearest possible
value or rounded off towards it.
Note!
Input:
SERIAL
NUMBER
Max. three-digit number with floating decimal point;

upper limit: depending on the nominal diameter, max. 60.0/s;
lower limit: 1.0/s).
Display of the serial number of the sensor.

Note!
The serial number is normally entered in the factory.
Note!
Input:
6
Endress+Hauser
Max. six-digit number
53

6 Functions
Function group
SENSOR DATA
EPD
ELECTRODE
This function indicates whether the sensor is equipped with an electrode for
Empty Pipe Detection (EPD). This setting is made in the factory to suit the
sensor installed.
Note!
Empty Pipe Detection can only be activated when an EPD electrode is fitted.
Note!
Selection:
YES
NO
Factory setting with standard EPD electrodes: YES
COIL SLOPE
Caution!
To optimize the field coil slope, the coil voltage is briefly exalted. The duration
of this period of exalted voltage varies according to the diameter and is set at
the factory.
Caution!
The value set at the factory may only be altered after consulting your E+H
Service Organisation. This function is protected by a service code.
Selection:
54
Max. three-digit number (0...255)
Endress+Hauser

7 PROFIBUS PA Interface
7.1 PROFIBUS PA
Commuwin II
PLC
Process control system
31.25 kbit/s
ba035e41
IEC 1158
Note!
Refer to Technical Information Manual TI 260F/00/en Field Communications-Planning
Notes PROFIBUS PA for detailed project information about PROFIBUS PA.
Fig. 30
PROFIBUS PA
Note!
7.2 GSD- and Type-Files

To integrate PROFIBUS PA devices in a control system, GSD and type files are
required.
A floppy disk is shipped with each order. The files on this disk have to be loaded in
the control system (e.g. COMET 200 or COM PROFIBUS) prior start-up of a field bus
system.
This files are stored as follows:
all *.200-files in the directory of the type-files ... \TYPDAT5X
all *.GSD-files in the directory of the GSD-files ... \GSD
all *.BMP-files in the directory of the bitmaps ... \BITMAPS
The meaning of this parameters is defined in the PROFIBUS PA specification.
The floppy disk is supplied with the delivery and may also be ordered from
E+H Flowtec AG (Order No. 50087303).
Endress+Hauser
55

7.3 Setting the bus address

The address of a PROFIBUS PA device is an obligatory setting. An incorrect setting
of the address will result in the fieldbus not recognising the device. Valid device
addresses range from 0...127.
All devices are delivered with the default address 126. This address can be used for
testing the device. This address must be changed before installing the device into a
PROFIBUS PA network. The address is a unique identifier and must only be used
once in a PROFIBUS network.
The configuration of a PROFIBUS PA device address for a Promag 35 can be done
either through local operation or by using the DIP switches on the communications
board (see page 57).
7.4 PROFIBUS PA addressing via touch control

See page 43
Device function Group function COMMUNICATION Function BUS ADDRESS.
56
Endress+Hauser

7.5 Addressing PROFIBUS PA by DIP switches

With DIP switch No. 8 the address mode is selected. The addressing is done by
local operation (touch control), when the DIP switch No. 8 is set to OFF. Addressing
is done by the DIP switches 1...7 (see Fig. 31), when DIP switch No. 8 is set to ON.
Note!
Factory setting is DIP switch No. 8 = OFF (local operation).
Note!
Procedure:
Warning!
Danger from electrical shock! Switch off the power supply before opening the electronics housing.
1.
2.
3.
4.
5.
Loosen the screw of the safety claw (3 mm Allen key).

Unscrew the cover of the transmitter electronics compartment.
Remove the local display (if present), by loosening the mounting screws of the display module.
Set the DIP switches on the communications board using an appropriate object.
Reassemble in reverse sequence.
Warning!
Switch number
1
16
32
64
8
9
10
11
12
OFF
ON
Selector switches
Endress+Hauser
Bus address
(diagram: 1+16+32 = 49)
Address mode: (OFF = local operation)

(ON = DIP switches)
no function
ba035y42
Fig. 31
Addressing with the DIP
switches on the
communications board
57

7.6 PROFIBUS PA Parameters

The function block model of the Promag 35
The Promag 35 software contains the following function blocks:
One AI block (AI = Analogue Input)
The universal AI block supplies all flow rate parameters to the control system.
Three specialised function blocks related to flow measurement are implemented in
accordance with the recommendation of the PROFIBUS PA profile definition.
One Totaliser function block
The totaliser block allows direct access to the Promag 35 from the control system.
One Transducer block for flow rate
The transducer block contains the sensor data, e.g. the calibration factor.
One Physical block
The physical block contains information such as language, measuring point
designation or the contrast of the LC display etc.
In addition, the control system is able to control important parameters of these blocks
such as the time constant of the flow or type of functions, e.g. reset of the totaliser.
Promag 35
AI
Function
Block
TD
Transducer
Block
Totalizer
Function
Block
PB
Physical
Block
ENDRESS+HAUSER
PROMAG33
Fig. 32
Function block model of the
58
ba035y43
PROFIBUS PA
Endress+Hauser


8.1 Response of the measuring system to faults or alarm
Error messages which occur while measuring is in progress are displayed in the
HOME position alternately to the measured values. The Promag 35 S measuring
system distinguishes between two kinds of error:
Type of error
Response of the measuring instrument
Fault
(system error)
Fault due to failure of the instrument
Corresponding message on the display

The signal outputs respond according to their
error settings.
Alarm
(process error)
Fault due to factors influencing the process
Corresponding message on the display
Caution!
Note the following points when measured value suppression or simulation is active:
Caution!
Measured value suppression

This function has top priority. The appropriate status message S: POSITIVE ZERO
RETURN ACTIVE is also displayed with priority in the HOME position. Any error
messages which occur during this time can only be asked for and displayed with
the aid of the diagnostic function.
Measured value suppression sets all signal outputs to zero (corresponding to zero
flow).
Simulation
This function has second highest priority, likewise the corresponding status
message. Any error messages which occur during this time can only be asked
for and displayed with the aid of the diagnostic function.
Endress+Hauser
59

8.2 Instructions for troubleshooting

During manufacture, all units undergo quality control at numerous stages. The last of
these stages is wet calibration, carried out on a calibration rig conforming to the latest
state of the art technology.
To help you locate faults, some of their possible causes are given here.
Is the supply voltage present at

terminals 1 and 2?
NO
Check the wiring against the wiring

diagrams.
Check the distribution fuse.
YES
Is the fuse in the terminal compartment sound?
NO
Replace blown fuse.
YES
Is the display visible?
Caution!
Visibility of the LCD is no longer assured at
temperatures <0 C.
NO
1. Switch off the supply voltage.

2. Reapply the supply voltage at the same
time actuating the 6 operating elements.
The measuring system starts with maximum
possible contrast.
YES
Does one of the following status messages
appear on the display?
S: POSITIVE ZERO RETURN ACTIVE
S: CURRENT OUTPUT SIMULATION ACTIVE
Switch off the function concerned.

YES
NO
Does an error message appear on the display?
NO
No system or process error has occured:

Check the wiring of the output signal cable.
Check parameters.
YES
With the diagnostic function 6 ask for more

details of the fault.
Take measures to clear the fault
(see page 62).
YES
Take measures to clear the fault

(see page 63).
YES
Is a system error concerned?
(Fault, Failure)?
F:..............
NO
Is a process error involved
(Alarm)?
A:..............
NO
Does a status message appear on the display?
S:................
60
YES
Note status messages (see page 63).

No action required.
Endress+Hauser

8.3 Diagnostic function for fault location
1: In the HOME position an error message

is displayed alternately to the measured
value (provided neither measured value
suppression no simulation is active).
S Y S T E M
P O W E R
2. Actuate diagnostic function (by pressing

the 6 keys simultaneously).
A change is automatically made to the
function PRESENT SYSTEM
CONDITION, in which all current error
and status messages are listed.
By actuating the diagnostic function

again additional information of the fault
can be asked for in the event of a
system fault (see page 62).
The stethoscope symbol appears on the
display.
9 :
L O W
V O L T A G E
D E T E C T E D
3. Ask for further faults with lower priority,

if present.
4. Return to HOME position
Endress+Hauser
E R R O R
S U P P L Y
61

8.4 Error and status messages

Diagnosis
code
Error messages F:....

(system error, failure)
Cause
(call up by 7)
Remedy
F: SYSTEM ERROR
POWER SUPPLY
9: LOW VOLTAGE
DETECTED
The voltage from the power supply board
is too low.
By E+H
Service
9: COIL CURRENT CONTROL

Coil current out of tolerance.
By E+H
Service
9: EEPROM FAILURE
Error when accessing EEPROM data (adjusted
values of the amplifier)
By E+H Service
9: DAT FAILURE
Error when accessing DAT data (adjusted value
of sensor).
Call your E+H

Service
9: ROM / RAM FAILURE

Error when accessing program memory (ROM)
or main memory (RAM) of the processor.
By E+H
Service
9: GAIN ERROR
AMPLIFIER
Gain error of the amplifier.
By E+H
Service
10
9: NO AMPLIFIER RESPONSE
Faulty data transmission between
communication module and amplifier.
By E+H
Service
62
F: SYSTEM ERROR
AMPLIFIER
17
F: VALUE NOT
ACCEPTED
The value entered was not correctly accepted by

the amplifier.
Repeat input
11
F: SYSTEM ERROR
COM-MODULE
9: MODULE NOT
COMPATIBLE
Communication module and amplifier are not
compatible
By E+H
Service
12
9: EEPROM FAILURE
Error when accessing EEPROM data (process
and adjustment data of the communication
module).
By E+H
Service
13
9: RAM ERROR
Error when accessing the main memory
(RAM).
By E+H
Service
14
9: ROM ERROR
Error when accessing the program memory
(ROM).
By E+H
Service
15
9: LOW VOLTAGE
DETECTED
The voltage supplied by the DC/DC converter
on the communication module is too low.
By E+H
Service
16
9: VOLTAGE
REFERENCE
Voltage reference of the communication module
is out of tolerance, i.e. correct functioning of the
current output is not assured.
By E+H
Service
Endress+Hauser

Diagnosis
code
Alarm messages A:....

(process errors)
Cause
Remedy
18
A: EPD ADJUSTMENT
VALUES MISSING
EPD switched on. No adjustment has taken place.
Adjust EPD as
descriped on
page 45.
20
A: EPD ADJUSTMENT
FULL = EMPTY
EPD switched on, but alarm given because

adjustment values for full and empty pipe are
identical.
Repeat
adjustment as
descriped on
page 45.
21
A: EPD ADJUSTMENT
FULL <=> EMPTY
EPD switched on, but alarm given because

adjustment did not take place with full or empty
pipe.
Repeat
adjustment as
descriped on
page 45.
19
A: EPD ADJUSTMENT
NOT POSSIBLE
EPD switched on, adjustment not possible

because the conductivity of the medium is outside
the permissible range (too high or too low).
EPD function
cannot be used.
22
A: EMPTY PIPE
DETECTED
The measuring pipe is not

completely full or may be empty.
Check the
process
conditions of the
installation.
23
A: FLOW
TOO HIGH
Fluid velocity in flowmeter >12.5 m/s.

Measuring range of transmitter electronics
exceeded.
Reduce flow rate.
24
A: CURRENT OUTP.
TOO HIGH
The actual flow rate is too high for the scaled full
scale value (Imax = 25 mA).
Scale a higher
full scale value
(see page 37) or
reduce flow rate.
Diagnosis
code
Status messages S:....
Cause
Remedy
S: POS. ZERO
RET. ACTIVE
Measured value suppression active. This

message has top priority for Promag 35.
Unnecessary
S: CURRENT OUTP.
SIMUL. ACTIVE
Current simulation active.
Unnecessary
27
S: EPD ADJUSTMENT
RUNNING
EPD adjustment in progress (full or empty pipe

adjustment).
Unnecessary
Endress+Hauser
63

8.5 Replacing the fuse
Warning!
Warning!
Danger from electrical shock! Switch off the power supply before unscrewing the
cover of the terminal compartment from the transmitter housing.
Use only the following types of fuses:
Approval
Voltage
Location
Dimensions
Nominal current/
Nominal voltage
Typ
Non Ex
180...260 V AC
Supply
board
5.2 x 20 mm
1 A / 250 V
slow blow
CSA General Purpose

Non Ex
85...130 V AC
Supply
board
5.2 x 20 mm
1 A / 250 V
slow blow
Non Ex
24 V AC/DC
Supply
board
5.2 x 20 mm
1 A / 250 V
slow blow
8.6 Repairs
If a Promag 35 S flowmeter is to be sent to Endress+Hauser for repair, then it must
always be accompanied by a note containing the following information:
Description of the application
Description of the fault
Description of the chemical and physical properties of the product being measured.
Caution!
Caution!
The following procedures must be carried out before a Promag 35 S flowmeter is sent
for repair:
Remove all residue which may be present.
This is especially important if the fluid is dangerous to health, e.g. corrosive,
poisonous, carcinogenic, radioactive, etc.
No instrument should be returned to us without first completely removing all
dangerous material (e.g. penetrated into scratches or diffused though plastic parts).
Incomplete cleaning of the instrument may result in waste disposal or cause harm to
personnel (burns, etc). Any costs arising from this will be charged to the owner of the
instrument.
64
Endress+Hauser

9 Dimensions and Weights

DN 15...200
Compact version
A
B
209
B1
(185)
ba035y44
Fig. 33
Promag 35 S
Compact version
DN 15...200
ba035y45
171
190.5
156.5
Fig. 34
Promag 35 S
Remote version
DN 15...200
Remote version (FS)

246
156.5
(222)
86
130
177.5
100
25
8.6 (M8)
ANSCHLUSSKLEMMEN - FIELD TERMINALS
133
334
100
123
PN1)
DN
DIN
[mm] [inch] [bar]
ANSI
Class
JIS
DIN/ANSI JIS
[mm]
[mm]
[mm]
[mm]
[mm]
/2"
40
150
156/152
361
291.5
69.5
25
1"
16
150
20K
202
228
409
315.5
93.5
32
16
150
20K
202
228
409
315.5
40
11/2"
16
150
20K
202
228
409
50
2"
16
150
10K
202
202
409
65
16
150
10K
272
272
15
PTFE HG/WG DIN

[mm] [mm] [mm] [mm]
ANSI
[mm]
JIS
[mm]
200
94.2
B1 Weight
[mm] [mm] [kg]
14
12
194.5 125
247.6 121.2
120
14
15
20
242.5 149
6
8
93.5
247.6 121.2
120
16
16
20
242.5 149
10
315.5
93.5
247.6 121.4
120
16
18
20
242.5 149
11
315.5
93.5
247.6 121.8
120
18
20
18
242.5 149
12
451
336.5 114.5 308.6 165.9
164
18
23
18
284.5 170
25
80
3"
16
150
10K
272
272
451
336.5 114.5 308.6 166.8
164
20
24
20
284.5 170
26
100
4"
16
150
10K
272
272
451
336.5 114.5 308.6 167.2
164
22
24
22
284.5 170
27
125
16
150
10K
332
332
575.5 398.5
177
401.8 205.6
202
24
24
24
409
232
63
150
6"
16
150
10K
332
332
575.5 398.5
177
401.8 207.8
202
24
26
24
409
232
66
200
8"
10
150
10K
332
332
575.5 398.5
177
401.8 208.0
202
26
29
26
409
232
69
1)
2)
Other pressure rates available as option, see page 17, 71

Weights for sensor.
Weights Transmitter:
Compact version
Remote version
Endress+Hauser
3 kg
5 kg (with wall mounted)
65

DN 250...600
Compact version
209
190.5
(185)
156.5
171
Fig. 35
Promag 35 S
Compact version
DN 250...600
ba035y46
E
L
Remote version
246
156.5
(222)
H
C
177.5
100
ba035y47
100
Fig. 36
Promag 35 S
Remote version
DN 250...600
25
8.6 (M8)
133
334
B1
123
PN1)
DN
DIN ANSI
[mm] [inch] [bar] Class
L
JIS
B1
DIN/ANSI JIS
PTFE HG/WG DIN ANSI JIS
[mm]
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
Weight
[kg]
250
10"
10
150
450
658.5 446.5 212.0
424
338
338
28
30.5
497
285
300
12"
10
150
480
709.5 473.0 236.5
473
358
364
28
32
548
311.5
100
350
14"
10
150
530
773.5 505.5 268.0
536
404
410
30
35
612
344
125
400
16"
10
150
580
837.5 537.6 299.9
598
453
450
32
37
676
376.1
150
450
18"
10
150
690
870.5 554.5 316.0
632
531
528
32
42
709
393
180
500
20"
10
150
690/710
927.5 583.5 344.0
688
531
528
34
43
766
422
200
600
24"
10
150
820
1038.5 639.5 399.0
798
665
683
36
45
877
478
250
1)
2)
73
Other pressure rates available as option, see page 17, 71

Weights for sensor.
Weights Transmitter:
Compact version 3 kg
Remote version
5 kg (with wall mounted)
66
Endress+Hauser

Pipe fittings according to DIN 11851 (milk coupling)
Endress+Hauser
PN
16
16
L [mm]
210
310
ba035y48
DN
25...50
65...100
Fig. 37
Promag 35 S with milk coupling
67

10 Technical Data
10 Technical Data
Application
Instrument name
Flow measuring system Promag 35 S" PROFIBUS PA
Instrument function
Flow measurement of liquids in closed piping.

Applications in measurement, control and regulation processes, for e.g.
batching and dosing.
Function and system design
Measuring principle
Electromagnetic flow measurement according to Faradays law

(Generation of a voltage by induction in a magnetic field).
Measuring system
Instrument family Promag 35 S" (PROFIBUS PA) consisting of:

Transmitter:
Promag 35
Sensor:
Promag S (DN 15...600)
Two versions are available:
Compact version (transmitter and sensor are one unit).
Remote version (FS version)
Input variables
Measured variable
Flow velocity (proportional to induced voltage. Measured by two

electrodes in the measuring pipe)
Measuring range
Measuring range electronics: v = 0...12.5 m/s

Minimum full-scale value:
< 0.01 m/s
Maximum full-scale value:
> 10.0 m/s
Electrical isolation
All circuits for inputs, power supply, and sensor are electrically isolated
from each other.
Output signal
PROFIBUS PA interface:
According EN 50 170 Volume 2, PROFIBUS
Physical layer IEC 1158-2; galvanically isolated,
PROFIBUS Profile Class B
Output variables
Current output:
0/4...20 mA, electrically insulated, RL= max. 350 , time constant
selectable, full scale value selectable,
temperature coefficient typical: 0.005% o.r./C
Signal on alarm
Status and alarms according to Class B PROFIBUS profile.
Current output:
In case of an alarm the current output delivers the previous defined
signal (see page 38).
Load
RL = max. 350 (current output)
Creep suppression
Selectable, the maximum creep quantity is dependent on the nominal

diameter of the sensor and correspond to a medium velocity of v = 1 m/s
(see page 44)
Electrical isolation
All circuits for inputs, power supply, and sensor are electrically isolated
from each other.
Endress+Hauser
69

10 Technical Data
Accuracy
Reference conditions
According DIN 19200 and VDI/VDE 2641

Fluid temperature:
+28 C 2 K
Ambient temperature: +22 C 2 K
Warm up period:
30 minutes
Mounting:
Measured error
Inlet run > 10 x DN

Outlet run > 5 x DN
Transmitter and sensor are grounded.
The sensor is build-in centered into the piping.
0.5% o.r. 0.01% o.f.s. (full scale value = 10 m/s)
Additional measuring error of the current output: 5 A typical
0.5%
Measured error [% o.r.]
0.2% (option)
2,5
2,0
1,5
1,0
0,5
0
10
Fluid velocity v
[m/s]
ba035y49
Option:
0.2% o.r. 0.05% o.Qk
Qk = desired reference flow quantity for calibration (v = 2...10 m/s).
Qk has to be noted for ordering
Deviations in power supply voltage have no influence on the specified
ranges.
Repeatability
0.1% o.r. 0.005% o.f.s.
Installation instructions
Orientation: vertical or horizontal

Restrictions and other recommendations see page 13 ff
Inlet / and outlet sections
Inlet run:
Outlet run:
Connection cable length

for remote version
FS version:
Cable length 0... 10 m min. conductivity 1 S/cm
20 S/cm for
demineralised and
desalinised water
Operating conditions
>3...5 x DN
>2 x DN
Cable length 10...50 m min. conductivity = f (Lmax)
Instrument equiped with empty pipe detection (EPD):

max. cable length 10 m
see page 19
70
Endress+Hauser

10 Technical Data
Operating conditions (continued)
Ambient temperature
range
Sensor:
Transmitter:
10...+50 C
20...+60 C
20...+50 C with 20...55 V AC; 16...62 V DC power supply
board
Depending on the fluid temperature, certain installation positions are to be

observed to ensure that the permitted ambient temperature range for the
transmitter is not exceeded.
An all-weather cover should be used to protect the housing from direct
sunlight when mounting in the open.
This is especially important in warmer climates and with high ambient
temperatures. Install the remote version if needed.
Temperature range
only for the remote
version available
120
100
80
60
40
20
PTFE (Teflon)
Soft rubber (EPDM)
20
Hard rubber
40
40
20
20
40
60
80
Ambient temperature [C]
Degree of protection
Sensor:
IP 65 (EN 60529) NEMA 4X
Transmitter:
IP 67 (EN 60529) NEMA 4X
Option Sensor: IP 67/IP 68 (EN 60529)
Shock and vibrational

resistance
Tested according to EN 61010 and IEC 68-2-6

(complete measuring system)
Electromagnetic
compatibility (EMC)
According to EN 50081 Part 1 and 2 / EN 50082 Part 1 and 2 as well as

the NAMUR recommendations
ba035y50
Medium temperature [C]
140
Fluid conditions
Fluid temperature/
Lining
Fluid temperature range depends on the sensor lining:

40...+ 130 C (PTFE Teflon) DN 15...600
20...+ 120 C (soft rubber EPDM) DN 65...600
0...+ 80 C (hard rubber) DN 65...600
on request: 40...65 C for NR, PU
DIN
PN 10 (DN 200...600)
PN 16 (DN 25...150)
PN 40 (DN 15)
PN 25 (DN 200...600), optional
PN 40 (DN 25...600), optional
ANSI
Class 150 (1/2...8")

Class 150 (10...24"), optional
Class 300 (1/2...24"), optional
JIS
10K (DN 50...200)

20K (DN 25... 40)
20K (DN 50...200), optional
Nominal pressure
Fluid conductivity
Min. conductivity:
1 S/cm
20 S/cm for demineralised and
desalinised water
For remote version the minimum conductivity depends on the cable

length between sensor and transmitter see Connection cable length.
Pressure loss
No pressure loss, if sensor and piping have the same nominal diameter.
Mechanical construction
Design / Dimensions
see page 65 - 67
Weight
see page 65 - 67
Endress+Hauser
71

10 Technical Data
Mechanical construction (continued)
Materials:
Transmitter housing
Powder-coated die-cast aluminium
Sensor housing
Powder-coated die-cast aluminium (DN 15...200)

Coated steel (DN 250...600)
Process connections
DIN
ANSI
JIS
Electrodes
Platin/Rhodium 80/20; Hastelloy C-22; Tantal
Electrodes fitted
DN 15...600: Measuring, reference and empty pipe detection electrodes

in Hastelloy C-22)
CIP cleanable
Yes (observe maximum temperature)
Cable entries
Power supply and signal cable (outputs):

Cable glands PG 13.5 (5...12 mm) or 1/2" NPT, M20 x 1.5 (8...15 mm),
G 1/2" A threads for cable glands.
Stainless steel 1.4435 ; St. 37-2

A 105 ; 316L
S20C ; SUS 316 L
Coil cable and signal cable (remote version)

Promag S
Cable glands PG 11 (5...12 mm) or 1/2" NPT,
M20 x 1.5 (8...15 mm), G1/2" A threads for cable glands
Process connections
Flange connection (DIN, ANSI, JIS),

Pipe fittings according to DIN 11851 (milk couplings) for DN 25...100
User interface
Operation / Display
On-site operation with three operating elements (Touch Control) for

setting all instrument functions in the E+H programming matrix.
Operation via PROFIBUS PA
LC-display, illuminated, two lines (16 characters each)
Blind version without on-site operation and display.
Power supply
Supply voltage /
frequency
180...260 V AC, 45...65 Hz

85...130 V AC, 45...65 Hz
20... 55 V AC, 45...65 Hz
16... 62 V DC
Power consumption
AC: < 35 VA
DC: < 35 W
Power supply failure
Bridges minimum one power cycle (22 ms at 50 Hz)

EEPROM saves measuring system data on power failure (no batteries
required).
CSA, General Purpose
For compact and remote version: 85...130 V AC
CE mark
By attaching the CE mark, Endress+Hauser confirms that the Promag 35 S

measurement system has been successfully tested and fulfils all legal
requirements of the relevant CE directives.
(incl. sensor)
(incl. sensor)
Certificates and approvals
Order information
Accessories
Local display for Promag 35
Supplementary
documentation
Technical Information Promag 35 S (TI 035D/06/en)

Technical Information PROFIBUS PA (TI 260F/00/en)
System Information (SI 010D/06/en)
Other standards and guidelines
EN 50170 Volume 2, PROFIBUS

EN 60529 (IP protection classes)
EN 61010 (Protection Measures for Electronic Equipment for Measurement, Control, Regulation and
Laboratory Procedures)
EN 50081 Part 1 and 2 / EN 50082 Part 1 and 2 (interference immunity)
NAMUR (Association of Standards for Control and Regulation in the Chemical Industry)
72
Endress+Hauser

10 Technical Data
Inside diameter of flowmeter

Sensor
DN
[mm]
Promag S
PN
[inch]
1
15
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600
/2"
1"
11/2"
2"
3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"
DIN
ANSI
[bar]
[lbs]
40
16
16
16
16
16
16
16
16
16
10
10
10
10
10
10
10
10
Class 150
Class 150
Class 150
Class 150
Class 150
Class 150
Class 150
Class 150
Class 150
Class 150
Class 150
Class 150
Class 150
Class 150
Class 150
Class 150
Class 150
Class 150
Lining
JIS
PTFE
(Teflon)
Hard rubber
Soft rubber
(EPDM)
20K
20K
20K
10K
10K
10K
10K
10K
10K
10K
14.9
26.5
35.2
40.9
51.3
67.0
78.9
103.9
128.9
154.1
204.7
257.2
306.7
349.8
387.4
436.8
485.0
590.0
23.7
32.4
37.3
48.1
63.9
76.7
99.1
124.5
151.9
202.7
257.0
307.9
352.0
390.4
441.2
492.0
591.6
Resistance of the lining to vacuum (standard version)

Sensor
Promag S
DN
DN
[mm]
[inch]
65...600
25...600
3...24"
1...24"
15...50
65...80
100
125...150
200
250
300
350
400
450...600
Measuring
pipe lining
Hard rubber
Soft rubber
(EPDM)
/2...2"
3"
4"
6"
8"
10"
12"
14"
16"
PTFE
(Teflon)
18...24"
Limits for vacuum [mbar absolute]

at different temperatures
25C
80C
100C 120C 130C
*
*
0
0
0
0
0
135
200
330
400
465
530
0
*
*
*
*
*
*
*
*
0
40
135
240
290
400
500
600
665
*
*
*
*
*
*
*
*
*
100
130
170
385
410
530
630
730
800
Vacuum not permitted!

* no value available
Endress+Hauser
73

10 Technical Data
Pressure limitations
Pressure limitations due to fluid temperature (DIN 2413 and 2505)

Flange material: St 37.2
40
PN 40
35
Pressure [bar]
30
25
PN 25
20
15
PN 16
10
PN 10
5
PN 6
-60 -40
-20
20
40
60
80
100 120 140 160
Temperature [C]
Fig. 38
Flange material steel 37.2
ba035y51
Pressure limitations due to fluid temperature (DIN 2413 and 2505)

Flange material: stainless steel 1.4435
40
PN 40
35
30
Pressure [bar]
25
PN 25
20
15
PN 16
10
PN 10
5
PN 6
0
-20
20
40
60
80
100 120 140 160
ba035y52
-60 -40
Temperature [C]
Fig. 39
Stainless steel 1.4435
Pressure limitations due to fluid temperature (ANSI B16.5)

Flange material: steel A 105
870
60
725
50
580
40
290
145
0
30
20
Class 150
10
0
-60 -40
Fig. 40
Steel A 105
74
-20
20
40
60
80
Temperature [ C]
100 120 140 160
ba035y53
435
Pressure [bar]
Pressure [psi]
Class 300
Endress+Hauser

10 Technical Data
Pressure limitations (continued)
870
60
725
50
435
290
40
Class 300
30
20
145
10
Class 150
-60 -40
-20
20
40
60
80
Temperature [C]
Endress+Hauser
100 120 140 160
ba035y54
580
Pressure [bar]
Pressure [psi]
Pressure limitations due to fluid temperature (ANSI B16.5)

Flange material: steel 316L
Fig. 41
Steel 316L
75

10 Technical Data
Nominal diameter and flow rate

The diameter of the pipe usually governs the nominal diameter of the sensor.
The optimum flow velocity range is between v = 2...3 m/s (see table below).
Furthermore, the flow velocity (v) has to be matched to the physical properties of
the fluid:
v <2 m/s: with abrasive media (potters clay, lime milk, ore slurry)
v >2 m/s: with media forming coating (waste water sludge, etc.)
If it is necessary to increase the flow velocity, this can be done by reducing the
nominal diameter of the sensor (see page 15 Adapters).
The table below shows the scalable minimum and maximum full scale values
inclusive factory settings.
DN
DN
Minimum
full scale value
Full scale value

factory setting
Maximum
full scale value
[mm]
[inch]
(Scaling at
v ~ 0.3 m/s)
(Scaling at
v ~ 2.5 m/s)
(Scaling at
v ~ 10 m/s)
0.1909 m3/h
0.5310 m3/h
0.8686 m3/h
1.3572 m3/h
2.1206 m3/h
3.5838 m3/h
5.4287 m3/h
8.4823 m3/h
13.254 m3/h
19.085 m3/h
33.929 m3/h
53.014 m3/h
76.341 m3/h
103.91 m3/h
135.72 m3/h
171.77 m3/h
212.06 m3/h
305.36 m3/h
1.5904 m3/h
4.4179 m3/h
7.2382 m3/h
11.310 m3/h
17.671 m3/h
29.865 m3/h
45.239 m3/h
70.686 m3/h
110.45 m3/h
159.04 m3/h
282.74 m3/h
441.79 m3/h
636.17 m3/h
865.90 m3/h
1131.0
m3/h
1431.4
m3/h
1767.1
m3/h
2544.7
m3/h
6.3617 m3/h
17.671 m3/h
28.953 m3/h
45.239 m3/h
70.686 m3/h
119.46 m3/h
180.96 m3/h
282.74 m3/h
441.79 m3/h
636.17 m3/h
1131.0
m3/h
1767.1
m3/h
2544.7
m3/h
3463.6
m3/h
4523.9
m3/h
5725.6
m3/h
7068.6
m3/h
10179
m3/h
15
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600
76
1/ "
2
1"
11/4"
11/2"
2"
21/2"
3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"
Endress+Hauser

Index
Index
11 Index
A
Access code . . . . . . . . . . .
Adapters . . . . . . . . . . . . .
Addressing PROFIBUS PA by DIP switch
Alarm messages . . . . . . . . . .
All-weather cover . . . . . . . . .
Ambient temperature . . . . . . . .
Amplifier mode . . . . . . . . . .
Assign line 1 . . . . . . . . . . .
Assign line 2 . . . . . . . . . . .
Axis of the electrodes . . . . . . . .
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49
15
57
63
11
71
46
41
41
13
Electrical connection . . . .
Electrical isolation . . . . .
Electrode axis . . . . . . .
Electrode EPD . . . . . . .
Electronics compartment . .
EMC . . . . . . . . . .
Empty pipe detection (EPD) .
Empty pipe detection electrode
EPD electrode . . . . . . .
EPD response time . . . . .
Error (measured error) . . . .
Error messages . . . . . .
Barrel . . . . . . . . . . . . . . . . . .
Base support for the sensor . . . . . . . . .
Bus address . . . . . . . . . . . . . . .
36
12
43
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38
46
41
78
35
71
72
37
30
64
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36
16
24
55
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. 23
. 69
. 13
. 54
. 8
21, 71
. 45
. 8
. 54
. 45
. 70
. 62
C
Cable entries . . . . . . . . . . . .
Cable glands . . . . . . . . . . . .
Cable length . . . . . . . . . . . .
Cable length maximum . . . . . . . .
Cable specifications . . . . . . . . .
Cathodic protection . . . . . . . . .
CE mark . . . . . . . . . . . . . .
CIP cleanable . . . . . . . . . . . .
Commissioning . . . . . . . . . . .
Conductivity . . . . . . . . . . . .
Connecting the transmitter . . . . . . .
Connection diagram of the remote version
Connection diagrams . . . . . . . . .
Connection of the remote version . . . .
Contrast LCD . . . . . . . . . . . .
Correct usage . . . . . . . . . . . .
Correct usage of the measuring system . .
Creep suppression . . . . . . . . . .
Current output . . . . . . . . . . . .
Current span . . . . . . . . . . . .
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72
11
70
19
26
20
73
72
27
71
23
26
24
25
42
5, 7
7
69
24
38
Endress+Hauser
G
Gallons . . . .
Gaskets . . . .
Ground connection
Gsd- and Type files
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Inlet and outlet run . . . . .

Inside diameter . . . . . .
Installation . . . . . . . .
Instructions for troubleshooting
Instrument functions . . . .
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. . 70
. . 74
11, 14
. . 60
. . 35
K
K-Factor negative . . . . . . . . . . . . . 52
K-Factor positive . . . . . . . . . . . . . . 52
D
Dangerous chemicals . . . . . . .
Dangers and notes . . . . . . . .
Data Memory (DAT) . . . . . . .
Delay . . . . . . . . . . . . .
Diagnostic function . . . . . . . .
DIP switches . . . . . . . . . .
Display damping . . . . . . . . .
Display elements . . . . . . . .
Display format . . . . . . . . . .
Display turning . . . . . . . . .
Downward pipe . . . . . . . . .
Dynamic response . . . . . . . .
Faile safe mode . . . . . . .

Flow direction . . . . . . . .
Flow rate . . . . . . . . . .
Flow rate . . . . . . . . . .
Flow rate unit . . . . . . . .
Fluid temperature . . . . . .
Frequency . . . . . . . . .
Full scale . . . . . . . . . .
Function of the operating elements
Fuse replacement . . . . . .
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6
5
9
11
71
47
61
57
41
29
41
18
15
8
L
Language . . . . . . . . . . . . . . . . 42
Load . . . . . . . . . . . . . . . . . . 69
Low flow cutoff . . . . . . . . . . . . . . . 44
M
Materials . . . . . . . .
Matrix . . . . . . . . .
Measuring electrode . . .
Measuring mode . . . . .
Measuring point designation
Measuring principle . . .
Measuring range . . . . .
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. 72
. 31
8, 13
. 46
. 43
. 69
. 69
77

Index
Measuring system Promag 35 S .

Mechanical support of the sensor
Milk coupling . . . . . . . .
Mounting . . . . . . . . . .
Mounting instructions . . . . .
Mounting location . . . . . .
Mounting position . . . . . .
Mounting Promag 35 S . . . .
Mounting the remote version . .
Mounting the sensor . . . . .
Mounting the transmitter . . . .
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7
13
67
11
13
14
13
16
19
13
19
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. . . 44
. . . 39
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53, 77
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N
Noise suppression
Nominal current .
Nominal diameter
Nominal pressure
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S
Sampling rate . . . . . . . . . . .
Sampling rate maximum . . . . . . .
Screw tightening torques . . . . . . .
Self checking . . . . . . . . . . .
Serial number . . . . . . . . . . .
Setting bus address via Touch Control .
Setting the bus address . . . . . . .
Short Instructions . . . . . . . . . .
Signal cable . . . . . . . . . . . .
Simulation current . . . . . . . . .
Software version . . . . . . . . . .
Software version communication module
Status messages . . . . . . . . . .
System configuration . . . . . . . .
System description . . . . . . . . .
System condition . . . . . . . . . .
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. 53
. 53
. 17
. 49
. 53
. 56
. 56
. 2
23, 24
. . 39
. . 51
. . 51
. . 62
. . 43
. . 7
. . 50
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T
O
Operating elements .
Operation overview .
Operational safety .
Outputs . . . . .
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Partly filled pipes . . . .

Pipes partly filled . . . .
Positive zero return (PZR)
Potential equalization . .
Power consumption . . .
Power supply . . . . .
Power supply cable . . .
Power supply failure . .
Present system condition
Pressure limitations . . .
Pressure loss . . . . .
Previous system condition
Private code . . . . .
Profibus PA connection .
PROFIBUS PA interface .
PROFIBUS PA parameters
Programming . . . . .
Programming enabling .
Programming example .
Programming locking . .
Programming matrix . .
Pumps installation . . .
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Reference electrode . . . .
Repairs . . . . . . . . .
Repeatability . . . . . . .
Reset Totalizer . . . . . . .
Resistance of lining to vacuum
Response to faults and alarms
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. 29
. 29
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9
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8
P
. . 14
. . 14
. . 48
. . 20
. . 72
8, 24, 72
23, 24
. . 72
. . 50
. . 76
. . 71
. . 50
. . 48
. . 24
55, 56
. . 58
. . 32
. . 32
. . 33
. . 32
. . 31
. . 15
Technical data . . . . . . .
Temperature ranges . . . . .
Terminal compartment . . . .
Time constant . . . . . . .
Total overflow . . . . . . .
Total volume . . . . . . . .
Touch Control . . . . . . .
Transport instructions . . . .
Troubleshooting . . . . . .
Turning the local display . . .
Turning the transmitter housing
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. 69
. 11
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. 37
. 40
. 40
29, 56
. . 12
. . 59
. . 18
. . 18
U
Unit nominal diameter . . . . . . . . . . . . 36
Unit volume . . . . . . . . . . . . . . . . 36
V
Vibration . . . . . . . . . . . . . . .
13, 71
W
Weights
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65, 66
Z
Zero point
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78
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8
6, 64
. 70
. 40
. 74
. 59
Endress+Hauser

Europe
Austria
Endress+Hauser Ges.m.b.H.
Wien
Tel. (01) 8 80 56-0, Fax (01) 8 80 56-35
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Endress+Hauser S.A./N.V.
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INTERTECH-AUTOMATION
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Endress+Hauser GmbH+Co.
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St. Petersburg
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5 56 13 21
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Anasia
Jeddah
Tel. (03) 6 7 1 0 0 1 4 , F a x ( 0 3 ) 6 7 2 5 9 2 9
Kuwait
Kuwait Maritime & Mercantile Co. K.S.C.
Safat
Tel. (05) 2 43 47 52, Fax (05)2 44 14 86
Lebanon
Network Engineering Co.
Jbeil
Tel. (01) 325 40 51, Fax (01) 99 440 80
Sultanate of Oman
Mustafa & Jawad Sience & Industry Co.
L.L.C.
Ruwi
Tel. (08)60 20 09, Fax (08) 60 70 66
United Arab Emirates
Descon Trading EST.
Dubai
Tel. (04) 35 95 22, Fax (04) 35 96 17
Yemen
Yemen Company for Ghee and Soap Industry
Taiz
Tel. (04) 23 06 65, Fax (04) 21 23 38
Australia + New Zealand

Australia
GEC Alsthom LTD.
Sydney
Tel. (02) 6 45 07 77, Fax (02) 9 6 4 5 0 8 1 8
Italy
Endress+Hauser Italia S.p.A.
Cernusco s/N Milano
Tel. (02) 92 10 64 21, Fax (02) 92 10 71 53
Argentina
Servotron SACIFI
Buenos Aires
Tel. (01) 7 0 2 1 1 2 2 , Fa x ( 0 1 ) 3 34 01 04
Latvia
Raita Ltd.
Riga
Tel. (02) 264023, Fax (02) 264193
Bolivia
Tritec S.R.L.
Cochabamba
Tel. (042) 5 6993, Fax (042) 5 09 81
Pakistan
Speedy Automation
Karachi
Tel. (021) 772 2953, Fax (021)773 6884
All other countries
Lithuania
Agava Ltd.
Kaunas
Tel. (07) 20 24 10, Fax (07) 20 74 14
Brazil
Servotek
Sao Paulo
Tel. (01) 5 36 34 55, Fax (011) 5 36 30 6 7
Philippines
Brenton Industries Inc.
Makati Metro Manila
Tel. (2) 8 43 06 61, Fax (2) 8 17 57 39
Instruments International
Weil am Rhein, Germany
Tel. (0 76 21) 9 75-02, Fax (0 76 21) 97 53 45
New Zealand
EMC Industrial Instrumentation
Auckland
Tel. (09) 4 44 92 29, Fax (09) 4 44 11 45
Endress + Hauser
Members of the Endress+Hauser Group
12. 97/E+H II
Technical Information
Prosonic M FMU40/41/42/43/44
Ultrasonic Level Measurement
Compact transmitters for non-contact level measurement of fluids,
pastes and coarse bulk materials
Application
Features and benefits
Continuous, non-contact level measurement in fluids,

pastes, sullages and coarse bulk materials
Flow measurement in open channels and measuring
weirs
System integration via:
HART (standard), 4...20mA
PROFIBUS PA
Foundation Fieldbus
Maximum measuring range:
FMU 40:
5 m in fluids / 2 m in bulk materials
FMU 41:
8 m in fluids / 3,5 m in bulk materials
FMU 42:
FMU 43:
FMU44:
Quick and simple commissioning via menu-guided onsite operation with four-line plain text display
Envelope curves on the on-site display for simple
diagnosis
Easy remote operation, diagnosis and measuring point
documentation with the supplied ToF Tool operating
program.
Suitable for explosion hazardous areas
(Gas-Ex, Dust-Ex)
Linearisation function (up to 32 points) for conversion
of the measured value into any unit of length, volume
or flow rate
Non-contact measurement method minimizes service
requirements
optional remote display and operation (up to 20 m
from transmitter)
Installation possible from thread G 1 or 1 NPT
upwards
Integrated temperature sensor for automatic
correction of the temperature dependent sound
velocity
TI365F/00/en
Inhaltsverzeichnis
Function and system design. . . . . . . . . . . . . . . . . . . . . 3
Process conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Equipment architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Process temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Process pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Mechanical construction . . . . . . . . . . . . . . . . . . . . . . 22
Measured variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operating frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Design; dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Process connection,
sealing material,
sensor material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Load HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Output damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Linearisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
22
24
25
25
Human interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Display and operating elements . . . . . . . . . . . . . . . . . . . . . . . . . 26
On-site operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Remote operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Auxiliary energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Terminal compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Fieldbus plug connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Current consumption
(2-wire-instruments) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
HART ripple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Max. noise HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Galvanic isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Performance characteristics. . . . . . . . . . . . . . . . . . . . 15
Reaction time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Reference operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Measured value resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Pulse frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Measuring error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Installation conditions . . . . . . . . . . . . . . . . . . . . . . . . 16
Installation variants FMU 40, FMU 41 . . . . . . . . . . . . . . . . . . . . 16
Installation variants FMU42, FMU44 . . . . . . . . . . . . . . . . . . . . . 16
Installation variants FMU 43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Installation conditions for level measurements . . . . . . . . . . . . . . 17
Installation in narrow shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Installation conditions for flow measurements . . . . . . . . . . . . . . . 18
Blocking distance,
nozzle installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Resistance to alternating
temperature cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Climate class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Ingress protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Vibration resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Electromagnetic compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . 21
Certificates and Approvals . . . . . . . . . . . . . . . . . . . . . 30

CE mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Ex-Zulassung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
External standards and guidelines . . . . . . . . . . . . . . . . . . . . . . . . 30
Ordering information. . . . . . . . . . . . . . . . . . . . . . . . . 31
Product structure FMU 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
32
33
34
35
36
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Weather protection cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation bracket for FMU 40/41 . . . . . . . . . . . . . . . . . . . . . .
Adapter flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cantilever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wall Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Commubox FXA191 HART . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Commubox FXA195 HART . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Interface FXA193 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote display FHX40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
37
38
39
40
40
40
40
41
42
Supplementary documentation . . . . . . . . . . . . . . . . . 43
System Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description of device functions . . . . . . . . . . . . . . . . . . . . . . . . . .
Short instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control drawings Installation drawings . . . . . . . . . . . . . . . . . . . .
43
43
43
43
43
45
Function and system design

Measuring principle
BD
20 mA
100%
D
4 mA
0%
L00-FMU4x-15-00-00-de-001
E: Empty distance; F: Span (full distance); D: Distance from sensor membrane - product surface; L: Level; BD: Blocking
distance
Sensor
BD
Max. range fluids
Max. range bulk materials
FMU40
0.25 m
5m
2m
FMU41
0.35 m
8m
3.5 m
FMU42
0.4 m
10 m
5m
FMU43
0.6 m
15 m
7m
FMU44
0.5 m
20 m
10 m
Time-of-flight method
The sensor of the Prosonic M transmits ultrasonic pulses in the direction of the product surface. There, they
are reflected back and received by the sensor. The Prosonic M measures the time t between pulse transmission
and reception. The instrument uses the time t (and the velocity of sound c) to calculate the distance D between
the sensor membrane and the product surface:
D = c t/2
As the device knows the empty distance E from a user entry, it can calculate the level as follows:
L=E-D
An integrated temperature sensor compensates for changes in the velocity of sound caused by temperature
changes.
Interference echo suppression
The interference echo suppression feature on the Prosonic M ensures that interference echos (e.g. from edges,
welded joints and installations) are not interpreted as a level echo.
Calibration
Enter the empty distance E and the span F to calibrate the device.
Blocking distance
Span F may not extend into the blocking distance BD. Level echos from the blocking distance cannot be
evaluated due to the transient characteristics of the sensor.
Equipment architecture
420 mA output with HART protocol

The complete measuring system consists of:
PLC
- ToF Tool FieldTool

Package
- ToF Tool FieldTool

Package
- FieldCare
Commubox
FXA191/195
transmitter power
supply unit
RMA422
or RN221N
(communication resistor
included)
Power supply
(for 4-wire)
operating and
display module
VU331
service adapter
FXA193
ENDRESS + HAUSER
dsdmdm
df das.
asdas fa
asas la.
DELTABAR: * * * * * * * *
ONLINE
1 QUICK SETUP
2 OPERATING MENU
3 PV
4 SV
HELP
SAVE
ENDRESS + HAUSER
RMA 422
352 mbar
0 C
Page
Up
Bksp
6
Delete
Page
On
#%&
ABC
Paste
Hot Key
JKL
MNO
5
Insert
PQRS
+ Hot Key
TUV
W XY Z
FXA191/195
or
DXR375
DEF
Copy
GHI
,()
_<>
+*/
375
FIELD COMMUNICATOR
HART handheld
DXR375
L00-FMxxxxxx-14-00-06-en-007
If the HART communication resistor is not built into the supply unit, it is necessary to insert a communication
resistor of 250 into the 2-wire line.
On-site operation
with display and operating module VU 331
with a Personal Computer, FXA 193 and the operating software ToF Tool
Remote operation
with HART handheld terminal DXR 375
with a Personal Computer, Commubox FXA 191 and the operating software COMMUWIN II respectively
ToF Tool.
System integration using PROFIBUS PA

A maximum of 32 transmitters (8 if mounted in an explosion hazardous location EEx ia IIC according to
FISCO-model) can be connected to the bus.The segment coupler provides the operating voltage to the bus.
Both on-site as well as remote operation are possible.
personal computer e.g. with
ToF Tool - FieldTool
Package and
Profibard resp. Proficard
PLC
segment coupler
PROFIBUS DP
ENDRESS + HAUSER
PROFIBUS PA
More
Functions
(valves etc)
operating and
display module
VU331
ENDRESS + HAUSER
Prosonic M
Micropilot M
FXA193
Levelflex M
ToF Tool - FieldTool Package
L00-FMxxXXXX-14-00-06-en-001
System integration using Foundation Fieldbus (FF)

A maximum of 32 transmitters (standard or EEx d) can be connected to the bus. For protection class EEx ia:
the maximum number of transmitters depends on the established rules and standards for intrinsically safe
circuits (EN 60070-14) and proof of instrinsic safety. Both on-site and remote operation are possible.
personal computer
e.g. with
NI-FBUS configurator
power supply
FF link
power conditioner
Additional
functions
(valves etc.)
operating and
display module
VU331
ENDRESS + HAUSER
Micropilot M
Prosonic M
FXA193
Levelflex M
L00-FMxxXXXX-14-00-06-en-003
System integration using Endress+Hauser Rackbus

You can interconnect a maximum of 64 2-wire devices with HART protocol to a Rackbus. Use an FXN 672
interface module for each device. You can integrate this bus into a higher-level bus by using a ZA gateway.
Gateways are available for MODBUS, FIP, PROFIBUS, INTERBUS etc. Both on-site and remote operation are
possible.
PLC
personal computer
with Commuwin II
RS 232C
Bus
FXN672
FXN 671
FXN 671
FXN 671
mA1
mA1
mA1
ZA 672
ZA 672
Gateway to
MODBUS, FIP,
PROFIBUS,
INTERBUS etc.
420 mA with HART
operating and
display module
VU331
ENDRESS + HAUSER
Micropilot M
Prosonic M
FXA193
Levelflex M
L00-FMxxXXXX-14-00-06-en-006
Hinweis!
The FXN672 can be used with all 2-wire devices of the Prosonic M family.
System integration via Fieldgate

Vendor Managed Inventory
By using Fieldgates to interrogate tank or silo levels remotely, suppliers of raw materials can provide their
regular customers with information about the current supplies at any time and, for example, account for them
in their own production planning. For their part, the Fieldgates monitor the configured level limits and, if
required, automatically activate the next supply. The spectrum of options here ranges from a simple purchasing
requisition via e-mail through to fully automatic order administration by coupling XML data into the planning
systems on both sides.
Remote maintenance of measuring equipment
Fieldgates not only transfer the current measured values, they also alert the responsible standby personnel, if
required, via e-mail or SMS. In the event of an alarm or also when performing routine checks, service
technicians can diagnose and configure connected HART devices remotely. All that is required for this is the
corresponding HART operating software (e.g. ToF Tool - FieldTool Package, FieldCare, ...) for the connected
device. Fieldgate passes on the information transparently, so that all options for the respective operating
software are available remotely. Some on-site service operations can be avoided by using remote diagnosis and
remote configuration and all others can at least be better planned and prepared.
Remote configuration/diagnostics
Remote monitoring
HTTP script
Web browser
via HART Client:

- ToF Tool - FieldTool
Package
- FieldCare
...
Multidrop-Connector
FXN520
e.g. 2 x RN221N-B
ENDRESS+HAUSER
RN 221N
Fieldgate
FXA520
Channel 1
Channel 2
Analogue
Ethernet
GSM
FXN 520
ENDRESS+HAUSER
RN 221N
Fieldgate
FXA520
20...45 VDC
.
L00-FXA520xx-14-00-06-en-009
Note!
The number of instruments which can be connected in mutidrop mode can be calculated by the "FieldNetCalc"
program. A description of this program can be found in Technical Information TI 400F (Multidrop Conncector
FXN520). The program is available form your Endress+Hauser sales organisation or in the internet at:
"www.endress.com Download" (Text Search = "Fieldnetcalc").
Input
Measured variable
The distance D between the sensor membrane and the product surface is measured.
Using the linearisation function, the device uses D to calculate:
level L in any units
volume V in any units
flow Q across measuring weirs or open channels in any units
Measuring range
The measuring range is limited by the range of a sensor. The sensor range is, in turn, dependent on the
operating conditions. To estimate the actual range, proceed as follows (see also the calculation example in the
diagram):
1.
Determine which of the influences shown in the following table are appropriate for your process.
2.
Add the corresponding attenuation values.
3.
From the total attenuation, use the diagram to calculate the range.
Fluid surface
Attenuation
Calm
0 dB
Waves
5 ... 10 dB
Strong turbulence (e.g. stirrers)
10 ... 20 dB
Foaming
Ask Endress+Hauser
Bulk material surface
Attenuation
Hard, rough (e.g. rubble)
40 dB
Soft (e.g. peat, dust-covered clinker)
40 ... 60 dB
Dust
Attenuation
No dust formation
0 dB
Little dust formation
5 dB
Heavy dust formation
5 ... 20 dB
Filling curtain in detection range
Attenuation
None
0 dB
Small quantities
5 ... 10 dB
Large quantities
10 ... 40 dB
Temperature difference between Attenuation

sensor and product surface
to 20 C
0 dB
to 40 C
5 ... 10 dB
to 80 C
10 ... 20 dB
20
FMU 44
19
18
17
16
15
FMU 43
14
13
12
11
10
FMU 42
range/ m
9
8
7
FMU 41
6
5
4
FMU 40
3
2
1
10
20
30
40
50
60
70
80
attenuation / dB
L00-FMU4xxxx-05-00-00-en-002
Example (for FMU 43)

For typical solid applications, a certain amount of dust coverage is normally present. Therefore, the following
range results from the table and the diagram
Dust-covered rubble
no dust formation
No filling curtain in
detection range
Temperature diff. < 20C
approx. 50 dB
0 dB
0 dB
0 dB
approx. 50 dB
=> range approx. 7 m
These measuring conditions have been taken into account during the calculation of the maximum measuring
range in solid applications.
Operating frequency
Sensor
Operating frequency
FMU40
approx. 70 kHz
FMU41
approx. 50 kHz
FMU42
approx. 42 kHz
FMU43
approx. 35 kHz
FMU44
approx. 30 kHz
Output
Output signal
according to the instrument version ordered:

420 mA with HART protocol
PROFIBUS PA
Foundation Fieldbus (FF)
Signal on alarm
Error information can be accessed via the following interfaces:

On-site display (error symbol, error code and plain text description)
Current output (error current configurable)
Digital interface
Load HART
Minimum load for HART communication: 250
Output damping
Freely selectable, 0 ... 255 s
Linearisation
The linearisation function of the Prosonic M allows conversion of the measured value into any unit of length
or volume. In open channels or measuring weirs, also a flow linearistion is possible (calculation of the flow from
the measured level). The linearisation table for calculating the volume in an horizontal cylindrical tank is
preprogrammed. You can also enter any number of other tables containing up to 32 value pairs either manually
or semi-automatically (by filling the vessel under controlled conditions).
The supplied ToF Tool operating program can automatically calculate the table for any tank, weir or flume and
upload it into the device.
Flow curves for open channels can be calculated and entered into the instrument by the ToT Tool as well.
10
Auxiliary energy
Terminal compartment
In the F12 housing, the terminals are located underneath the housing cover. In the T12 housing, they are under
the cover of the separate terminal compartment.
T12 housing
F12 housing
sealed terminal
compartment
L00-FMR2xxxx-04-00-00-en-001
Terminal assignment
4 ... 20 mA with HART, 2-wire
4 ... 20 mA active with HART, 4-wire
power
alternatively
DC
AC / DC
display unit,
recorder, PCS
power
Commubox
FXA191/195
DXR375
communication
resistor
(> 250 W)
alternatively
Commubox
FXA191/195
DXR375
communication
resistor
(> 250 W)
4...20 mA
4...20mA
test sockets for testing

of the signal current
1 2 3 4
L- L+ I+
plant
ground
I-
5 6
I+
L00-FMxxxxxx-04-00-00-en-015
I-
1 2
plant
ground
L1/L+ N/LL00-FMxxxxxx-04-00-00-en-011
Connect the connecting line to the screw terminals (line cross-sections of 0.5 ... 2.5mm) in the terminal
compartment.
Use 2-wire twisted pair cable with screen for the connection.
Protective circuitry against reverse polarity, RFI and over-voltage peaks is built into the device (see also
Technical Information TI 241F/00/en "EMC Test Procedures")
11
Foundation Fieldbus
PROFIBUS PA
PROFIBUS PA
T-Box
1 2 3 4
+
plant
ground
1 2 3 4
+
plant
ground
L00-FMxxxxxx-04-00-00-en-013
L00-FMxxxxxx-04-00-00-en-012
The digital communication signal is transmitted to the bus via a 2-wire connection. The bus also provides the
auxiliary energy. Use 2-wire twisted pair cable with screen.
Refer to the following operating manuals for information on cable types, and how to set up and ground the
network:
BA 198F/00/de PROFIBIS -DP/-PA, Guidelines for planning and commissioning
BA 013S/04/en Foundation Fieldbus, Installation and Commissioning Guidelines
Fieldbus plug connectors
For the versions with fieldbus plug connector (M12 or 7/8"), the signal line can be connected without opening
the housing.
Pin assignment of the M12 plug connector (PROFIBUS PA plug)
+ 4
nc
Pin
Meaning
Ground
Signal +
Signal -
not connected
L00-FMxxxxxx-04-00-00-yy-016
Pin assignment of the 7/8" plug connector (FOUNDATION Fieldbus plug)
nc
+ 4
L00-FMxxxxxx-04-00-00-yy-017
12
Pin
Meaning
Signal -
Signal +
not connected
ground
Supply voltage
HART, 2-wire
The following values are the voltages across the terminals directly at the instrument:
Version
Current
consumption
Terminal voltage
minimum
Terminal voltage
maximum
2-wire HART
4 mA
14 V
36 V
20 mA
8V
36 V
4 mA
14 V
30 V
20 mA
8V
30 V
Standard
EEx ia
4 mA
14 V
30 V
20 mA
11 V
30 V
Standard
11 mA
10 V
36 V
EEx ia
11 mA
10 V
30 V
Standard
4 mA1)
14 V
36 V
EEx ia
4 mA1
14 V
30 V
EEx d
Fixed current,
adjustable, e.g. for
solar power
operation
(measured value via
HART)
Fixed current for
HART multidrop
mode
1)
Start-up current 11 mA
HART, 4-wire, active

Version
Voltage
max. load
DC
10,5 ... 32 V
600
AC 50/60 Hz
90 ... 253 V
600
Terminals
Cable cross-section: 0.5 to 2.5 mm (20 to 14 AWG)
Cable entry
Power consumption
Current consumption
(2-wire-instruments)
Cable gland: M20x1.5 (recommended cable diameter 6 ... 10 mm)

Cable entry G or NPT
PROFIBUS-PA M12 plug
Fieldbus Foundation 7/8" plug
Version
Power consumption
2-wire
51 mW ... 800 mW
4-wire AC
max. 4VA
4-wire DC; FMU 40/41
330 mW ... 830 mW
4-wire DC; FMU 42/43
600 mW ... 1 W
Communication
Current consumption
HART
3,6 ... 22 mA
PROFIBUS PA
max. 13 mA
Foundation Fieldbus
max. 15 mA
13
HART ripple
47...125 Hz: Vpp = 200 mV (measured at 500 )
Max. noise HART
500 Hz...10 kHz: Vrms = 2.2 mV (measured at 500 )
Galvanic isolation
With 4-wire devices, the evaluation electronics and mains voltage are galvanically isolated from each other.
14
Performance characteristics
Reaction time
Reference operating
conditions
Measured value resolution
Pulse frequency
The reaction time depends on the parameter settings. The minimum values are:
2-wire devices (FMU40/41/42): min. 2 s

2-wire diveces (FMU43 - PROFIBUS PA or FOUNDATION Fieldbus): min. 2 s
2-wire devices (FMU44): min. 3 s
4-wire devices (FMU40/41/42/43/44): 0.5 s
Temperature = +20 C
Pressure = 1013 mbar abs.
Humidity = 50 %
Ideal reflective surface (e.g. calm, smooth fluid surface)
No interference reflections within signal beam
Set application parameters:
Tank shape = flat ceiling
Medium property = liquid
process conditions = calm surface
Sensor
Measured value resolution
FMU40
1 mm
FMU41
1 mm
FMU42
2 mm
FMU43
2 mm
FMU44
2 mm
2-wire devices (FMU40/41/42): max. 0.5Hz

2-wire devices (FMU43 - PROFIBUS PA or FOUNDATION Fieldbus): max. 0.5 Hz
2-wire devices (FMU44): max. 0.3 Hz
4-wire devices (FMU40/41/42/43/44): max. 2Hz
The exact values are dependent on the type of device and the parameter settings.
Measuring error
Typical specifications for reference operating conditions (include linearity, repeatability, and hysteresis):
Sensor
Measuring error
FMU40
2mm or 0.2% of set measuring distance (empty calibration)1
FMU41
2 mm or 0,2% of set measuring distance (empty calibration)1
FMU42
FMU43
FMU44
whichever is greater
15
Installation conditions
Installation variants FMU 40,
FMU 41
Installation with counter nut
Installation with sleeve
Sealing ring
(EPDM)
supplied
counter nut (PC)

supplied
for G 1 and
G 2 instruments
Installation with installation bracket
Installation with adapter flange
ENDRESS+HAUSER
Prosonic M
Sealing ring
(EPDM)
supplied
adapter flange
sensor
nozzle
L00-FMU4xxxx-17-00-00-en-002
For installation bracket or adapter flange s. chapter "Accessories".

Installation variants FMU42,
FMU44
Installation with universal flange
Installation with mounting bracket
ER
HAUS
ESS+
ENDR ic M
Proson
e.g. Zone 20
Zone 20
L00-FMU42xxxx-17-00-00-en-001
16
Installation variants FMU 43
Installation with
universal slip-on flange (option)
Installation with
mounting bracket
SER
AU
ESS+H
ENDR ic M
Proson
slip-on flange
nozzle
sensor
e.g.Zone 20
Zone 20
L00-FMU43xxxx-17-00-00-en-001
Installation conditions for

level measurements
7
1
5
1/6D
D
6
L00-FMU4xxxx-17-00-00-de-005
Do not install the sensor in the middle of the tank (3). We recommend leaving a distance between the sensor
and the tank wall (1) measuring 1/6 of the tank diameter.
Use a protective cover, in order to protect the device from direct sun or rain (2).
Avoid measurements through the filling curtain (4).
Make sure that equipment (5) such as limit switches, temperature sensors, etc. are not located within the
emitting angle . In particular, symmetrical equipment (6) such as heating coils, baffles etc. can influence
measurement.
Align the sensor so that it is vertical to the product surface (7).
Never install two ultrasonic measuring devices in a tank, as the two signals may affect each other.
To estimate the detection range, use the 3 dB emitting angle .
Sensor
Lmax
rmax
FMU40
11
5m
0.48 m
FMU41
11
8m
0.77 m
FMU42
10 m
0.79 m
FMU43
15 m
0.79 m
FMU44
11
20 m
1.93 m
17
Installation in narrow shafts
In narrow shafts with strong interference echoes, we

recommend using an ultrasound guide pipe (e.g. PE
or PVC wastewater pipe) with a minimum diameter
of 100 mm.
Make sure that the pipe is not soiled by accumulated
dirt. If necessary, clean the pipe at regular intervals.
ENDRESS+HAUSER
Prosonic M
ENDRESS+HAUSER
Prosonic M
venting
hole
L00-FMU4xxxx-17-00-00-en-010
Installation conditions for flow

measurements
Install the Prosonic M at the inflow side, as close above the maximum water level Hmax as possible (take into
account the blocking distance BD).
Position the Prosonic M in the middle of the channel or weir.
Align the sensor membrane parallel to the water surface.
Keep to the installation distance of the channel or weir.
You can enter the "Flow to Level" linearisation curve ("Q/h curve") using ToF Tool or manually via the onsite display.
Example: Khafagi-Venturi flume
Khafagi - Venturi - flume
empty calibr.
inflow
outflow
BD
direction of flow
Hmax
1 x b0
b0
L00-FMU4xxxx-17-00-00-en-003
18
Example: Triangular weir

min. 2 Hmax
Hmax (= full calibr.)

min. 2 Hmax
min. 3 H max
empty calibr.
BD
L00-FMU4xxxx-17-00-00-en-012
19
Blocking distance,
nozzle installation
Install the Prosonic M at a height so that the blocking distance BD is not undershot, even at maximum fill level.
Use a pipe nozzle if you cannot maintain the blocking distance in any other way. The interior of the nozzle
must be smooth and may not contain any edges or welded joints. In particular, there should be no burr on the
inside of the tank side nozzle end. Note the specified limits for nozzle diameter and length. To minimise
disturbing factors, we recommend an angled socket edge (ideally 45).
FMU 43
FMU 40/41
FMU 42/44
BD
SD
F
L
L
D
D
D
L00-FMU4xxxx-17-00-00-en-004
BD: blocking distance; SD: safety distance; E: empty calibration; F: full calibration (span); D: nozzle diameter; L: nozzle
length
Sensor
FMU40
FMU41
"
!
20
BD
0.25 m
0.35 m
Max. range
liquids
5m
8m
Max. range
bulk materials
2m
nozzle diameter
max. nozzle length
50 mm
approx. 80 mm
80 mm
approx. 240 mm
100 mm
approx. 300 mm
80 mm
approx. 240 mm
100 mm
approx. 300 mm
80 mm
approx. 250 mm
3.5 m
FMU42
0.4 m
10 m
5m
100 mm
approx. 300 mm
FMU43
0.6 m
15 m
7m
min. 100 mm
approx. 300 mm
FMU44
0.5 m
20 m
10 m
min. 150 mm
approx. 400 mm
Caution!
If the blocking distance is undershot, it may cause device malfunction.
Note!
In order to notice if the level approaches the blocking distance, you can specify a safety distance (SD). If the
level is within this safety distance, the Prosonic M outputs a warning or alarm message.
Ambient conditions
Ambient temperature
-40 C ... +80 C

The functionality of the LC display becomes restricted at Tu<-20 C and Tu>+60 C.
If the device is operated outdoors in strong sunlight, you should use a protective cover.
Storage temperature
-40 C ... +80 C
Resistance to alternating
temperature cycles
to DIN EN 60068-2-14; Nb test : +80C/-40C, 1K/min, 100cycles
Climate class
DIN EN 60068-2-38 (Test Z/AD) DIN/IEC 68 T2-30Db
Ingress protection
With closed housing, tested according to

IP 68, NEMA 6P (24h at 1.83m under water surface)
IP 66, NEMA 4x
With open housing: IP 20, NEMA 1 (also ingress protection of the display)
"
Caution!
Degree of protection IP 68 NEMA 6P applies for M12 PROFIBUS-PA plugs only when the PROFIBUS cable is
plugged in.
Vibration resistance
DIN EN 60068-2-64 / IEC 68-2-64: 202000 Hz, 1 (m/s2)2/Hz; 3 x 100 min
Electromagnetic compatibility
(EMC)
Interference emission to EN 61326, Equipment Class B

Interference immunity to EN 61326, Appendix A (Industrial) and NAMUR Recommendation NE 21 (EMC).
A standard installation cable is sufficient if only the analogue signal is used. Use a screened cable when
working with a superimposed communication signal (HART).
Process conditions
Process temperature
-40C ... +80C

A temperature sensor is integrated in the sensor for correction of the temperature-dependent time-of-flight.
Process pressure
FMU 40/41: 0.7 bar ... 3bar abs.

FMU 42/43/44: 0.7 bar ... 2.5bar abs.
21
Mechanical construction
FMU40, FMU41
F12
65
(2.6)
T12
94
(3.7)
68
(2.7)
ENDRESS+HAUSER
Prosonic M
32 (1.3)
ENDRESS+HAUSER
Prosonic M
85
(3.3)
85
(3.3)
FMU 41
22
(0.9)
G2
2 NPT
~83 (3.3)
~87
(~3.4)
G1
1 NPT
~148 (5.8)
22
(0.9)
SW (AF) 60
39 (1.5)
~148 (5.8)
FMU 40
SW (AF) 60
162 (6.4)
78
(3.1)
150 (5.9)
65
(2.6)
129 (5.1)
~86
(~3.4)
78
(3.1)
129 (5.1)
Design; dimensions
50 (2.0)
L00-FMU4xxxx-06-00-00-yy-006
Dimensions in mm (inch)
FMU42, FMU44 with slip-on flange
T12
ENDRESS+HAUSER
Prosonic M
94
(3.7)
78
(3.1)
32 (1.3)
150 (5.9)
68
(2.7)
65
(2.6)
ENDRESS+HAUSER
Prosonic M
85
(3.3)
162 (6.4)
78
(3.1)
129 (5.1)
65
(2.6)
129 (5.1)
F12
~86
(~3.4)
85
(3.3)
70 (2.8)
~ 145 (5.7)
~ 107
(4.2)
~ 110 (4.3)
FMU 44
~ 85
(3.3)
FMU 42
98 (3.9)
L00-FMU4xxxx-06-00-00-yy-007
22
FMU42, FMU44 with mounting bracket
FMU 42
ENDRESS+HAUSER
Prosonic M
FMU 44
ENDRESS+HAUSER
Prosonic M
F12/
T12
F12/
T12
M8
75
(3.0)
30 (1.2)
125 (4.9)
30 (1.2)
105 (4.1)
M8
119 (4.7)
119 (4.7)
98
(3.9)
L00-FMU4xxxx-06-00-00-yy-008
FMU43
ENDRESS+HAUSER
Prosonic M
2 x M8
85 (3.3)
75 (3
.0)
.5)
89 (3
.2)
8
5
1 (6
230 (9.1)
L00-FMU4xxxx-06-00-00-yy-009
Dimensions in mm (inch);
A: with slip-on flange; B: with mounting bracket
Mounting bracket for FMU42, FMU43 and FMU44

25
(0.98)
~123 (4.8)
119 (4.68)
120 (4.7)
ANSI 4 DN 100 *
F12
ER
HAUS
ESS+
ENDR ic M
Proson
~248 (9.8)
129 (5.1)
78
(3.1)
150 (5.9)
65
(2.6)
~86
(3.4)
40 (1.6)
40 (1.6)
2 (0.079)
25
(0.98)
11 (0.43)
L00-FMU4xxxx-06-00-00-yy-010
23
Flanges for FMU42 and FMU44
20 (0.79)
G2
ISO228
C
L00-FMU4xxxx-06-00-00-yy-011
Weight
24
suitable for
number of
boreholes
3" 150lbs / DN80 PN16 / 10K 80
150 mm
(5,91")
160 mm
(6,30")
200 mm
(7,87")
19 mm
(0,75")
45
4" 150 lbs / DN100 PN16 / 10K 100
175 mm
(6,90")
190,5 mm
(7,50")
228,6 mm
(9,00")
19 mm
(0,75")
45
6" 150 lbs / DN150 PN16 / 10 K 150
240 mm
(9,45")
241,3 mm
(9,50")
285 mm
(11,22")
23 mm
(0,91")
45
8" 150 lbs
298,5 mm
(11,75")
298,5 mm
(11,75")
342,9 mm
(13,50")
22, 5 mm
(0,89")
45
DN200 PN16 / 10 K 200
290 mm
(11,42")
295 mm
(11,61")
340 mm
(13,39")
23 mm
(0,91")
30
12
Sensor
Weight
FMU40
approx. 2,5 kg
FMU41
approx. 2,6 kg
FMU42
approx. 3 kg
FMU43
approx. 3,5 kg
FMU44
approx. 4 kg
Housing design
Types of housings
F12 housing with sealed terminal compartment for standard or EEx ia applications
T12 housing with separate terminal compartment and explosionproof encapsulation
Material
Aluminium, seawater resistant, chromed, powder-coated
Cover
Aluminium, for version without on-site display
Inspection glass for version with on-site display. This version cannot be supplied together with the ATEX II
1/2 D certificate.
Process connection,
sealing material,
sensor material
Sensor
Process connection
Material in contact with process
FMU40
Thread G 1
Thread NPT 1 - 11.5
Sensor: PVDF
Seal: EPDM
FMU41
Thread 2"
Thread NPT 2" - 11,5
Sensor: PVDF
Seal: EPDM
FMU42
Universal flange
DN 80 PN16 / ANSI 3" 150 lbs / JIS 10K 80
Universal flange
Mounting bracket
Sensor: PVDF
Seal: VITON or EPDM
Flange: PP, PVDF or SS 316L
FMU43
Universal flange
DN 100 / ANSI 4" / JIS16K100
Mounting bracket
Sensor: UP and SS 316Ti

Seal: EPDM
Flange: PP or SS 316Ti
FMU44
Universal flange
Universal flange
Universal flange
DN200 PN16 / JIS 10K 200
Flange ANSI 8" 150 lbs
Mounting bracket
Sensor PVDF
Seal: VITON or EPDM
Flange: PP, PVDF or SS 316L
25
Human interface
Display and operating
elements
The LCD module VU 331 for display and operation is located beneath the housing cover. The measured value
is legible through the glass in the cover. Open the cover to operate the device.
LCD
(liquid crystal display)
ENDR
MICR ESS+
OPILOHAUS
:
T II ER
Order
Code:
Ser.-No.
65
A >70C
: t
>85C
Made in Germany
IP
T
Maulburg
Messber
Measurin
eich
g range
U 16...36
max.
4...20
20
m
mA V DC
Symbols
ENDRESS + HAUSER
3 keys
snap-fit
L00-FMxxxxxx-07-00-00-en-001
Symbol in display
Meaning
continuous
flashing
Alarm
Warning
Communication
Security Locking
Function of the keys

Key(s)
Meaning
O or V
Navigate upwards in the selection list

Edit numeric value within a function
S or W
Navigate downwards in the selection list

Edit numeric value within a function
X or Z
F
O and F
or
S and F
O and S and F
26
Navigate to the left within a function group
Navigate to the right within a function group, confirmation.
Contrast settings of the LCD
Hardware lock / unlock

After a hardware lock, an operation of the instrument via display or
communication is not possible!
The hardware can only be unlocked via the display. An unlock parameter must
be entered to do so.
On-site operation
Operation with VU 331

The LC-Display VU 331 allows configuration via 3 keys directly at the instrument. All device functions can be
set through a menu system. The menu consists of function groups and functions. Within a function, application
parameters can be read or adjusted. The user is guided through a complete configuration procedure.
Headline
Position indicator
ENDRESS + HAUSER
Symbol
Main value
Unit
Selection list
Function groups -> Functions

HOME
F
O
S
FG00
FG01
FG02
FG03
FG04
FG05
FG06
FG07
...
F
F000 F001 F002 F003 F004 ...
O
S
Help text
Envelope
curve
L00-FMU4xxxx-07-00-00-en-004
Operation with the handheld terminal DXR 375

On devices with HART communication, you can also access the menu using the handheld terminal DXR 375.
dsdmdm
df das.
asdas fa
asas la.
dsdmdm
df das.
asdas fa
asas la.
FMU42: LIC0001
ONLINE
1 GROUP SELECT
2 PV
HELP
8.7 m
FMU43: LIC0001
ONLINE
1 GROUP SELECTION
2 PV
Delete
8.7 m
SAVE
Page
Up
Bksp
ABC
Bksp
1
2
3
4
5
BASIC SETUP
SAFETY SETTINGS
TEMPERATURE
LINEARISATION
EXTENDED CALIBR.
Delete
DEF
Copy
Paste
Hot Key
GHI
JKL
MNO
Insert
+ Hot Key
TUV
W XY Z
PQRS
dsdmdm
df das.
asdas fa
asas la.
FMU43: LIC0001
GROUP SELECTION
SAVE
Delete
Page
On
#%&
HELP
,()
_<>
+*/
H
SAVE
HOME
Bksp
FMRU43: LIC0001
BASIC SETUP
1
2
3
4
5
MEASURED VALUE
TANK SHAPE
MEDIUM PROPERTY
PROCESS COND.
EMPTY CALIBR.
dsdmdm
df das.
asdas fa
asas la.
Page
Up
Page
On
375
FIELD COMMUNICATOR
SAVE
HOME
L00-FMU4xxxx-07-00-00-de-005
27
Remote operation
Operation with ToF Tool

The ToF Tool is a graphical operation software for instruments from Endress+Hauser. It is used to support
commissioning, securing of data, signal analysis and documentation of the instruments. It is compatible with
the following operating systems: WinNT4.0, Win2000 and WinXP.
The ToF Tool supports the following functions:

Online configuration of transmitters
Signal analysis via envelope curve
Linearisation table (graphically supported creation, editing, importing and exporting)
Loading and saving of instrument data (Upload/Download)
Documentation of measuring point
Note!
Further information you may find on the CD-ROM, which is enclosed to the instrument.
Connection options
HART with Commubox FXA 191 (available as accessory)
PROFIBUS PA
Service-interface with adapter FXA 193 (available as accessory)
Menu-guided commissioning:
L00-FMU4xxxx-19-00-00-en-003
28
Signal analysis via envelope curve:
L00-FMU4xxxx-19-00-00-en-004
Operation with FieldCare

FieldCare is Endress+Hauser's FDT based Plant Asset Management Tool. It can configure all intelligent field
devices in your plant and supports you in managing them. By using status information, it also provides a simple
but effective means of checking their health.
Supports Ethernet, HART, PROFIBUS, FOUNDATION Fieldbus etc.

Operates all Endress+Hauser devices
Operates all third-party actuators, I/O systems and sensors supporting the FDT standard
Ensures full functionality for all devices with DTMs
Offers generic profile operation for any third-party fieldbus device that does not have a vendor DTM
Operation with Commuwin II (for communication variants HART or PROFIBUS-PA)

Commuwin II is an operating software with graphical support (MS Windows) for intelligent transmitters with
the communication protocols Rackbus, Rackbus RS-485, HART and PROFIBUS-PA.
Commuwin II supports the following functions:
Online configuration of transmitters
Loading and saving of instrument data (Upload/Download)
Orderly visualisation of measured values and limit values
Display and recording of measured values with a line recorder
It is not possible to display envelope curves with Commuwin II. To display them, please use the ToF Tool
program supplied.
Connections:
HART with Commubox FXA 191 (available as accessory)
PROFIBUS PA
29
Operation with NI-FBUS Configurator (only Foundation Fieldbus)

The NI-FBUS Configurator is an easy-to-use graphical environment for creating linkages, loops, and a schedule
based on the fieldbus concepts.
You can use the NI-FBUS Configurator to configure a fieldbus network as follows:
Set block and device tags
Set device addresses
Create and edit function block control strategies (function block applications)
Configure vendor-defined function and transducer blocks
Create and edit schedules
Read and write to function block control strategies (function block applications)
Invoke Device Description (DD) methods
Display DD menus
Download a configuration
Verify a configuration and compare it to a saved configuration
Monitor a downloaded configuration
Replace devices
Save and print a configuration
Certificates and Approvals

CE mark
The measuring system meets the legal requirements of the EC-guidelines. Endress+Hauser confirms the
instrument passing the required tests by attaching the CE-mark.
Ex-Zulassung
Die erhltlichen Zertifikate sind in den Bestellinformationen aufgefhrt. Beachten Sie jeweils die zugehrigen
Sicherheitshinweise (XA) bzw. Control oder Installation Drawings (ZD).
External standards and

guidelines
EN 60529
Protection class of housing (IP-code)
EN 61326
Electromagnetic compatibility (EMC requirements)
NAMUR
Standards committee for measurement and control in the chemical industry
30
Ordering information
Product structure FMU 40
Certificates
A Variant for non-hazardous area
1 ATEX II 1/2 G or II 2 G; EEX ia IIC T6
4 ATEX II 1/2 G or II 2 G; EEX d [ia] IIC T6
G ATEX II 3G EEx nA II T6
2 ATEX II 1/2D, Alu blind cover
5 ATEX II 1/3D
S FM IS Cl. I,II,III Div. 1 Gr. A-G / NI Cl. I Div. 2
T FM XP Cl. I,II,III Div. 1 Gr. A-G
U CSA IS Cl. I,II,III Div. 1 Gr. A-G / NI Cl. I Div. 2
V CSA XP Cl. I,II,III Div. 1 Gr. A-G
N CSA General Purpose
K TIIS Ex ia II C T6
E NEPSI Ex nA II T6
Y Special certificate
Process connection
R G 1 threadISO 228
N NPT 1 - 11,5 thread
Y Special version
Power supply/communication
B 2 wire, 4...20mA-loop/HART
H 4 wire, 10,5...32VDC / 4-20mA HART
G 4 wire, 90...253VAC / 4-20mA HART
D 2 wire, PROFIBUS PA
F 2 wire, Foundation Fieldbus
Y Special version
Display / on-site operation
1 Without LC display
2 With LC display VU 331 incl. on-site operation
3 Prepared for remote display FHX 40
9 Special version
Housing
A Aluminium F12 housing coated to IP 68
C Aluminium T12 housing coated to IP 68; with separate terminal compartment
D Aluminium T12 housing coated to IP 68; with separate terminal compartment;
with overvoltage protection
9 Special version
Screw union/entry
2 M20x1.5 screw union
3 G 1/2 entry
4 NPT 1/2 entry
5 M12 PROFIBUS-PA plug-in connector
6 7/8" FF plug
9 Special version
FMU 40 -
Product designation
31
Certificates
1 ATEX II 1/2 G or II 2 G; EEX ia IIC T6
4 ATEX II 1/2 G or II 2 G; EEX d [ia] IIC T6
G ATEX II 3G EEx nA II T6
2 ATEX II 1/2D, Alu blind cover
5 ATEX II 1/3D
K TIIS Ex ia II C T6
E NEPSI Ex nA II T6
Process connection
R G 2 threadISO 228
N NPT 2 - 11,5 thread
Y Special version
H 4 wire, 10,5...32VDC / 4-20mA HART
Y Special version
9 Special version
Housing
C Aluminium T12 housing coated to IP 68 with separate terminal compartment
D Aluminium T12 housing coated to IP 68; with separate terminal compartment;
with overvoltage protection
9 Special version
Screw union/entry
3 G 1/2 entry
4 NPT 1/2 entry
6 7/8" FF plug
9 Special version
FMU 41 -
32
Product designation
Certificates
1 ATEX II 1/2 G EEX ia IIC T6
4 ATEX II 1/2 G EEX d [ia] IIC T6
G ATEX II 3G EEx nA II T6 (in preparation)
2 ATEX II 1/2 D, Alu bond cover
5 ATEX II 1/3D
K TIIS Ex ia II C T6 (in preparation)
E NEPSI Ex nA II T6
Process connection
M mounting bracket FAU20
P DN80/ANSI 3"/JIS10K80, PP, Universal flange
Q DN80/ANSI 3"/JIS10K80, PVDF, Universal flange
S DN80/ANSI 3"/JIS10K80, 316L, Universal flange
T DN100/ANSI 4"/JIS16K100, PP, Universal flange
U DN100/ANSI 4"/JIS16K100, PVDF, Universal flange
V DN100/ANSI 4"/JIS16K100, 316L, Universal flange
Y Special version
H 4 wire, 10,5...32VDC / 4-20mA HART
Y Special version
9 Special version
Housing
C Aluminium T12 housing coated to IP 68, with separate terminal compartment
D Aluminium T 12 housing coated to IP 68, with separate terminal compartment; with
overvoltage protection
Y Special version
Gland/Entry
2 M20x1.5 gland
3 G 1/2 entry
4 NPT 1/2 entry
5 M12 PROFIBUS-PA plug
6 7/8" FF plug
9 Special version
Sealing Sensor/Flange
2 VITON flat sealing
3 EPDM flat sealing
9 special version
Additional options
A Additional options not selected
FMU 42 -
Product designation
33
Certificates
2 ATEX II 1/2 D or II 2 D, Aluminium Deckel
5 ATEX II 1/3 D or II 3 D, Sichtdeckel
M FM DIP Class II, III, Div. 1, Gr. E,F,G NI
P CSA DIP, Class II, III, Div. 1, Gr. E,F,G NI
Y Special version
Process connection/material
P Flange DN 100/ANSI 4"/JIS 16K100, PP (universal slip-on flange included)
S Flange DN 100/ANSI 4"/JIS 16K100, SS 316TI (universal slip-on flange included)
K Without slip-on flange/without mounting bracket (customer mounting equipment)
M With mounting bracket
Y Special version
H 4 wire, 10,5...32VDC / 4-20mA HART
Y Special version
9 Special version
Housing
9 Special version
Screw union/entry
3 G 1/2 entry
4 NPT 1/2 entry
6 7/8" FF plug
9 Special version
FMU 43 -
34
Product designation
Approval
A Non-hazardous area
1 ATEX II 1/2G EEx ia IIC T6 (in preparation)
4 ATEX II 1/2G EEx d (ia) IIC T6 (in preparation)
G ATEX II 3 G EEx nA II T6 (in preparation)
2 ATEX II 1/2 D, Alu blind cover (in preparation)
5 ATEX II 1/3 D
S FM IS Cl.I,II,III Div.1 Gr.A-G, NI Cl.I Div.2 (in preparation)
T FM XP Cl.I,II,III Div.1 Gr.A-G (in preparation)
N CSA General Purpose (in preparation)
U CSA IS Cl.I,II,III Div.1 Gr.A-G, NI Cl.I Div.2 (in preparation)
V CSA XP Cl.I,II,III Div.1 Gr.A-G (in preparation)
K TIIS EEx ia IIC T6 (in preparation)
I NEPSI Ex ia IIC T6 (in preparation)
J NEPSI Ex d(ia) IIC T6 (in preparation)
E NEPSI Ex nA II T6 (in preparation)
Q NEPSI DIP (in preparation)
Y Special version, to be specified
Process connection
T UNI flange 4"/DN100/100, PP, max 3bar abs./ 44psia,
suitable for 4" 150lbs / DN100 PN16 / 10K 100
U UNI flange 4"/DN100/100, PVDF, max. 3bar abs./ 44 psia,
V UNI flange 4"/DN100/100, 316L, max 3bar abs./ 44psia,
E UNI flange 6"/DN150/150, PP, max 3bar abs./ 44psia,
F UNI flange 6"/DN150/150, PVDF, max 3bar abs./ 44psia,
suitable for 6" 150lbs /DN150 PN16 / 10K 150
G UNI flange 6"/DN150/150, 316L, max 3bar abs. 44psia,
H UNI flange DN200/200, PP, max 3bar abs./ 44 psia,
suitable for DN200 PN16 / 10K 200
J UNI flange DN200/200, PVDF, max 3bar abs./ 44psia,
K UNI flange DN200/200, 316L, max 3bar abs./ 44psia,
L 8" 150lbs FF, PP, max 3bar abs./ 44psia
N 8" 150lbs FF, PVDF, max 2bar abs./ 44psia
A 8" 150lbs FF, 316L, max 3bar abs./44psia
M Mounting bracket FAU20
Power supply; Output
B 2-wire; 4-20mA HART
D 2-wire; PROFIBUS PA
F 2-wire; FOUNDATION Fieldbus
G 4-wire 90-250VAC; 4-20mA HART
H 4-wire 10.5-32VDC; 4-20mA HART
Operation
1 w/o display, via communication
2 4-line display VU331, Envelope curve display on site
3 Prepared for FHX40, Remote display (accessory)
9 Special version, to be specified
FMU 44 -
product designation, part 1
35
Housing
A F12 Alu, coated IP68 NEMA6P
C T12 Alu, coated IP68 NEMA6P, Separate conn. compartment
D T12 Alu, coated IP68 NEMA6P + OVP, Sep. conn. compartment, OVP = overvoltage
protection
CAble entry
2 Gland M20 (EEx d > thread M20)
3 Thread G1/2
4 Thread NPT 1/2
5 Plug M12
6 Plug 7/8
Process Sealing Sensor/ Flange
2 Viton
3 EPDM
Additional option
A Basic version
FMU 44 -
Scope of delivery
36
complete product designation
Instrument according to the version ordered

"ToF Tool FieldTool Package (2 CD-ROMs: Program CD-ROM, Utility CD-ROM)
Operating manual according to the communication version
for certified instrument versions: Safety Instructions, Control- or Installation drawings
for FMU 40 *R**** and FMU 41 *R****: counter nut (PC)
for FMU 40/41: sealing ring (EPDM)
for gland M20x1.5:
1 cable gland for 2-wire instruments
2 cable glands for 4-wire instruments
The cable glands are mounted on delivery.
Accessories
Weather protection cover
A Weather protection cover made of stainless steel is recommended for outdoor mounting (order code:
543199-0001). The shipment includes the protective cover and tension clamp.
F12 / F23 / T12 housing
EN
DR
Orde MIC ES
RO S+H
r
Se Code
PIL AU
r.-N
o.: :
OT SE
R
II
IP
Maulburg
Me
Messberei
asuri ch
ng
ran
ge
U 16
ma
x. 20
4...20...36
m
mAV DC
A >7
0C
:
t >8
5C
Made in Germany
65
L00-FMR2xxxx-00-00-06-en-001
Installation bracket for

FMU 40/41
400
120
G
A
120
30
250
16
L00-FMU4x-00-00-00-de-001
for FMU 40, G1: Order No. 942669-0000

for FMU 41, G2: Order No. 942669-0001
suited for NPT 1" and 2" as well
37
Adapter flange
sealing ring
EPDM
(supplied)
sensor
adapter flange
nozzle
L00-FMUX3XXX-00-00-00-en-001
Version with metrical thread (FAU 70 E)

Process Connection
12 DN 50 PN 16 A, flange EN1092-1 (DIN2527 B)
14 DN 80 PN 16 A, flange EN1092-1 (DIN2527 B)
15 DN 100 PN 16, A, flange EN1092-1 (DIN2527 B)
Sensor Connection
3 Thread ISO228 G1-1/2
4 Thread ISO228 G2
Flange Material
2 316L
7 Polypropylene
FAU 70 E
Product designation
Version with conical thread(FAU 70 A)

Process Connection
22 2" 150lbs FF, flange ANSI B16.5
Sensor Connection
5 Thread NPT1-1/2
6 Thread NPT2
Flange Material
2 316L
7 Polypropylene
FAU 70 A
38
Product designation
Cantilever
50
100
20
20
C
25
35
100
22
M8
35
15
6.5
75
105
75
50/
62
L00-FMU4xxxx-06-00-00-yy-005
for Sensor
Material
585 mm
250 mm
2 mm
200 mm
FMU 40
1.4301 (AISI 304)
52014132
galv. steel
52014131
1.4301 (AISI 304)
52014136
galv. steel
52014135
FMU 41
1085 mm
750 mm
3 mm
300 mm
FMU 40
FMU 41
Order Code
1.4301 (AISI 304)
52014134
galv. steel
52014133
1.4301 (AISI 304)
52014138
galv. steel
52014137
The 50 mm or 62 mm orifices serve for the mounting of the FMU 40 or FMU 41 sensor, respecitvely.
The 22 mm orifice may be used for an additional sensor.
39
25
100
13
Mounting Frame
55
3.2
33.7
60
4
76
100
200
45
6.5
700/1400
20
100
150
130
L00-FMU4x-00-00-00-yy-005
Height
Material
Order Code
700 mm
galv. steel
919791-0000
700 mm
1.4301 (AISI 304)
919791-0001
1400 mm
galv. steel
919791-0002
1400 mm
1.4301 (AISI 304)
919791-0003
Wall Bracket
3.2
5
33.7
13
25
150
110
213
180
6.5
88
110
150
L00-FMU4x-00-00-00-yy-006
Material
Order Code
galv. steel
919792-0000
316Ti/1.4571
919792-0001
Commubox FXA191 HART
For intrinsically safe communication with ToF Tool/FieldCare via the RS232C interface. For details refer to
TI237F/00/en.
Commubox FXA195 HART
For intrinsically safe communication with ToF Tool/FieldCare via the USB interface. For details refer to
TI404F/00/en.
40
Service Interface FXA193
The Service-Interface connects the Service plug of Proline and ToF instruments with the 9 pin RS 232C
interface of a PC. (USB connectors must be equipped with a usual commercial USB/Serial adapter.)
Product structure
Approvals
A
B
C
D
9
For use in non-hazardous areas

ATEX II (1) GD
CSA/FM Class I Div. 1
ATEX, CSA, FM
other
Connection cable
B
E
H
X
9
FXA193-
Connection cable for ToF devices

Connection cable for Proline and ToF devices
Connection cable for Proline and ToF devices and Connection cable for Ex two-wire devices
without connection cable
others
Complete product designation
Associated documentation
Technical Information: TI063D
Safety Instructions for ATEX II (1) GD: XA077D
Supplementary information for the cable adapters: SD092D
Commubox FXA291
The Commubox FXA291 connects Endress+Hauser field instruments with CDI interface (= Endress+Hauser
Common Data Interface) to the USB interface of a personal computer or a notebook. For details refer to
TI405C/07/en.
Note!
For the following Endress+Hauser instruments you need the "ToF Adapter FXA291" as an additional accessory:
Cerabar S PMC71, PMP7x

Deltabar S PMD7x, FMD7x
Deltapilot S FMB70
Gammapilot M FMG60
Levelflex M FMP4x
Micropilot FMR130/FMR131
Micropilot M FMR2xx
Micropilot S FMR53x, FMR540
Prosonic FMU860/861/862
Prosonic M FMU4x
Tank Side Monitor NRF590 (with additional adapter cable)
ToF Adapter FXA291

The ToF Adapter FXA291 connects the Commubox FXA291 via the USB interface of a personal computer or
a notebook to the following Endress+Hauser instruments:
Cerabar S PMC71, PMP7x

Deltabar S PMD7x, FMD7x
Deltapilot S FMB70
Gammapilot M FMG60
Levelflex M FMP4x
Micropilot FMR130/FMR131
Micropilot M FMR2xx
Micropilot S FMR53x, FMR540
Prosonic FMU860/861/862
Prosonic M FMU4x
Tank Side Monitor NRF590 (with additional adapter cable)
For details refer to KA271F/00/a2.
41
Remote display FHX40

Pipe-mounting
(mounting bracket and plate
supplied optionally,
s. product structure)
8,
5
Wall-mounting
(without mounting bracket)
Micropilot M
Levelflex M
Prosonic M
Separate housing
FHX 40 (IP 65)
180
122
160
15
80
EN
DR
ES
S+H
AU
Orde
r
Se Code
r.-N
o.: :
SE
R
Me
ssbe
Messb
ere
reiich
asuri
ch
ng
ran
ge
U 16
ma
x. 20
4...20...36
m
mAV DC
88
Maulburg
Cable
IP
0C
120
82
65
A >7
: t
>8
118
96
6,
3
5C
Made in Germany
122
106
max. 80
min. 30
pipe
L00-FMxxxxxx-00-00-06-en-003
Technical data (cable and housing) and product structure:

Max. cable length
20 m (65 ft)
Temperature range
-30 C...+70 C (-22 F...158 F)
Degree of protection
IP65 acc. to EN 60529 (NEMA 4)
Materials
Housing: AlSi12; cable glands: nickle plated brass
Dimensions [mm] / [inch]
122x150x80 (HxWxD) / 4.8x5.9x3.2
Approval:
A
1
S
U
N
K
Nn-hazardous area
ATEX II 2 G EEx ia IIC T6, ATEX II 3D
FM IS Cl.I Div.1 Gr.A-D
CSA IS Cl.I Div.1 Gr.A-D
CSA General Purpose
TIIS ia IIC T6 (in preparation)
Cable:
1
5
20m/65ft; for HART

20m/65ft; for PROFIBUS PA/FOUNDATION Fieldbus
Additional option:
A
B
FHX40 -
Basic version
Mounting bracket, pipe 1"/ 2"
Complete product designation
For connection of the remote display FHX40 use the cable which fits the communication version of the
respective instrument.
42
Supplementary documentation
System Information
SI 005F
Ultrasonic level measurement
Operating manual
Depending on the communication variant ordered, the following operating manuals are supplied with the
device:
Communication
Operating manual
4 ... 20mA, HART
BA 237F
Profibus PA
BA 238F
Foundation Fieldbus
BA 239F
These instructions describe the installation and first commissioning of the Prosonic M. From the operating
menu, all functions are included, which are required for standard measurement tasks. Additional functions are
not contained in the manual.
Description of device
functions
Short instructions
BA 240F
This contains a detailed description of all the functions of the Prosonic M and is valid for all communication
variants.
A pdf file of this document can be found
in the supplied "ToF Tool - FieldTool Package" at "Help/ToF Tool Help/ Online Manual/ Operating
Manual/Ultrasonic/Prosonic M FMU4x Functions"1).
in the internet at "www.endress.com". Klick "Download" and enter the product code "FMU4*" into the
search form.
KA 183F
can be found under the device housing cover.
The most important menu functions are summarised on this sheet. It is intended primarily as a memory jogger
for users who are familiar with the operating concept of Endress+Hauser time-of-flight instruments.
Safety Instructions
The following safety instructions are supplied with ATEX-certified device versions. If the devices are used in
explosive areas, comply with all the specifications in these safety instructions.
Instrument version
Certificate
Communication
Housing
Safety Instructions
FMU40 - 1*B*A*
FMU41 - 1*B*A*
FMU42 - 1*B*A***
ATEX II 1/2 G or II 2 G
EEx ia II C T6
HART (2-wire)
F12
XA 174F
FMU40 - 1*B*D*
FMU41 - 1*B*D*
FMU42 - 1*B*D***
EEx ia II C T6
HART (2-wire)
T12 with overvoltage protection
XA 224F
FMU40 - 1*D*A*
- 1*F*A*
FMU41 - 1*D*A*
- 1*F*A*
FMU42 - 1*D*A***
- 1*F*A***
EEx ia II C T6
Profibus-PA
Foundation Fieldbus
F12
XA 175F
FMU40 - 1*D*D*
- 1*F*D*
FMU41 - 1*D*D*
- 1*F*D*
FMU42 - 1*D*D***
- 1*F*D***
EEx ia II C T6
Profibus-PA
Foundation Fieldbus
XA 225F
1)
If the Operating Instructions have not been installed together with the "ToF Tool - FieldTool Package", they can be added to the installation subsequently.
43
Instrument version
Certificate
Communication
Housing
Safety Instructions
FMU40 - 4*B*C*
- 4*D*C*
- 4*F*C*
FMU41 - 4*B*C*
- 4*D*C*
- 4*F*C*
FMU42 - 4*B*C***
- 4*D*C***
- 4*F*C***
EEx d [ia] II C T6
HART (2-wire)
Profibus-PA
Foundation Fieldbus
T12
XA 176F
FMU40 - G*****
FMU41 - G*****
FMU42 - G*******
ATEX II 3G EEx nA II T6
F12
T12
XA 179F
FMU40 - 2*B*A*
- 2*D*A*
- 2*F*A*
- 5*B*A*
- 5*D*A*
- 5*F*A*
FMU41 - 2*B*A*
- 2*D*A*
- 2*F*A*
- 5*B*A*
- 5*D*A*
- 5*F*A*
FMU42 - 2*B*A***
- 2*D*A***
- 2*F*A***
- 5*B*A***
- 5*D*A***
- 5*F*A***
ATEX II 1/2D
ATEX II 1/3D
HART (2-wire)
Profibus-PA
Foundation Fieldbus
F12
XA 180F
FMU40 - 2*G*A*
- 2*H*A*
- 5*G*A*
- 5*H*A*
FMU41 - 2*G*A*
- 2*H*A*
- 5*G*A*
- 5*H*A*
FMU42 - 2*G*A***
- 2*H*A***
- 5*G*A***
- 5*H*A***
ATEX II 1/2D
ATEX II 1/3 D
HART (4-wire, DC)

HART (4-wire, AC)
F12
XA 259
FMU43 - 2*G*A*
- 2*H*A*
- 5*G*A*
- 5*H*A*
ATEX II 1/2 D or II 2 D
HART (4-wire, DC)

HART (4-wire, AC)
F12
XA 177F
FMU43 - 2*D*A*
- 2*F*A*
- 5*D*A*
- 5*F*A*
Profibus-PA
Foundation Fieldbus
F12
XA 178F
FMU40 - E*****
FMU41 - E*****
FMU42 - E*******
HART
Profibus PA
Foundation Fieldbus
F12
T12
XA 403F
NEPSI Ex nA II T6
44
HART (2-wire)
HART (4-wire, DC)
HART (4-wire, AC)
Profibus-PA
Foundation Fieldbus
Control drawings Installation

drawings
The following control or installation drawings are supplied with the FM, CSA and TIIS-certified device
versions:
Instrument version
Certificate
Communication
Housing
Control or Installation
Drawing
FMU40 - S*B*A*
FMU41 - S*B*A*
FMU42 - S*B*A***
FM IS
HART (2-wire)
F12
ZD 096F
FMU40 - S*D*A*
- S*F*A*
FMU41 - S*D*A*
- S*F*A*
FMU42 - S*D*A***
- S*F*A***
FM IS
Profibus-PA
Foundation Fieldbus
F12
ZD 097F
FMU40 - S*B*D*
FMU41 - S*B*D*
FMU42 - S*B*D***
FM IS
HART (2-wire)
T12 with overvoltage protection ZD 139F
FMU40 - S*D* D*
- S*F*D*
FMU41 - S*D* D*
- S*F*D*
FMU42 - S*D* D***
- S*F*D***
FM IS
Profibus-PA
Foundation Fieldbus
FMU40 - T*B*C*
- T*D*C*
- T*F*C*
FMU41 - T*B*C*
- T*D*C*
- T*F*C*
FMU42 - T*B*C***
- T*D*C***
- T*F*C***
FM XP
HART (2-wire)
Profibus PA
Foundation Fieldbus
T12
ZD 098F
FMU40 - U*B*A*
FMU41 - U*B*A*
FMU42 - U*B*A***
CSA IS
HART (2-wire)
F12
ZD 088F
FMU40 - U*D*A*
- U*F*A*
FMU41 - U*D*A*
- U*F*A*
FMU42 - U*D*A***
- U*F*A***
CSA IS
Profibus-PA
Foundation Fieldbus
F12
ZD 099F
FMU40 - U*B* D*
FMU41 - U*B* D*
FMU42 - U*B* D***
CSA IS
HART (2-wire)
FMU40 - U*D*D*
- U*F*D*
FMU41 - U*D*D*
- U*F*D*
FMU42 - U*D*D***
- U*F*D***
CSA IS
Profibus-PA
Foundation Fieldbus
FMU40 - V*B*C*
- V*D*C*
- V*F*C*
FMU41 - V*B*C*
- V*D*C*
- V*F*C*
FMU42 - V*B*C***
- V*D*C***
- V*F*C***
CSA XP
HART (2-wire)
Profibus PA
Foundation Fieldbus
T12
ZD 100F
FMU 40 - K*****
FMU 41 - K*****
TIIS
Ex ia IIC T6
HART
F12
ZD 138F
45
Instruments International
Endress+Hauser
Instruments International AG
Kaegenstrasse 2
4153 Reinach
Switzerland
Tel. +41 61 715 81 00
Fax +41 61 715 25 00
www.endress.com
info@ii.endress.com
TI365F/00/en/04.07
FM+SGML 6.0 ProMoDo
Filter regulators LFR/LFRS, D series
Filter regulators LFR/LFRS, D series, metal design

Product range overview D series service units, metal design
Type
Service units
FRC/FRCS
/
Service unit combinations

FRC-K
LFR-K
LFRS-K
Individual devices
Filter
regulators
g
LFR/LFRS
/
Filters
LF
Fine and micro

filters
LFMA/LFMB
/
Active carbon
filters
LFX
Filter
combinations
LFMBA
Pressure
regulators
g
LR/LRS
/
Size
Pneumatic connection
M5
M7
Gx
Micro
Mini
Midi
Maxi
Micro
Mini
Midi
Maxi
Micro
Mini
Midi
Maxi
Micro
Mini
Midi
Maxi
Micro
Mini
Midi
Maxi
Micro
Mini
Midi
Maxi
Micro
Mini
Midi
Maxi
Micro
Mini
Midi
Maxi
Micro
Mini
Midi
Maxi
Pressure
regulation range
[bar]
QS6
G1
QS4
Gy
Internet: www.festo.com/catalogue/...
[m]
0.5
Grade of filtration
0.5
12
2.5
12
0.01
40
Subject to change 2009/03

Filters
LF
Pressure
regulators
g
LR/LRS
/
2009/03 Subject to change
Differential pressure indicator
Page/
Internet
Directly actuated pressure

regulator with integrated return
flow function
Pilot actuated pressure
regulator with integrated return
flow function
Rotary knob with integrated

lock
Rotary knob with detent
Without pressure gauge
With pressure gauge
Fully automatic
frc
frc
lfr
Micro
Mini
Midi
Maxi
Fine and micro Micro
filters
Mini
LFMA/LFMB
/
Midi
Maxi
Active carbon Micro
filters
Mini
LFX
Midi
Maxi
Filter
Micro
combinations Mini
LFMBA
Midi
Maxi
Micro
Mini
Midi
Maxi
Options
230 V AC
Service unit combinations

FRC-K
Micro
Mini
Midi
Maxi
LFR-K
Micro
LFRS-K
Mini
Midi
Maxi
Individual devices
Filter
Micro
regulators
g
Mini
LFR/LFRS
/
Midi
Maxi
Semi-automatic
Actuator lock Supply voltage
110 V AC
Micro
Mini
Midi
Maxi
Pressure
indication
24 V DC
Service units
FRC/FRCS
/
Condensate drain
Manual rotary
Bowl guard
Plastic bowl
Size
Metal bowl guard
Type
lf
lfma,, lfmb
lfx
lfmba
lr

Type
Size
Pneumatic
connection
M5
Individual devices
Pressure
regulators
g
LRB/LRBS
/
Pressure
regulator
g
combinations
LRB-K
Lubricators
LOE
On-off valves
HE
On-off valves,,
electrical
HEE
On-off valves,,
ppneumatic
HEP
Soft-start
valves
HEL
Membrane air
dryers
y
LDM1
Branchingg
modules
FRM
Distributor
block
FRZ
Micro
Mini
Midi
Maxi
Micro
Mini
Midi
Maxi
Micro
Mini
Midi
Maxi
Micro
Mini
Midi
Maxi
Micro
Mini
Midi
Maxi
Micro
Mini
Midi
Maxi
Micro
Mini
Midi
Maxi
Micro
Mini
Midi
Maxi
Micro
Mini
Midi
Maxi
Micro
Mini
Midi
Maxi
Pressure
regulation range
[bar]
M7
Gx
0.5
0.5
12
Gy
G1
QS4
QS6

On-off valves
HE
Micro
Mini
Midi
Maxi
Micro
Mini
Midi
Maxi
Micro
Mini
Midi
Maxi
Micro
Mini
Midi
Maxi
Micro
Mini
Midi
Maxi
Micro
Mini
Midi
Maxi
Micro
Mini
Midi
Maxi
On-off valves,,
electrical
HEE
On-off valves,,
ppneumatic
HEP
Soft-start
valves
HEL
Membrane air
dryers
y
LDM1
Branchingg
modules
FRM
Distributor
block
FRZ
Rotary knob with integrated

lock
Pressure switch
Page/
Internet
Non-return function
Micro
Mini
Midi
Maxi
Options
230 V AC
Lubricators
LOE
Supply voltage
110 V AC
Actuator lock
24 V DC
Individual devices
Pressure
Micro
regulators
g
Mini
LRB/LRBS
/
Midi
Maxi
Pressure
Micro
regulator
g
Mini
combinations Midi
LRB-K
Maxi
Pressure indication
With pressure gauge
Bowl guard
Plastic bowl
Size
Metal bowl guard
Type
lrb
lrb
loe
he
hee
hepp
hel
ldm1
frm
frz

Peripherals overview
Micro
Individual unit with connection plates,
connection size Gx, QS4 or QS6
Individual unit without connection plates, for service unit combination

connection size M5 or M7 in housing
4
2
Mounting attachments and accessories

Individual unit
with connection
plates
1
2
3
4
Mounting bracket
HFOE
Connecting plate kit
PBL
Mounting bracket
HRS
Pressure gauge
MA-27
without connection
plates
Combination
with connection
plates
without connection
plates
Page/
g /
Internet
hfoe-d
pbl
hrs-d
35

Mini/Midi/Maxi
Filter regulator LFR
Filter regulator LFRS, lockable

6
6
3
2
1
1

1
2
3
4
Rotary knob, lockable
Mounting bracket
HFOE
Regulator lock
LRVS
Padlock
LRVS-D
Mounting bracket
Page/
Internet
hfoe-d
lrvs-d
lrvs-d
hr-d
HR-D
5
6
Pressure gauge
MA
Knurled nut (included in scope of delivery)
35
HMR

Type codes
LFR
MIDI
Basic function
LFR
LFRS
Filter regulator
Filter regulator, lockable
M5
M7
QS4
QS6
x
Thread M5
Thread M7
Push-in fitting QS4
Push-in fitting QS6
Thread Gx
Thread G
Thread Gy
Thread G
Thread G
Thread G1
Series
D
Series
Pressure regulation range

7
0.5 12 bar
0.5 7 bar
Grade of filtration
5M
40 m
5 m
Pressure gauge
O
With pressure gauge

Function (Maxi size only)

DI
Directly actuated pressure regulator

with integrated return flow function
Size
MICRO
MINI
MIDI
MAXI
Grid dimension 25 mm
(without connecting plates)
Condensate drain
H
A
Turned manually
Semi-automatic
Fully automatic

Technical data
-M-
LFR/LFRS--MICRO/MINI/MIDI
Manual rotary condensate drain,
with pressure gauge
-Q-L-
Semi or fully automatic condensate

drain, with pressure gauge
Flow rate
110 11000 l/min
Temperature range
10 +60 C
Input pressure
1 16 bar
Space-saving design with filter and

regulator in a single unit
Good particle separation and high
flow rate
Good regulating characteristics
with minimal hysteresis
Two pressure regulation ranges:
0.5 7 bar and 0.5 12 bar
Two pressure gauge connections for
flexible installation
LFR/LFRS--MAXI
with pressure gauge
With manual, semi-automatic or

fully automatic condensate drain
Setting values are secured by
locking the rotary knob
Choice of filter cartridges: 5 m or
40 m
New filter cartridges 34
Pressure sensor (optional) 35
Fully automatic condensate drain,

with pressure gauge
General technical data

Size
Operating medium
Design
Type
yp of mountingg
Assembly position
Regulator
g
lock
Grade of filtration
Max. hysteresis
Pressure regulation
g
range
g
Pressure indication
Max. condensate volume
Micro
Mini
Midi
M5 M7 Gx QS4 QS6 Gx
G
Gy
G Gy G
Compressed air
Filter regulator with/without pressure gauge
Via accessories
In-line installation
Vertical 5
Rotary knob with integrated lock

[m] 5
5 or 40
[bar] 0.3
0.2
[[bar]] 0.55 7
0.5 7
0.5 12
Via pressure gauge
M5 prepared
Gx prepared
G prepared
[cm3] 3
22
43
Input pressure
[bar]
Condensate drain turned manually
semi-automatic
fully automatic
1 10
1 10
Maxi
G
G1
0.4
G prepared
801)
1 16
2 12
1) The max. condensate volume for the LFR/LFRS--DI-MAXI is 43 cm3.

-H- Note: This product conforms with the ISO 1179-1 standard and the ISO 228-1 standard.

Technical data
Standard nominal flow rate1) qnN [l/min]
Connection
Female thread
M5
M7
Connecting plate
Gx
QS4
QS6
Micro
LFR
280
410
150
410
1)
110
Measured at p1 = 10 bar, p2 = 6 bar and p = 1 bar.

Connection
Gx
Gy
G1
Mini
LFR/LFRS--D-
LFR/LFRS--D-7-
LFR/LFRS--D-5M-
750
900
650
1400
1500
1200
1600
1700
1350
Midi
LFR/LFRS--D-
LFR/LFRS--D-7-
LFR/LFRS--D-5M-
2000
2100
1600
3100
3200
2400
3400
3900
2600
3400
4000
2600
Maxi
LFR/LFRS--D-
LFR/LFRS--D-7-
LFR/LFRS--D-5M-
9400
9500
7500
9700
10000
7600
10000
11000
8000
Maxi Directly actuated diaphragm regulator with integrated return flow function
LFR/LFRS--D--DI
LFR/LFRS--D-7--DI
LFR/LFRS--D-5M--DI
4500
7600
4000
6800
7700
5800
7000
7800
6000
1)
10

Technical data
Screw-in depth of connecting thread [mm]
Connection
M5
M7
Gx
QS4
QS6
Micro
In housing
In connecting plates
Ambient conditions
Size
Ambient temperature
Temperature of medium
Corrosion resistance class
1)
Micro
[C]
[C]
CRC1)
Mini
Midi
Maxi
10 +60
10 +60
2
Corrosion resistance class 2 according to Festo standard 940 070

Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants
or lubricating agents.
Weight [g]
Size
Micro
Female
thread
Connecting
plate
With pressure gauge

LFR-
LFR--DI
LFRS-
LFRS--DI
74
94
460
560

LFR-
LFR--DI
LFRS-
LFRS--DI
64
84
410
510
Mini
Midi
Maxi
Connection
G, G
Connection
G1
920
1160
1370
1670
1470
1950
1470
1670
1570
1950
830
1070
1300
1600
1400
1880
1400
1600
1500
1880
11

Technical data
Materials
Sectional view
5
6
2
1
3
Filter regulator
Micro
Mini/Midi/Maxi
1
2
3
4
5
6
Wrought aluminium alloy

Polycarbonate
Polyacetal
Nitrile rubber
Die-cast zinc
Die-cast zinc/aluminium
Polycarbonate
Aluminium
Polyacetal
Aluminium
Nitrile rubber
Designs free of copper and PTFE
12
Housing
Connecting plates
Bowl
Metal bowl guard
Regulating knob
Knurled nut
Seals
Note on materials
Ordering data

Standard flow rate qn as a function of the output pressure p2
LFR-M5--MICRO
LFR-M7--MICRO B
p2 [bar]
p2 [bar]
Technical data
qn [l/min]
LFR-QS6--MICRO and LFR-x--MICRO
p2 [bar]
p2 [bar]
LFR-QS4--MICRO
qn [l/min]
qn [l/min]
qn [l/min]
Primary pressure p1 = 10 bar
13

Technical data
LFR/LFRS--D-MIDI
p2 [bar]
p2 [bar]
Standard flow rate qn as a function of the output pressure p2

LFR/LFRS--D-MINI
qn [l/min]
qn [l/min]
LFR/LFRS-1-D-DI-MAXI
p2 [bar]
p2 [bar]
LFR/LFRS-1-D-MAXI
qn [l/min]
qn [l/min]
-H-
Note
In order to improve control behaviour, primary-pressure dependent

internal air consumption is
provided on the LFR/LFRS--MAXI.
14

Technical data
Download CAD data
Dimensions
Micro
Turned manually
condensate drain
Semi-automatic
condensate drain
1 Barbed fitting for plastic tubing

type PCN-4
Type
LFR-M5--MICRO (H)
LFR-M7--MICRO (H) B
LFR-x--MICRO (H)
LFR-QS4--MICRO (H)
LFR-QS6--MICRO (H)
www.festo.com
Flow direction
B1
25
45
5
B2
~2 5
~2.5
D1
M5
M7
Gx
QS4
QS6
H1
~8
~10
15

Technical data
Download CAD data
Dimensions
Mini/Midi/Maxi
www.festo.com
lockable
Turned manually
condensate drain
1 Barbed fitting for plastic tubing

type PCN-4
2 Metal bowl guard

3 Installation dimensions
Type
B1
Mini
LFR/LFRS-x-D-MINI (A)
LFR/LFRS--D-MINI (A)
LFR/LFRS-y-D-MINI (A)
64
Midi
LFR/LFRS--D-MIDI (A)
LFR/LFRS-y-D-MIDI (A)
Maxi
LFR/LFRS--D-MAXI (A)
LFR/LFRS--D-DI-MAXI (A)
LFR/LFRS-1-D-MAXI (A)
LFR/LFRS-1-D-DI-MAXI (A)
Fully automatic
condensate drain
4 Second pressure gauge

connection
B2
B3
B4
D1
52
5
40
776
95
70
85
70
55
D2
D3
D4
D5
D6
Gx
G
Gy
331
M4
M36x1.5
3
5
41
38
3
G
Gy
G
G
50
M5
M52x1 5
M52x1.5
50
52
M5
M36x1.5
M52x1.5
M36x1.5
M52x1.5
M36x1.5
M52x1.5
50
65
G
96
80
66
116
91
107
Flow direction
G
G1
31
49
31
49
31
49
16

Technical data
Type
Mini
LFR/LFRS-x-D-MINI (A)
LFR/LFRS--D-MINI (A)
LFR/LFRS-y-D-MINI (A)
Midi
LFR/LFRS-y-D-MIDI (A)
Maxi
LFR/LFRS-1-D-MAXI (A)
LFR/LFRS-1-D-DI-MAXI (A)
H1
H2
L1
L3
L4
L5
max.
L6
L7
L8
L9
T1
20
11
193
93
60
68
998
60
15
5
19
9
14
22
32
22
250
80
99
130
60
15
19
14
24
22
252
275
252
275
252
275
90
82
105
82
105
82
105
111
135
111
135
111
135
60
15
19
14
24
32
40
17

Technical data
Ordering data
Pressure regulation range 0.5 7 bar
Condensate drain
Size
Connection
Grade of filtration 5 m
Part No.
Type
With pressure gauge

Turned manuallyy
Micro
Without threaded connecting plates, connecting thread in housing

M5
526273 LFR-M5-D-7-5M-MICRO
M7
534184 LFR-M7-D-7-5M-MICRO-B
With threaded connecting plates
Gx
526277 LFR-x-D-7-5M-MICRO
With connecting plate and push-in fitting
QS4
526289 LFR-QS4-D-7-5M-MICRO
QS6
526293 LFR-QS6-D-7-5M-MICRO
Semi-automatic
Micro

M5
526274 LFR-M5-D-7-5M-MICRO-H
M7
534185 LFR-M7-D-7-5M-MICRO-H-B
Gx
526278 LFR-x-D-7-5M-MICRO-H
QS4
526290 LFR-QS4-D-7-5M-MICRO-H
QS6
526294 LFR-QS6-D-7-5M-MICRO-H

Turned manuallyy
Micro

M5
526275 LFR-M5-D-7-O-5M-MICRO
M7
534186 LFR-M7-D-7-O-5M-MICRO-B
Gx
526279 LFR-x-D-7-O-5M-MICRO
QS4
526291 LFR-QS4-D-7-O-5M-MICRO
QS6
526295 LFR-QS6-D-7-O-5M-MICRO
Semi-automatic
Micro

M5
526276 LFR-M5-D-7-O-5M-MICRO-H
M7
534187 LFR-M7-D-7-O-5M-MICRO-H-B
Gx
526280 LFR-x-D-7-O-5M-MICRO-H
QS4
526292 LFR-QS4-D-7-O-5M-MICRO-H
QS6
526296 LFR-QS6-D-7-O-5M-MICRO-H
18

Technical data
Ordering data
Pressure regulation range 0.5 12 bar, metal bowl guard
Condensate drain
Size
Connection
Part No.
Type
With pressure gauge
Turned manuallyy
Mini
Midi
Maxi
Fullyy automatic
Mini
Midi
Maxi

Turned manuallyy
Mini
Midi
Maxi
Fullyy automatic
Mini
Midi
Maxi
1)
Part No.
Type
Gx
G
Gy
G
Gy
G
G
G
G
G1
162718
162719
162720
186483
162721
162722
162723
186491
162724
162725
LFR-x-D-5M-MINI
LFR--D-5M-MINI
LFR-y-D-5M-MINI
LFR--D-5M-MIDI
LFR-y-D-5M-MIDI
LFR--D-5M-MIDI
LFR--D-5M-MIDI
LFR--D-5M-MAXI
LFR--D-5M-MAXI
LFR-1-D-5M-MAXI
159630
159631
162682
186481
159582
159584
162683
186489
159632
159633
LFR-x-D-MINI
LFR--D-MINI
LFR-y-D-MINI
LFR--D-MIDI
LFR-y-D-MIDI
LFR--D-MIDI
LFR--D-MIDI
LFR--D-MAXI
LFR--D-MAXI
LFR-1-D-MAXI
Gx
G
Gy
G
Gy
G
G
G
G
G1
162726
162727
162728
186486
162729
162730
162731
186494
162732
162733
LFR-x-D-5M-MINI-A
LFR--D-5M-MINI-A
LFR-y-D-5M-MINI-A
LFR--D-5M-MIDI-A
LFR-y-D-5M-MIDI-A
LFR--D-5M-MIDI-A
LFR--D-5M-MIDI-A
LFR--D-5M-MAXI-A
LFR--D-5M-MAXI-A
LFR-1-D-5M-MAXI-A
159634
159635
162684
186484
159583
159585
162685
186492
159636
159637
LFR-x-D-MINI-A
LFR--D-MINI-A
LFR-y-D-MINI-A
LFR--D-MIDI-A
LFR-y-D-MIDI-A
LFR--D-MIDI-A
LFR--D-MIDI-A
LFR--D-MAXI-A
LFR--D-MAXI-A
LFR-1-D-MAXI-A
Gx
G
Gy
G
Gy
G
G
G
G
G1
192610
192611
192612
192613
192614
192615
192616
192617
192618
192619
LFR-x-D-5M-O-MINI1)
LFR--D-5M-O-MINI1)
LFR-y-D-5M-O-MINI1)
LFR--D-5M-O-MIDI1)
LFR-y-D-5M-O-MIDI1)
LFR--D-5M-O-MIDI1)
LFR--D-5M-O-MIDI1)
LFR--D-5M-O-MAXI1)
LFR--D-5M-O-MAXI1)
LFR-1-D-5M-O-MAXI1)
162686
162687
162688
186482
162689
162690
162691
186490
162692
162693
LFR-x-D-O-MINI1)
LFR--D-O-MINI1)
LFR-y-D-O-MINI1)
LFR--D-O-MIDI1)
LFR-y-D-O-MIDI1)
LFR--D-O-MIDI1)
LFR--D-O-MIDI1)
LFR--D-O-MAXI1)
LFR--D-O-MAXI1)
LFR-1-D-O-MAXI1)
Gx
G
Gy
G
Gy
G
G
G
G
G1
192620
192621
192622
192623
192624
192625
192626
192627
192628
192629
LFR-x-D-5M-O-MINI-A1)
LFR--D-5M-O-MINI-A1)
LFR-y-D-5M-O-MINI-A1)
LFR--D-5M-O-MIDI-A1)
LFR-y-D-5M-O-MIDI-A1)
LFR--D-5M-O-MAXI-A1)
LFR--D-5M-O-MAXI-A1)
LFR-1-D-5M-O-MAXI-A1)
162694
162695
162696
186485
162697
162698
162699
186493
162700
162701
LFR-x-D-O-MINI-A1)
LFR--D-O-MINI-A1)
LFR-y-D-O-MINI-A1)
LFR--D-O-MIDI-A1)
LFR-y-D-O-MIDI-A1)
LFR--D-O-MIDI-A1)
LFR--D-O-MIDI-A1)
LFR--D-O-MAXI-A1)
LFR--D-O-MAXI-A1)
LFR-1-D-O-MAXI-A1)
Free of copper and PTFE
19

Technical data
Ordering data
Pressure regulation range 0.5 7 bar, metal bowl guard
Condensate drain
Size
Connection
Part No.
Type
With pressure gauge
Turned manuallyy
Mini
Midi
Maxi
Fullyy automatic
Mini
Midi
Maxi

Turned manuallyy
Mini
Midi
Maxi
Fullyy automatic
Mini
Midi
Maxi
1)
20
Gx
G
Gy
G
Gy
G
G
G
G
G1
162702
162703
162704
186487
162705
162706
162707
186495
162708
162709
LFR-x-D-7-MINI
LFR--D-7-MINI
LFR-y-D-7-MINI
LFR--D-7-MIDI
LFR-y-D-7-MIDI
LFR--D-7-MIDI
LFR--D-7-MIDI
LFR--D-7-MAXI
LFR--D-7-MAXI
LFR-1-D-7-MAXI
Gx
G
Gy
G
Gy
G
G
G
G
G1
162710
162711
162712
186488
162713
162714
162715
186496
162716
162717
LFR-x-D-7-MINI-A
LFR--D-7-MINI-A
LFR-y-D-7-MINI-A
LFR--D-7-MIDI-A
LFR-y-D-7-MIDI-A
LFR--D-7-MIDI-A
LFR--D-7-MIDI-A
LFR--D-7-MAXI-A
LFR--D-7-MAXI-A
LFR-1-D-7-MAXI-A
Gx
G
Gy
G
Gy
G
G
G
G
G1
192590
192591
192592
192593
192594
192595
192596
192597
192598
192599
LFR-x-D-7-O-MINI1)
LFR--D-7-O-MINI1)
LFR-y-D-7-O-MINI1)
LFR--D-7-O-MIDI1)
LFR-y-D-7-O-MIDI1)
LFR--D-7-O-MIDI1)
LFR--D-7-O-MIDI1)
LFR--D-7-O-MAXI1)
LFR--D-7-O-MAXI1)
LFR-1-D-7-O-MAXI1)
Gx
G
Gy
G
Gy
G
G
G
G
G1
192600
192601
192602
192603
192604
192605
192606
192607
192608
192609
LFR-x-D-7-O-MINI-A1)
LFR--D-7-O-MINI-A1)
LFR-y-D-7-O-MINI-A1)
LFR--D-7-O-MIDI-A1)
LFR-y-D-7-O-MIDI-A1)
LFR--D-7-O-MIDI-A1)
LFR--D-7-O-MIDI-A1)
LFR--D-7-O-MAXI-A1)
LFR--D-7-O-MAXI-A1)
LFR-1-D-7-O-MAXI-A1)
Free of copper and PTFE

Technical data
Ordering data
Pressure regulation range 0.5 12 bar, directly actuated diaphragm regulator with integrated return flow function
Condensate drain
Size
Connection
Part No.
Type
Part No.
Type
With pressure gauge
Turned manuallyy
Maxi
G
G
G1
192370
192376
192382
LFR--D-5M-DI-MAXI
LFR--D-5M-DI-MAXI
LFR-1-D-5M-DI-MAXI
192368
192374
192380
LFR--D-DI-MAXI
LFR--D-DI-MAXI
LFR-1-D-DI-MAXI
Fullyy automatic
Maxi
G
G
G1
192388
192394
192400
LFR--D-5M-DI-MAXI-A
LFR--D-5M-DI-MAXI-A
LFR-1-D-5M-DI-MAXI-A
192386
192392
192398
LFR--D-DI-MAXI-A
LFR--D-DI-MAXI-A
LFR-1-D-DI-MAXI-A

Turned manuallyy
Maxi
G
G
G1
192371
192377
192383
LFR--D-5M-O-DI-MAXI
LFR--D-5M-O-DI-MAXI
LFR-1-D-5M-O-DI-MAXI
192369
192375
192381
LFR--D-O-DI-MAXI
LFR--D-O-DI-MAXI
LFR-1-D-O-DI-MAXI
Fullyy automatic
Maxi
G
G
G1
192389
192395
192401
LFR--D-5M-O-DI-MAXI-A
LFR--D-5M-O-DI-MAXI-A
LFR-1-D-5M-O-DI-MAXI-A
192387
192393
192399
LFR--D-O-DI-MAXI-A
LFR--D-O-DI-MAXI-A
LFR-1-D-O-DI-MAXI-A
Ordering data
Pressure regulation range 0.5 7 bar, directly actuated diaphragm regulator with integrated return flow function
Condensate drain
Size
Connection
Part No.
Type
Part No.
Type
With pressure gauge
Turned manuallyy
Maxi
G
G
G1
192372
192378
192384
LFR--D-7-DI-MAXI
LFR--D-7-DI-MAXI
LFR-1-D-7-DI-MAXI
Fullyy automatic
Maxi
G
G
G1
192390
192396
192402
LFR--D-7-DI-MAXI-A
LFR--D-7-DI-MAXI-A
LFR-1-D-7-DI-MAXI-A

Turned manuallyy
Maxi
G
G
G1
192373
192379
192385
LFR--D-7-O-DI-MAXI
LFR--D-7-O-DI-MAXI
LFR-1-D-7-O-DI-MAXI
Fullyy automatic
Maxi
G
G
G1
192391
192397
192403
LFR--D-7-O-DI-MAXI-A
LFR--D-7-O-DI-MAXI-A
LFR-1-D-7-O-DI-MAXI-A
21

Technical data
Ordering data
Pressure regulation range 0.5 12 bar, lockable
Condensate drain
Size
Connection
With pressure gauge
Turned manuallyy
Mini
Midi
Maxi
Fullyy automatic
Mini
Midi
Maxi

Turned manuallyy
Mini
Midi
Maxi
Fullyy automatic
Mini
Midi
Maxi
22
Part No.
Type
Part No.
Type
Gx
G
Gy
G
Gy
G
G
G
G
G1
194704
194716
194728
194740
194752
194764
194776
194788
194800
194812
LFRS-x-D-5M-MINI
LFRS--D-5M-MINI
LFRS-y-D-5M-MINI
LFRS--D-5M-MIDI
LFRS-y-D-5M-MIDI
LFRS--D-5M-MIDI
LFRS--D-5M-MIDI
LFRS--D-5M-MAXI
LFRS--D-5M-MAXI
LFRS-1-D-5M-MAXI
194696
194708
194720
194732
194744
194756
194768
194780
194792
194804
LFRS-x-D-MINI
LFRS--D-MINI
LFRS-y-D-MINI
LFRS--D-MIDI
LFRS-y-D-MIDI
LFRS--D-MIDI
LFRS--D-MIDI
LFRS--D-MAXI
LFRS--D-MAXI
LFRS-1-D-MAXI
Gx
G
Gy
G
Gy
G
G
G
G
G1
194706
194718
194730
194742
194754
194766
194778
194790
194802
194814
LFRS-x-D-5M-MINI-A
LFRS--D-5M-MINI-A
LFRS-y-D-5M-MINI-A
LFRS--D-5M-MIDI-A
LFRS-y-D-5M-MIDI-A
LFRS--D-5M-MIDI-A
LFRS--D-5M-MIDI-A
LFRS--D-5M-MAXI-A
LFRS--D-5M-MAXI-A
LFRS-1-D-5M-MAXI-A
194697
194709
194721
194733
194745
194757
194769
194781
194793
194805
LFRS-x-D-MINI-A
LFRS--D-MINI-A
LFRS-y-D-MINI-A
LFRS--D-MIDI-A
LFRS-y-D-MIDI-A
LFRS--D-MIDI-A
LFRS--D-MIDI-A
LFRS--D-MAXI-A
LFRS--D-MAXI-A
LFRS-1-D-MAXI-A
Gx
G
Gy
G
Gy
G
G
G
G
G1
194705
194717
194729
194741
194753
194765
194777
194789
194801
194813
LFRS-x-D-5M-O-MINI
LFRS--D-5M-O-MINI
LFRS-y-D-5M-O-MINI
LFRS--D-5M-O-MIDI
LFRS-y-D-5M-O-MIDI
LFRS--D-5M-O-MIDI
LFRS--D-5M-O-MIDI
LFRS--D-5M-O-MAXI
LFRS--D-5M-O-MAXI
LFRS-1-D-5M-O-MAXI
194698
194710
194722
194734
194746
194758
194770
194782
194794
194806
LFRS-x-D-O-MINI
LFRS--D-O-MINI
LFRS-y-D-O-MINI
LFRS--D-O-MIDI
LFRS-y-D-O-MIDI
LFRS--D-O-MIDI
LFRS--D-O-MIDI
LFRS--D-O-MAXI
LFRS--D-O-MAXI
LFRS-1-D-O-MAXI
Gx
G
Gy
G
Gy
G
G
G
G
G1
194707
194719
194731
194743
194755
194767
194779
194791
194803
194815
LFRS-x-D-5M-O-MINI-A
LFRS--D-5M-O-MINI-A
LFRS-y-D-5M-O-MINI-A
LFRS--D-5M-O-MIDI-A
LFRS-y-D-5M-O-MIDI-A
LFRS--D-5M-O-MIDI-A
LFRS--D-5M-O-MIDI-A
LFRS--D-5M-O-MAXI-A
LFRS--D-5M-O-MAXI-A
LFRS-1-D-5M-O-MAXI-A
194699
194711
194723
194735
194747
194759
194771
194783
194795
194807
LFRS-x-D-O-MINI-A
LFRS--D-O-MINI-A
LFRS-y-D-O-MINI-A
LFRS--D-O-MIDI-A
LFRS-y-D-O-MIDI-A
LFRS--D-O-MIDI-A
LFRS--D-O-MIDI-A
LFRS--D-O-MAXI-A
LFRS--D-O-MAXI-A
LFRS-1-D-O-MAXI-A

Technical data
Ordering data
Pressure regulation range 0.5 7 bar, lockable
Condensate drain
Size
Connection
With pressure gauge
Turned manuallyy
Mini
Midi
Maxi
Fullyy automatic
Mini
Midi
Maxi

Turned manuallyy
Mini
Midi
Maxi
Fullyy automatic
Mini
Midi
Maxi
Part No.
Type
Gx
G
Gy
G
Gy
G
G
G
G
G1
194700
194712
194724
194736
194748
194760
194772
194784
194796
194808
LFRS-x-D-7-MINI
LFRS--D-7-MINI
LFRS-y-D-7-MINI
LFRS--D-7-MIDI
LFRS-y-D-7-MIDI
LFRS--D-7-MIDI
LFRS--D-7-MIDI
LFRS--D-7-MAXI
LFRS--D-7-MAXI
LFRS-1-D-7-MAXI
Gx
G
Gy
G
Gy
G
G
G
G
G1
194702
194714
194726
194738
194750
194762
194774
194786
194798
194810
LFRS-x-D-7-MINI-A
LFRS--D-7-MINI-A
LFRS-y-D-7-MINI-A
LFRS--D-7-MIDI-A
LFRS-y-D-7-MIDI-A
LFRS--D-7-MIDI-A
LFRS--D-7-MIDI-A
LFRS--D-7-MAXI-A
LFRS--D-7-MAXI-A
LFRS-1-D-7-MAXI-A
Gx
G
Gy
G
Gy
G
G
G
G
G1
194701
194713
194725
194737
194749
194761
194773
194785
194797
194809
LFRS-x-D-7-O-MINI
LFRS--D-7-O-MINI
LFRS-y-D-7-O-MINI
LFRS--D-7-O-MIDI
LFRS-y-D-7-O-MIDI
LFRS--D-7-O-MIDI
LFRS--D-7-O-MIDI
LFRS--D-7-O-MAXI
LFRS--D-7-O-MAXI
LFRS-1-D-7-O-MAXI
Gx
G
Gy
G
Gy
G
G
G
G
G1
194703
194715
194727
194739
194751
194763
194775
194787
194799
194811
LFRS-x-D-7-O-MINI-A
LFRS--D-7-O-MINI-A
LFRS-y-D-7-O-MINI-A
LFRS--D-7-O-MIDI-A
LFRS-y-D-7-O-MIDI-A
LFRS--D-7-O-MIDI-A
LFRS--D-7-O-MIDI-A
LFRS--D-7-O-MAXI-A
LFRS--D-7-O-MAXI-A
LFRS-1-D-7-O-MAXI-A
23

Technical data
Ordering data
Pressure regulation range 0.5 12 bar, directly actuated diaphragm regulator with integrated return flow function, lockable
Condensate drain
Size
Connection
Part No.
Type
Part No.
Type
With pressure gauge
Turned manuallyy
Maxi
G
G
G1
194818
194824
194830
LFRS--D-5M-DI-MAXI
LFRS--D-5M-DI-MAXI
LFRS-1-D-5M-DI-MAXI
194816
194822
194828
LFRS--D-DI-MAXI
LFRS--D-DI-MAXI
LFRS-1-D-DI-MAXI
Fullyy automatic
Maxi
G
G
G1
194836
194842
194848
LFRS--D-5M-DI-MAXI-A
LFRS--D-5M-DI-MAXI-A
LFRS-1-D-5M-DI-MAXI-A
194834
194840
194846
LFRS--D-DI-MAXI-A
LFRS--D-DI-MAXI-A
LFRS-1-D-DI-MAXI-A

Turned manuallyy
Maxi
G
G
G1
194819
194825
194831
LFRS--D-5M-O-DI-MAXI
LFRS--D-5M-O-DI-MAXI
LFRS-1-D-5M-O-DI-MAXI
194817
194823
194829
LFRS--D-O-DI-MAXI
LFRS--D-O-DI-MAXI
LFRS-1-D-O-DI-MAXI
Fullyy automatic
Maxi
G
G
G1
194837
194843
194849
LFRS--D-5M-O-DI-MAXI-A
LFRS--D-5M-O-DI-MAXI-A
LFRS-1-D-5M-O-DI-MAXI-A
194835
194841
194847
LFRS--D-O-DI-MAXI-A
LFRS--D-O-DI-MAXI-A
LFRS-1-D-O-DI-MAXI-A
Ordering data
Pressure regulation range 0.5 7 bar, directly actuated diaphragm regulator with integrated return flow function, lockable
Condensate drain
Size
Connection
Part No.
Type
Part No.
Type
With pressure gauge
Turned manuallyy
Maxi
G
G
G1
194820
194826
194832
LFRS--D-7-DI-MAXI
LFRS--D-7-DI-MAXI
LFRS-1-D-7-DI-MAXI
Fullyy automatic
Maxi
G
G
G1
194838
194844
194850
LFRS--D-7-DI-MAXI-A
LFRS--D-7-DI-MAXI-A
LFRS-1-D-7-DI-MAXI-A

Turned manuallyy
Maxi
G
G
G1
194821
194827
194833
LFRS--D-7-O-DI-MAXI
LFRS--D-7-O-DI-MAXI
LFRS-1-D-7-O-DI-MAXI
Fullyy automatic
Maxi
G
G
G1
194839
194845
194851
LFRS--D-7-O-DI-MAXI-A
LFRS--D-7-O-DI-MAXI-A
LFRS-1-D-7-O-DI-MAXI-A
24

Technical data
25
Filter regulators LFR, D series, polymer

Product range overview D series service units, polymer
Type
Size
Gx
Service units
FRC
Pressure
regulation range
[bar]
Grade of filtration
0.5 7
40
[m]
Mini
Individual devices
Filter
regulators
LFR
Mini
Pressure
regulators
LR
Mini
Pressure
regulator
combinations
LRB-K
Mini
26

Product range overview D series service units, polymer
Page/
Internet
With return flow function
Regulating functions
With secondary venting
Actuator lock
Mini
Pressure display
With pressure gauge
Service units
FRC
Condensate drain
Semi-automatic
Size
Manual rotary
Type
frc
Individual devices
Filter
Mini
regulators
LFR
Pressure
regulators
LR
Mini
Pressure
regulator
combinations
LRB-K
Mini
28
lr
lrb
27

2
1
1
2
1
1

Page/
Internet
1
2
Connecting plate kit

PBL
Mounting bracket
pbl
hfoe-d
HFOE
3
Mounting bracket
hr-d
HR-D
4
Hex nut
hmr-d
HMR
5
28
Pressure gauge
MA
35

Type codes
LFR
DB
5M
MINI
Basic function
LFR
Filter regulator
x
Thread Gx
Thread G
Series
DB
Series

7
0.5 7 bar
Grade of filtration
5M
40 m
5 m
Pressure gauge
O
With pressure gauge

Size
MINI
Condensate drain
H
Manual rotary
Semi-automatic
29

Technical data
-M-

with pressure gauge
-QSemi-automatic condensate drain,

with pressure gauge
-L-
Flow rate
500 1200 l/min
Temperature range
5 +50 C
Input pressure
1.5 10 bar
Space-saving design with filter and

regulator in a single unit
Good particle separation and high
flow rate
Good regulating characteristics
with minimal hysteresis
With manual or semi-automatic
condensate drain

without pressure gauge
Setting values are secured by

locking the rotary knob
Choice of filter cartridges: 5 m or
40 m
New filter cartridges 34
Semi-automatic condensate drain,

General technical data

Size
Mini
with pressure gauge
Operating medium
Design
Regulating
g
g function
Type
yp of mountingg
Assembly position
Regulator lock
Grade of filtration
Max. hysteresis
Input pressure
Pressure indication
Pressure gauge connection
[m]
[bar]
[bar]
[bar]
Gx
G
Compressed air
Filter regulator with pressure gauge
With return flow function
With secondary venting
Inline installation
Via through-holes
Via mounting bracket
Vertical 5
5 or 40
0.5
1.5 10
0.5 7
Via pressure gauge
Gx

Gx
Mini
Grade of filtration
1)
30
5 m
40 m
500
700

Gx
Filter regulator without pressure gauge
5 or 40
Gx prepared
G
1000
1200

Technical data
Ambient conditions
Size
Mini
Ambient temperature
Temperature of medium
Corrosion resistance class
1)
[C]
[C]
CRC1)
5 +50
5 +50
1
Corrosion resistance class 1 according to Festo standard 940 070

Components requiring low corrosion resistance. Transport and storage protection. Parts that do not have primarily decorative surface requirements, e.g. in internal areas that are not visible or behind covers.
Weight [g]
Size
Mini
Filter regulator
200
Materials
Sectional view
4
Filter regulator
Mini
1
2
3
4
Polyamide, reinforced
Polycarbonate
Polyethylene
Polyacetate
Nitrile rubber
Housing
Bowl
Filter
Rotary knob
Seals
3
2
31

Technical data
Standard flow rate qn as a function of output pressure p2
Pneumatic connection Gx
p2 [bar]
p2 [bar]
qn [l/min]
qn [l/min]
p2 [bar]
p2 [bar]
Pneumatic connection G
qn [l/min]
qn [l/min]
-H-
Note
Slight leakage at the output has

been taken into account in the
design. It improves the control
behaviour of the non pre-pressure
compensated controller.
32
In a few cases leakage may amount

to 500 l/min.

Technical data
Download CAD data
Dimensions
Mini
www.festo.com
with pressure gauge
Manual rotary
condensate drain
1 Barbed connector for plastic
tubing PCN-4
2 Installation dimensions
Semi-automatic
condensate drain
3 Socket head screw for wall

mounting (2 included in scope
of delivery)
Flow direction
Type
D1
LFR-x-DB
LFR--DB
Gx
G
Ordering data
Pressure regulation range 0.5 7 bar
Condensate drain
Size
Connection
Part No.
Type
Part No.
Type
With pressure gauge

Manual rotaryy
Mini
Gx
G
539687
539689
LFR-x-DB-7-5M-MINI
LFR--DB-7-5M-MINI
539683
539685
LFR-x-DB-7-MINI
LFR--DB-7-MINI
Semi-automatic
Mini
Gx
G
539688
539690
LFR-x-DB-7-5M-MINI-H
LFR--DB-7-5M-MINI-H
539684
539686
LFR-x-DB-7-MINI-H
LFR--DB-7-MINI-H

Manual rotaryy
Mini
Gx
G
537648
537644
LFR-x-DB-7-5M-O-MINI
LFR--DB-7-5M-O-MINI
537651
537647
LFR-x-DB-7-O-MINI
LFR--DB-7-O-MINI
Semi-automatic
Mini
Gx
G
537650
537646
LFR-x-DB-7-5M-O-MINI-H
LFR--DB-7-5M-O-MINI-H
537649
537645
LFR-x-DB-7-O-MINI-H
LFR--DB-7-O-MINI-H
33

Accessories
Filter cartridges, D series, metal design
Ordering data
Size
Grade of filtration
[m]
Part No.
Type
Micro
526818
LFP-D-MICRO-5M
Mini
5
40
159640
363665
LFP-D-MINI-5M
LFP-D-MINI-40M
Midi
5
40
159594
363667
LFP-D-MIDI-5M
LFP-D-MIDI-40M
Maxi
5
40
159641
363664
LFP-D-MAXI-5M
LFP-D-MAXI-40M
Part No.
Type
547957
534502
LFP-DB-MINI-5M
MS4-LFP-E
Filter cartridges, D series, polymer
Ordering data
Size
Grade of filtration
[m]
Mini
34
5
40

Accessories
Ordering data Pressure gauge MA
Nominal size
Pneumatic
connection
Indicating range
[bar]
[psi]
Pressure gauge MA
27
40
M5
Gx
x
550
0 10
0 10
0 16
0 10
0 16
Pressure gauge MA, DIN EN 837-1

40
Rx
G
Flanged pressure gauge FMA, DIN EN 837-1
40
G
550
Ordering data Pressure sensor SDE1

Pneumatic
Electrical output
connection
Part No.
Type
yp
526323
359874
345395
359873
356759
Technical data
MA-27-10-M5
MA-40-10-
MA-40-16-
MA-50-10-
MA-50-16-
Internet: ma
0 145
0 232
0 145
0 232
0 145
0 145
162835
183900
Technical data
MA-40-10-x-EN
MA-40-10-G-EN
Internet: ma
0 10
0 10
0 145
0 232
0 145
0 232
159596
159597
159599
159600
Technical data
FMA-40-10--EN
FMA-40-16--EN
FMA-50-10--EN
FMA-50-16--EN
Internet: fma
0 10
0 16
0 10
0 16
Technical data
Type
Internet: sde1
Part No.
Electrical
connection
Display
Pressure sensor SDE1 for direct mounting on the service unit with pressure gauge connection (adapter for pneumatic connection included in scope of delivery),
pressure measuring range 0 10 bar, relative pressure measurement
Male thread Rx 1 switch output PNP
M8x1, 3-pin
LCD
192026 SDE1-D10-G2-R18-C-P1-M8
2 switch outputs PNP
Male thread R 1 switch output PNP
2 switch outputs PNP
M8x1, 4-pin
LCD
192027
SDE1-D10-G2-R18-C-P2-M8
M8x1, 3-pin
LCD
192028
SDE1-D10-G2-R14-C-P1-M8
M8x1, 4-pin
LCD
192029
SDE1-D10-G2-R14-C-P2-M8
35
SECCION 7
MOTORES ELECTRICOS
LLM
HR
SEPTIEMBRE 10
PREPARO
REVISO
FECHA
REVISION

NOMBRE DEL EQUIPO
TAG
BELT FILTER #1
922-FI-301
BELT FILTER #2
922-FI-302
BELT FILTER #3
922-FI-303
DOCUMENTO DELKOR
No: D306BF010
MODELO
32B / 09-30V
YAMANA GOLD
MINERA FLORIDA
LIMITADA
TAIL TREATMENT
PROJECT
ORDEN DECOMPRA
No: 76591160-5
4
4
4
Cooling Tower
Cooling Tower
Cooling Tower
380
380
380
380
380
380
Voltage
380
380
380
380
380
380
380
380
380
380
380
380
380
380
380
380
380
380
50
50
50
50
50
50
4
4
4
6
6
6
Foot
Foot
Foot
Hz poles mounting
50
4
Footless
50
4
Footless
50
4
Footless
50
6
Foot
50
6
Foot
50
6
Foot
50
4
Foot
50
4
Foot
50
4
Foot
50
4
Foot
50
4
Foot
50
4
Foot
50
4
Foot
50
4
Foot
50
4
Foot
50
4
Foot
50
4
Foot
50
4
Foot
Motores Norma IEC Alta Eficiencia.
160
160
160
Vacuum pump 1
Vacuum pump 2
Vacuum pump 3
Observaciones:
kW
0,55
0,55
0,55
45
45
45
11
11
11
7,5
3,0
3,0
7,5
3,0
3,0
7,5
3,0
3,0
30610
MINERA FLORIDA
3 x 82 m2 HBF
LOCATION
Agitator 1
Agitator 2
Agitator 3
Filter Drive
Filter Drive
Filter Drive
Fan
Fan
Fan
Filter Pump 1,1
Filter Pump 1,2
Filter Pump 1,3
Filter Pump 2,1
Filter Pump 2,2
Filter Pump 2,3
Filter Pump 3,1
Filter Pump 3,2
Filter Pump 3,3
CONTRACT
CLIENT:
EQUIPMENT:
Horiz
Horiz
Horiz
position
Vert
Vert
Vert
Horiz
Horiz
Horiz
Horiz
Horiz
Horiz
Horiz
Horiz
Horiz
Horiz
Horiz
Horiz
Horiz
Horiz
Horiz
No
No
No
No
No
No
IP55
IP55
IP55
IPW55
IPW55
IPW55
VSD Protection
No
IPW55
No
IPW55
No
IPW55
Yes
IPW55
Yes
IPW55
Yes
IPW55
No
IP55
No
IP55
No
IP55
No
IP55
No
IPW55
No
IPW55
No
IP55
No
IPW55
No
IPW55
No
IP55
No
IPW55
No
IPW55
1.15
1.15
1.15
F.S.
1.15
1.15
1.15
1.15
1.15
1.15
1.15
1.15
1.15
1.10
1.15
1.15
1.10
1.15
1.15
1.10
1.15
1.15
95.3
95.3
95.3
76.5
76.5
76.5
93.4
93.4
93.4
90.6
90.6
90.6
88.7
85.6
85.6
88.7
85.6
85.6
88.7
85.6
85.6
0.38
0.38
0.38
44.5
44.5
44.5
7.31
7.31
7.31
5.0
2.06
2.06
5.0
2.06
2.06
5.0
2.06
2.06
157
157
157
Effiency at
100 %
Nominal
Torque
[kgfm]
LISTADO DE MOTORES Y HOJAS DE DATOS

Doc No.: 30610 -ML-01
95.3
95.3
95.3
76.5
76.5
76.5
93.3
93.3
93.3
90.5
90.5
90.5
88.7
85.6
85.6
88.7
85.6
85.6
88.7
85.6
85.6
Effiency at
75 %
DELKOR SOUTH AMERICA LTDA
94.9
94.9
94.9
75.0
75.0
75.0
92.5
92.5
92.5
90.0
90.0
90.0
87.7
85.0
85.0
87.7
85.0
85.0
87.7
85.0
85.0
Effiency at
50 %
FD-2010-133433
FD-2010-133433
FD-2010-133433
M22
M23
M24
M19
M20
M21
Data Sheet
No. PID
FD-2010-138366 M01
FD-2010-138366 M02
FD-2010-138366 M03
FD-2010-133435 M04
FD-2010-133435 M05
FD-2010-133435 M06
FD-2010-136214 M07
FD-2010-136214 M08
FD-2010-136214 M09
FD-2010-133438 M10
FD-2010-133436 M11
FD-2010-133436 M12
FD-2010-133438
FD 2010 133438 M13
FD-2010-133436 M14
FD-2010-133436 M15
FD-2010-133438 M16
FD-2010-133436 M17
FD-2010-133436 M18
IEC 355ML
IEC 355ML
IEC 355ML
Frame
IEC 80
IEC 80
IEC 80
IEC 280S/M
IEC 280S/M
IEC 280S/M
IEC 160M
IEC 160M
IEC 160M
IEC 132M
IEC 100L
IEC 100L
IEC 132M
IEC 100L
IEC 100L
IEC 132M
IEC 100L
IEC 100L
24-11-2010
0
FA
SECCION 8
LISTADO DE REPUESTOS
RB/WA
ST
SEPTIEMBRE 10
PREPARO
REVISO
FECHA
REVISION

NOMBRE DEL EQUIPO
TAG
BELT FILTER #1
922-FI-301
BELT FILTER #2
922-FI-302
BELT FILTER #3
922-FI-303
DOCUMENTO DELKOR
No: D306BF010
MODELO
32B / 09-30V
YAMANA GOLD
MINERA FLORIDA
LIMITADA
TAIL TREATMENT
PROJECT
ORDEN DECOMPRA
No: 76591160-5
76591160-5
3 x 82 m2 HBF
Client PO
Equipment
each
each
Spray Nozzle Caps & Tips

Tail Pulley Bearing
HBF-500-08
HBF-330-38
Clamping Plate (200)

Elbow
Pull Cord Switch
Limit Switch
HBF-110-12
HBF-110-13
HBF-450-10-1
HBF-450-01
Clamping Plate (400)
Cloth Roller 150NB
Gasket (vac. Box)
Tracker Bellows
HBF-140-02
HBF-310-01
HBF-110-11
Tracker Slides
HBF-110-08
Filter Regulator
HBF-130-05
HBF-500-07
Flanged Nut
Buta Seal 15 x 1 (p/m)
HBF-520-10
HBF-110-16
End Slide
HBF-520-01
Bearing Cover
End Pad (head)
HBF-520-03
Threaded Rod
End Pad (tail)
HBF-520-04
HBF-110-15
each
Seal Strip (3030)
HBF-520-02
HBF-330-20
each
Wear Belt Support
HBF-520-06
each
each
each
each
each
each
each
each
each
each
each
roll
each
each
each
each
each
each
Head Pulley Bearing

Belt Return Roller Bearing
HBF-330-37
HBF-330-35
each
set
each
Filter Cloth
each
Wear Belt 50
Control Valve / Sensing Paddle
HBF-450-04
set
HBF-520-09
Wear Belt 50
HBF-520-09
each
Unit
HBF-395
Filter Cloth
HBF-395
Part N
Part Description
30610
DSAM Contract No
Supplier
Yamana Gold / Minera Florida Ltda.
Client
COMMISSIONING
Quantity
Lead time
1-2
2-4
4-6
Weeks
ex - works
40
180
40
20
48
22
11
120
20
20
20
10
10
30
1-2
2-4
2-4
2-4
2-4
2-4
2-4
2-4
4-5
3-4
1-2
1-2
1-2
2-4
3-4
3-4
3-4
3-4
2-4
1-2
1-2
1-2
1-2
2-4
4-6
SPARES FOR 1 YEAR OF OPERATION
Quantity
Installed
Final Spare Part List
US$
(ex works)
US$
(ex works)
Price
Total
17-05-2010
Price
Unit
Rev.
Date
Total
Total
Remarks
SPARES PHOTOS
END PAD
END SLIDES
SEAL STRIP
SPRAY
NOZZLES
TRACKER
BELOW
TRACKER
SLIDE
BELT GUIDE
ROLLER
CURBING
CLOTH
ROLLER
BELT
RETURN
ROLLER
FLOWMETER
BOWED
ROLLER
SECCION 9
PROGRAMA DE LUBRICACION
TL
HR
SEPTIEMBRE 10
PREPARO
REVISO
FECHA
REVISION

NOMBRE DEL EQUIPO
TAG
BELT FILTER #1
922-FI-301
BELT FILTER #2
922-FI-302
BELT FILTER #3
922-FI-303
DOCUMENTO DELKOR
No: D306BF010
MODELO
32B / 09-30V
YAMANA GOLD
MINERA FLORIDA
LIMITADA
TAIL TREATMENT
PROJECT
ORDEN DECOMPRA
No: 76591160-5
SEW MC3PLHT07
REDUCTOR
ISOVG 460
ISOVG 220
MINERAL
SINTETICO
VISC
LUBRICANTE
-20C /+60C
-10C/ +45C
RANGO
T
APROVED: RB
TIPO
PREPARO: HR
MODEL: 42B/07-40W
47 Lt
47 Lt
(POR
REDUCTOR)
ACEITE
CADA 17000HORAS/3
AOS
CADA 10000HORAS/1AO
RECAMBIO EN
OPERACION
NORMAL
SHC460 (Mobil)
OMALA OIL HD 460
(Shell)
OMALAEP220 (Shell)
MOBILGEAR 630 (Mobil)
LUBRICANTE
PRIMER CAMBIO A LAS

500/800 HRS DE
OPERACION
OBSERVACIONES
CONTRATO DELKOR: 30610
NOMBRE DEL PROYECTO: TAIL TREATMENT

PROJECT
FECHA: SEP. 2011
CANTIDAD DE
REV.: 0
EQUIPO: FILTRO BANDA HORIZONTAL 3x82m
CLIENTE: YAMANA GOLD MINERA FLORIDA LIMITADA
SKF SNU SNL

510-608
SPA 3132 AS
HENFEL
SKF 222010
CCK/W33(SKF)
SKF 23144 CCK/W33
(SKF)
SKF 23132
CCK/W33(SKF)
RODAMIENTOS EN
RODILLOS (TELA)
RODAMIENTOS EN
POLEAS DE CABEZA
RODAMIENTOS EN
POLEAS DE COLA
SNL 3144
510-608
LITIO
LITIO
LITIO
-20C/110 C
-20C/110 C
-20C/110 C
-20C/110 C
CCK/W33 (SKF)
RODILLOS (CORREA)
LITIO
SKF SNU SNL
SKF 222010
RODAMIENTOS EN
BASE
1.5 KG
2.5 KG
180GR
75 GR
UNIDAD )
(POR
RANGO
T
RODAMIENTO
POLEAS Y
RODILLOS
NLG
I GR
DEL
CANTIDAD
200 GRS. CADA

6 MESES
200 GRS. CADA

6 MESES
20 GRS. CADA
6 MESES
10 GRS. CADA
6 MESES
SEVERA
CONDICION
MOBILUX EP-
MOBILUX EP-
MOBILUX EP-
MOBILUX EP-
GRASA
OBSERVACIONES
CONTRATO DELKOR: 30610
RECARGA EN
FECHA: SEP. 2011
DE GRASA
RODAMIENTOS DE
SOPORTE
REV.: 0
GRASA
APROVED: RB
NOMBRE DEL PROYECTO: TAIL TREATMENT

PROJECT
DESIGNACION
PREPARO: HR
MODEL: 42B/07-40W
EQUIPO: FILTRO BANDA HORIZONTAL 3x82m
CLIENTE: YAMANA GOLD MINERA FLORIDA LIMITADA
SECCION 10
PLANOS
MR/GDC
HR
SEPTIEMBRE 10
PREPARO
REVISO
FECHA
REVISION

NOMBRE DEL EQUIPO
TAG
BELT FILTER #1
922-FI-301
BELT FILTER #2
922-FI-302
BELT FILTER #3
922-FI-303
DOCUMENTO DELKOR
No: D306BF010
MODELO
32B / 09-30V
YAMANA GOLD
MINERA FLORIDA
LIMITADA
TAIL TREATMENT
PROJECT
ORDEN DECOMPRA
No: 76591160-5
APOYO
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R18
R19
R20
R21
R22
R23
R24
R25
R26
R27
R28
FX
Kgf
1290
577
165
14
12
0
0
0
0
0
0
2198
2681
4330
1289
578
166
12
7
0
0
0
0
0
0
2199
2682
4331
PESOPROPIO
FY
FZ
Kgf
Kgf
58
4657
12
2641
2
137
11
1185
11
1181
11
1161
11
1161
11
1161
11
1161
11
1161
11
1161
7
1813
12
463
22
8661
58
4656
12
2641
2
137
11
1186
11
1180
11
1161
11
1161
11
1161
11
1161
11
1161
11
1161
7
1814
12
463
22
8661
FX
Kgf
739
121
375
0
1
0
0
0
0
0
0
823
1497
2077
738
121
376
1
2
0
0
0
0
0
0
823
1497
2077
SOBRECARGA
FY
Kgf
8
28
2
26
26
26
26
26
26
26
26
14
26
5
7
28
2
27
26
26
26
26
26
26
26
14
26
5
FZ
Kgf
2299
2821
326
2596
2594
2595
2595
2595
2595
2595
2595
669
1805
4309
2298
2821
327
2597
2594
2595
2595
2595
2595
2595
2595
669
1805
4309
FX
Kgf
13
16
13
0
0
0
0
0
0
0
0
7
5
0
13
16
13
0
0
0
0
0
0
0
0
7
5
0
VIENTOX
FY
Kgf
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
FZ
Kgf
21
9
12
0
0
0
0
0
0
0
0
6
1
8
21
9
12
0
0
0
0
0
0
0
0
6
1
8
ESTADOSDECARGA
VIENTOY
FY
FZ
Kgf
Kgf
33
28
17
8
8
4
25
15
28
18
28
18
27
18
27
17
28
18
28
18
26
16
4
0
19
11
24
16
35
28
17
8
8
4
26
15
28
18
28
18
28
18
28
17
28
18
28
18
27
16
4
0
20
11
25
16
FX
Kgf
1
1
4
1
1
0
0
0
0
0
0
1
1
0
1
1
4
0
0
0
0
0
0
0
0
1
1
0
FX
Kgf
1038
1210
1278
19
20
10
10
10
10
10
10
1169
770
28
1035
1207
1275
12
32
10
10
10
10
10
10
1169
770
30
SISMOX
FY
Kgf
2
1
1
0
0
0
0
0
0
0
0
1
0
2
0
1
1
1
0
0
0
0
0
0
0
1
0
2
FZ
Kgf
1966
774
1191
10
10
0
0
0
0
0
0
1114
156
1269
1960
773
1187
15
14
0
0
0
0
0
0
1114
156
1270
FX
Kgf
94
97
127
0
2
0
0
0
0
0
1
39
73
139
94
97
127
2
1
0
0
0
0
0
1
39
73
139
SISMOY
FY
Kgf
1121
353
257
254
269
268
267
268
274
256
94
48
0
1801
1121
353
256
254
269
268
267
268
274
256
94
48
0
1802
FZ
Kgf
1484
415
115
307
321
327
325
327
334
311
107
28
604
1585
1485
414
115
306
322
327
325
327
334
311
107
27
604
1585
FX
Kgf
348
156
45
4
3
0
0
0
0
0
0
594
724
1169
348
156
45
3
2
0
0
0
0
0
0
594
724
1169
SISMOZ
FY
Kgf
16
3
1
3
3
3
3
3
3
3
3
2
3
6
16
3
1
3
3
3
3
3
3
3
3
2
3
6
FZ
Kgf
1257
713
37
320
319
314
314
314
314
314
314
490
125
2338
1257
713
37
320
319
314
314
314
314
314
314
490
125
2339
APOYO
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R18
R19
R20
R21
R22
R23
R24
R25
R26
R27
R28
FX
Kgf
1290
577
165
14
12
0
0
0
0
0
0
2198
2681
4330
1289
578
166
12
7
0
0
0
0
0
0
2199
2682
4331
PESOPROPIO
FY
FZ
Kgf
Kgf
58
4657
12
2641
2
137
11
1185
11
1181
11
1161
11
1161
11
1161
11
1161
11
1161
11
1161
7
1813
12
463
22
8661
58
4656
12
2641
2
137
11
1186
11
1180
11
1161
11
1161
11
1161
11
1161
11
1161
11
1161
7
1814
12
463
22
8661
FX
Kgf
739
121
375
0
1
0
0
0
0
0
0
823
1497
2077
738
121
376
1
2
0
0
0
0
0
0
823
1497
2077
SOBRECARGA
FY
Kgf
8
28
2
26
26
26
26
26
26
26
26
14
26
5
7
28
2
27
26
26
26
26
26
26
26
14
26
5
FZ
Kgf
2299
2821
326
2596
2594
2595
2595
2595
2595
2595
2595
669
1805
4309
2298
2821
327
2597
2594
2595
2595
2595
2595
2595
2595
669
1805
4309
FX
Kgf
13
16
13
0
0
0
0
0
0
0
0
7
5
0
13
16
13
0
0
0
0
0
0
0
0
7
5
0
VIENTOX
FY
Kgf
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
FZ
Kgf
21
9
12
0
0
0
0
0
0
0
0
6
1
8
21
9
12
0
0
0
0
0
0
0
0
6
1
8
ESTADOSDECARGA
VIENTOY
FY
FZ
Kgf
Kgf
33
28
17
8
8
4
25
15
28
18
28
18
27
18
27
17
28
18
28
18
26
16
4
0
19
11
24
16
35
28
17
8
8
4
26
15
28
18
28
18
28
18
28
17
28
18
28
18
27
16
4
0
20
11
25
16
FX
Kgf
1
1
4
1
1
0
0
0
0
0
0
1
1
0
1
1
4
0
0
0
0
0
0
0
0
1
1
0
FX
Kgf
1038
1210
1278
19
20
10
10
10
10
10
10
1169
770
28
1035
1207
1275
12
32
10
10
10
10
10
10
1169
770
30
SISMOX
FY
Kgf
2
1
1
0
0
0
0
0
0
0
0
1
0
2
0
1
1
1
0
0
0
0
0
0
0
1
0
2
FZ
Kgf
1966
774
1191
10
10
0
0
0
0
0
0
1114
156
1269
1960
773
1187
15
14
0
0
0
0
0
0
1114
156
1270
FX
Kgf
94
97
127
0
2
0
0
0
0
0
1
39
73
139
94
97
127
2
1
0
0
0
0
0
1
39
73
139
SISMOY
FY
Kgf
1121
353
257
254
269
268
267
268
274
256
94
48
0
1801
1121
353
256
254
269
268
267
268
274
256
94
48
0
1802
FZ
Kgf
1484
415
115
307
321
327
325
327
334
311
107
28
604
1585
1485
414
115
306
322
327
325
327
334
311
107
27
604
1585
FX
Kgf
348
156
45
4
3
0
0
0
0
0
0
594
724
1169
348
156
45
3
2
0
0
0
0
0
0
594
724
1169
SISMOZ
FY
Kgf
16
3
1
3
3
3
3
3
3
3
3
2
3
6
16
3
1
3
3
3
3
3
3
3
3
2
3
6
FZ
Kgf
1257
713
37
320
319
314
314
314
314
314
314
490
125
2338
1257
713
37
320
319
314
314
314
314
314
314
490
125
2339
APOYO
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R18
R19
R20
R21
R22
R23
R24
R25
R26
R27
R28
FX
Kgf
1290
577
165
14
12
0
0
0
0
0
0
2198
2681
4330
1289
578
166
12
7
0
0
0
0
0
0
2199
2682
4331
PESOPROPIO
FY
FZ
Kgf
Kgf
58
4657
12
2641
2
137
11
1185
11
1181
11
1161
11
1161
11
1161
11
1161
11
1161
11
1161
7
1813
12
463
22
8661
58
4656
12
2641
2
137
11
1186
11
1180
11
1161
11
1161
11
1161
11
1161
11
1161
11
1161
7
1814
12
463
22
8661
FX
Kgf
739
121
375
0
1
0
0
0
0
0
0
823
1497
2077
738
121
376
1
2
0
0
0
0
0
0
823
1497
2077
SOBRECARGA
FY
Kgf
8
28
2
26
26
26
26
26
26
26
26
14
26
5
7
28
2
27
26
26
26
26
26
26
26
14
26
5
FZ
Kgf
2299
2821
326
2596
2594
2595
2595
2595
2595
2595
2595
669
1805
4309
2298
2821
327
2597
2594
2595
2595
2595
2595
2595
2595
669
1805
4309
FX
Kgf
13
16
13
0
0
0
0
0
0
0
0
7
5
0
13
16
13
0
0
0
0
0
0
0
0
7
5
0
VIENTOX
FY
Kgf
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
FZ
Kgf
21
9
12
0
0
0
0
0
0
0
0
6
1
8
21
9
12
0
0
0
0
0
0
0
0
6
1
8
ESTADOSDECARGA
VIENTOY
FY
FZ
Kgf
Kgf
33
28
17
8
8
4
25
15
28
18
28
18
27
18
27
17
28
18
28
18
26
16
4
0
19
11
24
16
35
28
17
8
8
4
26
15
28
18
28
18
28
18
28
17
28
18
28
18
27
16
4
0
20
11
25
16
FX
Kgf
1
1
4
1
1
0
0
0
0
0
0
1
1
0
1
1
4
0
0
0
0
0
0
0
0
1
1
0
FX
Kgf
1038
1210
1278
19
20
10
10
10
10
10
10
1169
770
28
1035
1207
1275
12
32
10
10
10
10
10
10
1169
770
30
SISMOX
FY
Kgf
2
1
1
0
0
0
0
0
0
0
0
1
0
2
0
1
1
1
0
0
0
0
0
0
0
1
0
2
FZ
Kgf
1966
774
1191
10
10
0
0
0
0
0
0
1114
156
1269
1960
773
1187
15
14
0
0
0
0
0
0
1114
156
1270
FX
Kgf
94
97
127
0
2
0
0
0
0
0
1
39
73
139
94
97
127
2
1
0
0
0
0
0
1
39
73
139
SISMOY
FY
Kgf
1121
353
257
254
269
268
267
268
274
256
94
48
0
1801
1121
353
256
254
269
268
267
268
274
256
94
48
0
1802
FZ
Kgf
1484
415
115
307
321
327
325
327
334
311
107
28
604
1585
1485
414
115
306
322
327
325
327
334
311
107
27
604
1585
FX
Kgf
348
156
45
4
3
0
0
0
0
0
0
594
724
1169
348
156
45
3
2
0
0
0
0
0
0
594
724
1169
SISMOZ
FY
Kgf
16
3
1
3
3
3
3
3
3
3
3
2
3
6
16
3
1
3
3
3
3
3
3
3
3
2
3
6
FZ
Kgf
1257
713
37
320
319
314
314
314
314
314
314
490
125
2338
1257
713
37
320
319
314
314
314
314
314
314
490
125
2339
TAG
FAL 01
FAL 02
FAL 03
FIT 01
FIT 02
FI
FAH 02
FS 01
HA 01
HA 02
HS 01
HS 02
LAH 01
LAH 02
LAH 03
LAL 01
LAL 02
LAL 03
LE 01
LIT 01
LSH 01
LSH 02
LSH 03
LSL 04
LSL 05
LSL 06
PAL 01
PAL 02
PAL 03
PAL 04
PI 01
PI 02
PI 03
PI 04
PI 05
PI 06
PI 07
PS 01
PS 02
PS 03
PS 04
VSD 01
VSD 02
ZA 01
ZA 02
ZA 03
ZA 04
ZA 05
ZS 01
LINE N
SOLIDS
tph
1
58,80
2
0,39
3
0,00
3A
0,16
3B
0,16
4
58,1
5
0,20
6
0,00
LIQUID
tph
39,20
38,86
11,76
15,73
15,73
17,35
20,00
6,00
SOLIDS
m3/hr
9
0,00
10
0,20
11
0,00
13,00
20,00
12
21,00
0,14
0,00
0,06
0,06
20,75
0,20
0,00
0,00
0,20
3,53
0,00
LIQUID
m3/hr
39,20
38,86
11,76
15,73
15,73
17,35
20,00
6,00
13,00
20,00
3,53
SLURRY
m3/hr
60,20
39,00
11,76
15,73
15,73
38,10
20,00
6,00
13,00
20,00
3,53
SOLIDS s.g
t/m3
2,80
2,80
2,80
2,80
2,80
2,80
2,80
2,80
2,80
2,80
2,80
LIQUID s.g
t/m3
1,00
1,00
1,00
1,00
1,00
1,00
1,00
1,00
1,00
1,00
1,00
1,00
SLURRY s.g
t/m3
1,63
1,0024
1,00
1,00
1,00
1,980
1,00
1,00
1,00
1,00
0,00
1,00
AIR
m3/hr
0,00
0,00
6500
PRESSURE
kPa
pH
TEMP
SOLIDS
C
% (w/w)
85,0
150,0
85,0
85,0
85,0
85,0
400,0
150,0
9,00
9,00
7,00
7,00
7,00
10,50
7,00
7,00
amb
amb
amb
amb
amb
amb
amb
amb
60,00
1,00
0,00
1,00
1,00
77,00
1,00
4,00
8300
700,0
-68,0
amb
amb
150,0
150,0
7,00
7,00
0,00
amb
amb
amb
1,00
0,05
1,00
2,5
amb
DESCRIPTION
FLOW ALARM LOW
FLOW ALARM LOW
FLOW ALARM LOW
LOW FLOW INDICATOR
LOW FLOW INDICATOR
ELECTROMAGNETIC FLOW METER
FLOW ALARM HIGH
FLOW SWITCH VACCUM PUMP SEAL WATER
HAND ALARM RIGHT SIDE
HAND ALARM LEFT SIDE
HAND SWITCH RIGHT SIDE
HAND SWITCH LEFT SIDE
LEVEL ALARM HIGH RECEIVER 1
LEVEL ALARM LOW RECEIVER 1
LEVEL ELEMENT
LEVEL INDICATOR TRANSMITER
LEVEL SWITCH HIGH RECEIVER 1
LEVEL SWITCH LOW RECEIVER 1
PRESSURE ALARM LOW TO DCS
PRESSURE INDICATOR
PRESSURE INDICATOR
PRESSURE INDICATOR
PRESSURE INDICATOR
PRESSURE INDICATOR
PRESSURE INDICATOR
PRESSURE INDICATOR
PRESSURE SWITCH
PRESSURE SWITCH
PRESSURE SWITCH
PRESSURE SWITCH
VARIABLE SPEED
VARIABLE SPEED
POSITION ALARM RIGHT CLOTH
POSITION ALARM LEFT CLOTH
POSITION ALARM RIGHT BELT
POSITION ALARM LEFT BELT
POSITION ALARM CLOTH TENSIONER
POSITION SWITCH RIGHT CLOTH
TAG
FAL 01
FAL 02
FAL 03
FIT 01
FIT 02
FI
FAH 02
FS 01
HA 01
HA 02
HS 01
HS 02
LAH 01
LAH 02
LAH 03
LAL 01
LAL 02
LAL 03
LE 01
LIT 01
LSH 01
LSH 02
LSH 03
LSL 04
LSL 05
LSL 06
PAL 01
PAL 02
PAL 03
PAL 04
PI 01
PI 02
PI 03
PI 04
PI 05
PI 06
PI 07
PS 01
PS 02
PS 03
PS 04
VSD 01
VSD 02
ZA 01
ZA 02
ZA 03
ZA 04
ZA 05
ZS 01
LINE N
SOLIDS
tph
1
58,80
2
0,39
3
0,00
3A
0,16
3B
0,16
4
58,1
5
0,20
6
0,00
LIQUID
tph
39,20
38,86
11,76
15,73
15,73
17,35
20,00
6,00
SOLIDS
m3/hr
9
0,00
10
0,20
11
0,00
13,00
20,00
12
21,00
0,14
0,00
0,06
0,06
20,75
0,20
0,00
0,00
0,20
3,53
0,00
LIQUID
m3/hr
39,20
38,86
11,76
15,73
15,73
17,35
20,00
6,00
13,00
20,00
3,53
SLURRY
m3/hr
60,20
39,00
11,76
15,73
15,73
38,10
20,00
6,00
13,00
20,00
3,53
SOLIDS s.g
t/m3
2,80
2,80
2,80
2,80
2,80
2,80
2,80
2,80
2,80
2,80
2,80
LIQUID s.g
t/m3
1,00
1,00
1,00
1,00
1,00
1,00
1,00
1,00
1,00
1,00
1,00
1,00
SLURRY s.g
t/m3
1,63
1,0024
1,00
1,00
1,00
1,980
1,00
1,00
1,00
1,00
0,00
1,00
AIR
m3/hr
0,00
0,00
6500
PRESSURE
kPa
pH
TEMP
SOLIDS
C
% (w/w)
85,0
150,0
85,0
85,0
85,0
85,0
400,0
150,0
9,00
9,00
7,00
7,00
7,00
10,50
7,00
7,00
amb
amb
amb
amb
amb
amb
amb
amb
60,00
1,00
0,00
1,00
1,00
77,00
1,00
4,00
8300
700,0
-68,0
amb
amb
150,0
150,0
7,00
7,00
0,00
amb
amb
amb
1,00
0,05
1,00
2,5
amb
DESCRIPTION
FLOW ALARM LOW
FLOW ALARM LOW
FLOW ALARM LOW
LOW FLOW INDICATOR
LOW FLOW INDICATOR
FLOW ALARM HIGH
LEVEL ELEMENT
PRESSURE INDICATOR
PRESSURE INDICATOR
PRESSURE INDICATOR
PRESSURE INDICATOR
PRESSURE INDICATOR
PRESSURE INDICATOR
PRESSURE INDICATOR
PRESSURE SWITCH
PRESSURE SWITCH
PRESSURE SWITCH
PRESSURE SWITCH
VARIABLE SPEED
VARIABLE SPEED
TAG
FAL 01
FAL 02
FAL 03
FIT 01
FIT 02
FI
FAH 02
FS 01
HA 01
HA 02
HS 01
HS 02
LAH 01
LAH 02
LAH 03
LAL 01
LAL 02
LAL 03
LE 01
LIT 01
LSH 01
LSH 02
LSH 03
LSL 04
LSL 05
LSL 06
PAL 01
PAL 02
PAL 03
PAL 04
PI 01
PI 02
PI 03
PI 04
PI 05
PI 06
PI 07
PS 01
PS 02
PS 03
PS 04
VSD 01
VSD 02
ZA 01
ZA 02
ZA 03
ZA 04
ZA 05
ZS 01
LINE N
SOLIDS
tph
1
58,80
2
0,39
3
0,00
3A
0,16
3B
0,16
4
58,1
5
0,20
6
0,00
LIQUID
tph
39,20
38,86
11,76
15,73
15,73
17,35
20,00
6,00
SOLIDS
m3/hr
9
0,00
10
0,20
11
0,00
13,00
20,00
12
21,00
0,14
0,00
0,06
0,06
20,75
0,20
0,00
0,00
0,20
3,53
0,00
LIQUID
m3/hr
39,20
38,86
11,76
15,73
15,73
17,35
20,00
6,00
13,00
20,00
3,53
SLURRY
m3/hr
60,20
39,00
11,76
15,73
15,73
38,10
20,00
6,00
13,00
20,00
3,53
SOLIDS s.g
t/m3
2,80
2,80
2,80
2,80
2,80
2,80
2,80
2,80
2,80
2,80
2,80
LIQUID s.g
t/m3
1,00
1,00
1,00
1,00
1,00
1,00
1,00
1,00
1,00
1,00
1,00
1,00
SLURRY s.g
t/m3
1,63
1,0024
1,00
1,00
1,00
1,980
1,00
1,00
1,00
1,00
0,00
1,00
AIR
m3/hr
0,00
0,00
6500
PRESSURE
kPa
pH
TEMP
SOLIDS
C
% (w/w)
85,0
150,0
85,0
85,0
85,0
85,0
400,0
150,0
9,00
9,00
7,00
7,00
7,00
10,50
7,00
7,00
amb
amb
amb
amb
amb
amb
amb
amb
60,00
1,00
0,00
1,00
1,00
77,00
1,00
4,00
8300
700,0
-68,0
amb
amb
150,0
150,0
7,00
7,00
0,00
amb
amb
amb
1,00
0,05
1,00
2,5
amb
DESCRIPTION
FLOW ALARM LOW
FLOW ALARM LOW
FLOW ALARM LOW
LOW FLOW INDICATOR
LOW FLOW INDICATOR
FLOW ALARM HIGH
LEVEL ELEMENT
PRESSURE INDICATOR
PRESSURE INDICATOR
PRESSURE INDICATOR
PRESSURE INDICATOR
PRESSURE INDICATOR
PRESSURE INDICATOR
PRESSURE INDICATOR
PRESSURE SWITCH
PRESSURE SWITCH
PRESSURE SWITCH
PRESSURE SWITCH
VARIABLE SPEED
VARIABLE SPEED
LINE N
tph
0,00
0,00
0,00
0,00
8
0,00
9
0,00
10
0,00
LIQUID
tph
2,00
13,00
13,00
13,00
13,00
13,00
13,00
SOLIDS
m3/hr
0,00
0,00
0,00
0,00
0,00
0,00
0,00
LIQUID
m3/hr
2,00
13,00
13,00
13,00
13,00
13,00
13,00
SLURRY
m3/hr
2,00
13,00
13,00
13,00
13,00
13,00
13,00
SOLIDS s.g
t/m3
1,00
1,00
SOLIDS
LIQUID s.g
t/m3
1,00
SLURRY s.g
t/m3
AIR
m3/hr
8300
8300
8300
kPa
-68,0
-68,0
-68,0
PRESSURE
SOLIDS
C
% (w/w)
TAG
FS 01
FS 02
FS 03
LCV 01
LCV 02
LCV 03
1,00
1,00
1,00
1,00
1,00
1,00
33,4
33,4
33,4
33,4
33,4
33,4
0,00
0,00
0,00
0,00
0,00
0,00
0,00
1,00
pH
TEMP
1,00
33,4
amb
amb
amb
amb
amb
amb
amb
0,001
0,001
0,001
0,001
1,00
< 45C < 45C < 45C

1,001
1,001
DESCRIPTION
FLOW SWITCH
FLOW SWITCH
FLOW SWITCH
LEVEL CONTROL VALVE COOLING TOWER 1
1,001

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DELKOR SOUTH AMERICA SpA.

Galvarino Gallardo 1690, Providencia Santiago Chile

MANUAL DE OPERACION Y MANTENCION

YAMANA GOLD MINERA

MANUAL DE OPERACION Y MANTENCION

SECCION 01.. FILOSOFIA DE CONTROL

SECCION 04..EQUIPOS Y COMPONENTES MECANICOS

3 x 82 m HORIZONTAL BELT FILTER

CONTRATO DELKORNo: 30610

Seccin 1 ~ Pgina 1/15

MANUAL DE OPERACION Y MANTENCION

3 x 82 m HORIZONTAL BELT FILTER

CONTRATO DELKORNo: 30610

Seccin 1 ~ Pgina 2/15

DELKOR SOUTH AMERICA

Seccin 1 ~ Pgina 3/15

Las variables de proceso para cada HBF son:

Tamao Partculas P80

Densidad Slido t/m3

Densidad Lquido t/m3

Velocidad Banda m/min

Seccin 1 ~ Pgina 4/15

Seccin 1 ~ Pgina 5/15

Botoneras Locales (no suministradas)

4. COMMISSIONING CHECK LIST

Todas las pruebas

Prueba de todas las vlvulas y motores

Inspeccin a las boquillas de limpieza de lavado de tela. Todas funcionando y en posicin

Seccin 1 ~ Pgina 6/15

Pasar selector de modo a posicin Manual.

Verificar que el sistema de alimentacin est operativo y con disponibilidad de pulpa.

Verificar presiones de aire instrumentacin al sistema automtico alineamiento de tela

Seccin 1 ~ Pgina 7/15

5.2 Secuencia de detencin en Modo Manual

Cortar alimentacin de pulpa al filtro, drenar y lavar lnea de pulpa.

Cortar alimentacin de floculante al filtro.

Cortar manualmente los flujos de agua lavado de tela y banda.

Si la detencin es por un perodo de tiempo prolongado, entonces detener bombas de filtrado

Seccin 1 ~ Pgina 8/15

6.1 Selector de modo Manual / Automtico (en HMI local)

Accionamiento Filtro (Partida suave desde Variador de Frecuencia ubicado en el CCM).

Partir Motor del Soplador (M02).

Partir Motor de Bombas de Filtrado (M05 a M07).

Partir Motor Bomba de Vaco (M04) (Partida suave desde CCM)

Seccin 1 ~ Pgina 9/15

9. Chequear espesores y humedad de queque, % slidos pulpa alimentacin.

2 minutos despus de presionado el botn Parar Sistema, se iniciar la secuencia de detencin

4 minutos despus, parar Motor Bomba de Vaco (M04)

12 minutos despus, parar Motor Accionamiento Filtro (M03)

13 minutos despus, parar Motor Soplador (M02)

15 minutos despus, parar Motor Bombas de Filtrado (M05 a M07)

5 minutos despus, parar Motor Agitador Estanque Floculador (M01)

6.2 Seales de entrada al PLC

Descentrado de Tela (ZA01 y ZA02). Seales provenientes de sensores de proximidad tipo

Descentrado de Banda (ZA03 y ZA04). Seales provenientes de sensores de proximidad tipo

Seccin 1 ~ Pgina 10/15

6.3 Seales de salida del PLC Local va comunicacin Ethernet

Partir/Parar Motor Bombas de Filtrado (M05 a M07)

Partir/Parar Motor Soplador (M02)

Partir/Parar Motor Accionamiento Correa Filtro (M03)

Partir/Parar Motor Bomba de Vaco (M04)

Habilitar / Deshabilitar alimentacin de pulpa al Filtro

Alarma por Bajo Flujo Agua Sello Caja de Vaco

Alarma por Descentrado de Tela