A!it No: "#$%&#" (13-02) A!itor: FIELD MAINTENANCE SE'(ICE A!it Sco)e: *LASTIN+ , PAINTIN+ Date: "-/#./"#$% A!itee: *IL INTE+'ATED SYSTEMS LTD Location: *IL FA* YA'D / /FFICE0 E*ANA Ite1 No 'e2erence Doc1ent Qe3tion Co1)liance Co11ent3 / Fin!in43 / /53er6ation / /57ecti6e E6i!ence Ye3 No 1.0 Paintin4 Proce!re (Doc No. & rev) Very area of reference Are documents used for painting activities approved; i.e. MS !"# #rocedure etc; Verify samp$es of eac% document. &.0 !s t%e copy of #ro'ect (ine (ist avai$a)$e to t%e #ainting Supervisor*. . +.0 Verify t%at paint materia$s are in $ine ,it% M#N specifications and re-uirements. !ncoming inspection reports product )atc% ana$ysis (certificates / certificates of conformity). 0.0 Are )aint 1aterial3 )re3er6e! in accor!ance 8it9 1an2actrer3: 1anal/!ata 39eet3 /3)eci2ication3 /MSDS/MPN +lo5al Practice3; 1or e2amp$e. minimum storage temperature re-uirement; i.e.+&34 in ,eat%erproof )ui$ding etc etc. 5.0 Are paint materia$s stored )y type* Are consuma)$es issued on a 1!16 )asis (7# notes8 o$dest paint of eac% particu$ar type s%a$$ )e used first). 9.0 Are unidentified paint materia$s stored on site or in stores* :.0 Are measuring e-uipment . Ade-uate #age 1 of 0 :.0 (contd) 4a$i)rated or verified at specified interva$s or prior to use* !dentified to ena)$e ca$i)ration and tracea)i$ity* Are records of ca$i)ration resu$ts and verification maintained* !s t%e e-uipment stored in secure area after eac% inspection* ;.0 Are personne$ conducting/performing painting operations and/or ,or< activities e2perienced and -ua$ified* Verify -ua$ification matri2 =.0 Are too$ )o2 meetings %e$d* Verify ,or< permit system >S? induction for ne, %ires and ,or< procedures for ,or< ,it%in confined space* Are records <ept* 10.0 !s @$ast 4$eaning ?-uipment and its maintenance suita)$e to ac%ieve product conformity* Air compressor (verify mo)i$iAation certificates survey certs; @$ast #ots air de$ivery %oses 6perators air mas< )reat%a)$e air$ines 1i$ters & #o,er )rus%. 11.0 Verify evidence of re8)$asting if after )$asting painting is not carried out on t%e same day due to unforeseen circumstances. Verify records of suc% occurrence* 1&.0 >o, does personne$ invo$ved in painting activities verify t%at Air 4ompressor used for painting activities. !s free from ,ater & oi$ and is e-uipped ,it% ade-uate separators and traps* !s contro$$ed to de$iver air temperature up to 11034* 1+.0 Are e-uipment used for measurement and testing ca$i)rated and t%at t%e ca$i)ration records are avai$a)$e for e-uipment suc% as. >ygrometers Surface #rofi$e 7auges 4ontact temperature gauge >o$iday detector / D1" gauge / Ad%esion "ester 10.0 Verify t%at @$asting & #ainting documents used are t%e current versions ((ist app$ica)$e documents) #age & of 0 In3)ection < Te3t Plan (ITP) Verify document num)er and approva$ status of !"#. 15.0 !s t%ere a proper and documented Spoo$ Be$ease note or c%ec<$ist in use* Verify t%at records of spoo$ re$ease notes are maintained. 19.0 Are specifications of paint materia$s used in accordance ,it% M#N / pro'ect re-uirements* @$asting 7rit materia$s #aints / consuma)$es 19.0 !s painting tria$ test on samp$e p$ates carried out for eac% paint type and for eac% manufacturer )rand* *la3tin4 1:.0 @$asting records >o, is )$ast profi$e measured C%at )$ast medium is used 1;.0 Are records of metro$ogica$ conditions re-uired )y t%e procedure / paint manufacturer monitored and recorded* Be$ative >umidity D ;5E Stee$ surface temperature is +34 a)ove de, point 1=.0 Surface preparation. Fua$ity Be-uirements ac%ieved* !s t%e minimum surface finis% grade of Sa &81/& )eing met* !s t%is resu$t recorded to assure $eve$ of surface c$ean$iness correct materia$s (so$vents) used* Pri1er A))lication &0.0 Ceat%er / environmenta$ reports. Verify t%at records of ,eat%er conditions at t%e time of primer coat app$ication $ocation of item primed Ade-uate cover (if re-uired); !s %eating app$ied or provided Be$ative %umidity D ;5E Stee$ surface temperature is +34 a)ove de, point Verify records of t%e time interva$ from )$asting to primer coating app$ication &1.0 #aint mi2ing ratio & pot $ife record Verify t%at paint mi2ing ratio recommended )y t%e manufacturer are fo$$o,ed #age + of 0 Detai$s of ratio and time; pot $ife 4orrect paint & t%inner #age 0 of 0 &&.0 #rimer paint app$ication report/record. Verify t%at t%e fo$$o,ing records are indicated .met%od of app$ication; C1" & D1" readings; Stage of coating; !nter8coat interva$ >o$iday test ad%esion test (if re-uired) Inter1e!iate Coat A))lication &+.0 Verify t%at records of ,eat%er conditions at t%e time of intermediate paint coat app$ication Be$ative %umidity D ;5E Stee$ surface temperature is +34 a)ove de, point &0.0 Verify t%at t%e app$ication of intermediate coating conforms to t%e paint manufacturerGs minimum over8coating time Final Coat A))lication &5.0 Verify t%at records of ,eat%er conditions at t%e time of intermediate paint coat app$ication Be$ative %umidity D ;5E Stee$ surface temperature is +34 a)ove de, point &9.0 1ina$ painting report/record Verify contro$ of painting records Acceptance of reports (signing off) "racea)i$ity &:.0 Verify t%at t%e app$ication of t%e fina$ paint conforms to paint manufacturerGs minimum over coating time &;.0 Verify t%at t%e fina$ paint t%ic<ness conform to t%e minimum and ma2imum D1" re-uired )y t%e specification / manufacturer &=.0 Verify t%at paint ad%esion test resu$ts meet t%e re-uirements +0.0 #aint Becords / Documentation Are reports of )$asting and painting avai$a)$e tracea)$e and retrieva)$e +1.0 N4B 4$ose 6ut Verify t%e effectiveness of t%e corrective and preventive actions of N4BsG issued )y M#N particu$ar$y on #oor paint app$ication Materia$s Si4natre AUDIT/': AUDITEE: #age 5 of 0 #age 9 of 0