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a CRA Solution
Quality - Integrity - Performance
8l MeLal lpe
C8A lpe
Cverlay Claddlng
lpe labrlcauon
Flowline and Riser
Technology
lln18CuuC1lCn
Your
Global Partner for
a CRA Solution

Quality - Integrity - Performance
Company formed in 2003

Employees 450
Vertical Machines 60
Horizontal Machines 40
Lined pipe facility


One stop CRA solution :
CS+CLAD+BENDS+SPOOLS
lAClLl1lLS
Your
Global Partner for
a CRA Solution

Quality - Integrity - Performance

20,000 sqm under cover state of
the art facility.

Lined Pipe Manufacture
CRA Pipe Manufacture
Weld Overlay Cladding
Spool Fabrication

90,000 sqm For pipe storage

LCCA1lCnS
Your
Global Partner for
a CRA Solution

Quality - Integrity - Performance
Cladtek Bi Metal Manufacturing
Batam Singapore/Indonesia
Cladtek Middle East FZC:
Sharjah UAE
Cladtek Brazil:
Rio de J aneiro Brazil

Sales Office:
Perth, Australia
8CuuC1S / SL8vlCLS
Your
Global Partner for
a CRA Solution

Quality - Integrity - Performance
BI METAL PIPES

WELD OVERLAY
CRA MATERIALS
SPOOL FABRICATION
8l-ML1AL lLS
Your
Global Partner for
a CRA Solution

Quality - Integrity - Performance
The Ultimate Flow-Line Solution
Low Whole of Life Cost
Low Risk High Reliability
8l-ML1AL lLS
Your
Global Partner for
a CRA Solution

Quality - Integrity - Performance
A Bi-Metal pipe consisting of a high strength carbon steel carrier pipe with a
Corrosion Resistant Alloy (CRA) liner.
Outer pipe is a seamless or welded carbon steel pipe made to API 5L or
DNV OS F101, with yield strengths from 350 to 550MPa (X42 to X80)
Liner pipe is a welded CRA pipe with a wall thickness from 1mm to 6mm
typically 2.5 to 3mm. CRAs available include 316L, 904L, 825 and 625.
Sizes available from 4 to 26 with wall thickness from 5mm to 65mm,
Length 6, 12 and 24 meters
What is Cladtek Bi-Metal Lined Pipe?

8l-ML1AL lLS
Your
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a CRA Solution

Quality - Integrity - Performance
Low whole of life cost
High reliability - LOW RISK
Eliminate Chemicals and Chemical Injection Skids
Reduce Lost/Deferred Production due to low down time due to reduced or eliminated
pigging
Carbon Steel and inhibitors wont work due to temperature, pressure, or contaminants
High system cleanliness - such as for water injection
Solid CRAs require specialised cathodic protection systems
Why Use Cladtek Bi-Metal Lined Pipe?

8l-ML1AL lLS
Your
Global Partner for
a CRA Solution

Quality - Integrity - Performance
Multi Phase Flow-lines
Interfield Pipelines
Risers
Production Tubulars
Water Injection
Slug Catcher Fingers
Applications


8l-ML1AL lLS
Your
Global Partner for
a CRA Solution

Quality - Integrity - Performance
Manufacturing summary

Manufacture of Carbon Steel Outer Pipe API 5L/DNV OS-F101
Manufacture of Liner pipe ASTM and/or API 5LC
Blast clean inside Carbon Steel Pipe
Expansion of Liner Pipe into Outer Pipe API 5LD
Seal Welding or Cladding of Pipe Ends
End Preparation to Customer Requirements
Testing according to API 5LD / DNV OS F101 and/or Customer/Project Specification
Final Inspection Packing & Freight Forwarding

8l-ML1AL lLS
Your
Global Partner for
a CRA Solution

Quality - Integrity - Performance
Advantages compared to other Lined Pipe

Metallurgically Clad Ends Hot Wire GTAW/TIG Improved
NDT Clarity and Options (AUT) - Weld Overmatching
Guaranteed Superior Tolerances - and Machined Ends ID
Tol +/- 0.5mm OOR 1mm max
CNC Dynamic Expansion Control - Superior Gripping
Consistency
Superior Collapse Resistance (No Bauschinger Effect)

8l-ML1AL lLS
Your
Global Partner for
a CRA Solution

Quality - Integrity - Performance
Cost Comparison


Pipeline material Relative Cost (approx)
Carbon steel (X65) 1
13%Cr super-martensitic (X80) 4
22%Cr duplex (X65) 6
25%Cr super-duplex (X80) 10
X65 / 316L internally lined 2-3
X65 / 316L internally clad 5
X65 / 825 internally lined 4-5
X65 / 825 internally clad 8
8l-ML1AL lLS
Your
Global Partner for
a CRA Solution

Quality - Integrity - Performance
Installation of Bi-Metal Lined Pipe
Conventional Land Lay
Towed
S Lay
J Lay
Reel from 4 to 16

8l-ML1AL lLS
Your
Global Partner for
a CRA Solution

Quality - Integrity - Performance
Cladtek Installation assistance

Pre Fabrication of spooling
Welder Training
Site Welding Assistance
Installation aids
End Calibration
Bending Mandrels
Line Up Clamps
Clad Ends
Portable Beveling

8l-ML1AL lLS
Your
Global Partner for
a CRA Solution

Quality - Integrity - Performance
Reference List of projects using Cladtek BI metal Lined pipes


CLIENT PROJECT GRADE QTY
[Tonnes]
FLOWLINE
SIZE
TEMP
Deg C
Santos Australia/Clough/
Subsea7
Mutineer Exeter X65 - Alloy 316L2.5Mo 1410 12" 125
IKPT / Pertamina SBS Gas (Sour Gas) X52/Alloy 825 1350 4 6 8 110
Shell / PDO Oman Harweel (Sour Gas + Oil) X65/ Alloy 825 3980 14 16 90
British Gas (BG) / Intec Hasdrubal (Sour Gas) DNV450 / Alloy 825 2200 18 140
Hess Jambi Merang DNV360/316L 700 8 10 80
Medco Singa Lematang (Sour Gas) X52/825 200 6 80
Tenaris Test Program X65/825, DNV450/316L 10 12 16 N/a
Pertamina PPGJ (Sour Gas) X60/825 1100 6 120
8l-ML1AL lLS
Your
Global Partner for
a CRA Solution

Quality - Integrity - Performance
Reference List of projects using Cladtek BI metal Lined pipes


CLIENT PROJECT GRADE QTY
[Tonnes]
FLOWLINE
SIZE
TEMP
Deg C
Husky Liwan DNV450 625 1000 22 120
Husky Liwan DNV450 316L 2500 12 120
Cardon IV Perla X65/316L 2200 14 120
Exxon Mobil Damar DNV450/825 2800 16 90
8l-ML1AL lLS
Your
Global Partner for
a CRA Solution

Quality - Integrity - Performance
CladLek has a dedlcaLed full-slze plpe bend
LesL rlg sulLable for Lesung llne plpe.




1esL 8lg ls congurable for:
A): lour olnL 8end 1esung (Lay 8arge & ln-
Servlce Slmulauon)
8): 8eel Lay lnsLallauon 8end 1esung

4 verucal Pydraullc Cyllnders (400 1e 1oLal)
for Axlal lpe 8endlng
2 PorlzonLal Cyllnders for applylng Axlal
1enslon or Compresslon


8l-ML1AL lLS
Your
Global Partner for
a CRA Solution

Quality - Integrity - Performance
WLLu CvL8LA?
Your
Global Partner for
a CRA Solution

Quality - Integrity - Performance
FULL CRA PROTECTION BY
WELD OVERLAY

PIPE
PIPE FITTINGS: elbows,
tees, reducers, flanges
VALVE PARTS
2 to 48 4000kg/day

WLLu CvL8LA? - lL
Your
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a CRA Solution

Quality - Integrity - Performance
12m PIPE CLADDING RIGS

19 Twin Head ( 4 wires)
25 Hex Head (12 wires)

In addition 20 of the vertical
machines can clad pipes up to
6 meters long



WLLu CvL8LA? - lL
Your
Global Partner for
a CRA Solution

Quality - Integrity - Performance




WLLu CvL8LA? - lL
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4 DIA 48 DIA
7mm Wall Thickness to UNLIMITED

TYPICALLY X GRADE / LOW TEMP C/S.

Typical Overlay Materials:
INCONEL 625
INCOLOY 825
300-400 SERIES STAINLESS
DUPLEX
MONEL
STELLITE



WLLu CvL8LA? - lL
ll11lnCS
Your
Global Partner for
a CRA Solution

Quality - Integrity - Performance
VERTICAL CLADDING RIGS -

28 units 3m x 4m
16 units 1.2m x 1.5m

TWIN WIRE SINGLE HEAD



WLLu CvL8LA? - lL
ll11lnCS
Your
Global Partner for
a CRA Solution

Quality - Integrity - Performance
PIPING COMPONENTS

ELBOWS

TEES

REDUCERS

FLANGES

FINAL MACHINING

C8A MA1L8lALS
Your
Global Partner for
a CRA Solution

Quality - Integrity - Performance
A FULL RANGE OF CRA MATERIAL CAN BE PROVIDED

Manufacturing capability of Seam Welded CRA Material up to 24 dia
UP to 12.7mm thick

DUPLEX
300 and 400 Series St St
INCONEL 625
ALLOY 825
labrlcauon Servlces
Your
Global Partner for
a CRA Solution

Quality - Integrity - Performance
SPOOLING FABRICATION


PRE FABRICATION OF PIPE
SPOOLS

General Spooling
Complex Spools
Flow Loops
Flex loops



labrlcauon Servlces
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Global Partner for
a CRA Solution

Quality - Integrity - Performance
SPOOLING FABRICATION


Quad J ointing

J umpers

Hub Connectors

General Fabrication and CNC
Final Machining when required



8C!LC1 MAnACLMLn1
Your
Global Partner for
a CRA Solution

Quality - Integrity - Performance
CLADTEK Provides a full Project
management service and includes

Procuring material /or free issue
Bi metal lined pipe
Weld Overlay service
All CRA Materials
Fabrication
Full machining Services
Dedicated project manager for each
project Giving a single point of contact
CuallLy Assurance
Your
Global Partner for
a CRA Solution

Quality - Integrity - Performance
CLADTEK currently holds

ISO 9001:2008
API Q1
ISO T29001

API 5LD License 0007

API 5LC License 0019

All HSE Manuals and
Procedures in accordance
with 18001
1PAnk ?Cu
Your
Global Partner for
a CRA Solution

Quality - Integrity - Performance
THANK YOU FOR TAKING THE TIME TO
VIEW THIS PRESENTATION.

For more information, please contact:

Paul.Montague@cladtek.com or
Sriram@cladtek.com