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Abstract
These days the demand for maximizing productivity is higher than ever before. One way to reduce cycle time
and avoid regrind operations is to use a hot runner system. The question that frequently arises is when to
use hot runner molds with crystalline polymers. The answer depends on many factors, and particularly on
the part quality needs, eg mechanical performance, surface aspect. By looking at the behavior and the needs
of semi-crystalline polymers, such as POM, PA, PPA, PET, PBT and LCP we will highlight some key factors to
look at when choosing a well adapted hot runner system.
This is not an intention to recommend any trademark or system, the intent is to aid customers and mold
makers with selecting the most appropriate hot runner system to maximize product quality and yield.
Status
Hot runner molds provide advantages vs. cold runner systems, among which the obvious ones are: less material
to plastify leading to shorter cycles and no (or minimum) regrind. On the other hand, hot runner molds add complexity and
costs. They often require maintenance and skilled molding operators.
Tg
Tm C
Modulus
BM
Crist.
Amor.
IM
Temperature
Not recommended
?
?
Acceptable
Optimum
Gate freeze-off in valve gate system with fast freezing polymers. (direct gating)
In order to achieve good dimensional
control and/or obtain good surface
appearance, the optimum SFT required
to obtain (or get close to) freeze-off across
the wall section of the part will very often
also result in freeze-off of the material in
the gate itself (in front of the retracted
valve pin). Many valve-gate systems
cannot deliver sufficient pressure to force
the closing of the valve pin against this
(semi-) frozen mass of material, and in
Copyright 2010 E.I. du Pont de Nemours and Company. All rights reserved. DuPont registered trademark. DuPont trademark
Not recommended
Not recommended
Recommended
30
d
D
Copyright 2010 E.I. du Pont de Nemours and Company. All rights reserved. DuPont registered trademark. DuPont trademark
Thermocouple
Minimized
Surface contact
Temperature control
of the cavity
Another challenge with a direct hot
runner nozzle is the consequent
non-uniformity of the cavity wall
temperature created by the very close
location of the nozzle.
An indirect gating system using a
combination of a hot nozzle with cold
runners is a good solution when cavity
temperature uniformity is mandatory
for dimensional consistency.
Semi-crystalline require well selected hot runner technology to take advantage of productivity benefits
The information provided herein corresponds to our knowledge on the subject at the date of its publication.
This information may be subject to revision as new knowledge and experience becomes available. The
data provided fall within the normal range of product properties and relate only to the specific material
designated; these data may not be valid for such material used in combination with any other materials or
additives or in any process, unless expressly indicated otherwise. The data provided should not be used
to establish specification limits or used alone as the basis of design; they are not intended to substitute
for any testing you may need to conduct to determine for yourself the suitability of a specific material
for your particular purposes. Since DuPont cannot anticipate all variations in actual end-use conditions
DuPont makes no warranties and assumes no liability in connection with any use of this information.
Nothing in this publication is to be considered as a license to operate under or a recommendation to
infringe any patent rights.
L-14496
Copyright 2010 DuPont. All rights reserved.The DuPont Oval Logo, DuPont,The miracles of science and all products denoted with or are registered trademarks or trademarks of E. I. du Pont de Nemours and Company or its affiliates.
For more details on every aspect on moulding with Delrin, Zytel, Rynite, Crastin please refer to the Moulding Manuals.
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