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  • Fabrication Cost

    Enviado por

    Chong Cong
    115 visualizações6 páginas
    This document contains cost information for materials, equipment, and labor for a manufacturing process. It lists the raw materials, quantities, sizes, costs, and total costs for parts in coils and housings. It also provides details on capital equipment costs, programming labor costs, and labor costs for various production steps like laser cutting, punching, deburring, forming, welding, grinding, and packing. Overhead costs like office wages, healthcare, sales wages, taxes, and rent are also included.

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    This document contains cost information for materials, equipment, and labor for a manufacturing process. It lists the raw materials, quantities, sizes, costs, and total costs for parts in coils and housings. It also provides details on capital equipment costs, programming labor costs, and labor costs for various production steps like laser cutting, punching, deburring, forming, welding, grinding, and packing. Overhead costs like office wages, healthcare, sales wages, taxes, and rent are also included.

    Direitos autorais:

    © All Rights Reserved
    Baixe no formato XLS, PDF, TXT ou leia online no Scribd
    Sinalizar o conteúdo como inadequado
    115 visualizações6 páginas

    Fabrication Cost

    Enviado por

    Chong Cong
    This document contains cost information for materials, equipment, and labor for a manufacturing process. It lists the raw materials, quantities, sizes, costs, and total costs for parts in coils and housings. It also provides details on capital equipment costs, programming labor costs, and labor costs for various production steps like laser cutting, punching, deburring, forming, welding, grinding, and packing. Overhead costs like office wages, healthcare, sales wages, taxes, and rent are also included.

    Direitos autorais:

    © All Rights Reserved
    Baixe no formato XLS, PDF, TXT ou leia online no Scribd
    Sinalizar o conteúdo como inadequado
    de 6

    MATERIAL COSTS

    BILL OF MATERIAL
    ITEM NO.
    PART NAME
    COIL
    1
    FIN SHEET
    2
    END BACK
    3
    END FRONT
    4
    PIPE BEND U
    5
    PIPE BEND L
    6
    PIPE LONG U
    7
    PIPE CONNECTION
    HOUSING
    1
    2
    3
    4
    5
    6
    7
    8
    9
    10
    11
    12

    BRACKET FIXTURE
    BRACKET LEFT
    BRACKET RIGHT
    BRACKET SUPPORT
    COVER BACK
    COVER FRONT
    COVER GRILLE
    INLET
    PLENUM BOX COVER
    PLENUM FRONT COVER
    WING LEFT
    WING RIGHT

    QTY.

    RAW MATERIAL

    760
    1
    1
    5
    2
    6
    2

    Aluminium Sheet t:0.1mm w:255mm


    Aluminium Sheet t:1mm
    Aluminium Sheet t:1mm
    Copper Tubing d:13mm t:0.5mm
    Copper Tubing d:13mm t:0.5mm
    Copper Tubing d:15mm t:0.5mm
    Copper Block

    1000
    1000
    1000
    1000
    1000
    1000
    1000

    Galvanized Steel t:1mm


    Galvanized Steel t:1mm
    Galvanized Steel t:1mm
    Galvanized Steel t:1mm
    Galvanized Steel t:1mm
    Galvanized Steel t:1mm
    Galvanized Steel t:1mm
    Galvanized Steel t:1mm
    Galvanized Steel t:1mm
    Galvanized Steel t:1mm
    Galvanized Steel t:1mm
    Galvanized Steel t:1mm

    1000
    1000
    1000
    1000
    1000
    1000
    1000
    1000
    1000
    1000
    1000
    1000

    1
    4
    4
    2
    1
    1
    1
    1
    1
    1
    1
    1

    PARTS

    WIDTH

    LENGTH

    SIZE

    257
    257

    159.22
    131.47

    33.76
    60.41
    60.41
    78.94
    224.93
    237.18
    681.61
    30
    581.61
    205.6
    708.84
    505.63

    43
    255.42
    415.28
    344.57
    1011.12
    1011.12
    2402.94
    490.08
    2386.47
    361.94
    2385.47
    2394.94

    TOTAL SIZE

    UNITS

    COST

    UNIT COST

    55
    40919.54
    33787.79
    49.7
    74.29
    4681.13

    41800000
    40919540
    33787790
    248500
    148580
    28086.78

    mm
    mm^2
    mm^2
    mm
    mm
    mm

    32.4
    3.01
    2.94
    28.35
    28.61
    579.47
    36.94

    24624
    3.01
    2.94
    141.75
    57.22
    3476.82
    73.88

    1451.68
    15429.922
    25087.065
    27200.356
    227431.22
    239817.44
    1637867.9
    14702.4
    1387994.8
    74414.864
    1690916.6
    1210953.5

    1451680
    61719688.8
    100348259.2
    54400711.6
    227431221.6
    239817441.6
    1637867933
    14702400
    1387994817
    74414864
    1690916555
    1210953512

    mm^2
    mm^2
    mm^2
    mm^2
    mm^2
    mm^2
    mm^2
    mm^2
    mm^2
    mm^2
    mm^2
    mm^2

    2.19
    5.02
    5.59
    7.01
    17.66
    17.23
    83.1
    2.01
    65.32
    8.66
    83.23
    59.86

    2.19
    20.08
    22.36
    14.02
    17.66
    17.23
    83.1
    2.01
    65.32
    8.66
    83.23
    59.86

    TOTAL COST

    REMARKS

    24624000 760 fins per coil assembly


    3010
    2940
    141750
    57220
    3476820
    73880

    2190
    20080
    22360
    14020
    17660
    17230
    83100 Price estimate does not include grille cutting
    2010
    65320
    8660
    83230 Price estimate does not include nozzle stamping
    59860

    CAPITAL COSTS
    EQUIPMENT
    MACHINE NAME
    SHEET METAL GUILLOTINE SHEARING MACHINE
    SHEET METAL SHEARING MACHINE
    NAME
    CNC PRESS BRAKE
    COPPER BENDING MACHINE

    2500
    LENGTH DEPTH
    2500 250/320

    3-5 times/min

    LABOR COSTS
    ITEM NO.
    COST
    PROGRAMMING LABOR COSTS
    CNC MACHINE PROGRAMMER
    75,000
    EMPLOYEE BENEFITS (HELTH, PAYROLL TAX) 25,000
    SOLIDWORKS SITE LICENSE
    5,000
    CNC EQUIPMENT SOFTWARE LICENSE
    5,000
    TRAINING
    5,000
    ANNUAL HARDWARE IMPROVEMENTS
    1,000
    116,000

    LASER LABOR COSTS


    CNC MACHINE OPERATOR
    EQUIPMENT DEPRECIATION
    RENT
    LASER GAS
    MAINTENANCE
    ELECTRICITY
    1600

    60
    34
    4
    1
    2
    1
    102

    PUNCH LABOR COSTS


    CNC MACHINE OPERATOR
    EQUIPMENT DEPRECIATION
    RENT
    PUNCH TOOLING
    MAINTENANCE
    ELECTRICITY
    1600

    60
    35
    4
    1
    1
    1
    102

    DEBURRING LABOR COSTS


    DEBURRING OPERATOR
    EQUIPMENT DEPRECIATION
    RENT
    DISPOSABLE GRINDING MATERIAL
    MAINTENANCE
    ELECTIRICITY
    1600

    FORMING LABOR COSTS

    40
    4
    2
    1
    2
    1
    50

    CNC MACHINE OPERATOR


    EQUIPMENT DEPRECIATION
    RENT
    TOOLING
    MAINTENANCE
    ELECTRICITY
    1600

    70
    11
    4
    3
    1
    1
    90

    HARDWARE/ASSEMBLY LABOR COSTS


    CNC MACHINE OPERATOR
    EQUIPMENT DEPRECIATION
    RENT
    MAINTENANCE
    ELECTRICITY
    1600

    50
    4
    2
    1
    1
    58

    WELDING LABOR COSTS


    WELDER
    60
    EQUIPMENT
    Costs
    DEPRECIATION:
    vary with type
    SPOT
    of welding;
    WELDING
    4 Spot Welding, TIG Welding, MIG Welding
    RENT
    4
    MAINTENANCE
    1
    ELECTRICITY
    1
    1600
    70

    GRINDING LABOR COSTS


    OPERATOR
    EQUIPMENT DEPRECIATION
    RENT
    PUNCH TOOLING
    MAINTENANCE
    ELECTRICITY
    1600

    45
    2
    2
    1
    1
    1
    52

    PACKING LABOR COSTS


    SHIPPING CLERK
    EQUIPMENT DEPRECIATION
    RENT
    MAINTENANCE
    ELECTRICITY
    1600

    45
    1
    2
    1
    1
    50

    OVERHEAD COSTS
    OFFICE WAGES
    HEALTH CARE
    SALES WAGES
    PAYROLL TAXES
    RENT

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