Escolar Documentos
Profissional Documentos
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MS Project
Pack version 3.1
iosh
Part 1- description of thework tasks that areyour
responsibility
A description of permanent and temporary pieces of equipment and
substances used in your work environment
Permanent Equipment Temporary Equipment
1. Cranes 06 02
2. Bobcat 08 03
3. DumpTrucks 09 01
4. Mobile Elevator 10 01
5. Worker Vehicle 07 02
Substances
RawMaterials :
1. Alumina 60000 (MT)
2. Coke 70000 (MT)
3. Pitch 5000 (MT)
Product:
1. Aluminium 20000 (MT)
A description of the activities carried out within your work environment
This is acontinuous process plant that will produceAluminium
UsingAlumina andcoke first of all Coke will processed inAnode Baking Shop
After baking inCarbone area after processed its shape would be rectangle
Than itwill go through inPot Lines there giving highvoltage electricity itwill melt
And would be refined. After that itwill move into Cathode Baking Furnace building
There also itwill refine after melting process and shaped as required. After this
process Aluminium blocks will be moving into cast house facilities for casting
All Equipment are using to moving the aluminium andalso for housekeeping
~
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MS Project
Pack version 3.1
Marks
allocated
iosh
Hazard Checklist: locatlonsts)
The location(s) you manage
Part 2
De artment: Field En Site name: EMAL ALMUNIUM
Description of the Description of the hazard Number and occupation of Risk assessment
location
(in relation to the location)
people affected recommended?
(in relation to the location) (If no, please explain)
5. Heavy Vehicles movement Engineers 01
L lY es O N a
Coke raw materials carbon 6. Carbon dust Vehicles Operators 04
plant area 7. Ground uneven Workers 18
8. Vehicle collision Operators 03
0
n
Total 26
0 0
1.
Inclement weather sun, rain, Sand Engineers 02
L lY es O N a
storm Vehicles Operators 03
Installing Bus Bars in Pot 2. Noise of generator Workers 12
rooms 3. L ive services like electrical cables Operators 04
4. Manual material handling
0 0
Total 21
0 0
1.
Vehicle collision Engineers 03
L lY es O N a
2. Insufficient lighting Vehicles Operators 06
Anode rod shop in 3. Ergonomic hazard Workers 19
maintenance area 4. Fire hazard during melting Operators 05
alumina
0 0
Total 33
0 0
Please sign to confirm that this is your own work: ~#
MS Project
Pack version 3.1
Hazard Checklist: equipment and substances
Permanent and temporary pieces of equipment and substances used in the work environment
Part 3
EMAL De artment: Site name: EMAL ALMUNIUM
l.
Uneven floor Engineers 01
[jYes O N O
2. Insufficient lighting Vehicles Operators 03
Fork lifter 3. Overloading Workers 22
4. Speeding Operators 04
5. Collision
"0 0
Total 30
0 0
Engineers 02
[jYes O N O
l.
Chemical hazards Coke Dust Vehicles Operators 03
Carbon during loading and unloading Workers 22
2. Exposure Operators 10
3. Inhalation of carbon
0
4. Crane moving hazard of workU Total 37
0 0
collision
l.
The crane collapsing or toppling Engineers 01
c:J Yes O N O
over Vehicles Operators 03
Crane 2. The load falling overloading Workers 15
3. Live services like cables Operators 02
4. Blind spot during work
0 0
Total 21
0 0
Please sign to confirmthat this is your own work:
MS Project
Pack version 3.1
lash
Hazard Checklist: activities
Activities carried out within your work environment
Part 4
o
: EMAL Deoartment: Site name: EMAL ALMUNIUM
Note: For the purpose of this exercise, all three activity hazards must require a risk assessment.
Description Of,the I De~cri~tion Of,the h~zard I Number and occupat, ion of
Work activity (m relation to the work activity) ,I people affected' .
'(inrelation to the wor,k,acl:iliiM
""'A
1.
Chemical hazards CokeDust Engineers 00
Unloading Cokeandpottingon I duringloading andunloading Vehicles Operators 10
theconveyer Exposure Workers 15
2. Inhalation of carbon Operators 09
3. Cranemovinghazard of worker
0
collision oI Total 34
1. During erection of bus bar Engineers 07
Settingthenewbusbars by
I
moving of craneboom Vehicles Operators 01
craneinpot rooms 2. Blind spot for craneoperator Workers 12
3. Collisionwithworkers Operators 03
01
oI Total 23
o
o o
Engineers
Vehicles Operators
Workers
Operators
1. Noise of generators
2. Firehazardduringwelding
3. Current hazard duetosparking
4. Tools usinginworkshop
5. Fume
00
05
14
05
Maintenance shop isfor
maintenance, repairing and
welding equipment
o o o o
Total 24
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..
~
Risk assessment
recommended?
~Yes ONO
rJ Yes ONo
~Yes ONo
MS Project
Pack version 3.1
iosh
Risk assessment form
Part 5
Site name: EMAL ALMUNIUM Company: EMAL Department: Field Engineering
Note: Forthe purpose of this exercise, all three activity hazards must require riskcontros.
Work
activity
Hazard, hazardous event and People Assessment of risk
(mrelation to the work activity)
expected consequence affected Likelihood X Consequence = Risk
(in relation to the work activity) (in relation to the work level level level
activity)
Are risk controls'
required?
l.
Chemical hazards Coke Dust during
Occupation:
Unloading
loading &unloading
Vehicle operator,
Coke and
May cause respiratory problem
Workers &operators
2. Crane moving hazard of worker
putting on the
collision Injury
Number: 22
4 5 20
conveyer 05. Crane moving hazard of worker
C 0 0 0 0 collision
l.
During erection of bus bar
Occupation:
~Yes ONo
Setting the moving of crane boom Injury
Engineer, Vehicle
operator, Workers
new bus bars 2. Blind spot for crane operator- &operators
by crane in Can cause collision workers 4 5 20
potroomsc 3 . Collision with workers
0
Number: 25
0 0 0 0
May cause serious injury
l.
Noise of generators hearing loss Occupation:
~Yes ONO
Maintenance
2. Fire hazard during welding
Workers &operators
shop is for
3. Current hazard due to sparking can
cause borne
maintenance
4. Tools using in workshop Injury [
Number: 15
4 4 16
repairing 'E
]
5. Fume
]
0 0 0 0
welding
Date: 18-11-13 Time: 04:30pm Review period: One Month Date of next review: 20-12-13
Assessor's name: Hamid Ali Position: Road Safety Officer Signature:
Please signto confirmthat this is your ownwork:_----"'""'"""i'-T9r---o--t- _
MS Project
Pack version 3.1
iosh
Risk control form
Part 6
Company: EMAL Department: Field Engineering Site name: EMAL ALMUNIUM
Work activity Existing Further risk . Resid~alri~k .. Description of
(In relation to t e wor activity)
and risk level risk controls controls required
Probable X Potential =Newrisk
monitoring required
j!\l{from risk (in relation to the work ,(in relation to tlie'Wotk activity)
>Likelihood, '"Consequence level
(in relation to the residual 'risk)
. ,as'sessmenUorm)
"
' activity)
, '~
Ii
" Ij
'!iI!~
"
$F'!
Unloading Coke
1. ProvideProper
2 3 6 Supervision
and putting on
PPE's likedust
1.
J obrotation
the conveyer
mask
2. Installation of LEV
2. Instruction&
" Barricade the area
Frequency: After Starting
J .
informationabout
&Completing shift
Risk level: 200
safesystems 0
0 0 0 0 Q
Setting the new 3. Proper 1.Permanent hard Engineer
bus bars by
Barricade barricading until work
crane in pot
4. Awareness by finish
3 2 6
rooms
training worker 2. Arrangetraining of
Frequency: After
Risk level: 200
0
workers for working in
0 0 0
Starting &Completing
~
blind spot
n
shift
Maintenance Permanent monitoring during
shop is for
1. Provide ear 1. Workers training to wear
working hours
maintenance,
plugs anduseear plugs
2 2 6
repairing and C
2. Don't use 2. Provide fire
Frequency: After Starting
welding
handmadetools extinguishers &firewatch
0 0 0
&Completing shift
121
I
man 0
Risk level: 16
Assessor's name: Hamid Ali Position: RoadSafety Officer Signature:
MS Project
Pack version 3.1
Date: 18-11-13 Reviewperiod: One Month Dateof next review:
Please sign to confirm that this is your own work: ..... In, I
..